JPH03196650A - Flip chip bonding - Google Patents

Flip chip bonding

Info

Publication number
JPH03196650A
JPH03196650A JP1339293A JP33929389A JPH03196650A JP H03196650 A JPH03196650 A JP H03196650A JP 1339293 A JP1339293 A JP 1339293A JP 33929389 A JP33929389 A JP 33929389A JP H03196650 A JPH03196650 A JP H03196650A
Authority
JP
Japan
Prior art keywords
solder
solder bumps
chip
board
flux
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1339293A
Other languages
Japanese (ja)
Inventor
Ikuo Takahashi
孝橋 生郎
Hiromitsu Ishii
石井 弘満
Takeshi Fujiwara
藤原 武司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sharp Corp
Original Assignee
Sharp Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sharp Corp filed Critical Sharp Corp
Priority to JP1339293A priority Critical patent/JPH03196650A/en
Publication of JPH03196650A publication Critical patent/JPH03196650A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/731Location prior to the connecting process
    • H01L2224/73101Location prior to the connecting process on the same surface
    • H01L2224/73103Bump and layer connectors
    • H01L2224/73104Bump and layer connectors the bump connector being embedded into the layer connector
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3431Leadless components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3489Composition of fluxes; Methods of application thereof; Other methods of activating the contact surfaces

Abstract

PURPOSE:To avoid defective connections caused by defective soldering by a method wherein, before a semiconductor chip on which solder bumps are formed is mounted on a board, solder flux is applied to the chip so as to cover all the solder bumps beforehand. CONSTITUTION:Solder bumps 1 are formed on an IC chip 2. The IC chip 2 is so mounted on a board 4 as to have the solder bumps 1 aligned with electrodes 5 formed on the board 4. At that time, solder flux 3 is applied to the IC chip 2 so as to cover all the solder bumps 1 beforehand. The solder flux 3 is made to reflow while it wets both the solder bumps 1 and the electrodes 5 on the board 4. The solder bumps 1 are melted and connected to the electrodes 5 on the board 4. With this constitution, defective connections caused by defective soldering can be avoided.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 この発明は半田バンプによるフリップチップボンディン
グ方法に関する。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a flip chip bonding method using solder bumps.

〈従来の技術〉 第5図は従来の半田バンプによるフリップチップボンデ
ィング状態を示す概略図である。
<Prior Art> FIG. 5 is a schematic diagram showing a state of flip chip bonding using conventional solder bumps.

図において、31は半田バンプであって、この半田バン
プ31はICチップ32上に形成されており、基板34
上に形成された電極35ヘフリツプチツプボンデイング
されている。このフリップチップボンディングは基板3
4上の電極35への半田バンプ3Iのボンディングであ
り、以下の手順によって行われている。
In the figure, 31 is a solder bump, and this solder bump 31 is formed on an IC chip 32, and is formed on a substrate 34.
Flip chip bonding is applied to the electrode 35 formed above. This flip chip bonding is done on the substrate 3.
This is the bonding of the solder bump 3I to the electrode 35 on the electrode 4, and is performed by the following procedure.

すなわち、第3図は従来のボンディングの手順を示した
ものである。
That is, FIG. 3 shows the conventional bonding procedure.

ICチップ22は例えばサーマルヘッドの駆動制御用の
ICであり、半田バンプ21は直径110 pva高さ
85μ−でピッチは210μmで形成されている。基板
24上に形成された電極25上へ半田バンプ21を精度
よく位置合わせされた状態でICチップ22が搭載され
る。このとき、予め基板24上には、半田フラックス2
3がスタンピングあるいはスクリーン印刷によって塗布
されており、この半田フラックス23によりICチップ
22が基板24上へ仮固定される。
The IC chip 22 is, for example, an IC for controlling the drive of a thermal head, and the solder bumps 21 are formed with a diameter of 110 pva, a height of 85 μm, and a pitch of 210 μm. The IC chip 22 is mounted with the solder bumps 21 accurately aligned onto the electrodes 25 formed on the substrate 24. At this time, solder flux 2 is applied on the board 24 in advance.
3 is applied by stamping or screen printing, and this solder flux 23 temporarily fixes the IC chip 22 onto the substrate 24.

第4図に前記仮固定の状態を示している。符号は第3図
と同一に示しである。半田フラックス23は予め、基板
24上に塗布されており、半田フラックス23は基板2
5にはよく濡れている。ICチップ22は基板24上へ
塗布された半田フラックス23上へ搭載されており、半
田バンプ21へ半田フラックス23が濡れた状態になっ
ている。第4図の状態において、はんだリフローされ、
半田バンプ21は溶融し、基板24上の電極25に接着
される。
FIG. 4 shows the temporarily fixed state. The symbols are the same as in FIG. 3. The solder flux 23 is applied on the board 24 in advance, and the solder flux 23 is applied onto the board 24.
It's very wet by 5. The IC chip 22 is mounted on the solder flux 23 applied to the substrate 24, and the solder bumps 21 are wetted with the solder flux 23. In the state shown in Figure 4, the solder is reflowed,
Solder bumps 21 are melted and adhered to electrodes 25 on substrate 24.

〈発明が解決しようとする課題〉 フリップチップボンディングにおいては、第5図に示す
ように、半田バンプ31が基板24上の電極35へ全て
確実に接着されることが必要不可欠なことである。
<Problems to be Solved by the Invention> In flip chip bonding, as shown in FIG. 5, it is essential that all solder bumps 31 be reliably bonded to the electrodes 35 on the substrate 24.

この接着は半田付けであるから、確実に接着されるため
には、充分な半田フラックスが必要となる。すなわち、
半田バンプと基板上の電極が充分半田フラックスに濡れ
ていることが必要である。
Since this bonding is done by soldering, sufficient solder flux is required for reliable bonding. That is,
It is necessary that the solder bumps and the electrodes on the board are sufficiently wetted with solder flux.

しかしながら、従来例の場合、第4図の26で示す半田
バンプのように、半田フラックスの濡れの不充分な部分
が発生しやすく、その結果、第6図の26′で示すよう
に、半田付は不良による接続不良が起こることになる。
However, in the case of the conventional example, areas where the solder flux is insufficiently wet tend to occur, such as solder bumps shown at 26 in FIG. 4, and as a result, solder bumps as shown at 26' in FIG. This will result in poor connections due to defects.

これは、ICチップ22が基板24上へ搭載された時、
各半田パン121等へ半田フラックスは濡れてゆくが、
濡れ性の差により、半田フラックスの濡れの不充分な半
田バンプ26が発生するものと考えられる。
This means that when the IC chip 22 is mounted on the substrate 24,
The solder flux gets wet to each solder pan 121 etc.,
It is thought that solder bumps 26 with insufficient wettability of solder flux occur due to the difference in wettability.

本発明は上記事情に鑑みて創案されたもので、半田フラ
ックスの濡れが充分であり、フリップチップボンディン
グが確実に行える新規なフリップチップボンディング方
法を提供することを目的としている。
The present invention was devised in view of the above circumstances, and an object of the present invention is to provide a novel flip chip bonding method in which solder flux is sufficiently wetted and flip chip bonding can be performed reliably.

〈課題を解決するための手段〉 本発明に係るフリップチップボンディング方法は、半田
バンプによるフリップチップボンディングにおいて、前
記半田バンプが形成されたICチップが基板上へ搭載さ
れる前に、前記半田バンプ全ての被うように予めチップ
側に半田フラックスを塗布したことを特徴としている。
<Means for Solving the Problems> In the flip chip bonding method according to the present invention, in flip chip bonding using solder bumps, all of the solder bumps are removed before the IC chip on which the solder bumps are formed is mounted on the substrate. It is characterized by having solder flux applied to the chip side in advance so as to cover it.

〈作用〉 半田バンプによるフリップチップボンディングにおいて
、ICチップを基板上へ搭載する前に、半田フラックス
を予めチップの半田バンプ全てを被うように、塗布した
ことから、基板上へ搭載したときには、既に半田バンプ
は半田フラックスに充分濡れており、半田付は不良によ
る接着不良なしにボンディングすることができる。
<Function> In flip chip bonding using solder bumps, before mounting the IC chip on the board, solder flux is applied in advance to cover all the solder bumps on the chip, so that by the time the IC chip is mounted on the board, the solder flux is already applied. The solder bumps are sufficiently wetted with solder flux, and soldering can be performed without adhesion failure due to defects.

〈実施例〉 以下、図面を参照して本発明に係る一実施例を説明する
。第1図は本発明による半田バンプによるフリップチッ
プボンディングの手順を示したものである。
<Example> Hereinafter, an example according to the present invention will be described with reference to the drawings. FIG. 1 shows the procedure of flip chip bonding using solder bumps according to the present invention.

ICチップ2の電極には、半田バンプ1が形成されてい
る。このICチップ2は従来例で示したものと同じく、
例えばサーマルヘッドの駆動制御用ICであり、半田バ
ンプ1は直径110μ11高さ85μ蒙、ピッチ210
μ−で形成されている。
Solder bumps 1 are formed on the electrodes of the IC chip 2. This IC chip 2 is the same as that shown in the conventional example,
For example, it is a drive control IC for a thermal head, and the solder bump 1 has a diameter of 110μ, a height of 85μ, and a pitch of 210μ.
It is formed by μ-.

基板4上に形成された電極5上へ半田バンプ1を精度よ
く位置合わせして、その状態でICチップ2が搭載され
る。このとき、予めICチップ2には半田フラックス3
を半田バンプ1の全てを被うように塗布されており、こ
の半田フラックス3により、ICチップ2が基板4上へ
仮固定される。
The solder bumps 1 are precisely aligned onto the electrodes 5 formed on the substrate 4, and the IC chip 2 is mounted in this state. At this time, solder flux 3 is applied to the IC chip 2 in advance.
The solder flux 3 is applied to cover all of the solder bumps 1, and the IC chip 2 is temporarily fixed onto the substrate 4 by this solder flux 3.

第2図に仮固定の状態を示している。符号は第1図と同
一で示す。半田フラックス3はICチップ2側半田バン
プ1にも基板4側電極5にもよく濡れた状態が得られる
FIG. 2 shows the temporarily fixed state. The symbols are the same as in FIG. The solder flux 3 can be well wetted on both the solder bumps 1 on the IC chip 2 side and the electrodes 5 on the substrate 4 side.

第2図の状態にて、はんだリフローされ、半田バンプ2
1は溶融し、基板4上の電極5に接着される。第5図の
ように、半田バンプが基板上の電極へ全て確実に接着す
ることができる。
In the state shown in Figure 2, the solder is reflowed and the solder bump 2
1 is melted and adhered to the electrode 5 on the substrate 4. As shown in FIG. 5, all solder bumps can be reliably bonded to the electrodes on the substrate.

なお、ICチップの半田バンプへの半田フラックスの塗
布は、ボンディング直前のチップをボンディングコレッ
トに吸着した状態、あるいは吸着する直前の状態で半田
フラックス浴へ半田バンプ面をデイツプすることによっ
て簡単に行える。
The solder flux can be easily applied to the solder bumps of an IC chip by dipping the solder bump surface into a solder flux bath while the chip is adsorbed to a bonding collet immediately before bonding, or just before being adsorbed.

〈発明の効果〉 本願発明に係るフリップチップボンディング方法は、半
田バンプによるフリップチップボンディングにおいて、
前記半田バンプが形成されたICチップが基板上へ搭載
される前に、前記半田バンプ全での被うように予めチッ
プ側に半田フラックスを塗布したことを特徴とするもの
であるから、チツブ側の半田バンプと基板側の電極は充
分半田フラックスに濡れており、半田付は不良による接
着不良はなく、確実にボンディングすることができる。
<Effects of the Invention> The flip chip bonding method according to the present invention has the following advantages in flip chip bonding using solder bumps:
Before the IC chip on which the solder bumps are formed is mounted on the board, solder flux is applied to the chip side in advance so as to cover all the solder bumps. The solder bumps and the electrodes on the board are sufficiently wetted with solder flux, and there are no adhesion failures due to soldering defects, allowing for reliable bonding.

その結果、製造歩留りが向上するため、製造コストが低
減でき、品質の向上が図れるという効果がある。
As a result, the manufacturing yield is improved, so manufacturing costs can be reduced and quality can be improved.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本願発明による半田バンプによるフリップチッ
プボンディングの手順の説明図、第2図は第1図によっ
てチップを搭載した仮固定の状態の説明図、第3図、第
4図は従来例を示す説明図である。第5図は確実に半田
バンプが接着された状態の説明図、第6図は半田バンプ
の接着不良の状態の説明図である。 1 ・・・・半田バンプ 2 ・・・・ICチップ 3 ・・・・半田フラックス 4 ・・・・基板 5 ・・・・電極
Fig. 1 is an explanatory diagram of the flip chip bonding procedure using solder bumps according to the present invention, Fig. 2 is an explanatory diagram of the temporarily fixed state with the chip mounted according to Fig. 1, and Figs. 3 and 4 are the conventional example. FIG. FIG. 5 is an explanatory diagram of a state in which solder bumps are reliably bonded, and FIG. 6 is an explanatory diagram of a state in which solder bumps are poorly bonded. 1 ...Solder bump 2 ...IC chip 3 ...Solder flux 4 ...Substrate 5 ...Electrode

Claims (1)

【特許請求の範囲】[Claims] (1)半田バンプによるフリップチップボンディングに
おいて、前記半田バンプが形成されたICチップが基板
上へ搭載される前に、前記半田バンプ全ての被うように
予めチップ側に半田フラックスを塗布したことを特徴と
するフリップチップボンディング方法。
(1) In flip chip bonding using solder bumps, before the IC chip on which the solder bumps are formed is mounted on the substrate, solder flux is applied to the chip side in advance so as to cover all the solder bumps. Features flip chip bonding method.
JP1339293A 1989-12-26 1989-12-26 Flip chip bonding Pending JPH03196650A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1339293A JPH03196650A (en) 1989-12-26 1989-12-26 Flip chip bonding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1339293A JPH03196650A (en) 1989-12-26 1989-12-26 Flip chip bonding

Publications (1)

Publication Number Publication Date
JPH03196650A true JPH03196650A (en) 1991-08-28

Family

ID=18326085

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1339293A Pending JPH03196650A (en) 1989-12-26 1989-12-26 Flip chip bonding

Country Status (1)

Country Link
JP (1) JPH03196650A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19511898A1 (en) * 1995-03-31 1996-10-02 Fraunhofer Ges Forschung Process for surface contacting of electronic components
US6147870A (en) * 1996-01-05 2000-11-14 Honeywell International Inc. Printed circuit assembly having locally enhanced wiring density
US6199139B1 (en) 1998-01-27 2001-03-06 International Business Machines Corporation Refresh period control apparatus and method, and computer
US6246014B1 (en) 1996-01-05 2001-06-12 Honeywell International Inc. Printed circuit assembly and method of manufacture therefor

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19511898A1 (en) * 1995-03-31 1996-10-02 Fraunhofer Ges Forschung Process for surface contacting of electronic components
DE19511898C2 (en) * 1995-03-31 1999-09-23 Fraunhofer Ges Forschung Method for connecting contact surfaces of an electronic component and a substrate
US6147870A (en) * 1996-01-05 2000-11-14 Honeywell International Inc. Printed circuit assembly having locally enhanced wiring density
US6246014B1 (en) 1996-01-05 2001-06-12 Honeywell International Inc. Printed circuit assembly and method of manufacture therefor
US6199139B1 (en) 1998-01-27 2001-03-06 International Business Machines Corporation Refresh period control apparatus and method, and computer

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