JP7070343B2 - Solenoid valve and high-pressure pump using it - Google Patents

Solenoid valve and high-pressure pump using it Download PDF

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JP7070343B2
JP7070343B2 JP2018206667A JP2018206667A JP7070343B2 JP 7070343 B2 JP7070343 B2 JP 7070343B2 JP 2018206667 A JP2018206667 A JP 2018206667A JP 2018206667 A JP2018206667 A JP 2018206667A JP 7070343 B2 JP7070343 B2 JP 7070343B2
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valve
needle
pressurizing chamber
stopper
valve member
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JP2020070777A (en
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幸絵 大室
賢二 船井
悠馬 吉丸
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Denso Corp
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Denso Corp
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Description

本発明は、電磁弁、および、これを用いた高圧ポンプに関する。 The present invention relates to a solenoid valve and a high-pressure pump using the solenoid valve.

従来、吸入通路の弁部材を電磁駆動部により開弁制御する電磁弁を適用した高圧ポンプが知られている。特許文献1の高圧ポンプでは、開弁制御時、電磁駆動部への通電を停止すると、弁部材とともにニードルが開弁方向に移動し、弁部材がストッパ部に衝突する。このとき、ニードル、弁部材およびストッパ部の振動により、不快な騒音が発生する。 Conventionally, a high-pressure pump to which an electromagnetic valve for controlling the valve member of a suction passage by an electromagnetic drive unit for opening the valve is known. In the high-pressure pump of Patent Document 1, when the energization to the electromagnetic drive portion is stopped during valve opening control, the needle moves in the valve opening direction together with the valve member, and the valve member collides with the stopper portion. At this time, unpleasant noise is generated due to the vibration of the needle, the valve member, and the stopper portion.

特開2015-21428号公報Japanese Unexamined Patent Publication No. 2015-21428

特許文献1の高圧ポンプでは、開弁制御時、電磁駆動部への通電を停止した後、ニードルが開側位置に到達する前に電磁駆動部に一時的に再通電する。これにより、ニードルの開弁方向の移動速度が低下し、ニードルと弁部材とストッパ部との衝突力が低減される。その結果、ニードル、弁部材およびストッパ部の振動による騒音を低減可能である。 In the high-pressure pump of Patent Document 1, after the energization to the electromagnetic drive unit is stopped during valve opening control, the electromagnetic drive unit is temporarily re-energized before the needle reaches the open side position. As a result, the moving speed of the needle in the valve opening direction is reduced, and the collision force between the needle, the valve member, and the stopper portion is reduced. As a result, noise due to vibration of the needle, valve member and stopper can be reduced.

特許文献1の高圧ポンプでは、上述の制御により、騒音の全体的な低減は可能であるものの、耳障りな高周波音が残るおそれがある。また、ニードルと弁部材とストッパ部との衝突力をさらに低減させることを目的としてニードルの開弁方向の移動速度をさらに低下させた場合、応答性が悪化するおそれがある。 In the high-pressure pump of Patent Document 1, although the noise can be reduced as a whole by the above-mentioned control, there is a possibility that a jarring high-frequency sound remains. Further, when the moving speed of the needle in the valve opening direction is further reduced for the purpose of further reducing the collision force between the needle, the valve member, and the stopper portion, the responsiveness may deteriorate.

本発明の目的は、作動時の高周波音の発生を抑制可能な電磁弁および高圧ポンプを提供することにある。 An object of the present invention is to provide a solenoid valve and a high pressure pump capable of suppressing the generation of high frequency noise during operation.

本発明に係る電磁弁の第1の態様は、加圧室形成部と吸入通路形成部とシート部と弁部材とストッパ部とニードルと可動コアと電磁駆動部とニードル付勢部材とを備えている。加圧室形成部は、流体が加圧される加圧室を形成する。吸入通路形成部は、加圧室に吸入される流体が流れる吸入通路を形成する。シート部は、吸入通路に設けられ、一方の面と他方の面とを連通する連通路を有する。弁部材は、シート部の加圧室側に設けられ、シート部から離間し開弁、または、シート部に当接し閉弁することで連通路における流体の流れを許容または規制可能である。 A first aspect of the solenoid valve according to the present invention includes a pressurizing chamber forming portion, a suction passage forming portion, a seat portion, a valve member, a stopper portion, a needle, a movable core, an electromagnetic driving portion, and a needle urging member. There is. The pressurizing chamber forming portion forms a pressurizing chamber in which the fluid is pressurized. The suction passage forming portion forms a suction passage through which the fluid sucked into the pressurizing chamber flows. The seat portion is provided in the suction passage and has a communication passage that communicates one surface with the other surface. The valve member is provided on the pressurizing chamber side of the seat portion, and can allow or regulate the flow of fluid in the communication passage by opening the valve apart from the seat portion or by contacting the seat portion and closing the valve.

ストッパ部は、シート部に対し加圧室側に設けられ、弁部材の加圧室側の面に当接することで弁部材の開弁方向の移動を規制可能である。ニードルは、軸方向に往復移動可能、かつ、一端が弁部材の加圧室とは反対側の面に当接可能に設けられている。可動コアは、ニードルに設けられている。電磁駆動部は、通電により可動コアをニードルとともに閉弁方向または開弁方向に吸引可能である。ニードル付勢部材は、ニードルを開弁方向または閉弁方向に付勢する。 The stopper portion is provided on the pressurizing chamber side with respect to the seat portion, and the movement of the valve member in the valve opening direction can be regulated by contacting the surface of the valve member on the pressurizing chamber side. The needle is provided so as to be able to reciprocate in the axial direction and one end thereof to be in contact with the surface of the valve member opposite to the pressurizing chamber. The movable core is provided on the needle. The electromagnetic drive unit can attract the movable core together with the needle in the valve closing direction or the valve opening direction by energization. The needle urging member urges the needle in the valve opening direction or the valve closing direction.

ニードルは、共振周波数が20kHz以下となるよう軸方向の剛性が設定されている。これにより、高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 The needle is set to have an axial rigidity so that the resonance frequency is 20 kHz or less. As a result, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

本発明に係る電磁弁の第2の態様では、ニードルは、可動コアが設けられたニードル本体、弁部材に当接可能なようニードル本体の弁部材側に形成されたニードル端部、および、ニードル端部の周方向の全範囲においてニードル端部の外壁から径方向内側へ凹むよう形成されたニードル凹部を有している。そのため、ニードル端部の剛性はニードル凹部において比較的低く、弁部材の開弁時、ニードルと弁部材とストッパ部とが衝突している時間を長くすることができる。これにより、ニードルと弁部材とストッパ部との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 In the second aspect of the solenoid valve according to the present invention, the needle is a needle body provided with a movable core, a needle end portion formed on the valve member side of the needle body so as to be in contact with the valve member, and a needle. It has a needle recess formed so as to be radially inwardly recessed from the outer wall of the needle end in the entire circumferential range of the end. Therefore, the rigidity of the needle end portion is relatively low in the needle recess, and the time during which the needle, the valve member, and the stopper portion collide with each other when the valve member is opened can be lengthened. As a result, the maximum value of the collision force between the needle, the valve member, and the stopper portion can be reduced. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

本発明に係る電磁弁の第3の態様では、ストッパ部は、弁部材の加圧室側の面の外縁部に当接可能なストッパ当接面を有している。弁部材は、板厚が0.5mm以上、0.75mm以下となるよう形成されている。そのため、弁部材の剛性は比較的低く、弁部材の開弁時、ニードルと弁部材とストッパ部とが衝突している時間を長くすることができる。これにより、ニードルと弁部材とストッパ部との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 In the third aspect of the solenoid valve according to the present invention, the stopper portion has a stopper contact surface capable of contacting the outer edge portion of the surface of the valve member on the pressurizing chamber side. The valve member is formed so that the plate thickness is 0.5 mm or more and 0.75 mm or less. Therefore, the rigidity of the valve member is relatively low, and the time during which the needle, the valve member, and the stopper portion collide with each other when the valve member is opened can be lengthened. As a result, the maximum value of the collision force between the needle, the valve member, and the stopper portion can be reduced. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

本発明に係る電磁弁の第4の態様では、ストッパ部は、筒状のストッパ筒部、ストッパ筒部の加圧室側の端部を塞ぐストッパ底部、ストッパ底部から加圧室とは反対側へ突出するストッパ凸部、および、ストッパ凸部に形成され弁部材の加圧室側の面に当接可能なストッパ当接面を有している。ストッパ底部は、板厚が0.5mm以上、0.74mm以下となるよう形成されている。そのため、ストッパ底部の剛性は比較的低く、弁部材の開弁時、ニードルと弁部材とストッパ部とが衝突している時間を長くすることができる。これにより、ニードルと弁部材とストッパ部との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 In the fourth aspect of the solenoid valve according to the present invention, the stopper portion is a cylindrical stopper cylinder portion, a stopper bottom portion that closes the end portion of the stopper cylinder portion on the pressurizing chamber side, and a side opposite to the pressurizing chamber from the stopper bottom portion. It has a stopper convex portion that protrudes toward the surface, and a stopper contact surface that is formed on the stopper convex portion and is capable of contacting the surface of the valve member on the pressurizing chamber side. The bottom of the stopper is formed so that the plate thickness is 0.5 mm or more and 0.74 mm or less. Therefore, the rigidity of the stopper bottom portion is relatively low, and the time during which the needle, the valve member, and the stopper portion collide with each other when the valve member is opened can be lengthened. As a result, the maximum value of the collision force between the needle, the valve member, and the stopper portion can be reduced. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

本発明に係る電磁弁の第5の態様では、弁部材は、周方向に複数に分割されて環状に配置され内周壁がテーパ状に形成された外側弁部、ニードルの一端が当接可能なよう外側弁部の中央に対し加圧室とは反対側に設けられ外周壁が外側弁部の内周壁と摺動可能なようテーパ状に形成された内側弁部、および、外側弁部を径内方向へ付勢する径内方向付勢部を有し、内側弁部が開弁方向へ移動すると、内側弁部の外周壁が外側弁部の内周壁と摺動しつつ、複数の外側弁部が径外方向へ移動する。これにより、弁部材の開弁時、内側弁部がニードルに押されて開弁方向へ移動すると、内側弁部の外周壁が外側弁部の内周壁と摺動しつつ、複数の外側弁部が径内方向付勢部の付勢力に抗して径外方向へ移動する。そのため、ニードルと弁部材とストッパ部とが衝突している時間を長くすることができる。これにより、ニードルと弁部材とストッパ部との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 In the fifth aspect of the solenoid valve according to the present invention, the valve member is divided into a plurality of parts in the circumferential direction and arranged in an annular shape, and the outer valve portion having the inner peripheral wall formed in a tapered shape and one end of the needle can come into contact with each other. The diameter of the inner valve portion and the outer valve portion, which are provided on the side opposite to the pressurizing chamber with respect to the center of the outer valve portion and are formed in a tapered shape so that the outer peripheral wall can slide with the inner peripheral wall of the outer valve portion. It has an inwardly urging portion, and when the inner valve portion moves in the valve opening direction, the outer peripheral wall of the inner valve portion slides with the inner peripheral wall of the outer valve portion, and a plurality of outer valves are used. The part moves in the out-of-diameter direction. As a result, when the inner valve portion is pushed by the needle and moves in the valve opening direction when the valve member is opened, the outer peripheral wall of the inner valve portion slides with the inner peripheral wall of the outer valve portion, and a plurality of outer valve portions are formed. Moves in the out-of-diameter direction against the urging force of the in-diameter urging portion. Therefore, it is possible to prolong the time during which the needle, the valve member, and the stopper portion collide with each other. As a result, the maximum value of the collision force between the needle, the valve member, and the stopper portion can be reduced. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

第1実施形態による電磁弁および高圧ポンプを示す模式的断面図。Schematic cross-sectional view showing a solenoid valve and a high pressure pump according to the first embodiment. 第1実施形態による高圧ポンプの電磁弁の弁部材、および、その近傍を示す断面図。FIG. 3 is a cross-sectional view showing a valve member of a solenoid valve of a high-pressure pump according to the first embodiment and its vicinity. (A)は第1実施形態による電磁弁と従来の電磁弁とについて時間の経過に伴う衝突力の大きさの変化を示すグラフ、(B)は第1実施形態による電磁弁と従来の電磁弁とについて衝突力の大きさと周波数の高さとの関係を示すグラフ。(A) is a graph showing the change in the magnitude of the collision force with the passage of time between the solenoid valve according to the first embodiment and the conventional solenoid valve, and (B) is the solenoid valve according to the first embodiment and the conventional solenoid valve. A graph showing the relationship between the magnitude of the collision force and the height of the frequency. (A)はニードル端部の外径の違いによる衝突力の大きさと周波数の高さとの関係を示すグラフ、(B)はニードル端部の外径の大きさと周波数の高さとの関係を示すグラフ。(A) is a graph showing the relationship between the magnitude of the collision force and the frequency height due to the difference in the outer diameter of the needle end, and (B) is a graph showing the relationship between the size of the outer diameter of the needle end and the frequency height. .. 第2実施形態による高圧ポンプの電磁弁の弁部材、および、その近傍を示す断面図。FIG. 2 is a cross-sectional view showing a valve member of a solenoid valve of a high-pressure pump according to a second embodiment and its vicinity. 第3実施形態による高圧ポンプの電磁弁の弁部材、および、その近傍を示す断面図。FIG. 3 is a cross-sectional view showing a valve member of a solenoid valve of a high-pressure pump according to a third embodiment and its vicinity. 弁部材の板厚の大きさと周波数の高さとの関係を示すグラフ。The graph which shows the relationship between the size of the plate thickness of a valve member and the height of a frequency. 第4実施形態による高圧ポンプの電磁弁の弁部材、および、その近傍を示す断面図。FIG. 6 is a cross-sectional view showing a valve member of a solenoid valve of a high-pressure pump according to a fourth embodiment and its vicinity. ストッパ底部の板厚の大きさと周波数の高さとの関係を示すグラフ。A graph showing the relationship between the size of the plate thickness at the bottom of the stopper and the height of the frequency. 第5実施形態による高圧ポンプの電磁弁の閉弁状態の弁部材、および、その近傍を示す断面図。FIG. 5 is a cross-sectional view showing a valve member in a closed state of the solenoid valve of the high-pressure pump according to the fifth embodiment and its vicinity. (A)は第5実施形態による高圧ポンプの電磁弁の弁部材を示す断面図、(B)は(A)を矢印XIB方向から見た図。(A) is a cross-sectional view showing a valve member of a solenoid valve of a high-pressure pump according to a fifth embodiment, and (B) is a view of (A) seen from the direction of arrow XIB. 第5実施形態による高圧ポンプの電磁弁の開弁状態の弁部材、および、その近傍を示す断面図。FIG. 5 is a cross-sectional view showing a valve member in an open state of the solenoid valve of the high-pressure pump according to the fifth embodiment and its vicinity.

以下、複数の実施形態による電磁弁および高圧ポンプを図面に基づき説明する。なお、複数の実施形態において実質的に同一の構成部位には同一の符号を付し、説明を省略する。また、複数の実施形態において実質的に同一の構成部位は、同一または同様の作用効果を奏する。 Hereinafter, solenoid valves and high-pressure pumps according to a plurality of embodiments will be described with reference to the drawings. In the plurality of embodiments, substantially the same constituent parts are designated by the same reference numerals, and the description thereof will be omitted. Further, substantially the same constituent sites in a plurality of embodiments have the same or similar effects.

(第1実施形態)
第1実施形態による電磁弁、および、これを用いた高圧ポンプを図1に示す。高圧ポンプ1は、図示しない車両の内燃機関に燃料を供給する燃料供給システムに適用される。高圧ポンプ1は、例えば内燃機関のエンジンヘッド等に取り付けられる。ここで、内燃機関は、例えばガソリンエンジンである。よって、高圧ポンプ1は、燃料としてのガソリンを内燃機関に供給する。ここで、燃料は、「流体」に対応している。
(First Embodiment)
FIG. 1 shows a solenoid valve according to the first embodiment and a high-pressure pump using the solenoid valve. The high-pressure pump 1 is applied to a fuel supply system that supplies fuel to an internal combustion engine of a vehicle (not shown). The high-pressure pump 1 is attached to, for example, an engine head of an internal combustion engine. Here, the internal combustion engine is, for example, a gasoline engine. Therefore, the high-pressure pump 1 supplies gasoline as fuel to the internal combustion engine. Here, the fuel corresponds to the "fluid".

高圧ポンプ1は、ハウジング20、プランジャ11、電磁弁10等を備えている。電磁弁10は、シート部30、弁部材40、ストッパ部50、ニードル60、可動コア70、電磁駆動部80、ニードル付勢部材91等を備えている。 The high-pressure pump 1 includes a housing 20, a plunger 11, a solenoid valve 10, and the like. The solenoid valve 10 includes a seat portion 30, a valve member 40, a stopper portion 50, a needle 60, a movable core 70, an electromagnetic drive portion 80, a needle urging member 91, and the like.

ハウジング20は、ハウジング本体21、インレット部22、吐出部23、吐出弁24等を有している。ハウジング本体21は、例えば金属により形成されている。ハウジング本体21は、空間としての加圧室200、吸入通路201、吐出通路202等を有している。加圧室200は、ハウジング本体21の内側において略円筒状に形成されている。吸入通路201は、一端が加圧室200に連通するようハウジング本体21に形成されている。吐出通路202は、一端が加圧室200に連通するようハウジング本体21に形成されている。ここで、ハウジング20のハウジング本体21は、「加圧室形成部」、「吸入通路形成部」に対応している。 The housing 20 has a housing main body 21, an inlet portion 22, a discharge portion 23, a discharge valve 24, and the like. The housing body 21 is made of, for example, metal. The housing main body 21 has a pressurizing chamber 200, a suction passage 201, a discharge passage 202, and the like as spaces. The pressurizing chamber 200 is formed in a substantially cylindrical shape inside the housing main body 21. The suction passage 201 is formed in the housing body 21 so that one end thereof communicates with the pressurizing chamber 200. The discharge passage 202 is formed in the housing main body 21 so that one end communicates with the pressurizing chamber 200. Here, the housing body 21 of the housing 20 corresponds to the "pressurizing chamber forming portion" and the "suction passage forming portion".

インレット部22は、ハウジング本体21から筒状に突出するよう形成されている。インレット部22の内側の空間は、吸入通路201に連通している。インレット部22には、図示しない燃料ポンプが接続される。これにより、インレット部22には、燃料ポンプから吐出された燃料が流入する。インレット部22に流入した燃料は、吸入通路201を経由して加圧室200に流入可能である。 The inlet portion 22 is formed so as to protrude in a cylindrical shape from the housing main body 21. The space inside the inlet portion 22 communicates with the suction passage 201. A fuel pump (not shown) is connected to the inlet portion 22. As a result, the fuel discharged from the fuel pump flows into the inlet portion 22. The fuel that has flowed into the inlet portion 22 can flow into the pressurizing chamber 200 via the suction passage 201.

吐出部23は、ハウジング本体21から筒状に突出するよう形成されている。吐出部23の内側の空間は、吐出通路202に連通している。吐出部23には、図示しない燃料レールが接続される。これにより、加圧室200から流出した燃料は、吐出通路202、吐出部23を経由して高圧ポンプ1から吐出され、燃料レールに流入する。燃料レールに流入した燃料は、図示しない燃料噴射弁から内燃機関に噴射供給される。 The discharge portion 23 is formed so as to protrude in a cylindrical shape from the housing main body 21. The space inside the discharge portion 23 communicates with the discharge passage 202. A fuel rail (not shown) is connected to the discharge unit 23. As a result, the fuel flowing out of the pressurizing chamber 200 is discharged from the high-pressure pump 1 via the discharge passage 202 and the discharge unit 23, and flows into the fuel rail. The fuel that has flowed into the fuel rail is injected and supplied to the internal combustion engine from a fuel injection valve (not shown).

吐出弁24は、吐出部23の内側に設けられている。吐出弁24は、吐出通路202側から燃料レール側への燃料の流れを許容し、燃料レール側から吐出通路202側への燃料の流れを規制する。 The discharge valve 24 is provided inside the discharge portion 23. The discharge valve 24 allows the flow of fuel from the discharge passage 202 side to the fuel rail side, and regulates the flow of fuel from the fuel rail side to the discharge passage 202 side.

プランジャ11は、例えば金属により略円柱状に形成されている。プランジャ11は、一端側が加圧室200において軸方向に往復移動可能なようハウジング本体21に設けられている。プランジャ11の他端は、ハウジング本体21から突出している。プランジャ11の他端には、スプリングシート12が設けられている。スプリングシート12とハウジング本体21との間には、スプリング13が設けられている。スプリング13は、例えばコイルスプリングであり、プランジャ11を、プランジャ11が加圧室200から抜け出る方向へ付勢している。 The plunger 11 is formed of, for example, a metal in a substantially columnar shape. The plunger 11 is provided in the housing main body 21 so that one end side can reciprocate in the axial direction in the pressurizing chamber 200. The other end of the plunger 11 protrudes from the housing body 21. A spring seat 12 is provided at the other end of the plunger 11. A spring 13 is provided between the spring seat 12 and the housing body 21. The spring 13 is, for example, a coil spring, and urges the plunger 11 in a direction in which the plunger 11 exits the pressurizing chamber 200.

高圧ポンプ1は、プランジャ11の他端またはスプリングシート12がカムシャフト2のカム3に当接するよう内燃機関に取り付けられる。これにより、カムシャフト2が回転すると、プランジャ11は、軸方向に往復移動する。このとき、加圧室200の容積は、プランジャ11の往復移動に応じて増減する。 The high-pressure pump 1 is attached to the internal combustion engine so that the other end of the plunger 11 or the spring seat 12 abuts on the cam 3 of the camshaft 2. As a result, when the camshaft 2 rotates, the plunger 11 reciprocates in the axial direction. At this time, the volume of the pressurizing chamber 200 increases or decreases according to the reciprocating movement of the plunger 11.

シート部30は、例えば金属により略円板状に形成されている。シート部30は、吸入通路201に設けられている。具体的には、シート部30は、吸入通路201を形成するハウジング本体21の内壁に固定されている。図2に示すように、シート部30は、連通路としての内側連通路301、外側連通路302、および、弁座300等を有している。 The sheet portion 30 is formed of, for example, metal in a substantially disk shape. The seat portion 30 is provided in the suction passage 201. Specifically, the seat portion 30 is fixed to the inner wall of the housing body 21 forming the suction passage 201. As shown in FIG. 2, the seat portion 30 has an inner aisle 301, an outer aisle 302, a valve seat 300, and the like as aisle.

内側連通路301は、シート部30の一方の面の中央と他方の面の中央とを連通するようシート部30に1つ形成されている。外側連通路302は、シート部30の一方の面と他方の面とを連通するようシート部30に形成されている。外側連通路302は、内側連通路301の径方向外側においてシート部30の周方向に等間隔で複数形成されている。弁座300は、シート部30の加圧室200側の面において内側連通路301の周囲、および、外側連通路302の周囲に環状に形成されている。 One inner communication passage 301 is formed in the seat portion 30 so as to communicate the center of one surface of the seat portion 30 and the center of the other surface. The outer communication passage 302 is formed in the seat portion 30 so as to communicate one surface of the seat portion 30 with the other surface. A plurality of outer aisles 302 are formed at equal intervals in the circumferential direction of the seat portion 30 on the radial outer side of the inner aisle 301. The valve seat 300 is formed in an annular shape around the inner communication passage 301 and around the outer communication passage 302 on the surface of the seat portion 30 on the pressurizing chamber 200 side.

弁部材40は、弁本体400を有している。弁本体400は、例えば金属により略円板状に形成されている。弁部材40は、吸入通路201においてシート部30に対し加圧室200側に設けられている。弁部材40は、弁本体400の一方の面がシート部30の弁座300から離間、または、シート部30の弁座300に当接するよう軸方向に往復移動可能である。弁部材40は、シート部30から離間し開弁、または、シート部30に当接し閉弁することで内側連通路301、外側連通路302における燃料の流れを許容または規制可能である。 The valve member 40 has a valve body 400. The valve body 400 is formed of, for example, metal in a substantially disk shape. The valve member 40 is provided on the pressurizing chamber 200 side with respect to the seat portion 30 in the suction passage 201. The valve member 40 can reciprocate in the axial direction so that one surface of the valve body 400 is separated from the valve seat 300 of the seat portion 30 or abuts on the valve seat 300 of the seat portion 30. The valve member 40 can allow or regulate the flow of fuel in the inner communication passage 301 and the outer communication passage 302 by opening the valve apart from the seat portion 30 or by contacting and closing the valve with the seat portion 30.

弁本体400は、弁連通路401、テーパ面402を有している。弁連通路401は、弁本体400のシート部30側の面と加圧室200側の面とを連通するよう弁本体400に形成されている。なお、弁連通路401は、シート部30の径方向において内側連通路301と外側連通路302との間に位置するよう形成されている。弁連通路401は、弁本体400の周方向に等間隔で複数形成されている。テーパ面402は、弁本体400の加圧室200側の面の外縁部に形成されている。テーパ面402は、加圧室200側からシート部30側へ向かうに従い弁本体400の軸から離れるようテーパ状に形成されている。 The valve body 400 has a valve connecting passage 401 and a tapered surface 402. The valve communication passage 401 is formed in the valve body 400 so as to communicate the surface of the valve body 400 on the seat portion 30 side and the surface of the pressure chamber 200 side. The valve aisle 401 is formed so as to be located between the inner aisle 301 and the outer aisle 302 in the radial direction of the seat portion 30. A plurality of valve communication passages 401 are formed at equal intervals in the circumferential direction of the valve body 400. The tapered surface 402 is formed on the outer edge of the surface of the valve body 400 on the pressure chamber 200 side. The tapered surface 402 is formed in a tapered shape so as to move away from the axis of the valve body 400 toward the seat portion 30 side from the pressurizing chamber 200 side.

ストッパ部50は、例えば金属により形成されている。ストッパ部50は、吸入通路201においてシート部30に対し加圧室200側に設けられている。具体的には、ストッパ部50は、吸入通路201を形成するハウジング本体21の内壁に固定されている。 The stopper portion 50 is made of, for example, metal. The stopper portion 50 is provided on the pressurizing chamber 200 side with respect to the seat portion 30 in the suction passage 201. Specifically, the stopper portion 50 is fixed to the inner wall of the housing body 21 forming the suction passage 201.

ストッパ部50は、ストッパ筒部51、ストッパ底部52、ストッパ凸部53、ストッパ当接面54等を有している。ストッパ筒部51は、大径筒部511、小径筒部512を有している。大径筒部511は、略円筒状に形成されている。小径筒部512は、略円筒状に形成されている。小径筒部512は、大径筒部511と同軸となるよう大径筒部511と一体に形成されている。小径筒部512の内径は大径筒部511の内径より小さく、小径筒部512の外径は大径筒部511の外径と同じである。 The stopper portion 50 has a stopper cylinder portion 51, a stopper bottom portion 52, a stopper convex portion 53, a stopper contact surface 54, and the like. The stopper cylinder portion 51 has a large diameter cylinder portion 511 and a small diameter cylinder portion 512. The large-diameter tubular portion 511 is formed in a substantially cylindrical shape. The small-diameter tubular portion 512 is formed in a substantially cylindrical shape. The small-diameter cylinder portion 512 is integrally formed with the large-diameter cylinder portion 511 so as to be coaxial with the large-diameter cylinder portion 511. The inner diameter of the small diameter cylinder portion 512 is smaller than the inner diameter of the large diameter cylinder portion 511, and the outer diameter of the small diameter cylinder portion 512 is the same as the outer diameter of the large diameter cylinder portion 511.

ストッパ部50は、大径筒部511に対し小径筒部512が加圧室200側に位置し、大径筒部511および小径筒部512の外周壁が、吸入通路201を形成するハウジング本体21の内壁に当接するよう吸入通路201に設けられている。なお、大径筒部511の小径筒部512とは反対側の端面は、シート部30の加圧室200側の端面の外縁部に当接している。 In the stopper portion 50, the small diameter cylinder portion 512 is located on the pressurizing chamber 200 side with respect to the large diameter cylinder portion 511, and the outer peripheral walls of the large diameter cylinder portion 511 and the small diameter cylinder portion 512 form the suction passage 201. The suction passage 201 is provided so as to abut on the inner wall of the. The end surface of the large-diameter cylinder portion 511 opposite to the small-diameter cylinder portion 512 is in contact with the outer edge portion of the end surface of the seat portion 30 on the pressurizing chamber 200 side.

ストッパ底部52は、ストッパ筒部51の加圧室200側の端部を塞ぐようストッパ筒部51と一体に板状に形成されている。具体的には、ストッパ底部52は、小径筒部512の加圧室200側の端部を塞ぐようストッパ筒部51と一体に形成されている。 The stopper bottom portion 52 is formed in a plate shape integrally with the stopper cylinder portion 51 so as to close the end portion of the stopper cylinder portion 51 on the pressurizing chamber 200 side. Specifically, the stopper bottom portion 52 is integrally formed with the stopper cylinder portion 51 so as to close the end portion of the small diameter cylinder portion 512 on the pressurizing chamber 200 side.

ストッパ凸部53は、ストッパ底部52の中央から加圧室200とは反対側へ略円柱状に突出するようストッパ底部52と一体に形成されている。ストッパ当接面54は、ストッパ凸部53のストッパ底部52とは反対側の端面に形成されている。ストッパ当接面54のストッパ筒部51の軸方向における位置は、大径筒部511と小径筒部512との間の環状の段差面513の位置と概ね同じである。 The stopper convex portion 53 is integrally formed with the stopper bottom portion 52 so as to project substantially in a columnar shape from the center of the stopper bottom portion 52 to the side opposite to the pressurizing chamber 200. The stopper contact surface 54 is formed on the end surface of the stopper convex portion 53 on the side opposite to the stopper bottom portion 52. The position of the stopper cylinder portion 51 of the stopper contact surface 54 in the axial direction is substantially the same as the position of the annular stepped surface 513 between the large diameter cylinder portion 511 and the small diameter cylinder portion 512.

ストッパ底部52は、ストッパ連通路501を有している。ストッパ連通路501は、ストッパ凸部53の径方向外側においてストッパ底部52のシート部30側の面と加圧室200側の面とを連通するよう形成されている。ストッパ連通路501は、ストッパ底部52の周方向に等間隔で複数形成されている。 The stopper bottom portion 52 has a stopper connecting passage 501. The stopper communication passage 501 is formed so as to communicate the surface of the stopper bottom portion 52 on the seat portion 30 side and the surface on the pressurizing chamber 200 side on the radial outer side of the stopper convex portion 53. A plurality of stopper communication passages 501 are formed at equal intervals in the circumferential direction of the stopper bottom portion 52.

弁部材40は、ストッパ部50のストッパ筒部51の内側においてシート部30の加圧室200側の面とストッパ当接面54との間で往復移動可能に設けられている。弁部材40は、弁本体400の加圧室200側の面の中央がストッパ当接面54に当接したとき、開弁方向の移動が規制される。このように、ストッパ部50は、弁部材40の加圧室200側の面に当接することで弁部材40の開弁方向の移動を規制可能である。 The valve member 40 is provided so as to be reciprocally movable between the surface of the seat portion 30 on the pressurizing chamber 200 side and the stopper contact surface 54 inside the stopper cylinder portion 51 of the stopper portion 50. When the center of the surface of the valve body 400 on the pressure chamber 200 side abuts on the stopper contact surface 54, the valve member 40 is restricted from moving in the valve opening direction. In this way, the stopper portion 50 can regulate the movement of the valve member 40 in the valve opening direction by abutting on the surface of the valve member 40 on the pressure chamber 200 side.

ニードル60は、例えば金属により形成されている。ニードル60は、ニードル本体61、ニードル端部62、ニードル大径部63、ばね座部64等を有している。ニードル本体61は、略円柱状に形成されている。ニードル端部62は、略円柱状に形成され、ニードル本体61と同軸となるようニードル本体61と一体に形成されている。ニードル端部62の外径は、ニードル本体61の外径より小さい。 The needle 60 is made of, for example, metal. The needle 60 has a needle body 61, a needle end portion 62, a needle large diameter portion 63, a spring seat portion 64, and the like. The needle body 61 is formed in a substantially columnar shape. The needle end 62 is formed in a substantially columnar shape, and is integrally formed with the needle body 61 so as to be coaxial with the needle body 61. The outer diameter of the needle end 62 is smaller than the outer diameter of the needle body 61.

ニードル大径部63は、ニードル本体61のニードル端部62側の端部の径方向外側において略円筒状に形成されている。ニードル大径部63の外径は、ニードル本体61の外径より大きい。ばね座部64は、ニードル大径部63のニードル端部62側の端部の径方向外側において略円環状に形成されている。ばね座部64の外径は、ニードル大径部63の外径より大きい。 The needle large diameter portion 63 is formed in a substantially cylindrical shape on the radial outer side of the end portion of the needle body 61 on the needle end 62 side. The outer diameter of the needle large diameter portion 63 is larger than the outer diameter of the needle body 61. The spring seat portion 64 is formed in a substantially annular shape on the radial outer side of the end portion of the needle large diameter portion 63 on the needle end portion 62 side. The outer diameter of the spring seat portion 64 is larger than the outer diameter of the needle large diameter portion 63.

ニードル60は、軸方向に往復移動可能、かつ、一端であるニードル端部62が弁部材40の加圧室200とは反対側の面に当接可能なよう吸入通路201に設けられている。ここで、ニードル端部62は、シート部30の内側連通路301に挿通されている。なお、ニードル端部62の軸方向の長さは、内側連通路301の軸方向の長さより大きい。また、弁部材40の加圧室200側の面がストッパ当接面54に当接し、ニードル端部62が弁部材40の加圧室200とは反対側の面に当接した状態において、ニードル60のばね座部64は、シート部30から離間している(図2参照)。 The needle 60 is provided in the suction passage 201 so that the needle 60 can reciprocate in the axial direction and the needle end 62 at one end can come into contact with the surface of the valve member 40 opposite to the pressurizing chamber 200. Here, the needle end portion 62 is inserted into the inner passage 301 of the seat portion 30. The axial length of the needle end 62 is larger than the axial length of the inner communication passage 301. Further, in a state where the surface of the valve member 40 on the pressure chamber 200 side is in contact with the stopper contact surface 54 and the needle end 62 is in contact with the surface of the valve member 40 on the side opposite to the pressure chamber 200, the needle The spring seat portion 64 of 60 is separated from the seat portion 30 (see FIG. 2).

可動コア70は、例えば磁性材料により略円筒状に形成されている。可動コア70は、ニードル本体61のニードル端部62とは反対側の端部の径方向外側に設けられている。可動コア70は、ニードル本体61に固定されている。そのため、可動コア70は、ニードル60と一体に軸方向に往復移動可能である。 The movable core 70 is formed in a substantially cylindrical shape by, for example, a magnetic material. The movable core 70 is provided on the radial outer side of the end portion of the needle body 61 opposite to the needle end portion 62. The movable core 70 is fixed to the needle body 61. Therefore, the movable core 70 can reciprocate in the axial direction integrally with the needle 60.

ニードル本体61の径方向外側において可動コア70とニードル大径部63との間には、ガイド部90が設けられている。ガイド部90は、例えば金属により略円環状に形成されている。ガイド部90は、吸入通路201を形成するハウジング本体21の内壁に外周壁が当接するようハウジング本体21に固定されている。ガイド部90の内周壁は、ニードル本体61の外周壁と摺動可能である。これにより、ガイド部90は、ニードル60の軸方向の往復移動を案内可能である。 A guide portion 90 is provided between the movable core 70 and the needle large diameter portion 63 on the radial outer side of the needle body 61. The guide portion 90 is formed of, for example, a metal in a substantially annular shape. The guide portion 90 is fixed to the housing main body 21 so that the outer peripheral wall abuts on the inner wall of the housing main body 21 forming the suction passage 201. The inner peripheral wall of the guide portion 90 is slidable with the outer peripheral wall of the needle body 61. As a result, the guide portion 90 can guide the reciprocating movement of the needle 60 in the axial direction.

電磁駆動部80は、ガイド部90に対し加圧室200とは反対側においてハウジング本体21に設けられている。電磁駆動部80は、固定コア81、コイル82等を有している。固定コア81は、例えば磁性材料により略円柱状に形成されている。固定コア81は、可動コア70に対し加圧室200とは反対側においてハウジング本体21に固定されている。コイル82は、略円筒状に形成され、固定コア81の径方向外側に設けられている。 The electromagnetic drive unit 80 is provided on the housing main body 21 on the side opposite to the pressurizing chamber 200 with respect to the guide unit 90. The electromagnetic drive unit 80 has a fixed core 81, a coil 82, and the like. The fixed core 81 is formed in a substantially columnar shape by, for example, a magnetic material. The fixed core 81 is fixed to the housing main body 21 on the side opposite to the pressurizing chamber 200 with respect to the movable core 70. The coil 82 is formed in a substantially cylindrical shape and is provided on the radial outer side of the fixed core 81.

ニードル付勢部材91は、例えばコイルスプリングであり、一端がばね座部64に当接し、他端がガイド部90に当接するようニードル本体61およびニードル大径部63の径方向外側に設けられている。ニードル付勢部材91は、ニードル60を加圧室200側、すなわち、開弁方向に付勢している。なお、ニードル付勢部材91のばね座部64側の端部の内側は、ニードル大径部63の外周壁に接触可能である。 The needle urging member 91 is, for example, a coil spring, and is provided on the radial outer side of the needle body 61 and the needle large diameter portion 63 so that one end abuts on the spring seat portion 64 and the other end abuts on the guide portion 90. There is. The needle urging member 91 urges the needle 60 toward the pressurizing chamber 200, that is, in the valve opening direction. The inside of the end portion of the needle urging member 91 on the spring seat portion 64 side can come into contact with the outer peripheral wall of the needle large diameter portion 63.

弁部材40とストッパ底部52との間には、弁付勢部材92が設けられている。弁付勢部材92は、例えばコイルスプリングであり、一端がストッパ底部52に当接し、他端が弁部材40に当接するようストッパ凸部53の径方向外側に設けられている。弁付勢部材92は、弁部材40を加圧室200とは反対側、すなわち、閉弁方向に付勢している。弁付勢部材92の付勢力は、ニードル付勢部材91の付勢力より小さい。 A valve urging member 92 is provided between the valve member 40 and the stopper bottom portion 52. The valve urging member 92 is, for example, a coil spring, and is provided on the radial outer side of the stopper convex portion 53 so that one end abuts on the stopper bottom portion 52 and the other end abuts on the valve member 40. The valve urging member 92 urges the valve member 40 on the side opposite to the pressurizing chamber 200, that is, in the valve closing direction. The urging force of the valve urging member 92 is smaller than the urging force of the needle urging member 91.

図示しない電子制御ユニットによりコイル82に通電すると、固定コア81と可動コア70との間に吸引力が生じる。これにより、可動コア70は、ニードル付勢部材91の付勢力に抗して、ニードル60とともに加圧室200とは反対側、すなわち、閉弁方向に移動する。可動コア70がニードル60とともに閉弁方向にさらに移動すると、弁部材40は、弁付勢部材92の付勢力等により閉弁方向に移動し、シート部30の弁座300に当接し閉弁する。 When the coil 82 is energized by an electronic control unit (not shown), a suction force is generated between the fixed core 81 and the movable core 70. As a result, the movable core 70 moves together with the needle 60 on the opposite side of the pressurizing chamber 200, that is, in the valve closing direction, against the urging force of the needle urging member 91. When the movable core 70 further moves in the valve closing direction together with the needle 60, the valve member 40 moves in the valve closing direction due to the urging force of the valve urging member 92 or the like, and abuts on the valve seat 300 of the seat portion 30 to close the valve. ..

弁部材40が閉弁した状態でコイル82への通電を停止すると、固定コア81と可動コア70との間の吸引力が消滅し、可動コア70およびニードル60は、ニードル付勢部材91の付勢力により開弁方向へ移動する。これにより、弁部材40は、ニードル端部62により開弁方向に押され、弁座300から離間し開弁する。可動コア70およびニードル60がさらに開弁方向に移動すると、弁部材40は、ストッパ当接面54に衝突する。これにより、弁部材40の開弁方向の移動が規制される(図2参照)。 When the energization of the coil 82 is stopped while the valve member 40 is closed, the suction force between the fixed core 81 and the movable core 70 disappears, and the movable core 70 and the needle 60 are attached to the needle urging member 91. It moves in the valve opening direction by the force. As a result, the valve member 40 is pushed in the valve opening direction by the needle end 62, and is separated from the valve seat 300 to open the valve. When the movable core 70 and the needle 60 further move in the valve opening direction, the valve member 40 collides with the stopper contact surface 54. As a result, the movement of the valve member 40 in the valve opening direction is restricted (see FIG. 2).

本実施形態では、コイル82に通電されていないとき、弁部材40は、ニードル60により開弁方向に押され、開弁し、ストッパ当接面54に当接した状態となる(図2参照)。このように、本実施形態では、弁部材40、ニードル60、電磁駆動部80、ニードル付勢部材91は、所謂ノーマリーオープンタイプの弁装置を構成している。 In the present embodiment, when the coil 82 is not energized, the valve member 40 is pushed in the valve opening direction by the needle 60, opens, and is in contact with the stopper contact surface 54 (see FIG. 2). .. As described above, in the present embodiment, the valve member 40, the needle 60, the electromagnetic drive unit 80, and the needle urging member 91 constitute a so-called normally open type valve device.

本実施形態では、弁部材40が開弁しているとき、燃料は、弁連通路401、または、弁本体400の外縁部とストッパ筒部51の内周壁との間を経由して、弁部材40に対しシート部30側と、弁部材40に対し加圧室200側との間を行き来できる(図2参照)。 In the present embodiment, when the valve member 40 is open, the fuel is passed through the valve connecting passage 401 or between the outer edge portion of the valve body 400 and the inner peripheral wall of the stopper cylinder portion 51, and the valve member. It is possible to go back and forth between the seat portion 30 side with respect to 40 and the pressurizing chamber 200 side with respect to the valve member 40 (see FIG. 2).

次に、ニードル端部62の構成について詳細に説明する。本実施形態では、ニードル端部62の外径をD1、ニードル端部62の軸方向の長さをL1とすると、ニードル端部62は、1/7.4≦D1/L1≦1.06/7.4の関係を満たすよう形成されている。より詳細には、ニードル端部62は、外径が1mm以上、1.06mm以下となるよう形成されている。さらに詳細には、ニードル端部62は、軸方向の長さが約7.4mmとなるよう形成されている。 Next, the configuration of the needle end 62 will be described in detail. In the present embodiment, assuming that the outer diameter of the needle end 62 is D1 and the axial length of the needle end 62 is L1, the needle end 62 is 1 / 7.4 ≦ D1 / L1 ≦ 1.06 /. It is formed to satisfy the relationship of 7.4. More specifically, the needle end 62 is formed so that the outer diameter is 1 mm or more and 1.06 mm or less. More specifically, the needle end 62 is formed so that the length in the axial direction is about 7.4 mm.

本実施形態では、ニードル端部62は、1/7.4≦D1/L1≦1.06/7.4の関係を満たすよう形成されていため、剛性が比較的低い。そのため、弁部材40の開弁時、弁部材40がストッパ部50のストッパ当接面54に衝突したとき、ニードル端部62が弾性変形する。これにより、ニードル60と弁部材40とストッパ部50とが衝突している時間を長くすることができる。その結果、D1/L1>1.06/7.4の関係を満たす従来のニードル端部62の場合と比べ、ニードル60と弁部材40とストッパ部50との衝突力の最大値を低減できる(図3(A)参照)。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる(図3(B)参照)。 In the present embodiment, the needle end 62 is formed so as to satisfy the relationship of 1 / 7.4 ≦ D1 / L1 ≦ 1.06 / 7.4, so that the rigidity is relatively low. Therefore, when the valve member 40 collides with the stopper contact surface 54 of the stopper portion 50 when the valve member 40 is opened, the needle end portion 62 is elastically deformed. As a result, the time during which the needle 60, the valve member 40, and the stopper portion 50 collide with each other can be lengthened. As a result, the maximum value of the collision force between the needle 60, the valve member 40, and the stopper portion 50 can be reduced as compared with the case of the conventional needle end portion 62 satisfying the relationship of D1 / L1> 1.06 / 7.4 (as a result). See FIG. 3 (A)). In addition, the collision force of a particularly high frequency can be reduced, and the noise of a high frequency that is offensive to the ear can be reduced (see FIG. 3B).

図4(A)に、ニードル端部62の外径をそれぞれ1.8mm、1.0mm、0.5mmとした場合の衝突力と周波数との関係を示す。図4(A)に示すように、外径を変えた各ニードル端部62の共振周波数の3倍の周波数に、衝突力の落ち込みが発生する。この落ち込みが発生した周波数とニードル端部62の外径との関係をプロットすると、図4(B)に示す通りとなる。本実施形態では、図4(B)のグラフに基づき、ニードル端部62の強度限界(外径が1mm以上)と、発生する騒音の目標周波数(20kHz以下)とを両立できる構成として、ニードル端部62を、軸方向の長さが約7.4mm、外径が1mm以上、1.06mm以下となるよう、すなわち、1/7.4≦D1/L1≦1.06/7.4の関係を満たすよう形成している。本実施形態では、ニードル60は、共振周波数が20kHz以下となるよう軸方向の剛性が設定されている。 FIG. 4A shows the relationship between the collision force and the frequency when the outer diameters of the needle end 62 are 1.8 mm, 1.0 mm, and 0.5 mm, respectively. As shown in FIG. 4A, a drop in collision force occurs at a frequency three times the resonance frequency of each needle end 62 having a different outer diameter. The relationship between the frequency at which this drop occurs and the outer diameter of the needle end 62 is plotted as shown in FIG. 4 (B). In the present embodiment, based on the graph of FIG. 4B, the needle end is configured to have both the strength limit of the needle end 62 (outer diameter of 1 mm or more) and the target frequency of generated noise (20 kHz or less). The axial length of the portion 62 is about 7.4 mm, the outer diameter is 1 mm or more, and 1.06 mm or less, that is, the relationship of 1 / 7.4 ≦ D1 / L1 ≦ 1.06 / 7.4. It is formed to satisfy. In the present embodiment, the needle 60 is set to have an axial rigidity so that the resonance frequency is 20 kHz or less.

次に、高圧ポンプ1の作動について、図1、2に基づき説明する。 Next, the operation of the high-pressure pump 1 will be described with reference to FIGS. 1 and 2.

「吸入工程」
電磁駆動部80のコイル82への通電が停止されているとき、弁部材40は、ニードル付勢部材91およびニードル60により加圧室200側へ付勢されている。よって、弁部材40は、弁座300から離間、すなわち、開弁している。この状態で、プランジャ11がカム3側に移動すると、加圧室200の容積が増大し、弁座300に対し加圧室200とは反対側の燃料は、内側連通路301、外側連通路302を経由して加圧室200側に吸入される。
"Inhalation process"
When the energization of the coil 82 of the electromagnetic drive unit 80 is stopped, the valve member 40 is urged toward the pressurizing chamber 200 by the needle urging member 91 and the needle 60. Therefore, the valve member 40 is separated from the valve seat 300, that is, the valve is opened. When the plunger 11 moves to the cam 3 side in this state, the volume of the pressurizing chamber 200 increases, and the fuel on the side opposite to the pressurizing chamber 200 with respect to the valve seat 300 is the inner communication passage 301 and the outer communication passage 302. It is sucked into the pressurizing chamber 200 side via.

「調量工程」
弁部材40が開弁した状態で、プランジャ11がカム3とは反対側に移動すると、加圧室200の容積が減少し、弁座300に対し加圧室200側の燃料は、弁座300に対し加圧室200とは反対側に戻される。調量工程の途中、コイル82に通電すると、可動コア70がニードル60とともに固定コア81側に吸引され、弁部材40が弁付勢部材92に付勢され弁座300に当接し閉弁する。プランジャ11がカム3とは反対側に移動するとき、弁部材40を閉弁することにより、加圧室200側から弁座300に対し加圧室200とは反対側に戻される燃料の量が調整される。その結果、加圧室200で加圧される燃料の量が決定される。弁部材40が閉弁することにより、燃料を加圧室200から弁座300に対し加圧室200とは反対側に戻す調量工程は終了する。
"Measuring process"
When the plunger 11 moves to the side opposite to the cam 3 with the valve member 40 opened, the volume of the pressurizing chamber 200 decreases, and the fuel on the pressurizing chamber 200 side with respect to the valve seat 300 is the valve seat 300. On the other hand, it is returned to the side opposite to the pressurizing chamber 200. When the coil 82 is energized during the metering process, the movable core 70 is sucked toward the fixed core 81 together with the needle 60, and the valve member 40 is urged by the valve urging member 92 to abut on the valve seat 300 and close the valve. When the plunger 11 moves to the side opposite to the cam 3, by closing the valve member 40, the amount of fuel returned from the pressure chamber 200 side to the valve seat 300 to the side opposite to the pressure chamber 200 is increased. It will be adjusted. As a result, the amount of fuel to be pressurized in the pressurizing chamber 200 is determined. When the valve member 40 closes, the metering step of returning the fuel from the pressurizing chamber 200 to the valve seat 300 on the side opposite to the pressurizing chamber 200 is completed.

なお、燃料噴射弁が燃料を噴射しないとき、すなわち燃料カット時には、コイル82に通電せず、高圧ポンプ1からの燃料の吐出は0である。このとき、弁部材40は開弁した状態のため、加圧室200の燃料は、プランジャ11の往復移動に伴い、加圧室200と弁座300に対し加圧室200とは反対側との間を行き来する。 When the fuel injection valve does not inject fuel, that is, when the fuel is cut, the coil 82 is not energized and the fuel discharge from the high pressure pump 1 is 0. At this time, since the valve member 40 is in the opened state, the fuel in the pressurizing chamber 200 is on the side opposite to the pressurizing chamber 200 with respect to the pressurizing chamber 200 and the valve seat 300 due to the reciprocating movement of the plunger 11. Go back and forth between.

「加圧工程」
弁部材40が閉弁した状態でプランジャ11がカム3とは反対側にさらに移動すると、加圧室200の容積が減少し、加圧室200内の燃料は、圧縮され加圧される。加圧室200内の燃料の圧力が吐出弁24の開弁圧以上になると、吐出弁24が開弁し、燃料が加圧室200から燃料レール側に吐出される。
"Pressurization process"
When the plunger 11 further moves to the side opposite to the cam 3 with the valve member 40 closed, the volume of the pressurizing chamber 200 decreases, and the fuel in the pressurizing chamber 200 is compressed and pressurized. When the pressure of the fuel in the pressurizing chamber 200 becomes equal to or higher than the valve opening pressure of the discharge valve 24, the discharge valve 24 opens and the fuel is discharged from the pressurizing chamber 200 to the fuel rail side.

コイル82への通電が停止され、プランジャ11がカム3側に移動すると、弁部材40は再び開弁する。これにより、燃料を加圧する加圧工程が終了し、弁座300に対し加圧室200とは反対側から加圧室200側に燃料が吸入される吸入工程が再開する。 When the energization to the coil 82 is stopped and the plunger 11 moves to the cam 3 side, the valve member 40 opens again. As a result, the pressurizing step of pressurizing the fuel is completed, and the suction step in which the fuel is sucked into the pressurizing chamber 200 from the side opposite to the pressurizing chamber 200 with respect to the valve seat 300 is restarted.

上記の「吸入工程」、「調量工程」、「加圧工程」を繰り返すことにより、高圧ポンプ1は、加圧室200に吸入した燃料を加圧、吐出し、燃料レールに供給する。高圧ポンプ1から燃料レールへの燃料の供給量は、電磁駆動部80のコイル82への通電タイミング等を制御することにより調節される。 By repeating the above-mentioned "suction step", "measuring step", and "pressurization step", the high pressure pump 1 pressurizes and discharges the fuel sucked into the pressurizing chamber 200 and supplies it to the fuel rail. The amount of fuel supplied from the high-pressure pump 1 to the fuel rail is adjusted by controlling the energization timing of the coil 82 of the electromagnetic drive unit 80 and the like.

加圧工程の終期においてコイル82への通電が停止され、弁部材40が再び開弁するとき、ニードル60および弁部材40が開弁方向に移動し、ニードル端部62と弁部材40とストッパ部50とが衝突する。本実施形態では、このとき、高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。また、本実施形態では、特許文献(特開2015-21428号公報)の従来技術のようにニードル60と弁部材40とストッパ部50との衝突力を低減させることを目的としてコイル82への通電を制御しニードル60の開弁方向の移動速度を低下させる必要がないため、応答性が悪化するのを抑制できる。 At the end of the pressurizing process, when the energization to the coil 82 is stopped and the valve member 40 opens again, the needle 60 and the valve member 40 move in the valve opening direction, and the needle end 62, the valve member 40, and the stopper portion. Collision with 50. In the present embodiment, at this time, the high-frequency collision force can be reduced, and the harsh high-frequency noise can be reduced. Further, in the present embodiment, as in the prior art of Patent Document (Japanese Patent Laid-Open No. 2015-21428), the coil 82 is energized for the purpose of reducing the collision force between the needle 60, the valve member 40 and the stopper portion 50. It is not necessary to control the movement speed of the needle 60 in the valve opening direction, so that deterioration of responsiveness can be suppressed.

以上説明したように、(1)本実施形態の電磁弁10は、加圧室形成部および吸入通路形成部としてのハウジング20とシート部30と弁部材40とストッパ部50とニードル60と可動コア70と電磁駆動部80とニードル付勢部材91とを備えている。ハウジング20は、燃料が加圧される加圧室200を形成する。ハウジング20は、加圧室200に吸入される燃料が流れる吸入通路201を形成する。シート部30は、吸入通路201に設けられ、一方の面と他方の面とを連通する連通路としての内側連通路301および外側連通路302を有する。弁部材40は、シート部30の加圧室200側に設けられ、シート部30から離間し開弁、または、シート部30に当接し閉弁することで内側連通路301、外側連通路302における燃料の流れを許容または規制可能である。 As described above, (1) the solenoid valve 10 of the present embodiment has a housing 20 as a pressure chamber forming portion and a suction passage forming portion, a seat portion 30, a valve member 40, a stopper portion 50, a needle 60, and a movable core. It includes a 70, an electromagnetic drive unit 80, and a needle urging member 91. The housing 20 forms a pressurizing chamber 200 to which fuel is pressurized. The housing 20 forms a suction passage 201 through which fuel sucked into the pressurizing chamber 200 flows. The seat portion 30 is provided in the suction passage 201 and has an inner communication passage 301 and an outer communication passage 302 as communication passages communicating one surface and the other surface. The valve member 40 is provided on the pressurizing chamber 200 side of the seat portion 30, and is separated from the seat portion 30 to open the valve, or abuts on the seat portion 30 and closes to close the valve in the inner communication passage 301 and the outer communication passage 302. Fuel flow can be tolerated or regulated.

ストッパ部50は、シート部30に対し加圧室200側に設けられ、弁部材40の加圧室200側の面に当接することで弁部材40の開弁方向の移動を規制可能である。ニードル60は、軸方向に往復移動可能、かつ、一端が弁部材40の加圧室200とは反対側の面に当接可能に設けられている。可動コア70は、ニードル60に設けられている。電磁駆動部80は、通電により可動コア70をニードル60とともに閉弁方向または開弁方向に吸引可能である。ニードル付勢部材91は、ニードル60を開弁方向または閉弁方向に付勢する。ニードル60は、共振周波数が20kHz以下となるよう軸方向の剛性が設定されている。これにより、高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 The stopper portion 50 is provided on the pressurizing chamber 200 side with respect to the seat portion 30, and the movement of the valve member 40 in the valve opening direction can be restricted by contacting the surface of the valve member 40 on the pressurizing chamber 200 side. The needle 60 is provided so as to be able to reciprocate in the axial direction and one end of the needle 60 to be in contact with the surface of the valve member 40 opposite to the pressurizing chamber 200. The movable core 70 is provided on the needle 60. The electromagnetic drive unit 80 can attract the movable core 70 together with the needle 60 in the valve closing direction or the valve opening direction by energization. The needle urging member 91 urges the needle 60 in the valve opening direction or the valve closing direction. The needle 60 is set to have an axial rigidity so that the resonance frequency is 20 kHz or less. As a result, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

また、(2)本実施形態では、ニードル60は、可動コア70が設けられたニードル本体61、および、外径がニードル本体61の外径より小さく弁部材40に当接可能なようニードル本体61の弁部材40側に形成されたニードル端部62を有している。ニードル端部62の外径をD1、ニードル端部62の軸方向の長さをL1とすると、ニードル端部62は、1/7.4≦D1/L1≦1.06/7.4の関係を満たすよう形成されている。そのため、ニードル端部62の剛性は比較的低く、弁部材40の開弁時、ニードル60と弁部材40とストッパ部50とが衝突している時間を長くすることができる。これにより、ニードル60と弁部材40とストッパ部50との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 (2) In the present embodiment, the needle 60 has a needle body 61 provided with a movable core 70 and a needle body 61 whose outer diameter is smaller than the outer diameter of the needle body 61 and can come into contact with the valve member 40. It has a needle end portion 62 formed on the valve member 40 side of the above. Assuming that the outer diameter of the needle end 62 is D1 and the axial length of the needle end 62 is L1, the needle end 62 has a relationship of 1 / 7.4 ≦ D1 / L1 ≦ 1.06 / 7.4. It is formed to satisfy. Therefore, the rigidity of the needle end portion 62 is relatively low, and the time during which the needle 60, the valve member 40, and the stopper portion 50 collide with each other when the valve member 40 is opened can be lengthened. As a result, the maximum value of the collision force between the needle 60, the valve member 40, and the stopper portion 50 can be reduced. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

また、(3)本実施形態では、ニードル端部62は、外径が1mm以上、1.06mm以下となるよう形成されている。そのため、ニードル60と弁部材40とストッパ部50との衝突による耳障りな高周波の騒音をさらに低減できる。 (3) In the present embodiment, the needle end portion 62 is formed so that the outer diameter is 1 mm or more and 1.06 mm or less. Therefore, it is possible to further reduce the harsh high-frequency noise caused by the collision between the needle 60, the valve member 40, and the stopper portion 50.

また、(4)本実施形態では、ニードル端部62は、軸方向の長さが7.4mmとなるよう形成されている。そのため、ニードル60と弁部材40とストッパ部50との衝突による耳障りな高周波の騒音をより一層低減できる。また、(12)本実施形態の高圧ポンプ1は、上記電磁弁10と、軸方向に往復移動し加圧室200内の燃料を加圧可能なプランジャ11と、を備えている。そのため、高圧ポンプ1の電磁弁10の作動時、耳障りな高周波の騒音を低減できる。 Further, (4) in the present embodiment, the needle end portion 62 is formed so that the length in the axial direction is 7.4 mm. Therefore, it is possible to further reduce the harsh high-frequency noise caused by the collision between the needle 60, the valve member 40, and the stopper portion 50. Further, (12) the high-pressure pump 1 of the present embodiment includes the solenoid valve 10 and a plunger 11 that reciprocates in the axial direction and can pressurize the fuel in the pressurizing chamber 200. Therefore, when the solenoid valve 10 of the high-pressure pump 1 operates, it is possible to reduce high-frequency noise that is offensive to the ears.

(第2実施形態)
第2実施形態による高圧ポンプの一部を図5に示す。第2実施形態は、ニードル60の構成が第1実施形態と異なる。
(Second Embodiment)
A part of the high pressure pump according to the second embodiment is shown in FIG. In the second embodiment, the configuration of the needle 60 is different from that in the first embodiment.

本実施形態では、ニードル端部62の外径は、第1実施形態のニードル端部62の外径より大きい。図5に示すように、ニードル60は、ニードル凹部65をさらに有している。ニードル凹部65は、ニードル端部62の周方向の全範囲においてニードル端部62の外壁から径方向内側へ凹むよう形成されている。より詳細には、ニードル凹部65は、ニードル端部62の軸を含む面による断面において輪郭が曲線状となるよう形成されている。さらに詳細には、ニードル凹部65は、ニードル端部62の軸を含む面による断面において輪郭が円弧状となるよう形成されている。 In the present embodiment, the outer diameter of the needle end 62 is larger than the outer diameter of the needle end 62 of the first embodiment. As shown in FIG. 5, the needle 60 further has a needle recess 65. The needle recess 65 is formed so as to be radially inward from the outer wall of the needle end 62 in the entire circumferential range of the needle end 62. More specifically, the needle recess 65 is formed so that the contour is curved in the cross section of the surface including the axis of the needle end 62. More specifically, the needle recess 65 is formed so that the contour of the needle recess 62 is arcuate in the cross section of the surface including the axis of the needle end 62.

以上説明したように、(5)本実施形態では、ニードル60は、可動コア70が設けられたニードル本体61、弁部材40に当接可能なようニードル本体61の弁部材40側に形成されたニードル端部62、および、ニードル端部62の周方向の全範囲においてニードル端部62の外壁から径方向内側へ凹むよう形成されたニードル凹部65を有している。そのため、ニードル端部62の剛性はニードル凹部65において比較的低く、弁部材40の開弁時、ニードル60と弁部材40とストッパ部50とが衝突している時間を長くすることができる。これにより、ニードル60と弁部材40とストッパ部50との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 As described above, (5) in the present embodiment, the needle 60 is formed on the valve member 40 side of the needle body 61 so as to be able to come into contact with the needle body 61 and the valve member 40 provided with the movable core 70. It has a needle end 62 and a needle recess 65 formed so as to be radially inward from the outer wall of the needle end 62 in the entire circumferential range of the needle end 62. Therefore, the rigidity of the needle end portion 62 is relatively low in the needle recess 65, and the time during which the needle 60, the valve member 40, and the stopper portion 50 collide with each other when the valve member 40 is opened can be lengthened. As a result, the maximum value of the collision force between the needle 60, the valve member 40, and the stopper portion 50 can be reduced. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

また、(6)本実施形態では、ニードル凹部65は、ニードル端部62の軸を含む面による断面において輪郭が曲線状となるよう形成されている。そのため、ニードル60と弁部材40とストッパ部50との衝突時等、ニードル凹部65の特定箇所に応力が集中することによるニードル60の破損を抑制できる。 Further, (6) in the present embodiment, the needle recess 65 is formed so that the contour is curved in the cross section of the surface including the axis of the needle end portion 62. Therefore, damage to the needle 60 due to stress concentration at a specific location of the needle recess 65, such as when the needle 60 collides with the valve member 40 and the stopper portion 50, can be suppressed.

また、(7)本実施形態では、ニードル凹部65は、ニードル端部62の軸を含む面による断面において輪郭が円弧状となるよう形成されている。そのため、ニードル60と弁部材40とストッパ部50との衝突時等、ニードル凹部65の特定箇所に応力が集中することによるニードル60の破損をより一層効果的に抑制できる。 Further, (7) in the present embodiment, the needle recess 65 is formed so that the contour of the needle recess 65 is arcuate in the cross section of the surface including the axis of the needle end 62. Therefore, damage to the needle 60 due to stress concentration at a specific location of the needle recess 65, such as when the needle 60 collides with the valve member 40 and the stopper portion 50, can be suppressed more effectively.

(第3実施形態)
第3実施形態による高圧ポンプの一部を図6に示す。第3実施形態は、ニードル60、ストッパ部50、弁部材40の構成等が第1実施形態と異なる。
(Third Embodiment)
A part of the high pressure pump according to the third embodiment is shown in FIG. The third embodiment is different from the first embodiment in the configuration of the needle 60, the stopper portion 50, the valve member 40, and the like.

本実施形態では、ニードル端部62の外径は、第1実施形態のニードル端部62の外径より大きい。図6に示すように、ストッパ部50の小径筒部512の内径は、第1実施形態の小径筒部512の内径より小さい。 In the present embodiment, the outer diameter of the needle end 62 is larger than the outer diameter of the needle end 62 of the first embodiment. As shown in FIG. 6, the inner diameter of the small diameter cylinder portion 512 of the stopper portion 50 is smaller than the inner diameter of the small diameter cylinder portion 512 of the first embodiment.

ストッパ部50は、ストッパ当接面55を有している。ストッパ当接面55は、大径筒部511と小径筒部512との間の環状の段差面513の内縁部に形成され、弁部材40の弁本体400の加圧室200側の面の外縁部、より詳細には当該外縁部のうちテーパ面402の内側に当接可能である。弁部材40は、ストッパ当接面55に当接したとき、開弁方向の移動が規制される。このように、ストッパ部50は、弁部材40の加圧室200側の面に当接することで弁部材40の開弁方向の移動を規制可能である。 The stopper portion 50 has a stopper contact surface 55. The stopper contact surface 55 is formed on the inner edge of the annular stepped surface 513 between the large-diameter tubular portion 511 and the small-diameter tubular portion 512, and is the outer edge of the surface of the valve body 400 of the valve member 40 on the pressure chamber 200 side. The portion, more specifically, the outer edge portion, can be brought into contact with the inside of the tapered surface 402. When the valve member 40 comes into contact with the stopper contact surface 55, the movement in the valve opening direction is restricted. In this way, the stopper portion 50 can regulate the movement of the valve member 40 in the valve opening direction by abutting on the surface of the valve member 40 on the pressure chamber 200 side.

なお、ストッパ凸部53のストッパ底部52とは反対側の端面は、段差面513に対し加圧室200側に位置し、弁部材40に当接不能である。よって、本実施形態では、ストッパ凸部53にストッパ当接面54は形成されていない。 The end surface of the stopper convex portion 53 on the side opposite to the stopper bottom portion 52 is located on the pressure chamber 200 side with respect to the stepped surface 513 and cannot contact the valve member 40. Therefore, in the present embodiment, the stopper contact surface 54 is not formed on the stopper convex portion 53.

本実施形態では、弁部材40は、弁本体400の板厚が0.5mm以上、0.75mm以下となるよう形成されている。よって、弁部材40の剛性は比較的低い。そのため、弁部材40の開弁時、弁部材40がストッパ部50のストッパ当接面55に衝突したとき、弁部材40は、弁本体400の中央をニードル端部62により開弁方向に押され、弾性変形する。これにより、ニードル60と弁部材40とストッパ部50とが衝突している時間を長くすることができる。その結果、弁本体400の板厚が0.75mmより大きい従来の弁部材40の場合と比べ、ニードル60と弁部材40とストッパ部50との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 In the present embodiment, the valve member 40 is formed so that the plate thickness of the valve body 400 is 0.5 mm or more and 0.75 mm or less. Therefore, the rigidity of the valve member 40 is relatively low. Therefore, when the valve member 40 collides with the stopper contact surface 55 of the stopper portion 50 when the valve member 40 is opened, the valve member 40 is pushed in the valve opening direction by the needle end portion 62 at the center of the valve body 400. , Elastically deforms. As a result, the time during which the needle 60, the valve member 40, and the stopper portion 50 collide with each other can be lengthened. As a result, the maximum value of the collision force between the needle 60, the valve member 40, and the stopper portion 50 can be reduced as compared with the case of the conventional valve member 40 having a plate thickness of the valve body 400 larger than 0.75 mm. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

図7に、弁本体400の板厚と衝突時に発生する騒音の周波数との関係を示す。図7から、弁本体400の板厚が小さくなる程、騒音の周波数が低くなることがわかる。本実施形態では、図7のグラフに基づき、弁本体400の強度限界(板厚が0.5mm以上)と、発生する騒音の目標周波数(20kHz以下)とを両立できる構成として、弁部材40の弁本体400を、板厚が0.5mm以上、0.75mm以下となるよう形成している。 FIG. 7 shows the relationship between the plate thickness of the valve body 400 and the frequency of noise generated at the time of collision. From FIG. 7, it can be seen that the smaller the plate thickness of the valve body 400, the lower the noise frequency. In the present embodiment, based on the graph of FIG. 7, the valve member 40 has a configuration capable of achieving both the strength limit of the valve body 400 (plate thickness of 0.5 mm or more) and the target frequency of generated noise (20 kHz or less). The valve body 400 is formed so that the plate thickness is 0.5 mm or more and 0.75 mm or less.

以上説明したように、(8)本実施形態では、ストッパ部50は、弁部材40の加圧室200側の面の外縁部に当接可能なストッパ当接面55を有している。弁部材40は、板厚が0.5mm以上、0.75mm以下となるよう形成されている。そのため、弁部材40の剛性は比較的低く、弁部材40の開弁時、ニードル60と弁部材40とストッパ部50とが衝突している時間を長くすることができる。これにより、ニードル60と弁部材40とストッパ部50との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 As described above, (8) In the present embodiment, the stopper portion 50 has a stopper contact surface 55 capable of contacting the outer edge portion of the surface of the valve member 40 on the pressure chamber 200 side. The valve member 40 is formed so that the plate thickness is 0.5 mm or more and 0.75 mm or less. Therefore, the rigidity of the valve member 40 is relatively low, and the time during which the needle 60, the valve member 40, and the stopper portion 50 collide with each other when the valve member 40 is opened can be lengthened. As a result, the maximum value of the collision force between the needle 60, the valve member 40, and the stopper portion 50 can be reduced. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

(第4実施形態)
第4実施形態による高圧ポンプの一部を図8に示す。第4実施形態は、ニードル60、ストッパ部50の構成等が第1実施形態と異なる。
(Fourth Embodiment)
FIG. 8 shows a part of the high pressure pump according to the fourth embodiment. The fourth embodiment is different from the first embodiment in the configuration of the needle 60 and the stopper portion 50.

本実施形態では、ニードル端部62の外径は、第1実施形態のニードル端部62の外径より大きい。本実施形態では、ストッパ底部52は、板厚が0.5mm以上、0.74mm以下となるよう形成されている。よって、ストッパ底部52の剛性は比較的低い。そのため、弁部材40の開弁時、弁部材40がストッパ部50のストッパ当接面54に衝突したとき、ストッパ底部52は、中央をストッパ凸部53により開弁方向に押され、弾性変形する。これにより、ニードル60と弁部材40とストッパ部50とが衝突している時間を長くすることができる。その結果、ストッパ底部52の板厚が0.74mmより大きい従来のストッパ部50の場合と比べ、ニードル60と弁部材40とストッパ部50との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 In the present embodiment, the outer diameter of the needle end 62 is larger than the outer diameter of the needle end 62 of the first embodiment. In the present embodiment, the stopper bottom portion 52 is formed so that the plate thickness is 0.5 mm or more and 0.74 mm or less. Therefore, the rigidity of the stopper bottom 52 is relatively low. Therefore, when the valve member 40 collides with the stopper contact surface 54 of the stopper portion 50 when the valve member 40 is opened, the stopper bottom portion 52 is elastically deformed by being pushed in the center by the stopper convex portion 53 in the valve opening direction. .. As a result, the time during which the needle 60, the valve member 40, and the stopper portion 50 collide with each other can be lengthened. As a result, the maximum value of the collision force between the needle 60, the valve member 40, and the stopper portion 50 can be reduced as compared with the case of the conventional stopper portion 50 in which the plate thickness of the stopper bottom portion 52 is larger than 0.74 mm. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

図9に、ストッパ底部52の板厚と衝突時に発生する騒音の周波数との関係を示す。図9から、ストッパ底部52の板厚が小さくなる程、騒音の周波数が低くなることがわかる。本実施形態では、図9のグラフに基づき、ストッパ底部52の強度限界(板厚が0.5mm以上)と、発生する騒音の目標周波数(20kHz以下)とを両立できる構成として、ストッパ底部52を、板厚が0.5mm以上、0.74mm以下となるよう形成している。 FIG. 9 shows the relationship between the plate thickness of the stopper bottom 52 and the frequency of noise generated at the time of collision. From FIG. 9, it can be seen that the smaller the plate thickness of the stopper bottom 52, the lower the noise frequency. In the present embodiment, based on the graph of FIG. 9, the stopper bottom 52 is provided as a configuration capable of achieving both the strength limit of the stopper bottom 52 (plate thickness of 0.5 mm or more) and the target frequency of generated noise (20 kHz or less). , The plate thickness is formed so as to be 0.5 mm or more and 0.74 mm or less.

以上説明したように、(9)本実施形態では、ストッパ部50は、筒状のストッパ筒部51、ストッパ筒部51の加圧室200側の端部を塞ぐストッパ底部52、ストッパ底部52から加圧室200とは反対側へ突出するストッパ凸部53、および、ストッパ凸部53に形成され弁部材40の加圧室200側の面に当接可能なストッパ当接面54を有している。ストッパ底部52は、板厚が0.5mm以上、0.74mm以下となるよう形成されている。そのため、ストッパ底部52の剛性は比較的低く、弁部材40の開弁時、ニードル60と弁部材40とストッパ部50とが衝突している時間を長くすることができる。これにより、ニードル60と弁部材40とストッパ部50との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 As described above, (9) in the present embodiment, the stopper portion 50 is formed from the cylindrical stopper cylinder portion 51, the stopper bottom portion 52 that closes the end portion of the stopper cylinder portion 51 on the pressurizing chamber 200 side, and the stopper bottom portion 52. It has a stopper convex portion 53 projecting to the opposite side of the pressurizing chamber 200, and a stopper contact surface 54 formed on the stopper convex portion 53 and capable of contacting the surface of the valve member 40 on the pressurizing chamber 200 side. There is. The stopper bottom portion 52 is formed so that the plate thickness is 0.5 mm or more and 0.74 mm or less. Therefore, the rigidity of the stopper bottom portion 52 is relatively low, and the time during which the needle 60, the valve member 40, and the stopper portion 50 collide with each other when the valve member 40 is opened can be lengthened. As a result, the maximum value of the collision force between the needle 60, the valve member 40, and the stopper portion 50 can be reduced. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

(第5実施形態)
第5実施形態による高圧ポンプの一部を図10~12に示す。第5実施形態は、ニードル60、ストッパ部50、弁部材40の構成等が第1実施形態と異なる。
(Fifth Embodiment)
A part of the high pressure pump according to the fifth embodiment is shown in FIGS. 10 to 12. The fifth embodiment is different from the first embodiment in the configuration of the needle 60, the stopper portion 50, the valve member 40, and the like.

本実施形態では、ニードル端部62の外径は、第1実施形態のニードル端部62の外径より大きい。 In the present embodiment, the outer diameter of the needle end 62 is larger than the outer diameter of the needle end 62 of the first embodiment.

図10、11に示すように、本実施形態では、弁部材40は、弁本体400、径内方向付勢部43を有している。弁本体400は、外側弁部41、内側弁部42を有している。外側弁部41は、周方向に3つに分割されて略円環状に配置されている(図11(B)参照)。外側弁部41は、内周壁である弁内周壁410が、シート部30側から加圧室200側へ向かうに従い弁本体400の軸に近付くようテーパ状に形成されている。 As shown in FIGS. 10 and 11, in the present embodiment, the valve member 40 has a valve body 400 and an in-diameter urging portion 43. The valve body 400 has an outer valve portion 41 and an inner valve portion 42. The outer valve portion 41 is divided into three in the circumferential direction and arranged in a substantially annular shape (see FIG. 11B). The outer valve portion 41 is formed in a tapered shape so that the valve inner peripheral wall 410, which is an inner peripheral wall, approaches the axis of the valve main body 400 from the seat portion 30 side toward the pressurizing chamber 200 side.

内側弁部42は、略円板状に形成され、ニードル60の一端であるニードル端部62が当接可能なよう外側弁部41の中央に対し加圧室200とは反対側に設けられている。内側弁部42は、外周壁である弁外周壁420が、シート部30側から加圧室200側へ向かうに従い弁本体400の軸に近付くようテーパ状に形成されている。弁外周壁420は、外側弁部41の弁内周壁410と摺動可能である。 The inner valve portion 42 is formed in a substantially disk shape, and is provided on the side opposite to the pressurizing chamber 200 with respect to the center of the outer valve portion 41 so that the needle end portion 62, which is one end of the needle 60, can come into contact with the inner valve portion 42. There is. The inner valve portion 42 is formed in a tapered shape so that the valve outer peripheral wall 420, which is the outer peripheral wall, approaches the axis of the valve main body 400 from the seat portion 30 side toward the pressurizing chamber 200 side. The valve outer peripheral wall 420 is slidable with the valve inner peripheral wall 410 of the outer valve portion 41.

径内方向付勢部43は、周方向に3つに分割された外側弁部41のそれぞれを径内方向へ付勢するよう3つ設けられている。 Three in-diameter urging portions 43 are provided so as to urge each of the outer valve portions 41 divided into three in the circumferential direction in the in-diameter direction.

図10に示すように、本実施形態では、ストッパ部50の小径筒部512の内径は、第1実施形態の小径筒部512の内径より小さい。ストッパ部50は、ストッパ当接面56を有している。ストッパ当接面56は、大径筒部511と小径筒部512との間の環状の段差面513の内縁部に形成され、弁部材40の外側弁部41の加圧室200側の面に当接可能である。ストッパ部50は、ストッパ当接面56が弁部材40の外側弁部41の加圧室200側の面に当接することで弁部材40の開弁方向の移動を規制可能である。 As shown in FIG. 10, in the present embodiment, the inner diameter of the small diameter cylinder portion 512 of the stopper portion 50 is smaller than the inner diameter of the small diameter cylinder portion 512 of the first embodiment. The stopper portion 50 has a stopper contact surface 56. The stopper contact surface 56 is formed on the inner edge portion of the annular stepped surface 513 between the large diameter tubular portion 511 and the small diameter tubular portion 512, and is formed on the surface of the outer valve portion 41 of the valve member 40 on the pressure chamber 200 side. Contact is possible. The stopper portion 50 can regulate the movement of the valve member 40 in the valve opening direction by the stopper contact surface 56 contacting the surface of the outer valve portion 41 of the valve member 40 on the pressure chamber 200 side.

なお、ストッパ凸部53のストッパ底部52とは反対側の端面は、段差面513に対し加圧室200側に位置し、弁部材40に当接不能である。よって、本実施形態では、ストッパ凸部53にストッパ当接面54は形成されていない。 The end surface of the stopper convex portion 53 opposite to the stopper bottom portion 52 is located on the pressure chamber 200 side with respect to the stepped surface 513 and cannot contact the valve member 40. Therefore, in the present embodiment, the stopper contact surface 54 is not formed on the stopper convex portion 53.

径内方向付勢部43は、一端がストッパ部50の大径筒部511の内周壁に接続し、他端が外側弁部41の外縁部に接続するよう設けられ、外側弁部41を弁本体400の径内方向へ付勢している。ここで、外側弁部41は、加圧室200側の面がストッパ当接面56と摺動しつつ、弁本体400の径方向に移動可能である。 The inwardly urging portion 43 is provided so that one end is connected to the inner peripheral wall of the large diameter tubular portion 511 of the stopper portion 50 and the other end is connected to the outer edge portion of the outer valve portion 41, and the outer valve portion 41 is valved. It is urged inward in the diameter of the main body 400. Here, the outer valve portion 41 can move in the radial direction of the valve body 400 while the surface on the pressurizing chamber 200 side slides with the stopper contact surface 56.

弁部材40の閉弁時、内側弁部42のシート部30側の面は、弁座300に当接する(図10参照)。弁部材40が閉弁状態から開弁するとき、内側弁部42が開弁方向へ移動すると、内側弁部42の弁外周壁420が外側弁部41の弁内周壁410と摺動しつつ、3つの外側弁部41が径内方向付勢部43の付勢力に抗して径外方向へ移動する(図10、12参照)。 When the valve member 40 is closed, the surface of the inner valve portion 42 on the seat portion 30 side comes into contact with the valve seat 300 (see FIG. 10). When the valve member 40 opens from the closed state, when the inner valve portion 42 moves in the valve opening direction, the valve outer peripheral wall 420 of the inner valve portion 42 slides with the valve inner peripheral wall 410 of the outer valve portion 41 while sliding. The three outer valve portions 41 move in the out-diameter direction against the urging force of the inwardly urging portion 43 (see FIGS. 10 and 12).

以上説明したように、(10)本実施形態では、弁部材40は、周方向に複数に分割されて環状に配置され内周壁である弁内周壁410がテーパ状に形成された外側弁部41、ニードル60の一端が当接可能なよう外側弁部41の中央に対し加圧室200とは反対側に設けられ外周壁である弁外周壁420が外側弁部41の弁内周壁410と摺動可能なようテーパ状に形成された内側弁部42、および、外側弁部41を径内方向へ付勢する径内方向付勢部43を有し、内側弁部42が開弁方向へ移動すると、内側弁部42の弁外周壁420が外側弁部41の弁内周壁410と摺動しつつ、複数の外側弁部41が径外方向へ移動する。これにより、弁部材40の開弁時、内側弁部42がニードル60に押されて開弁方向へ移動すると、内側弁部42の弁外周壁420が外側弁部41の弁内周壁410と摺動しつつ、複数の外側弁部41が径内方向付勢部43の付勢力に抗して径外方向へ移動する。そのため、ニードル60と弁部材40とストッパ部50とが衝突している時間を長くすることができる。これにより、ニードル60と弁部材40とストッパ部50との衝突力の最大値を低減できる。また、特に高周波の衝突力を低減でき、耳障りな高周波の騒音を低減できる。 As described above, (10) In the present embodiment, the valve member 40 is divided into a plurality of parts in the circumferential direction and arranged in an annular shape, and the outer valve portion 41 in which the valve inner peripheral wall 410, which is the inner peripheral wall, is formed in a tapered shape. The valve outer peripheral wall 420, which is provided on the side opposite to the pressurizing chamber 200 with respect to the center of the outer valve portion 41 so that one end of the needle 60 can come into contact with the needle 60, slides with the valve inner peripheral wall 410 of the outer valve portion 41. It has an inner valve portion 42 formed in a tapered shape so as to be movable, and an inwardly urging portion 43 that urges the outer valve portion 41 in the inward direction, and the inner valve portion 42 moves in the valve opening direction. Then, while the valve outer peripheral wall 420 of the inner valve portion 42 slides with the valve inner peripheral wall 410 of the outer valve portion 41, the plurality of outer valve portions 41 move in the out-of-diameter direction. As a result, when the inner valve portion 42 is pushed by the needle 60 and moves in the valve opening direction when the valve member 40 is opened, the valve outer peripheral wall 420 of the inner valve portion 42 slides with the valve inner peripheral wall 410 of the outer valve portion 41. While moving, the plurality of outer valve portions 41 move in the out-of-diameter direction against the urging force of the inwardly urging portion 43. Therefore, the time during which the needle 60, the valve member 40, and the stopper portion 50 collide with each other can be lengthened. As a result, the maximum value of the collision force between the needle 60, the valve member 40, and the stopper portion 50 can be reduced. In addition, the collision force of high frequency can be reduced, and the noise of high frequency that is offensive to the ear can be reduced.

また、(11)本実施形態では、ストッパ部50は、外側弁部41の加圧室200側の面に当接可能なストッパ当接面56を有している。ストッパ部50は、ストッパ当接面56が弁部材40の外側弁部41の加圧室200側の面に当接することで弁部材40の開弁方向の移動を規制可能である。 (11) In the present embodiment, the stopper portion 50 has a stopper contact surface 56 capable of contacting the surface of the outer valve portion 41 on the pressure chamber 200 side. The stopper portion 50 can regulate the movement of the valve member 40 in the valve opening direction by the stopper contact surface 56 contacting the surface of the outer valve portion 41 of the valve member 40 on the pressure chamber 200 side.

(他の実施形態)
上述の第1実施形態では、ニードル端部62は、1/7.4≦D1/L1≦1.06/7.4の関係を満たすよう形成される例を示した。これに対し、他の実施形態では、ニードル60が、共振周波数が20kHz以下となるよう軸方向の剛性が設定されているのであれば、ニードル端部62は、1/7.4≦D1/L1≦1.06/7.4の関係を満たすよう形成されていなくてもよい。また、上述の第1実施形態では、ニードル端部62は、外径が1mm以上、1.06mm以下、軸方向の長さが7.4mmとなるよう形成される例を示した。これに対し、他の実施形態では、ニードル60が、共振周波数が20kHz以下となるよう軸方向の剛性が設定されているのであれば、ニードル端部62は、外径が1mm未満、または、1.06mmより大きく、軸方向の長さが7.4mm以外の長さとなるよう形成されていてもよい。
(Other embodiments)
In the first embodiment described above, an example is shown in which the needle end portion 62 is formed so as to satisfy the relationship of 1 / 7.4 ≦ D1 / L1 ≦ 1.06 / 7.4. On the other hand, in another embodiment, if the needle 60 is set to have an axial rigidity such that the resonance frequency is 20 kHz or less, the needle end 62 has 1 / 7.4 ≦ D1 / L1. It does not have to be formed so as to satisfy the relationship of ≦ 1.06 / 7.4. Further, in the above-mentioned first embodiment, an example is shown in which the needle end portion 62 is formed so that the outer diameter is 1 mm or more, 1.06 mm or less, and the axial length is 7.4 mm. On the other hand, in another embodiment, if the needle 60 is set to have an axial rigidity such that the resonance frequency is 20 kHz or less, the needle end portion 62 has an outer diameter of less than 1 mm or 1 It may be formed so as to have a length larger than .06 mm and a length in the axial direction other than 7.4 mm.

また、上述の第2実施形態では、ニードル凹部65は、ニードル端部62の軸を含む面による断面において輪郭が曲線状となるよう形成される例を示した。これに対し、他の実施形態では、ニードル凹部65は、ニードル端部62の軸を含む面による断面において輪郭が直線状となるよう形成されていてもよい。 Further, in the above-mentioned second embodiment, an example is shown in which the needle recess 65 is formed so that the contour is curved in the cross section of the surface including the axis of the needle end portion 62. On the other hand, in another embodiment, the needle recess 65 may be formed so that the contour of the needle recess 62 is linear in the cross section of the surface including the axis of the needle end portion 62.

また、上述の第5実施形態では、外側弁部41が周方向に3つに分割される例を示した。これに対し、他の実施形態では、外側弁部41は、周方向に2つ、または、4つ以上に分割されていてもよい。また、この場合、径内方向付勢部43は、周方向に分割された外側弁部41の数と同数設ければよい。 Further, in the above-mentioned fifth embodiment, an example is shown in which the outer valve portion 41 is divided into three in the circumferential direction. On the other hand, in another embodiment, the outer valve portion 41 may be divided into two or four or more in the circumferential direction. Further, in this case, the number of the inwardly urging portions 43 may be the same as the number of the outer valve portions 41 divided in the circumferential direction.

また、上述の実施形態では、ニードル付勢部材91がニードル60を開弁方向に付勢し、電磁駆動部80が可動コア70を閉弁方向に吸引し、弁部材40、ニードル60、電磁駆動部80、ニードル付勢部材91がノーマリーオープンタイプの弁装置を構成する例を示した。これに対し、他の実施形態では、ニードル付勢部材91がニードル60を閉弁方向に付勢し、電磁駆動部80が可動コア70を開弁方向に吸引し、弁部材40、ニードル60、電磁駆動部80、ニードル付勢部材91がノーマリークローズタイプの弁装置を構成することとしてもよい。 Further, in the above-described embodiment, the needle urging member 91 urges the needle 60 in the valve opening direction, the electromagnetic drive unit 80 sucks the movable core 70 in the valve closing direction, and the valve member 40, the needle 60, and the electromagnetic drive. An example is shown in which the portion 80 and the needle urging member 91 form a normally open type valve device. On the other hand, in another embodiment, the needle urging member 91 urges the needle 60 in the valve closing direction, the electromagnetic drive unit 80 sucks the movable core 70 in the valve opening direction, and the valve member 40, the needle 60, The electromagnetic drive unit 80 and the needle urging member 91 may form a normally closed type valve device.

また、他の実施形態では、高圧ポンプを、ディーゼルエンジン等、ガソリンエンジン以外の内燃機関に適用してもよい。また、高圧ポンプを、車両のエンジン以外の装置等へ向けて燃料を吐出する燃料ポンプとして用いてもよい。また、電磁弁を、高圧ポンプ以外の装置等に適用してもよい。 Further, in another embodiment, the high pressure pump may be applied to an internal combustion engine other than a gasoline engine such as a diesel engine. Further, the high-pressure pump may be used as a fuel pump for discharging fuel toward a device other than the engine of the vehicle. Further, the solenoid valve may be applied to a device other than a high-pressure pump.

このように、本開示は、上記実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々の形態で実施可能である。 As described above, the present disclosure is not limited to the above embodiment, and can be implemented in various forms without departing from the gist thereof.

1 高圧ポンプ、10 電磁弁、20 ハウジング(加圧室形成部、吸入通路形成部)、200 加圧室、201 吸入通路、30 シート部、301 内側連通路(連通路)、302 外側連通路(連通路)、40 弁部材、50 ストッパ部、60 ニードル、70 可動コア、80 電磁駆動部、91 ニードル付勢部材、61 ニードル本体、62 ニードル端部、65 ニードル凹部、51 ストッパ筒部、52 ストッパ底部、53 ストッパ凸部、54、55 ストッパ当接面、41 外側弁部、42 内側弁部、43 径内方向付勢部 1 High-pressure pump, 10 solenoid valve, 20 housing (pressurization chamber forming part, suction passage forming part), 200 pressurizing chamber, 201 suction passage, 30 seat part, 301 inner passage (communication passage), 302 outer passage ( (Communication passage), 40 valve member, 50 stopper part, 60 needle, 70 movable core, 80 electromagnetic drive part, 91 needle urging member, 61 needle body, 62 needle end part, 65 needle recess, 51 stopper cylinder part, 52 stopper Bottom, 53 Stopper convex part, 54, 55 Stopper contact surface, 41 Outer valve part, 42 Inner valve part, 43 Diameter inward urging part

Claims (12)

流体が加圧される加圧室(200)を形成する加圧室形成部(20)と、
前記加圧室に吸入される流体が流れる吸入通路(201)を形成する吸入通路形成部(20)と、
前記吸入通路に設けられ、一方の面と他方の面とを連通する連通路(301、302)を有するシート部(30)と、
前記シート部の前記加圧室側に設けられ、前記シート部から離間し開弁、または、前記シート部に当接し閉弁することで前記連通路における流体の流れを許容または規制可能な弁部材(40)と、
前記シート部に対し前記加圧室側に設けられ、前記弁部材の前記加圧室側の面に当接することで前記弁部材の開弁方向の移動を規制可能なストッパ部(50)と、
軸方向に往復移動可能、かつ、一端が前記弁部材の前記加圧室とは反対側の面に当接可能に設けられたニードル(60)と、
前記ニードルに設けられた可動コア(70)と、
通電により前記可動コアを前記ニードルとともに閉弁方向または開弁方向に吸引可能な電磁駆動部(80)と、
前記ニードルを開弁方向または閉弁方向に付勢するニードル付勢部材(91)と、を備え、
前記ニードルは、共振周波数が20kHz以下となるよう軸方向の剛性が設定されている電磁弁(10)。
A pressurizing chamber forming portion (20) forming a pressurizing chamber (200) to which a fluid is pressurized, and a pressurizing chamber forming portion (20).
A suction passage forming portion (20) forming a suction passage (201) through which a fluid sucked into the pressurizing chamber flows, and a suction passage forming portion (20).
A seat portion (30) provided in the suction passage and having a communication passage (301, 302) that communicates one surface with the other surface.
A valve member provided on the pressurizing chamber side of the seat portion and capable of allowing or regulating the flow of fluid in the communication passage by opening the valve away from the seat portion or contacting the seat portion and closing the valve. (40) and
A stopper portion (50) provided on the pressurizing chamber side with respect to the seat portion and capable of restricting the movement of the valve member in the valve opening direction by abutting on the surface of the valve member on the pressurizing chamber side.
A needle (60) provided so as to be reciprocating in the axial direction and having one end contacting a surface of the valve member opposite to the pressurizing chamber.
A movable core (70) provided on the needle and
An electromagnetic drive unit (80) capable of attracting the movable core together with the needle in the valve closing direction or the valve opening direction by energization.
A needle urging member (91) that urges the needle in the valve opening direction or the valve closing direction is provided.
The needle is a solenoid valve (10) whose axial rigidity is set so that the resonance frequency is 20 kHz or less.
前記ニードルは、前記可動コアが設けられたニードル本体(61)、および、外径が前記ニードル本体の外径より小さく前記弁部材に当接可能なよう前記ニードル本体の前記弁部材側に形成されたニードル端部(62)を有し、
前記ニードル端部の外径をD1、前記ニードル端部の軸方向の長さをL1とすると、
前記ニードル端部は、1/7.4≦D1/L1≦1.06/7.4の関係を満たすよう形成されている請求項1に記載の電磁弁。
The needle is formed on the needle body (61) provided with the movable core and on the valve member side of the needle body so that the outer diameter is smaller than the outer diameter of the needle body and can abut on the valve member. Has a needle end (62)
Assuming that the outer diameter of the needle end is D1 and the axial length of the needle end is L1.
The solenoid valve according to claim 1, wherein the needle end is formed so as to satisfy the relationship of 1 / 7.4≤D1 / L1≤1.06 / 7.4.
前記ニードル端部は、外径が1mm以上、1.06mm以下となるよう形成されている請求項2に記載の電磁弁。 The solenoid valve according to claim 2, wherein the needle end is formed so that the outer diameter is 1 mm or more and 1.06 mm or less. 前記ニードル端部は、軸方向の長さが7.4mmとなるよう形成されている請求項2または3に記載の電磁弁。 The solenoid valve according to claim 2 or 3, wherein the needle end is formed so as to have an axial length of 7.4 mm. 流体が加圧される加圧室(200)を形成する加圧室形成部(20)と、
前記加圧室に吸入される流体が流れる吸入通路(201)を形成する吸入通路形成部(20)と、
前記吸入通路に設けられ、一方の面と他方の面とを連通する連通路(301、302)を有するシート部(30)と、
前記シート部の前記加圧室側に設けられ、前記シート部から離間し開弁、または、前記シート部に当接し閉弁することで前記連通路における流体の流れを許容または規制可能な弁部材(40)と、
前記シート部に対し前記加圧室側に設けられ、前記弁部材の前記加圧室側の面に当接することで前記弁部材の開弁方向の移動を規制可能なストッパ部(50)と、
軸方向に往復移動可能、かつ、一端が前記弁部材の前記加圧室とは反対側の面に当接可能に設けられたニードル(60)と、
前記ニードルに設けられた可動コア(70)と、
通電により前記可動コアを前記ニードルとともに閉弁方向または開弁方向に吸引可能な電磁駆動部(80)と、
前記ニードルを開弁方向または閉弁方向に付勢するニードル付勢部材(91)と、を備え、
前記ニードルは、前記可動コアが設けられたニードル本体(61)、前記弁部材に当接可能なよう前記ニードル本体の前記弁部材側に形成されたニードル端部(62)、および、前記ニードル端部の周方向の全範囲において前記ニードル端部の外壁から径方向内側へ凹むよう形成されたニードル凹部(65)を有している電磁弁(10)。
A pressurizing chamber forming portion (20) forming a pressurizing chamber (200) to which a fluid is pressurized, and a pressurizing chamber forming portion (20).
A suction passage forming portion (20) forming a suction passage (201) through which a fluid sucked into the pressurizing chamber flows, and a suction passage forming portion (20).
A seat portion (30) provided in the suction passage and having a communication passage (301, 302) that communicates one surface with the other surface.
A valve member provided on the pressurizing chamber side of the seat portion and capable of allowing or regulating the flow of fluid in the communication passage by opening the valve away from the seat portion or contacting the seat portion and closing the valve. (40) and
A stopper portion (50) provided on the pressurizing chamber side with respect to the seat portion and capable of restricting the movement of the valve member in the valve opening direction by abutting on the surface of the valve member on the pressurizing chamber side.
A needle (60) provided so as to be reciprocating in the axial direction and having one end contacting a surface of the valve member opposite to the pressurizing chamber.
A movable core (70) provided on the needle and
An electromagnetic drive unit (80) capable of attracting the movable core together with the needle in the valve closing direction or the valve opening direction by energization.
A needle urging member (91) that urges the needle in the valve opening direction or the valve closing direction is provided.
The needle includes a needle body (61) provided with the movable core, a needle end portion (62) formed on the valve member side of the needle body so as to be in contact with the valve member, and the needle end. A solenoid valve (10) having a needle recess (65) formed so as to be radially inwardly recessed from the outer wall of the needle end portion in the entire circumferential direction of the portion.
前記ニードル凹部は、前記ニードル端部の軸を含む面による断面において輪郭が曲線状となるよう形成されている請求項5に記載の電磁弁。 The solenoid valve according to claim 5, wherein the needle recess is formed so that the contour of the needle recess is curved in a cross section formed by a surface including a shaft at the end of the needle. 前記ニードル凹部は、前記ニードル端部の軸を含む面による断面において輪郭が円弧状となるよう形成されている請求項6に記載の電磁弁。 The solenoid valve according to claim 6, wherein the needle recess is formed so that the contour of the needle recess is arcuate in a cross section formed by a surface including the axis of the needle end. 流体が加圧される加圧室(200)を形成する加圧室形成部(20)と、
前記加圧室に吸入される流体が流れる吸入通路(201)を形成する吸入通路形成部(20)と、
前記吸入通路に設けられ、一方の面と他方の面とを連通する連通路(301、302)を有するシート部(30)と、
前記シート部の前記加圧室側に設けられ、前記シート部から離間し開弁、または、前記シート部に当接し閉弁することで前記連通路における流体の流れを許容または規制可能な弁部材(40)と、
前記シート部に対し前記加圧室側に設けられ、前記弁部材の前記加圧室側の面に当接することで前記弁部材の開弁方向の移動を規制可能なストッパ部(50)と、
軸方向に往復移動可能、かつ、一端が前記弁部材の前記加圧室とは反対側の面に当接可能に設けられたニードル(60)と、
前記ニードルに設けられた可動コア(70)と、
通電により前記可動コアを前記ニードルとともに閉弁方向または開弁方向に吸引可能な電磁駆動部(80)と、
前記ニードルを開弁方向または閉弁方向に付勢するニードル付勢部材(91)と、を備え、
前記ストッパ部は、前記弁部材の前記加圧室側の面の外縁部に当接可能なストッパ当接面(55)を有し、
前記弁部材は、板厚が0.5mm以上、0.75mm以下となるよう形成されている電磁弁(10)。
A pressurizing chamber forming portion (20) forming a pressurizing chamber (200) to which a fluid is pressurized, and a pressurizing chamber forming portion (20).
A suction passage forming portion (20) forming a suction passage (201) through which a fluid sucked into the pressurizing chamber flows, and a suction passage forming portion (20).
A seat portion (30) provided in the suction passage and having a communication passage (301, 302) that communicates one surface with the other surface.
A valve member provided on the pressurizing chamber side of the seat portion and capable of allowing or regulating the flow of fluid in the communication passage by opening the valve away from the seat portion or contacting the seat portion and closing the valve. (40) and
A stopper portion (50) provided on the pressurizing chamber side with respect to the seat portion and capable of restricting the movement of the valve member in the valve opening direction by abutting on the surface of the valve member on the pressurizing chamber side.
A needle (60) provided so as to be reciprocating in the axial direction and having one end contacting a surface of the valve member opposite to the pressurizing chamber.
A movable core (70) provided on the needle and
An electromagnetic drive unit (80) capable of attracting the movable core together with the needle in the valve closing direction or the valve opening direction by energization.
A needle urging member (91) that urges the needle in the valve opening direction or the valve closing direction is provided.
The stopper portion has a stopper contact surface (55) capable of contacting the outer edge portion of the surface of the valve member on the pressure chamber side.
The valve member is a solenoid valve (10) formed so that the plate thickness is 0.5 mm or more and 0.75 mm or less.
流体が加圧される加圧室(200)を形成する加圧室形成部(20)と、
前記加圧室に吸入される流体が流れる吸入通路(201)を形成する吸入通路形成部(20)と、
前記吸入通路に設けられ、一方の面と他方の面とを連通する連通路(301、302)を有するシート部(30)と、
前記シート部の前記加圧室側に設けられ、前記シート部から離間し開弁、または、前記シート部に当接し閉弁することで前記連通路における流体の流れを許容または規制可能な弁部材(40)と、
前記シート部に対し前記加圧室側に設けられ、前記弁部材の前記加圧室側の面に当接することで前記弁部材の開弁方向の移動を規制可能なストッパ部(50)と、
軸方向に往復移動可能、かつ、一端が前記弁部材の前記加圧室とは反対側の面に当接可能に設けられたニードル(60)と、
前記ニードルに設けられた可動コア(70)と、
通電により前記可動コアを前記ニードルとともに閉弁方向または開弁方向に吸引可能な電磁駆動部(80)と、
前記ニードルを開弁方向または閉弁方向に付勢するニードル付勢部材(91)と、を備え、
前記ストッパ部は、筒状のストッパ筒部(51)、前記ストッパ筒部の前記加圧室側の端部を塞ぐストッパ底部(52)、前記ストッパ底部から前記加圧室とは反対側へ突出するストッパ凸部(53)、および、前記ストッパ凸部に形成され前記弁部材の前記加圧室側の面に当接可能なストッパ当接面(54)を有し、
前記ストッパ底部は、板厚が0.5mm以上、0.74mm以下となるよう形成されている電磁弁(10)。
A pressurizing chamber forming portion (20) forming a pressurizing chamber (200) to which a fluid is pressurized, and a pressurizing chamber forming portion (20).
A suction passage forming portion (20) forming a suction passage (201) through which a fluid sucked into the pressurizing chamber flows, and a suction passage forming portion (20).
A seat portion (30) provided in the suction passage and having a communication passage (301, 302) that communicates one surface with the other surface.
A valve member provided on the pressurizing chamber side of the seat portion and capable of allowing or regulating the flow of fluid in the communication passage by opening the valve away from the seat portion or contacting the seat portion and closing the valve. (40) and
A stopper portion (50) provided on the pressurizing chamber side with respect to the seat portion and capable of restricting the movement of the valve member in the valve opening direction by abutting on the surface of the valve member on the pressurizing chamber side.
A needle (60) provided so as to be reciprocating in the axial direction and having one end contacting a surface of the valve member opposite to the pressurizing chamber.
A movable core (70) provided on the needle and
An electromagnetic drive unit (80) capable of attracting the movable core together with the needle in the valve closing direction or the valve opening direction by energization.
A needle urging member (91) that urges the needle in the valve opening direction or the valve closing direction is provided.
The stopper portion has a cylindrical stopper cylinder portion (51), a stopper bottom portion (52) that closes the end portion of the stopper cylinder portion on the pressurizing chamber side, and a protrusion from the stopper bottom portion to a side opposite to the pressurizing chamber. It has a stopper convex portion (53) and a stopper contact surface (54) formed on the stopper convex portion and capable of contacting the surface of the valve member on the pressure chamber side.
The bottom of the stopper is a solenoid valve (10) formed so that the plate thickness is 0.5 mm or more and 0.74 mm or less.
流体が加圧される加圧室(200)を形成する加圧室形成部(20)と、
前記加圧室に吸入される流体が流れる吸入通路(201)を形成する吸入通路形成部(20)と、
前記吸入通路に設けられ、一方の面と他方の面とを連通する連通路(301、302)を有するシート部(30)と、
前記シート部の前記加圧室側に設けられ、前記シート部から離間し開弁、または、前記シート部に当接し閉弁することで前記連通路における流体の流れを許容または規制可能な弁部材(40)と、
前記シート部に対し前記加圧室側に設けられ、前記弁部材の前記加圧室側の面に当接することで前記弁部材の開弁方向の移動を規制可能なストッパ部(50)と、
軸方向に往復移動可能、かつ、一端が前記弁部材の前記加圧室とは反対側の面に当接可能に設けられたニードル(60)と、
前記ニードルに設けられた可動コア(70)と、
通電により前記可動コアを前記ニードルとともに閉弁方向または開弁方向に吸引可能な電磁駆動部(80)と、
前記ニードルを開弁方向または閉弁方向に付勢するニードル付勢部材(91)と、を備え、
前記弁部材は、周方向に複数に分割されて環状に配置され内周壁(410)がテーパ状に形成された外側弁部(41)、前記ニードルの一端が当接可能なよう前記外側弁部の中央に対し前記加圧室とは反対側に設けられ外周壁(420)が前記外側弁部の内周壁と摺動可能なようテーパ状に形成された内側弁部(42)、および、前記外側弁部を径内方向へ付勢する径内方向付勢部(43)を有し、前記内側弁部が開弁方向へ移動すると、前記内側弁部の外周壁が前記外側弁部の内周壁と摺動しつつ、複数の前記外側弁部が径外方向へ移動する電磁弁(10)。
A pressurizing chamber forming portion (20) forming a pressurizing chamber (200) to which a fluid is pressurized, and a pressurizing chamber forming portion (20).
A suction passage forming portion (20) forming a suction passage (201) through which a fluid sucked into the pressurizing chamber flows, and a suction passage forming portion (20).
A seat portion (30) provided in the suction passage and having a communication passage (301, 302) that communicates one surface with the other surface.
A valve member provided on the pressurizing chamber side of the seat portion and capable of allowing or regulating the flow of fluid in the communication passage by opening the valve away from the seat portion or contacting the seat portion and closing the valve. (40) and
A stopper portion (50) provided on the pressurizing chamber side with respect to the seat portion and capable of restricting the movement of the valve member in the valve opening direction by abutting on the surface of the valve member on the pressurizing chamber side.
A needle (60) provided so as to be reciprocating in the axial direction and having one end contacting a surface of the valve member opposite to the pressurizing chamber.
A movable core (70) provided on the needle and
An electromagnetic drive unit (80) capable of attracting the movable core together with the needle in the valve closing direction or the valve opening direction by energization.
A needle urging member (91) that urges the needle in the valve opening direction or the valve closing direction is provided.
The valve member is divided into a plurality of parts in the circumferential direction and arranged in an annular shape, and the inner peripheral wall (410) is formed in a tapered shape. An inner valve portion (42) provided on the side opposite to the pressurizing chamber and tapered so that the outer peripheral wall (420) can slide with the inner peripheral wall of the outer valve portion, and the above. It has an inwardly urging portion (43) that urges the outer valve portion in the inward direction, and when the inner valve portion moves in the valve opening direction, the outer peripheral wall of the inner valve portion is inside the outer valve portion. A solenoid valve (10) in which a plurality of the outer valve portions move in the out-of-diameter direction while sliding with the peripheral wall.
前記ストッパ部は、前記外側弁部の前記加圧室側の面に当接可能なストッパ当接面(56)を有している請求項10に記載の電磁弁。 The solenoid valve according to claim 10, wherein the stopper portion has a stopper contact surface (56) capable of contacting the surface of the outer valve portion on the pressure chamber side. 請求項1~11のいずれか一項に記載の電磁弁と、
軸方向に往復移動し、前記加圧室内の流体を加圧可能なプランジャ(11)と、
を備える高圧ポンプ(1)。
The solenoid valve according to any one of claims 1 to 11.
A plunger (11) capable of reciprocating in the axial direction and pressurizing the fluid in the pressurizing chamber,
High pressure pump (1).
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016205365A (en) 2015-04-24 2016-12-08 株式会社デンソー High-pressure pump control device
JP2018115572A (en) 2017-01-17 2018-07-26 株式会社デンソー Housing and high pressure pump including the same
WO2020183435A1 (en) 2019-03-14 2020-09-17 Kioxia Corporation System and method for serial interface memory using switched architecture

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Publication number Priority date Publication date Assignee Title
JP6324282B2 (en) * 2014-09-19 2018-05-16 日立オートモティブシステムズ株式会社 High pressure fuel supply pump
WO2018003435A1 (en) * 2016-06-29 2018-01-04 日立オートモティブシステムズ株式会社 High-pressure fuel supply pump
JP2019019709A (en) * 2017-07-13 2019-02-07 株式会社ケーヒン Fuel pump

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016205365A (en) 2015-04-24 2016-12-08 株式会社デンソー High-pressure pump control device
JP2018115572A (en) 2017-01-17 2018-07-26 株式会社デンソー Housing and high pressure pump including the same
WO2020183435A1 (en) 2019-03-14 2020-09-17 Kioxia Corporation System and method for serial interface memory using switched architecture

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