JPH06220972A - Cracked-skin tile, group thereof, cracked-skin tile panel, tile wall and manufacture thereof - Google Patents

Abstract

PURPOSE:To protect the surface of a cracked-skin tile and prevent damage thereto by releasably superposing a surface adjusting layer on the irregular surface of the cracked-skin tile and forming the surface of the layer into a flat surface. CONSTITUTION:A cracked-skin tile panel 1 is formed by laying a cracked-skin tile 3 having irregularities on its surface and having a flat or nearly flat surface on its rear surface on a concrete base material with its rear surface facing downward and by releasably superposing thereafter a surface adjusting layer 4 on the irregular surface of the tile 3. And after the surface of the tile 3 has been formed into a flat or hearly flat surface, a form is removed. When the material of the surface adjusting layer is a liquid, the surface adjusting layer material is poured on the tile 3 and thereafter the material is solidified by vaporizing solvent therein, when required, or by heating it. Even if foreign matters make contact with or run against the surface, the cracked-skin tile can be protected by the surface adjusting layer.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a split skin tile, a split skin tile group, a split skin tile panel, a tile wall and a method for producing them.

[0002]

2. Description of the Related Art In recent years, as a method of constructing a concrete building, a wall is formed at a material factory, and the wall is fixed to a skeleton at a construction site, mainly in order to shorten the construction period.
The prefabricated construction method is frequently used, and in particular, the prefabricated construction method is mostly used for large-scale buildings.

Further, various exterior materials are used for the outer wall of a concrete building to determine the image of the entire building, and split skin tiles are often attached to the outer surface of the wall.

However, the split-skin tile has unevenness formed on its surface in order to improve its aesthetic appearance, and therefore it is difficult to arrange the tiles so that their back surfaces are flush with each other. I couldn't attach it to the surface.

Even if a prefabricated wall with a split skin tile attached to the surface can be formed by some method, another object does not come into contact with the split skin tile during transportation from the prefab factory to the construction site for installation. It is difficult to obtain split-skin tiles that have similar unevenness and color if they are chipped or cracked due to collision, and it is necessary to install scaffolding for the repair work, so repairing is extremely difficult. It is troublesome and disadvantageous in shortening the construction period.

[0006] Therefore, conventionally, when forming a wall with a split skin tile on the surface, after forming a concrete wall,
Alternatively, after fixing the prefabricated concrete wall to the frame, the scaffolding is installed and the tile craftsman uses the mortar to make the tiles 1
A procedure of manually attaching each piece is adopted.

[0007]

However, when the split skin tile is pasted by such hand pasting,
Before bringing the split-skin tile to the construction site and contacting or colliding with other things before sticking it to the wall surface, the split-skin tile may be damaged, chipped or cracked.

As described above, when the split skin tile is damaged, chipped, or cracked, a tile corresponding to that portion is required, but the split skin having similar unevenness, color, pattern, etc. Obtaining tiles is often difficult.

Further, it is necessary to build a scaffold for the tile construction, which is disadvantageous in shortening the construction period.
In particular, in the case of a high-rise building, it is necessary to hire skilled workers with high wages because it requires work at a high place, which makes it difficult to secure workers.

Further, in the case of manually performing the tile construction as described above, after the concrete wall is formed or the prefabricated concrete wall is fixed to the body, the scaffold is installed, and the tile craftsman uses the mortar to make the tile 1. Although the tiles are manually attached one by one, there is a risk that the split-skin tiles may peel off and crack or collide with other workers before the mortar is cured.

Furthermore, after several years have passed since the mortar was weathered, the adhesive strength of the mortar deteriorated, or the mortar cracked due to freezing of water that had penetrated into the mortar. In addition, it is more difficult to obtain a split-skin tile having the same unevenness, color, pattern, etc. as the stripped tile.

The present invention has been completed in order to solve the above technical problems, and in a split skin tile having irregularities on the surface, a surface adjustment layer capable of being peeled off is laminated on the irregular textured surface. By laying them flush or almost flush, if you lay them down with the surface adjustment layer side down on the grounding surface, the surface sides will be aligned, making it easier to place concrete base materials, even for amateurs In addition, it is extremely easy and safe to produce beautiful tile walls, there is no need for scaffolding, and the surface conditioning layer protects split-skin tiles, so there is no risk of cracks in the tiles during handling or transportation. An object of the present invention is to provide a split skin tile, a split skin tile group, a split skin tile panel, a tile wall and a method for producing them, in which chipping does not occur.

[0013]

The split skin tile of the present invention comprises:
In order to achieve the above object, in a split-skin tile having unevenness on the surface, a surface adjustment layer capable of peeling is laminated on the uneven surface to form the surface flush or nearly flush. It is a feature.

In the present invention, the split skin tile to be laminated with the surface adjustment layer may be one generally called split skin tile, and its material, uneven shape of the surface, pattern, color arrangement, contour and the like are not particularly limited.

In the present invention, the surface conditioning layer is formed of various natural or synthetic resins or rubbers, and is not particularly limited, but it is preferable that the surface conditioning layer has impact resistance or buffering ability when contacting or colliding with other objects. Therefore, it is preferable to use an elastic material such as natural rubber or synthetic rubber, or a material having a cushioning capacity such as Styrofoam.

The surface conditioning layer contains a filler such as wood sawdust (paper dust), paper chips, waste paper waste, talc, cork powder, etc. in order to reduce costs, reduce weight, and achieve easy peeling. Things are desirable.

In the present invention, the release layer is not prevented from being provided between the surface conditioning layer and the split tile, but in order to save the labor and time for applying or spraying the release agent, the surface conditioning layer is not broken. It is preferably made of a material which does not or does not easily transfer to the surface of the skin tile.

Further, in the present invention, by using a transparent surface adjustment layer, it is possible to easily distinguish the type of split skin tiles with the naked eye, eliminate mistakes in shipping, and further improve production / inventory management. It is desirable because it is easy and can be done by any number of people, and the appearance is good.

Further, in the present invention, it is desirable to interpose a release layer between the surface of the split skin tile and the surface adjustment layer so that the surface adjustment layer can be more easily released.

As described above, when the release layer is provided between the surface conditioning layer and the split skin tile, the material of the surface conditioning layer may be one that can easily adhere to the split skin tile, and a usable material. It is desirable because the range of

In this case, the release agent is not particularly limited as long as it improves the releasability of the surface conditioning layer, and can be washed off with water or the like even if it remains on the surface of the split skin tile after the release. As long as it is good, for example, talc powder, silica powder, mud, etc. can be mentioned as an example, but in particular, a coating film is formed on the surface of the split skin tile to protect the surface, and it is transparent and has good weather resistance. A silicone-based release agent is desirable.

In the present invention, it is extremely beneficial for the above-mentioned reason that the surface adjustment layer and the release layer are transparent.

In the split skin tile group of the present invention, in order to achieve the above object, a split skin tile group in which a large number of split skin tiles having irregularities on the surface are lined up and a surface adjustment capable of peeling on the uneven surface are provided. Layers are laminated so that the surface of the split skin tile group is formed to be flush or nearly flush.

That is, in the above invention, the surface adjustment layer is formed individually for each of the split skin tiles, whereas in the present invention, a group of split skin tiles in which a large number of split skin tiles are lined up and this uneven surface are formed. It has a great feature in that the surface of the split skin tile group is formed so as to be flush or nearly flush by laminating a peelable surface adjustment layer on the other side, and other configurations are the same as in the case of the above invention. So I will omit it.

In the present invention, this split skin tile group is designed to have an arbitrary size such as a size of one panel (wall) or a half size of the panel.

In the split skin tile panel of the present invention, in order to achieve the above-mentioned object, a large number of split skin tiles are laid side by side with the surface adjustment layer side down, and a concrete base is provided on the back surface of the split skin tile group. The material is laminated.

That is, in this case, concrete is formed on the back surface of a group of split-skin tiles in which a surface-adjustment layer is individually formed on each of the split-skin tiles, with the surface-adjustment layer side facing down. The base material is laminated, and the other structures are the same as in the case of the above-mentioned invention, and therefore the description thereof will be omitted to avoid redundant description.

The concrete base material is not particularly limited as long as it is used for a wall material such as an ordinary prefabricated wall, and a reinforcing bar, a water pipe, an electric wire conduit, a fastener, etc. are embedded therein. Does not hinder.

In the split skin tile panel of the present invention, in order to achieve the above object, a concrete base material is laminated on the back surface of the split skin tile group.

In this case, a major feature is that the concrete base material is laminated on the back surface of the split-skin tile group formed in the shape of one sheet, and other constitutions are the same as those of the above invention. Since it is the same, it is omitted to avoid redundant description.

In the tile wall of the present invention, in order to achieve the above object, the surface conditioning layer is peeled off from the above-mentioned split skin tile panel, and other configurations are the same as in the case of the above invention. Therefore, it is omitted to avoid redundant description.

Next, the manufacturing method of the present invention will be described in detail. In the method for manufacturing split skin tiles of the present invention, in order to achieve the above object, a mold is placed, and in the mold,
After laying a split-skin tile that has unevenness on the front surface and whose back surface is flush or nearly flush, laying with the back surface of the split-skin tile facing down, surface adjustment is performed on the uneven surface of this split-skin tile. The mold is removed by stacking layers to form the surface of the split skin tile so as to be flush or nearly flush.

The material of the horizontal surface and the mold used in the method for manufacturing split skin tiles of the present invention is not particularly limited, and may be made of wood, synthetic resin, metal or the like. Therefore, it is preferable to use a material to which the surface adjustment layer is difficult to adhere.

However, it is possible to interpose peeling between the mold and the surface adjustment layer, and in this case, the mold can be made of a material that adheres or sticks to the surface adjustment layer.

The releasing agent of this type is not particularly limited as long as it can improve the releasability between the form and the surface conditioning layer, and examples thereof include talc powder, silica powder, thin paper, oil and mud. Can be mentioned as an example.

Further, as a method of laying split skin tiles in a mold in a predetermined arrangement with the back surface facing down, one mold is made of one crack which is previously adhered or adhered to a peelable backing paper. A method of placing the skin tile on a horizontal surface and then surrounding it with a formwork, and a method of placing the formwork on a horizontal surface and then placing one split-skin tile adhered or adhered to the peelable backing paper inside it in advance. It is conceivable to place the tiles on a horizontal surface and then spread one split-skin tile inside the tiles with the back side facing down.

That is, in this method, the surface adjustment layer is formed for each one of the split skin tiles, and the other construction is the same as in the case of the above-mentioned invention, so that the description thereof will be omitted to avoid redundant description.

For the method of laminating the surface conditioning layer, the following different methods are adopted depending on the characteristics of the material.

First, when the surface adjustment layer material is liquid,
After pouring a liquid surface conditioning layer material on the split skin tile, it may be solidified to form a flush or nearly flush surface conditioning layer. In this case, since the surface conditioning layer material is liquid, it is formed. The surface of the formed surface conditioning layer naturally becomes flush or nearly flush.

Examples of the method for solidifying the liquid surface conditioning layer material include evaporation of a solvent, heating, pressurization, combined use of heating and pressurization, use of a catalyst and the like.

When the surface conditioning layer material is granular, a granular surface conditioning layer material is laid on the split skin tile to a predetermined height, and an adhesive solution is poured into the surface conditioning material, By using a thermoplastic resin as a material and melting or fusing it to solidify it, it is possible to form a surface adjustment layer whose surface is flush or nearly flush.

That is, when the surface conditioning layer material is melted, the surface of the surface conditioning layer material becomes flush or nearly flush with the melting, and by solidifying this, the surface conditioning layer having a horizontal surface is cracked. Laminated on the uneven surface of the tile.

When the surface adjustment layer material is fused, if necessary, the surface adjustment layer material is leveled before or during the fusion so as to be horizontal and solidified while maintaining the state. By doing so, a surface conditioning layer having a horizontal surface can be laminated on the uneven surface of the split skin tile.

Further, in forming the surface conditioning layer in the present invention, the surface conditioning layer material consisting of the filler and the adhesive liquid is poured onto the uneven surface of the split skin tile to solidify the surface conditioning layer. It may be formed. In this case, examples of the filler and the adhesive include those mentioned above.

When the surface adjustment layer material is mat-shaped, the mat-shaped surface adjustment layer material is placed on the split-skin tile, and the upper surface of the surface adjustment layer material is flush or flat while heating and fluidizing the surface adjustment layer material. The surface conditioning layer can be laminated on the uneven surface of the split skin tile by forming the surface conditioning layer material substantially flat and then solidifying the surface conditioning layer material.

Here, the method of forming the upper surface of the surface conditioning layer material horizontally is not particularly limited, and specifically, for example, by fluidizing the surface conditioning layer material, the surface is naturally leveled. A method of forming the surface of the fluidized surface conditioning layer material with a plate, a blade or the like to form a flat surface on the surface, and a suitable pressure from above on the fluidized surface conditioning layer material. In addition, there may be mentioned a method of forming the surface in a horizontal plane.

In the method of the present invention, it is possible to attach a release layer between the split skin tile and the surface conditioning layer,
With such a configuration, the degree of freedom in selecting the material of the surface adjustment layer is improved, and the peelability of the surface adjustment layer is improved, which is desirable.

In order to achieve the above-mentioned object, in the method for producing split skin tiles according to the present invention, a mold is placed, and the mold has an uneven surface and the back surface is flush or almost flush. After laying a large number of split-skin tiles formed in one with the back side of the split-skin tile facing down, stacking a surface adjustment layer on the uneven surface of this split-skin tile group, and then removing the formwork. It is characterized by.

That is, in the present invention, the surface adjustment layer is individually formed for each one of the split skin tiles, whereas in the present invention, a large number of split skin tiles are laid side by side with the back surface facing downward, The major feature is that the surface adjustment layer is laminated on the uneven surface of the split skin tile group so as to be flush or almost flush, and then the form is removed. Other configurations are the same as in the case of the above invention, and therefore omitted. .

In this case, the method of laying the split-skin tiles in the form with the back side facing down in a predetermined arrangement is not particularly limited, and specifically, for example, a predetermined backing paper which can be peeled off is given in advance. Putting a number of split skin tiles arranged and arranged in an array on a horizontal surface and then surrounding them with a formwork, and placing the formwork on a horizontal surface and then adhering it in a predetermined arrangement on a peelable backing paper. Alternatively, a method of placing a large number of bonded split-skin tiles, a method of placing a formwork on a horizontal surface, and then laying a large number of split-skin tiles one by one in a predetermined arrangement with the back surface facing down may be considered.

At this time, after spreading the split skin tile group, the release agent is sprayed or applied on the uneven surface of the split skin tile, and then the surface conditioning layer is laminated for the same reason as described above. desirable.

In the method for manufacturing a split skin tile panel of the present invention, in order to achieve the above object, a mold is placed, and the split skin tile is placed in the mold with its surface adjustment layer side facing down. It is characterized in that after a large number of tiles are spread over each other to form a group of split skin tiles, concrete is poured onto the upper side to solidify the concrete and then the formwork is removed.

Further, in the method for manufacturing a split skin tile panel of the present invention, a mold is placed, and after the above split skin tile group is arranged in the mold with the surface adjustment layer side facing downward, It is characterized in that concrete is poured on the upper side to solidify the concrete and then the formwork is removed.

The split skin tiles constituting this split skin tile panel are as described in the explanation of the split skin tiles of the present invention and the method for producing the split skin tiles. Therefore, the detailed description thereof is omitted here to avoid duplication. Omit it.

The concrete base material used in the present invention is
It is not particularly limited as long as it is used as a wall material such as an ordinary prefabricated wall, and concrete may be poured into a mold to be solidified, and a reinforcing bar, a water pipe, an electric wire conduit, a fastener, etc. Buried does not prevent.

The material of the mold is, for example, wood, synthetic resin,
Although it can be made of metal or the like, it is preferable to use a material to which concrete is unlikely to adhere, in order to facilitate die cutting or demolding.

However, it is possible to interpose a release layer between the mold and the surface conditioning layer. In this case, the mold can be made of a material to which concrete easily adheres. The degree improves.

In order to achieve the above object, the tile wall of the present invention is obtained by removing the surface conditioning layer from the split skin tile panel of the present invention. This peeling can be easily performed by manual work or the like.

[0059]

Since the split skin tile panel of the present invention has the surface conditioning layer laminated on the surface of the split skin tile, even if another object comes into contact with or collides with the surface side, the other thing directly contacts the split skin tile. Without any collision, the skin conditioning tile is protected by the surface conditioning layer.

Further, since the surface adjustment layer is laminated so as to be easily peeled from the split skin tile, the split skin tile can be easily peeled from the surface adjustment layer during the tile-laying work of the split skin tile.

Further, since the surface conditioning layer is laminated so that it can be easily peeled from the split skin tile, after applying mortar to the wall surface to be tiled, the split skin tile is stuck to the wall surface while the surface conditioning layer is laminated, After that, the surface conditioning layer can be peeled off, and in this case, the split skin tile attached to the wall surface is protected from contact or collision with another object until the surface conditioning layer is peeled off.

In addition, in the split skin tile panel of the present invention, since the surface of the surface adjustment layer is horizontal, it is possible to make the back surface of the split skin tile facing upward by turning the inside out. By placing concrete on top, it is possible to form a prefabricated tile wall in which split skin tiles are directly attached to a concrete wall in a state where the back surface is arranged on one plane.

In the method for manufacturing split skin tiles of the present invention, the split skin tile is provided with unevenness on the surface thereof by placing the mold on a horizontal surface and laying a large number of split skin tiles in the mold with the back surface facing down. , Patterns and colors are arranged together. After that, by laminating the surface conditioning layer, the split skin tile of the present invention can be obtained.

In the tile wall of the present invention, the split skin tiles arranged in a predetermined array are directly adhered to the concrete base material without interposing mortar, so that the split skin tiles can be firmly bonded to the concrete base material. Can be attached to.

Further, since the concrete base material absorbs less water and is less likely to be weathered as compared with mortar, there is no possibility that the bonding strength between the split skin tile and the concrete base material is lowered by the weathering.

Further, since the back surfaces of a large number of split skin tiles are arranged flush with each other and attached to the concrete base material, the surface adjustment layer is peeled off, whereby predetermined surface irregularities, color arrangements, patterns, etc. It is possible to obtain a beautiful tile wall surface.

In addition, since the surface conditioning layer is laminated on the surface of the split-skin tile, the surface conditioning layer is peeled off after transportation, storage, building at the construction site, etc. after being manufactured in the prefab factory. Until then, other objects are prevented from directly contacting or colliding with the split skin tile.

According to the method for producing a tile wall of the present invention, the mold is placed on a horizontal surface, the split skin tile of the present invention is laid in the mold with the surface conditioning layer facing downward, and then concrete is placed on the upper side thereof. By pouring and solidifying the concrete, it is possible to obtain a prefabricated tile type in which split-skin tiles arranged in a predetermined array are directly attached to a concrete base material without interposing mortar.

[0069]

EXAMPLES The present invention will now be described in detail based on examples, but the present invention is not limited thereto.

A split skin tile panel according to an embodiment of the present invention, a method of manufacturing the split skin tile panel, a prefabricated tile wall using the split skin tile panel, and a method of manufacturing the same will be described with reference to the drawings.

As shown in the schematic cross-sectional view of FIG. 1, a prefabricated tile wall according to one embodiment of the present invention comprises a split skin tile panel 1 according to one embodiment of the present invention and a concrete base layer laminated on the back surface thereof. It is composed of material 2 and has the above-mentioned split skin tile panel 1
As shown in the schematic sectional views of FIG. 1 and FIG. 2, it is composed of a large number of split skin tiles 3 made of, for example, a ceramics fired body, and a surface adjustment layer 4 laminated on the surface of the tiles.

The split skin tile 3 used in this embodiment is generally called a split skin tile, and its composition, firing temperature, and after firing, as well as the uneven shape, pattern, color arrangement, contour, etc. of its surface. Organizations can be set freely.

The surface adjustment layer 4 is made of natural or synthetic resin or rubber, and is not particularly limited, but preferably has impact resistance or buffering ability when contacting or colliding with another object. For example, it is preferable to use an elastic material such as natural rubber or synthetic rubber, or a material having a cushioning ability such as Styrofoam.

The surface conditioning layer 4 is made of, for example, wood chips in order to reduce the cost, reduce the weight, and achieve easy peeling.
It is desirable to use a mixture of (ground powder), paper chips, waste paper, talc, cork powder and other fillers.

Further, the surface conditioning layer 4 can be made transparent. When the transparent surface conditioning layer 4 is used, the array of the split skin tiles 3 arranged side by side, the surface unevenness, the pattern, the color arrangement,
You can see through the outlines, you can easily distinguish the type of split skin tiles with the naked eye, you can eliminate mistakes in shipping, and production and inventory management are easier, so that anyone can do it and the appearance will be good. So desirable.

Although the use of a release agent between the surface conditioning layer 4 and the split skin tile 3 is not impeded, the surface adjustment layer 4 is used in order to save the labor and time of applying or spraying the release. It is preferable to use a material that does not transfer or is difficult to transfer to the surface of.

When peeling is used between the surface conditioning layer 4 and the split skin tile 3, the material of the surface conditioning layer 4 is the split skin tile 3.
It may be easily combined with. Examples of such exfoliation include silica powder, talc powder, and mud.

In this example, the surface of the substrate was prepared by using a mixture of rubber paste and sawdust (weight ratio of 1: 1) whose substrate does not directly transfer to the split skin tile 3 so that it can be easily peeled from the split skin tile 3. The adjustment layer 4 is formed, which realizes cost reduction, weight reduction, and easy peeling.

In the split skin tile panel 1, for example, as shown in FIG. 3, after placing the mold 7 on the horizontal plane 6 constituted by the upper surface of the bottom plate frame 5, as shown in FIG. A large number of split skin tiles 3 are lined up in a predetermined array in the form 7 with the back surface facing downward, and thereafter, as shown in FIG. 5, the surface adjustment layer 4 is placed on the split skin tiles 3. Are stacked so that they can be easily peeled off, and then taken out from the frame 7.
It is made by the procedure.

Here, the materials of the horizontal surface 6 and the mold 7 are not particularly limited, and may be made of wood, synthetic resin, metal or the like.
It is preferable to use a material to which the surface conditioning layer 4 is difficult to adhere.

However, a release agent may be attached to the horizontal surface 6 and the inner surface of the mold 7, and in this case, the surface conditioning layer 4
The horizontal surface 6 and the mold 7 can be made of a material that adheres to.

Examples of this type of release agent include talc powder, silica powder, thin paper, oil, mud and the like.

In this embodiment, as shown in FIG. 6, the horizontal surface 6 is constituted by the upper surface of the bottom plate frame 10 composed of the iron plate 10a and the reinforcing material 10b fixed to the lower surface thereof, and the mold frame 7 is an angle type mold steel. Composed of.

The frame 7 is fixed to the bottom plate frame 10 by bolts and nuts (not shown).

Further, in this embodiment, a release agent such as talc powder, silica powder, thin paper, oil, mud, etc. is previously provided on the horizontal surface 6 and the horizontal surface 6 so that the surface adjustment layer 4 does not adhere to the horizontal surface 6 and the mold 7. The split skin tiles 3 are spread over after being attached to the mold 7.

As a method of laying the split skin tiles 3 in the form 7 with the back surface facing down in a predetermined arrangement, in addition to the above, the backing paper which is peelable in advance is arranged in a predetermined arrangement and adhered or adhered. A method of enclosing a large number of split skin tiles 3 on a horizontal surface 6 with a formwork 7 and placing the formwork 7 on the horizontal surface 6 and then adhering or adhering it in a predetermined arrangement on a pre-separable backing paper. Examples include a method of placing a large number of split skin tiles 3.

The surface adjustment layer 4 may be laminated by the following different methods depending on the characteristics of the material.

First, when the surface adjustment layer material is liquid,
Pour the liquid surface adjustment layer material on the split skin tile 3,
The surface adjustment layer 4 is formed by solidifying. In this case, since the surface conditioning layer material is liquid, the surface of the poured surface conditioning layer material is naturally horizontal, and thus the surface of the formed surface conditioning layer 4 is also naturally horizontal.

The method of solidifying the liquid surface conditioning layer material includes evaporation of the solvent, heating, pressurization, combined use of heating and pressurization, use of a catalyst and the like.

When the surface adjustment layer material is granular, the granular surface adjustment layer material is spread on the split skin tile 3 to a predetermined height, and the adhesive solution is poured into the surface adjustment layer material or heated as a granular material. The surface adjustment layer 4 having a horizontal surface can be laminated on the split skin tile 3 by melting and then solidifying this material using a plastic resin or by fusing each other.

When the surface conditioning layer material is melted and then solidified, the surface of the surface conditioning layer material is naturally leveled by melting, and the surface conditioning layer 4 having a horizontal surface is cracked by solidifying the material. Stacked on the tile 3.

When the surface conditioning layer material is fused, if necessary, the surface conditioning layer material is leveled before or during the fusion so as to be horizontal and solidified while maintaining the state. By doing so, the surface adjustment layer 4 having a horizontal surface can be laminated on the split skin tile 3.

When the surface conditioning layer material is mat-shaped, the matte surface conditioning layer material is placed on the split skin tile 3 and the upper surface of the matting surface conditioning layer material is fluidized while the upper surface is formed into a horizontal surface. After that, the surface adjustment layer material is solidified, so that the surface adjustment layer 4 having a horizontal upper surface can be laminated on the split skin tile 3.

Here, as a method of horizontally forming the upper surface of the surface conditioning layer material, a method of naturally fluidizing the surface conditioning layer material to form its surface in a horizontal plane and a method of fluidizing the surface conditioning layer A method of leveling the surface of the material with a plate, a blade or the like to form the surface on a horizontal surface, and a method of applying an appropriate pressure from above to the fluidized surface conditioning layer material to form the surface on a horizontal surface are considered. .

In this case, the mat-shaped surface adjusting layer material is placed on the split skin tile 3 to be fluidized by heating and at the same time, an appropriate pressure is applied from above through the flat cover to adjust the surface. The layer material is made to conform to the unevenness of the surface of the split-skin tile 3, and the surface is leveled, and while maintaining this state, the surface adjustment layer 4 is easily solidified by being cooled by natural heat dissipation, so that the surface adjustment layer 4 can be easily formed on the surface of the split-skin tile 3. It is laminated so that it can be peeled off.

The split skin tile panel 1 manufactured in this manner has a surface adjustment layer 4 laminated on the surface of the split skin tile 3.
Therefore, even if another object comes into contact with or collides with the surface side, the other object does not directly come into contact with or collide with the split skin tile 3, so that the surface adjustment layer 4 protects the split skin tile. It is possible to prevent the surface of the skin tile 3 from being scratched, chipped, or cracked.

Further, the surface adjustment layer 4 can be easily formed by the split skin tile 3.
Since it is laminated so that it can be peeled off, the surface adjustment layer 4 can be easily peeled off from the split skin tile 3 during the tile application work of the split skin tile 3.

Further, the surface conditioning layer 4 is easily formed by the split skin tile 3.
Since they are laminated so that they can be separated from each other, a large number of split skin tiles 3 arranged in a predetermined array with the surface conditioning layer 4 laminated after the wall surface on which the split skin tiles 3 are applied is coated with mortar.
Can be attached to the wall surface all at once, and then the surface conditioning layer 4 can be peeled off. In this case, it is possible to prevent the split skin tiles 3 from being erroneously arranged and stuck to the wall surface, and to prevent the split skin tile 3 stuck to the wall surface from coming into contact with another object until the surface adjustment layer 4 is peeled off. Can be protected from collisions.

In addition, according to the split skin tile panel 1, since the surface of the surface adjustment layer 4 is horizontal, the reverse side of the split skin tile that faces upward can be made horizontal by turning the inside out. By placing concrete on this, it becomes possible to arrange the split skin tiles so that the back surface is arranged on one plane, and it is possible to form a prefabricated tile wall directly bonded to the concrete wall.

That is, in the prefabricated tile wall, as shown in FIG. 6, a mold 9 is placed on a horizontal surface 8 and, as shown in FIG. 7, a split skin tile panel 1 is laid down on the surface thereof. After that, as shown in FIG. 8, concrete is poured and solidified to laminate the concrete base material 2 on the back surface of the split skin tile panel 1, and then the form 9 is removed.

The material of the mold 9 can be made of, for example, wood, synthetic resin, metal or the like, but it is adhered to the surface conditioning layer 4 and the concrete base material 2 in order to facilitate mold removal or mold release. It is desirable to use difficult ones.

However, it is possible to attach the peeling to the inner surface of the form 9, and in this case, the form 9 may be made of a material to which the surface conditioning layer 4 and the concrete base material 2 are easily attached.

In this embodiment, the mold 9 is, for example, an iron plate 9a and a reinforcing member 9b fixed to the outer surface thereof so that the mold 9 can be used repeatedly several to ten or more times while being relatively inexpensive.
The horizontal plane 8 is composed of an upper surface of a bottom plate frame 10 composed of an iron plate 10a and a reinforcing material 10b fixed to the lower surface thereof. The mold 9 and the bottom plate frame 10 are connected to each other so as to be disassembled by bolts and nuts (not shown).

In order to prevent the concrete 2 and the mold 9 or the horizontal surface 8 from adhering to the inner surface of the mold 9 and the horizontal surface 8, peeling made of, for example, oil is applied in advance.

The concrete base material 2 may be made by pouring and solidifying concrete used for ordinary prefabricated concrete walls, in which reinforcing bars, water pipes, electric wire conduits, fasteners, etc. are embedded. Does not hinder.

The prefabricated tile wall thus obtained is
The split skin tiles 3 arranged in a predetermined array are exposed by being transported from the prefabricated factory to a construction site and mounted on a building body, and thereafter, for example, the surface conditioning layer 4 is peeled off immediately before the completion of the building.

Since these split skin tiles 3 are directly adhered to the concrete base material 2 without interposing mortar, the split skin tiles 3 are firmly adhered to the concrete base material 2 and should be peeled off during construction. Can be prevented.

Further, since the concrete base material 2 is less likely to absorb moisture and is less likely to be weathered than mortar, it is also possible to prevent peeling due to a decrease in the bonding strength between the split skin tile 3 and the concrete base material 2 due to weathering. .

Furthermore, since the back surfaces of a large number of split skin tiles 3 are arranged flush with each other and attached to the concrete base material 2, the surface adjustment layer 4 is peeled off, so that the predetermined surface irregularities and coloration are provided. A beautiful tile wall surface with patterns, etc. can be obtained.

In addition, since the surface conditioning layer 4 is laminated on the surface of the split skin tile 3, after being manufactured at the prefabricated factory, transportation, storage, installation at the construction site, etc. are completed,
Until the surface conditioning layer 4 is peeled off, the surface conditioning layer 4
Protects the split skin tile 3, so that other objects are prevented from directly contacting or colliding with the split skin tile 3.
Can be prevented from being damaged, chipped, or cracked.

In addition, by prefabricating the tile wall, it is not necessary to build a scaffold for attaching tiles, which allows an amateur to work on the ground plane, significantly shortening the construction period, and working in high places. It eliminates the need to hire skilled tile craftsmen, which not only saves labor costs but also alleviates labor shortages.

In the above description, the split skin tile panel 1 is composed of the split skin tile 3 and the surface adjustment layer 4, but the surface of the surface adjustment layer 4 is protected by, for example, a synthetic resin film, thin paper or the like. It does not hinder the stacking of protective plates such as paper, plywood and synthetic resin.

[0113]

As described above, according to the present invention,
Place the formwork on a horizontal surface, spread a large number of split skin tiles inside with the back face down, and then stack the surface adjustment layer on the split skin tiles and then remove the formwork. It is possible to obtain a split-skin tile panel including a large number of split-skin tiles laid out in parallel with each other, and a surface adjustment layer which has a horizontal upper surface and is laminated so as to be easily peeled from the split-skin tile. .

Further, according to the split skin tile panel of the present invention, since the surface adjustment layer laminated on the surface of the split skin tile is provided, even if another object comes into contact with or collides with the surface side, the other thing is directly broken. Since the split skin tile is protected by the surface adjustment layer without coming into contact with or colliding with the skin tile, it is possible to prevent the surface of the split skin tile from being scratched, chipped, or cracked before the construction.

Further, since the surface conditioning layer is laminated so that it can be easily peeled from the split skin tile, the surface conditioning layer can be easily peeled from the split skin tile during the tile construction. The tiles can be attached to the wall surface by using, for example, a mortar or an adhesive agent, so that the arrangement error can be prevented and the workability can be improved.

Further, since the surface conditioning layer is laminated so as to be easily peeled from the split skin tile, mortar is applied to the wall surface to which the split skin tile is applied, and then the surface conditioning layer is arranged in a predetermined arrangement while being laminated. It is also possible to attach a large number of split-skin tiles to the wall surface at once and then peel off the surface conditioning layer. In this case, it is possible to reliably prevent the split skin tiles from being mistakenly stuck to the wall surface, and also to prevent the split skin tiles from sticking to the wall surface until the surface adjustment layer is peeled off. It is possible to prevent damage, chipping, cracking, etc. on the surface of the split skin tile.

In the prefabricated tile wall of the present invention, the formwork is placed on a horizontal plane, the split skin tile panel of the present invention is laid down on the surface conditioning layer, and then concrete is poured on the upper side to solidify the concrete. After removing the formwork, the surface of the surface adjustment layer is horizontal, so by inverting the front and back, it is possible to arrange the back side of the split skin tile facing upward on one horizontal surface, and concrete on this. By placing, the split-skin tiles are in a state where the back surfaces are arranged on one plane, and the prefabricated tile wall of the present invention in which the concrete wall is directly attached can be formed.

According to the prefabricated tile wall of the present invention, since the split skin tile is directly attached to the concrete base material without interposing mortar, the split skin tile is firmly attached to the concrete base material. , It is possible to reliably prevent the split-skin tiles from coming off during construction.

Further, since the concrete base material is less likely to absorb water and less weathered than the mortar, weathering lowers the bonding force between the split skin tile and the concrete base material and the peeling of the split skin tile due to this is prolonged. Can be prevented for a period of time.

Further, since the back surfaces of a large number of split skin tiles are arranged flush with each other and attached to the concrete base material, the surface adjustment layer is peeled off, so that predetermined surface irregularities, color arrangements, patterns, etc. A beautiful tile wall surface can be obtained.

In addition, since the surface conditioning layer is laminated on the surface of the split-skin tile, the surface conditioning layer is peeled off after transportation, storage, installation at the construction site, etc., after being manufactured in the prefab factory. It is possible to prevent other objects from directly contacting or colliding with the split skin tile until, for example, just before the completion of construction, and to prevent the split skin tile from being damaged, chipped, or cracked.

In addition, by prefabricating the tile wall, it is not necessary to build a scaffold for tile application, an amateur can work on the ground surface, and the construction period can be significantly shortened, It eliminates the need to hire skilled tile craftsmen who can work in, save labor costs and alleviate labor shortages.

[Brief description of drawings]

FIG. 1 is a schematic sectional view of a tile wall of the present invention.

FIG. 2 is a schematic sectional view of a split skin tile group of the present invention.

FIG. 3 is a schematic cross-sectional view of a formwork that can suitably manufacture the split skin tile group of the present invention.

FIG. 4 is a schematic cross-sectional view showing a state in which a large number of split-skin tiles are laid out side by side in the mold.

FIG. 5 is a schematic cross-sectional view showing a state in which a surface adjustment layer is laminated on the surface of the split skin tile.

FIG. 6 is a schematic cross-sectional view of a formwork capable of suitably manufacturing the tile wall of the present invention.

FIG. 7 is a schematic sectional view showing a state in which a group of split skin tiles is laid in the mold.

FIG. 8 is a schematic cross-sectional view showing a state where a concrete base material is laminated on the back surface of the split skin tile group.

[Explanation of symbols]

 1 split skin tile panel 2 concrete base material 3 split skin tile 4 surface adjustment layer 6 horizontal surface 7 formwork 8 horizontal surface 9 formwork

─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. ⁵ Identification code Office reference number FI technical display area // B32B 27/06 8413-4F

Claims (30)

[Claims] 1. A split-skin tile having irregularities on its surface, characterized in that the surface is formed so as to be flush or nearly flush by laminating a releasable surface adjustment layer on the irregular surface. Skin tiles. 2. The split skin tile according to claim 1, wherein the surface conditioning layer has elasticity. 3. The split skin tile according to claim 1, wherein the surface conditioning layer is formed on the surface of the split skin tile with a material that does not transfer or is difficult to transfer. 4. The split skin tile according to claim 1, wherein the surface conditioning layer is transparent. 5. The split skin tile according to claim 1, wherein a peeling layer is interposed between the surface of the split skin tile and the surface conditioning layer. 6. The split skin tile according to claim 4, wherein the surface conditioning layer and the release layer are transparent. 7. A split-skin tile group in which a large number of split-skin tiles having irregularities on the surface are lined up and a peelable surface adjustment layer are laminated on the surface of the uneven skin, and the surface of the split-skin tile group is flush or flat. A group of split-skin tiles that are almost flush with each other. 8. The split skin tile group according to claim 7, wherein the surface conditioning layer has elasticity. 9. The split skin tile group according to claim 7, wherein the surface adjustment layer is formed on the surface of the split skin tile with a material that does not transfer or is difficult to transfer. 10. The split skin tile group according to claim 7, wherein the surface conditioning layer is transparent. 11. The split skin tile group according to claim 7, wherein a peeling layer is interposed between the surface of the split skin tile and the surface conditioning layer. 12. The split skin tile group according to claim 10, wherein the surface conditioning layer and the peeling layer are transparent. 13. A concrete base material is laminated on the back surface of a group of split skin tiles in which a large number of split skin tiles according to any one of claims 1 to 6 are laid side by side with the surface adjustment layer side facing down. Split skin tile panel. 14. A split-skin tile panel in which a concrete substrate is laminated on the back surface of the split-skin tile group according to claim 7. 15. A tile wall obtained by peeling a surface conditioning layer from the split skin tile panel according to claim 13. 16. A formwork tile is placed, and a split skin tile having an uneven surface and a back face formed in the same form or a substantially flush face is placed in the formwork with the back face of the split face tile facing downward. And then laying the surface adjustment layer on the uneven surface of the split skin tile to form the surface of the split skin tile flush or nearly flush, and then removing the formwork. Tile manufacturing method. 17. The method for producing a split skin tile according to claim 16, wherein a liquid surface adjustment layer material is poured onto the uneven surface of the split skin tile and solidified to form a surface adjustment layer. 18. A method of laying a granular surface conditioning material on a textured surface of a split skin tile to a predetermined height, pouring an adhesive solution into the surface conditioning material, or melting or fusing the material to solidify the material. The method for manufacturing a split skin tile according to claim 16, wherein the surface adjustment layer is formed by the method. 19. The method for producing a split skin tile according to claim 16, wherein a surface adjustment layer is formed by pouring a surface adjustment layer material composed of a filler and an adhesive liquid onto the uneven surface of the split skin tile to solidify. . 20. A matt surface conditioning layer material having a required thickness is placed on a split skin tile, and while the surface conditioning layer is being fluidized, its upper surface is flush or nearly flush, and then surface conditioning. The method for manufacturing a split skin tile according to claim 16, wherein the layer is solidified. 21. The method for producing a split skin tile according to claim 16, wherein a release layer is attached between the split skin tile and the surface conditioning layer. 22. A mold frame is placed, and a large number of split skin tiles having unevenness on the front surface and whose back surface is flush or nearly flush with each other are provided in the mold frame. A method for producing a split-skin tile group, which comprises laying the split-skin tile group on the bottom, laminating a surface adjustment layer on the uneven surface of the split-skin tile group, and then removing the mold. 23. The method for producing a split skin tile group according to claim 22, wherein a liquid surface adjustment layer material is poured onto the uneven surface of the split skin tile group and solidified to form a surface adjustment layer. 24. A surface conditioning layer is formed by spreading a granular surface conditioning material on a concavo-convex surface of a group of split skin tiles to a predetermined height, and pouring an adhesive solution into the surface conditioning material to solidify the surface conditioning material. 22. A method for manufacturing a split skin tile group according to item 22. 25. The split skin tile group according to claim 22, wherein the flat skin adjustment layer is formed by pouring a surface adjustment layer material comprising a filler and an adhesive liquid onto the uneven surface of the split skin tile group to solidify. Production method. 26. A matte surface conditioning layer material having a required thickness is placed on the uneven surface of a group of split skin tiles, and while the surface conditioning layer is being fluidized, its upper surface is flush or almost flush, and thereafter. The method for manufacturing a split skin tile group according to claim 22, wherein the surface conditioning layer is solidified. 27. The split skin according to claim 22, wherein after spreading the split skin tile group, a release agent is sprayed or applied on the uneven surface of the split skin tile, and then a surface conditioning layer is laminated. Method for manufacturing tile group. 28. A mold is placed, and the mold is placed in the mold.
A large number of the split skin tiles according to any one of 6 to 21 are spread with the surface adjustment layer side down to form a split skin tile group, and then concrete is poured on the upper side to solidify the concrete and then formwork. A method for manufacturing a split-skin tile panel, which comprises: 29. A mold is placed, and the mold is placed in the mold.
The split skin tile group according to any one of 2 to 27 is arranged with its surface adjustment layer side down, and concrete is poured onto the upper side to solidify the concrete and then remove the formwork. Method for manufacturing split-skin tile panel. 30. A method of manufacturing a tile wall, comprising removing a surface conditioning layer from the split-skin tile panel according to claim 28 or 29.