JP7371332B2 - Gusseted pouch and method for manufacturing gusseted pouch - Google Patents

Gusseted pouch and method for manufacturing gusseted pouch Download PDF

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JP7371332B2
JP7371332B2 JP2019025347A JP2019025347A JP7371332B2 JP 7371332 B2 JP7371332 B2 JP 7371332B2 JP 2019025347 A JP2019025347 A JP 2019025347A JP 2019025347 A JP2019025347 A JP 2019025347A JP 7371332 B2 JP7371332 B2 JP 7371332B2
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film
pouch
fixed
fixed part
support member
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JP2020132177A (en
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宏樹 田中
隆裕 安海
高博 黒沢
雅浩 竹中
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Toyo Seikan Kaisha Ltd
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Toyo Seikan Kaisha Ltd
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Priority to JP2019025347A priority Critical patent/JP7371332B2/en
Priority to CN202080013500.2A priority patent/CN113453990B/en
Priority to EP20756053.3A priority patent/EP3925901A4/en
Priority to PCT/JP2020/005228 priority patent/WO2020166578A1/en
Publication of JP2020132177A publication Critical patent/JP2020132177A/en
Priority to US17/398,125 priority patent/US11772868B2/en
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Description

本発明は、マチ部を有したマチ付きパウチおよびマチ付きパウチの製造方法に関する。 The present invention relates to a gusseted pouch having a gusseted portion and a method for manufacturing a gusseted pouch.

従来、飲料水等の流動性を有した内容物を収容する容器として、樹脂フィルムから形成された袋状のマチ付きパウチが公知である(例えば、特許文献1を参照)。 BACKGROUND ART Conventionally, a bag-like gusseted pouch formed from a resin film is known as a container for storing fluid contents such as drinking water (see, for example, Patent Document 1).

また、特許文献1にも開示されるように、その使用時(内容物の注出時)や陳列時や運搬時等において、所謂バックインボックス形式でマチ付きパウチを運用する、すなわち、外装ケース内にマチ付きパウチを収容して運用することも知られている。 Furthermore, as disclosed in Patent Document 1, a gusseted pouch is used in a so-called back-in-box format during use (pour out the contents), display, transportation, etc. It is also known to accommodate and operate a gusseted pouch inside.

特開2012-121611号公報Japanese Patent Application Publication No. 2012-121611

ところが、このようなマチ付きパウチを構成する樹脂フィルムは可撓性を有しているため、特にマチ付きパウチを大容量に形成した場合に、図12に示すような、飲料水等の流動性を有した内容物の自重によって、パウチ本体の下側部分に膨れが生じる所謂胴膨れが生じることがある。 However, since the resin film constituting such a gusseted pouch has flexibility, especially when a gusseted pouch is formed with a large capacity, the fluidity of drinking water, etc., as shown in FIG. Due to the weight of the contents, the lower part of the pouch body may bulge, which is called bulging.

そして、上記の胴膨れが生じる場合、その使用時や陳列時や運搬時等におけるマチ付きパウチの設置スペースを大きく確保する必要があり、また、バッグインボックス形式で運用する場合には、マチ付きパウチの胴膨れを考慮して、外装ケースに強度を持たせる必要が生じる。 If the above-mentioned bulge occurs, it is necessary to secure a large installation space for the gusseted pouch during use, display, transportation, etc., and when operating in a bag-in-box format, it is necessary to In consideration of the bulge of the pouch, it is necessary to provide strength to the outer case.

そこで、本発明は、これらの問題点を解決するものであり、簡素な構成で、設置スペースの狭小化を実現するマチ付きパウチおよびマチ付きパウチの製造方法を提供することを目的とするものである。 SUMMARY OF THE INVENTION The present invention is intended to solve these problems, and aims to provide a gusseted pouch and a method for manufacturing a gusseted pouch that has a simple configuration and reduces the installation space. be.

本発明のマチ付きパウチは、マチ部を有したマチ付きパウチであって、パウチ本体と、前記パウチ本体内に配置される内側支え部材とを備え、前記パウチ本体は、内容物収容部と、前記内容物収容部を挟んで対向する第1被固着部および第2被固着部を有し、前記内側支え部材は、前記第1被固着部に固着された第1固着部と、前記第2被固着部に固着された第2固着部とを有し、前記内側支え部材は、熱溶着層を有した樹脂フィルムから構成され、前記第1固着部は、前記第1被固着部に熱溶着によって固着され、前記第2固着部は、前記第2被固着部に熱溶着によって固着され、前記パウチ本体は、表側フィルムおよび裏側フィルムと、前記パウチ本体を袋状に形成するためのシール部とを有し、前記第1固着部は、前記シール部において、前記表側フィルムおよび前記裏側フィルムの間に配置されて、前記表側フィルムおよび前記裏側フィルムに熱溶着され、前記シール部には、把手孔が形成され、前記把手孔の少なくとも一部は、前記表側フィルムと前記裏側フィルムと前記第1固着部とが重なった部位を貫通するように形成されていることにより、前記課題を解決するものである。
また、本発明のマチ付きパウチは、マチ部を有したマチ付きパウチであって、パウチ本体と、前記パウチ本体内に配置される内側支え部材とを備え、前記パウチ本体は、内容物収容部と、前記内容物収容部を挟んで対向する第1被固着部および第2被固着部を有し、前記内側支え部材は、前記第1被固着部に固着された第1固着部と、前記第2被固着部に固着された第2固着部とを有し、前記パウチ本体は、表側フィルムと裏側フィルムとマチ部用フィルムとを有し、前記マチ部用フィルムは、2つ折りにされて、前記表側フィルムと前記裏側フィルムとの間に、その折曲部を前記内容物収容部側に向けた状態で配置され、前記マチ部用フィルムの長手方向の両端部のうち少なくとも一方において、前記内容物収容部側に位置する前記マチ部用フィルムの角部が前記パウチ本体の外側に向けて寄るように、前記マチ部用フィルムが、その長手方向に対して斜めに折り曲げられていることにより、前記課題を解決するものである。
また、本発明のマチ付きパウチの製造方法は、内側支え部材をパウチ本体内に配置したマチ付きパウチの製造方法であって、前記パウチ本体を構成する表側フィルムおよび裏側フィルムの間に、樹脂フィルムから成る前記内側支え部材を2つ折り状態で配置し、前記表側フィルムと前記裏側フィルムと前記内側支え部材とを熱溶着治具によって挟み込むことで、前記表側フィルムおよび前記内側支え部材の対向面間の一部領域を熱溶着するとともに、前記裏側フィルムおよび前記内側支え部材の対向面間の一部領域を熱溶着する工程を含み、前記工程において、2つ折りされた前記内側支え部材の内側面間に邪魔板を配置することにより、前記課題を解決するものである。
The gusseted pouch of the present invention is a gusseted pouch having a gusseted portion, and includes a pouch body, an inner support member disposed within the pouch body, and the pouch body includes a content storage portion, The inner supporting member has a first fixed part and a second fixed part facing each other with the content storage part in between, and the inner support member has a first fixed part fixed to the first fixed part and a second fixed part. a second fixed part fixed to the fixed part, the inner supporting member is made of a resin film having a heat welding layer, and the first fixed part is heat welded to the first fixed part. The second fixed part is fixed to the second fixed part by heat welding, and the pouch body includes a front side film, a back side film, and a sealing part for forming the pouch body into a bag shape. The first fixing part is disposed between the front side film and the back side film in the sealing part, and is heat welded to the front side film and the back side film, and the sealing part has a handle hole. is formed, and at least a portion of the handle hole is formed so as to pass through a portion where the front side film, the back side film, and the first fixed portion overlap, thereby solving the above problem. be.
Further, the gusseted pouch of the present invention is a gusseted pouch having a gusset portion, and includes a pouch body and an inner support member disposed within the pouch body, and the pouch body has a content storage portion. and a first fixed part and a second fixed part facing each other with the content storage part in between, and the inner support member has a first fixed part fixed to the first fixed part, and a first fixed part fixed to the first fixed part, and a first fixed part fixed to the first fixed part. a second fixed part fixed to a second fixed part, the pouch main body has a front side film, a back side film, and a gusset part film, and the gusset part film is folded in half. , disposed between the front side film and the back side film with the bent portion thereof facing the content storage section side, and at least one of both ends of the gusset film in the longitudinal direction, the The gusset film is bent diagonally with respect to its longitudinal direction so that the corner of the gusset film located on the content storage side is closer to the outside of the pouch body. , which solves the above problem.
Further, the method for manufacturing a gusseted pouch of the present invention is a method for manufacturing a gusseted pouch in which an inner supporting member is disposed within a pouch body, and the resin film is disposed between a front side film and a back side film constituting the pouch body. By arranging the inner support member consisting of the above in a folded state, and sandwiching the front side film, the back side film, and the inner side support member with a heat welding jig, a bond between the opposing surfaces of the front side film and the inner side support member is The method includes the step of thermally welding a partial region and also thermally welding a partial region between opposing surfaces of the back side film and the inner support member, and in the step, between the inner surfaces of the inner support member folded in half. The above problem is solved by arranging the baffle plate.

本請求項1、7に係る発明によれば、内側支え部材によって、内容物収容部を挟んで対向するパウチ本体の第1被固着部および第2被固着部が互いに離れることを阻止することが可能であるため、内容物を収容したマチ付きパウチの全体形状を維持し、飲料水等の流動性を有した内容物の自重によってパウチ本体の下側部分に膨れが生じる所謂胴膨れを抑制することができる。これにより、その使用時や陳列時や運搬時等におけるマチ付きパウチの設置スペースの狭小化を実現するとともに、バッグインボックス形式でマチ付きパウチを運用する場合には、マチ付きパウチを収容する外装ケースに高い強度を持たせる必要を無くすことができる。
また、本請求項1に係る発明によれば、パウチ本体を形成する際にも用いられる熱溶着によって、第1固着部および第2固着部をパウチ本体に固着することが可能であるため、製造負担を軽減できる。
さらに、第1固着部または第2固着部の少なくとも一方が、パウチ本体を袋状に形成するためのシール部において、表側フィルムおよび裏側フィルムの間に配置されて、表側フィルムおよび裏側フィルムに対して熱溶着されている。これにより、第1固着部または第2固着部を表側フィルムおよび裏側フィルムの両方に対して固着して、パウチ本体に対する第1固着部または第2固着部の固着強度を向上できるばかりでなく、パウチ本体を袋状に形成するためのシール部の形成とパウチ本体に対する第1固着部または第2固着部の固着とを一度に行うことも可能であるため、製造負担を軽減することができる。また、表側フィルムおよび裏側フィルムの間に第1固着部または第2固着部を配置した部位は強度が高くなるため、使用時や陳列時や運搬時において、当該表側フィルムおよび裏側フィルムの間に第1固着部または第2固着部を配置した部位を下にして載置面に置くことにより、マチ付きパウチの自立性を向上させることもできる。
さらに、シール部に形成された把手孔の少なくとも一部が、表側フィルムと裏側フィルムと第1固着部とが重なった部位を貫通するように形成されていることにより、把手孔の縁部の強度を充分に確保することが可能であるため、把手孔の縁部に変形や破れが生じることを抑制できる。
According to the inventions according to claims 1 and 7 , the inner supporting member prevents the first fixed portion and the second fixed portion of the pouch body facing each other with the content storage portion in between from separating from each other. Since this is possible, the overall shape of the gusseted pouch containing the contents is maintained, and so-called body bulge, which occurs when the lower part of the pouch body swells due to the weight of fluid contents such as drinking water, is suppressed. be able to. This reduces the installation space for gusseted pouches during use, display, transportation, etc., and when operating gusseted pouches in a bag-in-box format, It is possible to eliminate the need for the case to have high strength.
Furthermore, according to the invention according to claim 1, it is possible to fix the first fixed part and the second fixed part to the pouch main body by heat welding, which is also used when forming the pouch main body. It can reduce the burden.
Further, at least one of the first fixed part and the second fixed part is disposed between the front side film and the back side film in the sealing part for forming the pouch body into a bag shape, and is attached to the front side film and the back side film. Heat welded. As a result, it is possible not only to fix the first fixed part or the second fixed part to both the front side film and the back side film and improve the fixing strength of the first fixed part or the second fixed part to the pouch body, but also to improve the fixing strength of the first fixed part or the second fixed part to the pouch body. Since it is possible to form the seal portion for forming the main body into a bag shape and to fix the first fixing portion or the second fixing portion to the pouch body at the same time, the manufacturing burden can be reduced. In addition, the strength of the part where the first fixed part or the second fixed part is arranged between the front side film and the back side film is high, so when using, displaying, or transporting, the part where the first fixed part or the second fixed part is arranged between the front side film and the back side film is The self-supporting nature of the gusseted pouch can also be improved by placing it on the placement surface with the part where the first fixing part or the second fixing part is placed facing down.
Furthermore, at least a portion of the handle hole formed in the seal portion is formed so as to penetrate through the overlapped portion of the front side film, the back side film, and the first fixing portion, thereby increasing the strength of the edge of the handle hole. Since it is possible to sufficiently secure the handle hole, deformation and tearing of the edge of the handle hole can be suppressed .

本請求項2に係る発明によれば、内側支え部材が内容物を流通させるための孔状または切り欠き状の流通部を有していることにより、内容物収容部内を複数の空間に区分するように内側支え部材が設置されている場合であっても、内容物収容部内における内容物の流動を確保することが可能であるため、内容物の良好な注出を維持することができる。
本請求項3に係る発明によれば、内側支え部材によって、内容物収容部を挟んで対向するパウチ本体の第3被固着部および第4被固着部が互いに離れることを阻止することが可能であるため、内容物を収容したマチ付きパウチの全体形状をより確実に維持することができる。
本請求項4に係る発明によれば、第1固着部および第2固着部が、パウチ本体を袋状に形成するためのシール部において、熱溶着層を表側フィルムおよび裏側フィルムに対向させるように2つ折りに折り曲げられた状態で、表側フィルムおよび裏側フィルムの間に配置されて、表側フィルムおよび裏側フィルムに対して熱溶着され、第3固着部が、表側フィルムの内側面に熱溶着され、第4固着部は、裏側フィルムの内側面に熱溶着されている。これにより、パウチ本体に対する第1~4固着部の熱溶着を一度に行うことができ、また、パウチ本体を袋状に形成するためのシール部の形成とパウチ本体に対する第1~4固着部の熱溶着とを一度に行うこともできる。
本請求項5に係る発明によれば、第1固着部が表側フィルムの内側面に固着され、第2固着部が裏側フィルムの内側面に固着されていることにより、表側フィルムおよび裏側フィルムが互いに離れることを阻止することが可能であるため、内容物を収容したマチ付きパウチの全体形状を維持し、所謂胴膨れを抑制することができる。
本請求項6に係る発明によれば、マチ部用フィルムが、2つ折りにされて、表側フィルムと裏側フィルムとの間にその折曲部を内容物収容部側に向けた状態で配置され、マチ部用フィルムの長手方向の両端部のうち少なくとも一方において、内容物収容部側に位置するマチ部用フィルムの角部がパウチ本体の外側に向けて寄るように、マチ部用フィルムが、長手方向に対して斜めに折り曲げられている。これにより、マチ部用フィルムを斜めに折り曲げることで空いたスペースにスパウトを配置することで、スパウトをより端の方に寄せて配置することが可能であるため、マチ付きパウチの使用時に、スパウトをより低い位置に位置させて、マチ付きパウチ内に多くの内容物が残留してしまうことを抑制できる。
本請求項7に係る発明によれば、パウチ本体を構成する表側フィルムおよび裏側フィルムの間に、樹脂フィルムから成る内側支え部材を2つ折り状態で配置し、表側フィルムと裏側フィルムと内側支え部材とを熱溶着治具によって挟み込むことで、表側フィルムおよび内側支え部材の対向面間の一部領域を熱溶着するとともに、裏側フィルムおよび内側支え部材の対向面間の一部領域を熱溶着する工程を含み、前記工程において、2つ折りされた内側支え部材の内側面間に邪魔板を配置する。これにより、2つ折りされた内側支え部材の内側面間が熱溶着されてしまうことを回避しつつ、表側フィルムおよび裏側フィルムに対する内側支え部材の熱溶着を一度に行うことが可能であるため、製造負担を軽減することができる。
本請求項8に係る発明によれば、表側フィルムおよび裏側フィルムに対する内側支え部材の熱溶着を、パウチ本体を袋状に形成するためのシール部を形成する際に同時に行うことにより、製造負担をより一層軽減することができる。
According to the invention according to claim 2, the inner support member has a hole-shaped or notch-shaped circulation portion for distributing the contents, thereby dividing the inside of the contents storage portion into a plurality of spaces. Even when the inner support member is installed in this way, it is possible to ensure the flow of the contents within the contents storage section, and therefore it is possible to maintain good pouring of the contents.
According to the invention according to claim 3 , it is possible to prevent the third fixed portion and the fourth fixed portion of the pouch body, which face each other with the contents storage portion in between, from separating from each other by the inner supporting member. Therefore, the overall shape of the gusseted pouch containing the contents can be maintained more reliably.
According to the invention according to claim 4 , the first fixing part and the second fixing part are arranged so that the heat welding layer faces the front side film and the back side film in the sealing part for forming the pouch body into a bag shape. The third fixing part is placed between the front film and the back film in a state of being folded in two, and is heat welded to the front film and the back film. 4. The fixing part is thermally welded to the inner surface of the backside film. As a result, the first to fourth fixed parts can be thermally welded to the pouch body at the same time, and the seal part for forming the pouch body into a bag shape can be formed and the first to fourth fixed parts to the pouch body can be thermally welded to the pouch body. Heat welding can also be performed at the same time.
According to the invention according to claim 5 , the first fixed part is fixed to the inner surface of the front film, and the second fixed part is fixed to the inner surface of the back film, so that the front film and the back film are mutually fixed. Since it is possible to prevent the pouch from separating, the overall shape of the gusseted pouch containing the contents can be maintained and so-called bulge can be suppressed.
According to the invention according to claim 6 , the gusset film is folded in two and placed between the front side film and the back side film with the folded part facing the content storage section side, At least one of the longitudinal ends of the gusset film is arranged so that the corner of the gusset film located on the content storage side approaches the outside of the pouch body. It is bent diagonally to the direction. This allows the spout to be placed closer to the edge by bending the gusset film diagonally and placing the spout in the empty space. By positioning the pouch at a lower position, it is possible to prevent a large amount of the contents from remaining inside the gusseted pouch.
According to the invention according to claim 7 , the inner supporting member made of a resin film is arranged in a folded state between the front side film and the back side film constituting the pouch body, and the front side film, the back side film, and the inner side supporting member are arranged in a folded state. A process of heat welding a partial area between the opposing surfaces of the front film and the inner supporting member by sandwiching them with a heat welding jig, and a process of thermally welding a partial area between the opposing surfaces of the back film and the inner supporting member. In the step, a baffle plate is disposed between the inner surfaces of the inner support member folded in half. This makes it possible to heat weld the inner support member to the front side film and the back side film at the same time while avoiding heat welding between the inner surfaces of the inner support member folded in half. The burden can be reduced.
According to the invention according to claim 8 , the manufacturing burden is reduced by thermally welding the inner supporting member to the front side film and the back side film at the same time as forming the seal portion for forming the pouch body into a bag shape. This can be further reduced.

本発明の一実施形態に係るマチ付きパウチを示す斜視図。FIG. 1 is a perspective view showing a gusseted pouch according to an embodiment of the present invention. マチ付きパウチを示す断面斜視図。FIG. 2 is a cross-sectional perspective view showing a gusseted pouch. マチ付きパウチを構成する各フィルムを示す説明図。An explanatory diagram showing each film constituting the gusseted pouch. フィルムの溶着方法の一例を示す説明図。FIG. 3 is an explanatory diagram showing an example of a film welding method. スパウト装着位置の変形例を示す斜視図。The perspective view which shows the modification of a spout attachment position. 図5に示す例における各フィルムを示す説明図。Explanatory drawing which shows each film in the example shown in FIG. 内側支え部材の各種変形例を示す説明図。Explanatory drawings showing various modifications of the inner support member. 内側支え部材の取り付け態様の各種変形例を示す説明図。Explanatory drawings showing various modifications of the manner in which the inner support member is attached. マチ部用フィルムの取り付け態様の一例を示す説明図。Explanatory drawing which shows an example of the attachment aspect of the film for gusset parts. マチ部用フィルムの取り付け態様の変形例を示す説明図。Explanatory drawing which shows the modification of the attachment aspect of the film for gusset parts. マチ部用フィルムの取り付け態様の異なる変形例を示す説明図。Explanatory diagram showing a modification example in which the gusset film is attached in a different manner. 胴膨れを生じたマチ付きパウチを示す参考図。A reference diagram showing a gusseted pouch that has bulged.

以下に、本発明の一実施形態であるマチ付きパウチ10について、図面に基づいて説明する。 Below, a gusseted pouch 10 that is one embodiment of the present invention will be described based on the drawings.

マチ付きパウチ10は、飲料水等の流動性を有した内容物を収容するものであり、図1に示すように、可撓性を有した樹脂フィルムから袋状に形成されたパウチ本体20と、パウチ本体20に装着されたスパウト60と、パウチ本体20内に配置される内側支え部材70とを有している。マチ付きパウチ10は、その使用時や陳列時や運搬時に、外装ケース(図示しない)内に収容されて運用される。 The gusseted pouch 10 accommodates fluid contents such as drinking water, and as shown in FIG. , has a spout 60 attached to the pouch body 20, and an inner support member 70 disposed within the pouch body 20. The gusseted pouch 10 is housed in an outer case (not shown) during use, display, and transportation.

パウチ本体20は、内容物収容部21の周囲において表側フィルム30と裏側フィルム40と一対のマチ部用フィルム50とを熱溶着したシール部23を形成することで袋状に形成され、本実施形態では、図1に示すように、両側部にマチ部22が形成された所謂横ガゼット型のパウチとして構成されている。 The pouch main body 20 is formed into a bag shape by forming a seal portion 23 by heat welding a front side film 30, a back side film 40, and a pair of gusset portion films 50 around the contents storage portion 21, and is formed into a bag shape by forming a seal portion 23 by heat welding a front side film 30, a back side film 40, and a pair of gusset portion films 50 around the content storage portion 21. As shown in FIG. 1, the pouch is configured as a so-called horizontal gusset type pouch with gussets 22 formed on both sides.

各フィルム30、40、50は、少なくともその片面に熱溶着層を有した矩形状(またはほぼ矩形状)の樹脂フィルムとして形成され、互いに熱溶着される箇所において、熱溶着層同士を対向させるように配置されている。 Each of the films 30, 40, and 50 is formed as a rectangular (or nearly rectangular) resin film having a heat-welding layer on at least one side thereof, and the heat-welding layers are arranged to face each other at the locations where they are heat-welded to each other. It is located in

各フィルム30、40、50の熱溶着領域については、以下の通りである。なお、図3では、各熱溶着領域をドットパターンで表している。
まず、表側フィルム30は、図3に示すように、裏側フィルム40に熱溶着される第1熱溶着領域31と、マチ部用フィルム50に熱溶着される第2熱溶着領域32と、スパウト60に熱溶着される第3熱溶着領域33と、内側支え部材70に熱溶着される第4熱溶着領域34とを有している。
また、裏側フィルム40は、図3に示すように、表側フィルム30に熱溶着される第1熱溶着領域41と、マチ部用フィルム50に熱溶着される第2熱溶着領域42と、スパウト60に熱溶着される第3熱溶着領域43と、内側支え部材70に熱溶着される第4熱溶着領域44とを有している。
また、マチ部用フィルム50は、図3に示すように、表側フィルム30に熱溶着される第1熱溶着領域51と、裏側フィルム40に熱溶着される第2熱溶着領域52とを有している。
The thermal welding areas of each film 30, 40, and 50 are as follows. In addition, in FIG. 3, each heat welding area is represented by a dot pattern.
First, as shown in FIG. 3, the front side film 30 includes a first heat welding area 31 that is heat welded to the back side film 40, a second heat welding area 32 that is heat welded to the gusset film 50, and a spout 60. It has a third heat weld area 33 that is heat welded to the inner support member 70 and a fourth heat weld area 34 that is heat welded to the inner support member 70 .
Further, as shown in FIG. 3, the back side film 40 includes a first heat welding area 41 that is heat welded to the front side film 30, a second heat welding area 42 that is heat welded to the gusset film 50, and a spout 60. It has a third heat weld area 43 that is heat welded to the inner supporting member 70 and a fourth heat weld area 44 that is heat welded to the inner support member 70 .
Further, as shown in FIG. 3, the gusset film 50 has a first heat welding area 51 that is heat welded to the front side film 30 and a second heat welding area 52 that is heat welded to the back side film 40. ing.

スパウト60は、合成樹脂等から形成され、パウチ本体20に装着されて内容物の注出口として機能するものである。
本実施形態では、スパウト60は、図1に示すように、マチ付きパウチ10の頂部側のシール部23において、表側フィルム30と裏側フィルム40との間に配置され、熱溶着によって表側フィルム30(の第3熱溶着領域33)および裏側フィルム40(の第3熱溶着領域43)に対して固着されている。
スパウト60は、図1に示すように、マチ付きパウチ10の頂部側のシール部23における中央部よりも一方側(図1における左側)に寄った位置に装着されている。
The spout 60 is made of synthetic resin or the like, and is attached to the pouch body 20 to function as a spout for the contents.
In this embodiment, as shown in FIG. 1, the spout 60 is disposed between the front film 30 and the back film 40 in the seal portion 23 on the top side of the gusseted pouch 10, and is thermally welded to the front film 30 ( It is fixed to the third heat welding area 33) and the back side film 40 (the third heat welding area 43).
As shown in FIG. 1, the spout 60 is mounted at a position closer to one side (left side in FIG. 1) than the center of the seal portion 23 on the top side of the gusseted pouch 10.

本実施形態では、マチ付きパウチ10の使用時(内容物の注出時)に、スパウト60を装着したマチ付きパウチ10の頂部を横方向に向けるとともに、マチ部22が形成されたマチ付きパウチ10の側部を下に向けた状態で、マチ付きパウチ10が使用される。この際、スパウト60をより低い位置に配置して内容物の注出を円滑に行う観点から、図1における左側のマチ付きパウチ10の側部を下に向けた状態でマチ付きパウチ10を載置面上に設置することが好ましい。 In this embodiment, when the gusseted pouch 10 is used (when pouring out the contents), the top of the gusseted pouch 10 with the spout 60 attached is turned laterally, and the gusseted pouch 10 with the gusseted part 22 formed thereon is The gusseted pouch 10 is used with the side of the pouch 10 facing down. At this time, from the viewpoint of arranging the spout 60 at a lower position to smoothly pour out the contents, place the gusseted pouch 10 with the side of the left gusseted pouch 10 in FIG. 1 facing downward. It is preferable to install it on a mounting surface.

内側支え部材70は、図2に示すように、パウチ本体20(内容物収容部21)内に配置されるものであり、本実施形態では、少なくともその片面に熱溶着層を有した矩形状(またはほぼ矩形状)かつ可撓性の樹脂フィルムとして形成されている。 As shown in FIG. 2, the inner support member 70 is disposed within the pouch body 20 (content storage section 21), and in this embodiment, it has a rectangular shape (with a heat-welding layer on at least one side thereof). (or approximately rectangular shape) and is formed as a flexible resin film.

内側支え部材70は、図3に示すように、パウチ本体20の第1被固着部24に固着される第1固着部71をその長手方向の一端側に有するとともに、内容物収容部21を挟んで第1被固着部24に対向したパウチ本体20の第2被固着部25に固着される第2固着部72をその長手方向の他端側に有している。 As shown in FIG. 3, the inner support member 70 has a first fixed part 71 fixed to the first fixed part 24 of the pouch main body 20 at one longitudinal end thereof, and also has a first fixed part 71 fixed to the first fixed part 24 of the pouch main body 20, and has a first fixed part 71 fixed to the first fixed part 24 of the pouch main body 20, and also has a first fixed part 71 fixed to the first fixed part 24 of the pouch body 20 at one end side in the longitudinal direction. The pouch main body 20 has a second fixed portion 72 fixed to the second fixed portion 25 of the pouch body 20 facing the first fixed portion 24 on the other end side in the longitudinal direction.

第1固着部71は、図1や図3に示すように、マチ付きパウチ10の頂部側のシール部23において、その熱溶着層を表側フィルム30の熱溶着層および裏側フィルム40の熱溶着層に対向させるように2つ折りに折り曲げられた状態で、表側フィルム30および裏側フィルム40の間に配置され、表側フィルム30および裏側フィルム40に対して熱溶着されている。本実施形態では、図1に示すように、マチ付きパウチ10の頂部側のシール部23の一部が、パウチ本体20の第1被固着部24として機能する。 As shown in FIGS. 1 and 3, the first fixing part 71 is formed by attaching the heat-welding layer to the heat-welding layer of the front film 30 and the heat-welding layer of the back film 40 in the seal part 23 on the top side of the gusseted pouch 10. It is arranged between the front side film 30 and the back side film 40 in a state of being folded in two so as to face each other, and is thermally welded to the front side film 30 and the back side film 40. In this embodiment, as shown in FIG. 1, a part of the seal portion 23 on the top side of the gusseted pouch 10 functions as the first adhered portion 24 of the pouch body 20.

第2固着部72は、図1や図3に示すように、マチ付きパウチ10の底部側のシール部23において、その熱溶着層を表側フィルム30の熱溶着層および裏側フィルム40の熱溶着層に対向させるように2つ折りに折り曲げられた状態で、表側フィルム30および裏側フィルム40の間に配置され、表側フィルム30および裏側フィルム40に対して熱溶着されている。本実施形態では、図1に示すように、マチ付きパウチ10の底部側のシール部23の一部が、パウチ本体20の第2被固着部25として機能する。 As shown in FIGS. 1 and 3, the second fixing part 72 is configured to attach the heat weld layer to the heat weld layer of the front film 30 and the heat weld layer of the back film 40 at the seal part 23 on the bottom side of the gusseted pouch 10. It is arranged between the front side film 30 and the back side film 40 in a state of being folded in two so as to face each other, and is thermally welded to the front side film 30 and the back side film 40. In this embodiment, as shown in FIG. 1, a part of the seal portion 23 on the bottom side of the gusseted pouch 10 functions as the second adhered portion 25 of the pouch body 20.

なお、第1固着部71および第2固着部72においては、2つ折り状態の内側支え部材70の内側面同士も熱溶着されている。例えば、内側支え部材70の両面に熱溶着層を設けるか内側支え部材70を熱溶着性の素材の単膜とすることで、内側支え部材70の内側面同士も熱溶着することができる。 In addition, in the first fixing part 71 and the second fixing part 72, the inner surfaces of the inner supporting member 70 in the folded state are also thermally welded together. For example, by providing a heat welding layer on both sides of the inner support member 70 or by making the inner support member 70 a single film of a heat weldable material, the inner surfaces of the inner support member 70 can also be heat welded to each other.

また、内側支え部材70は、図3に示すように、パウチ本体20の第3被固着部26に固着される第3固着部73をその短手方向の一端側に有するとともに、内容物収容部21を挟んで第3被固着部26に対向したパウチ本体20の第4被固着部27に固着される第4固着部74をその短手方向の他端側に有している。 In addition, as shown in FIG. 3, the inner support member 70 has a third fixed part 73 fixed to the third fixed part 26 of the pouch main body 20 on one end side in the transverse direction, and also has a content storage part. The pouch main body 20 has a fourth fixed portion 74 fixed to the fourth fixed portion 27 of the pouch body 20 opposite to the third fixed portion 26 with the pouch body 21 in between.

第3固着部73は、図2に示すように、その熱溶着層を表側フィルム30の内側面側の熱溶着層に対向させた状態で配置され、表側フィルム30の内側面に対して熱溶着されている。本実施形態では、表側フィルム30の内側面の一部が、パウチ本体20の第3被固着部26として機能する。 As shown in FIG. 2, the third fixing portion 73 is disposed with its heat welding layer facing the heat welding layer on the inner surface side of the front film 30, and is heat welded to the inner surface of the front film 30. has been done. In this embodiment, a part of the inner surface of the front film 30 functions as the third adhered portion 26 of the pouch body 20.

第4固着部74は、図2に示すように、その熱溶着層を裏側フィルム40の内側面側の熱溶着層に対向させた状態で配置され、裏側フィルム40の内側面に対して熱溶着されている。本実施形態では、裏側フィルム40の内側面の一部が、パウチ本体20の第4被固着部27として機能する。 As shown in FIG. 2, the fourth fixing portion 74 is disposed with its heat welding layer facing the heat welding layer on the inner surface side of the back film 40, and is heat welded to the inner surface of the back film 40. has been done. In this embodiment, a part of the inner surface of the back side film 40 functions as the fourth adhered portion 27 of the pouch body 20.

このように、本実施形態では、内側支え部材70の固着部71、72、73、74がパウチ本体20の被固着部24、25、26、27に固着されていることにより、パウチ本体20の全体形状を維持することができ、特に、陳列時や運搬時等において、パウチ本体20の底部側(スパウト60を装着した側とは反対側)を下に向けた状態でパウチ本体20を載置面上に置いた場合であっても、表側フィルム30および裏側フィルム40が離間する胴体膨れを抑制することができる。 As described above, in this embodiment, the fixed parts 71, 72, 73, and 74 of the inner support member 70 are fixed to the fixed parts 24, 25, 26, and 27 of the pouch main body 20, so that the pouch main body 20 The overall shape can be maintained, and especially when displaying or transporting, the pouch body 20 is placed with its bottom side (the side opposite to the side where the spout 60 is attached) facing down. Even when placed on a surface, it is possible to suppress body bulge where the front side film 30 and the back side film 40 are separated.

また、本実施形態では、パウチ本体20に対して内側支え部材70の固着部71、72、73、74が熱溶着によって固着されていることから、パウチ本体20を袋状に形成するためのシール部23の少なくとも一部を形成する時(すなわち、表側フィルム30と裏側フィルム40とマチ部用フィルム50とを熱溶着してシール部23の少なくとも一部を形成する時)に、パウチ本体20に対する内側支え部材70の熱溶着も一度に行うことができる。 Furthermore, in this embodiment, since the fixed parts 71, 72, 73, and 74 of the inner support member 70 are fixed to the pouch main body 20 by heat welding, the seal for forming the pouch main body 20 into a bag shape is used. When forming at least a portion of the seal portion 23 (that is, when forming at least a portion of the seal portion 23 by thermally welding the front side film 30, the back side film 40, and the gusset film 50), Thermal welding of the inner support member 70 can also be performed at one time.

なお、本実施形態では、パウチ本体20に対して内側支え部材70を熱溶着する時に、図4に示すように、表側フィルム30と裏側フィルム40との間に内側支え部材70を2つ折りにして配置し、表側フィルム30と裏側フィルム40と内側支え部材70とを一対の熱溶着治具90によって挟み込むことで、表側フィルム30および内側支え部材70の対向面間の一部領域(具体的には、図3に示す第4熱溶着領域34、第1固着部71、第2固着部72、第3固着部73)を熱溶着するとともに、裏側フィルム40および内側支え部材70の対向面間の一部領域(具体的には、図3に示す第4熱溶着領域34、第1固着部71、第2固着部72、第4固着部74)を熱溶着する。ここで、内側支え部材70の両面が熱溶着性を有する層であって、2つ折りされた内側の面が熱溶着されることが望ましくない場合、当該工程において、2つ折りされた内側支え部材70の内側面(対向面)同士が熱溶着されてしまうことを回避するために、2つ折りされた内側支え部材70の内側面(対向面)間に邪魔板80を配置することが好ましい。内側支え部材70の両面が熱溶着性を有する場合には、片面ずつ互いに溶着温度の異なる素材を使用し、溶着温度を制御することで2つ折りされた内側の面同士を熱溶着したり、逆に熱溶着しないようにすることも可能であるが、邪魔板80を用いれば、簡易に内側支え部材70の内側面(対向面)同士が熱溶着されてしまうことを回避することができる。
なお、内側支え部材70の両面が熱溶着性を有する層でなくとも、熱溶着時に邪魔板80を用いることもできる。
また、上記の表側フィルム30および裏側フィルム40に対して内側支え部材70を熱溶着する工程は、パウチ本体20を袋状に形成するためのシール部23を形成する工程(すなわち、表側フィルム30と裏側フィルム40とマチ部用フィルム50との間を熱溶着する工程)と同時に行ってもよく、また、別に行ってもよい。
In this embodiment, when heat welding the inner support member 70 to the pouch body 20, the inner support member 70 is folded in half between the front film 30 and the back film 40, as shown in FIG. By sandwiching the front film 30, the back film 40, and the inner supporting member 70 between the pair of heat welding jigs 90, a partial area between the facing surfaces of the front film 30 and the inner supporting member 70 (specifically, , the fourth heat welding area 34, the first fixing part 71, the second fixing part 72, and the third fixing part 73 shown in FIG. (Specifically, the fourth heat-welded region 34, the first fixed portion 71, the second fixed portion 72, and the fourth fixed portion 74 shown in FIG. 3) are thermally welded. Here, if both sides of the inner supporting member 70 are heat-weldable layers and it is not desirable to heat-weld the folded inner surface, in this step, the inner supporting member 70 folded in half In order to avoid thermal welding of the inner surfaces (opposing surfaces) of the inner supporting member 70, it is preferable to arrange the baffle plate 80 between the inner surfaces (opposing surfaces) of the inner supporting member 70 folded in half. When both sides of the inner support member 70 have heat welding properties, materials with different welding temperatures are used for each side, and by controlling the welding temperature, the inner sides folded in half can be heat welded, or vice versa. Although it is possible to prevent heat welding from occurring, by using the baffle plate 80, it is possible to easily prevent the inner surfaces (opposing surfaces) of the inner support member 70 from being heat welded together.
Note that even if both sides of the inner support member 70 are not heat-weldable layers, the baffle plate 80 can be used during heat-welding.
Further, the step of thermally welding the inner support member 70 to the front film 30 and the back film 40 described above is the step of forming the seal portion 23 for forming the pouch body 20 into a bag shape (i.e., the step of forming the seal portion 23 on the front film 30 and the back film 40). This step may be performed simultaneously with the step of thermally welding the back side film 40 and the gusset film 50, or may be performed separately.

また、内側支え部材70は、図3に示すように、その表裏方向に貫通して形成され内容物を流通させるための複数の孔状の流通部75を有している。本実施形態のように、内側支え部材70の全外縁が内容物収容部21の内壁に固着され、内側支え部材70によって内容物収容部21内が複数(2つ)の空間に区分されている場合であっても、内容物収容部21内で流通部75を通じて内容物を流動させることができる。 Further, as shown in FIG. 3, the inner support member 70 has a plurality of hole-shaped flow portions 75 that are formed to penetrate in the front and back directions to allow the contents to flow. As in this embodiment, the entire outer edge of the inner support member 70 is fixed to the inner wall of the content storage section 21, and the inside of the content storage section 21 is divided into a plurality of (two) spaces by the inner support member 70. Even in this case, the contents can be made to flow through the distribution section 75 within the contents storage section 21.

また、内側支え部材70は、図2に示すように、その内側の非溶着領域(固着部71~74よりも内側の、流通部75が形成された部分)がマチ部用フィルム50に平行に配置されている。 In addition, as shown in FIG. 2, the inner support member 70 has an inner non-welded region (a portion inside the fixed portions 71 to 74 where the circulation portion 75 is formed) parallel to the gusset film 50. It is located.

また、マチ付きパウチ10の頂部側のシール部23には、図1や図3に示すように、使用者が手や指を通してマチ付きパウチ10を持つための把手孔28が形成されている。把手孔28の少なくとも一部(本実施形態では全部)は、表側フィルム30と裏側フィルム40と第1固着部71とが重なった部位を貫通するように形成されている。 Further, as shown in FIGS. 1 and 3, a handle hole 28 is formed in the seal portion 23 on the top side of the gusseted pouch 10, through which the user can hold the gusseted pouch 10 by inserting his/her hand or fingers. At least a portion (in this embodiment, all) of the handle hole 28 is formed so as to pass through a portion where the front side film 30, the back side film 40, and the first fixing portion 71 overlap.

以上、本発明の実施形態を詳述したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行なうことが可能である。また、上述した実施形態や後述する変形例の各構成を、任意に組み合わせてマチ付きパウチ10を構成しても何ら構わない。 Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above embodiments, and various design changes can be made without departing from the scope of the present invention as set forth in the claims. It is possible. Further, the gusseted pouch 10 may be configured by arbitrarily combining each configuration of the embodiment described above or the modified example described below.

例えば、上述した実施形態では、マチ付きパウチ10が、その使用時や陳列時や運搬時に、外装ケース(図示しない)内に収容されて運用されるものとして説明したが、外装ケース(図示しない)内に収容することなく、マチ付きパウチ10そのものを使用し、又は陳列や運搬を行ってもよい。 For example, in the above-described embodiment, the gusseted pouch 10 is described as being housed and operated in an outer case (not shown) during use, display, or transportation. The gusseted pouch 10 itself may be used or displayed or transported without being housed inside.

また、パウチ本体20を構成する各フィルム30~50の具体的態様については、低密度ポリエチレンやポリプロピレンのオレフィン系やPETなどのポリエステル系等の熱溶着性を有する層を少なくとも片面に有するものであれば、熱溶着層の単膜又は熱溶着層に任意の層を積層してもよい。積層を構成する素材は如何なるものでもよく、公知のポリエステル、ポリプロピレン、ポリアミド、ポリエチレン、ボリブチレンテレフタレート、アルミ箔等を積層することで任意に形成すればよい。
また、上述した実施形態では、パウチ本体20が、表側フィルム30と裏側フィルム40と一対のマチ部用フィルム50の4枚の樹脂フィルムから形成されているものとして説明したが、パウチ本体20を構成する樹脂フィルムの枚数等の、パウチ本体20の具体的態様は、上記に限定されず、例えば、1枚の樹脂フィルム(すなわち、表側フィルム30と裏側フィルム40とマチ部用フィルム50とを一体に形成した樹脂フィルム)を筒状に巻いて所定箇所で熱溶着して構成されたもの等、如何なるものでもよい。
また、上述した実施形態では、パウチ本体20が、その両側部にマチ部22を形成した所謂横ガゼット型のパウチとして形成されているものとして説明したが、パウチ本体20の具体的態様は、少なくとも1つのマチ部22を有するものであれば如何なるものでもよく、例えば、1つのマチ部22を有した所謂底ガゼット型のパウチや、両側部および底部に計3つのマチ部22を有したパウチ等、如何なるものでもよい。
Further, regarding the specific embodiment of each of the films 30 to 50 constituting the pouch body 20, it may be a film having a heat-fusible layer on at least one side, such as an olefin-based material such as low-density polyethylene or polypropylene, or a polyester-based material such as PET. For example, any layer may be laminated on a single heat-welding layer or on a heat-welding layer. The laminated material may be any material, and may be arbitrarily formed by laminating known polyester, polypropylene, polyamide, polyethylene, polybutylene terephthalate, aluminum foil, etc.
Furthermore, in the embodiment described above, the pouch main body 20 was described as being formed from four resin films: the front side film 30, the back side film 40, and a pair of gusset films 50. The specific aspects of the pouch body 20, such as the number of resin films, are not limited to the above, and for example, one resin film (i.e., the front side film 30, the back side film 40, and the gusset film 50 are integrated into one body). Any type of material may be used, such as one formed by winding a formed resin film into a cylindrical shape and thermally welding it at a predetermined location.
Further, in the above-described embodiment, the pouch body 20 was described as being formed as a so-called horizontal gusset type pouch with gusset portions 22 formed on both sides thereof. Any type of pouch may be used as long as it has one gusset 22, such as a so-called bottom gusset type pouch with one gusset 22, a pouch with a total of three gussets 22 on both sides and the bottom, etc. , it can be anything.

また、上述した実施形態では、スパウト60がマチ付きパウチ10の頂部側のシール部23に装着されているものとして説明したが、スパウト60の具体的配置は、上記に限定されず、例えば、図5や図6に示すように、熱溶着等の手段によってマチ部22(マチ部用フィルム50)にスパウト60を装着してもよい。なお、図5や図6に示す例では、一方のマチ部用フィルム50に、スパウト60に熱溶着される第3熱溶着領域53が形成されている。図6においては、各フィルム30~50が熱溶着される熱溶着領域をドットパターンで表している。また、同様に、表側フィルム30や裏側フィルム40に、スパウト60を装着してもよい。また、スパウト60自体を設けずに、パウチ本体20の一部を切断することで注出口を形成するように、マチ付きパウチ10を構成してもよい。 Further, in the embodiment described above, the spout 60 was described as being attached to the seal portion 23 on the top side of the gusseted pouch 10, but the specific arrangement of the spout 60 is not limited to the above, and for example, as shown in FIG. 5 and 6, the spout 60 may be attached to the gusset 22 (the gusset film 50) by means such as thermal welding. In the example shown in FIGS. 5 and 6, a third heat welding region 53 that is heat welded to the spout 60 is formed on one of the gusset films 50. In FIG. 6, the heat welding areas where each of the films 30 to 50 are heat welded are represented by a dot pattern. Similarly, the spout 60 may be attached to the front film 30 or the back film 40. Moreover, the gusseted pouch 10 may be configured such that the spout is formed by cutting a part of the pouch body 20 without providing the spout 60 itself.

また、上述した実施形態では、内側支え部材70が樹脂フィルムとして構成されているものとして説明したが、内側支え部材70の具体的態様は、図3、図6に示す第1固着部71および第2固着部72を有するものであれば如何なるものでもよく、例えば、内側支え部材70を紐状や帯状に形成してもよい。内側支え部材70は、可撓性(弾性)を有する材料から形成することが好ましい。
また、内側支え部材70を樹脂フィルムから構成する場合、パウチ本体20を構成する各フィルム30、40、50と異なる構造の樹脂フィルムから内側支え部材70を形成してもよいが、マチ付きパウチ10の製造コストを低減する観点からも、パウチ本体20を構成する各フィルム30、40、50と同じ構造の樹脂フィルムから内側支え部材70を形成することが好ましい。
また、パウチ本体20に対する内側支え部材70の固着方法については、上述した熱溶着に限定されず、接着剤を用いた接着等の如何なるものでもよい。
Further, in the above-described embodiment, the inner support member 70 was described as being configured as a resin film, but the specific aspect of the inner support member 70 is as shown in FIGS. 3 and 6. Any material may be used as long as it has two fixing portions 72. For example, the inner support member 70 may be formed into a string shape or a band shape. The inner support member 70 is preferably formed from a flexible (elastic) material.
When the inner support member 70 is made of a resin film, the inner support member 70 may be made of a resin film having a structure different from that of the films 30, 40, and 50 that make up the pouch body 20. Also from the viewpoint of reducing manufacturing costs, it is preferable to form the inner support member 70 from a resin film having the same structure as each of the films 30, 40, and 50 constituting the pouch body 20.
Further, the method of fixing the inner support member 70 to the pouch body 20 is not limited to the above-mentioned thermal welding, but any method such as bonding using an adhesive may be used.

また、上述した実施形態では、内側支え部材70の流通部75が孔状に形成されているものとして説明したが、流通部75の具体的態様は、内容物を流通させることが可能なものであれば如何なるものでもよく、例えば、図7(a)に示すように、内側支え部材70の外縁を切り欠いた切り欠き状に流通部75を形成してもよい。
また、図3に示す例では、複数の丸孔状の流通部75が2列に並べて配置されているが、流通部75を孔状に形成する場合における、流通部75の具体的な数量や配置や形状は如何なるものでもよく、例えば、図7(b)に示すように、複数の丸孔状の流通部75を千鳥状に配置してもよく、また、図7(c)に示すように、流通部75を長孔状に形成してもよい。また、内容物が流通するような細かい孔が施されたメッシュ状(不図示)であってもよい。
なお、例えば、後述する図8(d)や図8(e)の例のように、本実施形態のように、内側支え部材70によって内容物収容部21内が複数の空間に区分されていない場合、すなわち、内側支え部材70と内容物収容部21の内側面(各フィルム30~50)との間に内容物を流通させるための間隙が形成される場合には、流通部75を形成しなくてもよい。
Furthermore, in the above-described embodiment, the distribution portion 75 of the inner support member 70 is described as being formed in a hole shape, but the specific aspect of the distribution portion 75 is such that it is possible to circulate the contents. For example, as shown in FIG. 7(a), the circulation portion 75 may be formed in the shape of a notch cut out from the outer edge of the inner support member 70.
Further, in the example shown in FIG. 3, a plurality of circular hole-shaped circulation parts 75 are arranged in two rows, but the specific number of circulation parts 75 when forming the circulation parts 75 in a hole shape is The arrangement and shape may be arbitrary. For example, as shown in FIG. 7(b), a plurality of circular hole-shaped flow portions 75 may be arranged in a staggered manner, or as shown in FIG. 7(c). Alternatively, the flow portion 75 may be formed in the shape of a long hole. It may also be in the form of a mesh (not shown) with fine holes through which the contents can flow.
Note that, for example, as in the examples of FIGS. 8(d) and 8(e) described later, the inside of the content storage portion 21 is not divided into a plurality of spaces by the inner supporting member 70 as in the present embodiment. In other words, when a gap is formed between the inner support member 70 and the inner surface of the content storage portion 21 (each film 30 to 50) to allow the contents to flow, the flow portion 75 is formed. You don't have to.

また、上述した実施形態では、パウチ本体20の第1被固着部24が頂部側のシール部23の一部であり、第2被固着部25が底部側のシール部23の一部であるものとして説明したが、第1被固着部24および第2被固着部25の具体的位置は、互いに内容物収容部21を挟んで対向する位置関係であれば如何なるものでもよい。パウチ本体20の胴膨れを抑制する所望の効果に応じて適宜変更可能である。例えば、後述する図8(d)や図8(e)に示す変形例のように、第1被固着部24が表側フィルム30の内側面の一部であり、第2被固着部25が裏側フィルム40の内側面の一部であってもよく、また、第1被固着部24が一方のマチ部用フィルム50の内側面の一部であり、第2被固着部25が他方のマチ部用フィルム50の内側面の一部であってもよい。 Moreover, in the embodiment described above, the first adhered part 24 of the pouch main body 20 is a part of the seal part 23 on the top side, and the second adhered part 25 is a part of the seal part 23 on the bottom side. However, the specific positions of the first fixed portion 24 and the second fixed portion 25 may be any positional relationship as long as they face each other with the content storage portion 21 in between. It can be changed as appropriate depending on the desired effect of suppressing the bulge of the pouch body 20. For example, as in a modified example shown in FIGS. 8(d) and 8(e), which will be described later, the first adhered part 24 is a part of the inner surface of the front film 30, and the second adhered part 25 is the rear side. It may be a part of the inner surface of the film 40, and the first fixed part 24 is a part of the inner face of the film 50 for one gusset part, and the second fixed part 25 is a part of the inner surface of the film 50 for the other gusset part. It may be a part of the inner surface of the film 50.

また、同様に、上述した実施形態では、パウチ本体20の第3被固着部26が表側フィルム30の内側面の一部であり、第4被固着部27が裏側フィルム40の内側面の一部であるものとして説明したが、第3被固着部26および第4被固着部27の具体的位置は、互いに内容物収容部21を挟んで対向する位置関係であれば、如何なるものでもよい。 Similarly, in the embodiment described above, the third adhered part 26 of the pouch body 20 is a part of the inner surface of the front film 30, and the fourth adhered part 27 is a part of the inner surface of the back film 40. Although the third fixed portion 26 and the fourth fixed portion 27 are specifically positioned in any position as long as they face each other with the content storage portion 21 in between, the third fixed portion 26 and the fourth fixed portion 27 may be in any position.

また、内側支え部材70の具体的な数量や配置や各フィルム30、40、50に対する固着態様についても、第1固着部71および第2固着部72を有するものであれば、如何なるものでもよい。
例えば、図8(a)に示す例では、図6に示す例と比較して、A部分の分だけ、各フィルム30、40に対する内側支え部材70の固着面積が大きく、各フィルム30、40に対する内側支え部材70の固着強度を向上することができる。なお、図8(a)に示す例におけるパウチ本体20や内側支え部材70の態様は、上述したA部分を除いて、図6に示す例と同様である。
また、図8(b)に示す例では、2つの内側支え部材70を横方向に並べて配置し、各フィルム30、40に対して各内側支え部材70を固着している。なお、図8(b)に示す例におけるパウチ本体20や内側支え部材70の態様は、内側支え部材70の数量を除いて、図8(a)に示す例と同様である。
また、図8(c)に示す例では、内側支え部材70が、図8(a)に示す例における内側支え部材70と同様に形成された第1フィルム部(図示しない)と、第1フィルム部(図示しない)に十字状に交差するように(一体または別体に)形成された第2フィルム部(図示しない)とから構成されている。第2フィルム部(図示しない)は、表側フィルム30の内面と裏側フィルム40の内面と左右一対のマチ部用フィルム50の内面とに固着され、また、流通部75が形成されている。なお、図8(c)に示す例におけるパウチ本体20や内側支え部材70の態様は、内側支え部材70が第2フィルム部(図示しない)を有している点等を除いて、図8(a)に示す例と同様である。
また、図8(d)(e)に示す例では、1つまたは複数の内側支え部材70が、表側フィルム30の内面と裏側フィルム40の内面とにそれぞれ固着される第1、2固着部(図示しない)を有している。なお、図8(d)(e)に示す例におけるパウチ本体20や内側支え部材70の態様は、内側支え部材70等の態様を除いて、図8(a)に示す例と同様である。例えば、内側支え部材70の片面に熱溶着層を設けることで当該熱溶着層を表側フィルム30の内面と裏側フィルム40の内面とにそれぞれ固着することで実現できる。
また、図示しないが、図1~4に示す例や図5、6に示す例において、第3固着部73や第4固着部74を内側支え部材70に設けなくてもよく、言い替えると、第1固着部71および第2固着部72のみで、パウチ本体20に対して内側支え部材70を固着してもよい。
Further, the specific number and arrangement of the inner supporting member 70 and the manner of fixing it to each film 30, 40, and 50 may be arbitrary as long as it has the first fixing part 71 and the second fixing part 72.
For example, in the example shown in FIG. 8A, compared to the example shown in FIG. The fixing strength of the inner support member 70 can be improved. Note that the aspects of the pouch main body 20 and the inner support member 70 in the example shown in FIG. 8(a) are the same as those in the example shown in FIG. 6, except for the above-mentioned portion A.
Further, in the example shown in FIG. 8(b), two inner supporting members 70 are arranged side by side in the horizontal direction, and each inner supporting member 70 is fixed to each film 30, 40. Note that the aspects of the pouch main body 20 and the inner support member 70 in the example shown in FIG. 8(b) are the same as in the example shown in FIG. 8(a) except for the number of inner support members 70.
In the example shown in FIG. 8(c), the inner support member 70 includes a first film portion (not shown) formed in the same manner as the inner support member 70 in the example shown in FIG. 8(a), and a first film portion (not shown). (not shown) and a second film part (not shown) formed (integral or separate) so as to intersect with the second film part (not shown) in a cross shape. The second film portion (not shown) is fixed to the inner surface of the front film 30, the inner surface of the back film 40, and the inner surfaces of the pair of left and right gusset films 50, and has a circulation portion 75 formed therein. Note that the pouch body 20 and the inner support member 70 in the example shown in FIG. 8(c) have the same configuration as that shown in FIG. This is similar to the example shown in a).
In addition, in the example shown in FIGS. 8(d) and 8(e), one or more inner supporting members 70 are fixed to the inner surface of the front film 30 and the inner surface of the back film 40, respectively. (not shown). Note that the aspects of the pouch main body 20 and the inner support member 70 in the examples shown in FIGS. 8(d) and (e) are the same as the example shown in FIG. 8(a), except for the aspects of the inner support member 70 and the like. For example, this can be achieved by providing a heat-welding layer on one side of the inner supporting member 70 and fixing the heat-welding layer to the inner surface of the front film 30 and the inner surface of the back film 40, respectively.
Although not shown, in the examples shown in FIGS. 1 to 4 and the examples shown in FIGS. The inner support member 70 may be fixed to the pouch main body 20 using only the first fixing part 71 and the second fixing part 72.

また、図1~3に示す例では、図9に示すように、マチ部用フィルム50が、2つ折りにされて、表側フィルム30と裏側フィルム40との間に、その折曲部を内容物収容部21側に向けた状態で配置され、表側フィルム30および裏側フィルム40に対して熱溶着されている。
しかしながら、図10や図11に示す変形例のように、マチ部用フィルム50の長手方向の両端部のうち少なくとも一方(本変形例では、スパウト60が装着される頂部側の端部)において、内容物収容部21側に位置するマチ部用フィルム50の角部がパウチ本体20の外側に向けて寄るように、マチ部用フィルム50を長手方向に対して(本変形例では45°の角度で)斜めに折り曲げてもよいし、角部がマチ部用フィルム50の2つ折りの折り目側に入るように、折り返してもよい。これにより、図10や図11に示すように、マチ部用フィルム50を斜めに折り曲げることで空いたスペースにスパウト60を配置することで、スパウト60をより端の方に寄せて配置することが可能であるため、マチ付きパウチ10の使用時に、スパウト60を装着したマチ付きパウチ10の頂部を横方向に向けた状態でマチ付きパウチ10を載置面上に設置した場合に、スパウト60をより低い位置に位置させて、マチ付きパウチ10内に多くの内容物が残留してしまうことを抑制できる。
なお、図10や図11の符号54は、折り曲げられて対向したマチ部用フィルム50の一部分同士を熱溶着する第4熱溶着領域54を示している。
また、図10や図11に示す例では、マチ部用フィルム50が、2つの切り欠き状の貫通部55をその短辺側に有しており、この2つの貫通部55は、マチ部用フィルム50を折り畳んだ状態で、互いに重なるように形成されている。このような貫通部55を形成した場合、図10(b)や図11(b)から分かるように、貫通部55を通じて、表側フィルム30または裏側フィルム40の一方(図10や図11の例では表側フィルム30)と、符号56で指し示すマチ部用フィルム50の一部分とを熱溶着することができる。なお、図示しないが、貫通部55を切り欠き状ではなく孔状に形成してもよく、この場合、貫通部55は、マチ部用フィルム50の短辺付近に形成される。また、貫通部55の数量は、2つに限定されず、例えば、4つ、6つ等の如何なるものでもよい。
また、図11に示す例のように、2つ折りしたマチ部用フィルム50を更に斜めに折り曲げることで形成された三角形状の部分57において、マチ部用フィルム50同士を熱溶着してもよい。この場合、マチ付きパウチ10の製袋後の状態で、折り重なったマチ部用フィルム50間に内容物が入り込むことを防止できる。なお、図11に示す例では、表側フィルム30や裏側フィルム40に対してマチ部用フィルム50を熱溶着する前の段階で、当該部分57においてマチ部用フィルム50同士を熱溶着する。
なお、表側フィルム30と裏側フィルム40とマチ部用フィルム50との間における熱溶着箇所については、図10に示す例や図11に示す例に限定されず、実施態様に応じて任意に設定すればよい。
In addition, in the example shown in FIGS. 1 to 3, as shown in FIG. 9, the gusset film 50 is folded in half, and the folded part is placed between the front film 30 and the back film 40 to hold the contents. It is disposed facing toward the housing section 21 and is thermally welded to the front side film 30 and the back side film 40.
However, as in the modification shown in FIGS. 10 and 11, at least one of the longitudinal ends of the gusset film 50 (in this modification, the end on the top side where the spout 60 is attached), The gusset film 50 is placed in the longitudinal direction (at an angle of 45° in this modification) so that the corner of the gusset film 50 located on the content storage section 21 side approaches the outside of the pouch body 20. ) It may be folded diagonally, or it may be folded back so that the corner part enters the fold line of the gusset film 50 when it is folded in two. As a result, as shown in FIGS. 10 and 11, by bending the gusset film 50 diagonally and placing the spout 60 in the space left open, the spout 60 can be placed closer to the edge. Therefore, when using the gusseted pouch 10, if the gusseted pouch 10 is placed on the mounting surface with the top of the gusseted pouch 10 with the spout 60 attached facing sideways, the spout 60 By positioning it at a lower position, it is possible to prevent a large amount of contents from remaining inside the gusseted pouch 10.
In addition, the code|symbol 54 of FIG. 10 and FIG. 11 has shown the 4th heat welding area|region 54 which heat-welds the parts of the film 50 for gusset parts which were bent and faced each other.
Further, in the example shown in FIGS. 10 and 11, the gusset film 50 has two notch-like penetration parts 55 on its short sides, and these two penetration parts 55 are for the gusset part. The films 50 are formed so as to overlap each other in a folded state. When such a penetration part 55 is formed, as can be seen from FIGS. 10(b) and 11(b), one of the front film 30 and the back film 40 (in the example of FIGS. The front film 30) and a portion of the gusset film 50 indicated by reference numeral 56 can be thermally welded. Although not shown, the penetrating portion 55 may be formed in a hole shape instead of a notch shape, and in this case, the penetrating portion 55 is formed near the short side of the gusset film 50. Further, the number of penetration parts 55 is not limited to two, and may be any number such as four or six, for example.
Further, as in the example shown in FIG. 11, the gusset films 50 may be thermally welded to each other in a triangular portion 57 formed by further diagonally bending the gusset film 50 that has been folded in half. In this case, the contents can be prevented from entering between the folded gusset films 50 after the gusseted pouch 10 is made. In the example shown in FIG. 11, before the gusset film 50 is thermally welded to the front film 30 and the back film 40, the gusset films 50 are thermally welded to each other in the portion 57.
Note that the heat welding locations between the front side film 30, the back side film 40, and the gusset film 50 are not limited to the examples shown in FIG. 10 and the examples shown in FIG. 11, and may be arbitrarily set according to the embodiment. Bye.

なお、本明細書内では、「頂部」「底部」「側部」等の上下を示す用語を使用しているが、これら用語は、使用時や陳列時や運搬時等におけるマチ付きパウチ10の設置の向きを限定するものではなく、例えば、使用時や陳列時や運搬時等に、マチ付きパウチ10の側部や頂部を下に向けて載置面上にマチ付きパウチ10を設置してもよい。 In this specification, terms such as "top," "bottom," and "side" are used to indicate the top and bottom, but these terms are used to describe the gusseted pouch 10 during use, display, transportation, etc. The direction of installation is not limited; for example, the gusseted pouch 10 may be placed on a mounting surface with the sides and top of the gusseted pouch 10 facing downward during use, display, transportation, etc. Good too.

10 ・・・ マチ付きパウチ
20 ・・・ パウチ本体
21 ・・・ 内容物収容部
22 ・・・ マチ部
23 ・・・ シール部
24 ・・・ 第1被固着部
25 ・・・ 第2被固着部
26 ・・・ 第3被固着部
27 ・・・ 第4被固着部
28 ・・・ 把手孔
30 ・・・ 表側フィルム
31 ・・・ 第1熱溶着領域
32 ・・・ 第2熱溶着領域
33 ・・・ 第3熱溶着領域
34 ・・・ 第4熱溶着領域
40 ・・・ 裏側フィルム
41 ・・・ 第1熱溶着領域
42 ・・・ 第2熱溶着領域
43 ・・・ 第3熱溶着領域
44 ・・・ 第4熱溶着領域
50 ・・・ マチ部用フィルム
51 ・・・ 第1熱溶着領域
52 ・・・ 第2熱溶着領域
53 ・・・ 第3熱溶着領域
54 ・・・ 第4熱溶着領域
55 ・・・ 貫通部
60 ・・・ スパウト
70 ・・・ 内側支え部材
71 ・・・ 第1固着部
72 ・・・ 第2固着部
73 ・・・ 第3固着部
74 ・・・ 第4固着部
75 ・・・ 流通部
80 ・・・ 邪魔板
90 ・・・ 熱溶着用治具
10... Pouch with gusset 20... Pouch main body 21... Content storage section 22... Gusset section 23... Seal section 24... First adhered part 25... Second adhered part Part 26...Third adhered part 27...Fourth adhered part 28...Handle hole 30...Front side film 31...First heat welding area 32...Second heat welding area 33 ... Third heat welding area 34... Fourth heat welding area 40... Back side film 41... First heat welding area 42... Second heat welding area 43... Third heat welding area 44... Fourth heat welding area 50... Gusset film 51... First heat welding area 52... Second heat welding area 53... Third heat welding area 54... Fourth Thermal welding area 55... Penetrating part 60... Spout 70... Inner support member 71... First fixed part 72... Second fixed part 73... Third fixed part 74... Third 4 Fixed part 75 ... Flow part 80 ... Baffle plate 90 ... Heat welding jig

Claims (8)

マチ部を有したマチ付きパウチであって、
パウチ本体と、前記パウチ本体内に配置される内側支え部材とを備え、
前記パウチ本体は、内容物収容部と、前記内容物収容部を挟んで対向する第1被固着部および第2被固着部を有し、
前記内側支え部材は、前記第1被固着部に固着された第1固着部と、前記第2被固着部に固着された第2固着部とを有し、
前記内側支え部材は、熱溶着層を有した樹脂フィルムから構成され、
前記第1固着部は、前記第1被固着部に熱溶着によって固着され、
前記第2固着部は、前記第2被固着部に熱溶着によって固着され、
前記パウチ本体は、表側フィルムおよび裏側フィルムと、前記パウチ本体を袋状に形成するためのシール部とを有し、
前記第1固着部は、前記シール部において、前記表側フィルムおよび前記裏側フィルムの間に配置されて、前記表側フィルムおよび前記裏側フィルムに熱溶着され、
前記シール部には、把手孔が形成され、
前記把手孔の少なくとも一部は、前記表側フィルムと前記裏側フィルムと前記第1固着部とが重なった部位を貫通するように形成されていることを特徴とするマチ付きパウチ。
A gusseted pouch having a gusset portion,
comprising a pouch body and an inner support member disposed within the pouch body,
The pouch main body has a content storage part, and a first fixed part and a second fixed part facing each other with the content storage part in between,
The inner support member has a first fixed part fixed to the first fixed part, and a second fixed part fixed to the second fixed part,
The inner support member is made of a resin film having a heat-welding layer,
The first fixed part is fixed to the first fixed part by heat welding,
The second fixed part is fixed to the second fixed part by heat welding,
The pouch body has a front side film, a back side film, and a sealing part for forming the pouch body into a bag shape,
The first fixing part is disposed between the front side film and the back side film in the sealing part, and is thermally welded to the front side film and the back side film,
A handle hole is formed in the seal portion,
A gusseted pouch, wherein at least a portion of the handle hole is formed to penetrate through a portion where the front side film, the back side film, and the first fixing portion overlap.
前記内側支え部材は、内容物を流通させるための孔状または切り欠き状の流通部を有していることを特徴とする請求項1に記載のマチ付きパウチ。 2. The gusseted pouch according to claim 1, wherein the inner support member has a hole-like or notch-like circulation portion for distributing the contents. 前記パウチ本体は、前記内容物収容部を挟んで対向する第3被固着部および第4被固着部を有し、
前記内側支え部材は、前記第3被固着部に固着された第3固着部と、前記第4被固着部に固着された第4固着部とを有することを特徴とする請求項1または請求項2に記載のマチ付きパウチ。
The pouch main body has a third adhered part and a fourth adhered part facing each other with the content storage part in between,
The inner support member has a third fixed part fixed to the third fixed part and a fourth fixed part fixed to the fourth fixed part. The gusseted pouch described in 2 .
前記内側支え部材は、熱溶着層を有した樹脂フィルムから構成され、
前記パウチ本体は、表側フィルムおよび裏側フィルムと、前記パウチ本体を袋状に形成するためのシール部とを有し、
前記第1固着部および前記第2固着部は、前記シール部において、前記熱溶着層を前記表側フィルムおよび前記裏側フィルムに対向させるように2つ折りに折り曲げられた状態で、前記表側フィルムおよび前記裏側フィルムの間に配置されて、前記表側フィルムおよび前記裏側フィルムに対して熱溶着され、
前記第3固着部は、前記表側フィルムの内側面に熱溶着され、
前記第4固着部は、前記裏側フィルムの内側面に熱溶着されていることを特徴とする請求項3に記載のマチ付きパウチ。
The inner support member is made of a resin film having a heat-welding layer,
The pouch body has a front side film, a back side film, and a sealing part for forming the pouch body into a bag shape,
The first fixing part and the second fixing part are folded in half in the sealing part so that the thermal welding layer faces the front film and the back film, and disposed between the films and thermally welded to the front side film and the back side film,
The third fixed part is thermally welded to the inner surface of the front film,
The gusseted pouch according to claim 3 , wherein the fourth fixing part is thermally welded to the inner surface of the back film.
前記パウチ本体は、表側フィルムおよび裏側フィルムと、前記パウチ本体を袋状に形成するためのシール部とを有し、
前記第1固着部は、前記表側フィルムの内側面に固着され、
前記第2固着部は、前記裏側フィルムの内側面に固着されていることを特徴とする請求項1乃至請求項4のいずれかに記載のマチ付きパウチ。
The pouch body has a front side film, a back side film, and a sealing part for forming the pouch body into a bag shape,
The first fixed part is fixed to the inner surface of the front film,
The gusseted pouch according to any one of claims 1 to 4, wherein the second fixing part is fixed to an inner surface of the back side film.
マチ部を有したマチ付きパウチであって、
パウチ本体と、前記パウチ本体内に配置される内側支え部材とを備え、
前記パウチ本体は、内容物収容部と、前記内容物収容部を挟んで対向する第1被固着部および第2被固着部を有し、
前記内側支え部材は、前記第1被固着部に固着された第1固着部と、前記第2被固着部に固着された第2固着部とを有し、
前記パウチ本体は、表側フィルムと裏側フィルムとマチ部用フィルムとを有し、
前記マチ部用フィルムは、2つ折りにされて、前記表側フィルムと前記裏側フィルムとの間に、その折曲部を前記内容物収容部側に向けた状態で配置され、
前記マチ部用フィルムの長手方向の両端部のうち少なくとも一方において、前記内容物収容部側に位置する前記マチ部用フィルムの角部が前記パウチ本体の外側に向けて寄るように、前記マチ部用フィルムが、その長手方向に対して斜めに折り曲げられていることを特徴とするマチ付きパウチ。
A gusseted pouch having a gusset portion,
comprising a pouch body and an inner support member disposed within the pouch body,
The pouch main body has a content storage part, and a first fixed part and a second fixed part facing each other with the content storage part in between,
The inner support member has a first fixed part fixed to the first fixed part, and a second fixed part fixed to the second fixed part,
The pouch body has a front side film, a back side film, and a gusset film,
The gusset film is folded in two and placed between the front side film and the back side film with the folded part facing the content storage section side,
At least one of both ends of the gusset film in the longitudinal direction, the gusset film is arranged such that a corner of the gusset film located on the content storage section side approaches the outside of the pouch main body. A gusseted pouch characterized in that the film is bent diagonally with respect to its longitudinal direction.
請求項1乃至請求項6のいずれかに記載のマチ付きパウチの製造方法であって、
前記パウチ本体を構成する表側フィルムおよび裏側フィルムの間に、樹脂フィルムから成る前記内側支え部材を2つ折り状態で配置し、前記表側フィルムと前記裏側フィルムと前記内側支え部材とを熱溶着治具によって挟み込むことで、前記表側フィルムおよび前記内側支え部材の対向面間の一部領域を熱溶着するとともに、前記裏側フィルムおよび前記内側支え部材の対向面間の一部領域を熱溶着する工程を含み、
前記工程において、2つ折りされた前記内側支え部材の内側面間に邪魔板を配置することを特徴とするマチ付きパウチの製造方法。
A method for manufacturing a gusseted pouch according to any one of claims 1 to 6, comprising :
The inner support member made of a resin film is placed in a folded state between the front film and the back film that constitute the pouch body, and the front film, the back film, and the inner support member are bonded together using a heat welding jig. The method includes the step of thermally welding a partial area between opposing surfaces of the front side film and the inner supporting member by sandwiching the film, and thermally welding a partial area between the opposing surfaces of the back side film and the inner supporting member,
A method for manufacturing a gusseted pouch, characterized in that, in the step, a baffle plate is arranged between the inner surfaces of the inner support member folded in half.
前記工程は、前記パウチ本体を袋状に形成するためのシール部を形成する際に同時に行われることを特徴とする請求項7に記載のマチ付きパウチの製造方法。 8. The method for manufacturing a gusseted pouch according to claim 7, wherein the step is performed at the same time as forming a seal portion for forming the pouch body into a bag shape.
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