JPH0339991B2 - - Google Patents
Info
- Publication number
- JPH0339991B2 JPH0339991B2 JP59247379A JP24737984A JPH0339991B2 JP H0339991 B2 JPH0339991 B2 JP H0339991B2 JP 59247379 A JP59247379 A JP 59247379A JP 24737984 A JP24737984 A JP 24737984A JP H0339991 B2 JPH0339991 B2 JP H0339991B2
- Authority
- JP
- Japan
- Prior art keywords
- ceramics
- metals
- buffer layer
- bonding
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 claims description 27
- 239000002184 metal Substances 0.000 claims description 27
- 239000000919 ceramic Substances 0.000 claims description 17
- 150000002739 metals Chemical class 0.000 claims description 17
- 238000005219 brazing Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 10
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000004881 precipitation hardening Methods 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 238000005253 cladding Methods 0.000 description 3
- 238000007747 plating Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910002482 Cu–Ni Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910003271 Ni-Fe Inorganic materials 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- 206010040844 Skin exfoliation Diseases 0.000 description 1
- -1 W and Mo Chemical class 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910000833 kovar Inorganic materials 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
Description
「産業上の利用分野」
本発明はセラミツクスと金属を強固に接合する
分野で好適に利用されるものである。
「従来の技術」
セラミツクスと金属との接合は通常ろう付けに
よつて行われるが、セラミツクスと金属とは熱膨
張係数が大きく異なるため、その大きな膨張差に
よつて接合近傍には相当の歪が残存することにな
る。この歪によつてもろいセラミツクスに破壊が
おこる。これを防止するため熱膨張係数がセラミ
ツクスのそれに近いW、Mo等の低膨張金属を接
合すべきセラミツクスと金属との間に緩衝層とし
て介在させて接合したり、これら低膨張金属を
Cuで挾んでなるクラツド材を緩衝層として介在
させて接合する手段(実開昭59−160533号考案
「セラミツクと金属の接合構造」)が提案されてい
る。
「発明が解決しようとする問題点」
しかしながら、上記従来技術のうち前者は接合
材として使用する銀ろうのぬれ性を良くするため
接合面にNi鍍金が施されているところ、鍍金の
接着部の劣化により剥離するおそれがあり、品質
的に不安定要素を内在している。また後者はクラ
ツド材を形成し得る金属の組み合わせが限られる
ほか、クラツド材そのものの接合強度の不足によ
り、接合構造の使用条件が限定される難点を有し
ている。
「問題点を解決するための手段」
本発明は上記従来技術の問題点を解決するもの
で、その手段はセラミツクスと金属との間に低膨
張金属一種以上及び低ヤング率金属一種以上を緩
衝層として介在させて接合するものにおいて、緩
衝層が接合面の最長幅の0.04〜0.4倍の厚みを有
し、接合手段がろう付けであることを特徴とする
セラミツクスと金属との接合構造である。
低膨張金属としてはW−Ni系合金、W−Cu系
合金、W−Cu−Ni系合金、W−Ni−Fe系合金、
W−Fe−Ni−Cr系合金等のWを主成分とする金
属又はMoを主成分とする金属が良好である。低
ヤング率材料としてはCu、Ag、Ni、Fe−Ni42
%合金、KOVAR、SUS403等が良好である。
緩衝層は低膨張金属一種以上と低ヤング率金属
一種以上との二層以上よりなる複合層であるが、
層全体の厚みが接合面の最長幅の0.04倍に満たな
いと接合強度に乏しく、0.4倍を超えても効果の
向上は期待できないうえ、使用時の衝撃により緩
衝層が変形する可能性が高くなる。低膨張金属の
熱膨張係数は接合すべきセラミツクスのそれの
1.7倍以下であるのが望ましい。本発明は、セラ
ミツクス、上記緩衝層及び金属のすべてを同時に
ろう付け接合したものである。
「作用」
低膨張金属一種以上と低ヤング率金属一種以上
との二種以上の緩衝層が接合部の歪を緩和しその
緩衝層の厚みを上記範囲に限定してろう付け接合
したことから、接合強度の高いものとなる。
「実施例」
第1表に示すセラミツクス、第2表に示す緩衝
材、第3表に示すろう材及びJIS規格SUS630の
析出硬化型ステンレス鋼を準備し、これらを第4
表に示す組み合わせで第1図に示すように配置し
た。図中、1〜5は緩衝材、6〜11はろう材、
12はセラミツクス、13は析出硬化型ステンレ
ス鋼を示し、いずれも直径15mmの円盤ないし円柱
形状である。上記配置後、10-6Torrの真空中温
度930〜980℃で加熱することにより接合し、I−
ZOD衝撃値を測定した結果を第4表に併記する。
なお、I−ZOD衝撃値は、第2図に示す如く、
析出硬化型ステンレス鋼13を固定し、セラミツ
クス12の接合面から10〔mm〕の点Pを打点とし
て行つた。
"Industrial Application Field" The present invention is suitably used in the field of firmly bonding ceramics and metals. ``Prior art'' Ceramics and metals are usually joined by brazing, but since ceramics and metals have significantly different coefficients of thermal expansion, this large expansion difference causes considerable strain in the vicinity of the joint. It will remain. This distortion causes destruction of the fragile ceramics. To prevent this, low expansion metals such as W and Mo, whose coefficient of thermal expansion is close to that of ceramics, are interposed as a buffer layer between the ceramics and metals to be bonded, or these low expansion metals are bonded.
A method of bonding by interposing a cladding material made of Cu as a buffer layer has been proposed (proposed in Utility Model Application Publication No. 160533/1983, ``Ceramic-metal bonding structure''). "Problems to be Solved by the Invention" However, in the former of the above conventional techniques, Ni plating is applied to the joint surface to improve the wettability of the silver solder used as a joint material, but the plating adhesive part There is a risk of peeling due to deterioration, and there is an inherent quality instability factor. Furthermore, the latter has the disadvantage that not only the combinations of metals that can form the cladding material are limited, but also the usage conditions of the bonded structure are limited due to the lack of bonding strength of the cladding material itself. "Means for Solving the Problems" The present invention solves the problems of the above-mentioned prior art, and its means include forming a buffer layer between one or more low expansion metals and one or more low Young's modulus metals between the ceramic and the metal. This is a bonding structure between ceramics and metal, in which the buffer layer has a thickness of 0.04 to 0.4 times the longest width of the bonding surface, and the bonding means is brazing. Low expansion metals include W-Ni alloy, W-Cu alloy, W-Cu-Ni alloy, W-Ni-Fe alloy,
A metal containing W as a main component, such as a W-Fe-Ni-Cr alloy, or a metal containing Mo as a main component is suitable. Cu, Ag, Ni, Fe-Ni42 as low Young's modulus materials
% alloy, KOVAR, SUS403, etc. are good. The buffer layer is a composite layer consisting of two or more layers of one or more low expansion metals and one or more low Young's modulus metals.
If the thickness of the entire layer is less than 0.04 times the longest width of the bonding surface, the bonding strength will be poor, and if it exceeds 0.4 times, no improvement in effectiveness can be expected, and there is a high possibility that the buffer layer will be deformed by impact during use. Become. The coefficient of thermal expansion of a low expansion metal is that of the ceramics to be joined.
It is desirable that it be 1.7 times or less. In the present invention, ceramics, the above-mentioned buffer layer, and metal are all brazed and joined at the same time. "Function" Two or more types of buffer layers consisting of one or more low expansion metals and one or more low Young's modulus metals alleviate the strain at the joint, and the thickness of the buffer layer is limited to the above range when brazing and joining. This results in high bonding strength. "Example" Prepare the ceramics shown in Table 1, the buffer materials shown in Table 2, the brazing filler metals shown in Table 3, and the precipitation hardening stainless steel of JIS standard SUS630.
The combinations shown in the table were arranged as shown in FIG. In the figure, 1 to 5 are cushioning materials, 6 to 11 are brazing materials,
Reference numeral 12 indicates ceramics, and reference numeral 13 indicates precipitation hardening stainless steel, both of which have a disk or cylinder shape with a diameter of 15 mm. After the above arrangement, the I-
The results of measuring the ZOD impact value are also listed in Table 4.
The I-ZOD impact value is as shown in Figure 2.
The precipitation hardening type stainless steel 13 was fixed, and a point P 10 [mm] from the bonding surface of the ceramics 12 was set as the point P.
【表】【table】
【表】【table】
【表】【table】
【表】【table】
【表】【table】
【表】
第4表からわかるように本発明接合構造1〜14
及び21〜26はいずれも衝撃値が8〔Kg・cm〕以上
となつたが、本発明範囲外の接合構造15、16、19
及び20は衝撃値が8〔Kg・cm〕未満と低く、また
同じく範囲外の接合構造17及び18は衝撃値測定時
に緩衝材が変形してしまつた。
「発明の効果」
本発明によれば、極めて接合強度の高い接合構
造となり、内燃機関の吸排気弁等、各種エンジン
部品に適用可能となる。[Table] As can be seen from Table 4, the joint structures 1 to 14 of the present invention
and Nos. 21 to 26 all had an impact value of 8 [Kg cm] or more, but the joint structures Nos. 15, 16, and 19 were outside the scope of the present invention.
and 20 had a low impact value of less than 8 [Kg·cm], and in joint structures 17 and 18, which were also outside the range, the cushioning material was deformed when the impact value was measured. "Effects of the Invention" According to the present invention, a bonded structure with extremely high bonding strength can be obtained, and can be applied to various engine parts such as intake and exhaust valves of internal combustion engines.
第1図は本発明の一実施例に係るセラミツクス
と金属との接合構造の模式図である。第2図はI
−ZOD衝撃値測定方法を説明するための側面図
である。
1〜5……緩衝層、6〜11……ろう材、12
……セラミツクス、13……析出硬化型ステンレ
ス鋼。
FIG. 1 is a schematic diagram of a bonding structure between ceramics and metal according to an embodiment of the present invention. Figure 2 is I
- It is a side view for explaining the ZOD impact value measuring method. 1-5...buffer layer, 6-11...brazing material, 12
...Ceramics, 13...Precipitation hardening stainless steel.
Claims (1)
以上及び低ヤング率金属一種以上を緩衝層として
介在させて接合するものにおいて、緩衝層が接合
面の最長幅の0.04〜0.4倍の厚みを有し、接合手
段がろう付けであることを特徴とするセラミツク
スと金属との接合構造。1 In the case where ceramics and metal are bonded by interposing one or more low expansion metals and one or more low Young's modulus metals as a buffer layer, the buffer layer has a thickness of 0.04 to 0.4 times the longest width of the bonding surface. , a bonding structure between ceramics and metal, characterized in that the bonding method is brazing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24737984A JPS61127674A (en) | 1984-11-22 | 1984-11-22 | Structure of bonding ceramic and metal |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24737984A JPS61127674A (en) | 1984-11-22 | 1984-11-22 | Structure of bonding ceramic and metal |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23455888A Division JPH01119571A (en) | 1988-09-19 | 1988-09-19 | Joint structure of silicon nitride and metal |
JP14012492A Division JPH05148054A (en) | 1992-05-01 | 1992-05-01 | Joined structure of ceramics and metal |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61127674A JPS61127674A (en) | 1986-06-14 |
JPH0339991B2 true JPH0339991B2 (en) | 1991-06-17 |
Family
ID=17162548
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24737984A Granted JPS61127674A (en) | 1984-11-22 | 1984-11-22 | Structure of bonding ceramic and metal |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61127674A (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4740429A (en) * | 1985-07-22 | 1988-04-26 | Ngk Insulators, Ltd. | Metal-ceramic joined articles |
FR2616696B1 (en) * | 1987-06-17 | 1993-05-07 | Innovatique Sa | METHOD OF BRAZING OVEN UNDER A RAREFIED OR CONTROLLED TWO-PIECE ATMOSPHERE |
JPS645983A (en) * | 1987-06-26 | 1989-01-10 | Mitsubishi Heavy Ind Ltd | Method for joining ceramic to metal |
JPH0829990B2 (en) * | 1988-09-21 | 1996-03-27 | 日本特殊陶業株式会社 | Bonded body of ceramics and metal |
JPH05148054A (en) * | 1992-05-01 | 1993-06-15 | Ngk Spark Plug Co Ltd | Joined structure of ceramics and metal |
JP5248242B2 (en) * | 2008-08-28 | 2013-07-31 | 日本発條株式会社 | Dissimilar material joined body manufacturing method and dissimilar material joined body |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5935074A (en) * | 1982-08-20 | 1984-02-25 | 東陶機器株式会社 | Ceramic sheet |
-
1984
- 1984-11-22 JP JP24737984A patent/JPS61127674A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5935074A (en) * | 1982-08-20 | 1984-02-25 | 東陶機器株式会社 | Ceramic sheet |
Also Published As
Publication number | Publication date |
---|---|
JPS61127674A (en) | 1986-06-14 |
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