JPH03279542A - Heat insulating panel - Google Patents
Heat insulating panelInfo
- Publication number
- JPH03279542A JPH03279542A JP2079799A JP7979990A JPH03279542A JP H03279542 A JPH03279542 A JP H03279542A JP 2079799 A JP2079799 A JP 2079799A JP 7979990 A JP7979990 A JP 7979990A JP H03279542 A JPH03279542 A JP H03279542A
- Authority
- JP
- Japan
- Prior art keywords
- heat insulating
- insulating material
- aggregate
- panel
- frame members
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011810 insulating material Substances 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 9
- 238000009413 insulation Methods 0.000 abstract description 10
- 239000012212 insulator Substances 0.000 abstract 4
- 238000000034 method Methods 0.000 description 6
- 239000012774 insulation material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000002788 crimping Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
Landscapes
- Building Environments (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、建築物の床パネル等として使用される断熱パ
ネルに係り、詳しくは、パネル枠体（骨組枠体）に断熱
材を最適な状態で充填させるための技術に関する。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a heat insulating panel used as a floor panel of a building, etc., and more specifically, the present invention relates to a heat insulating panel used as a floor panel of a building. This article relates to technology for filling the product in a state where it is filled.
周知のように、建築物における床パネル等の壁部の断熱
性向上を図るための技術は種々提案がなされているとこ
ろであるが、その−例として例えば第８図に示すような
技術が存在する。この技術は、床根太５０・・・５０の
下方に断熱受ネット５１を張り渡すと共に、各床根太５
０・・・５０相互間に断熱材５２，５２を挿入し、且つ
該断熱材５２．５２を前記断熱受ネット５１により下方
から支持させたものである。As is well known, various techniques have been proposed for improving the insulation properties of walls such as floor panels in buildings, and an example of this is the technique shown in Figure 8. . This technology extends the insulation receiving net 51 below the floor joists 50...50, and
A heat insulating material 52, 52 is inserted between each of the heat insulating materials 52 and 52, and the heat insulating material 52, 52 is supported from below by the heat insulating receiving net 51.
また、他の例として第９図に示すものは、パネル枠体を
構成する各骨材５３・・・５３相互間に断熱材５４・・
・５４を挿入し、且つ該断熱材５４・・・５４の上方及
び下方にそれぞれ面材５５．５５を固着せしめたもので
ある。In addition, as another example, the one shown in FIG. 9 has a heat insulating material 54 between each aggregate 53 .
54 is inserted, and face materials 55 and 55 are fixed above and below the heat insulating materials 54, . . . 54, respectively.
しかしながら、上記第８図に示す構成のものは、現場で
の施工を余儀無くされるものであるため、緻密な作業を
行うことができず、このため各床根太５０・・・５０相
互間に断熱材５２．５２を確実且つ完全に充填すること
ができないという問題点がある。However, since the construction shown in Figure 8 above requires construction on site, precise work cannot be performed. There is a problem in that the material 52.52 cannot be reliably and completely filled.
また、上記第９図に示す構成のものは、各骨材５３・・
・５３相互間に何の工夫もすることなく単に断熱材５４
・・・５４を挿入しただけのものであるため、骨材５３
と断熱材５４との間に隙間が生じ、これに起因して、断
熱性の低下はもとより結露の発生をも招来せしめるとい
う不具合を招く。Further, in the configuration shown in FIG. 9 above, each aggregate 53...
・Simply insert insulation material 54 without making any efforts between 53 and 53.
...Since it is just an insert of 54, the aggregate 53
A gap is created between the heat insulating material 54 and the heat insulating material 54, which causes problems such as not only a decrease in heat insulation properties but also the occurrence of dew condensation.
更に、上記両者はいずれも、充分な品質管理を行いさえ
すれば、断熱材を良好に充填できるものの、このための
品質管理を行うには多大な費用を要することとなり、コ
ストの低廉化を図る上で大きな妨げとなる。Furthermore, although both of the above can be filled with insulation material satisfactorily as long as sufficient quality control is performed, a large amount of cost is required to perform quality control for this purpose, so it is difficult to reduce costs. This is a big hindrance at the top.
本発明は、上記諸事情に鑑みてなされたものであり、現
場施工によることなくパネル製造工場においてパネル枠
体（骨組枠体）の各骨材相互間に断熱材を隙間なく確実
に充填させて断熱性の向上を図ると共に、コストの低廉
化をも図ることを技術的課題とするものである。The present invention has been made in view of the above circumstances, and it is possible to reliably fill insulating material between each aggregate of a panel frame (skeleton frame) without any gaps at a panel manufacturing factory without having to perform on-site construction. The technical challenge is to improve the heat insulation and also reduce the cost.
上記技術的課題を達成するための具体的手段とするとこ
ろは、複数の縦骨材と横骨材とから骨組枠体を形成する
と共に該骨組枠体の各骨材間のスペースに断熱材を嵌入
し且つ少なくともその厚さ方向一方側の面に面材を固着
してなり、且つ、前記断熱材を、各骨材への当接部が潰
された状態となるように各骨材間に挟持圧着せしめたと
ころにある。The specific means for achieving the above technical problem is to form a frame body from a plurality of vertical aggregates and horizontal aggregates, and to provide heat insulating material in the space between each aggregate of the frame frame body. The heat insulating material is inserted between each aggregate so that the part in contact with each aggregate is in a crushed state. It is located where it is clamped and crimped.
この場合において、前記骨材における断熱材との当接面
の厚さ方向一方側の側縁に溝部を形成すると共に、前記
断熱材における骨材との当接面の厚さ方向一方側の側縁
に前記溝部に係合される凸部を形成することが好ましい
。In this case, a groove is formed on one side edge in the thickness direction of the surface of the aggregate that contacts the heat insulating material, and a groove is formed on one side edge of the surface of the heat insulating material that contacts the aggregate in the thickness direction. Preferably, a protrusion is formed on the edge to be engaged with the groove.
上記手段によると、堅固に組み立てられた骨組枠体の各
骨材間のスペースに断熱材を嵌入させるに際して、該断
熱材を各骨材への当接部が潰れた状態となるように各骨
材間に挟持圧着せしめるように構成したので、詳しくは
、前記各骨材間のスペースの広さよりも若干大きめに断
熱材を製造しておき、この断熱材を強制的に前記スペー
スに嵌入せしめるように構成したので、前記断熱材が潰
れることにより各骨材との間には全く隙間が生じないこ
ととなり、これにより断熱性の向上が図られると共に結
露発生等の不具合が生じなくなる。According to the above means, when inserting the heat insulating material into the spaces between the aggregates of a rigidly assembled frame body, the heat insulating material is inserted into each bone so that the contact portion to each aggregate is in a collapsed state. Since the structure is such that it is sandwiched and crimped between the aggregates, the insulating material is manufactured to be slightly larger than the space between the aggregates, and the insulating material is forcibly fitted into the space. Since the heat insulating material is collapsed, no gaps are formed between the heat insulating material and the aggregates, thereby improving the heat insulating properties and preventing problems such as condensation.
更に、上記の如く骨組枠体の各骨材間に断熱材を挟持圧
着せしめる作業は、工場において行えるものであるため
、当該断熱パネルの量産化が可能となり、コストの低廉
化が図られると共に、現場での施工性をも向上させるこ
とが可能となる。Furthermore, since the work of sandwiching and crimping the heat insulating material between the aggregates of the frame body as described above can be done in a factory, it is possible to mass produce the heat insulating panels, reducing costs, and It is also possible to improve workability on site.
また、上記の構成に加えて、骨材における断熱材との当
接面の厚さ方向一方側の側縁に溝部を形成すると共に、
これに対応させて断熱材の厚さ方向一方側の側縁に凸部
を形成し、前記溝部と前記凸部とを係合せしめるように
構成すれば、骨組枠体と断熱材とがガタッキなく堅固に
固定された状態となり、当該断熱パネルの強度の向上等
が図られることとなる。In addition to the above configuration, a groove is formed on one side edge in the thickness direction of the contact surface of the aggregate with the heat insulating material, and
Corresponding to this, if a convex part is formed on one side edge in the thickness direction of the heat insulating material, and the groove part and the convex part are configured to engage, the frame frame and the heat insulating material will not shake. It will be in a firmly fixed state, and the strength of the heat insulation panel will be improved.
以下、本発明の実施例を第１図乃至第７図に基づいて説
明する。Embodiments of the present invention will be described below with reference to FIGS. 1 to 7.
第１図は、本発明に係る断熱パネルの骨組枠体ｌを示す
ものであって、この骨組枠体１は、縦方向に整列された
縦骨材２・・・２と、その左右両端部及び中間部におい
て横方向に整列された横骨材３・・・３とから構成され
ており、各骨材２．３相互はタンカーを用いて堅固に固
定されている。前記中間部の横骨材３は補強用に設けら
れるものであって、同図に示す寸法ａが１８００ｔａ以
内となるように配設することが好ましい。FIG. 1 shows a frame 1 of a heat insulating panel according to the present invention, and this frame 1 consists of vertical aggregates 2...2 aligned in the vertical direction, and both left and right ends of the frame 1. and horizontal aggregates 3...3 aligned in the transverse direction at the intermediate portion, and each aggregate 2.3 is firmly fixed to each other using a tanker. The horizontal aggregate 3 in the intermediate portion is provided for reinforcement, and is preferably arranged so that the dimension a shown in the figure is within 1800 ta.
第２図及び第３図は、本発明に係る断熱パネル１０の全
体構成及びその縦断面を示すものであって、この断熱パ
ネル１０は、骨組枠体１の各骨材２・・・２（３・・・
３）間のスペースに断熱材４・・・４を嵌入し且つその
上面に面材（合板面材）５を配設せしめてタッカ−を用
いて固着したものである。2 and 3 show the overall configuration and longitudinal section of a heat insulating panel 10 according to the present invention. 3...
3) A heat insulating material 4 is inserted into the space between the two, and a face material (plywood face material) 5 is placed on the upper surface of the heat insulating material 4 and is fixed using a tacker.
前記各骨材２・・・２（３・・・３）間への断熱材４の
嵌入状態を詳細に説明すると、第４図に示すように、骨
材２（３）における断熱材４との当接面２ａ（３ａ）の
厚さ方向一方側（上側）の側縁には溝部２ｘ（３Ｋ）が
形成されていると共に、断熱材４における骨材２（３）
との当接面４ａの厚さ方向一方側（上側）の側縁には凸
部４ｘが形成されており、前記溝部２ｘ （３ｘ）に前
記凸部４Ｘが係合された状態となっている。そして、同
図に符号（イ）で示す部分は、断熱材４の潰された部分
を想定して図示したものであり、従って断熱材４は、骨
材２（３）との当接部が潰された状態で各骨材２・・・
２ （３・・・３）間に挟持圧着された状態となってい
る。尚、断熱材４の嵌入以前の形状は、第５図に示すよ
うに、その当接面４ａにおける凸部４Ｘの直下方に切欠
溝４ｙが形成されており、且つその当接面４ａは下方が
縮幅のテーバ面とされている。To explain in detail how the heat insulating material 4 is inserted between each of the aggregates 2...2 (3...3), as shown in FIG. A groove 2x (3K) is formed on one (upper) side edge in the thickness direction of the abutting surface 2a (3a), and the aggregate 2 (3) in the heat insulating material 4
A protrusion 4x is formed on one (upper) side edge in the thickness direction of the contact surface 4a, and the protrusion 4X is engaged with the groove 2x (3x). . The part indicated by the symbol (A) in the same figure is a crushed part of the heat insulating material 4. Therefore, the part of the heat insulating material 4 in contact with the aggregate 2 (3) is Each aggregate 2 in crushed state...
2 (3...3) are sandwiched and crimped. As shown in FIG. 5, the shape of the heat insulating material 4 before insertion is such that a notched groove 4y is formed directly below the convex portion 4X on the contact surface 4a, and the contact surface 4a is located downward. is considered to be the Taber surface of width reduction.
次に、本発明に係る断熱パネル１０の製造方法を説明す
る。Next, a method for manufacturing the heat insulating panel 10 according to the present invention will be explained.
先ず、第１工程として、第６図に示す骨材供給装置２０
に縦骨材２・・・２及び横骨材３・・・３を配列せしめ
、二個のプレス２１．２１を用いてボディプレスを行い
、然る後、骨材２．３相互をタフカーを用いて固定状態
とすることにより、前述の第１図に示す骨組枠体ｌを得
る。First, as a first step, the aggregate supply device 20 shown in FIG.
The vertical aggregates 2...2 and the horizontal aggregates 3...3 are arranged in a row, and body press is performed using two presses 21.21. After that, the aggregates 2.3 are mutually pressed with a tough car. By using and fixing it in a fixed state, the above-mentioned skeleton frame l shown in FIG. 1 is obtained.
次に、第２工程として、第７図に示すように、骨組枠体
１の各骨材２・・・２（３・・・３）間のスペースＸ・
−・Ｘに断熱材４を上方から挿入して挟持圧着せしめ、
このような状態でその上面に接着剤を塗布した後に面材
５を載置し、タフカーを用いて止着することにより、前
述の第２図及び第３図に示す断熱パネル１０を得る。Next, as a second step, as shown in FIG.
- Insert the heat insulating material 4 into the X from above, clamp and crimp it,
In this state, after applying an adhesive to the upper surface, the facing material 5 is placed and fixed using a tough car, thereby obtaining the heat insulating panel 10 shown in FIGS. 2 and 3 described above.
そして、この後においては、搬送・堆積工程、コールド
プレス挿入工程、圧締工程、及び養生工程を順次実行す
る。After this, a conveyance/deposition process, a cold press insertion process, a pressing process, and a curing process are sequentially executed.
尚、上記実施例に係る断熱パネル１０は、厚さ方向一方
側（上側）の面にのみ面材５を固着してなる片面パネル
であるが故にコスト面において有利であるが、厚さ方向
他方側（下側）の面にも面材を固着して両面パネルとす
ることも可能であることは言うまでもない。The heat insulating panel 10 according to the above embodiment is a single-sided panel in which the panel 5 is fixed only to one side (upper side) in the thickness direction, so it is advantageous in terms of cost. It goes without saying that it is also possible to fix a face material to the side (lower) surface to form a double-sided panel.
以上のように本発明に係る断熱パネルによれば、骨組枠
体の各骨材間に断熱材をその当接部が潰された状態とな
るように挟持圧着せしめたので、前記断熱材と各骨材と
の間には隙間が全く生しなくなり、断熱性の向上が図ら
れるばかりでなく、結露発生等の不具合が回避されると
いう利点が得られる。更に、上記の断熱材圧着作業は工
場において行えることとなるので、当該断熱パネルの量
産化が可能となりコストの低廉化が図られると共に、現
場における施工性の向上をも図ることができるという利
点が得られる。As described above, according to the heat insulating panel of the present invention, the heat insulating material is clamped and crimped between each aggregate of the frame body so that the abutting portions thereof are crushed, so that the heat insulating material and each There are no gaps between the material and the aggregate, which not only improves heat insulation, but also provides the advantage of avoiding problems such as dew condensation. Furthermore, since the above-mentioned insulation material crimping work can be performed in a factory, it is possible to mass-produce the insulation panels, which reduces costs, and also has the advantage of improving workability on site. can get.
第１図乃至第７図は本発明の実施例を示すもので、第１
図は骨組枠体の平面図、第２図は断熱パネルの斜視図、
第３図は第２図ｍ−ｍ線に従って切断した縦断面図、第
４図は断熱パネルの要部拡大縦断面図、第５図は断熱材
の単体縦断面図、第６図は断熱パネルの製造方法の一工
程を示す平面図、第７図は断熱パネルの製造方法の他の
工程を示す縦断面図である。また、第８図及び第９図は
それぞれ従来例を示す縦断面図である。
１・・・骨組枠体。
２・・・骨材（縦骨材）
２ｘ・・・溝部
３・・・骨材（横骨材）
４・・・断熱材
４ｘ・・・凸部
５・・・面材
ｌＯ・・・断熱パネル1 to 7 show embodiments of the present invention.
The figure is a plan view of the frame body, the second figure is a perspective view of the heat insulation panel,
Figure 3 is a vertical cross-sectional view taken along the line m-m in Figure 2, Figure 4 is an enlarged vertical cross-sectional view of the main part of the heat insulating panel, Figure 5 is a vertical cross-sectional view of the insulation material, and Figure 6 is the heat insulating panel. FIG. 7 is a plan view showing one step of the manufacturing method of the heat insulating panel, and FIG. 7 is a longitudinal sectional view showing another step of the manufacturing method of the heat insulating panel. Further, FIGS. 8 and 9 are longitudinal cross-sectional views showing conventional examples, respectively. 1... Skeleton framework. 2... Aggregate (vertical aggregate) 2x... Groove 3... Aggregate (horizontal aggregate) 4... Insulation material 4x... Convex portion 5... Surface material 1O... Insulation panel
Claims (2)
と共に該骨組枠体の各骨材間のスペースに断熱材を嵌入
し且つ少なくともその厚さ方向一方側の面に面材を固着
してなる断熱パネルであって、前記断熱材は、各骨材へ
の当接部が潰された状態で各骨材間に挟持圧着されてい
ることを特徴とする断熱パネル。(1) A frame is formed from a plurality of vertical aggregates and horizontal aggregates, and a heat insulating material is inserted into the space between each aggregate of the frame, and at least one surface in the thickness direction is provided with a heat insulating material. What is claimed is: 1. A heat insulating panel formed by fixing materials, wherein the heat insulating material is sandwiched and crimped between aggregates with the portions in contact with each aggregate being crushed.
の側縁には溝部が形成されていると共に、断熱材におけ
る骨材との当接面の厚さ方向一方側の側縁には前記溝部
に係合される凸部が形成されていることを特徴とする請
求項（１）記載の断熱パネル。(2) A groove is formed on one side edge in the thickness direction of the surface of the aggregate that contacts the heat insulating material, and a groove is formed on one side of the surface of the heat insulating material that contacts the aggregate in the thickness direction. 2. The heat insulating panel according to claim 1, wherein a convex portion is formed on the edge to be engaged with the groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2079799A JPH07116767B2 (en) | 1990-03-27 | 1990-03-27 | Insulation panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2079799A JPH07116767B2 (en) | 1990-03-27 | 1990-03-27 | Insulation panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03279542A true JPH03279542A (en) | 1991-12-10 |
| JPH07116767B2 JPH07116767B2 (en) | 1995-12-18 |
Family
ID=13700268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2079799A Expired - Fee Related JPH07116767B2 (en) | 1990-03-27 | 1990-03-27 | Insulation panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07116767B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH064210U (en) * | 1991-02-06 | 1994-01-21 | イビデン株式会社 | Insulation wall panels |
| JP2015095503A (en) * | 2013-11-11 | 2015-05-18 | キヤノン株式会社 | Exposure equipment and manufacturing method of device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4818077B2 (en) * | 2006-11-22 | 2011-11-16 | 積水化成品工業株式会社 | Floor insulation |
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|---|---|---|---|---|
| JPS5990279U (en) * | 1982-12-07 | 1984-06-19 | 山洋電気株式会社 | Permanent magnet rotor motor |
| JPH0182673U (en) * | 1987-11-18 | 1989-06-01 |
-
1990
- 1990-03-27 JP JP2079799A patent/JPH07116767B2/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5990279U (en) * | 1982-12-07 | 1984-06-19 | 山洋電気株式会社 | Permanent magnet rotor motor |
| JPH0182673U (en) * | 1987-11-18 | 1989-06-01 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH064210U (en) * | 1991-02-06 | 1994-01-21 | イビデン株式会社 | Insulation wall panels |
| JP2015095503A (en) * | 2013-11-11 | 2015-05-18 | キヤノン株式会社 | Exposure equipment and manufacturing method of device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07116767B2 (en) | 1995-12-18 |
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