JPH06226943A - Production of decorative plate used for furniture - Google Patents

Production of decorative plate used for furniture

Info

Publication number
JPH06226943A
JPH06226943A JP5049830A JP4983093A JPH06226943A JP H06226943 A JPH06226943 A JP H06226943A JP 5049830 A JP5049830 A JP 5049830A JP 4983093 A JP4983093 A JP 4983093A JP H06226943 A JPH06226943 A JP H06226943A
Authority
JP
Japan
Prior art keywords
decorative sheet
decorative
furniture
substrate
side edges
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5049830A
Other languages
Japanese (ja)
Inventor
Yonezo Maeda
米蔵 前田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
M K MAEDA KAGU KK
Original Assignee
M K MAEDA KAGU KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by M K MAEDA KAGU KK filed Critical M K MAEDA KAGU KK
Priority to JP5049830A priority Critical patent/JPH06226943A/en
Publication of JPH06226943A publication Critical patent/JPH06226943A/en
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To inexpensively and efficiently produce a decorative plate for use to make the furniture having a beautifully and arcuately curved surface formed on its surface. CONSTITUTION:A decorative sheet 3 and a base plate 1 are attached to the arcuately curved surface and the rear surface respectively of a foam resin or rubber made core plate 2 by applying adhesive agent to their joining faces, such joining faces are pressed together closely by press, both the side edges 4 of the decorative sheet 3 are bent along the side edges 5 of the base plate 1 and, in this condition, they are allowed to stand for a predetermined time until the adhesive agent is hardened, thereby forming an arcuately curved surface on the decorative plate. When this decorative plate is used on the doors of closet or other household supply storing furniture, the arcuately curved surface on the decorative plate is conducive to the production of an appealing furniture.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は家具に使用する化粧板の
製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a decorative board used for furniture.

【0002】[0002]

【従来の技術】従来、家具の材料として使用する化粧板
の芯材には、一般に集成木材や繊維板が用いられてい
る。また、この集成木材や繊維板を芯材として使用した
化粧板を製造する場合には、先ず当該芯材の表面に例え
ば突板を貼着し、この突板の表面に着色、中塗り塗装、
研磨及び仕上塗装等の一連の塗装処理等を施すことによ
り製造していた。
2. Description of the Related Art Conventionally, laminated wood or fiber board is generally used as a core material of a decorative board used as a material for furniture. Further, in the case of manufacturing a decorative board using the laminated wood or fiberboard as a core material, first, for example, a veneer is attached to the surface of the core material, and the surface of the veneer is colored, an intermediate coating,
It was manufactured by performing a series of coating treatments such as polishing and finish coating.

【0003】[0003]

【発明が解決しようとする課題】しかし、表面が曲面状
の化粧板を製造する場合には、上記突板等の表面に塗装
を施すときに塗布した塗料が流れ易いため塗装が難し
く、また研磨処理を施す場合に被研磨面が曲面であるか
ら機械研磨が困難であり、そのため生産性の低下を来た
す等の問題があった。
However, in the case of manufacturing a decorative plate having a curved surface, the coating applied when the coating is applied to the surface of the veneer or the like is liable to flow, and the coating is difficult. However, since the surface to be polished is a curved surface, it is difficult to perform mechanical polishing, and there is a problem that productivity is lowered.

【0004】本発明は上記従来の問題を解決し、表面に
美的な弧状面を形成した化粧板を低コストで能率良く量
産できるようにすることを目的とするものである。
An object of the present invention is to solve the above-mentioned conventional problems and to make it possible to mass-produce a decorative plate having an aesthetic arcuate surface on its surface at low cost and efficiently.

【0005】[0005]

【課題を解決するための手段】上記目的を達成するため
第1の発明は、発泡樹脂製又はゴム製芯板2の弧面状に
形成した表面に化粧シート3を、裏面に基板1を、夫々
接着剤を重ね合せ面に塗布して重ね、プレスでその重ね
合せ面を密着させると共に、上記化粧シート3の両側縁
4を基板1の側縁5に沿わせて曲げ付けた状態で上記接
着剤が硬化するまで所定時間放置して化粧板の表面に弧
状面を形成する。
To achieve the above object, a first invention is to provide a decorative sheet 3 on the arc-shaped surface of a foamed resin or rubber core plate 2 and a substrate 1 on the back surface thereof. Each of the adhesives is applied to the superposed surface and superposed, and the superposed surfaces are brought into close contact with each other by a press, and the both sides 4 of the decorative sheet 3 are bent along the side edges 5 of the substrate 1 to be adhered. The agent is left for a predetermined time until it hardens to form an arcuate surface on the surface of the decorative plate.

【0006】第2の発明は、発泡樹脂製又はゴム製芯板
2の弧面状に形成した表面に無仕上塗装化粧シート3′
を、裏面に基板1を、夫々接着剤を重ね合せ面に塗布し
て重ね、プレスでその重ね合せ面を密着させると共に、
上記無仕上塗装化粧シート3′の両側縁4を基板1の側
縁5に沿わせて曲げ付けた状態で上記接着剤が硬化する
まで所定時間放置し、次に上記無仕上塗装化粧シート
3′の表面に仕上塗装を施して化粧板の表面に弧状面を
形成する。
A second aspect of the present invention is a non-finished coating decorative sheet 3'on the arc-shaped surface of the foamed resin or rubber core plate 2.
, The substrate 1 on the back side, the adhesive is applied to each of the overlapping surfaces, and the overlapping surfaces are brought into close contact with each other by pressing,
Both side edges 4 of the unfinished decorative sheet 3'are bent along the side edges 5 of the substrate 1 and left for a predetermined time until the adhesive is cured, and then the unfinished decorative sheet 3 ' Finish coating is applied to the surface of the veneer to form an arcuate surface on the surface of the decorative plate.

【0007】[0007]

【作用】本発明に係る製造方法により製造された化粧板
は、例えば洋服箪笥やその他の各種収納家具の扉等に使
用されるものであるが、この場合、化粧板の表面に弧状
面が形成されているから魅力的な家具が製造される。
The decorative board manufactured by the manufacturing method according to the present invention is used, for example, as a door of clothes chest and other various storage furniture. In this case, an arcuate surface is formed on the surface of the decorative board. As a result, attractive furniture is manufactured.

【0008】[0008]

【実施例】先ず上記第1の発明の実施例を図面に従って
説明する。図1に示すように合板を使用した方形状の基
板1と、この方形状の基板1と同一の大きさの方形状で
且つ表面を弧面状に形成した硬質ウレタンフォーム製芯
板2と、上記基板1及び芯板2と前後の幅が同一で左右
の幅が稍大きい方形状の化粧シート3とを予め製造す
る。上記化粧シート3には、例えば裏面に和紙を貼着し
た柄付きの布又は突板の表面に塗装(通常の塗装の他U
V塗装も含まれる。以下同じ。)を施した化粧シート、
裏面に任意模様を施した透明なアクリル樹脂製シート、
任意の色彩に着色されたアクリル樹脂製シート、任意模
様を施した又は施していない塩化ビニル樹脂製シートの
表面に塗装を施した化粧シート、例えば紙と樹脂との複
合材よりなる化粧紙の表面に塗装を施した化粧シート、
等が用いられるが、最終的な表面仕上処理を必要としな
い化粧シートであれば上記例示したものに限られない。
次に、上記芯板2の弧面状に形成した表面に上記化粧シ
ート3を、裏面に上記基板1を、夫々接着剤を重ね合せ
面に塗布して重ね、プレス(望ましくは適温に加熱した
真空プレス)でその重ね合せ面を密着させると共に、上
記化粧シート3の両側縁4を基板1の側縁5に沿わせて
曲げ付けた状態で上記接着剤が硬化するまで所定時間放
置して図2に示すように化粧板の表面に弧状面を形成す
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First, an embodiment of the first invention will be described with reference to the drawings. As shown in FIG. 1, a rectangular substrate 1 using plywood, a rectangular urethane substrate 1 having the same size as the rectangular substrate 1, and a core plate 2 made of urethane foam having an arcuate surface. A rectangular decorative sheet 3 having the same front and rear width and a large left and right width is manufactured in advance as the substrate 1 and the core plate 2. The decorative sheet 3 is coated on the surface of a cloth or veneer with a pattern, for example, Japanese paper adhered to the back surface (other than normal coating U
V painting is also included. same as below. ) Decorative sheet,
A transparent acrylic resin sheet with an arbitrary pattern on the back,
Acrylic resin sheet colored in any color, a decorative sheet coated on the surface of a vinyl chloride resin sheet with or without an arbitrary pattern, for example, the surface of a decorative paper made of a composite material of paper and resin A decorative sheet that has been painted on
However, the decorative sheet is not limited to those exemplified above as long as the decorative sheet does not require a final surface finishing treatment.
Next, the decorative sheet 3 is applied to the arc-shaped surface of the core plate 2 and the substrate 1 is applied to the back surface of the core plate 2 by applying an adhesive to the overlapping surfaces, and then overlapping (pressing (preferably heating to an appropriate temperature). The overlapping surfaces are brought into close contact with each other by a vacuum press, and both side edges 4 of the decorative sheet 3 are bent along the side edges 5 of the substrate 1 and left for a predetermined time until the adhesive is cured. As shown in 2, an arcuate surface is formed on the surface of the decorative plate.

【0009】次に上記第2の発明の実施例を説明する。
前記実施例と同様に合板を使用した方形状の基板1と、
この方形状の基板1と同一の大きさの方形状で且つ表面
を弧面状に形成した硬質ウレタンフォーム製芯板2と、
上記基板1及び芯板2と前後の幅が同一で左右の幅が稍
大きい方形状の無仕上塗装化粧シート3′とを予め製造
する。上記無仕上塗装化粧シート3′には、例えば裏面
に和紙を貼着した突板の表面に木地研磨、着色、第1回
中塗り塗装、表面研磨、第2回中塗り塗装及び表面研磨
を順次施した無仕上塗装化粧シートが用いられる。次に
上記芯板2の弧面状に形成した表面に上記無仕上塗装化
粧シート3′を、裏面に上記基板1を、夫々接着剤を重
ね合せ面に塗布して重ね、プレスでその重ね合せ面を密
着させると共に、上記無仕上塗装化粧シート3′の両側
縁4を基板1の側縁5に沿わせて曲げ付けた状態で上記
接着剤が硬化するまで所定時間放置し、次に上記無仕上
塗装化粧シート3′の表面に仕上塗装を施して図2に示
すように化粧板の表面に弧状面を形成する。尚、図2に
示す製造された化粧板の上下両端面には、これと同一形
状に形成した図面に示してない縁板を貼着等により取付
けることが望ましい。
Next, an embodiment of the second invention will be described.
A rectangular substrate 1 using plywood as in the above embodiment,
A rigid urethane foam core plate 2 having the same size as the rectangular substrate 1 and having an arcuate surface.
A square unfinished decorative coating sheet 3'having the same front and rear width and a large left and right width as the above-mentioned substrate 1 and core plate 2 is manufactured in advance. For the above-mentioned unfinished decorative sheet 3 ', for example, the surface of the veneer with the Japanese paper attached to the back surface is subjected to bare sanding, coloring, first intermediate coating, surface polishing, second intermediate coating and surface polishing in sequence. The applied non-finished decorative sheet is used. Next, the non-finished coating decorative sheet 3'is applied to the arc-shaped surface of the core plate 2 and the substrate 1 is applied to the back surface of the core plate 2 by applying an adhesive to each of the overlapping surfaces, and the sheets are overlapped by a press. The surfaces are brought into close contact with each other, and both side edges 4 of the unfinished coating decorative sheet 3'are bent along the side edges 5 of the substrate 1 and left for a predetermined time until the adhesive is cured. A finish coating is applied to the surface of the finish coating decorative sheet 3'to form an arcuate surface on the surface of the decorative plate as shown in FIG. It is desirable to attach edge plates (not shown) formed in the same shape to the upper and lower end surfaces of the manufactured decorative plate shown in FIG. 2 by sticking or the like.

【0010】[0010]

【発明の効果】本発明に係る方法により製造された化粧
板の表面には美的な弧状面が形成され、この弧状面と基
板との間に発泡樹脂製又はゴム製の芯板が設けられるこ
とにより上記弧状面に弾力性が付与され、これが緩衝作
用を有するから、この化粧板を例えば洋服箪笥やその他
の各種収納家具の扉等に使用すれば従来存在しなかった
安全性の極めて高い家具を提供できることとなる。
The decorative plate manufactured by the method according to the present invention has an aesthetic arcuate surface formed on the surface thereof, and a core plate made of foamed resin or rubber is provided between the arcuate surface and the substrate. By the elasticity is given to the arcuate surface by this, because it has a cushioning effect, if this decorative plate is used, for example, as a door for various kinds of storage furniture such as a chest of drawers, etc. Can be provided.

【0011】また、特に発泡樹脂製の芯板を使用した場
合には、軽量な化粧板を製造できるから、家具を組立て
た場合に従来と比較して大幅な軽量化が実現できること
となる。
Further, particularly when a core plate made of foamed resin is used, a lightweight decorative plate can be manufactured, so that when the furniture is assembled, a significant weight reduction can be realized as compared with the conventional case.

【0012】また、従来、芯材の表面に形成した曲面に
例えば突板を貼着し、この突板の表面に着色、中塗り塗
装、研磨及び仕上塗装等の一連の塗装処理等を施してい
たから上記曲面に対する研磨処理を機械研磨で行うこと
が難しかったが、第1の発明に於ては最終的な表面仕上
処理を必要としない化粧シートを、第2の発明に於ては
仕上塗装だけを必要とする無仕上塗装化粧シートを、夫
々予め製造しておくこととしたから、これにより中塗り
塗装後の表面研磨を機械研磨により行うことが可能とな
り、生産性が大幅に向上するから、低価格な発泡樹脂製
芯板の採用と相俟って大幅なコストダウンが図られる。
Further, conventionally, for example, a veneer was attached to the curved surface formed on the surface of the core material, and the surface of the veneer was subjected to a series of coating treatments such as coloring, intermediate coating, polishing and finish coating. It was difficult to perform the polishing treatment for the above by mechanical polishing, but in the first invention, a decorative sheet that does not require the final surface finishing treatment, and in the second invention, only the finish coating is required. Since it is decided to manufacture each of the unfinished coated decorative sheets in advance, the surface polishing after the intermediate coating can be performed by mechanical polishing, and the productivity is greatly improved. Combined with the use of a foamed resin core plate, a significant cost reduction can be achieved.

【0013】また、従来、表面が曲面状の化粧板を製造
する場合には、塗布した塗料が流れ易く塗装が難しいた
め、美的な化粧面を形成するのは困難であったが、上記
のように化粧シート又は無仕上塗装化粧シートを予め製
造しておくこととしたから、かかる塗装の困難性も解消
し、美的な弧状面を有する化粧板を提供できることとな
った。殊に第2の発明に於ては、芯板の弧面状に形成し
た表面に無仕上塗装化粧シートを貼着してから、この無
仕上塗装化粧シートの表面に仕上塗装を施すものである
が、無仕上塗装化粧シートはプレスにより強制的に曲げ
られても仕上塗装を施した化粧シートと比較して割れが
生じにくく、然もこの無仕上塗装化粧シートの表面に施
される仕上塗装に於ける塗料の塗布量は少なく、また表
面に薄く塗布されるものであるため、塗布面が曲面であ
ってもこれに塗布した塗料が流れる虞れはほとんどない
から、特にプレスによる型締め時に割れを生じ易い突板
等を使用する場合に適しており、極めて美的な弧状面を
有する化粧板を提供できることとなる。
Further, in the past, in the case of manufacturing a decorative plate having a curved surface, it was difficult to form an aesthetic decorative surface because the applied paint flows easily and is difficult to apply. Since the decorative sheet or the unfinished decorative sheet is to be manufactured in advance, the difficulty of such coating is eliminated, and it is possible to provide a decorative plate having an aesthetic arcuate surface. Particularly, in the second aspect of the invention, after the unfinished decorative sheet is attached to the arcuate surface of the core plate, the surface of the unfinished decorative sheet is subjected to the finish coating. However, even if the unfinished decorative sheet is forcibly bent by a press, it is less likely to crack as compared to a decorative sheet that has been subjected to the finish coating. Since the amount of paint applied is small and it is applied thinly on the surface, even if the applied surface is a curved surface, there is almost no risk that the applied paint will flow. This is suitable when using a veneer or the like that is liable to cause a crack, and it is possible to provide a decorative plate having an extremely aesthetic arcuate surface.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る化粧板の製造方法に使用する基板
と芯板と化粧シート又は無仕上塗装化粧シートとを分離
して示した正面図である。
FIG. 1 is a front view in which a substrate, a core plate, a decorative sheet and a finish-painted decorative sheet used in a method for manufacturing a decorative plate according to the present invention are shown separately.

【図2】本発明に係る方法により製造された化粧板の斜
視図である。
FIG. 2 is a perspective view of a decorative board manufactured by the method according to the present invention.

【符号の説明】[Explanation of symbols]

1 基板 2 芯板 3 化粧シート 3′ 無仕上塗装化粧シート 4 化粧シート又は無仕上塗装化粧シートの側縁 5 基板の側縁 1 substrate 2 core plate 3 decorative sheet 3'unfinished decorative sheet 4 side edge of decorative sheet or unfinished decorative sheet 5 side edge of substrate

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 発泡樹脂製又はゴム製芯板の弧面状に形
成した表面に化粧シートを、裏面に基板を、夫々接着剤
を重ね合せ面に塗布して重ね、プレスでその重ね合せ面
を密着させると共に、上記化粧シートの両側縁を基板の
側縁に沿わせて曲げ付けた状態で上記接着剤が硬化する
まで所定時間放置して化粧板の表面に弧状面を形成する
ことを特徴とする、家具に使用する化粧板の製造方法。
1. A decorative sheet is applied to the arc-shaped front surface of a foamed resin or rubber core plate, a substrate is applied to the back surface thereof, and an adhesive is applied to each of the overlapping surfaces. While adhering together, both side edges of the decorative sheet are bent along the side edges of the substrate and left for a predetermined time until the adhesive is cured to form an arcuate surface on the surface of the decorative sheet. And a method for manufacturing a decorative board used for furniture.
【請求項2】 発泡樹脂製又はゴム製芯板の弧面状に形
成した表面に無仕上塗装化粧シートを、裏面に基板を、
夫々接着剤を重ね合せ面に塗布して重ね、プレスでその
重ね合せ面を密着させると共に、上記無仕上塗装化粧シ
ートの両側縁を基板の側縁に沿わせて曲げ付けた状態で
上記接着剤が硬化するまで所定時間放置し、次に上記無
仕上塗装化粧シートの表面に仕上塗装を施して化粧板の
表面に弧状面を形成することを特徴とする、家具に使用
する化粧板の製造方法。
2. A finish-coated decorative sheet is formed on the arc-shaped surface of a foamed resin or rubber core plate, and a substrate is formed on the back surface.
Each of the adhesives is applied to the superposed surface and superposed, and the superposed surfaces are brought into close contact with each other by a press, and the adhesive is applied in a state where both side edges of the unfinished decorative sheet are bent along the side edges of the substrate. Is left for a predetermined time until it is cured, and then finish coating is applied to the surface of the unfinished decorative sheet to form an arcuate surface on the surface of the decorative sheet, a method for producing a decorative sheet for furniture. .
JP5049830A 1993-01-29 1993-01-29 Production of decorative plate used for furniture Granted JPH06226943A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5049830A JPH06226943A (en) 1993-01-29 1993-01-29 Production of decorative plate used for furniture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5049830A JPH06226943A (en) 1993-01-29 1993-01-29 Production of decorative plate used for furniture

Publications (1)

Publication Number Publication Date
JPH06226943A true JPH06226943A (en) 1994-08-16

Family

ID=12842007

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5049830A Granted JPH06226943A (en) 1993-01-29 1993-01-29 Production of decorative plate used for furniture

Country Status (1)

Country Link
JP (1) JPH06226943A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020070235A (en) * 2002-08-10 2002-09-05 유신메라민공업주식회사 A curved surface furniture and that the material manufacture progress
KR100486764B1 (en) * 2001-11-26 2005-05-03 박창의 Method of making door for furniture
JP2006056928A (en) * 2004-08-17 2006-03-02 Yokohama Rubber Co Ltd:The Vacuum bonding method in room temperature bonding method
JP2010196287A (en) * 2009-02-23 2010-09-09 Force One Holdings Kk Door plate

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55132213A (en) * 1979-04-03 1980-10-14 Kurinatsupu Kk Method of working ornamental thermosetting resin sheet onto curved surface
JPH02143846A (en) * 1988-11-25 1990-06-01 Aica Kogyo Co Ltd Decorative panel and its manufacture

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55132213A (en) * 1979-04-03 1980-10-14 Kurinatsupu Kk Method of working ornamental thermosetting resin sheet onto curved surface
JPH02143846A (en) * 1988-11-25 1990-06-01 Aica Kogyo Co Ltd Decorative panel and its manufacture

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100486764B1 (en) * 2001-11-26 2005-05-03 박창의 Method of making door for furniture
KR20020070235A (en) * 2002-08-10 2002-09-05 유신메라민공업주식회사 A curved surface furniture and that the material manufacture progress
JP2006056928A (en) * 2004-08-17 2006-03-02 Yokohama Rubber Co Ltd:The Vacuum bonding method in room temperature bonding method
JP4626217B2 (en) * 2004-08-17 2011-02-02 横浜ゴム株式会社 Vacuum pressure bonding method in room temperature bonding method
JP2010196287A (en) * 2009-02-23 2010-09-09 Force One Holdings Kk Door plate

Similar Documents

Publication Publication Date Title
US6025064A (en) Decorative article and process for producing the same
JPH09226082A (en) Decorative molded article and its preparation
JPH06226943A (en) Production of decorative plate used for furniture
US3869326A (en) Textured film finished panels and method therefor
JP2009096143A (en) Woody decorative panel and its manufacturing method
JP2001001444A (en) Metallic decorative plate and metallic decorative sheet
JP2828177B2 (en) Lacquer decorative board
JPH09267459A (en) Polycarbonate/veneer laminate
KR100338509B1 (en) Processing method of pannel's surface for furniture
JP2009226154A (en) Method for manufacturing bathtub
JP3242138B2 (en) Furniture or building panels
JPH06234300A (en) Decorative laminate with pattern surface and method for forming pattern surface using layout sheet
JPH06284937A (en) Decorative sheet for furniture
JP2736722B2 (en) Manufacturing method of decorative panel
JP3880870B2 (en) Manufacturing method of wooden decorative molded products
JPH085797Y2 (en) Wood veneer
JP2557546Y2 (en) Wooden material
JP3550523B2 (en) Manufacturing method of cosmetic molded products
KR200291496Y1 (en) The door for furniture
JP2558382Y2 (en) Decorative veneer sheet
KR200178475Y1 (en) The external decoration of door and processing
KR100257990B1 (en) Arrowroot cloth door panel and manufacturing method
KR100461011B1 (en) Artificial pattern wood and manufacturing method thereof
KR200184859Y1 (en) The wood panel having three dimensional pattern
JPH0711332U (en) Veneer