JP7057205B2 - 油圧機器の異常診断方法、及び、油圧機器の異常診断システム - Google Patents
油圧機器の異常診断方法、及び、油圧機器の異常診断システム Download PDFInfo
- Publication number
- JP7057205B2 JP7057205B2 JP2018088316A JP2018088316A JP7057205B2 JP 7057205 B2 JP7057205 B2 JP 7057205B2 JP 2018088316 A JP2018088316 A JP 2018088316A JP 2018088316 A JP2018088316 A JP 2018088316A JP 7057205 B2 JP7057205 B2 JP 7057205B2
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- hydraulic
- abnormality
- frequency distribution
- hydraulic pump
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- 230000005856 abnormality Effects 0.000 title claims description 159
- 238000000034 method Methods 0.000 title claims description 67
- 238000003745 diagnosis Methods 0.000 title claims description 50
- 238000009826 distribution Methods 0.000 claims description 87
- 239000010720 hydraulic oil Substances 0.000 claims description 54
- 238000004364 calculation method Methods 0.000 claims description 31
- 230000008569 process Effects 0.000 claims description 17
- 238000005259 measurement Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 description 47
- 239000003921 oil Substances 0.000 description 19
- 238000010586 diagram Methods 0.000 description 10
- 238000012545 processing Methods 0.000 description 6
- 230000002159 abnormal effect Effects 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
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- 230000001133 acceleration Effects 0.000 description 2
- 230000006399 behavior Effects 0.000 description 2
- 230000002706 hydrostatic effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
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- 230000007246 mechanism Effects 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B7/00—Systems in which the movement produced is definitely related to the output of a volumetric pump; Telemotors
- F15B7/005—With rotary or crank input
- F15B7/006—Rotary pump input
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
- F15B19/005—Fault detection or monitoring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/10—Other safety measures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
- F15B19/007—Simulation or modelling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B7/00—Systems in which the movement produced is definitely related to the output of a volumetric pump; Telemotors
- F15B7/008—Systems in which the movement produced is definitely related to the output of a volumetric pump; Telemotors with rotary output
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2201/00—Pump parameters
- F04B2201/12—Parameters of driving or driven means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20561—Type of pump reversible
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/27—Directional control by means of the pressure source
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/633—Electronic controllers using input signals representing a state of the prime mover, e.g. torque or rotational speed
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6333—Electronic controllers using input signals representing a state of the pressure source, e.g. swash plate angle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6336—Electronic controllers using input signals representing a state of the output member, e.g. position, speed or acceleration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6343—Electronic controllers using input signals representing a temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7058—Rotary output members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/86—Control during or prevention of abnormal conditions
- F15B2211/863—Control during or prevention of abnormal conditions the abnormal condition being a hydraulic or pneumatic failure
- F15B2211/8633—Pressure source supply failure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Control Of Positive-Displacement Pumps (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
- Testing And Monitoring For Control Systems (AREA)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018088316A JP7057205B2 (ja) | 2018-05-01 | 2018-05-01 | 油圧機器の異常診断方法、及び、油圧機器の異常診断システム |
| US16/392,927 US11181130B2 (en) | 2018-05-01 | 2019-04-24 | Method and system for diagnosing abnormality of hydraulic device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018088316A JP7057205B2 (ja) | 2018-05-01 | 2018-05-01 | 油圧機器の異常診断方法、及び、油圧機器の異常診断システム |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2019194448A JP2019194448A (ja) | 2019-11-07 |
| JP2019194448A5 JP2019194448A5 (https=) | 2021-05-06 |
| JP7057205B2 true JP7057205B2 (ja) | 2022-04-19 |
Family
ID=68384680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2018088316A Active JP7057205B2 (ja) | 2018-05-01 | 2018-05-01 | 油圧機器の異常診断方法、及び、油圧機器の異常診断システム |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US11181130B2 (https=) |
| JP (1) | JP7057205B2 (https=) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7466392B2 (ja) * | 2020-07-16 | 2024-04-12 | コベルコ・コンプレッサ株式会社 | 給油機器及びその異常検出方法 |
| CN114934898B (zh) * | 2022-07-25 | 2022-10-21 | 启东市申力高压油泵厂 | 基于多模态参数的液压泵故障诊断分析系统 |
| GB2622048A (en) * | 2022-08-31 | 2024-03-06 | Caterpillar Inc | Method for monitoring operation of a hydraulic system |
| CN115450988B (zh) * | 2022-09-24 | 2023-05-30 | 宁波力劲科技有限公司 | 一种压铸机液压系统泄漏检测方法、系统、存储介质及智能终端 |
| WO2025106010A1 (en) * | 2023-11-15 | 2025-05-22 | Certis Cisco Security Pte Ltd | System and method for discovering anomalous construct via cognitive abstraction in a multimodal sensory fusion ecosystem |
| CN119934117B (zh) * | 2025-04-02 | 2025-06-10 | 北京朗德金燕自动化装备股份有限公司 | 一种液压支架油缸漏油的智能化检测方法、装置及系统 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000259222A (ja) | 1999-03-04 | 2000-09-22 | Hitachi Ltd | 機器監視・予防保全システム |
| JP2005241089A (ja) | 2004-02-25 | 2005-09-08 | Mitsubishi Electric Corp | 機器診断装置、冷凍サイクル装置、機器診断方法、機器監視システム、冷凍サイクル監視システム |
| JP2005351618A (ja) | 2005-07-07 | 2005-12-22 | Mitsubishi Electric Corp | 流体回路診断方法 |
| JP2012524196A (ja) | 2010-02-23 | 2012-10-11 | アルテミス インテリジェント パワー リミティド | 流体作動機および流体作動機の動作方法 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08226411A (ja) | 1995-02-21 | 1996-09-03 | Nippon Steel Corp | 油圧回路の故障原因機器探索方法及びその装置 |
| JP3547900B2 (ja) | 1996-03-22 | 2004-07-28 | 日立建機株式会社 | アキシャルピストン型油圧ポンプ |
| US5911127A (en) * | 1997-06-05 | 1999-06-08 | Carrier Corporation | Prediction of chiller compressor motor overheating |
| JP5108116B2 (ja) | 2009-01-14 | 2012-12-26 | 株式会社日立製作所 | 装置異常監視方法及びシステム |
| JP5695583B2 (ja) | 2012-02-06 | 2015-04-08 | 日立建機株式会社 | 油圧ポンプの故障診断装置 |
| US9777723B2 (en) * | 2015-01-02 | 2017-10-03 | General Electric Company | System and method for health management of pumping system |
| US10067038B2 (en) * | 2015-03-24 | 2018-09-04 | Accenture Global Services Limited | Analyzing equipment degradation for maintaining equipment |
| US10584698B2 (en) * | 2016-04-07 | 2020-03-10 | Schlumberger Technology Corporation | Pump assembly health assessment |
-
2018
- 2018-05-01 JP JP2018088316A patent/JP7057205B2/ja active Active
-
2019
- 2019-04-24 US US16/392,927 patent/US11181130B2/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000259222A (ja) | 1999-03-04 | 2000-09-22 | Hitachi Ltd | 機器監視・予防保全システム |
| JP2005241089A (ja) | 2004-02-25 | 2005-09-08 | Mitsubishi Electric Corp | 機器診断装置、冷凍サイクル装置、機器診断方法、機器監視システム、冷凍サイクル監視システム |
| JP2005351618A (ja) | 2005-07-07 | 2005-12-22 | Mitsubishi Electric Corp | 流体回路診断方法 |
| JP2012524196A (ja) | 2010-02-23 | 2012-10-11 | アルテミス インテリジェント パワー リミティド | 流体作動機および流体作動機の動作方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| US11181130B2 (en) | 2021-11-23 |
| US20190338792A1 (en) | 2019-11-07 |
| JP2019194448A (ja) | 2019-11-07 |
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