JPH0352546B2 - - Google Patents
Info
- Publication number
- JPH0352546B2 JPH0352546B2 JP60153950A JP15395085A JPH0352546B2 JP H0352546 B2 JPH0352546 B2 JP H0352546B2 JP 60153950 A JP60153950 A JP 60153950A JP 15395085 A JP15395085 A JP 15395085A JP H0352546 B2 JPH0352546 B2 JP H0352546B2
- Authority
- JP
- Japan
- Prior art keywords
- treatment
- ions
- blackening
- zinc
- hot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 30
- -1 Aluminate ions Chemical class 0.000 claims description 26
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 229910052742 iron Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 239000011701 zinc Substances 0.000 claims description 12
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims description 11
- 238000001556 precipitation Methods 0.000 claims description 11
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 10
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 10
- 239000012670 alkaline solution Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 229910052725 zinc Inorganic materials 0.000 claims description 10
- 238000007747 plating Methods 0.000 claims description 8
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 7
- 239000008397 galvanized steel Substances 0.000 claims description 7
- 150000002500 ions Chemical class 0.000 claims description 4
- 238000004381 surface treatment Methods 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 3
- 238000005246 galvanizing Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 description 10
- 238000012360 testing method Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000002845 discoloration Methods 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 229910000611 Zinc aluminium Inorganic materials 0.000 description 3
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000008139 complexing agent Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(3+);trinitrate Chemical compound [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 description 1
- RAEOEMDZDMCHJA-UHFFFAOYSA-N 2-[2-[bis(carboxymethyl)amino]ethyl-[2-[2-[bis(carboxymethyl)amino]ethyl-(carboxymethyl)amino]ethyl]amino]acetic acid Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(=O)O)CCN(CCN(CC(O)=O)CC(O)=O)CC(O)=O RAEOEMDZDMCHJA-UHFFFAOYSA-N 0.000 description 1
- RNMCCPMYXUKHAZ-UHFFFAOYSA-N 2-[3,3-diamino-1,2,2-tris(carboxymethyl)cyclohexyl]acetic acid Chemical compound NC1(N)CCCC(CC(O)=O)(CC(O)=O)C1(CC(O)=O)CC(O)=O RNMCCPMYXUKHAZ-UHFFFAOYSA-N 0.000 description 1
- ZEYKLMDPUOVUCR-UHFFFAOYSA-N 2-chloro-5-(trifluoromethyl)benzenesulfonyl chloride Chemical compound FC(F)(F)C1=CC=C(Cl)C(S(Cl)(=O)=O)=C1 ZEYKLMDPUOVUCR-UHFFFAOYSA-N 0.000 description 1
- 229910018137 Al-Zn Inorganic materials 0.000 description 1
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 1
- 229910018573 Al—Zn Inorganic materials 0.000 description 1
- FCKYPQBAHLOOJQ-UHFFFAOYSA-N Cyclohexane-1,2-diaminetetraacetic acid Chemical compound OC(=O)CN(CC(O)=O)C1CCCCC1N(CC(O)=O)CC(O)=O FCKYPQBAHLOOJQ-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- QPCDCPDFJACHGM-UHFFFAOYSA-N N,N-bis{2-[bis(carboxymethyl)amino]ethyl}glycine Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(=O)O)CCN(CC(O)=O)CC(O)=O QPCDCPDFJACHGM-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- FRHBOQMZUOWXQL-UHFFFAOYSA-L ammonium ferric citrate Chemical compound [NH4+].[Fe+3].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O FRHBOQMZUOWXQL-UHFFFAOYSA-L 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229960004642 ferric ammonium citrate Drugs 0.000 description 1
- 229960002413 ferric citrate Drugs 0.000 description 1
- 229910001447 ferric ion Inorganic materials 0.000 description 1
- VEPSWGHMGZQCIN-UHFFFAOYSA-H ferric oxalate Chemical compound [Fe+3].[Fe+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O VEPSWGHMGZQCIN-UHFFFAOYSA-H 0.000 description 1
- IMBKASBLAKCLEM-UHFFFAOYSA-L ferrous ammonium sulfate (anhydrous) Chemical compound [NH4+].[NH4+].[Fe+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O IMBKASBLAKCLEM-UHFFFAOYSA-L 0.000 description 1
- 229960002089 ferrous chloride Drugs 0.000 description 1
- 229910001448 ferrous ion Inorganic materials 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004313 iron ammonium citrate Substances 0.000 description 1
- 235000000011 iron ammonium citrate Nutrition 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- NPFOYSMITVOQOS-UHFFFAOYSA-K iron(III) citrate Chemical compound [Fe+3].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NPFOYSMITVOQOS-UHFFFAOYSA-K 0.000 description 1
- 229910000360 iron(III) sulfate Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 239000000176 sodium gluconate Substances 0.000 description 1
- 235000012207 sodium gluconate Nutrition 0.000 description 1
- 229940005574 sodium gluconate Drugs 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229960001124 trientine Drugs 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
Description
(産業上の利用分野)
溶融亜鉛めつき鋼板、ならびに亜鉛−アルミニ
ウム合金めつき鋼板、亜鉛−ニツケル合金めつき
鋼板や、亜鉛−鉄合金めつき鋼板などの亜鉛合金
めつき鋼板は広い使途に供されているが、これら
のめつき鋼板の輸送ないしは保管中における白さ
びを防ぐ目的で、しばしばクロム酸塩処理がめつ
きライン内で実施され、この処理を施したものは
クロメート材と呼ばれている。
このクロメート材特有の現象としてめつき表面
が灰色ないしは黒色に変化する黒変現象を生ずる
場合があり、商品価値を損なうことから問題とな
つている。
この黒変現象の生じ易さは、輸送ないし保管中
の環境条件も影響し、開放状態よりも梱包された
状態の方が、そして高温多湿環境においてより発
生し易い傾向にある。また、めつきの種類、めつ
き方法などによつても異なり、溶融亜鉛めつき鋼
板や溶融亜鉛−アルミニウム合金めつき鋼板は、
電気亜鉛めつき鋼板よりもはるかに黒変を生じ易
い。さらにめつき後のレベラー処理やスキンパス
圧延の加工を行うと時に黒変が助長されることが
知られている。
溶融亜鉛又は溶融亜鉛合金めつき鋼板の黒変
を、弊害を伴うことなしに防止する表面処理方法
に関してこの明細書には、鉄イオンを、その析出
制御剤とともに含有するアルカリ溶液を用いる処
理の有用性についての開発研究の成果を述べる。
(従来の技術)
特開昭55−131178号公報には、凝固した亜鉛め
つき層には凹凸が形成されているのでこれにレベ
ラー処理、スキンパス圧延等の機械的処理加工を
加えたときに凸部の酸化物皮膜が破壊されたり、
除去されたりして活性な亜鉛面が露出することを
黒変の成因と捉え、該機械的処理加工のあと、ク
ロメート処理に先立つて亜鉛めつき鋼板に加熱を
施す、黒変防止手段が開示されている。
また、特開昭57−114695号公報には、亜鉛基合
金の溶融めつき表面の酸化物をアルカリ金属炭酸
塩系の溶液で完全に溶解した後に電気亜鉛めつき
を施し黒変を防止することが開示されている。
さらに特開昭59−177381号公報には鋼板の表面
に亜鉛または亜鉛合金系の溶融めつきを施した後
NiイオンまたはCoイオンあるいは両者を混合す
る溶液で処理をして、黒変の発生を防止すること
が述べられている。
前二者による溶融亜鉛めつき層の表面性状の改
善のための加熱処理や、電気亜鉛めつきによる重
複処理には、それなりの経費がかさむ上に設備上
の不利が伴われる一方、後者は処理時間、処理液
温、及び処理液濃度などの管理が厄介で、その適
正を欠いてNi又はCoの析出量が不足すると黒変
防止の実効がなく、また過量になると却つて表面
が黒味を呈するようになる。
(発明が解決しようとする問題点)
処理液の簡便な管理のもとに的確かつ安定に、
溶融亜鉛又は溶融亜鉛合金めつき鋼板のめつき表
面に生じる黒変現象の防止を、弊害を伴うことな
しに実現することがこの発明の目的である。
(問題点を解決するための手段)
発明者らは黒変を防止すべく鋭意研究を重ねた
ところ、かかる黒変を防止する処理として、クロ
メート処理する前に、鉄イオンを含むアルカリ溶
液にて前記めつき鋼板表面を処理することでめつ
き表面にFeを析出させることが特に効果的であ
ることを見出した。
しかしながら、この鉄イオンを含むアルカリ溶
液による処理は制御し難く、処理条件によつては
処理後のめつき表面がFeの析出し過ぎにより茶
褐色化してしまい、黒変と同様に商品価値が低下
するという弊害を残していた。
そこで鉄イオンを含むアルカリ溶液に、Feの
析出制御剤をさらに含有させるこの発明の要旨は
次のとおりである。
溶融亜鉛めつき又は溶融亜鉛合金めつきを経て
クロメート処理を施す亜鉛系めつき鋼板の該めつ
き表面に、鉄イオンとその表面へのFeの析出を
制御すアルミン酸イオン及び/又は亜鉛酸イオン
とを含有するアルカリ溶液処理を施すること、を
特徴とする溶融亜鉛又は溶融亜鉛合金めつき鋼板
の表面処理方法。
鉄イオンは第1鉄イオン、第2鉄イオンのいず
れでもよい。鉄イオンを供給する化合物として、
塩化第一鉄、硫酸第一鉄、硫酸第一鉄アンモン、
塩化第二鉄、硫酸第二鉄、硝酸第二鉄、蓚酸第二
鉄、蓚酸第二鉄アンモン、クエン酸第二鉄、クエ
ン酸第二鉄アンモン等の水に溶け易い化合物を使
用することが有利であるが、酸化鉄を酸で溶解し
て使用することもできる。
なお錯化剤として、グルコン酸ソーダ、グルコ
ンペプトン酸ソーダEDTA、NTA、DTPA(ジ
エテルトリアミン五酢酸)、TTHA(トリエチレ
ン テトラミンN′N′,N″N″−六酢酸)、CDTA
(シクロヘキサンジアミン四酢酸)、トリエタクー
ルアミン、酒石酸、クエン酸、蓚酸、マロン酸、
アセチルアセトンなどを用いることができ、また
錯化剤に上記したところに限定されるものではな
いが錯化剤の濃度は、鉄イオンをアルカリ側で錯
化するのに必要な量以上であることが必要なのは
いうまでもない。
処理液には、鉄イオンにアルミン酸イオン及び
または亜鉛酸イオンを共存させることが必要であ
る。
それというのは、鉄イオンのみのアルカリ溶液
処理では、めつき表面におけるFeの適切な析出
制御が困難で、しばしばめつき表面に茶褐色の変
色を生じるきらいがあるのに反して、アルミン酸
イオン及び/又は亜鉛酸イオンを含有させた場合
には、かかる茶褐色の変色を生じることなく、適
切でかつ有効な黒変防止がはじめて実現される。
アルミン酸イオン及び/又は亜鉛酸イオンのア
ルカリ処理液中濃度はFeに対するAl及び又はZn
の重量比換算で0.1〜10の広い範囲にわたつてこ
の発明の目的に適合する。
また、処理温度は室温から沸点まで可能である
が、エネルギーコストの面からみて、室温から70
℃が望ましい。
なおこの発明のとくに亜鉛−アルミニウム合金
めつき鋼板に対する適用においては、クロメート
処理を経て塗装を行うときその下地処理としてり
ん酸塩処理を施すとき、りん酸塩処理液のAlイ
オン蓄積によるりん酸塩処理性の悪化の不利がな
くりん酸処理液の寿命が延長される利点もある。
(作用)
鉄イオンに加えてアルミン酸イオン及び/又は
亜鉛酸イオンを含有するアルカリ溶液による溶融
亜鉛または溶融亜鉛合金めつき表面の処理では、
処理液の濃度、温度、および処理時間にほとんど
関係なく、広い処理条件範囲の下にほぼ一定量の
Feを鋼板表面に析出させることができるととも
にめつき表面のAlを除去することができ、茶褐
色への変色を生じるうれいもない。
鉄イオンに対するアルミン酸イオン及び/又は
亜鉛酸イオンの共存について前記した、Al又は
ZnとFeの比で10をこえると処理時間が長くなり、
めつきライン内での処理はやや困難となりまた、
逆に0.1未満のとき、Feの析出抑制効果がなくな
つて鉄の析出コントロールができなくなり、この
ために処理時間、処理温度等の変動でFeの析出
が過多になり、著しく外観を悪くすることがあ
る。
アルカリ処理液のPHは9〜14の範囲が望まし
い。PHが9未満では表面に存在するアルミニウム
等の不純物の溶解作用が十分でなく、また亜鉛溶
解力も乏しいことから鉄の置換析出量が少なく黒
変防止効果を充分に期待することが困難になる。
黒変防止に必要な鉄の析出量は実験を結果0.2
〜10mg/m2程度であつた。0.2mg/m2未満では黒
変防止の効果がなく、一方10mg/m2を越えると外
観が赤褐色となり商品価値を失う。
(実施例)
素材として5%Al−Zn合金めつき鋼板のスキ
ンパス材を用い、表1に示したアルカリ溶液処理
を行つた。
(Industrial Application Fields) Hot dip galvanized steel sheets, zinc alloy coated steel sheets such as zinc-aluminum alloy coated steel sheets, zinc-nickel alloy coated steel sheets, and zinc-iron alloy coated steel sheets can be used for a wide range of purposes. However, in order to prevent white rust during transportation or storage of these galvanized steel sheets, chromate treatment is often carried out within the plating line, and products subjected to this treatment are called chromate materials. . As a phenomenon peculiar to this chromate material, a blackening phenomenon in which the plated surface turns gray or black may occur, which is a problem because it impairs commercial value. The ease with which this blackening phenomenon occurs is influenced by the environmental conditions during transportation or storage, and tends to occur more easily in a packaged state than in an open state, and in a hot and humid environment. It also varies depending on the type of plating and plating method, such as hot-dip galvanized steel sheets and hot-dip zinc-aluminum alloy plated steel sheets.
It is much more susceptible to blackening than electrogalvanized steel sheets. Furthermore, it is known that blackening is sometimes promoted when leveler treatment or skin pass rolling is performed after plating. Regarding a surface treatment method for preventing blackening of molten zinc or hot-dip zinc alloy coated steel sheets without causing any adverse effects, this specification describes the usefulness of treatment using an alkaline solution containing iron ions together with a precipitation control agent. This paper describes the results of developmental research on gender. (Prior art) JP-A-55-131178 discloses that since the solidified galvanized layer has irregularities, when mechanical processing such as leveler treatment and skin pass rolling is applied to the solidified galvanized layer, the irregularities occur. The oxide film on the parts may be destroyed,
Recognizing that the removal of active zinc surfaces and exposing them is the cause of blackening, a method for preventing blackening has been disclosed in which a galvanized steel sheet is heated after the mechanical treatment and prior to chromate treatment. ing. Furthermore, JP-A No. 57-114695 discloses a method of completely dissolving oxides on the melt-plated surface of a zinc-based alloy with an alkali metal carbonate solution and then applying electrogalvanizing to prevent blackening. is disclosed. Furthermore, Japanese Patent Application Laid-Open No. 59-177381 discloses that after applying zinc or zinc alloy hot-dip plating to the surface of a steel plate,
It has been described that treatment with Ni ions, Co ions, or a solution containing a mixture of both is used to prevent the occurrence of blackening. The former two methods, such as heat treatment to improve the surface properties of the hot-dip galvanized layer and redundant treatment by electrogalvanizing, involve considerable costs and equipment disadvantages, while the latter It is difficult to control the time, processing solution temperature, processing solution concentration, etc. If the amount of Ni or Co precipitated is insufficient due to improper control, it will not be effective in preventing blackening, and if the amount is excessive, the surface will become blackish. It begins to show itself. (Problem to be solved by the invention) Accurately and stably with simple management of the processing liquid,
It is an object of the present invention to prevent the blackening phenomenon that occurs on the plated surface of molten zinc or molten zinc alloy plated steel sheets without causing any adverse effects. (Means for Solving the Problems) The inventors have conducted intensive research to prevent blackening and found that, as a treatment for preventing blackening, an alkaline solution containing iron ions is applied before chromate treatment. It has been found that it is particularly effective to precipitate Fe on the plated surface by treating the plated steel plate surface. However, this treatment with an alkaline solution containing iron ions is difficult to control, and depending on the treatment conditions, the plated surface after treatment may turn brown due to excessive precipitation of Fe, which reduces the commercial value as well as blackening. This left a negative impact. Therefore, the gist of the present invention is as follows, in which the alkaline solution containing iron ions further contains an Fe precipitation controlling agent. Aluminate ions and/or zincate ions to control the precipitation of iron ions and Fe on the surface of galvanized steel sheets that are subjected to chromate treatment after hot-dip galvanizing or hot-dip zinc alloy plating. 1. A method for surface treatment of a molten zinc or molten zinc alloy plated steel sheet, the method comprising applying an alkaline solution treatment containing the following. The iron ion may be either a ferrous ion or a ferric ion. As a compound that supplies iron ions,
Ferrous chloride, ferrous sulfate, ferrous ammonium sulfate,
It is possible to use compounds that are easily soluble in water, such as ferric chloride, ferric sulfate, ferric nitrate, ferric oxalate, ferric ammonium oxalate, ferric citrate, and ferric ammonium citrate. Advantageously, it is also possible to use iron oxide dissolved in acid. As a complexing agent, sodium gluconate, sodium gluconepeptate EDTA, NTA, DTPA (diethertriaminepentaacetic acid), TTHA (triethylene tetramine N′N′,N″N″-hexaacetic acid), CDTA
(cyclohexanediaminetetraacetic acid), trietacoolamine, tartaric acid, citric acid, oxalic acid, malonic acid,
Acetylacetone, etc. can be used, and although the complexing agent is not limited to those mentioned above, the concentration of the complexing agent should be at least the amount necessary to complex iron ions on the alkali side. Needless to say, it is necessary. In the treatment liquid, it is necessary that iron ions coexist with aluminate ions and/or zincate ions. This is because with alkaline solution treatment using only iron ions, it is difficult to properly control the precipitation of Fe on the plated surface, which often tends to cause brownish discoloration on the plated surface. When/or zincate ions are contained, appropriate and effective prevention of blackening is achieved for the first time without causing such brownish discoloration. The concentration of aluminate ion and/or zincate ion in the alkaline treatment solution is Al and/or Zn relative to Fe.
A wide range of 0.1 to 10 in terms of weight ratio is suitable for the purpose of this invention. In addition, the processing temperature can range from room temperature to the boiling point, but from the perspective of energy costs,
℃ is preferable. In particular, when this invention is applied to a zinc-aluminum alloy coated steel sheet, when painting is performed after chromate treatment, when phosphate treatment is applied as a base treatment, phosphates are removed due to the accumulation of Al ions in the phosphate treatment solution. There is also the advantage that there is no disadvantage of deterioration in processability and the life of the phosphoric acid treatment solution is extended. (Function) In the treatment of molten zinc or molten zinc alloy plated surfaces with an alkaline solution containing aluminate ions and/or zincate ions in addition to iron ions,
Under a wide range of processing conditions, a nearly constant amount of
Fe can be precipitated on the surface of the steel sheet, and Al on the plated surface can be removed, without causing discoloration to brown. Al or
When the ratio of Zn to Fe exceeds 10, the processing time becomes longer.
Processing within the plating line is somewhat difficult, and
On the other hand, when it is less than 0.1, the effect of suppressing Fe precipitation is lost and iron precipitation cannot be controlled. Therefore, due to fluctuations in processing time, processing temperature, etc., excessive Fe precipitation occurs and the appearance deteriorates significantly. There is. The pH of the alkaline treatment solution is preferably in the range of 9 to 14. If the pH is less than 9, the dissolving action of impurities such as aluminum present on the surface is insufficient, and the zinc dissolving power is also poor, so the amount of iron substitution precipitation is small, making it difficult to expect a sufficient blackening prevention effect. The amount of iron precipitation required to prevent blackening was determined by an experiment to be 0.2.
It was about 10 mg/m2. If it is less than 0.2 mg/m 2 , there is no effect of preventing blackening, while if it exceeds 10 mg/m 2 , the appearance becomes reddish brown and the product value is lost. (Example) A skin pass material made of a 5% Al-Zn alloy plated steel plate was used as the material, and the alkaline solution treatment shown in Table 1 was performed.
【表】
水洗後下記の条件でクロム酸塩処理した試片に
つき黒変促進試験により黒変防止効果を評価し
た。
クロム酸塩処理条件
処理液組成;無水クロム酸10g/、弗化ナト
リウム;1g/、処理温度;50℃、処理時間;
2秒、処理方法;スプレースキーズ。
黒変促進試験方法
60×150mmの試験片を試験面同士を向い合せに
して、片面ビニールコートした紙で包装し4ケ所
を70Kg・fcmのトルクでボルト締めし、50℃95%
RHの湿潤試験機内で10日間試験後、試験前後の
明度(L値)を色差計で測定しΔL=(試験前のL
値)−(試験後のL値)より次のように等級化して
評価した[Table] After washing with water, the blackening prevention effect was evaluated using a blackening acceleration test on specimens treated with chromate under the following conditions. Chromate treatment conditions Treatment liquid composition: chromic anhydride 10g/, sodium fluoride: 1g/, treatment temperature: 50°C, treatment time;
2 seconds, Processing method: Spray skies. Blackening acceleration test method: Place a 60 x 150 mm test piece with the test surfaces facing each other, wrap it in paper coated with vinyl on one side, tighten bolts at 4 points with a torque of 70 kg/fcm, and heat at 50℃95%.
After testing for 10 days in the RH humidity testing machine, the brightness (L value) before and after the test was measured with a color difference meter, and ΔL = (L value before the test)
Value) - (L value after the test) was graded and evaluated as follows:
【表】
なお、アルカリ溶液処理自体による変色につい
ても上記に準じて処理前後における色差計の測定
値ΔLから表−2に従つて評価した。
試験結果を表−3に示す。[Table] In addition, discoloration due to the alkaline solution treatment itself was also evaluated according to Table 2 from the measured value ΔL of the color difference meter before and after the treatment. The test results are shown in Table-3.
【表】【table】
【表】
(発明の効果)
溶融亜鉛めつき鋼板又は溶融亜鉛合金めつき鋼
板の表面処理方法として鉄イオンをアルミン酸イ
オン及び/又は亜鉛酸イオンとともに含有するア
ルカリ性水溶液で処理するだけであるので、非常
に簡便な手順で特別な設備を用いるまでもなく、
表面の茶褐色化の弊害を生じることなしに確実な
黒片防止が達成されてクロメート材の品質を有利
に向上できる。[Table] (Effects of the invention) As the surface treatment method for hot-dip galvanized steel sheets or hot-dip zinc alloy-coated steel sheets, it is only necessary to treat them with an alkaline aqueous solution containing iron ions together with aluminate ions and/or zincate ions. It is a very simple procedure and does not require special equipment.
The quality of the chromate material can be advantageously improved by reliably preventing black spots without causing the problem of browning of the surface.
Claims (1)
てクロメート処理を施す亜鉛系めつき鋼板の該め
つき表面に、鉄イオンとその表面へのFeの析出
を制御するアルミン酸イオン及び/又は亜鉛酸イ
オンとを含有するアルカリ溶液処理を施すこと、
を特徴とする溶融亜鉛又は溶融亜鉛合金めつき鋼
板の表面処理方法。1. Aluminate ions and/or zinc acid to control the precipitation of iron ions and Fe on the surface of the galvanized steel sheet that is subjected to chromate treatment after hot-dip galvanizing or hot-dip zinc alloy plating. applying an alkaline solution treatment containing ions;
A method for surface treatment of molten zinc or molten zinc alloy coated steel sheet, characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15395085A JPS6217183A (en) | 1985-07-15 | 1985-07-15 | Treatment for preventing blackening of zinc or zinc alloy hot-dipped steel sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15395085A JPS6217183A (en) | 1985-07-15 | 1985-07-15 | Treatment for preventing blackening of zinc or zinc alloy hot-dipped steel sheet |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6217183A JPS6217183A (en) | 1987-01-26 |
JPH0352546B2 true JPH0352546B2 (en) | 1991-08-12 |
Family
ID=15573614
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15395085A Granted JPS6217183A (en) | 1985-07-15 | 1985-07-15 | Treatment for preventing blackening of zinc or zinc alloy hot-dipped steel sheet |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6217183A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2612947A1 (en) * | 1987-03-27 | 1988-09-30 | Siderurgie Fse Inst Rech | PROCESS FOR CHEMICAL SURFACE TREATMENT OF AN ALUMINOUS PRODUCT WITH A VIEW TO ITS PHOSPHATION |
JPH0774461B2 (en) * | 1989-04-07 | 1995-08-09 | 日本鋼管株式会社 | Surface treatment method of zinc or zinc alloy |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5745833A (en) * | 1980-09-01 | 1982-03-16 | Taeko Nakagawa | Stomack camera |
-
1985
- 1985-07-15 JP JP15395085A patent/JPS6217183A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5745833A (en) * | 1980-09-01 | 1982-03-16 | Taeko Nakagawa | Stomack camera |
Also Published As
Publication number | Publication date |
---|---|
JPS6217183A (en) | 1987-01-26 |
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