JPH06248792A - Floor material - Google Patents
Floor materialInfo
- Publication number
- JPH06248792A JPH06248792A JP6272593A JP6272593A JPH06248792A JP H06248792 A JPH06248792 A JP H06248792A JP 6272593 A JP6272593 A JP 6272593A JP 6272593 A JP6272593 A JP 6272593A JP H06248792 A JPH06248792 A JP H06248792A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- strand board
- board layer
- specific gravity
- flooring material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Dry Formation Of Fiberboard And The Like (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、住宅、文教施設その
他に用いられる床材に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to floor materials used in houses, educational facilities and the like.
【0002】[0002]
【従来の技術】従来、床材としては、図5に示す単層の
フローリング1又は、図6に示す奇数枚単板を交互に積
層した合板2が使われてきた。合板の場合、構成する単
板3,4,・・,7の厚さは、生産性の理由から、せい
ぜい1ミリメートル程度に薄くするのが限度であり、凸
実2aの部分には、単板が多くとも3枚程度位置するだ
けであった。2. Description of the Related Art Conventionally, as a floor material, a single-layer flooring 1 shown in FIG. 5 or a plywood 2 in which odd-numbered veneers shown in FIG. 6 are alternately laminated has been used. In the case of plywood, the thickness of the veneers 3, 4, ..., 7 to be composed is limited to at most about 1 mm for productivity reasons. Was at most about 3 sheets.
【0003】一方、住宅、文教施設の床組施工時におい
ては、床材の凸実に釘を打って、下地材である根太材と
固定一体化させ、根太工法により施工していくのが普通
である。On the other hand, at the time of constructing a floor of a house or an educational facility, it is common practice to hammer a nail into the convexity of the floor material so that the floor material is fixedly integrated with the base material, and the construction is carried out by the joist construction method. is there.
【0004】図4に示す如く、床材8,9の長さ方向の
継手が、1本の根太10上で突きつけられる時、根太1
0の幅が通常45ミリメートル程度しかないため、床材
にそれぞれ釘を1本ずつ打ったとしても、凸実8a,9
aの端部に約20ミリメートル以内に近接して打たざる
を得なかった。As shown in FIG. 4, when the lengthwise joints of the flooring members 8 and 9 are butted on one joist 10, the joist 1
Since the width of 0 is usually only about 45 mm, even if one nail is struck on each floor material, the projections 8a, 9
It had to be hit close to the end of a within about 20 mm.
【0005】[0005]
【発明が解決しようとする課題】しかし、従来の単層の
フローリングの場合、図5に示す如く、凸実1aの部分
は1層となっているため、釘打ち施工時に極めて割れ易
いという欠点があった。However, in the case of the conventional single-layer flooring, as shown in FIG. 5, since the convex portion 1a is a single layer, there is a drawback that it is extremely fragile when nailing. there were.
【0006】図6に示す合板では、1枚1枚の単板が厚
く、ロータリーレースによる単板製造時に、裏割れが多
数発生してしまう上、釘の打ち込みによって、この割れ
を押し広げることになり、凸実2aの割れが発生し易い
という欠点があった。また、合板では、実の部分に単板
が3枚程度しか位置しないため、1枚が欠けたり、割れ
たりした時に、その部分の強度が極端に弱くなり、この
ことによっても、凸実2aの割れが発生し易いという欠
点があった。In the plywood shown in FIG. 6, each veneer is thick and many back cracks occur during the production of the veneer by the rotary race, and the cracks can be spread by nailing. However, there is a drawback in that the projection 2a is easily cracked. Further, in plywood, only about three veneers are located in the actual part, so when one is chipped or cracked, the strength of that part becomes extremely weak. There was a drawback that cracks were likely to occur.
【0007】そのため、実自体の形状を改良して、図7
に示す如く、凸実2aの下部を合じゃくり状に突出さ
せ、釘の打ち込まれる部分の単板層をより多くし、釘の
打ち込みによる割れの押し広げに抵抗性を持たせる等の
改良を行った例もあったが、凹実2bの下部はこれに合
わせて後退した構造とする必要があり、実の形状が大型
化してしまうため、歩留りが大幅に低下してしまうとい
う欠点があった。Therefore, the shape of the fruit itself has been improved and the shape shown in FIG.
As shown in Fig. 2, the lower part of the convex seed 2a is projected in a mating shape, the number of veneer layers in the part where the nail is driven is increased, and resistance to spread of cracks caused by driving the nail is improved. In some cases, the lower part of the concave seed 2b needs to have a recessed structure in accordance with this, and the actual shape becomes large, resulting in a significant decrease in yield. .
【0008】そこで、この発明は、以上の欠点を除去す
るため考えられたものであり、歩留りの減少する特殊な
構造の実を用いることなく、確実に釘打ちによる実の割
れの発生を減少させることのできる床材を提供すること
を目的とする。Therefore, the present invention has been conceived in order to eliminate the above drawbacks, and reliably reduces the occurrence of cracking of the fruit due to nailing, without using the fruit of a special structure which reduces the yield. The object is to provide a floor material that can be used.
【0009】[0009]
【課題を解決するための手段】この発明の床材は、床材
の断面において、実の位置する中央部は、薄く切削した
単板を多数積層したストランドボード層とし、該ストラ
ンドボード層の表裏面または表面は、中比重繊維板層と
し、上記ストランドボード層と中比重繊維板層を一体化
した板状体(以下、トライウッドと称する)に適宜化粧
を施してなることを特徴とする。In the flooring material of the present invention, in the cross-section of the flooring material, the central portion where the actual position is located is a strand board layer in which a plurality of thinly cut veneers are laminated, and the surface of the strand board layer is The back surface or the front surface is a medium specific gravity fiberboard layer, and a plate-like body (hereinafter referred to as triwood) in which the strand board layer and the medium specific gravity fiberboard layer are integrated is appropriately applied with makeup.
【0010】[0010]
【作用】上記のように構成されたトライウッドを、通常
の合板と同様に切削加工し、実を形成する。こうするこ
とで得られた床材を、通常の合板と同様に、根太工法で
施工する。このとき、凸実に釘を打って下地材である根
太材と固定一体化させる工程では、凸実部分の単板の厚
さが薄く、多数積層されてあり、そのうちの1枚程度が
割れたり、欠けたり、死に節等の欠点があっても、その
部分の強度が著しく弱くならず、また、単板の繊維方向
が単一でないため、粘り強く釘の打ち込みによる押し広
げに抵抗する。The triwood constructed as described above is cut in the same manner as ordinary plywood to form fruit. The flooring material thus obtained is constructed by the joist construction method as in the case of ordinary plywood. At this time, in the process of nailing the convex solid and fixing and integrating with the joist material as the base material, the single plate of the convex solid portion is thin and many are laminated, and about one of them is cracked, Even if there are defects such as chipping or death, the strength of that part does not become significantly weaker, and since the veneer does not have a single fiber direction, it is tenacious and resists spread by nailing.
【0011】表裏面または表面に設けた中比重繊維板層
は、表裏面または表面の平滑性を極めて良好に保つ。The medium specific gravity fiberboard layers provided on the front and back surfaces or the front surface maintain extremely good smoothness on the front and back surfaces or the front surface.
【0012】[0012]
【実施例】この発明の第一実施例を図面に従って説明す
る。図1に示したように、厚さ0.5ミリメートル以下
に切削した単板を多数積層した構造を有するストランド
ボード層11の表裏面に、凸実11aの部分にかからな
いように、中比重繊維板(MDF)層12を配置した比
重0.5以上のトライウッド13を、通常の合板と同様
に切削加工し、実を形成して床材を形成している。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment of the present invention will be described with reference to the drawings. As shown in FIG. 1, a medium specific gravity fiber board is formed on the front and back surfaces of a strand board layer 11 having a structure in which a large number of single plates cut to a thickness of 0.5 mm or less are laminated so as not to cover convex portions 11a. A triwood 13 having a specific gravity of 0.5 or more, on which the (MDF) layer 12 is arranged, is cut in the same manner as a normal plywood to form a fruit to form a floor material.
【0013】本実施例では、単板を多数積層してストラ
ンドボード層を形成しているが、単板の積み重ね方は、
図3の如く、各単板11n,11n,・・の繊維方向を
ランダムに違えて重ね合わせている。In the present embodiment, a large number of veneers are laminated to form a strand board layer.
As shown in FIG. 3, the fiber directions of the individual plates 11n, 11n, ...
【0014】また、ストランドボード層の単板11n
は、厚さ0.5ミリメートル以下に切削されており、凸
実部に5,6枚から20枚程度までの数が位置するよう
になっている。Also, a single plate 11n of a strand board layer
Is cut to a thickness of 0.5 mm or less, and 5 to 6 to 20 sheets are located on the convex portion.
【0015】さらに、本実施例のトライウッド13は、
もし比重を0.5未満としたならば、床材として強度不
足を生じかねないので、従って一般の根太工法用床材と
して必要な比重0.5以上にしてある。Furthermore, the tri-wood 13 of this embodiment is
If the specific gravity is less than 0.5, the strength of the flooring material may be insufficient. Therefore, the specific gravity is 0.5 or more, which is necessary for a floor material for a general joisting method.
【0016】以上の構成より、本実施例は、均一な強度
となり、一部分の強度が著しく低下することなく、ロー
タリーレースによる単板の製造時に、裏割れの発生が極
めて少なく、凸実11aに釘を打ち込む時に、釘による
押し広げに粘り強く抵抗する極めて強靱な実を形成で
き、凸実11aの割れ発生を極めて少なくできる。With the above construction, the present embodiment has uniform strength, a portion of the strength is not significantly reduced, and the occurrence of back cracking is extremely small during the production of the veneer by the rotary race, and the convex portion 11a is nailed. It is possible to form an extremely tough fruit that tenaciously resists the spread by the nail when driving, and it is possible to extremely reduce the occurrence of cracks in the convex fruit 11a.
【0017】また、ストランドボード層11の表裏面ま
たは表面に、中比重繊維板層12を完全に一体化して設
けてあるため、強度も強く、しかも表面平滑性に優れた
床材になっている。Further, since the medium specific gravity fiberboard layer 12 is completely integrated and provided on the front and back surfaces or the front surface of the strand board layer 11, it is a flooring material having high strength and excellent surface smoothness. .
【0018】図2の如く、ストランドボード層11の表
面のみに中比重繊維板12を設けても良い。As shown in FIG. 2, the medium specific gravity fiber board 12 may be provided only on the surface of the strand board layer 11.
【0019】以上のように構成された本実施例の床材に
は、適宜化粧が施されているが、この化粧とは、床材の
表裏面または表面に、単板を貼って塗装する、紙、塩ビ
等のシートを貼る、あるいは、ダイレクトプリント等の
加工を施すことである。The flooring material of this embodiment constructed as described above is appropriately applied with makeup. This makeup means applying a veneer to the front and back or front surface of the flooring material, It is to stick a sheet of paper, vinyl chloride or the like, or to apply processing such as direct printing.
【0020】第二実施例として、ストランドボード層を
形成する際に、単板の積み重ね方を、概ね一方向だが、
20度から30度内でいろいろな角度に、各単板の繊維
方向をずらして重ね合わせたものを提供する。As a second embodiment, when the strand board layer is formed, the stacking method of the single plates is generally one direction,
We provide various veneers laminated at different angles within 20 to 30 degrees by shifting the fiber direction.
【0021】この実施例の場合は、意図的に、20度か
ら30度ほど各単板の繊維方向をずらすまでもなく、概
ね一方向に重ねようとするだけで、それぐらいずれるの
で、角度のずれは誤差として考えられ、積層に手間がか
からず、形成が容易である。しかも、繊維方向がかなり
交錯したストランドボードができるので、上記第一実施
例にそれほど劣らない材質が期待できる。In the case of this embodiment, there is no need to intentionally shift the fiber direction of each veneer by about 20 to 30 degrees, but it is possible to shift it by just trying to stack it in approximately one direction, so the angle of The misalignment is considered as an error, and the stacking is easy and easy to form. Moreover, since a strand board in which the fiber directions are considerably intersected with each other can be formed, a material which is not so inferior to the first embodiment can be expected.
【0022】第三実施例として、ストランドボード層を
形成する際に、複数の層を合体させてストランドボード
層を形成したものを提供する。その複数の層それぞれ
は、概ね一方向だが、20度から30度内でいろいろな
角度に、各単板の繊維方向をずらして重ね合わせた層で
形成する。そしてこの各層を、その繊維方向がほぼ直交
するように合体させて、全体のストランドボード層を形
成する。As a third embodiment, when the strand board layer is formed, a plurality of layers are combined to form a strand board layer. Each of the plurality of layers is formed in a layer in which the fiber directions of the individual veneers are offset from each other at various angles within 20 to 30 degrees, although they are generally in one direction. Then, the respective layers are combined so that the fiber directions thereof are substantially orthogonal to each other to form the entire strand board layer.
【0023】この実施例の場合は、合板のような構成と
考えられるが、しかし、薄い単板が積層されてできた構
成なので、第一実施例とほぼ同じかそれ以上の強度の材
質が期待できる。In the case of this embodiment, it can be considered as a construction like plywood, but since it is a construction made by laminating thin veneers, a material having a strength substantially equal to or higher than that of the first embodiment is expected. it can.
【0024】第一、第二、第三実施例ともに、ストラン
ドボード層11、中比重繊維板層12に、ラジアータパ
イン等の成長が早く、植材の容易な比較的低質な原料
が、容易かつ歩留りよく使用でき、ラワン等の熱帯雨林
材を使用する必要が無い。その理由は、薄い単板を積層
して形成するために、強度的に均一で優れた床材を生産
できるためである。In each of the first, second, and third embodiments, the strand board layer 11 and the medium-density fiber board layer 12 are made of a relatively low-quality raw material such as radiata pine that grows quickly and is easy to plant. It can be used with high yield, and it is not necessary to use rainforest materials such as lauan. The reason is that since the thin single plates are laminated and formed, it is possible to produce an excellent flooring material having uniform strength.
【0025】この発明の床材は、実を有する他の建材、
例えば、天井、壁、各種パネルにも応用が可能である。The flooring material of the present invention is another building material having fruit,
For example, it can be applied to ceilings, walls, and various panels.
【0026】[0026]
【発明の効果】この発明によると、床材の実形状を、歩
留りの減少に繋がる特殊形状とすることなく、従来通り
の形状で、実の釘打ちによる割れの発生を減少させるこ
とができ、生産性、施工性が改善でき、施工後のトラブ
ルの発生を防止できる極めて有益なる効果を奏する。According to the present invention, it is possible to reduce the occurrence of cracks due to actual nailing without changing the actual shape of the flooring material to a special shape that leads to a reduction in yield, The productivity and the workability can be improved, and it is possible to prevent troubles after the work, which is extremely useful.
【図1】この発明の一実施例を示す床材単体の幅方向断
面図である。FIG. 1 is a cross-sectional view in the width direction of a single flooring material showing an embodiment of the present invention.
【図2】この発明の一実施例の表面のみに中比重繊維板
層を設けた例を示す床材単体の幅方向断面図である。FIG. 2 is a cross-sectional view in the width direction of a flooring material showing an example in which a medium specific gravity fiberboard layer is provided only on the surface of one embodiment of the present invention.
【図3】この発明の第一実施例のストランドボード層を
形成する単板の重なり方を示す説明図である。FIG. 3 is an explanatory view showing how the single plates forming the strand board layer of the first embodiment of the present invention are overlapped.
【図4】根太上に床材の継目がきた場合の釘の打ち込み
位置を示す平面図である。FIG. 4 is a plan view showing a nail driving position when a seam of a flooring material comes on a joist.
【図5】従来の単層フローリングの床材単体の幅方向断
面図である。FIG. 5 is a cross-sectional view in the width direction of a single flooring material of a conventional single-layer flooring.
【図6】従来の合板を基材とした床材単体の幅方向断面
図である。FIG. 6 is a cross-sectional view in the width direction of a single flooring material using a conventional plywood as a base material.
【図7】従来の凸実の下部を突出させた割れ防止構造の
実を有する合板を基材とした床材単体の幅方向断面図で
ある。FIG. 7 is a cross-sectional view in the width direction of a single flooring material using a plywood having a fruit of a crack preventing structure in which a lower portion of a conventional convex fruit is projected as a base material.
1 単層フローリング 1a 凸実 1b 凹実 2 合板 2a 凸実 2b 凹実 3 合板の表面材 4 合板のクロス層 5 合板の心材 6 合板のクロス層 7 合板の裏面材 8 床材 8a 凸実 9 床材 9a 凸実 10 根太 11 ストランドボード層 11a 凸実 11b 凹実 11n 単板 12 中比重繊維板層 13 トライウッド 14 釘 1 single-layer flooring 1a convex solid 1b concave solid 2 plywood 2a convex solid 2b concave solid 3 plywood surface material 4 plywood cross layer 5 plywood core layer 6 plywood cross layer 7 plywood backing material 8 floor material 8a convex solid 9 floor Material 9a Convex fruit 10 joist 11 Strandboard layer 11a Convex fruit 11b Concave fruit 11n Veneer 12 Medium density fiberboard layer 13 Triwood 14 Nail
フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 B32B 21/10 Continuation of the front page (51) Int.Cl. 5 Identification code Office reference number FI technical display area B32B 21/10
Claims (5)
部は、薄く切削した単板を多数積層したストランドボー
ド層とし、該ストランドボード層の表裏面または表面
は、中比重繊維板層とし、上記ストランドボード層と中
比重繊維板層を一体化した板状体に適宜化粧を施してな
ることを特徴とする床材。1. In the cross section of the flooring material, the central portion where the fruit is actually located is a strand board layer formed by laminating a large number of thinly cut veneers, and the front and back surfaces or the surface of the strand board layer are medium specific gravity fiber board layers. A floor material comprising a plate-like body in which the strand board layer and the medium specific gravity fiber board layer are integrated, and which is appropriately applied with makeup.
0.5ミリメートル以下であり、板状体の比重が0.5
以上である請求項1記載の床材。2. The thickness of each veneer of the strand board layer is 0.5 mm or less, and the specific gravity of the plate is 0.5.
The flooring material according to claim 1, which is the above.
並んだ方向をランダムに変えて積層した構造である請求
項1又は請求項2記載の床材。3. The flooring material according to claim 1 or 2, wherein the strand board layer has a structure in which the direction in which the fibers of each veneer are arranged is randomly changed and laminated.
並んだ方向を20度〜30度内のいろいろな角度で変え
て積層した構造である請求項1又は請求項2記載の床
材。4. The flooring material according to claim 1 or 2, wherein the strand board layer has a structure in which fibers of each veneer are laminated by changing the direction in which the fibers are arranged at various angles within 20 to 30 degrees.
並んだ方向を20度〜30度内のいろいろな角度で変え
て概ね1方向に揃えて積層した複数の層を、該各層の繊
維の並んだ方向が互いにほぼ直交するように積層した構
造である請求項1又は請求項2記載の床材。5. The strandboard layer comprises a plurality of layers obtained by changing the direction in which the fibers of each veneer are lined up at various angles within 20 ° to 30 ° so as to be aligned in substantially one direction and laminating the fibers of each layer. The flooring material according to claim 1 or 2, wherein the flooring material has a laminated structure such that the aligned directions are substantially orthogonal to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5062725A JP2556807B2 (en) | 1993-02-26 | 1993-02-26 | Floor material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5062725A JP2556807B2 (en) | 1993-02-26 | 1993-02-26 | Floor material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH06248792A true JPH06248792A (en) | 1994-09-06 |
| JP2556807B2 JP2556807B2 (en) | 1996-11-27 |
Family
ID=13208632
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5062725A Expired - Lifetime JP2556807B2 (en) | 1993-02-26 | 1993-02-26 | Floor material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2556807B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20010000926A (en) * | 2000-10-28 | 2001-01-05 | 서정석 | method for manufacturing of decoration wooden board |
| JP2002089142A (en) * | 2000-09-21 | 2002-03-27 | Juken Sangyo Co Ltd | Soundproof door |
| CN104139444A (en) * | 2014-07-21 | 2014-11-12 | 常州市森尼装饰材料有限公司 | Preparing and splicing technology for impregnated paper laminated wood floor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4928630U (en) * | 1972-06-12 | 1974-03-12 | ||
| JPS59164703U (en) * | 1983-04-18 | 1984-11-05 | 熱田 美憲 | Laminated flooring |
| JPS61159524U (en) * | 1985-03-27 | 1986-10-03 | ||
| JPH0425403A (en) * | 1990-05-21 | 1992-01-29 | Tomiyasu Honda | Composite board and its manufacture |
| JPH0642154U (en) * | 1992-11-19 | 1994-06-03 | 段谷産業株式会社 | Composite decorative board |
-
1993
- 1993-02-26 JP JP5062725A patent/JP2556807B2/en not_active Expired - Lifetime
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4928630U (en) * | 1972-06-12 | 1974-03-12 | ||
| JPS59164703U (en) * | 1983-04-18 | 1984-11-05 | 熱田 美憲 | Laminated flooring |
| JPS61159524U (en) * | 1985-03-27 | 1986-10-03 | ||
| JPH0425403A (en) * | 1990-05-21 | 1992-01-29 | Tomiyasu Honda | Composite board and its manufacture |
| JPH0642154U (en) * | 1992-11-19 | 1994-06-03 | 段谷産業株式会社 | Composite decorative board |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002089142A (en) * | 2000-09-21 | 2002-03-27 | Juken Sangyo Co Ltd | Soundproof door |
| KR20010000926A (en) * | 2000-10-28 | 2001-01-05 | 서정석 | method for manufacturing of decoration wooden board |
| CN104139444A (en) * | 2014-07-21 | 2014-11-12 | 常州市森尼装饰材料有限公司 | Preparing and splicing technology for impregnated paper laminated wood floor |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2556807B2 (en) | 1996-11-27 |
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