JPH03190987A - Adhesive composition having thermoformability - Google Patents

Adhesive composition having thermoformability

Info

Publication number
JPH03190987A
JPH03190987A JP33238589A JP33238589A JPH03190987A JP H03190987 A JPH03190987 A JP H03190987A JP 33238589 A JP33238589 A JP 33238589A JP 33238589 A JP33238589 A JP 33238589A JP H03190987 A JPH03190987 A JP H03190987A
Authority
JP
Japan
Prior art keywords
weight
glass transition
latex
adhesive composition
transition point
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP33238589A
Other languages
Japanese (ja)
Other versions
JPH0756016B2 (en
Inventor
Yasushi Toyoda
豊田 泰
Takashi Takenaka
俊 竹中
Seiya Ota
清也 太田
Hisayoshi Utsunomiya
久芳 宇都宮
Saburo Mitsushiba
三柴 三郎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumika Polycarbonate Ltd
Original Assignee
Sumika Polycarbonate Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumika Polycarbonate Ltd filed Critical Sumika Polycarbonate Ltd
Priority to JP1332385A priority Critical patent/JPH0756016B2/en
Publication of JPH03190987A publication Critical patent/JPH03190987A/en
Publication of JPH0756016B2 publication Critical patent/JPH0756016B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Manufacturing Of Multi-Layer Textile Fabrics (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Paper (AREA)
  • Reinforced Plastic Materials (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

PURPOSE:To obtain the subject composition capable of simultaneously imparting excellent rigidity and fiber-fixing power to a fiber substrate or paper by using a synthetic resin latex and a synthetic rubber latex each having respective specific physical properties and compounding the latex mixture with a crosslinking agent and a vulcanization agent at specific ratios. CONSTITUTION:The objective composition is produced by compounding (A) 100 pts.wt. of a mixture of (i) 30-50wt.% of a synthetic resin emulsion having a glass transition point of 80-120 deg.C and composed of an aromatic vinyl monomer (and other monomer copolymerizable therewith) and 70-50wt.% of a synthetic rubber latex composed of a terpolymer of preferably styrene/butadiene/ unsaturated carboxylic acid and having a glass transition point of 0-50 deg.C and (B) 0.1-25 pts.wt. of a crosslinking agent and/or a vulcanization agent.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、繊維基材または紙に塗布あるいは含浸するこ
とにより、かかる繊維基材または紙に熱成型性を与える
接着剤組成物に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an adhesive composition that imparts thermoformability to a fiber substrate or paper by coating or impregnating the same.

〔従来の技術〕[Conventional technology]

繊維基材に熱成型性を付与するために、例えば、自動車
内装用のニードルパンチカーペットおよび(1) タフテッドカーペットは、スチレン−ブタジェン共重合
体ラテックスあるいはエチレン−酢酸ビニル系の樹脂エ
マルジョンを主成分とする接着剤組成物を該カーペット
裏面に塗布または含浸加工した後に、ポリエチレン等の
熱可塑性樹脂皮膜を熱融着によって裏打ちする2段加工
法が行われている。
In order to impart thermoformability to the fiber base material, for example, needle punch carpets for automobile interiors and (1) tufted carpets are made mainly of styrene-butadiene copolymer latex or ethylene-vinyl acetate resin emulsion. A two-step processing method is used in which the back surface of the carpet is coated with or impregnated with an adhesive composition and then backed with a thermoplastic resin film such as polyethylene by heat fusion.

また、水性プラスチック分散液をカーペット裏面に塗布
することにより持続成型可能なカーペットを得る、いわ
ゆる1段加工法が特開昭53−52776号公報により
開示されている。
Further, a so-called one-stage processing method is disclosed in JP-A-53-52776, in which a carpet that can be continuously molded is obtained by applying an aqueous plastic dispersion to the back surface of the carpet.

〔本発明が解決しようとする問題点〕[Problems to be solved by the present invention]

従来の2段加工法においては、スチレン−ブタジェン共
重合体ラテックスあるいは樹脂の水性エマルジョンから
なる接着剤を塗布または含浸することにより不織布繊維
またはパイル糸を固着せしめ、更に熱可塑性樹脂の皮膜
を裏打ちすることによってカーペットに熱成型性を与え
ているが、この様な2段加工法はカーペットの製造工程
が煩雑となり、このためその改良が望まれていた。
In conventional two-step processing methods, the nonwoven fibers or pile yarns are fixed by coating or impregnating with an adhesive consisting of a styrene-butadiene copolymer latex or an aqueous emulsion of a resin, and then backed with a thermoplastic resin film. This gives the carpet thermoformability, but such a two-step processing method complicates the carpet manufacturing process, and therefore improvements have been desired.

(2) ことなしに接着剤に熱成型性を付与させる1段加工法で
は、製品に求められる硬い風合い(剛性)が不十分であ
り、剛性を改良しようとすれば繊維の固着力が低下して
しまうという問題があった。
(2) The one-step processing method that imparts thermoformability to the adhesive without any problems is insufficient to provide the hard texture (rigidity) required for the product, and any attempt to improve the rigidity will result in a decrease in the adhesion of the fibers. There was a problem with this.

従って、剛性と繊維の固着力の面において優れた1段加
工用の熱成型性を有する接着剤組成物の開発が望まれて
いた。
Therefore, it has been desired to develop an adhesive composition that has thermoformability for one-stage processing and is excellent in terms of rigidity and fiber adhesion.

〔問題点を解決するための手段〕[Means for solving problems]

本発明者らは、かかる問題点を解決するために熱成型性
を有する接着剤組成物について鋭意研究を行った結果、
特定のガラス転移点を有する合成It 脂エマルジョン
(A)と特定のガラス転移点を有する合成ゴムラテック
ス(B)をある特定の比率にて混合した混合物に対して
架橋剤および/または加硫剤とを特定の比率で配合して
得られる配合物を接着剤として用いることにより、剛性
および繊維の固着力の面に優れた効果を発現するという
事実を見い出し、本発明を完成するに至った。
In order to solve these problems, the present inventors conducted extensive research on thermoformable adhesive compositions, and found that
A crosslinking agent and/or vulcanizing agent is added to a mixture of a synthetic It fat emulsion (A) having a specific glass transition point and a synthetic rubber latex (B) having a specific glass transition point in a specific ratio. The present inventors have discovered that by using a compound obtained by blending the following in a specific ratio as an adhesive, excellent effects can be achieved in terms of rigidity and fiber adhesion, and the present invention has been completed.

すなわち、本発明は、固形分重囲換算値で、80(3) 〜120℃のカラス転移点を有する合成樹脂エマルジョ
ン(A)30〜50重量%および0〜50℃のガラス転
移点を有する合成ゴムラテックス(B)70〜50重量
%からなる混合物100重量部に対して、架橋剤および
/または加硫剤(C)01〜25重量部を配合してなる
ことを特徴とす与 る成型性を有する接着剤組成物を提供するものである。
That is, the present invention provides a synthetic resin emulsion (A) having a glass transition point of 80(3) to 120°C in an amount of 30 to 50% by weight and a synthetic resin emulsion (A) having a glass transition point of 0 to 50°C in terms of solid content. 01 to 25 parts by weight of a crosslinking agent and/or vulcanizing agent (C) are blended to 100 parts by weight of a mixture consisting of 70 to 50% by weight of rubber latex (B), giving moldability. The present invention provides an adhesive composition having the following properties.

本発明の接着剤組成物を繊維基材または紙に塗布または
含浸させることにより、優れた剛性を有しかつ繊維の固
着力に優れた繊維基材または含浸紙を容易に得ることが
できる。
By coating or impregnating a fiber base material or paper with the adhesive composition of the present invention, a fiber base material or impregnated paper having excellent rigidity and excellent fiber adhesion strength can be easily obtained.

また、本発明は前述の2段加工法とは異なり、熱可塑性
樹脂皮膜の裏打ちを必要としないことから、カーペット
の製造工程の簡略化、生産性の向上の面においても優れ
ている。
Furthermore, unlike the two-stage processing method described above, the present invention does not require backing with a thermoplastic resin film, and is therefore excellent in terms of simplifying the carpet manufacturing process and improving productivity.

以下に、本発明を更に詳しく説明する。The present invention will be explained in more detail below.

O合成樹脂エマルジョン(A、 ) 本発明にて用いられる合成樹脂エマルジョン(A)は、
芳香族ビニル系単量体およびこれと共(4) 重合可能な他の単量体を共重合させて得ることができる
。芳香族ビニル系単量体としては、スチレン、α−メチ
ルスチレン等が挙げられる。共重合可能な他の単量体と
しては、アクリル酸、メタクリル酸、イタコン酸、フマ
ル酸、β−ヒドロキシエチルアクリレート、アクリロニ
1〜リル、アクリルアミド等が挙げられる。
O Synthetic resin emulsion (A, ) The synthetic resin emulsion (A) used in the present invention is:
It can be obtained by copolymerizing an aromatic vinyl monomer and (4) another polymerizable monomer therewith. Examples of the aromatic vinyl monomer include styrene, α-methylstyrene, and the like. Other copolymerizable monomers include acrylic acid, methacrylic acid, itaconic acid, fumaric acid, β-hydroxyethyl acrylate, acrylonitriyl, acrylamide, and the like.

O合成ゴムラテックス(B) 本発明にて用いられる合成ゴムラテックス(B)は、ス
チレン、メチルメタクリレート等の硬い成分とブタジェ
ン、アクリル酸ブチル等の軟かい成分とを共重合させた
合成ゴムラテックスであり、これらモノマーと共重合可
能な不飽和カルボン酸を少量共重合させたものが好まし
い。とりわけ、スチレンーブタジエンー不飽和カルボン
酸の3元共重合体からなる合成ゴムラテックスが最も好
ましい。
O Synthetic rubber latex (B) The synthetic rubber latex (B) used in the present invention is a synthetic rubber latex made by copolymerizing hard components such as styrene and methyl methacrylate with soft components such as butadiene and butyl acrylate. Preferably, a small amount of unsaturated carboxylic acid copolymerizable with these monomers is copolymerized. In particular, a synthetic rubber latex consisting of a ternary copolymer of styrene-butadiene-unsaturated carboxylic acid is most preferred.

(5) (B’)のガラス転移点は0〜50℃の範囲にあり、ガ
ラス転移点が0℃より低い場合には剛性が低下し、更に
50℃を超えると繊維の固着力が低下する。
(5) The glass transition point of (B') is in the range of 0 to 50°C, and when the glass transition point is lower than 0°C, the rigidity decreases, and when it exceeds 50°C, the adhesion of the fibers decreases. .

○ラテックス混合物 本発明にて用いられるラテックス混合物は、合成樹脂エ
マルジョン(A、 )と合成ゴムラテックス(B)との
混合比率が重量比で(A) / (B) =80〜50
/70〜50の範囲である。
○ Latex mixture The latex mixture used in the present invention has a mixing ratio of synthetic resin emulsion (A, ) and synthetic rubber latex (B) in a weight ratio of (A) / (B) = 80 to 50.
/70 to 50.

(A)の使用比率が30重量%未満では剛性が低下し、
50重量%を超えると繊維の固着力が低下するので好し
くない。
If the usage ratio of (A) is less than 30% by weight, the rigidity will decrease,
If it exceeds 50% by weight, the adhesion of the fibers decreases, which is not preferable.

○架橋剤または加硫剤(C’) 本発明にて用いられる架橋剤または加硫剤としては、亜
鉛華、エポキシ基を有する化合物、ブロックイソシアネ
ート化合物、エチレン尿素化合物、メラミン樹脂、尿素
樹脂、硫黄、過酸化物等が挙げられ、これらを1種もし
くは2種以上用いることができる。
○Crosslinking agent or vulcanizing agent (C') Examples of the crosslinking agent or vulcanizing agent used in the present invention include zinc white, a compound having an epoxy group, a blocked isocyanate compound, an ethylene urea compound, a melamine resin, a urea resin, and sulfur. , peroxide, etc., and one or more types of these can be used.

架橋剤または加硫剤(C)はラテックス混合物(6) 100重量部(固形分)に対して01〜25重量部用い
られる。
The crosslinking agent or vulcanizing agent (C) is used in an amount of 01 to 25 parts by weight per 100 parts by weight (solid content) of the latex mixture (6).

架橋剤または加硫剤が01重量部未満では剛性が低下し
、25重量部を超えても剛性の向−トは見られず、経済
的に好(ッくない。
If the amount of the crosslinking agent or vulcanizing agent is less than 1 part by weight, the rigidity decreases, and if it exceeds 25 parts by weight, no improvement in rigidity is observed, which is not economically advantageous.

本発明の接着剤組成物には、酸化防止剤、充填剤、成膜
助剤、需燃剤、増粘剤、界面活性剤などを含むことがで
きる。
The adhesive composition of the present invention may contain an antioxidant, a filler, a film forming aid, a combustion agent, a thickener, a surfactant, and the like.

本発明の接着剤組成物は、ポリプロピレン、ポリエステ
ル、ナイロン、アクリル、羊毛などの繊維を用いたタフ
テッドカーペ1.ト、ニードルパンチカーペットおよび
不織布などの繊維基材または含浸紙に適用される。
The adhesive composition of the present invention can be applied to tufted carpet using fibers such as polypropylene, polyester, nylon, acrylic, wool, etc. It is applied to fiber substrates such as carpets, needle punch carpets and non-woven fabrics or impregnated papers.

本発明の接着剤組成物を塗布または含浸するに際し、接
着剤を発泡あるいは増粘して用いてもよく、その加工方
法としては、リックロール、絞りロール、吹付はガン、
浸績等が挙げられる。また、繊維基材または紙への含浸
を完全にするためには、塗布または含浸された接着剤組
成物を絞りロールにより圧搾することが好ましい。接着
剤組成物を(7) 塗布または含浸した後、加熱により水分を除去して成型
可能な製品を得ることができる。製品を成型する方法と
しては加熱後加圧ロールまたはプレス成型機による成型
方法等が挙げられる。
When applying or impregnating the adhesive composition of the present invention, the adhesive may be foamed or thickened. Processing methods include rick roll, squeeze roll, spraying with a gun,
Examples include immersion. Further, in order to completely impregnate the fiber base material or paper, it is preferable to squeeze the applied or impregnated adhesive composition using a squeezing roll. After applying or impregnating the adhesive composition (7), water can be removed by heating to obtain a moldable product. Examples of the method for molding the product include a heating and then molding method using a pressure roll or a press molding machine.

なお、本発明の接着剤組成物をカーペット裏面に塗布し
た後、ポリエチレン等の熱可塑性樹脂皮膜を熱融着によ
って裏打ちすることを何ら妨げるものではない。
It should be noted that, after applying the adhesive composition of the present invention to the back surface of a carpet, there is no hindrance to backing the carpet with a thermoplastic resin film such as polyethylene by thermal fusion.

〔実施例〕〔Example〕

以下に実施例をあげて本発明を具体的に説明するが、本
発明はこれら実施例によって何ら制限されるものではな
い。
EXAMPLES The present invention will be specifically explained below with reference to Examples, but the present invention is not limited in any way by these Examples.

尚、実施例中の部および%は断りのない限り全て重量部
および重量%を意味する。
In addition, all parts and % in the examples mean parts by weight and % by weight unless otherwise specified.

実施例1〜3および比較例1〜3 ガラス転移温度110℃の合成樹脂エマルジョン(A)
(スチレン/アクリロニトリル/アクリル酸−7772
0/3)とガラス転移温度10℃の合成ゴムラテックス
(B)(スチレン/ブタジェン/アクリロニトリル/ア
クリル酸−51,/87(8) /10/2)を表−1に示す比率にて混合し、ラテック
ス混合物を得た。
Examples 1 to 3 and Comparative Examples 1 to 3 Synthetic resin emulsion (A) with a glass transition temperature of 110°C
(Styrene/acrylonitrile/acrylic acid-7772
0/3) and synthetic rubber latex (B) (styrene/butadiene/acrylonitrile/acrylic acid-51,/87(8)/10/2) with a glass transition temperature of 10°C in the ratio shown in Table 1. , a latex mixture was obtained.

得られたラテックス混合物の各々100部(固形分)に
対して架橋剤((1)としてエチレン尿素化合物を表−
1に示す割合で添加し、更に酸化防止剤1部(スミライ
ザーS:住友化学工業鋼→製)および界面活性剤1部(
エマール2FN:花王■製)を添加して接着剤組成物を
得た。
An ethylene urea compound was added as a crosslinking agent ((1) to 100 parts (solid content) of each of the obtained latex mixtures.
1, and further added 1 part of antioxidant (Sumilyzer S: manufactured by Sumitomo Chemical Steel) and 1 part of surfactant (
Emal 2FN (manufactured by Kao ■) was added to obtain an adhesive composition.

得られた接着剤組成物の各々についてホバートミキサー
にて3倍容量に泡立て、ポリプロピレン、ポリエステル
混紡ニードルパンチカーペットの裏面に300!7/m
’の塗布量にて塗布し、内部まで含浸させた。その後、
130℃にて5分間乾燥して得られたカーペット試料を
180℃で5分間加熱した後プレス成型して試験片を得
た。得られた試験片について、剛性および繊維固着力を
各々次の測定方法に基づいて試験した。
Each of the obtained adhesive compositions was whipped to 3 times the volume in a Hobart mixer and applied to the back side of a polypropylene/polyester blend needle punch carpet at 300!7/m
It was applied at a coating amount of ', and was impregnated to the inside. after that,
A carpet sample obtained by drying at 130°C for 5 minutes was heated at 180°C for 5 minutes and then press-molded to obtain a test piece. The obtained test piece was tested for rigidity and fiber fixation strength based on the following measurement methods.

結果を表−1に示す。The results are shown in Table-1.

剛性:試験片を507rIJn巾に裁断し、3点曲げ治
具を用いて50 run /minの速度で曲げ、その
(9) 時の最大荷重(kg)を測定し、次の基準にて評価した
Rigidity: A test piece was cut into a width of 507rIJn, bent at a speed of 50 run/min using a 3-point bending jig, and the maximum load (kg) at that time (9) was measured and evaluated based on the following criteria. .

○:3に9超 △:2〜8 kq X : 2 kq未満 繊維固着カニカーペット試料の裏面を金属片にて摩擦し
、接着剤の脱落ならびに繊維のピリングの程度を次の基
準に基づき評価した。
○: More than 9 to 3 △: 2 to 8 kq .

○:接着剤の脱落がなく、ピリング良好△:接着剤の脱
落が少し有り、ピリングやや不良 ×:接着剤の脱落(粉落ち)が多く、ピリング不良 表−1 (10) 〔本発明の効果〕 本発明にて得られる接着剤組成物は、優れた剛性と繊維
固着力を同時に発現させることができ、かつ、本発明の
接着剤組成物は熱可塑性樹脂皮膜の裏打ちという2段加
工技術の工程を省略することができ、カーペット製造工
程の簡略化、生産性の向上という効果をも併せて具備し
ている。
○: No adhesive falling off, good pilling △: Some adhesive falling off, pilling slightly poor ×: Much adhesive falling off (powder falling), poor pilling Table 1 (10) [Effects of the present invention] ] The adhesive composition obtained according to the present invention can simultaneously exhibit excellent rigidity and fiber fixing strength, and the adhesive composition according to the present invention can exhibit a two-step processing technology of backing with a thermoplastic resin film. The process can be omitted, and the carpet manufacturing process is simplified and productivity is improved.

Claims (1)

【特許請求の範囲】[Claims] 固形分重量換算値で、80〜120℃のガラス転移点を
有する合成樹脂エマルジョン(A)30〜50重量%お
よび0〜50℃のガラス転移点を有する合成ゴムラテッ
クス(B)70〜50重量%からなる混合物100重量
部に対して、架橋剤および/または加硫剤(C)0.1
〜25重量部を配合してなることを特徴とする熱成型性
を有する接着剤組成物。
Synthetic resin emulsion (A) having a glass transition point of 80 to 120°C 30 to 50% by weight and synthetic rubber latex (B) having a glass transition point of 0 to 50°C 70 to 50% by weight in terms of solid content weight 0.1 of the crosslinking agent and/or vulcanizing agent (C) per 100 parts by weight of the mixture consisting of
25 parts by weight of an adhesive composition having thermoformability.
JP1332385A 1989-12-20 1989-12-20 Adhesive composition having thermoformability Expired - Fee Related JPH0756016B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1332385A JPH0756016B2 (en) 1989-12-20 1989-12-20 Adhesive composition having thermoformability

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1332385A JPH0756016B2 (en) 1989-12-20 1989-12-20 Adhesive composition having thermoformability

Publications (2)

Publication Number Publication Date
JPH03190987A true JPH03190987A (en) 1991-08-20
JPH0756016B2 JPH0756016B2 (en) 1995-06-14

Family

ID=18254376

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1332385A Expired - Fee Related JPH0756016B2 (en) 1989-12-20 1989-12-20 Adhesive composition having thermoformability

Country Status (1)

Country Link
JP (1) JPH0756016B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0780205A3 (en) * 1995-12-20 1998-07-01 INDUSTRIAL TECHNICAL R&D LABORATORY INC. Paper pellets and method for manufacturing the same
JP2007314896A (en) * 2006-05-23 2007-12-06 Central Glass Co Ltd Coating liquid for fiber coating and rubber reinforcing fiber using the same

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63178182A (en) * 1987-01-19 1988-07-22 Sumitomo Naugatuck Co Ltd Adhesive composition for carpet backing

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63178182A (en) * 1987-01-19 1988-07-22 Sumitomo Naugatuck Co Ltd Adhesive composition for carpet backing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0780205A3 (en) * 1995-12-20 1998-07-01 INDUSTRIAL TECHNICAL R&D LABORATORY INC. Paper pellets and method for manufacturing the same
JP2007314896A (en) * 2006-05-23 2007-12-06 Central Glass Co Ltd Coating liquid for fiber coating and rubber reinforcing fiber using the same

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