JPH0547589B2 - - Google Patents

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Publication number
JPH0547589B2
JPH0547589B2 JP57046129A JP4612982A JPH0547589B2 JP H0547589 B2 JPH0547589 B2 JP H0547589B2 JP 57046129 A JP57046129 A JP 57046129A JP 4612982 A JP4612982 A JP 4612982A JP H0547589 B2 JPH0547589 B2 JP H0547589B2
Authority
JP
Japan
Prior art keywords
weight
parts
emulsion
polymerization
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP57046129A
Other languages
Japanese (ja)
Other versions
JPS58162670A (en
Inventor
Hideo Morita
Hiroshi Oosawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daicel Corp
Original Assignee
Daicel Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daicel Chemical Industries Ltd filed Critical Daicel Chemical Industries Ltd
Priority to JP4612982A priority Critical patent/JPS58162670A/en
Publication of JPS58162670A publication Critical patent/JPS58162670A/en
Publication of JPH0547589B2 publication Critical patent/JPH0547589B2/ja
Granted legal-status Critical Current

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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

[産業上の利用分野] 本発明は、官能基を含む低分子量のビニル系共
重合体エマルジヨンの水性上塗り剤に関する。 [従来の技術及び発明が解決しようとする課題] 従来、下地基材の上塗り的開して、溶剤系樹脂
が、有機質塗膜表面、例えば合成樹脂塗膜表面、
又は無機質、例えばセメント、モルタル、スレー
ト板木質などの表面の美麗化粧に使用されている
が、溶剤による安全性、毒性などの問題がある。
また、従来の水性上塗り剤は、下塗り塗膜との密
着性、透明性、耐汚染性、耐水性、耐候性、光沢
及び乾燥性などが劣るため、実用上の制約があつ
た。 [発明の構成] 本発明者らは前記の問題点を改善すべく鋭意研
究の結果、乳化重合により得られた特定のビニル
系共重合体エマルジヨンに造膜助剤を添加する
と、下地基材、特に有機質塗膜表面との密着性、
透明性、耐水性、耐汚染性、耐候性、光沢及び乾
燥性に優れていることを見いだし、本発明を完成
するに至つた。 即ち、発明の水性上塗り剤は、(A)(1)水酸基を含
有する単量体2〜30重量%と(2)スチレン、アクリ
ル酸エステルを主成分とし、0.3〜5重量%の不
飽和カルボン酸を含む共重合可能なビニル系単量
体98〜70重量%とからなる単量体を、界面活性
剤、重合触媒、及び前記単量体の総量100重量部
に対して0.1〜10重量部の重合度調整剤の存在下、
75〜100℃の温度で乳化重合した、数平均分子量
5〜13万の共重合体を含むエマルジヨンと、(B)こ
のエマルジヨンの固形分100重量部に対して5〜
25重量部の造膜助剤とを含む。 以下に本発明の詳細を説明する。 該エマルジヨンは、乳化重合工程で重合度調整
剤を添加することにより得られる。重合度調整剤
としては、例えばメルカプタン類、具体的にはオ
クチルメルカプタン、ラウリルメルカプタン、t
−ドデシルメルカプタンなどが挙げられる。重合
度調整剤は、全単量体100重量部に対して0.1〜10
重量部、好ましくは0.5〜5重量部添加される。
該エマルジヨンの共重合体の数平均分子量は5〜
13万である。 また水酸基を含有する単量体の使用量は、全単
量体中2〜30重量%、好ましくは5〜20重量%で
ある。2重量%未満では密着性、透明性が劣り、
30重量%を越えると耐水性が劣る。 水酸基を含有する単量体と共重合可能なビニル
系単量体の使用量は、全単量体中98〜70重量%、
好ましくは95〜80重量%である。 水酸基を含有する単量体としては、例えばメタ
クリル酸ヒドロキシエチル、メタクリル酸ヒドロ
キシプロピル、メタクリル酸ヒドロキシブチル、
アクリル酸ヒドロキシエチル、アクリル酸ヒドロ
キシプロピル、アクリル酸ヒドロキシブチルなど
が挙げられる。 また水酸基を含有する単量体と共重合可能なビ
ニル系単量体は、スチレン、アクリル酸エステル
類を主成分とし、不飽和カルボン酸を含む。アク
リル酸エステル類としては、例えばアクリル酸エ
チル、アクリル酸ブチル、アクリル酸2−エチル
ヘキシルなどが挙げられる。不飽和カルボン酸と
しては、メタクリル酸、アクリル酸などが挙げら
れる。 共重合可能なビニル系単量体は、メタクリル酸
メチルなどのメタクリル酸エステル、アクリロニ
トリル、塩化ビニル、塩化ビニリデン、アクリル
アミド、N−メチロールメタクリルアミド、酢酸
ビニル、プロピオン酸ビニルなどを含んでいても
よい。 不飽和カルボン酸の量は全単量体中0.3〜5重
量%である。 水酸基を含有する単量体と共重合可能なビニル
系単量体として、スチレン、アクリル酸エステル
類を主成分とし、0.3〜5重量%の不飽和カルボ
ン酸を組合わせて得られるエマルジヨンを用いる
と、下塗り塗膜との密着性、透明性、耐水性、耐
汚染性、光沢、耐候性などを格段に向上すること
から好ましく使用される。 該エマルジヨンは上記の重合調整剤の存在下、
75〜100℃の温度で通常の乳化重合を行うことに
より得られる。 乳化重合に使用される界面活性剤は限定はされ
ないが、アニオン性界面活性剤、例えば高級アル
コール硫酸塩、アルキルベンゼンスルホン酸塩、
アルキルフエニルポリオキシエチレン硫酸塩な
ど、ノニオン性界面活性剤、例えばポリオキシエ
チレンアルキルエステル、ポリオキシエチレンア
ルキルエーテル、ポリオキシエチレンアルキルフ
エニルエーテルなどが挙げられる。これらの乳化
剤は1種又は2種以上使用される。 重合触媒としては、過硫酸塩、例えば過硫酸カ
リウム、過硫酸アンモニウムなどが使用できる。 造膜助剤は、該エマルジヨンの常温造膜に必要
なもので、且つ乾燥性、耐汚染性の優れたものが
好ましい。通常、該エマルジヨンの造膜温度が0
℃以下になる量添加すればよい。造膜助剤の添加
量は、固形分40重量%のエマルジヨン100重量部
に対して2〜10重量部、すなわちエマルジヨンの
固形分100重量部に対して5〜25重量部である。 造膜助剤としては、例えばブチルモノグリコー
ルアセテート、エチレングリコールn−ブチルア
セテートなどが挙げられる。 また、本発明の該エマルジヨンの乾燥性、密着
性を向上させるために、特に水溶性溶剤と分散剤
との混合物を該エマルジヨン100重量部に対し5
〜20重量部添加するのが好ましい。水溶性溶剤と
しては、例えばエタノール、イソプロピルアルコ
ール、ブチルモノグリコールなどが挙げられる。
分散剤としては、例えばノニオン性界面活性剤の
ポリオキシエチレンアルキルフエニルエーテル、
ポリオキシエチレンアルキルエステル、ポリオキ
シエチレンアルキルエーテルなどが挙げられる。 本発明の水性上塗り剤は、無機質表面及び有機
質塗膜表面に適用されるが、特に有機質塗膜のウ
レタン系樹脂、エポキシ系樹脂、アクリル系樹脂
表面などから成るカラー舗装材に適用する上で有
用である。 [発明の効果] 本発明の水性上塗り剤は、下地基材との密着
性、透明性、耐水性、耐汚染性、耐候性、光沢及
び乾燥性に優れている。 [実施例] 以下に本発明の実施例及び比較例を示す。な
お、「部」及び「%」は重量基準である。 実施例 備 考 (1) 水 (2) 水 (3) 過硫酸カリウム (4) アニオン性界面活性剤30.0部 5.2部 0.2部 1.1部A液 (トライントンX−200;ローム アンド ハ
ース社製アルキルアリルポリエーテルスルホン
酸ナトリウム) (5) スチレン (6) アクリル酸ブチル (7) メタクリル酸ヒドロキシエチル (8) アクリル酸 (9) t−ドデシルメルカプタン20.0部 12.0部 6.0部 0.2部 0.4部B液 (10)イリ プロピルアルコール (11) ブチルモノグリコール (12) ノニオン性界面活性剤3.0部 7.0部 1.5部C液 (ノニオンNS−210;日本油脂社製 ポリオキシ
エチレンアルキルフエノールエーテル) (13) 水 (14) ブチルモノグリコール アセテート10.4部 3.0部D液 100.0部 前記(1)を重合缶に仕込み、89℃に加熱し、A液
の80%とB液を89℃で3時間逐次添加し、乳化重
合を行い、80℃で2時間熟成した。その後、室温
まで冷却してからC液及びD液を添加混合し、ア
ンモニアで中和し、共重合体の数平均分子量約8
万、固形分40%、粘度100cps、PH8の水性上塗り
剤を得た。 この水性上塗り剤による塗膜物性を第1表にま
とめたが、密着性、耐汚染性、透明性、耐水性、
耐候性、光沢及び乾燥性に優れていることがわか
つた。 比較例 実施例で(7)のメタクリル酸ヒドロシキエチル及
び(9)のt−ドデシルメルカプタンを使用せず、こ
れらの代りに(6)のアクリル酸ブチルを増量して実
施例と同様の方法で乳化重合し、実施例と同じC
液及びD液を添加し、アンモニアで中和した。得
られた水性上塗り剤は、固形分40%、粘度
200cps、PH8.5であり、この水性上塗り剤による
塗膜物性を第1表にまとめたが、密着性、耐汚染
性、透明性、耐水性、耐候性、光沢及び乾燥性に
劣つていることがわかつた。
[Industrial Field of Application] The present invention relates to an aqueous top coat of a low molecular weight vinyl copolymer emulsion containing a functional group. [Prior Art and Problems to be Solved by the Invention] Conventionally, when a top coat is applied to a base substrate, a solvent-based resin is applied to the surface of an organic coating film, for example, a synthetic resin coating surface,
It is also used for beautifying the surfaces of inorganic materials such as cement, mortar, and wood slate boards, but there are problems with safety and toxicity due to solvents.
In addition, conventional water-based topcoats have poor adhesion to the undercoat film, transparency, stain resistance, water resistance, weather resistance, gloss, drying properties, etc., and therefore have practical limitations. [Structure of the Invention] As a result of intensive research to improve the above-mentioned problems, the present inventors found that when a film-forming agent is added to a specific vinyl copolymer emulsion obtained by emulsion polymerization, the underlying base material, In particular, the adhesion to the organic coating surface,
It was discovered that the material has excellent transparency, water resistance, stain resistance, weather resistance, gloss, and drying properties, leading to the completion of the present invention. That is, the aqueous top coating agent of the invention has (A) (1) 2 to 30% by weight of a monomer containing a hydroxyl group and (2) styrene and acrylic acid ester as main components, and 0.3 to 5% by weight of unsaturated carbon. A monomer consisting of 98 to 70% by weight of a copolymerizable vinyl monomer containing an acid is added in an amount of 0.1 to 10 parts by weight per 100 parts by weight of the total amount of the surfactant, polymerization catalyst, and the monomer. In the presence of a polymerization degree regulator,
An emulsion containing a copolymer with a number average molecular weight of 50,000 to 130,000, emulsion polymerized at a temperature of 75 to 100°C, and (B) 5 to 100 parts by weight of the solid content of this emulsion.
25 parts by weight of a film-forming agent. The details of the present invention will be explained below. The emulsion can be obtained by adding a polymerization degree regulator during the emulsion polymerization process. As the polymerization degree regulator, for example, mercaptans, specifically octyl mercaptan, lauryl mercaptan, t
-dodecyl mercaptan and the like. The degree of polymerization regulator is 0.1 to 10 parts by weight per 100 parts by weight of total monomers.
It is added in an amount of 0.5 to 5 parts by weight, preferably 0.5 to 5 parts by weight.
The number average molecular weight of the copolymer of the emulsion is 5 to
It is 130,000. The amount of the monomer containing a hydroxyl group used is 2 to 30% by weight, preferably 5 to 20% by weight based on the total monomers. If it is less than 2% by weight, the adhesion and transparency will be poor;
If it exceeds 30% by weight, water resistance will be poor. The amount of vinyl monomer copolymerizable with a monomer containing a hydroxyl group is 98 to 70% by weight of the total monomers.
Preferably it is 95 to 80% by weight. Examples of monomers containing hydroxyl groups include hydroxyethyl methacrylate, hydroxypropyl methacrylate, hydroxybutyl methacrylate,
Examples include hydroxyethyl acrylate, hydroxypropyl acrylate, and hydroxybutyl acrylate. The vinyl monomer copolymerizable with the monomer containing a hydroxyl group contains styrene and acrylic acid esters as main components, and contains an unsaturated carboxylic acid. Examples of acrylic esters include ethyl acrylate, butyl acrylate, and 2-ethylhexyl acrylate. Examples of unsaturated carboxylic acids include methacrylic acid and acrylic acid. The copolymerizable vinyl monomer may include methacrylic acid esters such as methyl methacrylate, acrylonitrile, vinyl chloride, vinylidene chloride, acrylamide, N-methylolmethacrylamide, vinyl acetate, vinyl propionate, and the like. The amount of unsaturated carboxylic acid is from 0.3 to 5% by weight based on the total monomers. When using an emulsion obtained by combining styrene and acrylic acid esters as the main components and 0.3 to 5% by weight of unsaturated carboxylic acid as a vinyl monomer copolymerizable with a monomer containing a hydroxyl group, , is preferably used because it significantly improves adhesion with the undercoat film, transparency, water resistance, stain resistance, gloss, weather resistance, etc. The emulsion is prepared in the presence of the above polymerization regulator,
It is obtained by carrying out conventional emulsion polymerization at a temperature of 75-100°C. Surfactants used in emulsion polymerization include, but are not limited to, anionic surfactants such as higher alcohol sulfates, alkylbenzene sulfonates,
Examples include nonionic surfactants such as alkyl phenyl polyoxyethylene sulfates, such as polyoxyethylene alkyl esters, polyoxyethylene alkyl ethers, and polyoxyethylene alkyl phenyl ethers. One or more of these emulsifiers may be used. As the polymerization catalyst, persulfates such as potassium persulfate and ammonium persulfate can be used. The film-forming aid is preferably one that is necessary for film-forming the emulsion at room temperature and has excellent drying properties and stain resistance. Usually, the film forming temperature of the emulsion is 0.
It may be added in an amount that will bring the temperature below ℃. The amount of the coalescent agent added is 2 to 10 parts by weight per 100 parts by weight of the emulsion having a solid content of 40% by weight, that is, 5 to 25 parts by weight per 100 parts by weight of the solid content of the emulsion. Examples of the film forming aid include butyl monoglycol acetate, ethylene glycol n-butyl acetate, and the like. In order to improve the drying properties and adhesion of the emulsion of the present invention, a mixture of a water-soluble solvent and a dispersant may be added to 100 parts by weight of the emulsion.
It is preferable to add up to 20 parts by weight. Examples of water-soluble solvents include ethanol, isopropyl alcohol, butyl monoglycol, and the like.
Examples of dispersants include nonionic surfactants such as polyoxyethylene alkyl phenyl ether,
Examples include polyoxyethylene alkyl ester and polyoxyethylene alkyl ether. The water-based topcoat of the present invention can be applied to inorganic surfaces and organic coating surfaces, but is particularly useful for color paving materials made of organic coatings such as urethane resin, epoxy resin, and acrylic resin surfaces. It is. [Effects of the Invention] The aqueous top coat of the present invention has excellent adhesion to the underlying base material, transparency, water resistance, stain resistance, weather resistance, gloss, and drying properties. [Example] Examples and comparative examples of the present invention are shown below. Note that "parts" and "%" are based on weight. Examples Notes (1) Water (2) Water (3) Potassium persulfate (4) Anionic surfactant 30.0 parts 5.2 parts 0.2 parts 1.1 parts Solution A (Tryton X-200; Alkylaryl manufactured by Rohm and Haas) Sodium polyether sulfonate) (5) Styrene (6) Butyl acrylate (7) Hydroxyethyl methacrylate (8) Acrylic acid (9) T-dodecyl mercaptan 20.0 parts 12.0 parts 6.0 parts 0.2 parts 0.4 parts B liquid (10) Propyl alcohol (11) Butyl monoglycol (12) Nonionic surfactant 3.0 parts 7.0 parts 1.5 parts Liquid C (Nonion NS-210; manufactured by NOF Corporation, polyoxyethylene alkyl phenol ether) (13) Water (14) Butyl Monoglycol acetate 10.4 parts 3.0 parts D liquid 100.0 parts The above (1) was placed in a polymerization can, heated to 89°C, and 80% of liquid A and liquid B were sequentially added at 89°C for 3 hours to perform emulsion polymerization. It was aged at 80°C for 2 hours. Then, after cooling to room temperature, liquids C and D were added and mixed, neutralized with ammonia, and the number average molecular weight of the copolymer was about 8.
A water-based top coat with a solid content of 40%, a viscosity of 100 cps, and a pH of 8 was obtained. Table 1 summarizes the physical properties of the coating film produced by this water-based topcoat, including adhesion, stain resistance, transparency, water resistance,
It was found to have excellent weather resistance, gloss and drying properties. Comparative Example The same method as in Example was carried out except that hydroxyethyl methacrylate (7) and t-dodecyl mercaptan (9) were not used, but instead of these, butyl acrylate (6) was increased. Emulsion polymerization and the same C as in Example
Solution and Solution D were added and neutralized with ammonia. The resulting water-based topcoat has a solids content of 40% and a viscosity of
200cps, PH8.5, and the physical properties of the coating film produced by this water-based topcoat are summarized in Table 1, but it is inferior in adhesion, stain resistance, transparency, water resistance, weather resistance, gloss, and drying properties. I understood.

【表】【table】

【表】【table】

【表】【table】

Claims (1)

【特許請求の範囲】 1 (A) (1)水酸基を含有する単量体2〜30重量%
と(2)スチレン、アクリル酸エステルを主成分と
し、0.3〜5重量%の不飽和カルボン酸を含む
共重合可能なビニル系単量体98〜70重量%とか
らなる単量体を、界面活性剤、重合触媒、及び
前記単量体の総量100重量部に対して0.1〜10重
量部の重合度調整剤の存在下、75〜100℃の温
度で乳化重合した、数平均分子量5〜13万の共
重合体を含むエマルジヨンと、 (B)このエマルジヨンの固形分100重量部に対して
5〜25重量部の造膜助剤とを含む水性上塗り
剤。
[Claims] 1 (A) (1) 2 to 30% by weight of a monomer containing a hydroxyl group
and (2) 98 to 70% by weight of a copolymerizable vinyl monomer containing styrene and acrylic acid ester as main components and 0.3 to 5% by weight of unsaturated carboxylic acid. emulsion polymerization at a temperature of 75 to 100°C in the presence of 0.1 to 10 parts by weight of a polymerization degree modifier based on 100 parts by weight of the total amount of the monomer, polymerization catalyst, and the above monomer, and has a number average molecular weight of 50,000 to 130,000. and (B) an aqueous topcoat agent comprising 5 to 25 parts by weight of a film-forming agent based on 100 parts by weight of the solid content of the emulsion.
JP4612982A 1982-03-23 1982-03-23 Water-based top-coating material Granted JPS58162670A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4612982A JPS58162670A (en) 1982-03-23 1982-03-23 Water-based top-coating material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4612982A JPS58162670A (en) 1982-03-23 1982-03-23 Water-based top-coating material

Publications (2)

Publication Number Publication Date
JPS58162670A JPS58162670A (en) 1983-09-27
JPH0547589B2 true JPH0547589B2 (en) 1993-07-19

Family

ID=12738370

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4612982A Granted JPS58162670A (en) 1982-03-23 1982-03-23 Water-based top-coating material

Country Status (1)

Country Link
JP (1) JPS58162670A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5006413A (en) * 1989-09-05 1991-04-09 E. I. Du Pont De Nemours And Company Waterbased methylol (meth)acrylamide acrylic polymer and polyurethane containing coating composition
US5314945A (en) * 1990-12-03 1994-05-24 E. I. Du Pont De Nemours And Company Waterbased coating compositions of methylol(meth)acrylamide acrylic polymer, polyurethane and melamine crosslinking agent
US8252425B2 (en) * 2007-12-12 2012-08-28 Ashland Licensing And Intellectual Property Llc Acrylic emulsion pressure sensitive adhesive composition

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5084651A (en) * 1973-11-19 1975-07-08
JPS50100130A (en) * 1974-01-09 1975-08-08

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5084651A (en) * 1973-11-19 1975-07-08
JPS50100130A (en) * 1974-01-09 1975-08-08

Also Published As

Publication number Publication date
JPS58162670A (en) 1983-09-27

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