JP7012345B2 - Ball joint and its manufacturing method - Google Patents

Ball joint and its manufacturing method Download PDF

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JP7012345B2
JP7012345B2 JP2017200291A JP2017200291A JP7012345B2 JP 7012345 B2 JP7012345 B2 JP 7012345B2 JP 2017200291 A JP2017200291 A JP 2017200291A JP 2017200291 A JP2017200291 A JP 2017200291A JP 7012345 B2 JP7012345 B2 JP 7012345B2
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ball
hole
connecting member
stud
sheet
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JP2019074132A (en
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良紘 横井
剛志 清川
雅之 水谷
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SOMIC MANAGEMENT HOLDINGS INC.
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SOMIC MANAGEMENT HOLDINGS INC.
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Description

本発明は、合成樹脂製の受け側部材を備えたボールジョイント及びその製造方法に関する。 The present invention relates to a ball joint provided with a receiving side member made of synthetic resin and a method for manufacturing the same.

近年、例えば自動車などの車両は、軽量化が要求されており、部品の樹脂化が進められている。例えば、車体を構成するナックルやシャシーなどの構成品への接続部品となるボールジョイントにおいて、ボールスタッドは強度の問題から樹脂化が困難であるため、ハウジングの樹脂化が検討されている。 In recent years, for example, vehicles such as automobiles are required to be lighter in weight, and parts are being made of resin. For example, in a ball joint that is a connection component to a component such as a knuckle or a chassis constituting a vehicle body, it is difficult to resinify a ball stud due to a problem of strength, and therefore resinification of a housing is being considered.

しかしながら、ボールジョイントのハウジング、あるはハウジングを一体成形したリンクを合成樹脂のみで構成する場合、衝撃などの入力負荷(荷重)が高い車両によっては静的強度や疲労強度(動的強度)が不足する場合があり、使用が限定され一般化に至っていない。 However, when the housing of the ball joint or the link obtained by integrally molding the housing is composed only of synthetic resin, the static strength and fatigue strength (dynamic strength) are insufficient depending on the vehicle having a high input load (load) such as impact. It may be used, and its use is limited and has not been generalized.

そこで、リンクを金属などの強度が高い材料により構成し、その端部に形成されるハウジングを合成樹脂とする構成が知られている(例えば、特許文献1及び2参照。)。 Therefore, it is known that the link is made of a high-strength material such as metal, and the housing formed at the end thereof is made of synthetic resin (see, for example, Patent Documents 1 and 2).

特許第5923154号公報(第5-12頁、図3)Japanese Patent No. 5923154 (pages 5-12, FIG. 3) 特開2017-141906号公報(第8-16頁、図1)JP-A-2017-141906 (pages 8-16, FIG. 1)

しかしながら、上述のボールジョイントの場合、リンクの強度は確保できるものの、ハウジング、すなわちボール部及びベアリングシートの周辺の強度は、リンクまで全てを合成樹脂で構成した従来の場合と変わらず、性能、特にボールスタッドの耐久性などの重要な性能が不足することが懸念される。 However, in the case of the above-mentioned ball joint, although the strength of the link can be secured, the strength around the housing, that is, the ball part and the bearing sheet is the same as the conventional case in which the link is entirely made of synthetic resin, and the performance, particularly There is concern that important performance such as the durability of ball studs will be insufficient.

本発明は、このような点に鑑みなされたもので、性能を確保しつつ、軽量化可能なボールジョイント及びその製造方法を提供することを目的とする。 The present invention has been made in view of such a point, and an object of the present invention is to provide a ball joint capable of reducing weight while ensuring performance and a method for manufacturing the same.

請求項1記載のボールジョイントは、長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、この連結部材の孔部に配置された筒状のシート部材と、このシート部材に回動可能に保持されたボール部、及び、このボール部から前記シート部材の外方に突出し被接続部に対して接続されるスタッド部を備えたボール側部材と、前記シート部材及び前記連結部材の端部側を一体的に覆って成形された樹脂製の受け側部材とを具備し、前記シート部材は、前記受け側部材の成形温度よりも融点が高い樹脂により形成され、前記孔部は、少なくとも前記スタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されているものである。 The ball joint according to claim 1 is a metal connecting member formed in a long length and having a hole portion along a direction intersecting the longitudinal direction on the end side, and a cylinder arranged in the hole portion of the connecting member. A ball side having a shaped seat member, a ball portion rotatably held by the seat member, and a stud portion protruding outward from the ball portion and connected to the connected portion. A member and a resin receiving side member formed by integrally covering the end side of the sheet member and the connecting member are provided, and the sheet member has a melting point higher than the molding temperature of the receiving side member. It is formed of a high resin, and the hole portion is formed to have a portion having a portion having an opening area smaller than that of an opening edge on the side opposite to the stud portion side at least .

請求項2記載のボールジョイントは、長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、この連結部材の孔部に配置された筒状のシート部材と、このシート部材に回動可能に保持されたボール部、及び、このボール部から前記シート部材の外方に突出し被接続部に対して接続されるスタッド部を備えたボール側部材と、前記シート部材及び前記連結部材の端部側を一体的に覆って成形された樹脂製の受け側部材とを具備し、前記シート部材は、前記受け側部材の成形温度よりも融点が高い樹脂により形成され、前記連結部材は、前記孔部の前記スタッド部側の縁部が前記シート部材の隣接位置と同等またはこのスタッド部側に突出し、前記受け側部材は、前記孔部の前記スタッド部側の縁部を覆っているものである。The ball joint according to claim 2 is a metal connecting member formed in a long length and having a hole portion along a direction intersecting the longitudinal direction on the end side, and a cylinder arranged in the hole portion of the connecting member. A ball side having a shaped seat member, a ball portion rotatably held by the seat member, and a stud portion protruding outward from the ball portion and connected to the connected portion. A member and a resin receiving side member formed by integrally covering the end side of the sheet member and the connecting member are provided, and the sheet member has a melting point higher than the molding temperature of the receiving side member. The connecting member is formed of a high resin, and the edge portion of the hole portion on the stud portion side is equal to or protrudes toward the stud portion at an adjacent position of the seat member, and the receiving side member is the portion of the hole portion. It covers the edge on the stud side.

請求項記載のボールジョイントは、長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、この連結部材の孔部に少なくとも一部を径方向に接触させて配置された筒状のシート部材と、このシート部材に回動可能に保持されたボール部、及び、このボール部から前記シート部材の外方に突出し被接続部に対して接続されるスタッド部を備えたボール側部材と、前記シート部材及び前記連結部材の端部側を一体的に覆って成形された樹脂製の受け側部材とを具備し、前記孔部は、少なくとも前記スタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されているものである。 The ball joint according to claim 3 is formed in a long shape and has a metal connecting member having a hole along a direction intersecting the longitudinal direction on the end side, and at least a part of the hole in the connecting member. A tubular seat member arranged in contact with each other in the radial direction, a ball portion rotatably held by the seat member, and a connected portion protruding outward from the ball portion to the connected portion. A ball-side member having a stud portion to be connected and a resin receiving-side member formed by integrally covering the seat member and the end portion side of the connecting member are provided , and the hole portion is at least. It is formed to have a portion having an opening area smaller than that of the opening edge on the side opposite to the stud portion side .

請求項4記載のボールジョイントは、長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、この連結部材の孔部に少なくとも一部を径方向に接触させて配置された筒状のシート部材と、このシート部材に回動可能に保持されたボール部、及び、このボール部から前記シート部材の外方に突出し被接続部に対して接続されるスタッド部を備えたボール側部材と、前記シート部材及び前記連結部材の端部側を一体的に覆って成形された樹脂製の受け側部材とを具備し、前記連結部材は、前記孔部の前記スタッド部側の縁部が前記シート部材の隣接位置と同等またはこのスタッド部側に突出し、前記受け側部材は、前記孔部の前記スタッド部側の縁部を覆っているものである。The ball joint according to claim 4 is formed in a long shape and has a metal connecting member having a hole along a direction intersecting the longitudinal direction on the end side, and at least a part of the hole in the connecting member. A tubular seat member arranged in contact with each other in the radial direction, a ball portion rotatably held by the seat member, and a connected portion protruding outward from the ball portion to the connected portion. A ball-side member having a stud portion to be connected and a resin receiving-side member formed by integrally covering the seat member and the end side of the connecting member are provided, and the connecting member is the connecting member. The edge portion of the hole portion on the stud portion side is equivalent to or protrudes toward the stud portion at the position adjacent to the seat member, and the receiving side member covers the edge portion of the hole portion on the stud portion side. be.

請求項記載のボールジョイントは、請求項3または4記載のボールジョイントにおいて、シート部材は、受け側部材の成形温度よりも融点が高い樹脂により形成されているものである。 The ball joint according to claim 5 is the ball joint according to claim 3 , wherein the seat member is made of a resin having a melting point higher than the molding temperature of the receiving side member.

求項6記載のボールジョイントの製造方法は、長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、筒状のシート部材と、ボール部、及び、このボール部から突出するスタッド部を備えたボール側部材と、樹脂製の受け側部材とを具備し、前記孔部が少なくとも前記スタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されているボールジョイントの製造方法であって、前記ボール部を回動可能に保持した、前記受け側部材の成形温度よりも融点が高い樹脂製の前記シート部材を、前記連結部材の孔部に配置し、前記シート部材及び前記連結部材の端部側を一体的に覆って前記受け側部材を射出成形するものである。 The method for manufacturing a ball joint according to claim 6 includes a metal connecting member which is formed long and has a hole along a direction intersecting the longitudinal direction on the end side, a tubular seat member, and the like. A ball-side member having a ball portion and a stud portion protruding from the ball portion, and a resin receiving-side member are provided , and the hole portion is at least more than the opening edge on the side opposite to the stud portion side. A method for manufacturing a ball joint formed by having a portion having a small opening area, the sheet made of resin having a melting point higher than the molding temperature of the receiving side member, which holds the ball portion rotatably. The member is arranged in the hole portion of the connecting member, and the sheet member and the end portion side of the connecting member are integrally covered to injection-mold the receiving side member.

請求項7記載のボールジョイントの製造方法は、長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、筒状のシート部材と、ボール部、及び、このボール部から突出するスタッド部を備えたボール側部材と、樹脂製の受け側部材とを具備し、前記連結部材の前記孔部の前記スタッド部側の縁部が前記シート部材の隣接位置と同等またはこのスタッド部側に突出するボールジョイントの製造方法であって、前記ボール部を回動可能に保持した、前記受け側部材の成形温度よりも融点が高い樹脂製の前記シート部材を、前記連結部材の孔部に配置し、前記シート部材及び前記連結部材の端部側にて前記孔部の前記スタッド部側の縁部を一体的に覆って前記受け側部材を射出成形するものである。The method for manufacturing a ball joint according to claim 7 is a metal connecting member which is formed long and has a hole along a direction intersecting the longitudinal direction on the end side, a tubular sheet member, and a ball. A ball-side member having a portion and a stud portion protruding from the ball portion, and a resin receiving-side member are provided, and the edge portion of the hole portion of the connecting member on the stud portion side is the seat member. The sheet made of resin having a melting point higher than the molding temperature of the receiving side member, which is equivalent to the position adjacent to the above or is a method of manufacturing a ball joint protruding toward the stud portion, and which holds the ball portion rotatably. The member is placed in the hole portion of the connecting member, and the sheet member and the end portion side of the connecting member integrally cover the edge portion of the hole portion on the stud portion side to inject-mold the receiving side member. It is something to do.

請求項記載のボールジョイントの製造方法は、長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、筒状のシート部材と、ボール部、及び、このボール部から突出するスタッド部を備えたボール側部材と、樹脂製の受け側部材とを具備し、前記孔部が少なくとも前記スタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されているボールジョイントの製造方法であって、前記ボール部を回動可能に保持した前記シート部材を前記連結部材の孔部に少なくとも一部を径方向に接触させて配置し、前記シート部材及び前記連結部材の端部側を一体的に覆って前記受け側部材を射出成形するものである。 The method for manufacturing a ball joint according to claim 8 is a metal connecting member which is formed long and has a hole along a direction intersecting the longitudinal direction on the end side, a tubular seat member, and a ball. A ball-side member having a portion and a stud portion protruding from the ball portion, and a resin receiving-side member are provided , and the hole portion is opened at least from the opening edge on the side opposite to the stud portion side. A method for manufacturing a ball joint formed by having a portion having a small area, in which at least a part of the sheet member that rotatably holds the ball portion is in contact with the hole portion of the connecting member in the radial direction. The sheet member and the end side of the connecting member are integrally covered and the receiving side member is injection-molded.

請求項9記載のボールジョイントの製造方法は、長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、筒状のシート部材と、ボール部、及び、このボール部から突出するスタッド部を備えたボール側部材と、樹脂製の受け側部材とを具備し、前記連結部材の前記孔部の前記スタッド部側の縁部が前記シート部材の隣接位置と同等またはこのスタッド部側に突出するボールジョイントの製造方法であって、前記ボール部を回動可能に保持した前記シート部材を前記連結部材の孔部に少なくとも一部を径方向に接触させて配置し、前記シート部材及び前記連結部材の端部側を一体的に覆って前記受け側部材を射出成形するものである。The method for manufacturing a ball joint according to claim 9 is a metal connecting member which is formed long and has a hole along a direction intersecting the longitudinal direction on the end side, a tubular seat member, and a ball. A ball-side member having a portion and a stud portion protruding from the ball portion, and a resin receiving-side member are provided, and the edge portion of the hole portion of the connecting member on the stud portion side is the seat member. It is a method of manufacturing a ball joint that is equivalent to or protrudes toward the stud portion at an adjacent position of the above, and at least a part of the sheet member that rotatably holds the ball portion is radially inserted into the hole portion of the connecting member. The seat member and the connecting member are placed in contact with each other to integrally cover the end side of the sheet member and the connecting member, and the receiving side member is injection-molded.

請求項1記載のボールジョイントによれば、連結部材の端部側に設けた孔部に受け側部材の成形温度よりも融点が高い樹脂により形成されたシート部材及びこのシート部材によりボール部が回動可能に保持されたボール側部材が配置され、これらシート部材及び連結部材の端部側を一体的に覆って樹脂製の受け側部材が成形されるので、受け側部材を成形する際の熱に起因するシート部材の軟化に伴う変形や荷重入力時の変形を抑制できるとともに、シート部材及びボール側部材を受け側部材によって強固に保持でき、かつ、孔部が少なくともスタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されているので、ボール側部材の引き抜き方向に対するシート部材やボール側部材の抗力を増加させることができ、性能を確保しつつ、軽量化可能になる。 According to the ball joint according to claim 1, a sheet member formed of a resin having a melting point higher than the molding temperature of the receiving side member in a hole provided on the end side of the connecting member, and the ball portion are rotated by this sheet member. Since the ball-side member movably held is arranged and the resin receiving-side member is integrally covered with the sheet member and the end side of the connecting member, the heat for forming the receiving-side member is formed. Deformation due to softening of the seat member and deformation at the time of load input due to Since it is formed to have a portion having an opening area smaller than that of the opening edge of the ball, it is possible to increase the resistance of the seat member and the ball side member with respect to the pulling direction of the ball side member, and the weight is reduced while ensuring the performance. It will be possible.

請求項2記載のボールジョイントによれば、連結部材の端部側に設けた孔部に受け側部材の成形温度よりも融点が高い樹脂により形成されたシート部材及びこのシート部材によりボール部が回動可能に保持されたボール側部材が配置され、連結部材の孔部のスタッド部側の縁部をシート部材の隣接位置と同等またはこのシート部材よりもスタッド部側に突出させ、これらシート部材及び連結部材の端部側にて穴部のスタッド部側の縁部を一体的に覆って樹脂製の受け側部材が成形されるので、受け側部材を成形する際の熱に起因するシート部材の軟化に伴う変形や荷重入力時の変形を抑制できるとともに、受け側部材が孔部のスタッド部側の縁部を抱え込んでシート部材及びボール側部材を受け側部材によって強固に保持でき、性能を確保しつつ、軽量化可能になる。According to the ball joint according to claim 2, a sheet member formed of a resin having a melting point higher than the molding temperature of the receiving side member in the hole provided on the end side of the connecting member and the ball portion are rotated by the sheet member. A movably held ball-side member is arranged, and the edge of the hole of the connecting member on the stud portion side is equal to or protrudes toward the stud portion from the adjacent position of the seat member, and these seat members and Since the resin receiving side member is molded by integrally covering the edge of the hole on the stud side on the end side of the connecting member, the sheet member caused by heat when molding the receiving side member. Deformation due to softening and deformation at the time of load input can be suppressed, and the receiving side member can hold the edge of the hole on the stud portion side and firmly hold the seat member and the ball side member by the receiving side member, ensuring performance. However, it becomes possible to reduce the weight.

請求項記載のボールジョイントによれば、連結部材の端部側に設けた孔部に、シート部材の少なくとも一部が径方向に接触して配置されるとともにこのシート部材によりボール部が回動可能に保持されたボール側部材が配置され、これらシート部材及び連結部材の端部側を一体的に覆って樹脂製の受け側部材が成形されるので、シート部材及びボール側部材を受け側部材によって強固に保持でき、かつ、孔部が少なくともスタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されているので、ボール側部材の引き抜き方向に対するシート部材やボール側部材の抗力を増加させることができ、性能を確保しつつ、軽量化可能になる。 According to the ball joint according to claim 3 , at least a part of the seat member is arranged in contact with the hole provided on the end side of the connecting member in the radial direction, and the ball portion is rotated by the seat member. Since the ball-side member that can be held is arranged and the receiving-side member made of resin is integrally covered with the end side of these seat members and the connecting member, the seat member and the ball-side member are received-side members. Since the hole is formed to have a portion having an opening area smaller than the opening edge on the side opposite to the stud portion side at least, the seat member or the ball with respect to the pulling direction of the ball side member can be firmly held. The drag force of the side member can be increased, and the weight can be reduced while ensuring the performance.

請求項4記載のボールジョイントによれば、連結部材の端部側に設けた孔部に、シート部材の少なくとも一部が径方向に接触して配置されるとともにこのシート部材によりボール部が回動可能に保持されたボール側部材が配置され、連結部材の孔部のスタッド部側の縁部をシート部材の隣接位置と同等またはこのシート部材よりもスタッド部側に突出させ、これらシート部材及び連結部材の端部側にて穴部のスタッド部側の縁部を一体的に覆って樹脂製の受け側部材が成形されるので、受け側部材が孔部のスタッド部側の縁部を抱え込んでシート部材及びボール側部材を受け側部材によって強固に保持でき、性能を確保しつつ、軽量化可能になる。According to the fourth aspect of the present invention, at least a part of the seat member is arranged in the hole provided on the end side of the connecting member in contact with each other in the radial direction, and the ball portion is rotated by the seat member. A ball-side member that can be held is arranged, and the edge portion of the hole portion of the connecting member on the stud portion side is equal to or protrudes toward the stud portion from the seat member adjacent to the seat member, and these seat members and the connecting portion are connected. Since the resin receiving side member is molded by integrally covering the stud side edge of the hole on the end side of the member, the receiving side member holds the stud side edge of the hole. The seat member and the ball-side member can be firmly held by the receiving-side member, and the weight can be reduced while ensuring the performance.

請求項記載のボールジョイントによれば、請求項3または4記載のボールジョイントの効果に加えて、受け側部材を成形する際の熱に起因するシート部材の軟化に伴う変形や荷重入力時の変形を抑制できる。 According to the ball joint according to claim 5 , in addition to the effect of the ball joint according to claim 3 or 4 , when the seat member is deformed due to softening due to heat when molding the receiving side member or when a load is input. Deformation can be suppressed.

求項6記載のボールジョイントの製造方法によれば、ボール部を回動可能に保持したシート部材を受け側部材の成形温度よりも融点が高い樹脂により形成して連結部材の端部側に少なくともスタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成した孔部に配置し、シート部材及び連結部材の端部側を一体的に覆って受け側部材を樹脂により射出成形することで、受け側部材を射出成形する際の熱に起因するシート部材の軟化に伴う変形や荷重入力時の変形を抑制でき、かつ、ボール側部材の引き抜き方向に対するシート部材やボール側部材の抗力を増加させることができ、性能を確保しつつ、軽量化可能なボールジョイントを容易に製造できる。 According to the method for manufacturing a ball joint according to claim 6, the sheet member that holds the ball portion rotatably is formed of a resin having a melting point higher than the molding temperature of the receiving side member and is formed on the end side of the connecting member. It is arranged in a hole formed by having a portion having an opening area smaller than the opening edge on the side opposite to the stud portion side at least , and integrally covers the end side of the seat member and the connecting member to cover the receiving side member with resin. By injection molding with It is possible to increase the drag force of the side member, and it is possible to easily manufacture a ball joint that can be made lighter while ensuring the performance.

請求項7記載のボールジョイントの製造方法によれば、ボール部を回動可能に保持したシート部材を受け側部材の成形温度よりも融点が高い樹脂により形成して連結部材の孔部に配置し、シート部材及び連結部材の端部側にてシート部材の隣接位置と同等またはこのシート部材よりもスタッド部側に突出する孔部のスタッド部側の縁部を一体的に覆って受け側部材を樹脂により射出成形することで、受け側部材を射出成形する際の熱に起因するシート部材の軟化に伴う変形や荷重入力時の変形を抑制でき、かつ、受け側部材が孔部のスタッド部側の縁部を抱え込んでシート部材及びボール側部材を受け側部材によって強固に保持して性能を確保しつつ、軽量化可能なボールジョイントを容易に製造できる。According to the method for manufacturing a ball joint according to claim 7, the sheet member that holds the ball portion rotatably is formed of a resin having a melting point higher than the molding temperature of the receiving side member and placed in the hole portion of the connecting member. , The receiving side member is integrally covered at the end side of the seat member and the connecting member, which is equivalent to the adjacent position of the seat member or the edge portion of the hole portion protruding toward the stud portion side from the seat member. By injection molding with resin, it is possible to suppress deformation due to softening of the sheet member due to heat when injection molding the receiving side member and deformation at the time of load input, and the receiving side member is on the stud portion side of the hole. It is possible to easily manufacture a ball joint that can be made lighter while holding the edge portion of the resin and firmly holding the seat member and the ball-side member by the receiving-side member to ensure the performance.

請求項記載のボールジョイントの製造方法によれば、ボール部を回動可能に保持したシート部材を、連結部材の端部側に少なくともスタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成した孔部に少なくとも一部を径方向に接触させて配置し、シート部材及び連結部材の端部側を一体的に覆って受け側部材を樹脂により射出成形することで、ボール側部材の引き抜き方向に対するシート部材やボール側部材の抗力を増加させることができ、性能を確保しつつ、軽量化可能なボールジョイントを容易に製造できる。 According to the method for manufacturing a ball joint according to claim 8 , the seat member that holds the ball portion rotatably has an opening area on the end side of the connecting member at least on the side opposite to the stud portion side. By arranging at least a part of the hole formed by having a small part in contact with each other in the radial direction, the end side of the sheet member and the connecting member is integrally covered, and the receiving side member is injection-molded with resin. It is possible to increase the resistance of the seat member and the ball-side member with respect to the pulling-out direction of the ball-side member, and it is possible to easily manufacture a ball joint that can be made lighter while ensuring the performance.

請求項9記載のボールジョイントの製造方法によれば、ボール部を回動可能に保持したシート部材を連結部材の孔部に少なくとも一部を径方向に接触させて配置し、シート部材及び連結部材の端部側にてシート部材の隣接位置と同等またはこのシート部材よりもスタッド部側に突出する孔部のスタッド部側の縁部を一体的に覆って受け側部材を樹脂により射出成形することで、受け側部材によって孔部のスタッド部側の縁部を抱え込み、シート部材及びボール側部材を受け側部材によって強固に保持して性能を確保しつつ、軽量化可能なボールジョイントを容易に製造できる。According to the method for manufacturing a ball joint according to claim 9, a seat member that rotatably holds the ball portion is arranged in contact with at least a part in the hole portion of the connecting member in the radial direction, and the seat member and the connecting member are arranged. The receiving side member is injection-molded with resin by integrally covering the edge of the hole on the stud portion side of the hole that is equal to or adjacent to the seat member on the end side of the seat member or that protrudes toward the stud portion from the seat member. Therefore, it is easy to manufacture a ball joint that can be made lighter while holding the edge of the hole on the stud portion side by the receiving side member and firmly holding the seat member and the ball side member by the receiving side member to ensure the performance. can.

本発明の第1の実施の形態のボールジョイントを示す断面図である。It is sectional drawing which shows the ball joint of 1st Embodiment of this invention. 同上ボールジョイントの連結部材を示す断面図である。It is sectional drawing which shows the connecting member of the said-mentioned ball joint. 同上ボールジョイントの製造方法を(a)ないし(d)の順に模式的に示す断面図である。It is sectional drawing which shows typically the manufacturing method of the ball joint in the order of (a) to (d). 本発明の第2の実施の形態のボールジョイントの連結部材を示す断面図である。It is sectional drawing which shows the connecting member of the ball joint of the 2nd Embodiment of this invention. 本発明の第3の実施の形態のボールジョイントの連結部材の孔部近傍を拡大して示す断面図である。It is sectional drawing which enlarges and shows the vicinity of the hole part of the connecting member of the ball joint of the 3rd Embodiment of this invention. 本発明の第4の実施の形態のボールジョイントの連結部材の孔部近傍を拡大して示す断面図である。It is sectional drawing which enlarges and shows the vicinity of the hole part of the connecting member of the ball joint of 4th Embodiment of this invention. 本発明の第5の実施の形態のボールジョイントの連結部材の孔部近傍を拡大して示す断面図である。It is sectional drawing which enlarges and shows the vicinity of the hole part of the connecting member of the ball joint of the 5th Embodiment of this invention. 本発明の第6の実施の形態のボールジョイントの連結部材の孔部近傍を拡大して示す断面図である。It is sectional drawing which enlarges and shows the vicinity of the hole part of the connecting member of the ball joint of the 6th Embodiment of this invention. 本発明の第7の実施の形態のボールジョイントの連結部材の孔部近傍を拡大して示す断面図である。It is sectional drawing which enlarges and shows the vicinity of the hole part of the connecting member of the ball joint of 7th Embodiment of this invention.

以下、本発明の第1の実施の形態の構成を、図面を参照して説明する。 Hereinafter, the configuration of the first embodiment of the present invention will be described with reference to the drawings.

図1において、10はボールジョイントである。このボールジョイント10は、自動車などの車両のスタビライザ装置に用いられるスタビライザリンク(スタビリンク)の一部をなしている。スタビライザ装置は、例えば左右の車輪に対して用いられる懸架装置の一部をなすもので、コーナリング中などの車両の旋回時のロールを抑制する。なお、ロールとは、車両の走行前後方向に沿う軸を中心とする車両の回動をいう。そして、スタビライザリンクは、車輪を弾性的に支持する被接続部としての車輪支持部材であるサスペンションアームとスタビライザバーとを相対的に可動するように連結するものである。 In FIG. 1, 10 is a ball joint. The ball joint 10 forms a part of a stabilizer link (stabilizer link) used in a stabilizer device of a vehicle such as an automobile. The stabilizer device is a part of the suspension device used for, for example, the left and right wheels, and suppresses the roll of the vehicle when turning, such as during cornering. The roll means the rotation of the vehicle around an axis along the traveling front-rear direction of the vehicle. The stabilizer link connects the suspension arm, which is a wheel support member as a connected portion that elastically supports the wheel, and the stabilizer bar so as to be relatively movable.

ボールジョイント10は、連結部材としてのリンク部15を備えている。また、このボールジョイント10は、シート部材(ベアリングシート)としてのボールシート16を備えている。さらに、このボールジョイント10は、ボール側部材としてのボールスタッド17を備えている。また、このボールジョイント10は、受け側部材としてのハウジング18を備えている。さらに、このボールジョイント10は、図示しないが、閉塞部材としてのダストカバーを備えている。なお、以下、上下方向は各図中の上下方向を言うものとする。また、ボールスタッド17の直立状態(中立状態)での長手方向(すなわち図1及び図2中の上下方向)を軸方向といい、この軸方向に対して直交する方向を軸直方向というものとする。したがって、ボールジョイント10の中心軸とは、ボールスタッド17の直立状態(中立状態)での中心軸と一致(略一致も含む)するものとする。 The ball joint 10 includes a link portion 15 as a connecting member. Further, the ball joint 10 includes a ball seat 16 as a seat member (bearing seat). Further, the ball joint 10 includes a ball stud 17 as a ball side member. Further, the ball joint 10 includes a housing 18 as a receiving side member. Further, although not shown, the ball joint 10 includes a dust cover as a closing member. Hereinafter, the vertical direction shall mean the vertical direction in each figure. Further, the longitudinal direction (that is, the vertical direction in FIGS. 1 and 2) of the ball stud 17 in the upright state (neutral state) is referred to as an axial direction, and the direction orthogonal to this axial direction is referred to as an axial vertical direction. do. Therefore, it is assumed that the central axis of the ball joint 10 coincides with (including substantially the same) the central axis of the ball stud 17 in the upright state (neutral state).

図1及び図2に示すリンク部15は、例えば金属により長尺に形成されている。このリンク部15は、本実施の形態において、例えば棒材や角材などの中実材Sにより形成されている。このリンク部15は、一端部側に孔部21を有している。また、このリンク部15は、孔部21の周縁部が、この周縁部と隣接するボールシート16の端部と同等すなわち略面一(面一も含む)、または、ボールシート16に対して僅かに突出する厚肉部22となっている。なお、このリンク部15の他端部側には、図示しないが、一端部側と同様のボールジョイント10が形成されていてもよい。 The link portion 15 shown in FIGS. 1 and 2 is formed in a long length by, for example, metal. In the present embodiment, the link portion 15 is formed of a solid material S such as a bar or a square material. The link portion 15 has a hole portion 21 on one end side. Further, in the link portion 15, the peripheral edge portion of the hole portion 21 is equivalent to the end portion of the ball sheet 16 adjacent to the peripheral edge portion, that is, substantially flush with each other (including flush with each other), or slightly with respect to the ball sheet 16. It is a thick part 22 that protrudes from the top. Although not shown, a ball joint 10 similar to that on the one end side may be formed on the other end side of the link portion 15.

孔部21は、円形状であり、リンク部15の長手方向に対して交差(直交)する方向である上下方向に沿って形成されている。また、この孔部21は、下側の開口縁よりも開口面積が小さい部分を有して形成されている。 The hole portion 21 has a circular shape and is formed along a vertical direction that intersects (orthogonally) the longitudinal direction of the link portion 15. Further, the hole portion 21 is formed to have a portion having an opening area smaller than that of the lower opening edge.

厚肉部22は、孔部21の上下の開口縁の周縁部に形成されている。この厚肉部22は、例えば孔部21に向かって徐々に盛り上がるように突出している。 The thick portion 22 is formed on the peripheral edge of the upper and lower opening edges of the hole portion 21. The thick portion 22 projects so as to gradually rise toward the hole portion 21, for example.

ボールシート16は、例えば耐摩耗性に優れる合成樹脂製などにより筒状(円筒状)に形成されている。例えば、このボールシート16は、ハウジング18の成形温度(射出温度)よりも融点が高い合成樹脂により形成されている。本実施の形態において、このボールシート16は、有底円筒状に形成されている。このボールシート16は、リンク部15の孔部21内に配置されており、ハウジング18により覆われている。すなわち、このボールシート16は、上下方向に沿って軸方向を有するように形成されている。このボールシート16は、少なくとも上端側に開口25を有している。また、このボールシート16の内周面は、開口25に連続する円筒面状の摺接面26となっている。さらに、このボールシート16の外縁部の上下両端部は、リンク部15の厚肉部22と隣接している。なお、このボールシート16の外周面は、孔部21の内周面に対して当接していてもよい。さらには、このボールシート16の外周側には、孔部21の内周面に対して接触する凸部が設けられていてもよい。 The ball sheet 16 is formed in a tubular shape (cylindrical shape), for example, made of a synthetic resin having excellent wear resistance. For example, the ball sheet 16 is made of a synthetic resin having a melting point higher than the molding temperature (injection temperature) of the housing 18. In the present embodiment, the ball sheet 16 is formed in a bottomed cylindrical shape. The ball sheet 16 is arranged in the hole 21 of the link portion 15 and is covered by the housing 18. That is, the ball sheet 16 is formed so as to have an axial direction along the vertical direction. The ball sheet 16 has an opening 25 at least on the upper end side. Further, the inner peripheral surface of the ball sheet 16 is a cylindrical sliding contact surface 26 continuous with the opening 25. Further, the upper and lower ends of the outer edge portion of the ball sheet 16 are adjacent to the thick portion 22 of the link portion 15. The outer peripheral surface of the ball sheet 16 may be in contact with the inner peripheral surface of the hole 21. Further, the outer peripheral side of the ball sheet 16 may be provided with a convex portion that comes into contact with the inner peripheral surface of the hole portion 21.

ボールスタッド17は、例えば鋼鉄製などであり、球状のボール部28と、このボール部28に連結された軸状のスタッド部29とを一体に備えている。 The ball stud 17 is made of, for example, steel, and integrally includes a spherical ball portion 28 and a shaft-shaped stud portion 29 connected to the ball portion 28.

ボール部28は、外周面の一部がボールシート16に潤滑剤(グリース)を介して摺動(回動)可能に保持されている。すなわち、ボール部28は、ボールシート16とともに孔部21の内部に収容されている。本実施の形態において、ボール部28の中心部は、リンク部15の厚み方向(長手方向に対して直交する方向)である上下方向の中心部と略一致している。換言すれば、ボール部28の中心部は、リンク部15の厚み方向の中心線上に位置している。 A part of the outer peripheral surface of the ball portion 28 is slidably (rotated) held by the ball sheet 16 via a lubricant (grease). That is, the ball portion 28 is housed inside the hole portion 21 together with the ball sheet 16. In the present embodiment, the central portion of the ball portion 28 substantially coincides with the central portion in the vertical direction, which is the thickness direction (direction orthogonal to the longitudinal direction) of the link portion 15. In other words, the central portion of the ball portion 28 is located on the center line in the thickness direction of the link portion 15.

スタッド部29は、サスペンションアーム、あるいはスタビライザバーと接続されて荷重が加わる部分であり、リンク部15及びハウジング18から外方(図1中の上方)へと突出している。このスタッド部29は、開口25からボールシート16の外部へと露出し、孔部21に対して上方へと延出されている。このスタッド部29の先端側、すなわちボール部28と反対側には、接続部としての雄ねじ部31が形成されている。また、このスタッド部29には、本実施の形態において、例えば接続安定部としての鍔部32が形成されている。 The stud portion 29 is a portion connected to the suspension arm or the stabilizer bar to which a load is applied, and protrudes outward (upper in FIG. 1) from the link portion 15 and the housing 18. The stud portion 29 is exposed from the opening 25 to the outside of the ball sheet 16 and extends upward with respect to the hole portion 21. A male screw portion 31 as a connecting portion is formed on the tip end side of the stud portion 29, that is, on the side opposite to the ball portion 28. Further, in the present embodiment, the stud portion 29 is formed with, for example, a flange portion 32 as a connection stabilizing portion.

雄ねじ部31は、例えばサスペンションアーム、あるいはスタビライザバー側に形成された図示しない挿通穴などに挿通されてナットなどが螺合されることで、ボールスタッド17(スタッド部29)をサスペンションアーム、あるいはスタビライザバー側と接続する部分である。 The male screw portion 31 is inserted into, for example, a suspension arm or an insertion hole (not shown) formed on the stabilizer bar side, and a nut or the like is screwed into the ball stud 17 (stud portion 29) to form a suspension arm or stabilizer. This is the part that connects to the bar side.

鍔部32は、スタッド部29からフランジ状に突設されている。この鍔部32は、サスペンションアーム、あるいはスタビライザバー側と面接触することで、ボールジョイント10側とサスペンションアーム、あるいはスタビライザバー側との接触面積を確保して、雄ねじ部31による接続状態を安定させるものである。 The flange portion 32 is projected from the stud portion 29 in a flange shape. The flange portion 32 is in surface contact with the suspension arm or the stabilizer bar side to secure a contact area between the ball joint 10 side and the suspension arm or the stabilizer bar side, and stabilize the connection state by the male screw portion 31. It is a thing.

ハウジング18は、ソケットなどとも呼ばれるもので、例えば合成樹脂により射出成形されている。このハウジング18は、ボールシート16とともにリンク部15の端部側を一体的に覆って形成されている。すなわち、このハウジング18は、ボール部28を内包したボールシート16をリンク部15の端部側とともに内部に保持している。そして、このハウジング18は、リンク部15の端部側を覆う連結部材被覆部としてのリンク部被覆部35と、孔部21を含んでボールシート16を覆って保持するシート部材被覆部としてのボールシート被覆部36とを一体に備えている。また、このハウジング18は、ボールスタッド17のスタッド部29が突出する受け側部材開口部であるハウジング開口部37を上部に備えている。さらに、このハウジング18は、ダストカバーを取り付けるためのカバー取付部38を上部に備えている。 The housing 18 is also called a socket or the like, and is injection-molded with, for example, a synthetic resin. The housing 18 is formed so as to integrally cover the end side of the link portion 15 together with the ball sheet 16. That is, the housing 18 holds the ball sheet 16 including the ball portion 28 inside together with the end portion side of the link portion 15. The housing 18 includes a link portion covering portion 35 as a connecting member covering portion that covers the end portion side of the link portion 15, and a ball as a sheet member covering portion that covers and holds the ball sheet 16 including the hole portion 21. It is integrally provided with the sheet covering portion 36. Further, the housing 18 is provided with a housing opening 37 which is a receiving side member opening from which the stud portion 29 of the ball stud 17 projects. Further, the housing 18 is provided with a cover mounting portion 38 at the top for mounting the dust cover.

リンク部被覆部35は、リンク部15の上下面から側面に亘る部分を例えば略一定厚みで覆うように形成されている。 The link portion covering portion 35 is formed so as to cover a portion extending from the upper and lower surfaces of the link portion 15 to the side surface with a substantially constant thickness, for example.

ボールシート被覆部36は、リンク部被覆部35から連続してリンク部15の上側の厚肉部22を越えてボールシート16の上端部の上部に亘る部分までを覆っている。すなわち、このボールシート被覆部36は、リンク部15の上側の厚肉部22の上部を包み込んでボールシート16の外縁部を上方から押さえる押さえ部41を備えている。また、このボールシート被覆部36は、リンク部被覆部35から連続してリンク部15の下側の厚肉部22を越えてボールシート16の底部を覆っている。すなわち、このボールシート被覆部36は、ボールシート16の底部を保持する保持部42を備えている。 The ball sheet covering portion 36 continuously covers the link portion covering portion 35, beyond the thick portion 22 on the upper side of the link portion 15, and extending to the upper portion of the upper end portion of the ball sheet 16. That is, the ball sheet covering portion 36 includes a pressing portion 41 that wraps the upper portion of the thick portion 22 on the upper side of the link portion 15 and presses the outer edge portion of the ball sheet 16 from above. Further, the ball sheet covering portion 36 continuously extends from the link portion covering portion 35 to the thick portion 22 on the lower side of the link portion 15 and covers the bottom of the ball sheet 16. That is, the ball sheet covering portion 36 includes a holding portion 42 that holds the bottom portion of the ball sheet 16.

ハウジング開口部37は、ボールシート16の開口25と連通して形成され、上方に向かって徐々に拡開されている。 The housing opening 37 is formed so as to communicate with the opening 25 of the ball sheet 16 and is gradually widened upward.

カバー取付部38は、ボールシート被覆部36の押さえ部41の上部に連続して上方に突設されている。このカバー取付部38は、リンク部被覆部35よりも上方に突出しており、ハウジング開口部37の周縁に立ち上げられている。そして、このカバー取付部38は、全周に亘り連続する溝状に形成されている。 The cover mounting portion 38 is continuously projected upward from the upper portion of the holding portion 41 of the ball sheet covering portion 36. The cover mounting portion 38 projects upward from the link portion covering portion 35 and is raised on the peripheral edge of the housing opening 37. The cover mounting portion 38 is formed in a continuous groove shape over the entire circumference.

ダストカバーは、ダストシール、あるいはブーツなどとも呼ばれ、ボールスタッド17の揺動に拘らずハウジング18のハウジング開口部37を覆い、ハウジング18あるいはボールシート16の内部への水分及び塵埃などの侵入を阻止するものである。このダストカバーは、例えば合成樹脂により略円筒状に形成され、下端側がボールスタッド17のスタッド部29の外周面(鍔部32の下側の位置)に固定され、上端側がハウジング18のカバー取付部38に嵌着され、この上端側の外周面に取り付けられた図示しないリング状の固定部材により締め付け固定されている。 The dust cover, also called a dust seal or boot, covers the housing opening 37 of the housing 18 regardless of the swing of the ball stud 17 and prevents moisture and dust from entering the inside of the housing 18 or the ball sheet 16. It is something to do. This dust cover is formed in a substantially cylindrical shape by, for example, synthetic resin, the lower end side is fixed to the outer peripheral surface of the stud portion 29 of the ball stud 17 (the position below the flange portion 32), and the upper end side is the cover mounting portion of the housing 18. It is fitted to 38 and tightened and fixed by a ring-shaped fixing member (not shown) attached to the outer peripheral surface on the upper end side.

次に、上記第1の実施の形態の製造方法を、図3も参照しながら説明する。 Next, the manufacturing method of the first embodiment will be described with reference to FIG.

まず、中実材などを加工して孔部21を備えるリンク部15を予め形成する(図3(a))。 First, a solid material or the like is processed to form a link portion 15 having a hole portion 21 in advance (FIG. 3 (a)).

また、別途成形されたボールシート16の摺接面26にボールスタッド17のボール部28を回動可能に保持した状態で、このボールシート16及びボール部28をリンク部15の孔部21に配置した第1中間体M1を形成する(図3(b))。なお、ボールスタッド17のスタッド部29は、ボール部28と予め一体に形成されていてもよいし、後工程でボール部28に対して溶接などにより接続されてもよい。 Further, the ball sheet 16 and the ball portion 28 are arranged in the hole portion 21 of the link portion 15 in a state where the ball portion 28 of the ball stud 17 is rotatably held on the sliding contact surface 26 of the separately molded ball sheet 16. The first intermediate M1 is formed (FIG. 3 (b)). The stud portion 29 of the ball stud 17 may be integrally formed with the ball portion 28 in advance, or may be connected to the ball portion 28 by welding or the like in a later process.

そして、上記第1中間体M1を成形型(金型)DのキャビティCにセットし(図3(c))、リンク部15の孔部21を含む端部側及びこの孔部21に配置されたボールシート16を覆ってキャビティCに合成樹脂を射出し、ハウジング18を成形する(図3(d))。この結果、ボールスタッド17のボール部28を回動可能に保持するボールシート16がハウジング18の内部に収容保持された第2中間体M2を形成する。 Then, the first intermediate M1 is set in the cavity C of the molding die (mold) D (FIG. 3 (c)), and is arranged on the end side including the hole 21 of the link portion 15 and in the hole 21. A synthetic resin is injected into the cavity C so as to cover the ball sheet 16 to form the housing 18 (FIG. 3 (d)). As a result, the ball sheet 16 that rotatably holds the ball portion 28 of the ball stud 17 forms the second intermediate M2 that is housed and held inside the housing 18.

この後、成形型Dを開いてこの第2中間体M2を成形型Dから取り外し、ダストカバーを嵌着するなど、所定の仕上げ加工を施してボールジョイント10(スタビライザリンク)を製造する。 After that, the ball joint 10 (stabilizer link) is manufactured by performing a predetermined finishing process such as opening the molding die D, removing the second intermediate M2 from the molding die D, and fitting a dust cover.

上述したように、上記第1の実施の形態によれば、リンク部15の端部側に設けた孔部21にボールシート16及びこのボールシート16によりボール部28が回動可能に保持されたボールスタッド17が配置され、これらボールシート16及びリンク部15の端部側を一体的に覆って樹脂製のハウジング18が成形されるので、例えば合成樹脂製のハウジングのみでボールシート16及びボールスタッド17を保持する場合と比較してボールシート16及びボールスタッド17をハウジング18によって強固に保持でき、性能、特にボールスタッド17の耐久性を確保しつつ、軽量化可能になる。 As described above, according to the first embodiment, the ball sheet 16 and the ball sheet 16 rotatably hold the ball portion 28 in the hole portion 21 provided on the end side of the link portion 15. Since the ball stud 17 is arranged and the resin housing 18 is molded by integrally covering the end side of the ball sheet 16 and the link portion 15, for example, the ball sheet 16 and the ball stud are formed only by the synthetic resin housing. The ball sheet 16 and the ball stud 17 can be held more firmly by the housing 18 as compared with the case where the 17 is held, and the weight can be reduced while ensuring the performance, particularly the durability of the ball stud 17.

さらに、リンク部15の孔部21のスタッド部29側すなわち上側の縁部(厚肉部22)をボールシート16の隣接位置(外縁部の上端部)に対して同等もしくはスタッド部29側に突出させ、この縁部(厚肉部22)をハウジング18により覆うことで、ハウジング18が孔部21のスタッド部29側である上側の縁部(厚肉部22)を抱え込み、ボールシート16及びボールスタッド17をハウジング18によって強固に保持できるとともに、荷重入力時のシート変形を抑制できる。 Further, the stud portion 29 side of the hole portion 21 of the link portion 15, that is, the upper edge portion (thick portion 22) is equal to or protrudes toward the stud portion 29 with respect to the adjacent position (upper end portion of the outer edge portion) of the ball sheet 16. By covering this edge portion (thick wall portion 22) with the housing 18, the housing 18 holds the upper edge portion (thick wall portion 22) on the stud portion 29 side of the hole portion 21, and the ball sheet 16 and the ball. The stud 17 can be firmly held by the housing 18, and the seat deformation at the time of load input can be suppressed.

そして、ボールシート16をハウジング18の成形温度よりも融点が高い樹脂により形成することで、ハウジング18を成形する際の熱に起因するボールシート16の軟化に伴う変形を抑制できる。 By forming the ball sheet 16 with a resin having a melting point higher than the molding temperature of the housing 18, it is possible to suppress the deformation of the ball sheet 16 due to the heat generated when the housing 18 is molded.

また、孔部21の内周面とボールシート16の外周面(凸部)とを当接させる場合には、孔部21とボールシート16との間の微小隙間を確実に排除した状態で合成樹脂により包み込むようにハウジング18を成形できるので、ボールジョイント11の特性及び耐久性を向上できる。 Further, when the inner peripheral surface of the hole 21 and the outer peripheral surface (convex portion) of the ball sheet 16 are brought into contact with each other, the composition is performed in a state where the minute gap between the hole 21 and the ball sheet 16 is surely eliminated. Since the housing 18 can be molded so as to be wrapped with the resin, the characteristics and durability of the ball joint 11 can be improved.

そして、ボールジョイント10を製造する際には、ボール部28を回動可能に保持したボールシート16をリンク部15の孔部21に配置し、ボールシート16及びリンク部15の端部側を一体的に覆ってハウジング18を射出成形することで、ボールシート16及びボールスタッド17をハウジング18によって強固に保持して性能を確保しつつ、軽量化可能なボールジョイント10を容易に製造できる。 When manufacturing the ball joint 10, the ball sheet 16 that rotatably holds the ball portion 28 is arranged in the hole portion 21 of the link portion 15, and the ball sheet 16 and the end portion side of the link portion 15 are integrated. By injection-molding the housing 18 by covering it with a target, the ball joint 10 that can be made lighter can be easily manufactured while the ball sheet 16 and the ball stud 17 are firmly held by the housing 18 to ensure the performance.

なお、上記第1の実施の形態において、図4に示す第2の実施の形態のように、リンク部15は、板状材Pに穴を配置して孔部21とすることもできる。また、リンク部15は、中空材(パイプ材など)の端部を塑性変形させて板状としたものとすることもできる。 In the first embodiment, as in the second embodiment shown in FIG. 4, the link portion 15 may be formed as a hole portion 21 by arranging a hole in the plate-shaped material P. Further, the link portion 15 may be formed into a plate shape by plastically deforming the end portion of the hollow material (pipe material or the like).

さらに、リンク部15は、孔部21を含む端部とその他の部分とを別体とすることもできる。 Further, the link portion 15 can be a separate body from the end portion including the hole portion 21 and other portions.

これらの構成により、使用状況(用途)や要求される性能に合わせてリンク部15を選択でき、設計の自由度を向上できる。 With these configurations, the link unit 15 can be selected according to the usage situation (application) and the required performance, and the degree of freedom in design can be improved.

また、上記各実施の形態において、孔部21は、少なくともスタッド部29側とは反対側である下側の開口縁よりも開口面積が小さい部分を有して形成されていてもよい。例えば、図5に示す第3の実施の形態のように、孔部21が、下側の開口縁から上方に向かって徐々に縮径する(開口面積が狭くなる)縮径面21aと、この縮径面21aの上端部に連続し略一定の径寸法を有する(開口面積が略一定の)非縮径面21bとを有していてもよい。縮径面21aは、例えば截頭円錐面状(テーパ状)に形成されており、孔部21の上下方向の下部(下側の開口縁)から中央部に亘って形成されていてもよい。この場合には、ボールスタッド17の引き抜き方向(スタッド部29側である上方向)に対するボールシート16やボールスタッド17の抗力を増加させることができ、ボールスタッド17の耐久性を確保できる。 Further, in each of the above embodiments, the hole portion 21 may be formed to have a portion having an opening area smaller than that of the lower opening edge which is at least the side opposite to the stud portion 29 side. For example, as in the third embodiment shown in FIG. 5, the hole portion 21 has a reduced diameter surface 21a whose diameter is gradually reduced upward (the opening area is narrowed) from the lower opening edge. The upper end portion of the reduced diameter surface 21a may have a non-reduced diameter surface 21b that is continuous and has a substantially constant diameter dimension (the opening area is substantially constant). The reduced diameter surface 21a is formed, for example, in a conical surface shape (tapered shape), and may be formed from the lower portion (lower opening edge) in the vertical direction of the hole portion 21 to the central portion. In this case, the drag of the ball sheet 16 and the ball stud 17 with respect to the pulling direction of the ball stud 17 (upward on the stud portion 29 side) can be increased, and the durability of the ball stud 17 can be ensured.

同様に、例えば図6に示す第4の実施の形態のように、縮径面21aの上端部に連続し上方に向かって徐々に拡径する(開口面積が大きくなる)拡径面21cを孔部21の上側の開口縁まで連続的に有する構成としてもよいし、図7に示す第5の実施の形態のように、縮径面21aの上端部に非縮径面21bが連続し、この非縮径面21bの上端部に拡径面21cが連続する構成としてもよいし、図8に示す第6の実施の形態のように、孔部21の下側の開口縁から上側の開口縁まで連続的に徐々に縮径する構成でもよい。さらに、図9に示す第7の実施の形態のように、孔部21の内部に、段差状に突出する段差部21dを形成することで孔部21の下側の開口縁よりも開口面積が小さい部分を有する構成としてもよい。なお、これら図5ないし図9においては、説明をより明確にするために、縮径面21a、拡径面21c、段差部21dを誇張して図示している。 Similarly, for example, as in the fourth embodiment shown in FIG. 6, a hole is formed in the enlarged diameter surface 21c which is continuous with the upper end portion of the reduced diameter surface 21a and gradually increases in diameter upward (the opening area becomes larger). The configuration may be such that the opening edge on the upper side of the portion 21 is continuously provided, or the non-diameter surface 21b is continuous on the upper end portion of the reduced diameter surface 21a as in the fifth embodiment shown in FIG. The enlarged diameter surface 21c may be continuous with the upper end portion of the non-reduced diameter surface 21b, or as in the sixth embodiment shown in FIG. 8, the lower opening edge to the upper opening edge of the hole portion 21. It may be configured to continuously and gradually reduce the diameter. Further, as in the seventh embodiment shown in FIG. 9, by forming the stepped portion 21d projecting in a stepped shape inside the hole portion 21, the opening area is larger than that of the lower opening edge of the hole portion 21. It may be configured to have a small portion. In addition, in these FIGS. 5 to 9, in order to clarify the explanation, the reduced diameter surface 21a, the enlarged diameter surface 21c, and the stepped portion 21d are exaggerated.

そして、上記各実施の形態において、ボールジョイント10は、車両用に限らず、その他の任意の用途に用いることができる。 Then, in each of the above-described embodiments, the ball joint 10 can be used not only for vehicles but also for any other purpose.

本発明は、例えば自動車などの車両のスタビライザ装置用のスタビライザリンクとして好適に用いることができる。 INDUSTRIAL APPLICABILITY The present invention can be suitably used as a stabilizer link for a stabilizer device for a vehicle such as an automobile.

10 ボールジョイント
15 連結部材としてのリンク部
16 シート部材としてのボールシート
17 ボール側部材としてのボールスタッド
18 受け側部材としてのハウジング
21 孔部
28 ボール部
29 スタッド部
10 ball joint
15 Link part as a connecting member
16 Ball seat as a seat member
17 Ball stud as a ball side member
18 Housing as a receiving side member
21 hole
28 Ball part
29 Stud part

Claims (9)

長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、
この連結部材の孔部に配置された筒状のシート部材と、
このシート部材に回動可能に保持されたボール部、及び、このボール部から前記シート部材の外方に突出し被接続部に対して接続されるスタッド部を備えたボール側部材と、
前記シート部材及び前記連結部材の端部側を一体的に覆って成形された樹脂製の受け側部材とを具備し、
前記シート部材は、前記受け側部材の成形温度よりも融点が高い樹脂により形成され
前記孔部は、少なくとも前記スタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されている
ことを特徴とするボールジョイント。
A metal connecting member that is formed long and has a hole on the end side along the direction intersecting the longitudinal direction.
A cylindrical sheet member arranged in the hole of this connecting member and
A ball portion rotatably held by the seat member, and a ball-side member having a stud portion that protrudes outward from the ball portion and is connected to the connected portion.
A resin receiving side member formed by integrally covering the end side of the sheet member and the connecting member is provided.
The sheet member is formed of a resin having a melting point higher than the molding temperature of the receiving side member .
The hole portion is formed to have a portion having an opening area smaller than that of the opening edge on the side opposite to the stud portion side at least.
A ball joint that features that.
長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、A metal connecting member that is formed in a long length and has a hole on the end side along a direction that intersects the longitudinal direction.
この連結部材の孔部に配置された筒状のシート部材と、A cylindrical sheet member arranged in the hole of this connecting member and
このシート部材に回動可能に保持されたボール部、及び、このボール部から前記シート部材の外方に突出し被接続部に対して接続されるスタッド部を備えたボール側部材と、A ball portion rotatably held by the seat member, and a ball-side member having a stud portion that protrudes outward from the ball portion and is connected to the connected portion.
前記シート部材及び前記連結部材の端部側を一体的に覆って成形された樹脂製の受け側部材とを具備し、A resin receiving side member formed by integrally covering the end side of the sheet member and the connecting member is provided.
前記シート部材は、前記受け側部材の成形温度よりも融点が高い樹脂により形成され、The sheet member is formed of a resin having a melting point higher than the molding temperature of the receiving side member.
前記連結部材は、前記孔部の前記スタッド部側の縁部が前記シート部材の隣接位置と同等またはこのスタッド部側に突出し、In the connecting member, the edge portion of the hole portion on the stud portion side is equivalent to the position adjacent to the seat member or protrudes toward the stud portion.
前記受け側部材は、前記孔部の前記スタッド部側の縁部を覆っているThe receiving side member covers the edge portion of the hole portion on the stud portion side.
ことを特徴とするボールジョイント。A ball joint that features that.
長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、
この連結部材の孔部に少なくとも一部を径方向に接触させて配置された筒状のシート部材と、
このシート部材に回動可能に保持されたボール部、及び、このボール部から前記シート部材の外方に突出し被接続部に対して接続されるスタッド部を備えたボール側部材と、
前記シート部材及び前記連結部材の端部側を一体的に覆って成形された樹脂製の受け側部材とを具備し
前記孔部は、少なくとも前記スタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されている
ことを特徴とするボールジョイント。
A metal connecting member that is formed long and has a hole on the end side along the direction intersecting the longitudinal direction.
A cylindrical sheet member arranged so that at least a part of the hole of the connecting member is in contact with each other in the radial direction.
A ball portion rotatably held by the seat member, and a ball-side member having a stud portion that protrudes outward from the ball portion and is connected to the connected portion.
A resin receiving side member formed by integrally covering the end side of the sheet member and the connecting member is provided .
The hole portion is formed to have a portion having an opening area smaller than that of the opening edge on the side opposite to the stud portion side at least.
A ball joint that features that.
長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、A metal connecting member that is formed in a long length and has a hole on the end side along a direction that intersects the longitudinal direction.
この連結部材の孔部に少なくとも一部を径方向に接触させて配置された筒状のシート部材と、A cylindrical sheet member arranged so that at least a part of the hole of the connecting member is in contact with each other in the radial direction.
このシート部材に回動可能に保持されたボール部、及び、このボール部から前記シート部材の外方に突出し被接続部に対して接続されるスタッド部を備えたボール側部材と、A ball portion rotatably held by the seat member, and a ball-side member having a stud portion that protrudes outward from the ball portion and is connected to the connected portion.
前記シート部材及び前記連結部材の端部側を一体的に覆って成形された樹脂製の受け側部材とを具備し、A resin receiving side member formed by integrally covering the end side of the sheet member and the connecting member is provided.
前記連結部材は、前記孔部の前記スタッド部側の縁部が前記シート部材の隣接位置と同等またはこのスタッド部側に突出し、In the connecting member, the edge portion of the hole portion on the stud portion side is equivalent to the position adjacent to the seat member or protrudes toward the stud portion.
前記受け側部材は、前記孔部の前記スタッド部側の縁部を覆っているThe receiving side member covers the edge portion of the hole portion on the stud portion side.
ことを特徴とするボールジョイント。A ball joint that features that.
シート部材は、受け側部材の成形温度よりも融点が高い樹脂により形成されている
ことを特徴とする請求項3または4記載のボールジョイント
The ball joint according to claim 3 or 4 , wherein the seat member is made of a resin having a melting point higher than the molding temperature of the receiving side member .
長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、筒状のシート部材と、ボール部、及び、このボール部から突出するスタッド部を備えたボール側部材と、樹脂製の受け側部材とを具備し、前記孔部が少なくとも前記スタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されているボールジョイントの製造方法であって、
前記ボール部を回動可能に保持した、前記受け側部材の成形温度よりも融点が高い樹脂製の前記シート部材を、前記連結部材の孔部に配置し、
前記シート部材及び前記連結部材の端部側を一体的に覆って前記受け側部材を射出成形する
ことを特徴とするボールジョイントの製造方法。
A metal connecting member formed long and having a hole along the direction intersecting the longitudinal direction on the end side, a tubular seat member, a ball portion, and a stud portion protruding from the ball portion. A ball-side member and a resin-made receiving-side member are provided , and the hole portion is formed to have a portion having an opening area smaller than that of an opening edge on the side opposite to the stud portion side at least. It ’s a method of manufacturing ball joints.
The sheet member made of resin having a melting point higher than the molding temperature of the receiving side member, which holds the ball portion rotatably, is arranged in the hole portion of the connecting member.
A method for manufacturing a ball joint, which comprises integrally covering the end side of the sheet member and the connecting member and injection molding the receiving side member.
長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、筒状のシート部材と、ボール部、及び、このボール部から突出するスタッド部を備えたボール側部材と、樹脂製の受け側部材とを具備し、前記連結部材の前記孔部の前記スタッド部側の縁部が前記シート部材の隣接位置と同等またはこのスタッド部側に突出するボールジョイントの製造方法であって、A metal connecting member formed long and having a hole along the direction intersecting the longitudinal direction on the end side, a tubular seat member, a ball portion, and a stud portion protruding from the ball portion. A ball-side member and a resin-made receiving-side member are provided, and the edge portion of the hole portion of the connecting member on the stud portion side is equal to or protrudes toward the stud portion at an adjacent position of the seat member. It is a method of manufacturing a ball joint
前記ボール部を回動可能に保持した、前記受け側部材の成形温度よりも融点が高い樹脂製の前記シート部材を、前記連結部材の孔部に配置し、The sheet member made of resin having a melting point higher than the molding temperature of the receiving side member, which holds the ball portion rotatably, is arranged in the hole portion of the connecting member.
前記シート部材及び前記連結部材の端部側にて前記孔部の前記スタッド部側の縁部を一体的に覆って前記受け側部材を射出成形するThe receiving side member is injection-molded by integrally covering the edge portion of the hole portion on the stud portion side at the end side of the sheet member and the connecting member.
ことを特徴とするボールジョイントの製造方法。A method for manufacturing a ball joint, which is characterized by the fact that.
長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、筒状のシート部材と、ボール部、及び、このボール部から突出するスタッド部を備えたボール側部材と、樹脂製の受け側部材とを具備し、前記孔部が少なくとも前記スタッド部側とは反対側の開口縁よりも開口面積が小さい部分を有して形成されているボールジョイントの製造方法であって、
前記ボール部を回動可能に保持した前記シート部材を前記連結部材の孔部に少なくとも一部を径方向に接触させて配置し、
前記シート部材及び前記連結部材の端部側を一体的に覆って前記受け側部材を射出成形する
ことを特徴とするボールジョイントの製造方法。
A metal connecting member formed long and having a hole along the direction intersecting the longitudinal direction on the end side, a tubular seat member, a ball portion, and a stud portion protruding from the ball portion. A ball-side member and a resin-made receiving-side member are provided , and the hole portion is formed to have a portion having an opening area smaller than that of an opening edge on the side opposite to the stud portion side at least. It ’s a method of manufacturing ball joints.
The sheet member that rotatably holds the ball portion is arranged so that at least a part thereof is in contact with the hole portion of the connecting member in the radial direction.
A method for manufacturing a ball joint, which comprises integrally covering the end side of the sheet member and the connecting member and injection molding the receiving side member.
長尺に形成され、長手方向と交差する方向に沿う孔部を端部側に備えた金属製の連結部材と、筒状のシート部材と、ボール部、及び、このボール部から突出するスタッド部を備えたボール側部材と、樹脂製の受け側部材とを具備し、前記連結部材の前記孔部の前記スタッド部側の縁部が前記シート部材の隣接位置と同等またはこのスタッド部側に突出するボールジョイントの製造方法であって、A metal connecting member formed long and having a hole along the direction intersecting the longitudinal direction on the end side, a tubular seat member, a ball portion, and a stud portion protruding from the ball portion. A ball-side member and a resin-made receiving-side member are provided, and the edge portion of the hole portion of the connecting member on the stud portion side is equal to or protrudes toward the stud portion at an adjacent position of the seat member. It is a method of manufacturing a ball joint
前記ボール部を回動可能に保持した前記シート部材を前記連結部材の孔部に少なくとも一部を径方向に接触させて配置し、The sheet member that rotatably holds the ball portion is arranged so that at least a part of the sheet member is in contact with the hole portion of the connecting member in the radial direction.
前記シート部材及び前記連結部材の端部側を一体的に覆って前記受け側部材を射出成形するThe receiving side member is injection-molded by integrally covering the end side of the sheet member and the connecting member.
ことを特徴とするボールジョイントの製造方法。A method for manufacturing a ball joint, which is characterized by the fact that.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5641235A (en) 1995-06-07 1997-06-24 Dana Corporation Composite encased ball joint
JP5030778B2 (en) 2005-08-22 2012-09-19 株式会社日本触媒 Damping emulsion
EP2857234A1 (en) 2013-10-01 2015-04-08 Gonzalo Florencio Calvo Calleja stabilizer link rod
WO2016175417A1 (en) 2015-04-29 2016-11-03 주식회사 일진 Hybrid arm and method for manufacturing same

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5030778B1 (en) * 1970-10-20 1975-10-03

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5641235A (en) 1995-06-07 1997-06-24 Dana Corporation Composite encased ball joint
JP5030778B2 (en) 2005-08-22 2012-09-19 株式会社日本触媒 Damping emulsion
EP2857234A1 (en) 2013-10-01 2015-04-08 Gonzalo Florencio Calvo Calleja stabilizer link rod
WO2016175417A1 (en) 2015-04-29 2016-11-03 주식회사 일진 Hybrid arm and method for manufacturing same

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