JPH05131445A - Conductive resin, manufacture thereof and conductive molded product - Google Patents

Conductive resin, manufacture thereof and conductive molded product

Info

Publication number
JPH05131445A
JPH05131445A JP3321235A JP32123591A JPH05131445A JP H05131445 A JPH05131445 A JP H05131445A JP 3321235 A JP3321235 A JP 3321235A JP 32123591 A JP32123591 A JP 32123591A JP H05131445 A JPH05131445 A JP H05131445A
Authority
JP
Japan
Prior art keywords
conductive
melting point
resin
conductive resin
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3321235A
Other languages
Japanese (ja)
Inventor
Masaaki Miyahara
正昭 宮原
Yasuhiko Takeuchi
康彦 竹内
Kiyoto Takizawa
清登 滝沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissei Plastic Industrial Co Ltd
Original Assignee
Nissei Plastic Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissei Plastic Industrial Co Ltd filed Critical Nissei Plastic Industrial Co Ltd
Priority to JP3321235A priority Critical patent/JPH05131445A/en
Priority to DE19924218173 priority patent/DE4218173A1/en
Publication of JPH05131445A publication Critical patent/JPH05131445A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To provide conductive resin which can control freely a degree of electric conductivity to be provided by the conductive resin and is capable of providing the stabilized electric conductivity. CONSTITUTION:In conductive resin which is obtained by compounding a conductive compounding material into nonconductive resin, the conductive compounding material is comprised by a method wherein a respective short fiber body and powdery body whose surfaces are formed of a high-melting metal having the melting point higher than the molding temperature at the time of molding of the nonconductive resin are covered with a low-melting metal which has the low melting point than the molding temperature of nonconductive resin and is a solid body at the normal temperature.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は導電性樹脂及びその製造
法並びに導電性成形品に関し、更に詳細には非導電性樹
脂中に導電性配合材が配合された導電性樹脂及びその製
造法並びに導電性成形品に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a conductive resin, a method for manufacturing the same, and a conductive molded article, and more specifically, a conductive resin in which a conductive compounding material is mixed in a non-conductive resin, and a method for manufacturing the same. The present invention relates to a conductive molded product.

【0002】[0002]

【従来の技術】近年の電子機器の急速な普及並びに電子
機器を収納する筺体の樹脂化に伴い、電子機器の外部に
おいて発生した電磁波(ノイズ)によって電子機器が誤
動作する、いわゆる電波障害が頻発するようになってき
た。この様な電波障害の防止手段としては、電子機器を
収納する筺体を導電性樹脂によって形成することが有効
な手段の一つある。かかる導電性樹脂として、本発明者
の二人は、先に、特願平2ー307620号明細書及び
特願平3ー159717号明細書において、非導電性樹
脂中に金属製の導電性配合材を配合した導電性樹脂を提
案した。この導電性配合材は、非導電性樹脂を成形する
際の成形温度よりも高融点の高融点金属によって表面が
形成された短繊維状体又は粉状体が前記非導電性樹脂の
成形温度よりも低融点で且つ常温で固体の低融点金属に
よって覆われた導電性配合材である。
2. Description of the Related Art In recent years, with the rapid spread of electronic equipment and the use of resin for housing housing electronic equipment, electromagnetic waves (noise) generated outside the electronic equipment cause malfunction of the electronic equipment, so-called radio interference frequently occurs. It started to come. As a means for preventing such radio interference, it is one of effective means to form a housing for housing an electronic device with a conductive resin. As such a conductive resin, the inventors of the present invention previously reported that, in Japanese Patent Application Nos. 2-307620 and 3-159717, a conductive compound made of metal in a non-conductive resin is used. We have proposed a conductive resin containing a material. This conductive compounding material has a short fibrous body or powder whose surface is formed by a high melting point metal having a higher melting point than the molding temperature at the time of molding the non-conductive resin from the molding temperature of the non-conductive resin. Is a conductive compound material having a low melting point and covered with a low melting point metal that is solid at room temperature.

【0003】[0003]

【発明が解決しようとする課題】本発明者の二人が先に
提案した前記導電性樹脂を溶融成形することによって、
優れた導電性を呈する成形品を得ることができる。唯、
導電性配合材の非導電性樹脂中への配合量を調整して最
終的に得られる導電性成形品の呈する導電性をコントロ
ールせんとすると、得られた成形品の導電性コントロー
ル自体が困難となる場合或いは成形品間及び/又は成形
品内の呈する導電性のバラツキが大きくなる場合がある
ことが判明した。そこで、本発明者等は、導電性樹脂の
呈する導電性の程度を自在にコントロールすることがで
き且つ安定した導電性を呈し得る導電性樹脂及びその製
造法並びに導電性成形品を提供することにある。
Two of the present inventors have proposed the above-mentioned conductive resin by melt molding,
A molded product exhibiting excellent conductivity can be obtained. Yui,
If the conductivity of the finally obtained conductive molded product is controlled by adjusting the blending amount of the conductive compounded material into the non-conductive resin, it will be difficult to control the conductivity of the obtained molded product itself. It has been found that, in some cases, the variation in conductivity exhibited between molded products and / or within molded products may increase. Therefore, the present inventors provide a conductive resin capable of freely controlling the degree of conductivity exhibited by the conductive resin and exhibiting stable conductivity, a method for producing the same, and a conductive molded article. is there.

【0004】[0004]

【課題を解決するための手段】本発明者等は、前記目的
を達成すべく検討したところ、導電性配合材として、予
め低融点金属で覆った金属短繊維状体及び金属粉体を併
用し、導電性配合材の配合量を一定にして金属短繊維状
体と金属粉体との比率を変更することによって、導電性
樹脂の呈する導電性を自在にコントロールできることを
見い出し、本発明に到達した。即ち、本発明は、非導電
性樹脂中に導電性配合材が配合された導電性樹脂におい
て、該導電性配合材が、前記非導電性樹脂を成形する際
の成形温度よりも高融点の高融点金属によって表面が形
成された短繊維状体及び粉状体の各々が前記非導電性樹
脂の成形温度よりも低融点で且つ常温で固体の低融点金
属によって覆われて成ることを特徴とする導電性樹脂で
ある。また、本発明は、配合する非導電性樹脂を成形す
る際の成形温度よりも高融点の高融点金属によって表面
が形成された短繊維体及び粉状体と前記非導電性樹脂の
成形温度以下で且つ常温で固体の低融点金属とを、短繊
維状体及び粉状体の各金属表面での酸化膜の生成を防止
するフラックスの存在下又は実質的に非酸素状態下にお
いて、低融点金属の融点以上で且つ高融点金属の融点以
下の温度に加熱しつつ混練し、前記短繊維状体及び粉状
体の各金属表面を低融点金属で覆った導電性配合材を
得、次いで、前記導電性配合材を非導電性樹脂中に添加
し混練することを特徴とする導電性樹脂の製造法にあ
る。
Means for Solving the Problems The inventors of the present invention have conducted studies to achieve the above-mentioned object, and as a conductive compounding material, a short metal fibrous body previously covered with a low melting point metal and a metal powder were used in combination. It was found that the conductivity exhibited by the conductive resin can be freely controlled by changing the ratio of the metal short fibrous body and the metal powder while keeping the compounding amount of the conductive compounding material constant. .. That is, the present invention is a conductive resin in which a conductive compounding material is mixed in a non-conductive resin, wherein the conductive compounding material has a high melting point higher than the molding temperature at the time of molding the non-conductive resin. Each of the short fibrous body and the powdery body having a surface formed of a melting point metal is covered with a low melting point metal which has a melting point lower than the molding temperature of the non-conductive resin and is solid at room temperature. It is a conductive resin. Further, the present invention, the molding temperature of the non-conductive resin and the short fiber body and the powdery body whose surface is formed by the high melting point metal having a higher melting point than the molding temperature at the time of molding the non-conductive resin to be blended And a low melting point metal that is solid at room temperature, in the presence of a flux that prevents the formation of an oxide film on the surface of each metal of the short fibrous substance and the powdery substance, or in a substantially non-oxygen state, Kneading while heating to a temperature not lower than the melting point of the high melting point metal and not higher than the melting point of the high melting point metal to obtain a conductive compounding material in which each metal surface of the short fibrous body and the powdery material is covered with a low melting point metal, and then, A method for producing a conductive resin is characterized in that a conductive compounding material is added to a non-conductive resin and kneaded.

【0005】更に、本発明は、非導電性樹脂を成形する
際の成形温度よりも高融点の高融点金属が表面を形成す
る短繊維状体及び粉状体から成ると共に、前記短繊維状
体及び粉状体の各金属表面が前記非導電性樹脂の成形温
度よりも低融点で且つ常温で固体の低融点金属によって
覆われた導電性配合材が、非導電性樹脂中に配合された
導電性樹脂を溶融成形して得られた成形品であることを
特徴とする導電性成形品でもある。かかる本発明におい
て、短繊維状体及び粉状体の各表面を形成する高融点金
属が銅で且つ低融点金属がハンダであることが、低融点
金属によって短繊維状体及び粉状体の各金属表面を容易
に覆うことができる。また、非導電性樹脂に対する導電
性配合材の配合重量比(全導電性配合材/非導電性樹
脂)が1以上であることが、得られる導電性成形品の呈
する導電性が更に一層安定する。
Furthermore, the present invention comprises a short fibrous body and a powdery body which form a surface of a refractory metal having a melting point higher than the molding temperature at the time of molding a non-conductive resin. And a conductive compounding material in which each metal surface of the powdery material has a melting point lower than the molding temperature of the non-conductive resin and is covered with a low-melting point metal that is solid at room temperature, It is also a conductive molded product, which is a molded product obtained by melt-molding a volatile resin. In the present invention, the high melting point metal forming each surface of the short fibrous body and the powdery body is copper and the low melting point metal is solder, and the low melting point metal causes the short fibrous body and the powdery body to be The metal surface can be easily covered. Further, when the blending weight ratio of the conductive compounding material to the non-conductive resin (total conductive compounding material / non-conductive resin) is 1 or more, the conductivity of the obtained conductive molded article is further stabilized. ..

【0006】[0006]

【作用】非導電性樹脂中に短繊維状体又は粉体状体の導
電性配合材が単独で配合された導電性樹脂においては、
所定量以上の導電性配合材が非導電性樹脂中に配合され
た場合、導電性配合材の配合量が多少変動しても導電性
樹脂は安定した導電性を呈することができる。しかし、
短繊維状導電性配合材又は粉状導電性配合体の配合量が
所定量未満となると、得られた導電性樹脂の呈する導電
性が不安定となる。このため、導電性樹脂の呈する導電
性の程度を導電性配合材の配合量を調整してコントロー
ルせんとする場合、導電性配合材の配合量が不安定領域
に到達すると、その導電性樹脂を溶融成形して得られた
導電性成形品の呈する導電性のコントロールが困難とな
るのである。この点、本発明によれは、導電性樹脂が安
定した導電性を呈し得る導電性配合材の配合量を保持
し、短繊維状導電性配合材と粉状導電性配合材との配合
比率を変更することによって導電性樹脂の呈する導電性
の程度を自在にコントロールできるため、導電性配合材
の配合量が多少変動しても導電性樹脂は安定した導電性
を呈することができるのである。
[Function] In a conductive resin in which a short fiber-like or powder-like conductive compounding material is solely mixed in a non-conductive resin,
When a predetermined amount or more of the conductive compounding material is mixed in the non-conductive resin, the conductive resin can exhibit stable conductivity even if the compounding amount of the conductive compounding material is slightly changed. But,
When the blending amount of the short fibrous conductive compounding material or the powdery conductive compounding agent is less than a predetermined amount, the conductivity of the obtained conductive resin becomes unstable. Therefore, when controlling the degree of conductivity exhibited by the conductive resin by adjusting the blending amount of the conductive compounding agent, when the compounding amount of the conductive compounding agent reaches an unstable region, the conductive resin is It is difficult to control the conductivity exhibited by the conductive molded product obtained by melt molding. In this respect, according to the present invention, the conductive resin maintains the compounding amount of the conductive compounding material capable of exhibiting stable conductivity, and the mixing ratio of the short fibrous conductive compounding material and the powdery conductive compounding material is Since the degree of conductivity exhibited by the conductive resin can be freely controlled by changing the amount, the conductive resin can exhibit stable conductivity even if the compounding amount of the conductive compounding material slightly changes.

【0007】[0007]

【発明の構成】本発明において、非導電性樹脂中に配合
される導電性配合材として、短繊維状導電性配合材と粉
状導電性配合材とが併用されていることが肝要である。
かかる短繊維状導電性配合材及び粉状導電性配合材は、
配合される非導電性樹脂を成形する際の成形温度よりも
高融点の高融点金属によって形成された短繊維状体(以
下、単に金属単繊維と称することがある)及び粉状体
(以下、金属粉体と称することがある)の各表面が前記
成形温度よりも低融点で且つ常温で固体の低融点金属に
よって覆われているものである。
In the present invention, it is important that a short fiber-like conductive compounding material and a powdery conductive compounding material are used in combination as the conductive compounding material mixed in the non-conductive resin.
Such short fibrous conductive compounding material and powdery conductive compounding material,
A short fibrous body formed of a refractory metal having a melting point higher than the molding temperature when molding the non-conductive resin to be blended (hereinafter, may be simply referred to as a metal single fiber) and a powdery body (hereinafter, (Sometimes referred to as metal powder), each surface is covered with a low-melting metal that has a melting point lower than the molding temperature and is solid at room temperature.

【0008】かかる高融点金属によって表面が形成され
た金属短繊維及び金属粉体としては、銅(Cu)、ニケッル
(Ni)、鉄(Fe)、亜鉛(Zn)、アルミ(Al)、鉛(Pb)、ニッケ
ル(Ni)- クロム(Cr)合金、タングステン(W) 、黄銅等の
単一金属から成る金属短繊維を用いることができる。ま
た、前記金属短繊維の表面に異種の金属がめっき等によ
って付着されていてもよい。更に、カーボン、ガラス、
セラミック等の非金属から成る短繊維であっても、短繊
維の表面が無電解めっき等によって銅(Cu) 、ニッケル
(Ni)等の高融点金属によって覆われているものであって
もよい。本発明において使用する金属短繊維の太さや長
さは、配合する非導電性樹脂の粘度等の特性や成形パー
フォーマンス等を考慮して任意に決定できるが、通常、
太さが5〜100μmで且つ長さが2〜10mm程度の金
属短繊維が使用される。また、金属粉体としても、金属
短繊維の場合と同様に、配合する非導電性樹脂の粘度等
の特性や成形パーフォーマンス等を考慮して任意に決定
できるが、通常、100メッシュ以下、好適には200
メッシュ以下のものが使用される。
Examples of the metal short fibers and metal powders whose surfaces are formed of such high melting point metals are copper (Cu) and nickel.
Metal short consisting of a single metal such as (Ni), iron (Fe), zinc (Zn), aluminum (Al), lead (Pb), nickel (Ni) -chromium (Cr) alloy, tungsten (W), brass Fibers can be used. Further, different kinds of metals may be attached to the surface of the metal short fibers by plating or the like. In addition, carbon, glass,
Even for short fibers made of non-metals such as ceramics, the surface of the short fibers is copper (Cu), nickel by electroless plating, etc.
It may be covered with a refractory metal such as (Ni). The thickness and length of the metal short fibers used in the present invention can be arbitrarily determined in consideration of the characteristics such as the viscosity of the non-conductive resin to be blended and the molding performance, etc.
Short metal fibers having a thickness of 5 to 100 μm and a length of about 2 to 10 mm are used. As the metal powder, as in the case of the metal short fibers, it can be arbitrarily determined in consideration of the characteristics such as the viscosity of the non-conductive resin to be blended, the molding performance, etc., but usually 100 mesh or less is preferable. For 200
The following mesh is used.

【0009】この様な金属短繊維及び金属粉体の各金属
表面は、低融点金属によって覆われている。かかる低融
点金属は、樹脂中で分散されて金属短繊維及び金属粉体
と共に導電性の網状構造体を形成するものと推察され
る。この低融点金属としては、配合する樹脂の融点以下
で且つ常温で固体の金属であればよく、亜鉛(Zn)、鉛(P
b)、錫(Sn)、ハンダ等を挙げることができ、就中、ハン
ダが特に好ましい。尚、ハンダを低融点金属として用い
る場合には、配合する樹脂との関係で所望の融点となる
組成のものを用いる。
The metal surfaces of such short metal fibers and metal powders are covered with a low melting point metal. It is presumed that the low melting point metal is dispersed in the resin to form a conductive network structure together with the metal short fibers and the metal powder. The low-melting point metal may be any metal that is a solid below the melting point of the resin to be blended and at room temperature, such as zinc (Zn), lead (Pn
Examples thereof include b), tin (Sn), and solder. Among them, solder is particularly preferable. When solder is used as the low melting point metal, it is necessary to use a composition having a desired melting point in relation to the resin to be mixed.

【0010】かかる低融点金属の金属短繊維に対する付
着量は、金属短繊維を被覆する低融点金属の被覆厚さが
0.7〜9μm、更に好ましくは2.5〜5μm(特に
好ましくは3.5〜4μm)となるような量とすること
が、得られる成形体に充分な導電性を付与するうえで好
ましい。ここで、前記低融点金属の被覆厚さが0.7μ
m未満の場合、金属短繊維の表面が低融点金属によって
被覆されない部分が存在するため、最終的に得られる成
形品に充分な導電性を付与し難くなる傾向にある。この
点、低融点金属の皮膜厚さが0.7μm以上となると、
金属短繊維の表面が低融点金属によって完全に被覆され
るため、最終的に得られる成形品に充分な導電性を付与
することができる。他方、金属短繊維を皮膜する低融点
金属の被覆厚さが9μmを越える導電性配合材を用いて
も、得られる導電性成形品の導電性の向上幅が少なくな
る傾向があるため、低融点金属の皮膜厚さの上限を9μ
mとすることが好ましい。尚、金属短繊維と低融点金属
との比率は、金属短繊維の太さ等の要因で異なり、例え
ば太さ50μmで且つ平均長さ5mmの銅短繊維に対し
て、ハンダの被覆厚さを0.7μmにせんとする場合、
銅短繊維100重量部に対してハンダを5重量部添加し
て混練することによって得ることができる。
The amount of the low melting point metal attached to the short metal fibers is such that the coating thickness of the low melting point metal covering the short metal fibers is 0.7 to 9 μm, more preferably 2.5 to 5 μm (particularly preferably 3. It is preferable that the amount is 5 to 4 μm) in order to impart sufficient conductivity to the obtained molded product. Here, the coating thickness of the low melting point metal is 0.7 μm.
When it is less than m, there is a portion of the surface of the short metal fibers which is not covered with the low melting point metal, so that it tends to be difficult to impart sufficient conductivity to the finally obtained molded product. In this respect, when the film thickness of the low melting point metal is 0.7 μm or more,
Since the surface of the short metal fibers is completely covered with the low melting point metal, it is possible to impart sufficient conductivity to the finally obtained molded product. On the other hand, even if a conductive compounding material having a coating thickness of the low melting point metal that coats the metal short fibers exceeds 9 μm, there is a tendency that the improvement in the conductivity of the obtained conductive molded article tends to be small, so that the low melting point The upper limit of metal film thickness is 9μ
It is preferably m. The ratio of the metal short fibers to the low melting point metal varies depending on factors such as the thickness of the metal short fibers. For example, for copper short fibers having a thickness of 50 μm and an average length of 5 mm, the coating thickness of the solder is When setting to 0.7 μm,
It can be obtained by adding 5 parts by weight of solder to 100 parts by weight of copper short fibers and kneading.

【0011】また、低融点金属の金属粉体に対する付着
量は、金属粉体/低融点金属の重量比が1/2以上、特
に1/2.5以上とすることが好ましい。金属粉体/低
融点金属の重量比が1/2未満であると、非導電性樹脂
に充分に導電性を付与することができ難い傾向にある。
一方、低融点金属の重量比をあまりにも高くすると、溶
融した低融点金属同士が凝集する状態を呈するようにな
る。尚、かかる重量比の上限は、金属粉体の種類、粒径
等の大きさ、表面特性、或いは低融点金属の種類等によ
って変化するため、実験的に予め求めておくことが好ま
しい。
The amount of the low melting point metal attached to the metal powder is preferably such that the weight ratio of metal powder / low melting point metal is 1/2 or more, and particularly 1 / 2.5 or more. If the weight ratio of the metal powder / low melting point metal is less than 1/2, it tends to be difficult to sufficiently impart conductivity to the non-conductive resin.
On the other hand, if the weight ratio of the low melting point metals is too high, the molten low melting point metals will be in an aggregated state. The upper limit of the weight ratio varies depending on the type of metal powder, the size such as the particle size, the surface characteristics, the type of low melting point metal, and the like, so it is preferable to experimentally determine in advance.

【0012】この様な金属短繊維と低融点金属とから成
る繊維状導電性配合材と粉状導電性配合材との非導電性
樹脂への配合量は、全導電性配合材/非導電性樹脂の配
合重量比を1以上、特に1.5以上とすることが、導電
性配合材の配合量が多少変動しても安定した導電性を呈
する導電性樹脂を得ることができる。この配合重量比が
1未満である場合、得られる導電性樹脂の呈する導電性
が不安定となる傾向にある。尚、配合量の上限は、金属
短繊維の太さや金属粉体の粒径等によって異なり、予め
採用する金属短繊維及び金属粉体における導電性配合材
の配合量の上限を求めておくことが好ましい。
The compounding amount of the fibrous conductive compounding material and the powdery conductive compounding material composed of such a metal short fiber and a low melting point metal to the non-conductive resin is the total conductive compounding material / non-conductive material. By setting the compounding weight ratio of the resin to 1 or more, particularly 1.5 or more, it is possible to obtain a conductive resin exhibiting stable conductivity even if the compounding amount of the conductive compounding material changes to some extent. When the blending weight ratio is less than 1, the electroconductivity of the electroconductive resin obtained tends to be unstable. The upper limit of the blending amount varies depending on the thickness of the metal short fibers, the particle size of the metal powder, etc., and it is possible to find the upper limit of the blending amount of the conductive compounding material in the short metal fibers and the metal powder to be adopted in advance. preferable.

【0013】本発明において用いる導電性配合材は、配
合する非導電性樹脂を成形する際の成形温度よりも高融
点の高融点金属によって表面が形成された金属短繊維及
び/又は金属粉体(以下、金属短繊維等と称することが
ある)と、前記形成温度よりも低融点で且つ常温で固体
の低融点金属とを、高融点金属表面に酸化膜の形成を防
止するフラックスの存在下において、低融点金属の融点
以上で且つ高融点金属の融点未満の温度に加熱しつつ混
練することによって、高融点金属表面を低融点金属で覆
うことができる。ここで、高融点金属表面に酸化膜が形
成されている金属短繊維等を混練しても、低融点金属の
溶融体と高融点金属表面との濡れ性が不充分であるた
め、低融点金属によって高融点金属表面を充分に覆うこ
とができない。かかる酸化膜の形成の防止等のため、本
発明においてはフラックスの存在下又は非酸素下でフラ
ックスを存在させることなく金属短繊維等と低融点金属
とを混練する。この際に、使用されるフラックスとして
は、従来から使用されている塩化亜鉛系フラックスや特
開昭63ー218310号公報等において使用されてい
るロジン系フラックス等を用いることができる。
The conductive compounding material used in the present invention is a short metal fiber and / or a metal powder whose surface is formed of a high melting point metal having a melting point higher than the molding temperature at which the non-conductive resin to be mixed is molded. Hereinafter, sometimes referred to as short metal fibers, etc.) and a low melting point metal having a melting point lower than the forming temperature and solid at room temperature in the presence of a flux that prevents the formation of an oxide film on the surface of the high melting point metal. By kneading while heating to a temperature not lower than the melting point of the low melting point metal and lower than the melting point of the high melting point metal, the surface of the high melting point metal can be covered with the low melting point metal. Here, even when kneading metal short fibers or the like having an oxide film formed on the surface of the high-melting point metal, the wettability between the melt of the low-melting point metal and the surface of the high-melting point metal is insufficient. Therefore, the surface of the refractory metal cannot be sufficiently covered. In order to prevent the formation of such an oxide film and the like, in the present invention, the metal short fibers and the like and the low melting point metal are kneaded in the presence of flux or in the absence of flux without the presence of flux. At this time, as the flux to be used, a zinc chloride flux conventionally used, a rosin flux used in JP-A-63-218310, or the like can be used.

【0014】フラックスを用いる導電性配合材の製造法
としては、金属短繊維等とフラックスとを予め混練して
おき、次いで低融点金属を加えて加熱し低融点金属を溶
融しつつ混練する方法、予め溶融した低融点金属中にフ
ラックスを添加し、次いで金属短繊維等を加えて混練す
る方法、或いは金属短繊維等、低融点金属、及びフラッ
クスを同時に混練しつつ加熱する方法を採用することが
できる。この際の加熱温度は、低融点金属の融点以上、
金属短繊維等の表面を形成する高融点金属の融点未満と
することが必要である。かかる製造法において、混練中
に金属短繊維等の高融点金属表面が見えなくなったと
き、溶融した低融点金属によって高融点金属表面が覆わ
れたと判断することができる。その後、低融点金属を冷
却固化してから得られた導電性配合材を分散した後、洗
浄して低融点金属中に残留しているフラックスを除去す
る。この様な洗浄を施すことによって、非導電性樹脂中
に混入されるフラックスを可及的に少なくすることがで
きる。かかるフラックスの存在下での金属短繊維等と低
融点金属との混練は、大気下で行うことができるが、フ
ラックスを存在させることが必要であるため、得られた
導電性配合材を洗浄して残留するフラックスの除去を行
っても完全に除去することは困難である。この点、低融
点金属と金属短繊維等との混練を実質的に非酸素状態下
において行うならば、フラックスを全く存在させること
なく導電性配合材を樹脂中に混入することができる。か
かる非酸素下での混練は、フラックス存在下における大
気下での混練に比較して低温の加熱温度で行うことがで
き、加熱温度を低融点金属の融点以下〔好ましくは(低
融点金属の融点−10℃)以上〕とすることもできる。
ここで、「実質的に非酸素状態下」とは、5mmHg以下の
高真空下、或いは窒素又は水素雰囲気下で混練を行うこ
とを意味する。
As a method for producing a conductive compound material using a flux, a method of previously kneading metal short fibers and the flux and then adding a low-melting point metal and heating to knead the low-melting point metal while melting, It is possible to adopt a method of adding flux to a low-melting metal that has been melted in advance, and then kneading by adding short metal fibers or the like, or a method of heating while simultaneously kneading low-melting metal and flux, such as short metal fibers and the like. it can. The heating temperature at this time is equal to or higher than the melting point of the low melting point metal,
It is necessary that the melting point be lower than the melting point of the high melting point metal that forms the surface of the short metal fibers or the like. In such a manufacturing method, when the surface of the high melting point metal such as short metal fibers is not visible during kneading, it can be determined that the surface of the high melting point metal is covered with the molten low melting point metal. After that, the conductive compound material obtained by cooling and solidifying the low melting point metal is dispersed and then washed to remove the flux remaining in the low melting point metal. By performing such cleaning, the flux mixed in the non-conductive resin can be reduced as much as possible. The kneading of the short metal fibers and the low melting point metal in the presence of such a flux can be carried out in the atmosphere, but since it is necessary to allow the flux to exist, the obtained conductive compounding material is washed. Even if the residual flux is removed, it is difficult to completely remove it. In this respect, if the kneading of the low melting point metal and the metal short fibers is carried out under substantially non-oxygen condition, the conductive compounding material can be mixed in the resin without any flux. Such kneading under non-oxygen can be carried out at a heating temperature lower than that in the atmosphere in the presence of flux, and the heating temperature is not higher than the melting point of the low melting point metal [preferably (melting point of the low melting point metal -10 ° C.) or higher].
Here, "substantially in non-oxygen state" means that kneading is performed under a high vacuum of 5 mmHg or less, or under a nitrogen or hydrogen atmosphere.

【0015】この様にして得られた導電性配合材を非導
電性樹脂に配合するためには、溶融された非導電性樹脂
中に導電性配合材を添加し混練することによって行うこ
とができる。かかる混練は、射出成形する際に、射出成
形機等の射出筒内に供給された非導電性樹脂と導電性配
合材とを回転するスクリューによって混練してもよく、
或いは二軸ルーダー等の混練機を用いて両者を混練して
もよい。尚、混練の際には、樹脂を投入してからの導電
性配合材の投入順序は、短繊維状導電性配合材と粉状導
電性配合材との同時投入又は順次投入のいずれであって
もよい。得られた導電性樹脂の成形は、溶融成形によっ
て成形することができる。かかる溶融成形としては、所
望の導電性配合材が配合された導電性樹脂を射出成形機
によって射出成形する射出成形法、或いは予め樹脂中に
高濃度に導電性配合材を配合したマスターチップと非導
電性樹脂とを射出成形機等の溶融成形機に供給し溶融成
形するマスターチップ法がある。本発明において導電性
配合材が配合される非導電性樹脂としては、従来から汎
用されている非導電性樹脂、例えばポリプロピレン、ナ
イロン、ポリエステル、ポリエチレン、ABS樹脂、ポ
リカーボネイト、ポリアセタール等を挙げることができ
る。かかる非導電性樹脂のうち、ポリアセタールやポリ
カーボネイト等の樹脂は、塩化亜鉛系フラックスに因る
樹脂の分解が懸念されるため、導電性配合材の製造の際
に、塩化亜鉛系フラックスを用いて得られた導電性配合
材を配合する場合には、フラックスを充分に洗浄し導電
性配合材を介して樹脂中に混入されるフラックスを可及
的に減少しておくことが好ましい。
The conductive compound material thus obtained can be mixed with the non-conductive resin by adding the conductive compound material to the melted non-conductive resin and kneading. .. Such kneading, at the time of injection molding, may be kneaded by a screw rotating a non-conductive resin and a conductive compounding material supplied into the injection cylinder of an injection molding machine,
Alternatively, both may be kneaded using a kneader such as a twin-screw ruder. During kneading, the order of introducing the conductive compounding material after adding the resin may be simultaneous addition or sequential addition of the short fiber conductive compounding material and the powdery conductive compounding material. Good. The obtained conductive resin can be molded by melt molding. As such melt molding, an injection molding method in which a conductive resin mixed with a desired conductive compounding material is injection-molded by an injection molding machine, or a master chip prepared by previously compounding a conductive compounding material in high concentration in a resin There is a master chip method in which a conductive resin and a melt molding machine such as an injection molding machine are supplied and melt-molded. Examples of the non-conductive resin with which the conductive compounding material is blended in the present invention include non-conductive resins that have been conventionally used, such as polypropylene, nylon, polyester, polyethylene, ABS resin, polycarbonate, and polyacetal. .. Among such non-conductive resins, resins such as polyacetal and polycarbonate are feared to be decomposed due to the zinc chloride-based flux, so that zinc chloride-based flux is used in the production of the conductive compound material. When the conductive compounding material is mixed, it is preferable to thoroughly wash the flux to reduce the flux mixed in the resin through the conductive compounding material as much as possible.

【0016】この様に溶融成形して得られた導電性成形
品は、良好な導電性を呈することができ、その詳細な理
由は未だ明確になっていないが、次の様に推察できる。
つまり、金型のキャビティ内に溶融した導電性樹脂が充
填される際に、溶融樹脂の流動方向に金属短繊維等が配
向する。同時に、金属短繊維及び金属粉体の表面を覆っ
ていた低融点金属は溶融され、配向された金属短繊維同
士の接合点を融着すると共に、樹脂の流動に伴い流動し
つつ分散して金属短繊維間を連結し、樹脂中に金属の編
目構造を形成することができるためである。このこと
は、金属短繊維等に低融点金属を大量に付着させた導電
性配合材を用いた場合、得られた導電性樹脂の断面を顕
微鏡観察すると、樹脂の流動方向に平行な断面におい
て、低融点金属が樹脂の流動方向に流れつつ拡散してい
る状態を観察することができる。かかる導電性成形品
は、優れた導電性を呈することができるため、電磁波シ
ールド用、X線シールド用、パラボラアンテナ用に使用
することができる。尚、パラボラアンテナを本発明の導
電性樹脂を用いて成形する際には、パラボラアンテナの
取り付け用金具を含めて一体成形することができる。更
に、本発明の導電性成形品は、通電によって発熱するた
め、発熱体としても使用することができ、パラボラアン
テナ等の融雪装置や電気冷蔵庫の霜取り装置に用いるこ
とができる。その他に、成形品の表面に直接ハンダ付け
ができるため、アースの端末をケースに直接ハンダ付け
することができる。その際に、実質的にハンダ付け部分
にのみハンダ熱に因る影響が限定され、他の部分に配設
されている部品等をハンダ熱から保護するための手段を
不要とすることができる。尚、本発明の導電性成形品と
しては、中心部に本発明の導電性樹脂を配したコア成分
と、前記コア成分の周囲に非導電性樹脂を配したシース
成分とから構成される複合成形品としてもよい。
The conductive molded product obtained by the melt molding as described above can exhibit good conductivity, and the detailed reason thereof has not been clarified yet, but it can be inferred as follows.
That is, when the molten conductive resin is filled in the cavity of the mold, the short metal fibers or the like are oriented in the flowing direction of the molten resin. At the same time, the low melting point metal covering the surfaces of the metal short fibers and the metal powder is melted, and the joint points of the oriented metal short fibers are fused together, and the metal is dispersed while flowing as the resin flows. This is because short fibers can be connected to each other to form a metal stitch structure in the resin. This means that when using a conductive compounding material in which a large amount of a low melting point metal is attached to short metal fibers or the like, when observing the cross section of the obtained conductive resin with a microscope, in a cross section parallel to the flow direction of the resin, It can be observed that the low-melting-point metal is flowing and diffused while flowing in the resin flow direction. Since such a conductive molded article can exhibit excellent conductivity, it can be used for electromagnetic wave shielding, X-ray shielding, and parabolic antenna. When the parabolic antenna is molded using the conductive resin of the present invention, the parabolic antenna can be integrally molded including the fitting for mounting the parabolic antenna. Furthermore, since the conductive molded article of the present invention generates heat when energized, it can also be used as a heating element, and can be used for a snow melting device such as a parabolic antenna or a defroster for an electric refrigerator. In addition, since the surface of the molded product can be directly soldered, the ground terminal can be directly soldered to the case. At this time, the influence of the solder heat is substantially limited only to the soldering portion, and the means for protecting the components and the like arranged in other portions from the solder heat can be eliminated. The conductive molded article of the present invention is a composite molded article composed of a core component in which the conductive resin of the present invention is arranged in the central portion and a sheath component in which a non-conductive resin is arranged around the core component. Good as an item.

【0017】[0017]

【実施例】本発明を実施例によって更に詳細に説明す
る。 (1)導電性配合材の準備 短繊維状導電性配合材 直径50μで且つ平均長さ5mmの銅短繊維と塩化亜鉛
系フラックス(銅短繊維1g当たり0.2g)とを混合
し、銅短繊維との重量比(ハンダ/銅短繊維)が0.3
となる量の融点183℃のハンダ(Sn-Pb )を添加し
た。次いで、予め添加しておいたハンダが溶融する温度
(約200℃)に加熱しつつ銅色が完全に消えるまで混
練し、ハンダを冷却固化してから分散した後、フラック
スの洗浄を行った。得られた導電性配合材は、銅短繊維
の表面がハンダによって完全に覆われているものであっ
た。 粉状導電性配合材 200メッシュの網を通過する銅粉と塩化亜鉛系フラッ
クス(銅短繊維1g当たり0.2g)とを混合し、銅短
繊維との重量比(ハンダ/銅短繊維)が3となる量の融
点183℃のハンダ(Sn-Pb )を添加した。次いで、予
め添加しておいたハンダが溶融する温度(約200℃)
に加熱しつつ銅色が完全に消えるまで混練し、ハンダを
冷却固化してから分散した後、フラックスの洗浄を行っ
た。得られた導電性配合材は、銅粉の表面がハンダによ
って完全に覆われているものであった。
EXAMPLES The present invention will be described in more detail by way of examples. (1) Preparation of conductive compound material Short fibrous conductive compound material A short copper fiber having a diameter of 50 μm and an average length of 5 mm is mixed with a zinc chloride-based flux (0.2 g per 1 g of copper short fiber). Weight ratio to fiber (solder / copper short fiber) is 0.3
An amount of solder (Sn-Pb) having a melting point of 183 ° C. was added. Next, while the solder added in advance was heated to a melting temperature (about 200 ° C.) and kneaded until the copper color completely disappeared, the solder was cooled and solidified and dispersed, and then the flux was washed. In the obtained conductive compound material, the surface of the copper short fibers was completely covered with solder. Powdery conductive compounding material A mixture of copper powder that passes through a 200-mesh net and zinc chloride-based flux (0.2 g per 1 g of copper short fiber), and the weight ratio (solder / copper short fiber) to copper short fiber is An amount of solder (Sn-Pb) having a melting point of 183 ° C. was added. Next, the temperature at which the previously added solder melts (about 200 ° C)
The mixture was kneaded while heating to 100 ° C. until the copper color completely disappeared, the solder was cooled and solidified and dispersed, and then the flux was washed. In the obtained conductive compound material, the surface of the copper powder was completely covered with solder.

【0018】(2)成形 得られた導電性配合材をABS樹脂中に配合して射出成
形を行ない、角形の板状体を得た。かかる射出成形は、
予め導電性配合材をABS樹脂に対して約8倍の高濃度
でABS樹脂中にブレンドしてチップ化した。次いで、
得られたマスターチップを用いて射出成形機によって射
出成形した。尚、この射出成形の金型は、センターダイ
レクトゲート方式である。この際に、導電性配合材の全
配合量及び短繊維状導電性配合材と粉状導電性配合材と
の配合重量比を種々変更して得られた成形品の体積抵抗
値を求め、その結果を図1に示した。図1の各曲線は下
記に示す水準のものである。 曲線10:短繊維状導電性配合材のみ配合(粉状導電性
配合材の配合なし) 曲線12〜曲線18:ABS樹脂と短繊維状導電性配合
材との配合重量比を一定に保持(ABS樹脂と粉状導電
性配合材との配合重量比を変更) 曲線12:短繊維状導電性配合材/ABS樹脂=1.5 曲線14:短繊維状導電性配合材/ABS樹脂=1.0 曲線16:短繊維状導電性配合材/ABS樹脂=0.6 曲線18:短繊維状導電性配合材/ABS樹脂=0.4
5 曲線20:短繊維状導電性配合材の配合なし(粉状導電
性配合材のみ配合)
(2) Molding The obtained conductive compounding material was compounded in ABS resin and injection molding was carried out to obtain a rectangular plate-shaped body. Such injection molding
The conductive compound material was previously blended into the ABS resin at a concentration of about 8 times higher than that of the ABS resin to form chips. Then
The obtained master chip was injection molded by an injection molding machine. The injection mold is a center direct gate system. At this time, the total volume of the conductive compounding material and the volume resistance value of the molded product obtained by variously changing the compounding weight ratio of the short fibrous electrically conductive compounding material and the powdery electrically conductive compounding material are obtained. The results are shown in Fig. 1. The curves in FIG. 1 are of the following levels. Curve 10: Only short fibrous conductive compounding material is compounded (no powdery electrically conductive compounding material is compounded) Curve 12 to curve 18: Blending weight ratio of ABS resin and short fibrous electrically conductive compounding material is kept constant (ABS Change the blending weight ratio of the resin and the powdery conductive compounding material) Curve 12: Short fiber conductive compounding material / ABS resin = 1.5 Curve 14: Short fiber conductive compounding material / ABS resin = 1.0 Curve 16: Short fiber conductive compound / ABS resin = 0.6 Curve 18: Short fiber conductive compound / ABS resin = 0.4
5 Curve 20: No short fibrous conductive compound added (only powder conductive compound added)

【0019】図1から明らかな様に、曲線10及び曲線
20の水準においては、得られる成形品の呈する導電性
をコントロールするためには、配合する短繊維状導電性
配合材又は粉状導電性配合材の配合量を調整することを
必要とする。この場合、得られる成形品の呈する導電性
を調整できるABS樹脂に対する導電性配合材の配合重
量比は、曲線10の水準においては、短繊維状導電性配
合材/ABS樹脂の配合重量比が1未満であり、曲線2
0の水準においては、粉状導電性配合材/ABS樹脂の
配合重量比が4未満である。しかし、曲線10の水準に
おける配合重量比1未満及び曲線20の水準における配
合重量比4未満では、導電性配合材の配合量の微小変化
で得られる導電性樹脂の呈する体積抵抗値が大幅に変化
する不安定領域である。このため、曲線10及び曲線2
0の水準において、得られる導電性樹脂の呈する導電性
は極めて不安定である。
As is clear from FIG. 1, at the levels of the curves 10 and 20, in order to control the conductivity exhibited by the obtained molded product, the short fiber conductive compound or the powdery conductive compound to be blended is used. It is necessary to adjust the compounding amount of the compounding material. In this case, the compounding weight ratio of the conductive compounding material to the ABS resin capable of adjusting the conductivity exhibited by the obtained molded product is as follows: at the level of curve 10, the compounding weight ratio of the short fiber conductive compounding material / ABS resin is 1 Less than and curve 2
At a level of 0, the compounding weight ratio of powdery conductive compounding material / ABS resin is less than 4. However, when the compounding weight ratio is less than 1 at the level of the curve 10 and less than 4 at the level of the curve 20, the volume resistance value of the conductive resin obtained by a slight change in the compounding amount of the conductive compounding material is significantly changed. It is an unstable region. Therefore, curve 10 and curve 2
At a level of 0, the electroconductivity of the electroconductive resin obtained is extremely unstable.

【0020】この点、曲線12〜曲線18の水準におい
ては、得られる導電性樹脂の呈する体積抵抗値は、曲線
10又は曲線20の水準で得られた導電性樹脂の呈する
体積抵抗値の中間に位置し、しかも短繊維状導電性配合
材と粉状導電性配合材との配合比率を変更することによ
って、得られる導電性樹脂の体積抵抗値を自在に変更す
ることができる。また、導電性配合材の配合量が多少変
化しても、得られる成形品の呈する体積抵抗値が安定し
ている安定領域が、曲線20の不安定領域内(粉状導電
性配合材/ABS樹脂が4未満)に存在する。このた
め、曲線12〜曲線18の水準においては、安定領域で
短繊維状導電性配合材と粉状導電性配合材との配合重量
比を変更することによって、導電性配合材の全配合量を
変更することなく得られる成形品の体積抵抗値を容易に
コントロールできると共に、導電性配合材の全配合量が
多少変動しても一定した導電性を呈する成形品を得るこ
とができる。従って、本実施例によれば、短繊維状導電
性配合材と粉状導電性配合材との配合比率を変更するこ
とによって、ABS樹脂に対して配合する導電性配合材
の全配合量を一定に保持しつつ最終的に得られる成形品
の使用目的等に適合した導電性を呈する導電性樹脂を容
易に得ることができるのである。
In this respect, at the levels of curves 12 to 18, the volume resistance value of the obtained conductive resin is in the middle of the volume resistance value of the conductive resin obtained at the level of curve 10 or curve 20. The volume resistance value of the obtained conductive resin can be freely changed by changing the mixing ratio of the short fiber conductive compound and the powdery conductive compound. Further, even if the compounding amount of the conductive compounding material is slightly changed, the stable region where the volume resistance value of the obtained molded product is stable is within the unstable region of the curve 20 (powdered conductive compounding material / ABS). Resin is present below 4). Therefore, in the levels of the curves 12 to 18, the total blending amount of the conductive compounding material is changed by changing the compounding weight ratio of the short fibrous conductive compounding material and the powdery conductive compounding material in the stable region. The volume resistance value of the obtained molded product can be easily controlled without changing, and a molded product exhibiting a constant conductivity can be obtained even if the total amount of the conductive compounding material changes to some extent. Therefore, according to this example, by changing the compounding ratio of the short fibrous conductive compounding material and the powdery conductive compounding material, the total compounding amount of the electrically conductive compounding material compounded to the ABS resin is kept constant. It is possible to easily obtain a conductive resin exhibiting conductivity suitable for the intended use of the molded product that is finally obtained while holding the above.

【0021】[0021]

【発明の効果】本発明によれは、電磁波シールド用、X
線シールド用、パラボラアンテナ用等の導電性成形品の
使用目的に適合した導電性樹脂を容易に得ることができ
る。また、本発明によって得られた導電性成形品は通電
によって発熱する性質を有するため、電気冷蔵庫の霜取
り装置にも利用することができる。更に、電気製品のケ
ースを導電性樹脂によって成形することによって、ケー
スに直接アース端を取ることもできる。
According to the present invention, an X-ray shield for X-rays is provided.
It is possible to easily obtain a conductive resin suitable for the purpose of use of the conductive molded product such as a wire shield and a parabolic antenna. In addition, since the conductive molded product obtained by the present invention has a property of generating heat when energized, it can be used as a defroster for an electric refrigerator. Further, the case of the electric product can be directly grounded to the case by molding the case with a conductive resin.

【図面の簡単な説明】[Brief description of drawings]

【図1】導電性配合材の配合重量比(全導電性配合材/
非導電性樹脂)、及び短繊維状導電配合材と粉状導電性
配合材との配合比率を種々変更して得られた成形品の導
電性成形品の導電性との関係を示すグラフである。
[Figure 1] Compounding weight ratio of conductive compounding material (total conductive compounding material /
Is a graph showing the relationship between the non-conductive resin), and the conductivity of the conductive molded product of the molded product obtained by variously changing the compounding ratio of the short fibrous conductive compounding material and the powdery conductive compounding material. ..

【符号の説明】[Explanation of symbols]

10 短繊維状導電性配合材のみを非導電性樹脂に配合
して得られた導電性樹脂の導電性と短繊維状導電性配合
材の配合量との関係を示す曲線 12 短繊維状導電性配合材/非導電性樹脂を1.5に
保持し、非導電性樹脂と粉状導電性配合材との配合重量
比を変更して得られた導電性樹脂の導電性と全導電性配
合材の配合量との関係を示す曲線 14 短繊維状導電性配合材/非導電性樹脂を1.0に
保持し、非導電性樹脂と粉状導電性配合材との配合重量
比を変更して得られた導電性樹脂の導電性と全導電性配
合材の配合量との関係を示す曲線 16 短繊維状導電性配合材/非導電性樹脂を0.6に
保持し、非導電性樹脂と粉状導電性配合材との配合重量
比を変更して得られた導電性樹脂の導電性と全導電性配
合材の配合量との関係を示す曲線 18 短繊維状導電性配合材/非導電性樹脂を0.45
に保持し、非導電性樹脂と粉状導電性配合材との配合重
量比を変更して得られた導電性樹脂の導電性と全導電性
配合材の配合量との関係を示す曲線 20 粉状導電性配合材のみを非導電性樹脂に配合して
得られた導電性樹脂の導電性と粉状導電性配合材の配合
量との関係を示す曲線
10 A curve showing the relationship between the conductivity of the conductive resin obtained by blending only the short fibrous conductive compounding material with the non-conductive resin and the blending amount of the short fibrous conductive compounding material 12 Short fibrous conductivity Compounding material / conductivity of electroconductive resin obtained by keeping the non-conducting resin at 1.5 and changing the compounding weight ratio of non-conducting resin and powdery conducting compounding material Curve 14 showing the relationship with the compounding amount of the short fibrous conductive compounding material / non-conductive resin is maintained at 1.0, and the compounding weight ratio of the non-conductive resin and the powdery conductive compounding material is changed. A curve showing the relationship between the conductivity of the obtained conductive resin and the blending amount of the total conductive blending material. 16 A short fibrous conductive blending material / non-conductive resin was held at 0.6 and A curve showing the relationship between the conductivity of the conductive resin obtained by changing the compounding weight ratio with the powdery conductive compounding material and the compounding amount of the total electrically conductive compounding material 8 short fibrous conductive compounding material / non-conductive resin 0.45
A curve showing the relationship between the conductivity of the conductive resin and the compounding amount of the total conductive compounding material obtained by changing the compounding weight ratio of the non-conductive resin and the powdery conductive compounding material. Curve showing the relationship between the conductivity of the conductive resin obtained by mixing only the conductive conductive compound with the non-conductive resin and the compounding amount of the powdery conductive compound

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 // B29K 105:06 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI technical display area // B29K 105: 06

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 非導電性樹脂中に導電性配合材が配合さ
れた導電性樹脂において、 該導電性配合材が、前記非導電性樹脂を成形する際の成
形温度よりも高融点の高融点金属によって表面が形成さ
れた短繊維状体及び粉状体の各々が前記非導電性樹脂の
成形温度よりも低融点で且つ常温で固体の低融点金属に
よって覆われて成ることを特徴とする導電性樹脂。
1. A conductive resin in which a conductive compounding material is mixed in a non-conductive resin, wherein the conductive compounding material has a higher melting point than the molding temperature at which the non-conductive resin is molded. A conductive material characterized in that each of a short fibrous body and a powdery body having a surface formed of a metal is covered with a low melting point metal which has a melting point lower than the molding temperature of the non-conductive resin and is solid at room temperature. Resin.
【請求項2】 短繊維状体及び粉状体の各表面を形成す
る高融点金属が銅で且つ低融点金属がハンダである請求
項1記載の導電性樹脂。
2. The conductive resin according to claim 1, wherein the high melting point metal forming each surface of the short fibrous body and the powdery body is copper and the low melting point metal is solder.
【請求項3】 非導電性樹脂に対する非導電性配合材の
配合重量比(全導電性配合材/非導電性樹脂)が1以上
である請求項1記載の導電性樹脂。
3. The conductive resin according to claim 1, wherein the compounding weight ratio of the non-conductive compounding material to the non-conductive resin (total conductive compounding material / non-conductive resin) is 1 or more.
【請求項4】 配合する非導電性樹脂を成形する際の成
形温度よりも高融点の高融点金属によって表面が形成さ
れた短繊維体及び粉状体と前記非導電性樹脂の成形温度
以下で且つ常温で固体の低融点金属とを、短繊維状体及
び粉状体の各金属表面での酸化膜の生成を防止するフラ
ックスの存在下又は実質的に非酸素状態下において、低
融点金属の融点以上で且つ高融点金属の融点以下の温度
に加熱しつつ混練し、前記短繊維状体及び粉状体の各金
属表面を低融点金属で覆った導電性配合材を得、 次いで、前記導電性配合材を非導電性樹脂中に添加し混
練することを特徴とする導電性樹脂の製造法。
4. A temperature below the molding temperature of the non-conductive resin and the short fibrous bodies and powders having a surface formed of a high melting point metal having a melting point higher than the molding temperature at the time of molding the non-conductive resin to be blended. And a low melting point metal that is solid at room temperature, in the presence of a flux that prevents the formation of an oxide film on each metal surface of the short fibrous body and the powdery body, or in a substantially non-oxygen state, Kneading while heating to a temperature not lower than the melting point and not higher than the melting point of the high melting point metal to obtain a conductive compound material in which each metal surface of the short fibrous body and the powdery material is covered with a low melting point metal, and then the conductive material A method for producing a conductive resin, comprising adding a conductive compounding material to a non-conductive resin and kneading.
【請求項5】 短繊維状体及び粉状体の表面を形成する
高融点金属が銅で且つ低融点金属がハンダである請求項
4記載の導電性樹脂の製造法。
5. The method for producing a conductive resin according to claim 4, wherein the high melting point metal forming the surface of the short fibrous body and the powdery body is copper and the low melting point metal is solder.
【請求項6】 非導電性樹脂に対する導電性配合材の配
合重量比(全導電性配合材/非導電性樹脂)が1以上で
ある請求項4記載の導電性樹脂の製造法。
6. The method for producing a conductive resin according to claim 4, wherein a blending weight ratio of the conductive blending material to the non-conductive resin (total conductive blending material / non-conductive resin) is 1 or more.
【請求項7】 非導電性樹脂中に請求項1記載の導電性
配合材が配合されて成る導電性樹脂を溶融成形して得ら
れた成形品であることを特徴とする導電性成形品。
7. A conductive molded product, which is a molded product obtained by melt-molding a conductive resin obtained by mixing the conductive compounding material according to claim 1 in a non-conductive resin.
【請求項8】 短繊維状体の表面を形成する高融点金属
が銅で且つ低融点金属がハンダである請求項7記載の導
電性成形品。
8. The electrically conductive molded article according to claim 7, wherein the high melting point metal forming the surface of the short fibrous body is copper and the low melting point metal is solder.
【請求項9】 非導電性樹脂に対する導電性配合材の配
合重量比(全導電性配合材/非導電性樹脂)が1以上で
ある請求項7記載の導電性成形品。
9. The electroconductive molded article according to claim 7, wherein the compounding weight ratio of the electroconductive compounding material to the nonelectroconductive resin (total electroconductive compounding material / nonelectroconductive resin) is 1 or more.
JP3321235A 1991-06-04 1991-11-08 Conductive resin, manufacture thereof and conductive molded product Pending JPH05131445A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP3321235A JPH05131445A (en) 1991-11-08 1991-11-08 Conductive resin, manufacture thereof and conductive molded product
DE19924218173 DE4218173A1 (en) 1991-06-04 1992-06-02 Conductive resin compsn. providing mouldings for X=ray screens etc. - has insulating resin matrix contg. conductive additive with high m.pt. core and inner shell and low m.pt. outer shell

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3321235A JPH05131445A (en) 1991-11-08 1991-11-08 Conductive resin, manufacture thereof and conductive molded product

Publications (1)

Publication Number Publication Date
JPH05131445A true JPH05131445A (en) 1993-05-28

Family

ID=18130324

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3321235A Pending JPH05131445A (en) 1991-06-04 1991-11-08 Conductive resin, manufacture thereof and conductive molded product

Country Status (1)

Country Link
JP (1) JPH05131445A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6096245A (en) * 1997-01-13 2000-08-01 Aisin Seiki Kabushiki Kaisha Resin compositions, resin moldings and their methods of production
US6274070B1 (en) 1998-08-07 2001-08-14 Aisin Seiki Kabushiki Kaisha Methods of producing resin moldings

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5253970A (en) * 1975-10-28 1977-04-30 Toray Industries Fiberrreinforced plastics having electric condustivity
JPS60188464A (en) * 1984-03-09 1985-09-25 Fujikura Rubber Ltd Electromagnetic wave-shielding composition and production thereof
JPS63218309A (en) * 1987-03-09 1988-09-12 Toshiba Chem Corp Electrically conductive resin composition and molded item made thereof
JPS63218310A (en) * 1987-03-09 1988-09-12 Toshiba Chem Corp Electrically conductive resin composition and molded item made thereof
JPH02155724A (en) * 1988-12-09 1990-06-14 Furukawa Electric Co Ltd:The Manufacture of molded electromagnetic shield product

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5253970A (en) * 1975-10-28 1977-04-30 Toray Industries Fiberrreinforced plastics having electric condustivity
JPS60188464A (en) * 1984-03-09 1985-09-25 Fujikura Rubber Ltd Electromagnetic wave-shielding composition and production thereof
JPS63218309A (en) * 1987-03-09 1988-09-12 Toshiba Chem Corp Electrically conductive resin composition and molded item made thereof
JPS63218310A (en) * 1987-03-09 1988-09-12 Toshiba Chem Corp Electrically conductive resin composition and molded item made thereof
JPH02155724A (en) * 1988-12-09 1990-06-14 Furukawa Electric Co Ltd:The Manufacture of molded electromagnetic shield product

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6096245A (en) * 1997-01-13 2000-08-01 Aisin Seiki Kabushiki Kaisha Resin compositions, resin moldings and their methods of production
US6274070B1 (en) 1998-08-07 2001-08-14 Aisin Seiki Kabushiki Kaisha Methods of producing resin moldings

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