JPH01141578A - Production of blended feed - Google Patents
Production of blended feedInfo
- Publication number
- JPH01141578A JPH01141578A JP62298537A JP29853787A JPH01141578A JP H01141578 A JPH01141578 A JP H01141578A JP 62298537 A JP62298537 A JP 62298537A JP 29853787 A JP29853787 A JP 29853787A JP H01141578 A JPH01141578 A JP H01141578A
- Authority
- JP
- Japan
- Prior art keywords
- main
- raw materials
- mixer
- raw material
- mixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000002994 raw material Substances 0.000 claims abstract description 55
- 238000002156 mixing Methods 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000003085 diluting agent Substances 0.000 claims abstract description 4
- 150000001875 compounds Chemical class 0.000 claims description 8
- 238000005259 measurement Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 abstract description 24
- 229940079593 drug Drugs 0.000 abstract description 4
- 239000003814 drug Substances 0.000 abstract description 4
- 238000005303 weighing Methods 0.000 abstract 2
- 239000000126 substance Substances 0.000 description 8
- 239000003242 anti bacterial agent Substances 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000011782 vitamin Substances 0.000 description 4
- 229940088594 vitamin Drugs 0.000 description 4
- 229930003231 vitamin Natural products 0.000 description 4
- 235000013343 vitamin Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 229940088710 antibiotic agent Drugs 0.000 description 2
- 230000003115 biocidal effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000019733 Fish meal Nutrition 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 235000019764 Soybean Meal Nutrition 0.000 description 1
- 235000009430 Thespesia populnea Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004467 fishmeal Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000546 pharmaceutical excipient Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000004455 soybean meal Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 235000015099 wheat brans Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、主・副原料タンク群及び微量原料タンク群
から所要の原料を供給計量してミキシングする配合飼料
の製造方法に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for producing a compound feed, in which required raw materials are supplied, measured, and mixed from a main/auxiliary raw material tank group and a minor raw material tank group.
配合飼料には、法的な規制はあるが、相当数の抗性物質
の混入が認められており、この抗性物質の他に、ビタミ
ン、アミノ酸、ミネラル、合成抗菌剤等の微量原料（薬
品）を添加する。しかしながら、抗性物質、合成抗菌剤
は添加量を間違えると、動物への影響は勿論であるが、
それ以上に最終製品である畜産物に残留することがあり
、その場合、人体への影響が問題となる。Although there are legal restrictions on compound feed, it is recognized that a considerable number of antibiotic substances are mixed in. In addition to these antibiotic substances, there are trace amounts of ingredients such as vitamins, amino acids, minerals, and synthetic antibacterial agents (drugs). ) is added. However, if the wrong amount of antibiotics or synthetic antibacterial agents is added, not only will it have an impact on animals, but
Even more than that, it may remain in the final livestock products, and in that case, the effect on the human body becomes a problem.
この問題をふまえた上で、従来から行なわれている配合
飼料の製造方法は、第２図に示すように、とうもろこし
、マイロなどの主原料タンクＡ群、大豆粕、ふすま、脱
脂糠、魚粉などの副原料タンク３群、ビタミン、ミネラ
ル、薬品（抗性物質等）等の微量原料タンクＣ群及び微
量原料の混合タンク０群を配置し、各タンク群の下に累
加積算方式ノホッパースケール１を置き、このスケール
１により、１飼料づつ各原料を供給計量し、■バッチの
計量が終ると、これを大型のバッチミキサー２に入れて
混合するもので、原料の供給計量混合を一連のプログラ
ムに基づきコンピューターにより自動制御する。Taking this problem into consideration, the conventional method for manufacturing compound feed is as shown in Figure 2, which uses main raw materials such as corn and milo (Group A), soybean meal, wheat bran, defatted bran, fishmeal, etc. 3 groups of auxiliary raw material tanks, group C of trace raw material tanks such as vitamins, minerals, drugs (antibiotics, etc.), and group 0 of mixing tanks for trace raw materials, and hopper scale 1 with cumulative integration method is placed under each tank group. The scale 1 feeds and weighs each raw material for each feed, and when the batch measurement is completed, it is put into the large batch mixer 2 and mixed. Automatically controlled by computer based on
この方法において、問題となるのは、上記ビタミンやミ
ネラル、薬品等の微量原料を単品毎に、主・副原料とと
もに大型ミキサー（バッチミキサ−２）で混合してもｇ
、ｒｎｇのオーダーのものが均一に混合不可能な事であ
る。The problem with this method is that even if the trace ingredients such as vitamins, minerals, and medicines mentioned above are mixed individually with the main and auxiliary ingredients in a large mixer (batch mixer 2),
, rng cannot be uniformly mixed.
この問題を解消する為に従来から行っている手段は、微
量原料は予め適当な基剤（賦型側）により、ミキサー３
等を介し、希釈混合をして混合物の形にし、それを前記
混合タンク０群に１配合原料として投入し、そのタンク
Ｄからその他の原料とともに配合率に従って一諸に計量
し、バッチミキサー２にて混合し製品化を図っている。The conventional method to solve this problem is to prepare trace amounts of raw materials in advance with a suitable base (on the molding side) and mixer 3.
etc., dilute and mix to form a mixture, put it into the mixing tank 0 group as one blended raw material, weigh it together with other raw materials from tank D according to the blending ratio, and put it into the batch mixer 2. We are currently working on mixing these ingredients and commercializing them.
しかしながら、この方法にはつぎの問題がある。However, this method has the following problem.
（イ）ミキサー３等の事前混合セットから混合タンクＤ
に移送するための設備と、混合タンクＤを必要とし、設
備費がかさむ。(B) From the pre-mixing set of mixer 3 etc. to mixing tank D
This requires equipment for transferring the mixture to a mixing tank D, which increases equipment costs.
現在の配合飼料は銘柄が多く、銘柄によって微量混合物
の内容も異って来ている。それ等にすべて対応するとな
ると混合物のタンクは相当な数となる。このため、現状
はコストアップを避ける為、限定した数しか混合タンク
Ｄを設置していない。Currently, there are many brands of compound feed, and the contents of the trace mixture vary depending on the brand. To accommodate all of them requires a considerable number of mixture tanks. Therefore, at present, only a limited number of mixing tanks D are installed in order to avoid an increase in costs.
（ロ）混合タンクＤを限定数しか持たないとすると、前
日に当日の製造銘柄を予定し、必要分の混合物を前日、
又は−・部当日に作り、その範囲内での銘柄しか製造出
来ないこととなる。その結果、当日、予定以夕（の製品
の製造要請があっても混合物がないため製造が出来ない
。(b) Assuming that only a limited number of mixing tanks D are available, the brands to be manufactured on the day are scheduled the day before, and the required amount of mixture is prepared the day before.
Or - it will be made on the same day, and only brands within that range can be manufactured. As a result, even if there is a request to manufacture a product on the same day or later than scheduled, it cannot be manufactured because there is no mixture.
（ハ）混合タンクＤを限定数とすると、当日分は翌日も
同じ製品を作る以外は全量使い切るか抜取らなければな
らない。(c) If the number of mixing tanks D is limited, the entire amount must be used up or removed unless the same product is to be made the next day.
ここで問題となるのは全量使い切ってしまう様に計画し
ても、事前混合セットの計量精度とバッチミキサー２等
の本配合セットの計量精度に若干の差が出る事と、移送
による誤差が発生し、予定数の混合物を作っても計画量
と使用量が合わないことである。配合計量上、少々の誤
差は許容範囲内で設計しであるが、たまたま混合タンク
Ｄ内にＡ製品の混合物が少量ではあるが許容範囲以上残
り、計算上では空であると判断されてしまい、次の配合
率の異ったＢ製品の混合物を同一タンクＤへ投入してし
まうと、混入となり、薬品の種類によっては大きな事故
が発生する事になる。又、気が付いても、全量を抜き取
らなければならず、その機構上面倒な作業となる。The problem here is that even if you plan to use up the entire amount, there will be a slight difference in the measuring accuracy of the pre-mixing set and the main mixing set such as batch mixer 2, and errors will occur due to transportation. However, even if the planned number of mixtures is made, the planned amount and the amount used do not match. Although the design was designed to allow for a slight error in the mixing amount, it happened that a small amount of the mixture of product A remained in the mixing tank D, which exceeded the allowable range, and was determined to be empty according to the calculations. If the following mixtures of B products with different compounding ratios are put into the same tank D, they will be mixed, and depending on the type of chemicals, a major accident will occur. Moreover, even if one notices it, the entire amount must be extracted, which is a troublesome work due to the mechanism.
（ニ）微量混合物を事前配合し、本配合へ移送するが、
この移送する工程にどうしても残留が発生し、次回の混
合物に混入して事故が発生する事がある。(d) A small amount of the mixture is pre-blended and transferred to the main blending,
Residues inevitably occur during this transfer process, which may mix into the next mixture and cause an accident.
又、本配合セットに備えた混合タンクＤからホッパース
ケール１への供給は、距離の関係からスクリューフィー
ダーを使用する方式が多いが、このフィーダーの底部に
どうしても少量残り、気がつかないで次回の混合物に混
入し、事故が発生するケースもある。In addition, a screw feeder is often used to feed from the mixing tank D provided in this mixing set to the hopper scale 1 due to the distance, but a small amount remains at the bottom of this feeder and is unnoticed and transferred to the next mixture. There are cases where they get mixed up and accidents occur.
（ホ）この方式であると、設計された配合率を一度分解
して、工場単位に事前配合用の配合率と、本配合用の配
合率を作らなければならず、製品銘柄が多いと、かなり
面倒な作業となり、間違える要因ともなっている。(E) With this method, it is necessary to break down the designed mixture ratio and create a mixture ratio for pre-mixing and a mixture ratio for main formulation for each factory, and if there are many product brands, This is quite a tedious task and can lead to mistakes.
この発明は、上記各問題点を解決することを目的とする
。This invention aims to solve each of the above problems.
〔目的を達成するための手段］
上記目的を達成するため、この発明にあっては、主・副
原料タンク群及び微量原料タンク群から所要の原料を供
給計量してミキシングする配合飼料の製造する前述の方
法において、前記主・副原料の供給計量の開始と同時に
、希釈剤も含めた前記微量原料の供給計量を行なうとと
もにそのミキシングを行ない、本配合ミキサーに、前記
計量済の主・副原料を投入するとともに、前記ミキシン
グ済の微量原料をそのミキサーから直下方式により投入
して各原料を混合して飼料を製造するようにしたのであ
る。[Means for Achieving the Object] In order to achieve the above object, the present invention involves manufacturing a compound feed in which the required raw materials are supplied, measured, and mixed from a main/auxiliary raw material tank group and a minor raw material tank group. In the above-mentioned method, at the same time as the start of the supply measurement of the main and auxiliary raw materials, the supply and measurement of the small amount of the raw materials including the diluent are carried out and the mixing is performed, and the measured main and auxiliary raw materials are added to the main mixing mixer. At the same time, a small amount of the mixed raw materials are directly inputted from the mixer, and the raw materials are mixed to produce feed.
このように構成される製造方法は、製品１バツチ毎に、
主・副原料と微量原料（薬品）を計量、混合して所要混
合率の製品を得る。In the manufacturing method configured as described above, for each batch of products,
We measure and mix the main/auxiliary raw materials and trace raw materials (chemicals) to obtain a product with the required mixing ratio.
第１図に示すように、前記従来例と同様に主原料タンク
Ａ群、副原料タンク８群、薬品タンクＣ２群、薬品を除
くビタミン等の微量原料タンクＣ１群が配置され、各タ
ンクＡ、Ｂ、Ｃ，、Ｃ，にはホッパー式スケール１０が
（］設されており、このスケール１０により所要の原料
が所要量計測されるや
主・副原料は、１バンチ毎に、所要量が計量されたのち
、種々の搬送手段によって本配合ミキサー１１に搬送投
入される。As shown in FIG. 1, a main raw material tank A group, an auxiliary raw material tank 8 group, a chemical tank C2 group, and a trace raw material tank C1 group for vitamins, etc. excluding chemicals are arranged as in the conventional example, and each tank A, A hopper type scale 10 is installed in B, C, and C. The scale 10 measures the required amount of the required raw material, and the required amount of the main and auxiliary raw materials is measured for each bunch. After that, it is transported to the main mixing mixer 11 by various transport means.
一方、主・副原料の計量開始とともに、微量原料（薬品
を含む）は、計量が開始されて１バンチに対応する量が
計測されたのち、小量混合ミキサー１２に希釈剤（賦型
剤）とともに投入されて混合物となる。混合物は、直下
方式（自然落下方式）により前記本配合ミキサー１１に
投入されて主・副原料と混合され、製品化される。On the other hand, at the same time as the measurement of the main and auxiliary raw materials starts, the measurement of trace raw materials (including chemicals) is started and the amount corresponding to one bunch is measured, and then the diluent (excipient) is added to the small quantity mixing mixer 12. It is added together to form a mixture. The mixture is put into the main blending mixer 11 by a direct method (gravity drop method), mixed with main and auxiliary raw materials, and manufactured into a product.
その作用において、前記主・副原料の計量開始から本配
合ミキサー１１に投入される間に、前記微量原料の計量
・混合を完了するようにし、両原料がミキサー１１に同
時に投入されるように、各工程をコンビ１−夕制御する
とともに、ミキサー１１．１２に高性能のものを使用す
る。In this operation, the measurement and mixing of the minor raw materials is completed between the start of measuring the main and auxiliary raw materials and the time when they are input into the main mixing mixer 11, so that both raw materials are input into the mixer 11 at the same time. Each process is controlled by the combination unit 1 and high performance mixers 11 and 12 are used.
この発明は、以上のように構成して、１バツチ毎に、主
・副原料ど微量原料単品を計量・混合するため、基本配
合率がそのまま使用できるとともに、銘柄の切換えも自
由にできる。The present invention is constructed as described above, and because each batch measures and mixes the main and auxiliary raw materials and other minor raw materials, the basic blending ratio can be used as is, and the brand can be changed freely.
また、混合タンクも不要であるとともに、微量原料ミキ
サーから直下方式で混合物を本配合ミキサーに投入する
ため、その搬送手段が不要であり、コストダウンとなる
。さらに、このように搬送径路が短かくなることにより
、径路内への原料残留も少なくなり、配合精度が増す。Further, a mixing tank is not required, and since the mixture is directly input from the small quantity raw material mixer to the main blending mixer, there is no need for a conveying means, resulting in cost reduction. Furthermore, by shortening the conveyance path in this way, the amount of raw materials remaining in the path is reduced, and the blending accuracy is increased.
第１図はこの発明に係る配合飼料製造方法の一実施例の
概略工程図、第２図は従来例の概略工程図である。
Ａ・・・・・・主原料タンク、 Ｂ・・・・・・副原
料夕°ンク、Ｃ，Ｃｚ・・・・・・微量原料タンク、Ｃ
１・・・・・・薬品タンク、 １１・・・・・・本配合
ミキサー１２・・・・・・小量混合ミキサー。FIG. 1 is a schematic process diagram of an embodiment of the compound feed manufacturing method according to the present invention, and FIG. 2 is a schematic process diagram of a conventional example. A: Main raw material tank, B: Sub-material tank, C, Cz: Minor raw material tank, C
1... Chemical tank, 11... Main blending mixer 12... Small quantity mixing mixer.
Claims (1)
料を供給計量してミキシングする配合飼料の製造方法に
おいて、前記主・副原料の供給計量の開始と同時に、希
釈剤も含めた前記微量原料の供給計量を行なうとともに
そのミキシングを行ない、本配合ミキサーに、前記計量
済の主・副原料を投入するとともに、前記ミキシング済
の微量原料をそのミキサーから直下方式により投入して
、各原料を混合して飼料を製造する配合飼料製造方法。In a method for manufacturing a compound feed in which required raw materials are supplied, measured, and mixed from a main/auxiliary raw material tank group and a minor raw material tank group, at the same time as the start of the supply/measurement of the main/auxiliary raw materials, the minor raw materials including the diluent are added. At the same time, the measured main and auxiliary raw materials are inputted into the main mixing mixer, and the mixed raw materials are inputted directly from the mixer, and each raw material is mixed. A compound feed production method for producing feed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62298537A JPH01141578A (en) | 1987-11-25 | 1987-11-25 | Production of blended feed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62298537A JPH01141578A (en) | 1987-11-25 | 1987-11-25 | Production of blended feed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01141578A true JPH01141578A (en) | 1989-06-02 |
Family
ID=17861010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62298537A Pending JPH01141578A (en) | 1987-11-25 | 1987-11-25 | Production of blended feed |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01141578A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020091561A (en) * | 2001-05-31 | 2002-12-06 | 이동호 | device for mixer of fibrous feed |
| KR20160116719A (en) * | 2015-03-31 | 2016-10-10 | 주식회사 이레본 | Device and method for multi-coating for making pet food |
| US20220159925A1 (en) * | 2020-11-23 | 2022-05-26 | Trioliet B.V. | Apparatus and method for preloading a plurality of feed types of a feed mix for livestock and method for preparing feed mixes |
-
1987
- 1987-11-25 JP JP62298537A patent/JPH01141578A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020091561A (en) * | 2001-05-31 | 2002-12-06 | 이동호 | device for mixer of fibrous feed |
| KR20160116719A (en) * | 2015-03-31 | 2016-10-10 | 주식회사 이레본 | Device and method for multi-coating for making pet food |
| US20220159925A1 (en) * | 2020-11-23 | 2022-05-26 | Trioliet B.V. | Apparatus and method for preloading a plurality of feed types of a feed mix for livestock and method for preparing feed mixes |
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