JPH06229408A - Prevention of screw miss of fastening - Google Patents
Prevention of screw miss of fasteningInfo
- Publication number
- JPH06229408A JPH06229408A JP5284693A JP5284693A JPH06229408A JP H06229408 A JPH06229408 A JP H06229408A JP 5284693 A JP5284693 A JP 5284693A JP 5284693 A JP5284693 A JP 5284693A JP H06229408 A JPH06229408 A JP H06229408A
- Authority
- JP
- Japan
- Prior art keywords
- soft material
- screw
- fastening
- fastened
- bolt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Bolts, Nuts, And Washers (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は発電所や変電所におけ
る強電用の電気配線や、鉄道車両や路面車両などの重要
保安部品を組立てたり保守をしたとき、それらの締着に
使用されるボルトやナットなどのねじ締着具に締め忘れ
があったとき、その締め忘れの検出を容易にして行う締
め擦れ防止法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bolt used to fasten electric wiring for strong electric power in a power plant or a substation, or when assembling or maintaining important safety parts such as a railway vehicle or a road surface vehicle. The present invention relates to a method for preventing rubbing that facilitates detection of forgetting to tighten a screw fastening tool such as a nut or nut.
【0002】[0002]
【従来の技術】従来、ボルトやナットなどの締めつけ忘
れが問題となる作業では、締着作業の終了後に検査員や
検査ロボットを使用して締め忘れの有無を検査してい
る。すなわち、検査員や検査ロボットに締着工具やトル
クレンチを持たせ、ボルトやナットが締められているか
否か、あるいは所定の締めつけトルクを以て締着されて
いるか否かを一本づつ検査する作業が行われている。2. Description of the Related Art Conventionally, in a work in which forgetting to tighten bolts and nuts is a problem, an inspector or an inspection robot is used to inspect whether or not the user forgets to tighten the bolt after completion of the tightening work. In other words, inspectors and inspection robots must be equipped with fastening tools and torque wrenches to inspect the bolts and nuts one by one, and whether or not they are fastened with a predetermined tightening torque. Has been done.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、検査ロ
ボットの導入は高額の設備投資を要する他、それを装着
するのに手間がかゝるので、多量生産用にはとも角とし
て、一品物や極めて少量の生産や、個別に行われるのが
一般である保守作業においては導入しても有効でない。
そこで、従来は専ら人間の感覚による検査に頼っている
が、締着作業を行った者と検査する者とが同一人によっ
てなされると、本人の感違いや癖によって再検査の精度
が劣ることゝとなり易い。また、別人によって検査を行
うためには多くの作業員を必要として生産や保守のため
の経費が増す。更に、検査が不十分であると、時とし
て、不十分に締結された電線間に強電を流して配線を焼
いてしまったり、重大な事故を招いたりする不具合を生
じていた。However, the introduction of the inspection robot requires a large amount of capital investment, and it takes a lot of time to mount it. It is not effective even if it is introduced in small-scale production or maintenance work that is generally performed individually.
Therefore, in the past, reliance on inspection by human sensation was used exclusively, but if the person who performed the fastening work and the person who performs the inspection were performed by the same person, the re- inspection accuracy would be poor due to the person's feelings and habits. It is easy to become ゝ. In addition, a large number of workers are required to perform the inspection by another person, which increases the cost for production and maintenance. Further, if the inspection is insufficient, sometimes a problem occurs in which a strong electric current is caused to flow between the insufficiently connected electric wires to burn the wiring or cause a serious accident.
【0004】[0004]
【課題を解決するための手段】この発明はそのような不
具合を解消するもので、ボルトやナットあるいは座金か
らなるねじ締着具と、そのねじ締着具によって締着され
る被締着物との一方に、締着具と被締着物とによって形
成される相対面に軸方向へ開く透孔を設け、その透孔の
近傍に軟質材料を配し、前記相対面が挟圧されたとき、
前記軟質部材が前記開口内へ膨出させ、その膨出の有無
を目視して締め忘れの有無をを目視して締め忘れの有無
を判断するようにした点に特徴がある。SUMMARY OF THE INVENTION The present invention solves such a problem by providing a screw fastening tool composed of a bolt, a nut or a washer and an object to be fastened by the screw fastening tool. On the other hand, a through hole that opens in the axial direction is provided in the relative surface formed by the fastener and the object to be fastened, a soft material is arranged in the vicinity of the through hole, and when the relative surface is pressed,
It is characterized in that the soft member is swollen into the opening, and the presence or absence of the swollenness is visually checked to see whether or not the tightening has been forgotten to judge whether or not the loosening has been missed.
【0005】[0005]
【作用】被締着物に設けたボルト孔へボルトやナットな
どの締着物を組み合わせて挿入し、工具によって締めつ
けると、その締着力によって相対面にあった軟質材料が
相対面から締めだされ、周辺へ流動するが、その一部は
相対面に設けた軸方向の開口内へ流入する。そこで、締
め付け確認に際して、その開口を注視し、軟質材料がそ
こへ流入しているか否かを目視によって確認する。そし
て流入していなけば締めつけ忘れと判定され、流入して
いれば、確実に締着されていると判断される。[Function] When a tightening object such as a bolt or a nut is inserted into a bolt hole provided in an object to be tightened and tightened by a tool, the tightening force causes the soft material on the relative surface to be tightened out from the relative surface. Flow into the axial direction, but part of it flows into the axial opening provided on the relative surface. Therefore, when confirming the tightening, the opening is closely watched and it is visually confirmed whether or not the soft material is flowing therein. If it has not flowed in, it is determined that tightening has been forgotten, and if it has flowed in, it is determined that it has been securely fastened.
【0006】[0006]
【実施例】以下、図示の実施例によってこの発明を説明
する。図1において、10は互いに締着される複数から
なる被締着物であり、例えば、発電所や変電所で用いら
れる通電用の電線たる導電帯である。導電帯10はそれ
らの数個が互いに重ね合わされ、図2で示すように、そ
れらの交差する部分にボルト孔を設けてボルト11やナ
ット12、或いは座金20からなるねじ締着具Sによっ
て強く結着されている。その結果、それらの間に接触抵
抗など大きな電気抵抗が形成されず、通電に伴って発熱
や損失を生じることがないものである。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the illustrated embodiments. In FIG. 1, reference numeral 10 denotes a plurality of objects to be fastened which are fastened to each other, for example, a conductive band which is an electric wire for energization used in a power plant or a substation. Several of the conductive bands 10 are superposed on each other, and as shown in FIG. 2, bolt holes are provided at their intersecting portions, and the conductive bands 10 are firmly connected by a screw fastening tool S including a bolt 11, a nut 12, and a washer 20. It is worn. As a result, a large electric resistance such as a contact resistance is not formed between them, and heat generation and loss are not caused by energization.
【0007】この実施例において前記導電帯10、10
を締着するねじ締着具Sは、図2、図3で示すように、
ボルト11やナット12、あるいは、それらの間に介装
させた平座金20である。こゝで、前記平座金20は図
1で示すように導電帯10とボルト11の頭部との間、
或いは図2で示すように、導電帯10とナット12との
間に介装される。そして、平座金20は中央のボルト孔
21の周りにボルト11やナット12に対面する相対
面、すなわち、ねじ締結具Sから締着力を受ける環状の
締着部22と、その外周に連なる周縁部23からなる面
を有している。In this embodiment, the conductive bands 10, 10
As shown in FIGS. 2 and 3, the screw fastening tool S for fastening the
The bolt 11 and the nut 12, or the plain washer 20 interposed between them. Here, the plain washer 20 is provided between the conductive band 10 and the head of the bolt 11 as shown in FIG.
Alternatively, as shown in FIG. 2, it is interposed between the conductive band 10 and the nut 12. The plain washer 20 has a relative surface that faces the bolt 11 and the nut 12 around the central bolt hole 21, that is, an annular fastening portion 22 that receives a fastening force from the screw fastener S, and a peripheral portion that is continuous with the outer periphery thereof. It has a surface of 23.
【0008】平座金20の周縁部23には、上下いずれ
か一方の面に後述する軟質材料を収容するための環状の
凹部24が形成されている。その凹部24には平座金2
0が締着力を受けたとき、前記軟質材料が膨出するため
の軸方向の透孔25の複数個が周方向に等配に穿設され
ている。なお、透孔25の態様は図4で示すように、必
ずしも円孔とは限らず、周縁部23の外周面に切欠きを
作り、それを透孔としてそのまゝ利用する場合もある。
なお、前記軟質材料14を収容するための凹部24の形
状は、図4で示すように、平座金をなす比較的薄い鋼板
を塑性変形させて形成することもあり、図8で示すよう
に、比較的厚い鋼板の一部を押圧して環状の窪みを作
り、更には、切削加工によって形成することもある。The peripheral washer 23 of the plain washer 20 is formed with an annular recess 24 on one of the upper and lower surfaces for accommodating a soft material described later. The flat washer 2 is placed in the recess 24.
When 0 receives a fastening force, a plurality of axial through holes 25 are formed in the circumferential direction so as to swell the soft material. As shown in FIG. 4, the form of the through hole 25 is not necessarily a circular hole, and a notch may be formed in the outer peripheral surface of the peripheral edge portion 23 and used as the through hole as it is.
The shape of the recess 24 for accommodating the soft material 14 may be formed by plastically deforming a relatively thin steel plate forming a flat washer as shown in FIG. 4, and as shown in FIG. It may be formed by pressing a part of a relatively thick steel plate to form an annular recess and further by cutting.
【0009】14は前記凹部24の内部に配置される軟
質材料であり、具体的には工業用のシール部材であるゴ
ム状のOリングである。軟質材料は必ずしもゴム状であ
る必要はなく、粉体でもゼラチン状でもよい。すなわ
ち、弾性ないしは塑性変形が可能で、且つ僅かでも流動
性を有することが要求されている。Reference numeral 14 denotes a soft material disposed inside the recess 24, specifically, a rubber-like O-ring which is an industrial sealing member. The soft material does not necessarily have to be rubber-like, and may be powdery or gelatinous. That is, it is required to be elastically or plastically deformable and to have a slight fluidity.
【0010】以上のように形成された平座金20を、図
3で示すように、ボルト11やナット12と被締着物1
0との間に配して図示してない工具により緊締すると、
その締着力によって平座金20と導電帯10との間に配
された軟質材料14が両者によって強圧され、平坦に変
形しつゝ周囲へ流動する。このとき、軟質材料14の一
部は軸方向の透孔25内へ流動し図2で示すように、そ
こを満たす。よって、組立てが終了した後に、すべての
ボルトについて、この膨出の有無を目視によって確認す
れば、締め忘れの有無が容易に判定できる。なお、以上
の実施例において、被締着物は大電力用の電線を例示し
たが、この発明はこれに限らず、鉄道車両や自動車など
の車両の重要保安部品の締着箇所に用いて有効なことは
もちろんである。なお、軟質材料14に変形を受けたと
き変色ないしは着色する物質、例えば感圧物質を混入す
れば、一層、目視による発見を容易にすることができ
る。As shown in FIG. 3, the flat washer 20 formed as described above is used for fixing the bolt 11 and the nut 12 and the object 1 to be fastened.
When placed between 0 and tightened with a tool not shown,
Due to the tightening force, the soft material 14 disposed between the plain washer 20 and the conductive band 10 is strongly pressed by both, and is deformed flat and flows to the surroundings. At this time, a part of the soft material 14 flows into the through hole 25 in the axial direction and fills the hole, as shown in FIG. Therefore, after completion of the assembly, it is possible to easily determine whether or not the tightening has been forgotten by visually checking the presence or absence of the bulging of all the bolts. In the above examples, the object to be fastened is an electric wire for high power, but the present invention is not limited to this, and is effective when used for fastening parts of important safety parts of vehicles such as railway vehicles and automobiles. Of course. If the soft material 14 is mixed with a substance that discolors or is colored when deformed, for example, a pressure-sensitive substance, it is possible to further facilitate visual discovery.
【0011】[0011]
【発明の効果】この発明は以上のように、ボルト11や
ナット12などねじ締着具Sと被締着物10との間に介
装された軟質材料14が、締め付け力を受けた場合とそ
うでない場合とで、外観上に変化を生じるので、ねじ締
着具Sが締められているか否かを、従来のようなボルト
の一本づつについてスパナで確認する作業に代えて目視
によって判定することができる。よって、ねじの締め忘
れの検査が極めて容易になり、且つ、ねじの締め忘れを
なくすることができる。また、その手段も締着部分に小
突起を設けるだけの簡単なものであるから、その実施に
経費が係らず、具体化が容易であるなどの効果がある。As described above, according to the present invention, the soft material 14 interposed between the screw fastening tool S such as the bolt 11 and the nut 12 and the article 10 to be fastened receives a fastening force. Since the appearance will change depending on whether it is not, visually deciding whether or not the screw fastener S is tightened, instead of the conventional work of checking each bolt with a wrench. You can Therefore, it becomes extremely easy to inspect whether or not the screw is forgotten to be tightened, and it is possible to avoid forgetting to tighten the screw. Further, since the means is simple, only the small protrusion is provided on the fastening portion, there is an effect that the implementation is easy and the cost is low for implementation.
【図1】この発明の一実施例を示す強電用電気配線の外
観図である。FIG. 1 is an external view of high-voltage electric wiring showing an embodiment of the present invention.
【図2】そのII−II断面を示す締着前の断面図であ
る。FIG. 2 is a cross-sectional view showing a II-II cross section before fastening.
【図3】図2相当の断面を示す締着後の断面図である。FIG. 3 is a cross-sectional view showing a cross section corresponding to FIG. 2 after fastening.
【図4】図1の要部である座金の正面図である。FIG. 4 is a front view of a washer that is a main part of FIG.
【図5】その断面図である。FIG. 5 is a sectional view thereof.
【図6】他の実施例を示す図4相当の座金の正面図であ
る。FIG. 6 is a front view of a washer corresponding to FIG. 4 showing another embodiment.
【図7】その断面図である。FIG. 7 is a sectional view thereof.
【図8】更に、他の実施例を示す図4相当の座金の正面
図である。FIG. 8 is a front view of a washer corresponding to FIG. 4 showing another embodiment.
【図9】その断面図である。FIG. 9 is a sectional view thereof.
10 導電帯 11 ボルト 12 ナット 20 座金 14 軟質材料 10 Conductive Band 11 Bolt 12 Nut 20 Washer 14 Soft Material
Claims (3)
じ締着具と、そのねじ締着具によって締着される被締着
物との一方に、締着具と被締着物とによって形成される
相対面に軸方向へ開く透孔を設け、その透孔の近傍に軟
質材料を配し、前記相対面が挟圧されたとき、前記軟質
部材が前記開口内へ膨出させ、その膨出の有無を目視し
て締め忘れの有無を判断するねじの締め忘れ防止法。1. A relative surface formed by a fastener and an object to be fastened to one of a screw fastener including a bolt, a nut or a washer and an object to be fastened by the screw fastener. A through hole that opens in the axial direction is provided, and a soft material is arranged in the vicinity of the through hole, and when the relative surface is pressed, the soft member swells into the opening, and the presence or absence of the swelling is checked. A method to prevent screws from being forgotten by visually observing whether or not they have been forgotten.
予定の応力が印加されたとき変色する材料で構成されて
おり、ねじ締着具を締めつけ作業した後、その変色の有
無を目視して変形を受けたか否かの判定を容易にしたね
じの締め忘れ防止法。2. The soft material according to claim 1, wherein the soft material is made of a material that discolors when a predetermined stress is applied, and after the screw fastener is tightened, the presence or absence of the discoloration is visually checked. The method to prevent forgetting to tighten the screw that makes it easy to determine whether or not it has been deformed.
熱を受けたとき変色する材料で構成されており、ねじ締
着具を電気配線の締めつけに使用したとき、締め忘れに
よるねじ締着具の発熱に起因する変色の有無を目視して
前記軟質材料が変形を受けたか否かの判定を容易にした
ねじの締め忘れ防止法。3. The screw fastening according to claim 1, wherein the soft material is made of a material that discolors when heat is applied, and when the screw fastening tool is used to fasten electric wiring, the soft fastening is forgotten. A method for preventing forgetting to tighten a screw, which makes it easy to determine whether or not the soft material has been deformed by visually observing the presence or absence of discoloration caused by the heat generation of the tool.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5284693A JPH06229408A (en) | 1993-02-01 | 1993-02-01 | Prevention of screw miss of fastening |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5284693A JPH06229408A (en) | 1993-02-01 | 1993-02-01 | Prevention of screw miss of fastening |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06229408A true JPH06229408A (en) | 1994-08-16 |
Family
ID=12926213
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5284693A Pending JPH06229408A (en) | 1993-02-01 | 1993-02-01 | Prevention of screw miss of fastening |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06229408A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015194068A (en) * | 2014-03-18 | 2015-11-05 | 住友金属鉱山シポレックス株式会社 | Clip fixture for integral type anchor and integral type anchor using the same |
-
1993
- 1993-02-01 JP JP5284693A patent/JPH06229408A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015194068A (en) * | 2014-03-18 | 2015-11-05 | 住友金属鉱山シポレックス株式会社 | Clip fixture for integral type anchor and integral type anchor using the same |
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