JPH03191596A - Manufacture of multilayer ceramic board with built-in capacitor - Google Patents

Manufacture of multilayer ceramic board with built-in capacitor

Info

Publication number
JPH03191596A
JPH03191596A JP1329731A JP32973189A JPH03191596A JP H03191596 A JPH03191596 A JP H03191596A JP 1329731 A JP1329731 A JP 1329731A JP 32973189 A JP32973189 A JP 32973189A JP H03191596 A JPH03191596 A JP H03191596A
Authority
JP
Japan
Prior art keywords
capacitor
ceramic green
green sheet
capacitor layer
built
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1329731A
Other languages
Japanese (ja)
Inventor
Katsuhiko Ogura
小倉 克彦
Shuichi Kawaminami
修一 川南
Hideto Kamiaka
上赤 日出人
Shigeru Takahashi
繁 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taiheiyo Cement Corp
Original Assignee
Nihon Cement Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nihon Cement Co Ltd filed Critical Nihon Cement Co Ltd
Priority to JP1329731A priority Critical patent/JPH03191596A/en
Publication of JPH03191596A publication Critical patent/JPH03191596A/en
Pending legal-status Critical Current

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  • Production Of Multi-Layered Print Wiring Board (AREA)

Abstract

PURPOSE:To stably form a capacitor without a void inside a board by a method wherein a ceramic green sheet in which the shape of a capacitor layer has been stamped is fitted and placed around the capacitor layer and it is then thermocompression-bonded and baked. CONSTITUTION:An electrode paste 2, a dielectric paste 3 and an electrode paste 4 are printed and laminated sequentially on a ceramic green sheet 1; and a capacitor layer 5 is formed. A ceramic green sheet 6 in which the shape of the capacitor layer 5 has been stamped is fitted and placed around the capacitor layer 5; then, another green sheet 7 which is the same as the sheet 1 is placed on it; this laminated body is thermocompression-bonded; a treatment to remove a binder is executed; and after that, the body is baked. Thereby, it is possible to avoid that a void is formed inside a circuit board 8 which has been laminated, compression-bonded and baked collectively.

Description

【発明の詳細な説明】 〔産業上の利用分野J 本発明は、コンデンサ内蔵多層セラミック基板の製造方
法に関し、特に、セラミックグリーンシート上にコンデ
ンサ層を形成せしめ、その上面に同組成のセラミックグ
リーンシートを積層圧着し、焼成するコンデンサ内蔵多
層セラミック基板の製造方法の改良に関するものである
[Detailed Description of the Invention] [Industrial Application Field J] The present invention relates to a method for manufacturing a multilayer ceramic substrate with a built-in capacitor, and in particular, a method for forming a capacitor layer on a ceramic green sheet, and a ceramic green sheet having the same composition on the top surface of the capacitor layer. The present invention relates to an improvement in a method for manufacturing a multilayer ceramic substrate with a built-in capacitor, which involves laminating, pressing, and firing.

[従来の技術J 従来、コンデンサを内蔵するセラミック回路基板を同時
焼成によって製造する方法には、電極ペーストを印刷し
たセラミックグリーンシートに必要な大きさの誘電体層
を必要箇所に印刷し、その上に電極ペーストを印刷した
セラミックグリーンシートを積層圧着し一体焼成する方
法がある。
[Conventional technology J] Conventionally, the method of manufacturing a ceramic circuit board with a built-in capacitor by co-firing involves printing a dielectric layer of the required size on a ceramic green sheet printed with electrode paste at the required location, and then There is a method in which ceramic green sheets printed with electrode paste are laminated and pressure-bonded and integrally fired.

〔発明が解決しようとする課題J しかしながら、積層圧着して一体焼成した回路基板には
、誘電体ペーストを印刷した部分と誘電体ペーストの無
い部分とで回路基板の厚さの差が生じたり、隣接した誘
電体層の間にボイドが形成されたりする。厚さの差やボ
イドの形成などを避けるため、圧着工程の圧力を大きく
すると、誘電体層を挟持している部分とそれ以外の部分
とで密度差が大きくなり、焼成したとき密度差に基(収
縮量の差が基板の変形又は表面の凹凸として表われ、基
板への印刷や素子の搭載に際して位置ずれが生じ易い。
[Problem to be Solved by the Invention J] However, in a circuit board that is laminated and pressure-bonded and integrally fired, there is a difference in the thickness of the circuit board between the part printed with the dielectric paste and the part without the dielectric paste. Voids may form between adjacent dielectric layers. In order to avoid differences in thickness and the formation of voids, if the pressure in the crimping process is increased, the difference in density will increase between the part sandwiching the dielectric layer and the other parts, and when fired, the difference in density will increase. (The difference in the amount of shrinkage appears as deformation of the substrate or irregularities on the surface, and misalignment is likely to occur when printing or mounting elements on the substrate.

[問題点を解決するための手段[ 本発明者らは、上記の問題は、誘電体層の有る部分と誘
電体層の無い部分とか混在した厚みの異なる積層体を同
一の圧力で圧着成形することに起因すると考え、積層体
の厚みを同一にすることにより問題を解決した。
[Means for Solving the Problems] The present inventors solved the above problem by pressing and molding a laminate of different thicknesses, including parts with a dielectric layer and parts without a dielectric layer, with the same pressure. The problem was solved by making the thickness of the laminate the same.

すなわち1本発明は、セラミックグリーンシート上に、
電極ペースト、誘電体ペースト及び電極ペーストを順次
印刷積層してコンデンサ層を形成せしめ、その−L面に
同組成の他のセラミックグリーンシートを積層圧青し、
焼成するコンデンサ内蔵多層セラミック基板の製造方法
において、前記コンデンサ層が形成された後、上記他の
セラミックグリーンシートの積層圧着前に、該コンデン
サ層に対応する部分が打抜かれたセラミックグリーンシ
ートを該コンデンサ層に嵌合して、かつ、該コンデンサ
層と同じ厚さに載置した後、前記他のセラミックグリー
ンシートを積層圧着することを特徴とするコンデンサ内
蔵多層セラミック基板の製造方法である。
That is, one aspect of the present invention is that on a ceramic green sheet,
Electrode paste, dielectric paste, and electrode paste are sequentially printed and laminated to form a capacitor layer, and another ceramic green sheet of the same composition is laminated on the -L side of the layer,
In the method for manufacturing a multilayer ceramic substrate with a built-in capacitor which is fired, after the capacitor layer is formed and before the other ceramic green sheets are laminated and crimped, a ceramic green sheet with a portion corresponding to the capacitor layer punched out is added to the capacitor. This is a method for manufacturing a multilayer ceramic substrate with a built-in capacitor, characterized in that, after being fitted into the layer and placed to have the same thickness as the capacitor layer, the other ceramic green sheet is laminated and pressure bonded.

本発明でセラミックグリーンシート材料に用いられるセ
ラミックとしては、セラミックグリーンシート多層積層
法に用いられるものであれば任意のものが使用できるが
、回路基板の焼成に際して導体材料の選択幅があり、微
細配線が可能な点から、焼成温度が800〜1100℃
の低温焼成セラミックス基板に用いられるものが好まし
い。
As the ceramic used in the ceramic green sheet material in the present invention, any ceramic can be used as long as it is used in the ceramic green sheet multilayer lamination method, but there is a wide selection of conductor materials when firing the circuit board, and fine wiring The firing temperature is 800 to 1100℃ because it is possible to
Those used for low-temperature fired ceramic substrates are preferred.

セラミックグリーンシートの材料としては、例えばZn
OZn0−Mg0−A1系粉末、510a−8203系
ガラス粉末とアルミナ粉末を所定割合で混合した粉末。
Examples of materials for ceramic green sheets include Zn.
A powder obtained by mixing OZn0-Mg0-A1 based powder, 510a-8203 based glass powder and alumina powder in a predetermined ratio.

PbO−3in□−BzOs−CaO系ガラス粉末とア
ルミナ粉末を所定割合で混合した粉末、Ca0−Aja
O*−5lO*B、0.系ガラス粉末とアルミナ粉末を
所定割合で混合した粉末、 Mg0−Aj!Ox−5i
OOx−5iO系ガラス粉末とアルミナ粉末を所定割合
で混合した粉末、+3aSn (SO−1粉末等がある
PbO-3in□-BzOs-CaO glass powder and alumina powder mixed in a predetermined ratio, Ca0-Aja
O*-5lO*B, 0. Mg0-Aj!-based glass powder and alumina powder mixed in a predetermined ratio. Ox-5i
There are powders that are a mixture of OOx-5iO glass powder and alumina powder in a predetermined ratio, +3aSn (SO-1 powder, etc.).

誘電体及び電極の材質には特に限定はないが、セラミッ
クグリーンシートの焼成温度にほぼ合致した800〜1
100℃で焼成できる誘電体及び電極が好ましく、例え
ば誘電体としては、複合ペロブスカイト等があり、電極
としては、銀、銀パラジウム、銅、金などが挙げられる
There are no particular limitations on the materials of the dielectric and electrodes, but 800 to 1, which almost matches the firing temperature of ceramic green sheets.
Dielectrics and electrodes that can be fired at 100° C. are preferred, and examples of the dielectric include composite perovskite, and examples of the electrode include silver, silver palladium, copper, and gold.

コンデンサ層を形成する誘電体ペーストと電極へ一スト
とは、それぞれスクリーン印刷法等により印刷される。
The dielectric paste forming the capacitor layer and the paste for the electrodes are each printed by a screen printing method or the like.

コンデンサ層に嵌合する打抜かれたセラミックグリーン
シートは、それを挟持するセラミックグリーンシートと
同一組成のものが用いられ、焼成後各層に境界の無い一
体的な基板が得られる。
The punched ceramic green sheet that fits into the capacitor layer has the same composition as the ceramic green sheet sandwiching it, and after firing, an integrated substrate with no boundaries between the layers can be obtained.

また、コンデンサ層とそれに嵌合する打抜かれたセラミ
ックグリーンシートとは、その厚みを揃えることが必要
で、一部のコンデンサ層を誘電体ペーストや電極ペース
トを繰返し印刷して他のコンデンサ層より厚くした場合
には、その形状厚さに応じて、打抜かれたセラミックグ
リーンシートを重ねる必要がある。コンデンサ層と嵌合
する打抜かれたセラミックグリーンシートとの厚さの差
は、±IOpmに留めることが好ましい。また、打抜か
れたセラミックグリーンシートとコンデンサ層とはなる
べく密接させることが必要で、その間隙は50μm以下
にすることが好ましい。間隙が大きすぎると、焼成過程
で導体が断線するおそれがある。
In addition, it is necessary to make the thickness of the capacitor layer and the punched ceramic green sheet that fits into it the same, so some capacitor layers are made thicker than other capacitor layers by repeatedly printing dielectric paste or electrode paste. In this case, it is necessary to overlap the punched ceramic green sheets depending on the shape and thickness. It is preferable that the difference in thickness between the capacitor layer and the mating die-cut ceramic green sheet be kept within ±IOpm. Further, it is necessary to bring the punched ceramic green sheet and the capacitor layer as close together as possible, and the gap therebetween is preferably 50 μm or less. If the gap is too large, the conductor may break during the firing process.

単層コンデンサを形成せしめる場合は、通常セラミック
グリーンシート上に下部電極へ一又トを印刷し、次いで
誘電体ペースト、上部電極ペーストの順で印刷を行なう
のが、コンデンサ層の厚み精度上好ましいが、上部電極
ペーストは他のセラミックグリーンシート上に印刷して
もよい。
When forming a single-layer capacitor, it is usually preferable to print one layer of the lower electrode on a ceramic green sheet, then print the dielectric paste and then the upper electrode paste in this order, from the viewpoint of thickness accuracy of the capacitor layer. , the upper electrode paste may be printed on other ceramic green sheets.

多層コンデンサを形成せしめる場合には、セラミックグ
リーンシート上に電極ペースト、誘電体ペースト、電極
ペーストを印刷した上に、更に誘電体ペースト、電極ペ
ーストを印刷し、必要に応じてこれが繰り返される。
When forming a multilayer capacitor, an electrode paste, a dielectric paste, and an electrode paste are printed on a ceramic green sheet, and then a dielectric paste and an electrode paste are further printed, and this process is repeated as necessary.

セラミックグリーンシート上に印刷された?i数のコン
デンサ層の厚さが異なるときは、薄いコンデンサ層に厚
さを合わせたセラミックグリーンシートに必要な打抜き
を施して載置し、次いで厚いコンデンサ層の残りの厚さ
のセラミックグリーンシートに、必要な打抜きを施して
載置する。必要があれば、同じ打抜きセラミックグリー
ンシトを重ねてコンデンサ層と厚みを揃える。
Printed on ceramic green sheet? When the thickness of the i number of capacitor layers is different, the ceramic green sheet with the thickness matched to the thin capacitor layer is punched out as required and then placed on the ceramic green sheet with the remaining thickness of the thick capacitor layer. , perform the necessary punching and place it. If necessary, overlap the same punched ceramic green sheets to match the thickness of the capacitor layer.

〔実施例] 以下1本発明を実施例によって具体的に説明するが、本
発明はこれらの実施例に限定されるものではない。
[Example] The present invention will be specifically explained below with reference to Examples, but the present invention is not limited to these Examples.

実施例1 セラミックグリーンシートは、アルミナとホウ珪酸亜鉛
ガラスを50:50 (重量比)で混ぜた粉末にバイン
ダと溶剤を加えてスラリーとし、ドクタープレイド法に
より作製した。
Example 1 A ceramic green sheet was prepared by adding a binder and a solvent to a powder of a 50:50 (weight ratio) mixture of alumina and zinc borosilicate glass to form a slurry, and using a doctor plaid method.

誘電体ペーストは、Pb(lJg+z+Nbxzs)0
3−PbTiOz−PbO誘電体粉末にビヒクルを加え
て製造した。
The dielectric paste is Pb(lJg+z+Nbxzs)0
It was manufactured by adding a vehicle to 3-PbTiOz-PbO dielectric powder.

電極ペーストは、Ag−Pd(15%)粉末にビヒクル
を加えて製造した。
The electrode paste was prepared by adding vehicle to Ag-Pd (15%) powder.

第1図は本実施例の回路基板の製造工程を示す。FIG. 1 shows the manufacturing process of the circuit board of this embodiment.

+11厚さ 100μ爾のセラミックグリーンシートI
上に、 (2)乾燥後の厚さが71111となるように電極ペー
スト2を印刷した後、 (3)その上に乾燥後の厚さが4hwとなるように誘電
体ペースト3を印刷し、 (4)更にその上に対向電極ペースト4を乾燥後の厚さ
が74m+どなるように印刷した。
+11 100μ thick ceramic green sheet I
(2) After printing electrode paste 2 so that the thickness after drying is 71111, (3) Printing dielectric paste 3 on top of it so that the thickness after drying is 4hw, (4) Furthermore, the counter electrode paste 4 was printed on it so that the thickness after drying was 74 m+.

(5)その後、更にその上に乾燥後の厚さが40Bmと
なるように誘電体ペースト3及び乾燥後の厚さがIB+
どなるように電極ペースト2を印刷して、コンデンサ層
5を形成せしめた。
(5) Then, add dielectric paste 3 on top of it so that the thickness after drying is 40Bm and the thickness after drying is IB+
Electrode paste 2 was printed to form capacitor layer 5.

(6)上記fll のセラミックグリーンシートと同じ
材質、同じ製法で作製され、コンデンサ層5の形が打抜
かれている厚さ100μ腸のセラミックグリーンシート
6を、コンデンサ層5の周囲に嵌合して載置した。
(6) A ceramic green sheet 6 with a thickness of 100 μm, which is made of the same material and manufactured by the same manufacturing method as the ceramic green sheet of above fll, and has the shape of the capacitor layer 5 punched out, is fitted around the capacitor layer 5. I placed it.

(7)次いで上記+11 と同じセラミックグリーンシ
ート7をその上に載置し、 (8)この積層体を熱圧着し、脱バインダー処理した後
、焼成して、コンデンサ内蔵セラミックス基板8を得た
(7) Next, the same ceramic green sheet 7 as in +11 above was placed thereon, (8) this laminate was bonded by thermocompression, subjected to binder removal treatment, and then fired to obtain a ceramic substrate 8 with a built-in capacitor.

実施例2 第2図に示すように、 (1)、厚さ 100μmのセラミックグリーンシート
10上に、乾燥後の厚さが7B及び40BwIとなるよ
うに、それぞれ電極ペースト及び誘電体ペーストを交互
に印刷して、厚さの異なる多層コンデンサ層11及び1
2を形成せしめ、 (2)コンデンサ層に対応する部分を打抜いた厚さ10
0gmのセラミックグリーンシート13及び14をコン
デンサ層の周囲に載置し、 ]3)その上に厚さ IOhmのセラミックグリーンシ
ート15を載置し、 (4)熱圧着、脱バインダー及び焼成によって、コンデ
ンサ内蔵セラミックス基板16を得た。
Example 2 As shown in FIG. 2, (1) electrode paste and dielectric paste were alternately applied on a ceramic green sheet 10 with a thickness of 100 μm so that the thickness after drying was 7B and 40BwI, respectively. Printed multilayer capacitor layers 11 and 1 with different thicknesses
2, and (2) punched out the part corresponding to the capacitor layer with a thickness of 10
0 gm ceramic green sheets 13 and 14 are placed around the capacitor layer; 3) A ceramic green sheet 15 of IOhm thickness is placed thereon; (4) a capacitor is formed by thermocompression bonding, binder removal and firing A built-in ceramic substrate 16 was obtained.

この様にして得られたコンデンサ内蔵セラミックス菖j
$ii只乃t〆16け いずht、姿形hs trど 
字面の凹凸も認められなかった。
Ceramic iris with built-in capacitor obtained in this way
$ii Tadano t〆16ke Izuht, figure hs trdo
No irregularities in the font were observed.

「発明の効果] 本発明は、コンデンサ内蔵多層セラミック基板を製造す
るに当たり、コンデンサ層の周囲に、コンデンサ層の形
状に打抜かれたセラミックグリーンシートを嵌合載置し
たので、熱圧着、焼成によって、コンデンサを基板内部
にボイドなしに安定して形成でき、しかもコンデンサ層
の存在による基板の変形や凹凸が無いので、表面実装面
積が広く、かつ、基板上への回路印刷、素子搭載工程を
正確に行なうことができる。
"Effects of the Invention" According to the present invention, when manufacturing a multilayer ceramic substrate with a built-in capacitor, a ceramic green sheet punched in the shape of the capacitor layer is fitted and placed around the capacitor layer, so that the Capacitors can be stably formed inside the board without voids, and there is no deformation or unevenness of the board due to the presence of the capacitor layer, so the surface mounting area is wide and the circuit printing and element mounting processes on the board can be performed accurately. can be done.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の実施例のコンデンサ内蔵回路基板の製
造工程の説明図で、第2図は他の実施例の製造工程の説
明図である。 1.7.10.15:セラミックグリーンシート、 2.4=電極ペースト。 3:誘電体ペースト、 5−  It、+2:コンデンサ層 6゜ 13゜ 14:打抜かれたセラミックグリー ンシート、 8゜ 16 : コンデンサ内蔵セラミックス基板。
FIG. 1 is an explanatory diagram of the manufacturing process of a circuit board with a built-in capacitor according to an embodiment of the present invention, and FIG. 2 is an explanatory diagram of the manufacturing process of another embodiment. 1.7.10.15: Ceramic green sheet, 2.4=electrode paste. 3: Dielectric paste, 5-It, +2: Capacitor layer 6°13°14: Punched ceramic green sheet, 8°16: Ceramic substrate with built-in capacitor.

Claims (1)

【特許請求の範囲】[Claims] (1)セラミックグリーンシート上に、電極ペースト、
誘電体ペースト及び電極ペーストを順次印刷積層してコ
ンデンサ層を形成せしめ、その上面に同組成の他のセラ
ミックグリーンシートを積層圧着し、焼成するコンデン
サ内蔵多層セラミック基板の製造方法において、前記コ
ンデンサ層が形成された後、上記他のセラミックグリー
ンシートの積層前に、該コンデンサ層に対応する部分が
打抜かれたセラミックグリーンシートを該コンデンサ層
に嵌合して、かつ、該コンデンサ層と同じ厚さに載置し
た後、前記他のセラミックグリーンシートを積層圧着す
ることを特徴とするコンデンサ内蔵多層セラミック基板
の製造方法。
(1) Electrode paste on the ceramic green sheet,
A method for manufacturing a multilayer ceramic substrate with a built-in capacitor, in which a dielectric paste and an electrode paste are successively printed and laminated to form a capacitor layer, and another ceramic green sheet having the same composition is laminated and pressure-bonded on the top surface of the capacitor layer, and the capacitor layer is fired. After the formation, and before laminating the other ceramic green sheets, a ceramic green sheet with a portion corresponding to the capacitor layer punched out is fitted onto the capacitor layer, and the thickness is the same as that of the capacitor layer. A method for producing a multilayer ceramic substrate with a built-in capacitor, which comprises laminating and pressing the other ceramic green sheet after the ceramic green sheet is placed.
JP1329731A 1989-12-21 1989-12-21 Manufacture of multilayer ceramic board with built-in capacitor Pending JPH03191596A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1329731A JPH03191596A (en) 1989-12-21 1989-12-21 Manufacture of multilayer ceramic board with built-in capacitor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1329731A JPH03191596A (en) 1989-12-21 1989-12-21 Manufacture of multilayer ceramic board with built-in capacitor

Publications (1)

Publication Number Publication Date
JPH03191596A true JPH03191596A (en) 1991-08-21

Family

ID=18224646

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1329731A Pending JPH03191596A (en) 1989-12-21 1989-12-21 Manufacture of multilayer ceramic board with built-in capacitor

Country Status (1)

Country Link
JP (1) JPH03191596A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19609221C1 (en) * 1996-03-09 1997-08-07 Bosch Gmbh Robert Process for the production of ceramic multilayer substrates
US5656113A (en) * 1993-08-03 1997-08-12 Ngk Spark Plug Co., Ltd. Method of manufacturing a multilayered wiring substrate of aluminum nitride having a high dielectric layer
US6680441B2 (en) 2001-06-13 2004-01-20 Denso Corporation Printed wiring board with embedded electric device and method for manufacturing printed wiring board with embedded electric device
WO2004066699A1 (en) * 2003-01-21 2004-08-05 Tdk Corporation Multi-layer ceramic substrate and method for manufacture thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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Cited By (7)

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US5656113A (en) * 1993-08-03 1997-08-12 Ngk Spark Plug Co., Ltd. Method of manufacturing a multilayered wiring substrate of aluminum nitride having a high dielectric layer
US5709928A (en) * 1993-08-03 1998-01-20 Ngk Spark Plug Co., Ltd Multilayered wiring substrate of aluminum nitride having a high dielectric layer and method of manufacture thereof
DE19609221C1 (en) * 1996-03-09 1997-08-07 Bosch Gmbh Robert Process for the production of ceramic multilayer substrates
US5876538A (en) * 1996-03-09 1999-03-02 Robert Bosch Gmbh Method for manufacturing a ceramic multilayer substrate for complex electronic circuits
US6680441B2 (en) 2001-06-13 2004-01-20 Denso Corporation Printed wiring board with embedded electric device and method for manufacturing printed wiring board with embedded electric device
US7165321B2 (en) 2001-06-13 2007-01-23 Denso Corporation Method for manufacturing printed wiring board with embedded electric device
WO2004066699A1 (en) * 2003-01-21 2004-08-05 Tdk Corporation Multi-layer ceramic substrate and method for manufacture thereof

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