JPH06212548A - Biodegradable latent-crimping conjugate short fiber and its nonwoven fabric - Google Patents

Biodegradable latent-crimping conjugate short fiber and its nonwoven fabric

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Publication number
JPH06212548A
JPH06212548A JP2210893A JP2210893A JPH06212548A JP H06212548 A JPH06212548 A JP H06212548A JP 2210893 A JP2210893 A JP 2210893A JP 2210893 A JP2210893 A JP 2210893A JP H06212548 A JPH06212548 A JP H06212548A
Authority
JP
Japan
Prior art keywords
melting point
thermoplastic polymer
polymer component
biodegradable
biodegradable thermoplastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2210893A
Other languages
Japanese (ja)
Other versions
JP3247177B2 (en
Inventor
Masatsugu Mochizuki
政嗣 望月
Yoshihiro Kan
喜博 冠
Shuji Takahashi
修治 高橋
Koji Inagaki
孝司 稲垣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unitika Ltd
Original Assignee
Unitika Ltd
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Filing date
Publication date
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Priority to JP2210893A priority Critical patent/JP3247177B2/en
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Application granted granted Critical
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Abstract

PURPOSE:To provide biodegradable nonwoven fabric having excellent mechanical strength, dimensional stability, stretchability, bulkiness, flexibility and hot- bonding performance and suitable as a raw material for hygienic material and life-relating material. CONSTITUTION:The objective fiber is a biodegradable latent-crimping eccentric core-sheath conjugate short fiber having a core part composed of a biodegradable thermoplastic polymer component having high melting point and a sheath part composed of a biodegradable thermoplastic polymer component having a melting point lower than that of the core part. As an alternative, the conjugate fiber is a biodegradable latent-crimping side-by-side conjugate short fiber produced by bonding a biodegradable thermoplastic polymer component having high melting point to a biodegradable thermoplastic polymer component having low melting point in side-by-side state. The nonwoven fabric is composed of conjugate short fibers having a crimp number of >25/25mm and partly heat- bonded or three-dimensionally interlocked with each other.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は,生分解性を有し,機械
的強度,寸法安定性,伸縮性及び嵩高性が優れ,柔軟性
に富み,しかも熱接着性を有する不織布を得るのに好適
な複合短繊維及びその不織布に関するものである。
FIELD OF THE INVENTION The present invention provides a non-woven fabric having biodegradability, excellent mechanical strength, dimensional stability, stretchability and bulkiness, rich flexibility, and thermal adhesiveness. The present invention relates to a suitable composite staple fiber and a nonwoven fabric thereof.

【0002】[0002]

【従来の技術】従来から,乾式法あるいは溶液浸漬法に
より得られるビスコースレーヨン短繊維不織布,湿式ス
パンボンド法により得られるキユプラレーヨン長繊維不
織布やビスコースレーヨン長繊維不織布,キチンやアテ
ロコラーゲン等の天然物の化学繊維からなる不織布,コ
ツトンからなるスパンレース不織布等,種々の生分解性
不織布が知られている。しかしながら,これら従来の生
分解性不織布は,不織布の構成素材自体の機械的強度が
低くかつ親水性であるため吸水・湿潤時の機械的強度低
下が著しい,乾燥・湿潤の繰り返し時に収縮が大きく寸
法安定性が劣る,また,柔軟性が劣る,さらに,素材自
体が非熱可塑性であるため熱接着性を有しない等,種々
の問題を有していた。
2. Description of the Related Art Conventionally, viscose rayon short fiber non-woven fabric obtained by a dry method or a solution dipping method, Kyupra rayon long fiber non-woven fabric obtained by a wet spun bond method, viscose rayon long fiber non-woven fabric, chitin, atelocollagen, etc. Various biodegradable non-woven fabrics such as non-woven fabrics made of natural chemical fibers and spunlace non-woven fabrics made of Kotton are known. However, these conventional biodegradable non-woven fabrics have a low mechanical strength of the constituent material of the non-woven fabric and are hydrophilic, so that the mechanical strength is significantly decreased when they are absorbed by water and wet. There are various problems such as poor stability, poor flexibility, and lack of thermal adhesiveness because the material itself is non-thermoplastic.

【0003】[0003]

【発明が解決しようとする課題】本発明は,前記問題を
解決し,生分解性を有し,機械的強度,寸法安定性,伸
縮性及び嵩高性が優れ,柔軟性に富み,しかも熱接着性
を有する不織布を得るのに好適な複合短繊維及びその不
織布を提供しようとするものである。
SUMMARY OF THE INVENTION The present invention solves the above problems and has biodegradability, excellent mechanical strength, dimensional stability, stretchability and bulkiness, rich flexibility, and thermal bonding. The present invention is to provide a composite short fiber suitable for obtaining a nonwoven fabric having properties and a nonwoven fabric thereof.

【0004】[0004]

【課題を解決するための手段】本発明者らは,前記問題
を解決すべく鋭意検討の結果,本発明に到達した。すな
わち,本発明は,芯部が高融点の生分解性熱可塑性重合
体成分からなり,鞘部が前記重合体より低融点の生分解
性熱可塑性重合体成分からなる偏心芯鞘型複合短繊維で
あって,かつ潜在捲縮能を有することを特徴とする生分
解性潜在捲縮性複合短繊維を要旨とするものである。ま
た,本発明は,高融点の生分解性熱可塑性重合体成分と
前記重合体より低融点の生分解性熱可塑性重合体成分と
が貼り合わせ型に接合されてなる貼り合わせ型複合短繊
維であって,かつ潜在捲縮能を有することを特徴とする
生分解性潜在捲縮性複合短繊維を要旨とするものであ
る。また,本発明は,芯部が高融点の生分解性熱可塑性
重合体成分からなり,鞘部が前記重合体より低融点の生
分解性熱可塑性重合体成分からなり,捲縮数25個/2
5mm以上の捲縮を有する偏心芯鞘型複合短繊維から構
成され,かつ構成繊維同士が部分的に熱接着されている
ことを特徴とする不織布を要旨とするものである。ま
た,本発明は,高融点の生分解性熱可塑性重合体成分と
前記重合体より低融点の生分解性熱可塑性重合体成分と
が貼り合わせ型に接合されてなり,捲縮数25個/25
mm以上の捲縮を有する貼り合わせ型複合短繊維から構
成され,かつ構成繊維同士が部分的に熱接着されている
ことを特徴とする不織布を要旨とするものである。さら
に,本発明は,芯部が高融点の生分解性熱可塑性重合体
成分からなり,鞘部が前記重合体より低融点の生分解性
熱可塑性重合体成分からなり,捲縮数25個/25mm
以上の捲縮を有する偏心芯鞘型複合短繊維から構成さ
れ,かつ構成繊維同士が三次元的に交絡されていること
を特徴とする不織布を要旨とするものである。さらに,
本発明は,高融点の生分解性熱可塑性重合体成分と前記
重合体より低融点の生分解性熱可塑性重合体成分とが貼
り合わせ型に接合されてなり,捲縮数25個/25mm
以上の捲縮を有する貼り合わせ型複合短繊維から構成さ
れ,かつ構成繊維同士が三次元的に交絡されていること
を特徴とする不織布を要旨とするものである。
The present inventors have arrived at the present invention as a result of extensive studies to solve the above problems. That is, the present invention provides an eccentric core-sheath type composite short fiber in which the core portion is composed of a biodegradable thermoplastic polymer component having a high melting point and the sheath portion is composed of a biodegradable thermoplastic polymer component having a lower melting point than the polymer. The present invention also provides a biodegradable latent crimpable conjugate short fiber characterized by having latent crimping ability. The present invention also relates to a bonded type composite short fiber comprising a biodegradable thermoplastic polymer component having a high melting point and a biodegradable thermoplastic polymer component having a lower melting point than the polymer, which are bonded in a bonding type. It is a gist of a biodegradable latent crimpable conjugate short fiber characterized by having a latent crimping ability. In the present invention, the core part is made of a biodegradable thermoplastic polymer component having a high melting point, the sheath part is made of a biodegradable thermoplastic polymer component having a melting point lower than that of the polymer, and the number of crimps is 25 / Two
It is a gist of a non-woven fabric, which is composed of eccentric core-sheath type composite short fibers having a crimp of 5 mm or more, and the constituent fibers are partially heat-bonded to each other. Further, the present invention comprises a biodegradable thermoplastic polymer component having a high melting point and a biodegradable thermoplastic polymer component having a melting point lower than that of the polymer, which are bonded to each other in a bonding type, and the number of crimps is 25 / 25
It is a gist of a non-woven fabric characterized by being composed of laminated composite short fibers having a crimp of not less than mm, and the constituent fibers being partially heat-bonded to each other. Further, in the present invention, the core part is composed of a high melting point biodegradable thermoplastic polymer component, and the sheath part is composed of a biodegradable thermoplastic polymer component having a lower melting point than the above polymer, and the number of crimps is 25 / 25 mm
The gist of the present invention is a non-woven fabric comprising the eccentric core-sheath type composite staple fibers having the above crimps, and the constituent fibers being three-dimensionally entangled. further,
The present invention comprises a biodegradable thermoplastic polymer component having a high melting point and a biodegradable thermoplastic polymer component having a melting point lower than that of the polymer, which are bonded to each other in a bonding type, and the number of crimps is 25/25 mm.
The gist of the present invention is a non-woven fabric, which is composed of the laminated composite short fibers having the above crimps, and the constituent fibers are three-dimensionally entangled.

【0005】次に,本発明を詳細に説明する。本発明に
おける生分解性熱可塑性重合体とは,生分解性を有する
熱可塑性の脂肪族ポリエステル系重合体であり,例え
ば,ポリ(α−ヒドロキシ酸)のようなポリグリコール
酸やポリ乳酸からなる重合体またはこれらの共重合体
が,また,ポリ(ε−カプロラクトン),ポリ(β−プ
ロピオラクトン)のようなポリ(ω−ヒドロキシアルカ
ノエート)が,さらに,ポリ−3−ヒドロキシプロピオ
ネート,ポリ−3−ヒドロキシブチレート,ポリ−3−
ヒドロキシカプロレート,ポリ−3−ヒドロキシヘプタ
ノエート,ポリ−3−ヒドロキシオクタノエート及びこ
れらとポリ−3−ヒドロキシバリレートやポリ−4−ヒ
ドロキシブチレートとの共重合体のようなポリ(β−ヒ
ドロキシアルカノエート)が挙げられる。またグリコー
ルとジカルボン酸の縮重合体からなるものとして,例え
ば,ポリエチレンオキサレート,ポリエチレンサクシネ
ート,ポリエチレンアジペート,ポリエチレンアゼレー
ト,ポリブチレンオキサレート,ポリブチレンサクシネ
ート,ポリブチレンアジペート,ポリブチレンセバケー
ト,ポリヘキサメチレンセバケート,ポリネオペンチル
オキサレートまたはこれらの共重合体が挙げられる。さ
らに前記脂肪族ポリエステルと,ポリカプラミド(ナイ
ロン6),ポリテトラメチレンアジパミド(ナイロン4
6),ポリヘキサメチレンアジパミド(ナイロン6
6),ポリウンデカナミド(ナイロン11),ポリラウ
ロラクタミド(ナイロン12)のような脂肪族ポリアミ
ドとの共縮重合体である脂肪族ポリエステルアミド系共
重合体が挙げられる。本発明においては,生分解性を有
する熱可塑性重合体として前述した以外の熱可塑性重合
体であっても,それが生分解性を有するものであれば用
いることができる。なお,本発明においては,前述した
ところの生分解性を有する熱可塑性重合体に,必要に応
じて,例えば艶消し剤,顔料,光安定剤,熱安定剤,酸
化防止剤等の各種添加剤を本発明の効果を損なわない範
囲内で添加することができる。
Next, the present invention will be described in detail. The biodegradable thermoplastic polymer in the present invention is a thermoplastic aliphatic polyester polymer having biodegradability, and is made of polyglycolic acid or polylactic acid such as poly (α-hydroxy acid). Polymers or their copolymers, poly (ω-hydroxyalkanoates) such as poly (ε-caprolactone), poly (β-propiolactone), and poly-3-hydroxypropionate , Poly-3-hydroxybutyrate, poly-3-
Poly (s) such as hydroxycaprolate, poly-3-hydroxyheptanoate, poly-3-hydroxyoctanoate and copolymers thereof with poly-3-hydroxyvalerate and poly-4-hydroxybutyrate. β-hydroxyalkanoate). Examples of the polycondensate of glycol and dicarboxylic acid include polyethylene oxalate, polyethylene succinate, polyethylene adipate, polyethylene azelate, polybutylene oxalate, polybutylene succinate, polybutylene adipate, polybutylene sebacate, Examples thereof include polyhexamethylene sebacate, polyneopentyl oxalate, and copolymers thereof. Furthermore, the aliphatic polyester, polycapramide (nylon 6), polytetramethylene adipamide (nylon 4)
6), polyhexamethylene adipamide (nylon 6
6), polyundecanamid (nylon 11), polylaurolactamide (nylon 12), and the like aliphatic polyester amide-based copolymers which are copolycondensates with aliphatic polyamides. In the present invention, a thermoplastic polymer other than those described above can be used as the biodegradable thermoplastic polymer as long as it has biodegradability. In the present invention, in addition to the above-mentioned biodegradable thermoplastic polymer, various additives such as matting agents, pigments, light stabilizers, heat stabilizers, and antioxidants may be added as necessary. Can be added within a range that does not impair the effects of the present invention.

【0006】本発明における前記生分解性を有する熱可
塑性重合体からなる複合短繊維は,前記重合体の内から
選択された融点を3℃以上かつ150℃以下異にする2
種の重合体成分から構成されるもので,芯部が高融点の
生分解性熱可塑性重合体成分からなり,かつ鞘部が前記
重合体より低融点の生分解性熱可塑性重合体成分からな
るごとく前記両重合体成分が配された偏心芯鞘型の複合
形態を有するように,あるいは高融点の生分解性熱可塑
性重合体成分と前記重合体より低融点の生分解性熱可塑
性重合体成分とが貼り合わせ型の複合形態を有するよう
に接合され,しかも潜在捲縮能を有するものである。こ
の複合短繊維において,前記両重合体成分の融点差が3
℃未満であると得られた繊維を用いて不織ウエブを作製
しこれに加熱処理を施して不織布とするに際して低融点
の重合体成分のみならず高融点の重合体成分も軟化溶融
するため好ましくなく,したがって本発明においては,
前記融点差を3℃以上好ましくは5℃以上さらに好まし
くは10℃以上とする。一方,前記融点差が150℃を
超えると両重合体成分の融点差が余りにも大きく異なる
ため両重合体を用いて複合紡糸をするに際して紡糸ノズ
ルパツク内において紡糸温度の制御が困難となるため好
ましくない。なお,本発明においては,前記低融点の生
分解性熱可塑性重合体として融点60℃以上好ましくは
80℃以上さらに好ましくは100℃以上のものを採用
すると,この低融点の重合体成分を有する短繊維を用い
て不織布としたとき不織布に一定の耐熱性を具備させる
ことができて好ましい。この複合短繊維においては,複
合比すなわち高融点の重合体成分に対する低融点の重合
体成分の重量比を1/5〜5/1とするのがよい。高融
点の重合体成分1に対し低融点の重合体成分の比が5を
超えると短繊維の強度が低下したり,あるいはこの短繊
維を用いて得られる不織布の伸縮性と嵩高性が劣った
り,あるいは不織布が硬くなって風合いが悪化したりす
るため,一方,高融点の重合体成分5に対し低融点の重
合体成分の比が1未満であるとこの短繊維を用いて得た
不織布がその構成繊維間の熱接着部において強度低下を
生じたり,あるいは不織布の伸縮性と嵩高性が劣ったり
するため,いずれも好ましくなく,したがって本発明に
おいては,前記複合比を1/5〜5/1好ましくは2/
3〜3/2とする。
In the present invention, the composite staple fiber made of the biodegradable thermoplastic polymer has a melting point selected from the polymers different from 3 ° C. to 150 ° C. 2
Consisting of two polymer components, the core consisting of a high melting point biodegradable thermoplastic polymer component, and the sheath consisting of a lower melting point biodegradable thermoplastic polymer component To have an eccentric core-sheath type composite form in which both polymer components are arranged as described above, or a high melting point biodegradable thermoplastic polymer component and a lower melting point biodegradable thermoplastic polymer component. And are joined so as to have a composite structure of a pasting type and have latent crimping ability. In this composite short fiber, the difference in melting point between both polymer components is 3
It is preferable that a non-woven fabric is produced by using a fiber obtained by using a fiber having a temperature of less than 0 ° C. and is subjected to heat treatment to form a non-woven fabric because not only a low-melting point polymer component but also a high-melting point polymer component is softened and melted. Therefore, in the present invention,
The melting point difference is 3 ° C. or higher, preferably 5 ° C. or higher, more preferably 10 ° C. or higher. On the other hand, if the difference in melting point exceeds 150 ° C., the difference in melting point between both polymer components will be too different, and it will be difficult to control the spinning temperature in the spinning nozzle pack when composite spinning is performed using both polymers. . In the present invention, when the low melting point biodegradable thermoplastic polymer having a melting point of 60 ° C. or higher, preferably 80 ° C. or higher, more preferably 100 ° C. or higher is used, a short-term polymer having the low melting point polymer component is used. When a non-woven fabric is formed using fibers, it is preferable because the non-woven fabric can have a certain heat resistance. In this composite short fiber, the composite ratio, that is, the weight ratio of the low melting point polymer component to the high melting point polymer component is preferably 1/5 to 5/1. When the ratio of the low melting point polymer component to the high melting point polymer component 1 exceeds 5, the strength of the short fibers decreases, or the stretchability and bulkiness of the non-woven fabric obtained by using the short fibers deteriorates. On the other hand, if the ratio of the low melting point polymer component to the high melting point polymer component 5 is less than 1, the nonwoven fabric obtained by using this short fiber is Both are not preferable because the strength is lowered in the heat-bonded portion between the constituent fibers, or the stretchability and bulkiness of the non-woven fabric are deteriorated. Therefore, in the present invention, the composite ratio is 1/5 to 5 /. 1 preferably 2 /
3 to 3/2.

【0007】この複合短繊維は,前述したように,高融
点の重合体成分と低融点の重合体成分とが偏心芯鞘型の
複合形態あるいは貼り合わせ型の複合形態を有するよう
に接合され,かつ潜在捲縮能を有するものであり,この
ような複合形態を有することにより前記低融点の熱可塑
性重合体成分の融点近傍の温度で弛緩熱処理を施して潜
在捲縮を顕在化させると捲縮数25個/25mm以上の
捲縮が発現される。したがって,この潜在捲縮が顕在化
された短繊維を用いて不織布としたとき不織布に伸縮性
と嵩高性を具備させることができるのである。
As described above, the composite short fibers are joined so that the high-melting point polymer component and the low-melting point polymer component have an eccentric core-sheath type composite form or a laminated type composite form. In addition, it has latent crimping ability, and when it has such a composite morphology, it undergoes relaxation heat treatment at a temperature in the vicinity of the melting point of the low-melting thermoplastic polymer component to make the latent crimps visible, and thus the crimps are crimped. Crimps of several 25/25 mm or more are developed. Therefore, when a short fiber in which this latent crimp is exposed is used as a non-woven fabric, the non-woven fabric can be provided with elasticity and bulkiness.

【0008】本発明における前記複合短繊維は,その単
繊維繊度が1.0〜20デニールのものであり,単繊維
繊度が1.0デニール未満であるとカードウエブを作成
するに際してのカード通過性が劣ったり,あるいはこの
短繊維を用いて得られるウエブが斑の多いものとなり,
一方,単繊維繊度が20デニールを超えるとこの短繊維
を用いて得られる不織布が粗硬な地合いの粗いものとな
ってその品位が劣るため,いずれも好ましくない。
The composite short fibers in the present invention have a monofilament fineness of 1.0 to 20 denier, and if the monofilament fineness is less than 1.0 denier, the card passing property in producing a card web is improved. Or the web obtained by using this short fiber has many irregularities,
On the other hand, if the single fiber fineness exceeds 20 denier, the nonwoven fabric obtained by using the short fibers has a coarse and hard texture and is inferior in quality.

【0009】本発明における不織布は,前述したところ
の潜在捲縮が顕在化されて捲縮数25個/25mm以上
の捲縮が発現した前記複合短繊維から構成され,かつ構
成繊維同士が部分的に熱接着されているものであり,ま
た,前記の捲縮が発現した複合短繊維から構成され,か
つ構成繊維同士が三次元的に交絡されているものであ
る。この不織布は,構成繊維自体が捲縮数25個/25
mm以上の捲縮を有するため,優れた伸縮性と嵩高性を
具備するものである。また,この不織布は,公知の熱接
着処理により構成繊維間に部分的熱接着点が形成されて
いるものであり,また,公知のいわゆる高圧液体流処理
により構成繊維間に三次元的交絡が形成されているもの
であって,これらの部分的熱接着あるいは三次元的交絡
により不織布としての形態が保持され,しかも不織布に
優れた機械的強度と寸法安定性が発現され,特に三次元
的交絡により不織布に優れた柔軟性が発現される。
The nonwoven fabric in the present invention is composed of the above-mentioned composite short fibers in which the latent crimps as described above are actualized and crimps of 25 crimps / 25 mm or more are developed, and the constituent fibers are partially formed. It is heat-bonded to, and is composed of the composite short fibers in which the above crimps are expressed, and the constituent fibers are three-dimensionally entangled. This non-woven fabric has 25/25 crimps
Since it has a crimp of mm or more, it has excellent stretchability and bulkiness. Further, this non-woven fabric is one in which partial thermal bonding points are formed between the constituent fibers by a known thermal bonding treatment, and three-dimensional entanglement is formed between the constituent fibers by a known so-called high pressure liquid flow treatment. The shape of the non-woven fabric is maintained by these partial thermal bonding or three-dimensional entanglement, and the non-woven fabric exhibits excellent mechanical strength and dimensional stability. The non-woven fabric exhibits excellent flexibility.

【0010】本発明における前記複合短繊維からなる不
織布は,その目付けが10g/m2以上のものであるの
が好ましい。この不織布において,目付けが10g/m
2 未満であると不織布自体の強度が低く,また不織布の
地合いが粗くなるなどその品位が劣り,あるいは不織布
を作成するに際してハンドリング性が劣り,またその生
産性が低下したりするため,好ましくない。
The nonwoven fabric composed of the above-mentioned composite short fibers in the present invention preferably has a basis weight of 10 g / m 2 or more. This non-woven fabric has a basis weight of 10 g / m
When it is less than 2 , the strength of the non-woven fabric itself is low, the texture of the non-woven fabric is rough, or the quality thereof is poor, or the handling property when producing the non-woven fabric is poor, and the productivity thereof is lowered, which is not preferable.

【0011】本発明における前記短繊維は,次のような
方法により効率良く製造することができる。すなわち,
常法により,生分解性を有する前記熱可塑性重合体の内
から選択された融点を3℃以上かつ150℃以下異にす
る2種の重合体を偏心芯鞘型あるいは貼り合わせ型に溶
融複合紡出し,紡出糸条を冷却空気流又は冷却水を用い
て冷却した後に一旦巻き取って未延伸長繊維糸条とし,
あるいは一旦巻き取ることなく連続して,これに1段又
は2段以上で冷延伸又は熱延伸を施し,得られた延伸長
繊維糸条に例えばスタツフイングボツクスを用いて所定
の機械捲縮を付与した後,あるいは加熱収縮処理により
所定の捲縮を付与した後,所定長に切断することにより
得ることができる。
The short fibers in the present invention can be efficiently produced by the following method. That is,
According to a conventional method, two kinds of polymers having different melting points selected from the above biodegradable thermoplastic polymers having a melting point of 3 ° C. or more and 150 ° C. or less are melt-composite-spun into an eccentric core-sheath type or a laminating type. After unwinding and spinning, the spun yarn is cooled with a cooling air stream or cooling water, and then once wound into an undrawn long fiber yarn,
Alternatively, it may be continuously drawn without being wound once, and subjected to cold drawing or hot drawing in one step or two or more steps, and a predetermined mechanical crimp is applied to the obtained drawn long fiber yarn using, for example, a stuffing box. It can be obtained by cutting to a predetermined length after applying a predetermined crimp by heat shrinking treatment.

【0012】溶融紡出に際しての紡糸温度は,用いる重
合体の融点や重合度によるが,通常は120〜300℃
とするのが望ましい。紡糸温度が120℃未満であると
重合体の溶融押出しが困難となり,一方,紡糸温度が3
00℃を超えると重合体の熱分解が著しくなって高強度
の繊維を得ることができず,いずれも好ましくない。未
延伸長繊維糸条に延伸を施すに際しての全延伸倍率は,
目的とする短繊維の強度水準によるが,通常は2.0〜
4.0倍とし,これにより3.0g/デニール以上の引
張強度を有する短繊維を得ることができる。
The spinning temperature during melt spinning depends on the melting point and the degree of polymerization of the polymer used, but is usually 120 to 300 ° C.
Is desirable. If the spinning temperature is less than 120 ° C, melt extrusion of the polymer becomes difficult, while the spinning temperature is 3
If the temperature exceeds 00 ° C, the thermal decomposition of the polymer will be so remarkable that high-strength fibers cannot be obtained, either of which is not preferable. The total draw ratio when drawing an undrawn long fiber yarn is
Depending on the strength level of the target short fiber, it is usually 2.0-
It is 4.0 times, whereby short fibers having a tensile strength of 3.0 g / denier or more can be obtained.

【0013】本発明における前記短繊維からなる不織布
は,公知のいわゆる短繊維法により効率良く製造するこ
とができる。すなわち,常法により,生分解性を有する
前記熱可塑性重合体の内から選択された融点を3℃以上
かつ150℃以下異にする2種の重合体を溶融複合紡出
し,紡出糸条を冷却した後に延伸を施し,得られた延伸
長繊維糸条に所定の捲縮を付与した後,所定長に切断し
て短繊維とし,次いで得られた短繊維を原綿とし,梳綿
機を用いてカーデイングしてカードウエブを作成し,得
られたカードウエブに熱接着処理を施して構成繊維同士
を部分的に熱接着させた後,弛緩熱処理を施して構成繊
維の潜在捲縮を顕在化させることにより得ることができ
る。あるいは,得られたカードウエブに高圧液体流処理
を施して構成繊維同士を三次元的に交絡させた後,弛緩
熱処理を施して構成繊維の潜在捲縮を顕在化させること
により得ることができる。
The non-woven fabric made of the short fibers in the present invention can be efficiently produced by a known so-called short fiber method. That is, according to a conventional method, two polymers having different melting points selected from the biodegradable thermoplastic polymers having a melting point of 3 ° C. or more and 150 ° C. or less are melt-composited and spun into a spun yarn. After cooling, the drawn long-fiber yarn is given a crimp, and then cut into a predetermined length to obtain short fibers. The obtained short fibers are used as raw cotton and a carding machine is used. Carding to create a card web, heat-bonding the resulting card web to partially bond the constituent fibers together, and then subjecting it to relaxation heat treatment to reveal the latent crimps of the constituent fibers. Can be obtained. Alternatively, it can be obtained by subjecting the obtained card web to a high-pressure liquid flow treatment to three-dimensionally entangle the constituent fibers with each other and then subjecting it to a relaxation heat treatment to reveal the latent crimps of the constituent fibers.

【0014】ウエブに部分的な熱接着処理を施すに際し
ては,公知の方法を採用することができる。例えば,ウ
エブを加熱されたエンボスローラと表面が平滑な金属ロ
ーラ等とからなるローラ間に通す方法,熱風乾燥装置を
用いる方法あるいは超音波融着装置を用いる方法であ
る。加熱されたエンボスローラを用いてエンボスパター
ン部に存在する繊維同士を部分的に熱接着させる場合,
エンボスローラの圧接面積率を5〜50%とし,この圧
接面積率が5%未満であると点状融着区域が少なく不織
布の機械的強度が低下し,また良好な寸法安定性を得る
ことができず,一方,この圧接面積率が50%を超える
と不織布が硬直化して柔軟性が損なわれ,いずれも好ま
しくない。また,ローラ温度を通常は前記低融点の熱可
塑性重合体の融点より5〜50℃程度低い温度とするの
がよく,この温度を適宜選択することにより繊維間の接
着力が高く,すなわち機械的強度と寸法安定性が優れ,
しかも柔軟性に富む不織布を得ることができる。熱エン
ボスローラを用いる場合のエンボスパターンはその圧接
面積率が5〜50%の範囲内であれば特に限定されるも
のではなく,丸型,楕円型,菱型,三角型,T字型,井
型等,任意の形状でよい。また,熱風乾燥装置を用いて
繊維の交差部位で繊維同士を部分的に熱接着させる場
合,処理温度をその処理時間にもよるが,通常は前記低
融点の熱可塑性重合体の融点以上かつ高融点の熱可塑性
重合体の融点より10℃程度低い温度とするのがよい。
なお,これらの,例えば熱エンボスローラ,熱風乾燥装
置あるいは超音波融着装置を用いる部分的熱接着処理
は,連続工程あるいは別工程のいずれであってもよい。
A publicly known method can be used for partially heat-bonding the web. For example, there is a method of passing a web between rollers that include a heated embossing roller and a metal roller having a smooth surface, a method of using a hot air drying device, or a method of using an ultrasonic fusing device. When the fibers existing in the embossed pattern part are partially heat-bonded by using the heated embossing roller,
The pressure contact area ratio of the embossing roller is set to 5 to 50%, and if the pressure contact area ratio is less than 5%, the mechanical strength of the non-woven fabric is reduced and the dimensional stability is reduced. On the other hand, if the pressure contact area ratio exceeds 50%, the nonwoven fabric becomes rigid and the flexibility is impaired, which is not preferable. Also, the roller temperature is usually set to a temperature lower by about 5 to 50 ° C. than the melting point of the low melting point thermoplastic polymer, and by appropriately selecting this temperature, the adhesive force between fibers is high, that is, mechanical strength is high. Excellent strength and dimensional stability,
Moreover, it is possible to obtain a non-woven fabric that is highly flexible. The embossing pattern when using the heat embossing roller is not particularly limited as long as the pressure contact area ratio is within the range of 5 to 50%, and is round, elliptical, rhombic, triangular, T-shaped, well. Any shape such as a mold may be used. When the fibers are partially heat-bonded to each other at the crossing points of the fibers by using a hot air dryer, the treatment temperature is usually higher than or equal to the melting point of the low melting point thermoplastic polymer, although it depends on the treatment time. The temperature is preferably about 10 ° C. lower than the melting point of the thermoplastic polymer.
The partial heat-bonding treatment using, for example, a hot embossing roller, a hot air drying device or an ultrasonic fusing device may be a continuous process or a separate process.

【0015】ウエブに高圧液体流処理を施すに際して
は,公知の方法を採用することができる。例えば,孔径
が0.05〜1.0mm,特に0.1〜0.4mmの噴
射孔を多数配列した装置を用い,噴射圧力が5〜150
kg/cm2 Gの高圧液体を前記噴射孔から噴射する方
法がある。噴射孔の配列は,ウエブの進行方向と直交す
る方向に列状に配列する。この処理は,ウエブの片面あ
るいは両面のいずれに施してもよいが,特に片面処理の
場合には,噴射孔を複数列に配列し噴射圧力を前段階で
低く後段階で高くして処理を施すと,均一で緻密な交絡
形態と均一な地合いを有する不織布を得ることができ
る。高圧液体としては,水あるいは温水を用いるのが一
般的である。噴射孔とウエブとの間の距離は,1〜15
cmとするのがよい。この距離が1cm未満であるとウ
エブの地合いが乱れ,一方,この距離が15cmを超え
ると液体流がウエブに衝突した時の衝撃力が低下し三次
元的な交絡が十分に施されず,いずれも好ましくない。
この高圧液体流処理は,連続工程あるいは別工程のいず
れであってもよい。高圧液体流処理を施した後,ウエブ
から過剰水分を除去する。この過剰水分を除去するに際
しては,公知の方法を採用することができる。例えば,
マングルロール等の絞り装置を用いて過剰水分をある程
度除去し,引き続き連続熱風乾燥機等の乾燥装置を用い
て残余の水分を除去するのである。
When the web is subjected to the high pressure liquid flow treatment, a known method can be adopted. For example, using a device in which a large number of injection holes having a hole diameter of 0.05 to 1.0 mm, particularly 0.1 to 0.4 mm are arranged, the injection pressure is 5 to 150 mm.
There is a method of ejecting a high-pressure liquid of kg / cm 2 G from the ejection hole. The injection holes are arranged in rows in a direction orthogonal to the direction of travel of the web. This treatment may be performed on one side or both sides of the web. In particular, in the case of one-side treatment, the injection holes are arranged in a plurality of rows and the injection pressure is lowered in the front stage and increased in the rear stage. As a result, it is possible to obtain a non-woven fabric having a uniform and dense entangled form and a uniform texture. Generally, water or hot water is used as the high-pressure liquid. The distance between the injection hole and the web is 1 to 15
It is good to have cm. When this distance is less than 1 cm, the texture of the web is disturbed, while when this distance exceeds 15 cm, the impact force when the liquid flow collides with the web is reduced and the three-dimensional entanglement is not sufficiently performed. Is also not preferable.
This high pressure liquid flow treatment may be either a continuous process or a separate process. After the high pressure liquid stream treatment, excess moisture is removed from the web. A known method can be adopted for removing the excess water. For example,
Excessive water is removed to some extent using a squeezing device such as a mangle roll, and then residual water is removed using a drying device such as a continuous hot air dryer.

【0016】ウエブに弛緩熱処理を施して構成繊維の潜
在捲縮を顕在化させるに際しては,公知の方法を採用す
ることができる。例えば,熱風乾燥装置等の加熱装置を
用いてウエブに弛緩熱処理を施す方法である。熱風乾燥
装置を用いてウエブに弛緩熱処理を施す場合,処理温度
をその処理時間にもよるが,通常は前記低融点の熱可塑
性重合体の融点より5〜30℃程度低い温度とするのが
よい。なお,この,例えば熱風乾燥装置を用いる弛緩熱
処理は,連続工程あるいは別工程のいずれであってもよ
い。
When the web is subjected to a relaxation heat treatment to reveal the latent crimp of the constituent fibers, a known method can be adopted. For example, it is a method of performing relaxation heat treatment on the web using a heating device such as a hot air drying device. When the web is subjected to relaxation heat treatment using a hot air dryer, the treatment temperature depends on the treatment time, but it is usually preferable to set the treatment temperature to a temperature lower by about 5 to 30 ° C. than the melting point of the low melting point thermoplastic polymer. . The relaxation heat treatment using a hot air dryer, for example, may be a continuous process or a separate process.

【0017】[0017]

【実施例】次に,実施例に基づき本発明を具体的に説明
するが,本発明は,これらの実施例によって何ら限定さ
れるものではない。実施例において,各特性値の測定を
次の方法により実施した。 融点(℃):パーキンエルマ社製示差走査型熱量計DS
C−2型を用い,昇温速度20℃/分の条件で測定し,
得られた融解吸熱曲線において極値を与える温度を融点
とした。 メルトフローレート値(g/10分):ASTM D1
238(L)に記載の方法に準じて測定した。 短繊維の引張強度(g/デニール):JIS−L−10
13に記載の方法に準じて測定した。 不織布のKGSM引張強力(kg):JIS−L−10
96Aに記載の方法に準じて測定した。すなわち,試料
長が10cm,試料幅が5cmの試料片10点を作成
し,各試料片毎に不織布の縦方向について,定速伸長型
引張試験機(東洋ボールドウイン社製テンシロンUTM
−4−1−100)を用い,引張速度10cm/分で伸
長し,得られた切断時荷重値(kg)の平均値を目付け
100g/m2 当りに換算してKGSM引張強力(k
g)とした。 不織布構成繊維の捲縮数(個/25mm):走査型電子
顕微鏡を用いて不織布構成繊維の拡大写真を撮影し,捲
縮数を求めた。
EXAMPLES Next, the present invention will be specifically described based on examples, but the present invention is not limited to these examples. In the examples, each characteristic value was measured by the following method. Melting point (℃): Differential scanning calorimeter DS manufactured by Perkin Elma
Using a C-2 type, the measurement is performed at a temperature rising rate of 20 ° C./min,
The temperature that gives the extreme value in the obtained melting endothermic curve was taken as the melting point. Melt flow rate value (g / 10 minutes): ASTM D1
It was measured according to the method described in 238 (L). Short fiber tensile strength (g / denier): JIS-L-10
It was measured according to the method described in 13. Nonwoven fabric KGSM tensile strength (kg): JIS-L-10
It was measured according to the method described in 96A. That is, 10 sample pieces having a sample length of 10 cm and a sample width of 5 cm were prepared, and a constant speed extension type tensile tester (Tensilon UTM manufactured by Toyo Baldwin Co., Ltd.) was used for each sample piece in the longitudinal direction of the nonwoven fabric.
4-1-100) was used for elongation at a tensile speed of 10 cm / min, and the average value of the load values (kg) at cutting obtained was converted per unit weight per 100 g / m 2 of KGSM tensile strength (k).
g). Crimp number of non-woven fabric constituent fibers (pieces / 25 mm): An enlarged photograph of the non-woven fabric constituent fibers was taken using a scanning electron microscope to determine the number of crimps.

【0018】実施例1 融点が102℃でメルトフローレート値が5g/10分
のポリエチレンサクシネート重合体を鞘部の低融点成
分,融点が118℃でメルトフローレート値が5g/1
0分のポリブチレンサクシネート重合体を芯部の高融点
成分とし,これら両重合体を溶融し,孔径0.5mmの
複合紡糸孔を36孔有する紡糸口金を通して紡糸温度2
30℃かつ複合比(重量比)1/1の条件で偏心芯鞘型
に溶融複合紡出し,紡出糸条を温度が20℃の冷却空気
流を用いて冷却した後,油剤を付与し,巻取り速度10
00m/分で一旦巻取って未延伸糸条を得た。次いで,
得られた未延伸糸条に全延伸倍率を3.8として温度6
0℃の加熱ロールを用いて1段熱延伸を施し,得られた
延伸糸条にスタツフイングボツクスを用いて18個/2
5mmの機械捲縮を付与し,長さ51mmに切断して,
単繊維繊度が2.0デニールの偏心芯鞘型複合短繊維の
綿を得た。得られた複合短繊維は,引張強力が3.9g
/デニールで,実用上十分な機械的強度を有するもので
あった。また,この短繊維を2カ月間土中に埋設した後
取り出して観察したところ,繊維としての形態を消失し
ており,優れた生分解性を有することが認められた。
Example 1 A polyethylene succinate polymer having a melting point of 102 ° C. and a melt flow rate value of 5 g / 10 min was used as a low melting point component in the sheath portion, and the melting flow rate value was 5 g / 1 at a melting point of 118 ° C.
A 0-minute polybutylene succinate polymer was used as the high melting point component of the core, both polymers were melted, and the spinning temperature was passed through a spinneret having 36 composite spinning holes with a hole diameter of 0.5 mm.
Melt composite spinning into an eccentric core-sheath type under the conditions of 30 ° C. and a composite ratio (weight ratio) of 1/1, the spun yarn is cooled using a cooling air flow having a temperature of 20 ° C., and then an oil agent is applied, Winding speed 10
It was once wound at 00 m / min to obtain an undrawn yarn. Then,
The total draw ratio of the obtained unstretched yarn was set to 3.8 and the temperature was adjusted to 6
One-stage hot drawing was performed using a heating roll at 0 ° C, and the resulting drawn yarn was used with a stuffing box for 18/2
Apply 5mm mechanical crimp, cut into 51mm length,
An eccentric core-sheath type composite staple fiber having a single fiber fineness of 2.0 denier was obtained. The resulting composite short fibers have a tensile strength of 3.9 g.
/ Denier and had practically sufficient mechanical strength. Further, when the short fibers were buried in soil for 2 months and then taken out and observed, it was found that the form of the fibers disappeared and that they had excellent biodegradability.

【0019】実施例2 融点が102℃でメルトフローレート値が10g/10
分のポリエチレンサクシネート重合体を低融点成分,融
点が118℃でメルトフローレート値が5g/10分の
ポリブチレンサクシネート重合体を高融点成分とし,こ
れら両重合体を溶融し,孔径0.6mmの貼り合わせ型
(サイドバイサイド型)複合紡糸孔を36孔有する紡糸
口金を通して紡糸温度205℃かつ複合比(重量比)1
/1の条件で貼り合わせ型に溶融複合紡出し,紡出糸条
を温度が40℃の温空気流を用いて冷却した後,油剤を
付与し,巻取り速度800m/分で一旦巻取って未延伸
糸条を得た。次いで,得られた未延伸糸条に全延伸倍率
を3.8として温度60℃の加熱ロールを用いて1段熱
延伸を施し,得られた延伸糸条にスタツフイングボツク
スを用いて18個/25mmの機械捲縮を付与し,長さ
51mmに切断して単繊維繊度が3.0デニールの貼り
合わせ型複合短繊維の綿を得た。得られた複合短繊維
は,引張強力が3.6g/デニールで,実用上十分な機
械的強度を有するものであった。また,この短繊維を2
カ月間土中に埋設した後取り出して観察したところ,繊
維としての形態を消失しており,優れた生分解性を有す
ることが認められた。
Example 2 Melting point is 102 ° C. and melt flow rate is 10 g / 10
Minute polyethylene succinate polymer as a low melting point component, and a polybutylene succinate polymer having a melting point of 118 ° C. and a melt flow rate value of 5 g / 10 minutes as a high melting point component. Through a spinneret with 36 6 mm side-by-side composite spinning holes, the spinning temperature was 205 ° C and the compounding ratio (weight ratio) was 1
Melt-composite spinning to a bonding type under the condition of / 1, and the spun yarn was cooled using a warm air stream with a temperature of 40 ° C, and then an oil agent was applied, and it was once wound at a winding speed of 800 m / min. An undrawn yarn was obtained. Next, the undrawn yarn thus obtained was subjected to one-stage hot drawing using a heating roll at a temperature of 60 ° C. with a total draw ratio of 3.8, and the resulting drawn yarn was made into 18 yarns by using a stuffing box. A mechanical crimp of 25 mm was applied and cut into a length of 51 mm to obtain a bonded type composite short fiber cotton having a single fiber fineness of 3.0 denier. The resulting composite short fibers had a tensile strength of 3.6 g / denier and had practically sufficient mechanical strength. In addition, this short fiber
After burying it in soil for a month and then taking it out and observing it, it was confirmed that it had lost its morphology as a fiber and had excellent biodegradability.

【0020】実施例3 実施例1で得られた前記短繊維綿を原綿とし,梳綿機を
用いてカーデイングして目付けが38g/m2 のカード
ウエブを作成し,得られたカードウエブを温度が85℃
に加熱されかつ圧接面積率が18%のエンボスロールと
同温度の平滑ロール間に通して繊維同士を部分的に熱接
着させた後,温度が90℃の熱風乾燥装置を用いて弛緩
熱処理を施し,不織布を得た。得られた不織布は,KG
SM引張強力が縦方向10.9kg/5cm,横方向
7.2kg/5cm,捲縮数が35個/25mmで,機
械的強度,寸法安定性,伸縮性,嵩高性が優れたもので
あった。また,この不織布を2カ月間土中に埋設した後
取り出して観察したところ,不織布としての形態を消失
しており,優れた生分解性を有することが認められた。
Example 3 A card web having a basis weight of 38 g / m 2 was prepared by carding using the cotton short fiber obtained in Example 1 with a carding machine, and the obtained card web was heated at a temperature of Is 85 ° C
The fibers were partially heat-bonded by being passed through an embossing roll having a heating area of 18% and a smoothing roll at the same temperature, and then subjected to relaxation heat treatment using a hot air dryer at a temperature of 90 ° C. , A non-woven fabric was obtained. The obtained non-woven fabric is KG
The SM tensile strength was 10.9 kg / 5 cm in the longitudinal direction, 7.2 kg / 5 cm in the transverse direction, and the number of crimps was 35 pieces / 25 mm, and the mechanical strength, dimensional stability, stretchability and bulkiness were excellent. . Further, when this non-woven fabric was embedded in soil for 2 months and then taken out and observed, it was confirmed that the non-woven fabric had lost its morphology and had excellent biodegradability.

【0021】実施例4 実施例2で得られた前記短繊維綿を原綿とし,梳綿機を
用いてカーデイングして目付けが30g/m2 のカード
ウエブを作成し,得られたカードウエブを温度が90℃
に加熱されかつ圧接面積率が18%のエンボスロールと
同温度の平滑ロール間に通して繊維同士を部分的に熱接
着させた後,温度が95℃の熱風乾燥装置を用いて弛緩
熱処理を施し,不織布を得た。得られた不織布は,KG
SM引張強力が縦方向10.6kg/5cm,横方向
7.1kg/5cm,捲縮数が35個/25mmで,機
械的強度,寸法安定性,伸縮性,嵩高性が優れ,しかも
柔軟性に富むものであった。また,この不織布を2カ月
間土中に埋設した後取り出して観察したところ,不織布
としての形態を消失しており,優れた生分解性を有する
ことが認められた。
Example 4 The short fiber cotton obtained in Example 2 was used as raw cotton and carded using a carding machine to prepare a card web having a basis weight of 30 g / m 2 , and the obtained card web was heated at a temperature of Is 90 ° C
The fibers were partially heat-bonded by passing them through an embossing roll having a contact area ratio of 18% and a smooth roll at the same temperature, and then subjected to a relaxation heat treatment using a hot air dryer at a temperature of 95 ° C. , A non-woven fabric was obtained. The obtained non-woven fabric is KG
SM tensile strength is 10.6kg / 5cm in the longitudinal direction, 7.1kg / 5cm in the transverse direction, and the number of crimps is 35 pieces / 25mm. It has excellent mechanical strength, dimensional stability, stretchability, bulkiness, and flexibility. It was rich. Further, when this non-woven fabric was embedded in soil for 2 months and then taken out and observed, it was confirmed that the non-woven fabric had lost its morphology and had excellent biodegradability.

【0022】実施例5 実施例1で得られた前記短繊維綿を原綿とし,梳綿機を
用いてカーデイングして目付けが38g/m2 のカード
ウエブを作成し,得られたカードウエブを80メツシユ
の金網上に載置し高圧液体流処理を施して構成繊維同士
を三次元的に交絡させた。高圧液体流処理として,孔径
0.12mmの噴射孔が孔間隔0.6mmで3群配列で
配設された高圧柱状水流処理装置を用い,水圧65kg
/cm2の条件で,ウエブの上方から柱状水流を作用さ
せた。なお,この処理は,ウエブの表裏から各々3回施
した。次いで,得られた処理ウエブからマングルロール
を用いて過剰水分を除去した後,ウエブに熱風乾燥機を
用い温度75℃の条件で乾燥処理を施し,さらに温度が
108℃の熱風乾燥装置を用いて繊維同士を部分的に熱
接着させると共に弛緩熱処理を施し,不織布を得た。得
られた不織布は,KGSM引張強力が縦方向12.1k
g/5cm,横方向8.3kg/5cm,捲縮数が37
個/25mmで,機械的強度,寸法安定性,伸縮性,嵩
高性が優れ,しかも柔軟性に富むものであった。また,
この不織布を2カ月間土中に埋設した後取り出して観察
したところ,不織布としての形態を消失しており,優れ
た生分解性を有することが認められた。
Example 5 The short fiber cotton obtained in Example 1 was used as raw cotton and carded using a carding machine to prepare a card web having a basis weight of 38 g / m 2 , and the obtained card web was 80 The fibers were placed on a mesh net of mesh and subjected to a high-pressure liquid flow treatment to entangle the constituent fibers three-dimensionally. As the high-pressure liquid flow treatment, a high-pressure columnar water flow treatment device in which injection holes having a hole diameter of 0.12 mm are arranged in a three-group arrangement with a hole interval of 0.6 mm, and a water pressure of 65 kg is used.
A columnar water stream was applied from above the web under the condition of / cm 2 . This treatment was performed three times from the front and back of the web. Then, after removing excess water from the obtained treated web with a mangle roll, the web was dried with a hot air dryer at a temperature of 75 ° C., and further with a hot air dryer at a temperature of 108 ° C. The fibers were partially heat-bonded and subjected to relaxation heat treatment to obtain a nonwoven fabric. The resulting non-woven fabric has a KGSM tensile strength of 12.1k in the longitudinal direction.
g / 5cm, lateral direction 8.3kg / 5cm, crimp number 37
The number of pieces / 25 mm was excellent in mechanical strength, dimensional stability, stretchability, and bulkiness, and was also highly flexible. Also,
When this non-woven fabric was embedded in soil for 2 months and then taken out and observed, it was confirmed that the non-woven fabric had lost its form and had excellent biodegradability.

【0023】[0023]

【発明の効果】本発明の生分解性潜在捲縮性複合短繊維
は,芯部が高融点の生分解性熱可塑性重合体成分からな
り,かつ鞘部が前記重合体より低融点の生分解性熱可塑
性重合体成分からなるごとく前記両重合体成分が配され
た偏心芯鞘型の複合形態を有するように,あるいは高融
点の生分解性熱可塑性重合体成分と前記重合体より低融
点の生分解性熱可塑性重合体成分とが貼り合わせ型の複
合形態を有するように接合され,しかも潜在捲縮能を有
するものであり,生分解性を有し,機械的強度,寸法安
定性,伸縮性及び嵩高性が優れ,柔軟性に富み,しかも
熱接着性を有する不織布を得るのに好適である。そし
て,この複合短繊維を用いてなる不織布は,前述したよ
うな優れた特性を有し,おむつや生理用品等の衛生材料
用素材,使い捨ておしぼりやワイピングクロス,パツプ
材の基布,家庭用又は業務用の生塵補集袋その他廃棄物
処理材等の生活関連材用素材として好適である。しか
も,この不織布は,その使用後に微生物が多数存在する
環境例えば土中又は水中に放置すると最終的には完全に
分解消失するため自然環境保護の観点からも有益であ
り,あるいは,例えば堆肥化して肥料とする等再利用を
図ることもできるため資源の再利用の観点からも有益で
ある。
The biodegradable latent crimpable composite staple fiber of the present invention comprises a biodegradable thermoplastic polymer component having a high melting point in the core and a biodegradation having a melting point lower than that of the polymer in the sheath. Of the above-mentioned polymer having a high melting point and a biodegradable thermoplastic polymer component having a high melting point and a melting point lower than that of the polymer. The biodegradable thermoplastic polymer component is bonded so as to have a laminated composite form, and has latent crimping ability. It has biodegradability, mechanical strength, dimensional stability, and stretchability. It is suitable for obtaining a non-woven fabric that has excellent properties and bulkiness, is highly flexible, and has thermal adhesiveness. The non-woven fabric using this composite short fiber has the above-mentioned excellent properties and is a material for sanitary materials such as diapers and sanitary products, disposable towels, wiping cloths, base cloths for pad materials, household or It is suitable as a material for daily life-related materials such as dust collection bags for business use and other waste treatment materials. Moreover, this non-woven fabric is useful from the viewpoint of protecting the natural environment because it eventually decomposes and disappears completely if left in an environment where many microorganisms are present, such as soil or water, after use, or, for example, by composting. Since it can be reused as fertilizer, it is useful from the viewpoint of resource reuse.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 D02G 1/00 Z 3/02 ZAB D04H 1/46 Z 7199−3B (72)発明者 稲垣 孝司 京都府宇治市宇治小桜23番地ユニチカ株式 会社中央研究所内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification number Office reference number FI technical display location D02G 1/00 Z 3/02 ZAB D04H 1/46 Z 7199-3B (72) Inventor Takashi Inagaki Kyoto Central Research Institute, Unitika Co., Ltd., 23, Uji-kozakura, Uji-shi, Japan

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 芯部が高融点の生分解性熱可塑性重合体
成分からなり,鞘部が前記重合体より低融点の生分解性
熱可塑性重合体成分からなる偏心芯鞘型複合短繊維であ
って,かつ潜在捲縮能を有することを特徴とする生分解
性潜在捲縮性複合短繊維。
1. An eccentric core-sheath type composite staple fiber having a core made of a biodegradable thermoplastic polymer component having a high melting point and a sheath made of a biodegradable thermoplastic polymer component having a lower melting point than the polymer. A biodegradable latent crimpable composite staple fiber characterized by having a latent crimping ability.
【請求項2】 高融点の生分解性熱可塑性重合体成分と
前記重合体より低融点の生分解性熱可塑性重合体成分と
が貼り合わせ型に接合されてなる貼り合わせ型複合短繊
維であって,かつ潜在捲縮能を有することを特徴とする
生分解性潜在捲縮性複合短繊維。
2. A bonded composite short fiber comprising a biodegradable thermoplastic polymer component having a high melting point and a biodegradable thermoplastic polymer component having a lower melting point than the polymer, which are bonded in a bonding type. And a biodegradable latent crimpable composite short fiber characterized by having a latent crimping ability.
【請求項3】 芯部が高融点の生分解性熱可塑性重合体
成分からなり,鞘部が前記重合体より低融点の生分解性
熱可塑性重合体成分からなり,捲縮数25個/25mm
以上の捲縮を有する偏心芯鞘型複合短繊維から構成さ
れ,かつ構成繊維同士が部分的に熱接着されていること
を特徴とする不織布。
3. The core portion is composed of a high melting point biodegradable thermoplastic polymer component, and the sheath portion is composed of a biodegradable thermoplastic polymer component having a lower melting point than the polymer, and the number of crimps is 25/25 mm.
A non-woven fabric comprising the eccentric core-sheath type composite short fibers having the above crimps, and the constituent fibers are partially heat-bonded to each other.
【請求項4】 高融点の生分解性熱可塑性重合体成分と
前記重合体より低融点の生分解性熱可塑性重合体成分と
が貼り合わせ型に接合されてなり,捲縮数25個/25
mm以上の捲縮を有する貼り合わせ型複合短繊維から構
成され,かつ構成繊維同士が部分的に熱接着されている
ことを特徴とする不織布。
4. A biodegradable thermoplastic polymer component having a high melting point and a biodegradable thermoplastic polymer component having a melting point lower than that of the polymer are bonded in a bonding type, and the number of crimps is 25/25.
A non-woven fabric, which is composed of laminated composite short fibers having a crimp of mm or more, and the constituent fibers are partially heat-bonded to each other.
【請求項5】 芯部が高融点の生分解性熱可塑性重合体
成分からなり,鞘部が前記重合体より低融点の生分解性
熱可塑性重合体成分からなり,捲縮数25個/25mm
以上の捲縮を有する偏心芯鞘型複合短繊維から構成さ
れ,かつ構成繊維同士が三次元的に交絡されていること
を特徴とする不織布。
5. The core portion is made of a biodegradable thermoplastic polymer component having a high melting point, the sheath portion is made of a biodegradable thermoplastic polymer component having a melting point lower than that of the polymer, and the number of crimps is 25/25 mm.
A non-woven fabric comprising the eccentric core-sheath type composite staple fibers having the above crimps, and the constituent fibers being three-dimensionally entangled.
【請求項6】 高融点の生分解性熱可塑性重合体成分と
前記重合体より低融点の生分解性熱可塑性重合体成分と
が貼り合わせ型に接合されてなり,捲縮数25個/25
mm以上の捲縮を有する貼り合わせ型複合短繊維から構
成され,かつ構成繊維同士が三次元的に交絡されている
ことを特徴とする不織布。
6. A biodegradable thermoplastic polymer component having a high melting point and a biodegradable thermoplastic polymer component having a melting point lower than that of the polymer are bonded to each other in a bonding type, and the number of crimps is 25/25.
A non-woven fabric comprising laminated composite short fibers having a crimp of not less than mm, wherein the constituent fibers are three-dimensionally entangled.
【請求項7】 生分解性熱可塑性重合体が,脂肪族ポリ
エステル系重合体あるいは脂肪族ポリエステルアミド系
共重合体であることを特徴とする請求項1又は2記載の
生分解性潜在捲縮性複合短繊維。
7. The biodegradable latent crimping property according to claim 1 or 2, wherein the biodegradable thermoplastic polymer is an aliphatic polyester polymer or an aliphatic polyesteramide copolymer. Composite staple fiber.
【請求項8】 生分解性熱可塑性重合体が,脂肪族ポリ
エステル系重合体あるいは脂肪族ポリエステルアミド系
共重合体であることを特徴とする請求項3,4,5又は
6記載の不織布。
8. The nonwoven fabric according to claim 3, 4, 5, or 6, wherein the biodegradable thermoplastic polymer is an aliphatic polyester polymer or an aliphatic polyesteramide copolymer.
JP2210893A 1993-01-13 1993-01-13 Biodegradable latently crimpable composite short fiber and nonwoven fabric thereof Expired - Fee Related JP3247177B2 (en)

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JPH06212548A true JPH06212548A (en) 1994-08-02
JP3247177B2 JP3247177B2 (en) 2002-01-15

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06264344A (en) * 1993-03-11 1994-09-20 Toyobo Co Ltd Biodegradable fiber aggregate for hygienic use
JPH06264343A (en) * 1993-03-11 1994-09-20 Toyobo Co Ltd Biodegradable fiber aggregate for agricultural use
JPH0889100A (en) * 1994-09-29 1996-04-09 Unitika Ltd Agricultural sheet
US6607996B1 (en) 1995-09-29 2003-08-19 Tomoegawa Paper Co., Ltd. Biodegradable filament nonwoven fabric and method of producing the same
US6787493B1 (en) 1995-09-29 2004-09-07 Unitika, Ltd. Biodegradable formable filament nonwoven fabric and method of producing the same
JP2011219900A (en) * 2010-04-13 2011-11-04 Jnc Corp Stretchable nonwoven fabric and processed product using the same

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06264344A (en) * 1993-03-11 1994-09-20 Toyobo Co Ltd Biodegradable fiber aggregate for hygienic use
JPH06264343A (en) * 1993-03-11 1994-09-20 Toyobo Co Ltd Biodegradable fiber aggregate for agricultural use
JP3711409B2 (en) * 1993-03-11 2005-11-02 東洋紡績株式会社 Biodegradable agricultural fiber assembly
JP3735734B2 (en) * 1993-03-11 2006-01-18 東洋紡績株式会社 Biodegradable sanitary fiber assembly
JPH0889100A (en) * 1994-09-29 1996-04-09 Unitika Ltd Agricultural sheet
US6607996B1 (en) 1995-09-29 2003-08-19 Tomoegawa Paper Co., Ltd. Biodegradable filament nonwoven fabric and method of producing the same
US6787493B1 (en) 1995-09-29 2004-09-07 Unitika, Ltd. Biodegradable formable filament nonwoven fabric and method of producing the same
JP2011219900A (en) * 2010-04-13 2011-11-04 Jnc Corp Stretchable nonwoven fabric and processed product using the same

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