JPH03170577A - Photocurable adhesive of controlled curing shrinkage - Google Patents

Photocurable adhesive of controlled curing shrinkage

Info

Publication number
JPH03170577A
JPH03170577A JP30907389A JP30907389A JPH03170577A JP H03170577 A JPH03170577 A JP H03170577A JP 30907389 A JP30907389 A JP 30907389A JP 30907389 A JP30907389 A JP 30907389A JP H03170577 A JPH03170577 A JP H03170577A
Authority
JP
Japan
Prior art keywords
epoxy resin
adhesive
photocurable adhesive
curing shrinkage
silane coupling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP30907389A
Other languages
Japanese (ja)
Inventor
Norio Murata
則夫 村田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Telegraph and Telephone Corp
Original Assignee
Nippon Telegraph and Telephone Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Telegraph and Telephone Corp filed Critical Nippon Telegraph and Telephone Corp
Priority to JP30907389A priority Critical patent/JPH03170577A/en
Publication of JPH03170577A publication Critical patent/JPH03170577A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/303Surface mounted components, e.g. affixing before soldering, aligning means, spacing means

Abstract

PURPOSE:To obtain the title adhesive which excels in bonding strength, durability and water resistance and whose curing shrinkage can be easily controlled by adding specified amounts of a diazonium salt and a silane coupling agent to a specified photocurable adhesive. CONSTITUTION:A photocurable adhesive containing an epoxy resin (e.g. cycloaliphatis epoxy resin) and a cationic photopolymerization initiator (e.g. Irgacure 261, a product of Ciba-Geigy), wherein 0.05-0.3 pt.wt. diazonium salt (e.g. p-methoxybenzenediazonium hexafluorophosphate) and 0.5-5.0 pts.wt. silane coupling agent (e.g. A-187, a product of Nippon Unicar) are used per 100 pts.wt. epoxy resin.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、エポキシ系ベースレジン及びエポキシ系反応
性希釈剤からなり、耐水性に優れ、硬化時の収縮を容易
に制御出来る光硬化型接着剤に関するものであり、硬化
収縮率を2%以下に小さくもできるので、特に、精密な
位置合わせが必要とされる微小な電子・光学部品の固定
・接合に適した光硬化型接着剤に関する。
Detailed Description of the Invention [Field of Industrial Application] The present invention is a photocurable adhesive that is made of an epoxy base resin and an epoxy reactive diluent, has excellent water resistance, and can easily control shrinkage during curing. The present invention relates to a photo-curable adhesive that is particularly suitable for fixing and bonding minute electronic and optical components that require precise alignment, since the curing shrinkage rate can be reduced to 2% or less.

〔従来の技術〕[Conventional technology]

硬化収縮率が最も小さい接着剤として知られているエボ
キシ系接着剤でも3〜5%の硬化収縮を示す。従来、こ
の点を改良するため、エポキシ樹脂をベースレジンとし
、無機系充てん剤を多量に添加した接着剤が知られ、幾
つか市販されている。しかし、これらの接着剤でも、硬
化収縮時の収縮量は2〜3%と大きく、微小な電子・光
学部品をミクロンオーダー以下の精度で接合・固定でき
る接着剤はいまだない。また、無機系充てん剤を多量に
添加した接着剤は、粘度が大きく使用しにくい。また、
スビロオルソ系樹脂を使用すると硬化時の収縮が零から
負にもなることから、この樹脂を使用した接着剤も提案
されているが、硬化し難く、紫外線を用いた硬化は極め
て難しく、実用的でない。
Even epoxy adhesives, which are known as adhesives with the lowest curing shrinkage rate, exhibit curing shrinkage of 3 to 5%. Conventionally, in order to improve this point, adhesives are known in which an epoxy resin is used as a base resin and a large amount of an inorganic filler is added, and several of these are commercially available. However, even with these adhesives, the amount of shrinkage during curing is as large as 2 to 3%, and there is still no adhesive that can join and fix minute electronic and optical components with precision on the order of microns or less. Furthermore, adhesives containing large amounts of inorganic fillers have high viscosity and are difficult to use. Also,
When using subiro-ortho resin, the shrinkage during curing goes from zero to negative, so adhesives using this resin have been proposed, but they are difficult to cure and extremely difficult to cure using ultraviolet light, making them impractical. .

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

また、従来の接着剤は、耐久性が十分でなく、長期信頼
性が要求される電子・光学部品、例えば、通信用の電子
・光学部品用接着剤としては使用できない。
Furthermore, conventional adhesives do not have sufficient durability and cannot be used as adhesives for electronic and optical components that require long-term reliability, such as electronic and optical components for communications.

本発明の目的は、上記のような欠点のない硬化収縮率制
御光硬化型接着剤を提供することにある。
An object of the present invention is to provide a photocurable adhesive with controlled curing shrinkage rate that does not have the above-mentioned drawbacks.

〔課題を解決するための手段〕[Means to solve the problem]

本発明を概説すれば、本発明は硬化収縮率制御光硬化型
接着剤に関する発明であって、エボヰシ系レジンを用い
、カチオン系光重合開始剤を使用ずる光硬化型接着剤に
おいて、該エボキシ系レジンの100重量部に対して、
ジアゾニウム塩0.05〜0.3重量部及びシラン系カ
ップリング剤0.5〜5.0重量部を添加したことを特
徴とする。
To summarize the present invention, the present invention relates to a curing shrinkage rate controlled photocurable adhesive, which uses an epoxy resin and a cationic photopolymerization initiator. For 100 parts by weight of resin,
It is characterized in that 0.05 to 0.3 parts by weight of a diazonium salt and 0.5 to 5.0 parts by weight of a silane coupling agent are added.

前記の課題を解決するために、本発明者は、光硬化時に
発泡することで硬化物の収縮をコントロールする方法に
ついて検討したところ、以前に光重合開始剤として提案
され、硬化時の発泡などの問題で現在全く使用されてい
ないジアゾニウム塩を配合することにより、光硬化時に
ジアゾニウム塩から窒素ガスを発生させ、適度に発泡さ
せることで、硬化時の収縮率を再現良く、任意の値にコ
ントロールできることを見出した。
In order to solve the above problems, the present inventor investigated a method of controlling the shrinkage of the cured product by foaming during photocuring, and found that it is a method that has been previously proposed as a photopolymerization initiator and that controls foaming during curing. By incorporating diazonium salt, which is currently not used at all, the shrinkage rate during curing can be controlled to any value with good reproducibility by generating nitrogen gas from the diazonium salt and causing appropriate foaming during photocuring. I found out.

また、シラン系カップリング剤を使用することにより、
接着界面結合力を大きくでき、接着強度や耐久接着性を
向上できる。シラン系カップリング剤をブレンドして使
用する際、実用上大きな問題とされる接着時の活性化(
シラン化合物がシラノール化されて初めて接着促進硬化
を示す)と保存安定性の相反する問題も適切な配合によ
って解決できた。すなわち、オニウム塩系光重合開始剤
を用いているので、紫外線照射時に、オニウム塩から発
生するブレンステッド酸によりエボキシ基の反応が進む
と共に、シランカップリング剤が活性化(アルコキシシ
ラン基は加水分解され、シラノール基となる)され、被
着体表面の反応基(例えば、水酸基等)及びエボキシ系
レジンと結合し、接着界面結合力を大きくできる。一方
、紫外線の当たらない容器に入れ保存すると、シランは
活性化されにくいので、保存安定性も良好である。
In addition, by using a silane coupling agent,
The bonding force at the adhesive interface can be increased, and the adhesive strength and durability can be improved. When blending and using silane coupling agents, activation during adhesion (
The contradictory problems of storage stability and adhesive-promoting curing (which only occurs when the silane compound is silanolized) could be resolved by appropriate formulation. In other words, since an onium salt-based photopolymerization initiator is used, upon irradiation with ultraviolet rays, the Brønsted acid generated from the onium salt progresses the reaction of the epoxy group, and the silane coupling agent is activated (the alkoxysilane group is hydrolyzed). The silanol group is bonded to the reactive group (eg, hydroxyl group, etc.) on the surface of the adherend and the epoxy resin, increasing the bonding strength at the adhesive interface. On the other hand, when stored in a container that is not exposed to ultraviolet rays, silane is less likely to be activated and has good storage stability.

本発明において用いるエボキシ系レジンとしては、一般
的に、良く知られているエポキシレジンで、特に限定さ
れない。例えば、ビスフェノールA型エボヰシレジン、
ビスフェノールF型エボキシレジン、ビスフェノールA
D型エボキシレジン、脂環式エボキシレジン、などの室
温で液状なものが望ましい。
The epoxy resin used in the present invention is generally a well-known epoxy resin and is not particularly limited. For example, bisphenol A type evoici resin,
Bisphenol F type epoxy resin, bisphenol A
D-type epoxy resin, alicyclic epoxy resin, etc., which are liquid at room temperature, are desirable.

また、本発明においてはエボキシ系希釈剤を用いてもよ
く、その例としては、一般に、良く知られている低粘度
のエポキシ基を有する化合物、例えば、グリコール、ポ
リオール等のグリシジルエーテル、ビニルシクロヘキセ
ンジオキシドなどの脂環エポキシ化合物などを用いるこ
とができる。
Further, in the present invention, an epoxy diluent may be used, and examples thereof include generally well-known compounds having a low viscosity epoxy group, such as glycidyl ethers such as glycols and polyols, and vinylcyclohexene diluents. Alicyclic epoxy compounds such as oxides can be used.

本発明において用いるカチオン系光重合開始剤としては
、鉄アレン系カチオン重合開始剤(イルガキュ了261
、チバガイギー社製)、トリアリルスルホニウム塩系カ
チオン重合開始剤(s p 1 5 0やSp170、
旭電化工業社製)を用いることができる。
The cationic photopolymerization initiator used in the present invention is an iron allene-based cationic polymerization initiator (Irugakyurei 261
, manufactured by Ciba Geigy), triallylsulfonium salt-based cationic polymerization initiators (sp 150, Sp 170,
(manufactured by Asahi Denka Kogyo Co., Ltd.) can be used.

本発明において用いるジアゾニウム塩としては、例えば
下記の一般化学式で示される化合物を用いることができ
る。
As the diazonium salt used in the present invention, for example, a compound represented by the following general chemical formula can be used.

ArN2 X ここで、Ar:アリール基、x− : SbPs−As
Fs−+ PPs−, BFg−である。
ArN2X where Ar: aryl group, x-: SbPs-As
Fs-+ PPs-, BFg-.

例えば、p−メトキシベンゼンジアゾニウムヘキサフル
才口ホスフエートがある。
For example, p-methoxybenzenediazonium hexafluorophosphate.

そのジアゾニウム塩の配合割合は、0.05〜0.3重
量部の範囲が良い。0.05重量部未満では、発泡によ
る収縮率の低下がほとんどない。また、0.3重量部を
越えると、硬化時の発泡が大きくなったり、多くなるた
め、機械的特性などの性能が低下し、実用上問題となる
The blending ratio of the diazonium salt is preferably in the range of 0.05 to 0.3 parts by weight. If it is less than 0.05 parts by weight, there is almost no decrease in shrinkage rate due to foaming. Moreover, if the amount exceeds 0.3 parts by weight, foaming during curing becomes large or increases, resulting in a decrease in performance such as mechanical properties, which poses a practical problem.

本発明において用いるシラン系カップリング剤としては
、エボキシ系シランカツプリング剤、例えば、T−グリ
シドキシプロピルートリメトキシシラン(A−187、
日本ユニカ製) β(3,4−エポキシシクロヘキシル
)一エチルトリメトキシシラン(A−186、日本ユニ
カ製)  γ−メルカプトプ口ピルートリメトキシシラ
ン(A−189、日本ユニカ製)等を用いることができ
る。そのシラン系カップリング剤配合割合は、レジン1
00重量部に対して、0.5〜5.0重量部の範囲が良
い。0.5重量部未満では、耐久接着性が充分でない。
As the silane coupling agent used in the present invention, epoxy silane coupling agents such as T-glycidoxypropyltrimethoxysilane (A-187,
(manufactured by Nippon Unica) β(3,4-epoxycyclohexyl)monoethyltrimethoxysilane (A-186, manufactured by Nippon Unica), γ-Mercaptopoletrimethoxysilane (A-189, manufactured by Nippon Unica), etc. can be used. can. The blending ratio of the silane coupling agent is 1 for resin.
0.00 parts by weight, a range of 0.5 to 5.0 parts by weight is preferable. If it is less than 0.5 part by weight, durable adhesiveness will not be sufficient.

また、5重量部を越えると、保存性が低下し易く、実用
的でない。
Moreover, if it exceeds 5 parts by weight, storage stability tends to deteriorate and is not practical.

〔実施例〕〔Example〕

以下、本発明を実施例により更に具体的に説明するが、
本発明はこれら実施例に限定されない。
Hereinafter, the present invention will be explained in more detail with reference to Examples.
The invention is not limited to these examples.

実施例1〜6、比較例1〜4 表1に、実施例、比較例の配合組或物及びそれらの主な
特性である光硬化時間、硬化収縮率、接着強度を示す。
Examples 1 to 6, Comparative Examples 1 to 4 Table 1 shows the compositions of Examples and Comparative Examples and their main characteristics, such as photocuring time, curing shrinkage rate, and adhesive strength.

光硬化時間は、室温で2分間以下であり、短時間硬化で
き作業性が良い。なお、照射時の温度は発泡度合を左右
するので、高温にすることは好ましくない。また、硬化
収縮率は、自由に変えられるので、硬化収縮率を2%以
下に小さくするのは簡単である。
The photocuring time is 2 minutes or less at room temperature, allowing for short curing time and good workability. Note that the temperature during irradiation affects the degree of foaming, so it is not preferable to use a high temperature. Further, since the curing shrinkage rate can be changed freely, it is easy to reduce the curing shrinkage rate to 2% or less.

接着強度は、4 0 kg f /cd以上で、接着強
度試験時に被着体のガラスを破壊してしまう。また、8
5℃、85%RHの高温高湿雰囲気に、接着試験片を2
週間置いていても、接着強度は、4 0 kg r /
 c++f以上を保持し、耐水性に優れている。また、
−20℃から+60℃の温度サイクル試験50サイクル
後も、接着強度は、40kgf/cII以上を保持し、
耐久性に優れている。
If the adhesive strength is 40 kg f /cd or more, the glass of the adherend will be destroyed during the adhesive strength test. Also, 8
Two adhesive test pieces were placed in a high-temperature, high-humidity atmosphere at 5°C and 85% RH.
Even after leaving it for a week, the adhesive strength is 40 kgr/
It maintains C++F or higher and has excellent water resistance. Also,
Even after 50 cycles of the temperature cycle test from -20°C to +60°C, the adhesive strength remained at 40 kgf/cII or more,
Excellent durability.

なお、光硬化時間、硬化収縮率、接着強度などの評価法
は下記の通りである。
The evaluation methods for photocuring time, curing shrinkage rate, adhesive strength, etc. are as follows.

光硬化時間二メタルハライドランプを使用して、約1 
0 mW/ cofの紫外線により接着部を硬化させ、
ガラス張り合せ試験片を作製した。その接着強度が1 
kg f / cd以上になった時間を硬化時間とした
Light curing time using two metal halide lamps, approximately 1
The adhesive part is cured with ultraviolet light of 0 mW/cof,
A glass laminated test piece was prepared. Its adhesive strength is 1
The time at which the temperature reached kg f/cd or more was defined as the curing time.

硬化収縮率:硬化前後の密度を測定し、計算により求め
た。硬化前の液体の密度は振動式密度系を用い、硬化後
の密度測定は、水中置換法により求めた。
Curing shrinkage rate: The density before and after curing was measured and calculated. The density of the liquid before hardening was determined using an oscillating density system, and the density after hardening was determined by an underwater displacement method.

接♀゛1強度:BK−7光学ガラスを被着体として、シ
ングルラップジョイント接着片により、せん断接着強度
を測定した。
Bonding #1 Strength: Using BK-7 optical glass as an adherend, the shear bonding strength was measured using a single lap joint adhesive piece.

耐久性: BK−7光学ガラスを被着体としたラップジ
ョイント接着片を、所定時間の高温高湿又はヒートサイ
クル処理終了後、接着強度を測定して、耐久性を評価し
た。
Durability: Durability was evaluated by measuring the adhesive strength of a lap joint adhesive piece using BK-7 optical glass as an adherend after completing high temperature, high humidity or heat cycle treatment for a predetermined period of time.

なお第1図は、光硬化型接着剤の硬化収縮率(%、縦軸
)とジアゾニウム塩添加量(重量部、横軸)との関係を
示すグラフである。
FIG. 1 is a graph showing the relationship between the curing shrinkage rate (%, vertical axis) of a photocurable adhesive and the amount of diazonium salt added (parts by weight, horizontal axis).

〔発明の効果〕〔Effect of the invention〕

本発明の硬化収縮率制御光硬化型接着剤は、エボキシ系
ベースレジン及びカチオン系光重合開始剤などからなる
配合物に、適性量のジアゾニウム塩・光照射発泡剤及び
シラン系カップリング剤を添加した配合組或物であり、
硬化時の収縮を容易に制御でき、かつ耐水性にも優れた
ものである。硬化収縮率を2%以下に小さくもできるの
で、特に、精密な位置合せが必要とされる微小な電子・
光学部品の固定・接合に適した光硬化型接着剤である。
The curing shrinkage rate controlled photo-curable adhesive of the present invention is a compound consisting of an epoxy base resin, a cationic photopolymerization initiator, etc., and an appropriate amount of a diazonium salt, a photofoaming agent, and a silane coupling agent added thereto. It is a combination composition,
Shrinkage during curing can be easily controlled, and it also has excellent water resistance. Since the curing shrinkage rate can be reduced to less than 2%, it is especially suitable for microelectronic and electronic applications that require precise alignment.
A photocurable adhesive suitable for fixing and joining optical components.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、光硬化型接着剤の硬化収縮率とジアゾニウム
塩添加量との関係を示すグラフである。
FIG. 1 is a graph showing the relationship between the curing shrinkage rate of a photocurable adhesive and the amount of diazonium salt added.

Claims (1)

【特許請求の範囲】[Claims] 1、エポキシ系レジンを用い、カチオン系光重合開始剤
を使用する光硬化型接着剤において、該エポキシ系レジ
ンの100重量部に対して、ジアゾニウム塩0.05〜
0.3重量部及びシラン系カップリング剤0.5〜5.
0重量部を添加したことを特徴とする硬化収縮率制御光
硬化型接着剤。
1. In a photocurable adhesive using an epoxy resin and a cationic photoinitiator, 0.05 to 0.05 to diazonium salt is added to 100 parts by weight of the epoxy resin.
0.3 parts by weight and 0.5 to 5 parts by weight of a silane coupling agent.
A photocurable adhesive with controlled curing shrinkage rate, characterized in that 0 parts by weight is added.
JP30907389A 1989-11-30 1989-11-30 Photocurable adhesive of controlled curing shrinkage Pending JPH03170577A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30907389A JPH03170577A (en) 1989-11-30 1989-11-30 Photocurable adhesive of controlled curing shrinkage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30907389A JPH03170577A (en) 1989-11-30 1989-11-30 Photocurable adhesive of controlled curing shrinkage

Publications (1)

Publication Number Publication Date
JPH03170577A true JPH03170577A (en) 1991-07-24

Family

ID=17988556

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30907389A Pending JPH03170577A (en) 1989-11-30 1989-11-30 Photocurable adhesive of controlled curing shrinkage

Country Status (1)

Country Link
JP (1) JPH03170577A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008534771A (en) * 2005-04-04 2008-08-28 ナショナル スターチ アンド ケミカル インベストメント ホールディング コーポレイション Adhesive / sealant filled with radiation curable desiccant
JP2014101496A (en) * 2012-10-25 2014-06-05 Central Glass Co Ltd Adhesive composition and adhesion method therewith, and peeling method after adhesion
JP2014101495A (en) * 2012-10-25 2014-06-05 Central Glass Co Ltd Adhesive composition and adhesion method thereof, and peeling method after adhesion

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008534771A (en) * 2005-04-04 2008-08-28 ナショナル スターチ アンド ケミカル インベストメント ホールディング コーポレイション Adhesive / sealant filled with radiation curable desiccant
JP2014101496A (en) * 2012-10-25 2014-06-05 Central Glass Co Ltd Adhesive composition and adhesion method therewith, and peeling method after adhesion
JP2014101495A (en) * 2012-10-25 2014-06-05 Central Glass Co Ltd Adhesive composition and adhesion method thereof, and peeling method after adhesion

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