JPH05938B2 - - Google Patents
Info
- Publication number
- JPH05938B2 JPH05938B2 JP15439685A JP15439685A JPH05938B2 JP H05938 B2 JPH05938 B2 JP H05938B2 JP 15439685 A JP15439685 A JP 15439685A JP 15439685 A JP15439685 A JP 15439685A JP H05938 B2 JPH05938 B2 JP H05938B2
- Authority
- JP
- Japan
- Prior art keywords
- oxygen
- steel wire
- free copper
- composite
- magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052802 copper Inorganic materials 0.000 claims description 19
- 239000010949 copper Substances 0.000 claims description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 15
- 239000002131 composite material Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 14
- 239000000696 magnetic material Substances 0.000 claims description 13
- 239000004020 conductor Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 description 19
- 239000010959 steel Substances 0.000 description 19
- 238000003466 welding Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 230000006698 induction Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005219 brazing Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Landscapes
- Non-Insulated Conductors (AREA)
- Induction Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Description
【発明の詳細な説明】
［産業上の利用分野］
本発明は磁気異方性材料の製造方法に関する。
特に同期電動機のダンパ、誘導電動機のロータ、
リニアモータのレールなどに適用することができ
る磁気異方性材料の製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a method for manufacturing a magnetically anisotropic material.
Especially dampers of synchronous motors, rotors of induction motors,
The present invention relates to a method of manufacturing a magnetically anisotropic material that can be applied to rails of linear motors, etc.
［従来の技術］
Cu、Al等の導電性材料とFe等の磁性材料を組
合わせた複合材からなる磁気異方性材料が、磁束
の流れやすさと誘導電流の流れやすさを兼ね備え
たものとして同期電動機のダンパ、誘導電動機の
ロータ、リニアモータのレールなどに適用するこ
とが検討されている。[Conventional technology] A magnetically anisotropic material made of a composite material that combines conductive materials such as Cu and Al with magnetic materials such as Fe has been developed as a material that has both ease of magnetic flux flow and ease of induced current flow. Applications are being considered for dampers of synchronous motors, rotors of induction motors, rails of linear motors, etc.
そしてこの場合、磁性材料が導電性材料中に均
一に分布された状態でその占積率が40％以上であ
れば、磁気異方性材料としては、電流と磁力の両
方を任意にコントロールでき、効率が非常に良
く、例えば誘導電動機のロータとして適用する
と、小型低騒音化に優れた効果のあることが実験
的に確められている。 In this case, if the magnetic material is uniformly distributed in the conductive material and its space factor is 40% or more, it is a magnetically anisotropic material that can control both current and magnetic force arbitrarily. It has been experimentally confirmed that it has very high efficiency and, when applied as a rotor for an induction motor, has an excellent effect in reducing the size and noise.
しかしながら、磁性材料を導電性材料中に40％
以上の占積率をもつて均一に分布配置させること
は、製造技術的に非常に困難でありその対策とし
てこれまで鋼線束を密に配置して溶融されたCu
やAlで鋳込む方法が行われてきた。 However, 40% of magnetic materials are included in conductive materials.
It is extremely difficult in terms of manufacturing technology to uniformly distribute the space with a space factor higher than
Methods of casting with aluminum or aluminum have been used.
［発明が解決しようとする問題点］
この方法によれば、鋼線束が非常に密であると
CuやAlの溶湯が鋼線束の奥に入らないで、空巣
ができやすく磁性材料である各鋼線が導電性材料
であるCuやAl中に均一に分布されず鋼線同志が
接触状態にあると、磁気異方性材料としての特性
が低下もしくは発揮されなくなる。これに対して
鋼線束を粗く配置してCu，Al等を鋳込んだ場合
は空巣はできないが、鋼線束の占積率は20〜30％
が限度となり、当然磁気異方性材料としての状態
も悪くなる。またこの様な鋳込み方法では鋼線表
面の酸化が非常に大きな問題になる。[Problems to be solved by the invention] According to this method, if the steel wire bundle is very dense,
The molten Cu or Al does not penetrate deep into the steel wire bundle, causing voids to form.Each steel wire, which is a magnetic material, is not evenly distributed in the conductive material, Cu or Al, and the steel wires are in contact with each other. Then, the properties as a magnetically anisotropic material deteriorate or are no longer exhibited. On the other hand, if the steel wire bundle is arranged roughly and Cu, Al, etc. are cast, no voids will be formed, but the space factor of the steel wire bundle will be 20 to 30%.
is the limit, and naturally the condition as a magnetically anisotropic material deteriorates. Further, in such a casting method, oxidation of the surface of the steel wire becomes a very serious problem.
本発明の目的は、前記した従来技術の欠点を解
消し、磁性材料である各鋼線が導電性材料中に均
一に分布した状態で、磁性材料の占積率を容易に
向上させ且調節出来る磁気異方性材料の製造方法
を提供することにある。 An object of the present invention is to eliminate the drawbacks of the prior art described above, and to easily improve and adjust the space factor of the magnetic material in a state where each steel wire, which is a magnetic material, is uniformly distributed in the conductive material. An object of the present invention is to provide a method for manufacturing a magnetically anisotropic material.
［問題点を解決するための手段］
すなわち、本発明の要旨は、従来の鋼線を用い
る代りに、鋼線等磁性材料の周上に無酸素銅から
なる導電性材料を被覆した複合線を用いたことに
ある。[Means for Solving the Problems] In other words, the gist of the present invention is to use a composite wire in which a conductive material made of oxygen-free copper is coated on the circumference of a magnetic material such as a steel wire, instead of using a conventional steel wire. It has been used.
すなわち、本発明は磁性材料の周上に無酸素銅
からなる導電材料を被覆した複合線の多数本を一
定方向そろえて密に配置し、隣接する導電性材料
銅を接着一体化することを特徴とする磁気異方性
材料の製造方法である。 That is, the present invention is characterized in that a large number of composite wires coated with a conductive material made of oxygen-free copper are arranged closely in a certain direction on the circumference of a magnetic material, and adjacent conductive material copper is bonded and integrated. This is a method for manufacturing a magnetically anisotropic material.
［作用］
本発明は鋼線等磁性材料の周上に無酸素銅を被
覆した複合線を用い、該複合線の多数本を一定方
向にそろえて密着配置し、鋳込法、半田又はろう
付法、加熱圧接法等により隣接する導電性材料同
志を冶金学的に接着一体化するので、鋼線直径と
無酸素銅被覆厚さとの比によつて鋼線占積率を容
易正確に調節出来且鋼線占積率を40％以上にする
ことが出来る。又被覆に無酸素銅を用いたことが
タフピツチ銅と比較して非常に接着しやすいこ
と、又無酸素銅はろう付性、半田付性が非常によ
いこと等により複合材を密に多数配置しても分布
状態を良好に保つてその一体化が確実に行えるの
である。[Function] The present invention uses a composite wire in which oxygen-free copper is coated on the circumference of a magnetic material such as a steel wire, and a large number of the composite wires are aligned in a certain direction and closely arranged, and then cast, soldered, or brazed. Adjacent conductive materials are metallurgically bonded and integrated using heat welding or heat welding methods, so the steel wire space factor can be easily and accurately adjusted by adjusting the ratio of the steel wire diameter to the oxygen-free copper coating thickness. Moreover, the steel wire space factor can be increased to 40% or more. In addition, the use of oxygen-free copper for the coating makes it much easier to bond than tough pitch copper, and oxygen-free copper has excellent brazing and soldering properties, making it possible to arrange a large number of composite materials closely together. However, the distribution state can be kept good and the integration can be carried out reliably.
［実施例］
次に、添付図面により本発明の磁気異方性材料
製造方法の一実施例を説明する。[Example] Next, an example of the method for manufacturing a magnetically anisotropic material of the present invention will be described with reference to the accompanying drawings.
まず、無酸素銅を被覆した複合線として、第２
図に示される様に直径0.55mmの鋼線（磁性材料）
１のその周上に無酸素銅被覆２をもつた外径0.60
mmの複合線３を使用する。この複合線３を長さ80
mmに切断し、洗浄による表面処理を行う。この
後、第１図に示す如き加熱・圧接装置４の中に第
３図に示す如く長さ80mmに切断した複合線３の多
数本を一定方向に揃えて整列配置させながら
12000本入れて、ステム５によりその上を覆い、
該装置内の雰囲気を真空又は還元性雰囲気に保ち
加熱・圧接装置４内蔵の電気ヒーター６にて加熱
する。複合体３の温度が900℃に上昇したら油圧
シリンダー７を35Kg／cm2程度の圧力で作動加圧し
それによつて複合線３の多数本を一体化させる。
なお、この時の加圧を70Kg／cm2まで上昇できれば
更によく密着し結合させることができる。なお、
この時の加圧を70Kg／cm2まで上昇できれば更によ
く密着し結合させることができる。 First, as a composite wire coated with oxygen-free copper, the second
Steel wire (magnetic material) with a diameter of 0.55 mm as shown in the figure
1 with oxygen-free copper coating 2 on its circumference, outer diameter 0.60
Use compound line 3 of mm. This compound line 3 has a length of 80
Cut into mm pieces and perform surface treatment by cleaning. After this, a large number of composite wires 3 cut into lengths of 80 mm as shown in FIG. 3 are arranged in a fixed direction in a heating/pressure welding device 4 as shown in FIG.
Insert 12,000 pieces, cover it with stem 5,
The atmosphere inside the apparatus is kept in a vacuum or reducing atmosphere and heated by an electric heater 6 built into the heating/pressure welding device 4. When the temperature of the composite wire 3 rises to 900° C., the hydraulic cylinder 7 is operated and pressurized with a pressure of about 35 kg/cm 2 , thereby integrating a large number of composite wires 3.
Note that if the pressure at this time can be increased to 70 kg/cm 2 , even better adhesion and bonding can be achieved. In addition,
If the pressure at this time can be increased to 70 kg/cm 2 , even better adhesion and bonding can be achieved.
加熱・圧接後、加熱・圧接装置４から取り出し
て所定の形状に加工し仕上げて磁気異方性体とし
て使用する。この場合鋼線占積率を調節する方法
として、鋼線直径と無酸素銅被覆厚さの比を任意
に変更することにより、一体化後の鋼線占積率を
容易に変える事ができる。 After heating and pressure welding, it is taken out from the heating and pressure welding device 4, processed and finished into a predetermined shape, and used as a magnetic anisotropic body. In this case, as a method of adjusting the steel wire space factor, the steel wire space factor after integration can be easily changed by arbitrarily changing the ratio between the steel wire diameter and the oxygen-free copper coating thickness.
又、一体化させる際、用途によつては、無酸素
銅被鋼線の間に“ろう”、“半田”等を介在させる
ことによつて一体化を強固にすることも出来る。
（無酸素銅のろう付性、半田付性のよい点を利用
する。）
［発明の効果］
本発明によれば複合線の使用により導電性材料
中の磁性材料の占積率を正確に調節出来ると共に
該占積率を40％以上に容易に向上させることが出
来る。又、複合線の被覆材料として無酸素銅を使
用することにより被覆材料同志の接着が確実かつ
容易になり、磁気異方性材料として、これまでに
ない特性的に優れた全く新しいものを得ることが
できる。又、製造上製品品質の安定と向上、生産
効率の大幅な向上が得られ、コストの低減も効果
がある。 Furthermore, when integrating, depending on the application, it is possible to strengthen the integration by interposing "wax", "solder", etc. between the oxygen-free copper-covered wires.
(The good brazing and soldering properties of oxygen-free copper are utilized.) [Effects of the Invention] According to the present invention, the space factor of the magnetic material in the conductive material can be accurately adjusted by using a composite wire. At the same time, the space factor can be easily increased to 40% or more. In addition, by using oxygen-free copper as the coating material for the composite wire, the coating materials can be bonded together reliably and easily, and a completely new magnetic anisotropic material with unprecedented properties can be obtained. I can do it. In addition, it is possible to stabilize and improve product quality in manufacturing, significantly improve production efficiency, and reduce costs.
第１図は本発明の一実施例としての加熱・圧接
法に於ける製造装置の断面図、第２図は無酸素銅
被鋼線の断面図、第３図は無酸素銅被鋼線束の配
列図である。
１：鋼線（磁性材料）、２：無酸素銅被膜、
３：複合体、４：加熱・圧接装置、５：ステム、
６：電気ヒーター、７：油圧シリンダー。
Fig. 1 is a cross-sectional view of a manufacturing equipment in the heating/pressure welding method as an embodiment of the present invention, Fig. 2 is a cross-sectional view of an oxygen-free copper-covered wire, and Fig. 3 is a cross-sectional view of a bundle of oxygen-free copper-covered wires. FIG. 1: Steel wire (magnetic material), 2: Oxygen-free copper coating,
3: Composite, 4: Heating/pressure welding device, 5: Stem,
6: Electric heater, 7: Hydraulic cylinder.
Claims (1)
料を被覆した複合線の多数本を、一定方向にそろ
えて密に配置し、隣接する導電性材料同志を接着
一体化することを特徴とする磁気異方性材料の製
造方法。1. A large number of composite wires coated with a conductive material made of oxygen-free copper are arranged closely in a certain direction on the circumference of a magnetic material, and adjacent conductive materials are bonded and integrated. A method for manufacturing a magnetically anisotropic material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15439685A JPS6216043A (en) | 1985-07-12 | 1985-07-12 | Manufacture of magnetic isotropic material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15439685A JPS6216043A (en) | 1985-07-12 | 1985-07-12 | Manufacture of magnetic isotropic material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6216043A JPS6216043A (en) | 1987-01-24 |
| JPH05938B2 true JPH05938B2 (en) | 1993-01-07 |
Family
ID=15583226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15439685A Granted JPS6216043A (en) | 1985-07-12 | 1985-07-12 | Manufacture of magnetic isotropic material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6216043A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0280124A1 (en) * | 1987-02-12 | 1988-08-31 | Omron Tateisi Electronics Co. | Doze detector |
-
1985
- 1985-07-12 JP JP15439685A patent/JPS6216043A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6216043A (en) | 1987-01-24 |
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