JP7007775B1 - Structure - Google Patents

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JP7007775B1
JP7007775B1 JP2021186064A JP2021186064A JP7007775B1 JP 7007775 B1 JP7007775 B1 JP 7007775B1 JP 2021186064 A JP2021186064 A JP 2021186064A JP 2021186064 A JP2021186064 A JP 2021186064A JP 7007775 B1 JP7007775 B1 JP 7007775B1
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斉昭 岩下
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【課題】軽量であると共に、荷重に対する強度が高い構造体を提供する。【解決手段】4つの長方形板のそれぞれの1短辺が集合して形成された中心軸を中心に、十字に形成された第1十字状板10を、第1十字状板10の周囲に同一形状の第2十字状板12~第5十字状板18が配置された構造部位を備えた構造体1である。【選択図】図1PROBLEM TO BE SOLVED: To provide a structure which is lightweight and has high strength against a load. SOLUTION: A first cross-shaped plate 10 formed in a cross shape is identical to the periphery of a first cross-shaped plate 10 around a central axis formed by gathering one short side of each of four rectangular plates. It is a structure 1 provided with a structural portion in which the second cross-shaped plate 12 to the fifth cross-shaped plate 18 having a shape are arranged. [Selection diagram] Fig. 1

Description

本発明は、構造体に関し、詳しくは、棚板や防音パネルなどの建築用パネル部材に適用できる構造体に関する。 The present invention relates to a structure, and more particularly to a structure applicable to a building panel member such as a shelf board or a soundproof panel.

従来より、建物の内装材や家具材等に用いられる建築用パネル部材としては、合板やパーティクルボード、MDFなどの木質繊維板等の木質材料を基材として、表面に突き板や樹脂シート等の化粧シート材を貼着したパネル部材が知られている。このような木質材料を基材としたパネル部材では、重量が大きいため、運搬や施工時の取り扱い性が悪いといった問題や、木質資源の使用による環境への負荷が大きいといった問題があった。 Conventionally, as building panel members used for building interior materials and furniture materials, wood materials such as plywood, particle board, and wood fiber board such as MDF are used as a base material, and a thrust plate, a resin sheet, etc. are used on the surface. Panel members to which decorative sheet materials are attached are known. Since the panel member using such a wood material as a base material has a large weight, there are problems that it is difficult to handle during transportation and construction, and that the use of wood resources has a large burden on the environment.

近年、上記のような木質材料を基材としたパネル部材に代えて、縦枠と横枠とを枠組みして形成した外枠内に、所定の構造体からなる芯材を配設して、その表裏に面材を貼り付けて形成した、いわゆるフラッシュパネル(サンドイッチパネルともいう)が建築用パネル部材として用いられている。このようなフラッシュパネルの芯材に適用できる構造体としては、ハニカム形状やひし形状等の幾何学形状の枠状セルの集合体からなる構造体や、発泡体等の構造体が採用されている。 In recent years, instead of a panel member using a wood-based material as a base material as described above, a core material composed of a predetermined structure is arranged in an outer frame formed by framing a vertical frame and a horizontal frame. A so-called flash panel (also referred to as a sandwich panel) formed by pasting face materials on the front and back surfaces is used as a building panel member. As a structure applicable to the core material of such a flash panel, a structure composed of an aggregate of geometrically shaped frame-shaped cells such as a honeycomb shape and a rhombus shape, and a structure such as a foam are adopted. ..

具体的に、このような構造体を適用した建築用パネル部材としては、例えば、少なくとも二枚の板の間に芯材を挟んだ板状の基材と、基材の端面へ備わる一又は二以上の補強板と、基材表面に貼付する化粧シートと、を備えた化粧板であって、基材は、芯材がハニカム構造を有し、化粧シートは、基材の一の板面側から補強板を含んで基材端面を覆いつつ他の板面側にまで亘って貼付されている建築用パネル部材が提案されている(特許文献1)。 Specifically, building panel members to which such a structure is applied include, for example, a plate-shaped base material having a core material sandwiched between at least two plates, and one or more or more provided on the end face of the base material. A decorative board including a reinforcing plate and a decorative sheet to be attached to the surface of the base material. The base material has a honeycomb structure as a core material, and the decorative sheet is reinforced from one plate surface side of the base material. A building panel member including a plate and covering the end surface of the base material and being attached to the other plate surface side has been proposed (Patent Document 1).

特開2013-146872号公報Japanese Unexamined Patent Publication No. 2013-146872

従来のフラッシュパネルの芯材に適用できる構造体は、上記特許文献1のようなハニカム構造の芯材を用いるものであったが、ハニカム構造の芯材を用いたフラッシュパネルは、例えば、棚材とした場合、上からの荷重に対する強度が必ずしも十分とはいえなかった。特に、従来のフラッシュパネルの芯材は、軽量化を図るため、素材として紙を用いることから、上からの荷重に対する強度が十分ではなかった。 The structure applicable to the core material of the conventional flash panel uses a core material having a honeycomb structure as in Patent Document 1, but a flash panel using a core material having a honeycomb structure is, for example, a shelf material. In this case, the strength against the load from above was not always sufficient. In particular, the core material of the conventional flash panel uses paper as a material in order to reduce the weight, so that the strength against a load from above is not sufficient.

本発明の課題は、軽量であると共に、荷重に対する強度の高い構造体を提供することにある。 An object of the present invention is to provide a structure which is lightweight and has high strength against a load.

本発明者らは、上記課題を解決すべく鋭意研究した結果、4つの長方形板のそれぞれの1短辺が集合して形成された中心軸を中心に、十字に形成された第1十字状板を、第1十字状板の周囲に同一形状の第2十字状板~第5十字状板が配置された構造部位を備えた構造体とすることにより、上記課題を解決できることを見いだし、本発明を完成するに至った。 As a result of diligent research to solve the above problems, the present inventors have formed a first cross-shaped plate in a cross shape centered on a central axis formed by aggregating one short side of each of the four rectangular plates. The present invention has been found to be able to solve the above-mentioned problems by forming a structure having a structural portion in which the second cross-shaped plate to the fifth cross-shaped plate having the same shape are arranged around the first cross-shaped plate. Has been completed.

すなわち、本発明は、以下の通りである。
[1]第1十字状板の周囲に同一形状の第2十字状板~第5十字状板が配置された構造部位を備えた構造体であって、
前記第1十字状板~第5十字状板は、それぞれ、4つの長方形板から構成され、該長方形板の長側面を底面として立設され、4つの長方形板のそれぞれの1短辺が集合して形成された中心軸を中心に、上板部、下板部、右板部及び左板部からなる十字が形成され、
第2十字状板の中心が、第1十字状板の中心から、上に板の長辺の長さ分、右に板の長辺に板の厚さを足した長さの半分に板の厚さを足した長さ分、離れた位置に配置され、第1十字状板の上板部の上側面と、第2十字状板の左板部の下面とが当接されると共に、第1十字状板の右板部の上面と、第2十字状板の下板部の下側面とが当接され、
第3十字状板の中心が、第1十字状板の中心から、右に板の長辺の長さ分、下に板の長辺に板の厚さを足した長さの半分に板の厚さを足した長さ分、離れた位置に配置され、第1十字状板の右板部の右側面と、第3十字状板の上板部の左面とが当接されると共に、第1十字状板の下板部の右面と、第3十字状板の左板部の左側面とが当接され、
第4十字状板の中心が、第1十字状板の中心から、下に板の長辺の長さ分、左に板の長辺に板の厚さを足した長さの半分に板の厚さを足した長さ分、離れた位置に配置され、第1十字状板の下板部の下側面と、第4十字状板の右板部の上面とが当接されると共に、第1十字状板の左板部の下面と、第4十字状板の上板部の上側面とが当接され、
第5十字状板の中心が、第1十字状板の中心から、左に板の長辺の長さ分、上に板の長辺に板の厚さを足した長さの半分に板の厚さを足した長さ分、離れた位置に配置され、第1十字状板の左板部の左側面と、第5十字状板の下板部の右面とが当接されると共に、第1十字状板の上板部の左面と、第5十字状板の右板部の右側面とが当接され
ていることを特徴とする構造体。
That is, the present invention is as follows.
[1] A structure having a structural portion in which a second cross-shaped plate to a fifth cross-shaped plate having the same shape are arranged around the first cross-shaped plate.
Each of the first cross-shaped plate to the fifth cross-shaped plate is composed of four rectangular plates, which are erected with the long side surface of the rectangular plate as the bottom surface, and one short side of each of the four rectangular plates is assembled. A cross consisting of an upper plate portion, a lower plate portion, a right plate portion, and a left plate portion is formed around the central axis formed by the above plate.
The center of the second cross-shaped plate is half the length from the center of the first cross-shaped plate, the length of the long side of the plate above, and the length of the long side of the plate plus the thickness of the plate to the right. It is arranged at a position separated by the length obtained by adding the thickness, and the upper side surface of the upper plate portion of the first cross-shaped plate is in contact with the lower surface of the left plate portion of the second cross-shaped plate, and the first The upper surface of the right plate portion of the 1-cross-shaped plate and the lower side surface of the lower plate portion of the second cross-shaped plate are brought into contact with each other.
The center of the 3rd cross-shaped plate is from the center of the 1st cross-shaped plate to the length of the long side of the plate on the right, and the length of the plate is half the length of the long side of the plate plus the thickness of the plate below. It is placed at a position separated by the length obtained by adding the thickness, and the right side surface of the right plate portion of the first cross-shaped plate and the left surface of the upper plate portion of the third cross-shaped plate are in contact with each other and the first The right surface of the lower plate portion of the 1-cross-shaped plate and the left surface of the left plate portion of the 3rd cross-shaped plate are in contact with each other.
The center of the 4th cross-shaped plate is half the length of the long side of the plate below the center of the 1st cross-shaped plate, and the length of the long side of the plate plus the thickness of the plate on the left. It is arranged at a position separated by the length added to the thickness, and the lower side surface of the lower plate portion of the first cross-shaped plate is in contact with the upper surface of the right plate portion of the fourth cross-shaped plate, and the first The lower surface of the left plate portion of the 1-cross-shaped plate and the upper side surface of the upper plate portion of the 4th cross-shaped plate are brought into contact with each other.
The center of the 5th cross-shaped plate is half the length of the long side of the plate on the left and the thickness of the plate added to the long side of the plate from the center of the 1st cross-shaped plate. It is placed at a position separated by the length obtained by adding the thickness, and the left side surface of the left plate portion of the first cross-shaped plate and the right surface of the lower plate portion of the fifth cross-shaped plate are in contact with each other and the second 1 A structure characterized in that the left surface of the upper plate portion of the cross-shaped plate and the right surface of the right plate portion of the fifth cross-shaped plate are in contact with each other.

[2]前記第2十字状板~第5十字状板の少なくとも1つが、第1十字状板となって、その周囲に同一形状の第2’~第5’十字状板が配置されていることを特徴とする上記[1]記載の構造体。
[3]植物性由来の樹脂からなることを特徴とする上記[1]又は[2]記載の構造体。
[4]前記植物性由来の樹脂がポリ乳酸(PLA)であること特徴とする上記[3]記載の構造体。
[5]3Dプリンタによって一体造形されたことを特徴とする上記[1]~[4]のいずれか記載の構造体。
[6]建築用パネル部材の芯材であることを特徴とする上記[1]~[5]のいずれか記載の構造体。
[2] At least one of the second to fifth cross plates is a first cross plate, and second to fifth cross plates of the same shape are arranged around the first cross plate. The structure according to the above [1].
[3] The structure according to the above [1] or [2], which is made of a vegetable-derived resin.
[4] The structure according to the above [3], wherein the plant-derived resin is polylactic acid (PLA).
[5] The structure according to any one of the above [1] to [4], which is integrally molded by a 3D printer.
[6] The structure according to any one of the above [1] to [5], which is a core material of a building panel member.

[7]上記[1]~[6]のいずれか記載の構造体を芯材とすることを特徴とする建築用パネル部材。
[8]棚板であることを特徴とする上記[7]記載の建築用パネル部材。
[9]防音パネルであることを特徴とする上記[7]記載の建築用パネル部材。
[10]遮光ルーバーであることを特徴とする上記[7]記載の建築用パネル部材。
[7] A building panel member characterized in that the structure according to any one of the above [1] to [6] is used as a core material.
[8] The building panel member according to the above [7], which is a shelf board.
[9] The building panel member according to the above [7], which is a soundproof panel.
[10] The building panel member according to the above [7], which is a light-shielding louver.

本発明の構造体は、軽量であると共に、荷重に対する強度が高い。 The structure of the present invention is lightweight and has high strength against a load.

本発明の一実施形態に係る構造体の概略平面図であり、第1十字状板~第5十字状板を示す。It is a schematic plan view of the structure which concerns on one Embodiment of this invention, and shows the 1st cross-shaped plate to the 5th cross-shaped plate. 本発明の一実施形態に係る構造体の第1十字状板の概略斜視図である。It is a schematic perspective view of the 1st cross-shaped plate of the structure which concerns on one Embodiment of this invention. 本発明の一実施形態に係る構造体の概略平面図であり、第1’十字状板~第5’十字状板を示す。It is a schematic plan view of the structure which concerns on one Embodiment of this invention, and shows the 1st'cross-shaped plate to the 5th'cross-shaped plate. 本発明の一実施形態に係る構造体を用いて製造される建築用パネル部材の一例の概略平面図である。It is a schematic plan view of an example of a building panel member manufactured by using the structure which concerns on one Embodiment of this invention. 本発明の一実施形態に係る構造体を用いて製造される建築用パネル部材の他の例の説明図であり、(a)は概略斜視図であり、(b)は構造体の概略平面図である。It is explanatory drawing of another example of the building panel member manufactured using the structure which concerns on one Embodiment of this invention, (a) is a schematic perspective view, (b) is a schematic plan view of a structure. Is. 実施例において製造した棚板の写真であり、(a)は構造体の拡大図を示し、(b)は上から張り付けたベニア板、アルミコアを用いて製造された建築用パネル部材、構造体を用いて製造された建築用パネル部材を示し、(c)はフェザーコアを用いて製造された建築用パネル部材を示す。It is a photograph of a shelf board manufactured in an embodiment, (a) shows an enlarged view of a structure, (b) is a veneer board attached from above, a building panel member manufactured using an aluminum core, and a structure. The building panel member manufactured by using is shown, and (c) shows the building panel member manufactured by using a feather core. たわみ試験の概要を示す説明図である。It is explanatory drawing which shows the outline of the deflection test. 垂直力試験の概要を示す説明図である。It is explanatory drawing which shows the outline of the normal force test.

以下、図面を用いて本発明の構造体の実施形態を具体的に説明するが、本発明はこれらの実施形態に制限されるものではない。 Hereinafter, embodiments of the structure of the present invention will be specifically described with reference to the drawings, but the present invention is not limited to these embodiments.

図1に示すように、本発明の一実施形態に係る構造体1は、第1十字状板10の周囲に同一形状の第2十字状板12、第3十字状板14、第4十字状板16、第5十字状板18が配置された構造部位を備えている。なお、図1中、実線及び破線は、構造体1における第1~第5十字状板10~18の構造部位を区別するものであって、模様ではない。また、ハッチングは、第1~第5十字状板10~18を区別するものであって、模様ではない。 As shown in FIG. 1, the structure 1 according to the embodiment of the present invention has a second cross-shaped plate 12, a third cross-shaped plate 14, and a fourth cross-shaped plate having the same shape around the first cross-shaped plate 10. It has a structural portion in which the plate 16 and the fifth cross-shaped plate 18 are arranged. In FIG. 1, the solid line and the broken line distinguish the structural parts of the first to fifth cross-shaped plates 10 to 18 in the structure 1, and are not patterns. Further, the hatching distinguishes the first to fifth cross-shaped plates 10 to 18, and is not a pattern.

第1十字状板~第5十字状板は、同一の構成であるため、第1十字状板を例にとって具体的に説明する。
図2に示すように、第1十字状板10は、長辺(a)30mm、短辺(b)15mm、厚さ(c)2mmの長方形板20~26から構成されている。第1十字状板10は、4つの長方形板20~26の長側面を底面として立設され、長方形板20~26のそれぞれの1短辺が集合して形成された中心軸28を中心に、上板部20、下板部22、右板部24、左板部26からなる十字に形成されている。
Since the first cross-shaped plate to the fifth cross-shaped plate have the same configuration, the first cross-shaped plate will be specifically described as an example.
As shown in FIG. 2, the first cross-shaped plate 10 is composed of rectangular plates 20 to 26 having a long side (a) of 30 mm, a short side (b) of 15 mm, and a thickness (c) of 2 mm. The first cross-shaped plate 10 is erected with the long side surfaces of the four rectangular plates 20 to 26 as the bottom surface, and is centered on the central axis 28 formed by gathering one short side of each of the rectangular plates 20 to 26. It is formed in a cross shape including an upper plate portion 20, a lower plate portion 22, a right plate portion 24, and a left plate portion 26.

第1十字状板10の長辺(a)の長さとしては、上記長さに限定されるものではなく、用途によって適宜設定することができ、例えば、10~200mmであることが好ましく、15~100mmであることがより好ましく、20~50mmであることがさらに好ましい。また、その短辺(b)の長さとしては、5~100mmであることが好ましく、8~50mmであることがより好ましく、10~30mmであることがさらに好ましい。また、その厚さとしては、0.1~15mmであることが好ましく、0.5~8mmであることがより好ましく、1~4mmであることがさらに好ましい。 The length of the long side (a) of the first cross-shaped plate 10 is not limited to the above length, and can be appropriately set depending on the intended use. For example, it is preferably 10 to 200 mm, and 15 It is more preferably to 100 mm, and even more preferably 20 to 50 mm. The length of the short side (b) is preferably 5 to 100 mm, more preferably 8 to 50 mm, and even more preferably 10 to 30 mm. The thickness thereof is preferably 0.1 to 15 mm, more preferably 0.5 to 8 mm, and even more preferably 1 to 4 mm.

第1十字状板10の材質としては、所定の強度を有するものを採用することができ、例えば、プラスチック(合成樹脂)、金属を挙げることができ、軽量化の点から、プラスチックが好ましい。プラスチックとしては、具体的に例えば、硬質塩化ビニル樹脂、ポリプロピレン樹脂、硬質ポリエチレン樹脂、ポリ乳酸(PLA)等を挙げることができ、ポリ乳酸が好ましい。 As the material of the first cross-shaped plate 10, a material having a predetermined strength can be adopted, and examples thereof include plastic (synthetic resin) and metal, and plastic is preferable from the viewpoint of weight reduction. Specific examples of the plastic include rigid vinyl chloride resin, polypropylene resin, rigid polyethylene resin, polylactic acid (PLA), and the like, and polylactic acid is preferable.

図1に示すように、第2十字状板~5十字状板12~18は、第1十字状板10の周囲に配置され、一体に形成されている。第1十字状板10の上板部20の右面から第2十字状板12の下板部22の左面までの間隔(X)は14mmである。同様に、第1十字状板の右板部24の下面から第3十字状板14の左板部26の上面までの間隔、第1十字状板10の下板部22の左面から第4十字状板16の上板部20の右面までの間隔、第1十字状板10の左板部26の上面から第5十字状板18の右板部24の下面までの間隔も14mmである。 As shown in FIG. 1, the second cross-shaped plate to the fifth cross-shaped plate 12 to 18 are arranged around the first cross-shaped plate 10 and are integrally formed. The distance (X) from the right surface of the upper plate portion 20 of the first cross-shaped plate 10 to the left surface of the lower plate portion 22 of the second cross-shaped plate 12 is 14 mm. Similarly, the distance from the lower surface of the right plate portion 24 of the first cross plate to the upper surface of the left plate portion 26 of the third cross plate 14, and the fourth cross from the left surface of the lower plate portion 22 of the first cross plate 10. The distance from the upper surface of the left plate portion 26 of the first cross-shaped plate 10 to the lower surface of the right plate portion 24 of the fifth cross-shaped plate 18 is also 14 mm.

具体的には、第2十字状板12の中心が、第1十字状板10の中心から、上に板の長辺の長さ分(30mm)、右に板の長辺(30mm)に板の厚さ(2mm)を足した長さの半分に板の厚さ(2mm)を足した長さ分(18mm)、離れた位置に配置され、第1十字状板10の上板部20の上側面と、第2十字状板12の左板部26の下面とが当接されると共に、第1十字状板10の右板部24の上面と、第2十字状板12の下板部22の下側面とが当接され、第3十字状板14の中心が、第1十字状板10の中心から、右に板の長辺の長さ分(30mm)、下に板の長辺(30mm)に板の厚さ(2mm)を足した長さの半分に板の厚さ(2mm)を足した長さ分(18mm)、離れた位置に配置され、第1十字状板10の右板部24の右側面と、第3十字状板14の上板部20の左面とが当接されると共に、第1十字状板10の下板部22の右面と、第3十字状板14の左板部26の左側面とが当接され、第4十字状板16の中心が、第1十字状板10の中心から、下に板の長辺の長さ分(30mm)、左に板の長辺(30mm)に板の厚さ(2mm)を足した長さの半分に板の厚さ(2mm)を足した長さ分(18mm)、離れた位置に配置され、第1十字状板10の下板部22の下側面と、第4十字状板16の右板部24の上面とが当接されると共に、第1十字状板10の左板部26の下面と、第4十字状板16の上板部20の上側面とが当接され、第5十字状板18の中心が、第1十字状板10の中心から、左に板の長辺の長さ分(30mm)、上に板の長辺(30mm)に板の厚さ(2mm)を足した長さの半分に板の厚さ(2mm)を足した長さ分(18mm)、離れた位置に配置され、第1十字状板10の左板部26の左側面と、第5十字状板18の下板部22の右面とが当接されると共に、第1十字状板10の上板部20の左面と、第5十字状板18の右板部24の右側面とが当接されている。 Specifically, the center of the second cross-shaped plate 12 is located above the center of the first cross-shaped plate 10 by the length of the long side of the plate (30 mm) and to the right on the long side of the plate (30 mm). The length (18 mm) obtained by adding the thickness (2 mm) of the plate to half the length obtained by adding the thickness (2 mm) of the first cross-shaped plate 10 is arranged at a distance of the upper plate portion 20 of the first cross-shaped plate 10. The upper side surface is in contact with the lower surface of the left plate portion 26 of the second cross-shaped plate 12, the upper surface of the right plate portion 24 of the first cross-shaped plate 10 and the lower plate portion of the second cross-shaped plate 12. The lower side surface of the 22 is abutted, and the center of the third cross-shaped plate 14 is from the center of the first cross-shaped plate 10 to the right by the length of the long side of the plate (30 mm), and the long side of the plate below. The first cross-shaped plate 10 is arranged at a distance (18 mm) by the length (18 mm) obtained by adding the plate thickness (2 mm) to half the length obtained by adding the plate thickness (2 mm) to (30 mm). The right side surface of the right plate portion 24 and the left surface of the upper plate portion 20 of the third cross-shaped plate 14 are in contact with each other, and the right surface of the lower plate portion 22 of the first cross-shaped plate 10 and the third cross-shaped plate. The left side surface of the left plate portion 26 of 14 is in contact with the left surface, and the center of the fourth cross-shaped plate 16 is located below the center of the first cross-shaped plate 10 by the length of the long side of the plate (30 mm). It is placed at a distance of half the length of the long side (30 mm) of the board plus the thickness of the board (2 mm) plus the thickness of the board (2 mm) (18 mm). The lower side surface of the lower plate portion 22 of the cross-shaped plate 10 and the upper surface of the right plate portion 24 of the fourth cross-shaped plate 16 are brought into contact with each other, and the lower surface of the left plate portion 26 of the first cross-shaped plate 10 and the lower surface of the left plate portion 26. The upper side surface of the upper plate portion 20 of the fourth cross-shaped plate 16 is in contact with the upper side surface, and the center of the fifth cross-shaped plate 18 is the length of the long side of the plate to the left from the center of the first cross-shaped plate 10. (30 mm), at a distance (18 mm) by the length of the long side (30 mm) of the board plus the thickness of the board (2 mm) plus the thickness of the board (2 mm). Arranged, the left side surface of the left plate portion 26 of the first cross-shaped plate 10 and the right surface of the lower plate portion 22 of the fifth cross-shaped plate 18 are brought into contact with each other, and the upper plate portion of the first cross-shaped plate 10 is brought into contact with each other. The left surface of 20 and the right surface of the right plate portion 24 of the fifth cross-shaped plate 18 are in contact with each other.

図3に示すように、構造体1は、第3十字状板(以下、図3においては、第1’十字状板とする)14の周囲に同一形状の第2’~第5’十字状板30~36が配置されている。すなわち、本発明の一実施形態に係る構造体1は、1つの十字状板の周囲に同一形状の4つの十字状板が配置された構造部位が連続して形成されるという特定の構造を有している。なお、第5’十字状板36は、図1の第1十字状板10である。また、第2’~第4’十字状板30~34は、それぞれ図1における第1十字状板10と同様の構成であるため説明を省略する。 As shown in FIG. 3, the structure 1 has a second'to fifth'cross shape having the same shape around the third cross-shaped plate (hereinafter referred to as the first'cross-shaped plate in FIG. 3) 14. Plates 30 to 36 are arranged. That is, the structure 1 according to the embodiment of the present invention has a specific structure in which structural portions in which four cross-shaped plates having the same shape are arranged are continuously formed around one cross-shaped plate. is doing. The 5'cross-shaped plate 36 is the first cross-shaped plate 10 in FIG. 1. Further, since the 2nd to 4th cross-shaped plates 30 to 34 have the same configuration as the first cross-shaped plate 10 in FIG. 1, the description thereof will be omitted.

本発明の構造体1は、一体に成形されて構成されるものが好ましい。一体成型する方法としては、例えば、3Dプリンタによって一体造形する方法や、鋳造や射出成形などの型に材料を流し込み固める方法を挙げることができる。 The structure 1 of the present invention is preferably configured by being integrally molded. Examples of the method of integral molding include a method of integrally molding with a 3D printer and a method of pouring a material into a mold such as casting or injection molding and hardening the material.

本発明の構造体1は、上記特定の構造を有するものであることから、用いる材料の量を少ないにもかかわらず、たわみが小さく、荷重に対する強度が高い。 Since the structure 1 of the present invention has the above-mentioned specific structure, the deflection is small and the strength against a load is high even though the amount of the material used is small.

上記の本発明の構造体1は、例えば、建築用パネル部材の芯材として用いることができる。具体的に、構造体1を芯材とする建築用パネル部材の態様としては、構造体1と、構造体1の周囲を囲む枠材とを備えている態様や、さらに、構造体の表裏の両面に配設されたシート材を備えている態様(フラッシュパネル)を挙げることができ、具体的例えば、棚板、防音パネル、遮光ルーバー(ハイライトルーバー)等を挙げることができる。 The structure 1 of the present invention described above can be used, for example, as a core material for a building panel member. Specifically, as an embodiment of the building panel member having the structure 1 as a core material, an embodiment including the structure 1 and a frame material surrounding the periphery of the structure 1, and further, front and back surfaces of the structure. Examples thereof include a mode (flash panel) provided with sheet materials arranged on both sides, and specific examples thereof include a shelf board, a soundproof panel, a light-shielding louver (highlight louver), and the like.

次に、上記一実施形態に係る構造体1を用いて製造される建築用パネル部材の一例を説明する。
図4に示すように、建築用パネル部材38は、構造体1と、構造体1の周囲を囲む枠材40~46とを備えている。構造体1は、第1~5十字状板10~18の上板部20及び下板部22が、構造体1の周囲を囲む枠材44及び46と平行に、かつ、右板部24及び左板部26が、構造体1の周囲を囲む枠材40及び42と平行に配置され、横約720mm、縦約240mm、厚さ約15mmの平板状に形成されている。長枠材40,42は、それぞれ、横約800mm、縦約40mm、厚さ約15mmであり、構造体1の長手方向の側面に取り付けられている。また、短枠材44,46は、横約40mm、縦約240mm、厚さ約15mmであり、構造体1の短手方向の側面に取り付けられている。建築用パネル部材38は、例えば、遮光ルーバー(ハイライトルーバー)として用いることができる。
Next, an example of a building panel member manufactured by using the structure 1 according to the above embodiment will be described.
As shown in FIG. 4, the building panel member 38 includes a structure 1 and frame members 40 to 46 surrounding the structure 1. In the structure 1, the upper plate portion 20 and the lower plate portion 22 of the first to fifth cross-shaped plates 10 to 18 are parallel to the frame members 44 and 46 surrounding the periphery of the structure 1, and the right plate portion 24 and the right plate portion 24 and the structure 1 are formed. The left plate portion 26 is arranged in parallel with the frame members 40 and 42 surrounding the periphery of the structure 1, and is formed in a flat plate shape having a width of about 720 mm, a length of about 240 mm, and a thickness of about 15 mm. The long frame members 40 and 42 have a width of about 800 mm, a length of about 40 mm, and a thickness of about 15 mm, respectively, and are attached to the side surface of the structure 1 in the longitudinal direction. The short frame members 44 and 46 have a width of about 40 mm, a length of about 240 mm, and a thickness of about 15 mm, and are attached to the side surface of the structure 1 in the lateral direction. The building panel member 38 can be used, for example, as a light-shielding louver (highlight louver).

建築用パネル部材38は、さらに、その表裏面(構造体1が剥き出しの面)に、例えばベニア板製のシート材を貼り付けることにより、フラッシュパネルとすることができる。この場合、建築用パネル部材38は、例えば、棚板、防音パネル、建具、トイレブース、テーブル等に用いることができる。 The building panel member 38 can be further made into a flash panel by attaching, for example, a sheet material made of plywood to the front and back surfaces (the surface where the structure 1 is exposed). In this case, the building panel member 38 can be used, for example, for a shelf board, a soundproof panel, fittings, a toilet booth, a table, or the like.

上記一実施形態に係る構造体1を用いて製造される建築用パネル部材の他の例について説明する。図5に示す他の例に係る建築用パネル部材48は、構造体1の第1~5十字状板の構造部位(上板部20、下板部22、右板部24及び左板部26)が、構造体の周囲を囲む枠材と傾斜した状態で配置されている点で上記の例と異なる。なお、上記構造体1と同様の構成の部材については、同一符号を付して説明を省略する。 Another example of the building panel member manufactured by using the structure 1 according to the above embodiment will be described. The building panel member 48 according to another example shown in FIG. 5 has structural parts (upper plate portion 20, lower plate portion 22, right plate portion 24, and left plate portion 26) of the first to fifth cross-shaped plates of the structure 1. ) Is different from the above example in that it is arranged in an inclined state with the frame material surrounding the structure. The members having the same structure as that of the structure 1 are designated by the same reference numerals and the description thereof will be omitted.

図5に示すように、建築用パネル部材48は、上記構造体の第1~5十字状板の構造部位が、構造体の周囲を囲む枠材40~46と所定角度(45°)傾斜した状態となるように周囲をカッティングし、全体が横約720mm、縦約240mm、高さ約15mmの平板状に形成された構造体1’を備えている。建築用パネル部材48は、その表裏面にベニア板製のシート材50が貼り付けられている。 As shown in FIG. 5, in the building panel member 48, the structural portion of the first to fifth cross plates of the structure is inclined by a predetermined angle (45 °) with the frame members 40 to 46 surrounding the structure. The circumference is cut so as to be in a state, and the whole structure 1'is formed in a flat plate shape having a width of about 720 mm, a length of about 240 mm, and a height of about 15 mm. A sheet material 50 made of plywood is attached to the front and back surfaces of the building panel member 48.

本発明の構造体の強度を調査した。 The strength of the structure of the present invention was investigated.

[たわみ試験1]
(実施例1)
本発明の構造体を用いて製造された建築用パネル部材38の表裏面に横800mm縦320mm厚さ4mmのベニア板を貼り付けて棚板を作製し、強度試験を行った。
[Deflection test 1]
(Example 1)
A veneer board having a width of 800 mm, a length of 320 mm, and a thickness of 4 mm was attached to the front and back surfaces of a building panel member 38 manufactured using the structure of the present invention to prepare a shelf board, and a strength test was conducted.

(比較例1)
構造体をフェザーコア(新日本フェザーコア株式会社製)とした以外は実施例1と同様にして、棚板を製造した。フェザーコアは、中芯原紙、強化中芯原紙、耐水中芯原紙を波形に連続成型積層したものを用いた。
(Comparative Example 1)
A shelf board was manufactured in the same manner as in Example 1 except that the structure was a feather core (manufactured by Shin Nihon Feather Core Co., Ltd.). As the feather core, a core base paper, a reinforced core base paper, and a water-resistant core base paper were continuously molded and laminated in a corrugated manner.

(比較例2)
構造体をアルミコア(株式会社パイオニアテック製)とした以外は実施例1と同様にして、棚板を製造した。アルミコアは、厚さ0.6mm格子サイズ15mm×15mmであり、枠材の中の格子の密度が本発明の構造体よりも大きいものを用いた。
(Comparative Example 2)
A shelf board was manufactured in the same manner as in Example 1 except that the structure was an aluminum core (manufactured by Pioneer Tech Co., Ltd.). The aluminum core had a thickness of 0.6 mm and a grid size of 15 mm × 15 mm, and the grid density in the frame material was larger than that of the structure of the present invention.

図6は、実施例において製造した棚板の写真であり、(a)は構造体の拡大図を示し、(b)は上から張り付けたベニア板、アルミコアを用いて製造された建築用パネル部材、構造体を用いて製造された建築用パネル部材を示し、(c)はフェザーコアを用いて製造された建築用パネル部材を示す。 6A and 6B are photographs of shelf boards manufactured in Examples, FIG. 6A shows an enlarged view of a structure, and FIG. 6B is a building panel member manufactured by using a veneer board and an aluminum core attached from above. , A building panel member manufactured using a structure, and (c) shows a building panel member manufactured using a feather core.

試験方法は、JIS S1200:2012 6.1.3棚板のたわみ試験(レベル2)の方法に準拠する試験を用いた。図7は、たわみ試験1の概要を示す説明図である。
具体的には、図7に示すように、両端20mmを支持台に載置した状態の棚板に37.3kg[1.5kg/dm]のおもりを均一に載せ、その状態で7日間(168時間)放置した。放置後の棚板のたわみ量を0.1mmの精度で測定し、棚板支持間の距離に対するたわみ率を算出した。たわみ率の算出には以下の式を用いた。
As the test method, a test based on the method of the deflection test (level 2) of the shelf board of JIS S1200: 2012 6.1.3 was used. FIG. 7 is an explanatory diagram showing an outline of the deflection test 1.
Specifically, as shown in FIG. 7, a weight of 37.3 kg [1.5 kg / dm 2 ] is uniformly placed on a shelf board in which both ends 20 mm are placed on a support base, and the weight is uniformly placed in that state for 7 days (7 days). 168 hours) left unattended. The amount of deflection of the shelf board after being left to stand was measured with an accuracy of 0.1 mm, and the deflection rate with respect to the distance between the shelf board supports was calculated. The following formula was used to calculate the deflection rate.

たわみ率[%]=たわみ量/棚板支持間の距離×100 Deflection rate [%] = Deflection amount / Distance between shelf board supports x 100

おもりを除荷した後、試験体各部において、使用上支障がある破損、ゆるみ、変形などの異状の有無を調べた。 After unloading the weight, each part of the test piece was examined for any abnormalities such as damage, looseness, and deformation that hindered its use.

実施例1に係る棚板は、測定たわみ量が4.0mm、棚板支持間の距離(762mm)に対するたわみ率は0.5%であった。
一方、比較例1に係る棚板は、測定たわみ量が4.3mm、棚板支持間の距離(762mm)に対するたわみ率は0.6%であった。また、比較例2に係る棚板は、測定たわみ量が3.6mm、棚板支持間の距離(762mm)に対するたわみ率は0.5%であった。
なお、実施例1に係る棚板、比較例1に係る棚板及び比較例2に係る棚板は、試験終了後、試験体各部において、使用上支障がある異状は認められなかった。
The shelf board according to Example 1 had a measured deflection amount of 4.0 mm and a deflection rate of 0.5% with respect to the distance between the shelf board supports (762 mm).
On the other hand, in the shelf board according to Comparative Example 1, the measured deflection amount was 4.3 mm, and the deflection rate with respect to the distance between the shelf board supports (762 mm) was 0.6%. Further, the shelf board according to Comparative Example 2 had a measured deflection amount of 3.6 mm and a deflection rate of 0.5% with respect to the distance between the shelf board supports (762 mm).
As for the shelf board according to Example 1, the shelf board according to Comparative Example 1, and the shelf board according to Comparative Example 2, no abnormality was observed in each part of the test piece after the test was completed.

[たわみ試験2(垂直力試験)]
(実施例2)
上記たわみ試験1の実施例1に係る棚板と同様の構成の実施例2に係る棚板を用いて強度試験を行った。
[Deflection test 2 (normal force test)]
(Example 2)
A strength test was conducted using the shelf board according to Example 2 having the same configuration as the shelf board according to Example 1 of the deflection test 1.

(比較例3)
上記たわみ試験の比較例1に係る棚板と同様の構成の比較例3に係る棚板を用いた。
(Comparative Example 3)
The shelf board according to Comparative Example 3 having the same configuration as the shelf board according to Comparative Example 1 of the deflection test was used.

(比較例4)
上記たわみ試験の比較例2に係る棚板と同様の構成の比較例4に係る棚板を用いた。
(Comparative Example 4)
The shelf board according to Comparative Example 4 having the same configuration as the shelf board according to Comparative Example 2 in the deflection test was used.

試験方法は、JIS S1205:1998 7.1.1主作業面の垂直力試験(区分2)を参考とした試験を用いた。図8は、たわみ試験2の概要を示す説明図である。
具体的には、図8に示すように、両端20mmを支持台に載置した状態の棚板の中央部に当て板(直径が100mmの剛性の円盤で、表面が平らで縁を12mmに丸めたもの)を介して750N(約76.5kgf)の力を垂直に10回加えた。力を加える時間は1回につき10秒間とした。棚板の長手方向中央端部の最大たわみ量を0.1mmの精度で測定を行った。
As the test method, a test was used with reference to the normal force test (Category 2) of the main working surface in JIS S1205: 1998 7.1.1. FIG. 8 is an explanatory diagram showing an outline of the deflection test 2.
Specifically, as shown in FIG. 8, a backing plate (a rigid disk having a diameter of 100 mm, a flat surface, and rounded edges to 12 mm) is placed in the center of the shelf plate with both ends 20 mm placed on a support base. A force of 750 N (about 76.5 kgf) was applied vertically 10 times through the shelf. The time for applying the force was 10 seconds at a time. The maximum amount of deflection at the central end of the shelf board in the longitudinal direction was measured with an accuracy of 0.1 mm.

試験終了後、試験体各部において、使用上支障がある破損、ゆるみ、変形などの異状の有無を調べた。 After the test was completed, each part of the test piece was examined for any abnormalities such as damage, looseness, and deformation that hindered its use.

実施例2に係る棚板は、測定たわみ量が6.7mmであった。
一方、比較例3に係る棚板は、測定たわみ量が9.8mmであった。また、比較例4に係る棚板は、測定たわみ量が6.5mmであった。
なお、実施例2に係る棚板、比較例3に係る棚板及び比較例4に係る棚板は、試験終了後、試験体各部において、使用上支障がある異状は認められなかった。
The shelf board according to Example 2 had a measured deflection amount of 6.7 mm.
On the other hand, the shelf board according to Comparative Example 3 had a measured deflection amount of 9.8 mm. Further, the shelf board according to Comparative Example 4 had a measured deflection amount of 6.5 mm.
As for the shelf board according to Example 2, the shelf board according to Comparative Example 3, and the shelf board according to Comparative Example 4, no abnormality was observed in each part of the test body after the test was completed.

上記たわみ試験の結果から、本発明の構造体を用いて製造された棚板は、フェザーコア(ペーパーコア)よりも、上からの荷重に対する強度が高く、密度が大きいアルミコア(アルミ格子)と同等の強度を有することを確認できた。 From the results of the above deflection test, the shelf board manufactured by using the structure of the present invention has higher strength against a load from above than the feather core (paper core) and is equivalent to an aluminum core (aluminum lattice) having a high density. It was confirmed that it has the strength of.

本発明は、棚板や防音パネルなどの建築用パネル部材の芯材として用いることができるものであることから、産業上有用である。 The present invention is industrially useful because it can be used as a core material for building panel members such as shelf boards and soundproof panels.

1 構造体
1’ 構造体
10 第1十字状板(第5’十字状板)
12 第2十字状板
14 第3十字状板(第1’十字状板)
16 第4十字状板
18 第5十字状板
20 上板部
22 下板部
24 右板部
26 左板部
28 中心軸
30 第2’十字状板
32 第3’十字状板
34 第4’十字状板
36 第5’十字状板
38 建築用パネル部材
40 長枠材
42 長枠材
44 短枠材
46 短枠材
48 建築用パネル部材
50 シート材
1 Structure 1'Structure 10 1st Cross Plate (5th'Cross Plate)
12 2nd cross plate 14 3rd cross plate (1st'cross plate)
16 4th cross plate 18 5th cross plate 20 Upper plate part 22 Lower plate part 24 Right plate part 26 Left plate part 28 Central axis 30 2nd'Cross plate 32 3'Cross plate 34 4'Cross Shape plate 36 5'Cross plate 38 Building panel member 40 Long frame material 42 Long frame material 44 Short frame material 46 Short frame material 48 Building panel member 50 Sheet material

Claims (10)

第1十字状板の周囲に同一形状の第2十字状板~第5十字状板が配置された構造部位を備えた構造体であって、
前記第1十字状板~第5十字状板は、それぞれ、4つの長方形板から構成され、該長方形板の長側面を底面として立設され、4つの長方形板のそれぞれの1短辺が集合して形成された中心軸を中心に、上板部、下板部、右板部及び左板部からなる十字が形成され、
第2十字状板の中心が、第1十字状板の中心から、上に板の長辺の長さ分、右に板の長辺に板の厚さを足した長さの半分に板の厚さを足した長さ分、離れた位置に配置され、第1十字状板の上板部の上側面と、第2十字状板の左板部の下面とが当接されると共に、第1十字状板の右板部の上面と、第2十字状板の下板部の下側面とが当接され、
第3十字状板の中心が、第1十字状板の中心から、右に板の長辺の長さ分、下に板の長辺に板の厚さを足した長さの半分に板の厚さを足した長さ分、離れた位置に配置され、第1十字状板の右板部の右側面と、第3十字状板の上板部の左面とが当接されると共に、第1十字状板の下板部の右面と、第3十字状板の左板部の左側面とが当接され、
第4十字状板の中心が、第1十字状板の中心から、下に板の長辺の長さ分、左に板の長辺に板の厚さを足した長さの半分に板の厚さを足した長さ分、離れた位置に配置され、第1十字状板の下板部の下側面と、第4十字状板の右板部の上面とが当接されると共に、第1十字状板の左板部の下面と、第4十字状板の上板部の上側面とが当接され、
第5十字状板の中心が、第1十字状板の中心から、左に板の長辺の長さ分、上に板の長辺に板の厚さを足した長さの半分に板の厚さを足した長さ分、離れた位置に配置され、第1十字状板の左板部の左側面と、第5十字状板の下板部の右面とが当接されると共に、第1十字状板の上板部の左面と、第5十字状板の右板部の右側面とが当接され
ていることを特徴とする構造体。
It is a structure having a structural part in which the second cross-shaped plate to the fifth cross-shaped plate having the same shape are arranged around the first cross-shaped plate.
Each of the first cross-shaped plate to the fifth cross-shaped plate is composed of four rectangular plates, which are erected with the long side surface of the rectangular plate as the bottom surface, and one short side of each of the four rectangular plates is assembled. A cross consisting of an upper plate portion, a lower plate portion, a right plate portion, and a left plate portion is formed around the central axis formed by the above plate.
The center of the second cross-shaped plate is half the length from the center of the first cross-shaped plate, the length of the long side of the plate above, and the length of the long side of the plate plus the thickness of the plate to the right. It is arranged at a position separated by the length obtained by adding the thickness, and the upper side surface of the upper plate portion of the first cross-shaped plate is in contact with the lower surface of the left plate portion of the second cross-shaped plate, and the first The upper surface of the right plate portion of the 1-cross-shaped plate and the lower side surface of the lower plate portion of the second cross-shaped plate are brought into contact with each other.
The center of the 3rd cross-shaped plate is from the center of the 1st cross-shaped plate to the length of the long side of the plate on the right, and the length of the plate is half the length of the long side of the plate plus the thickness of the plate below. It is placed at a position separated by the length obtained by adding the thickness, and the right side surface of the right plate portion of the first cross-shaped plate and the left surface of the upper plate portion of the third cross-shaped plate are in contact with each other and the first The right surface of the lower plate portion of the 1-cross-shaped plate and the left surface of the left plate portion of the 3rd cross-shaped plate are in contact with each other.
The center of the 4th cross-shaped plate is half the length of the long side of the plate below the center of the 1st cross-shaped plate, and the length of the long side of the plate plus the thickness of the plate on the left. It is arranged at a position separated by the length added to the thickness, and the lower side surface of the lower plate portion of the first cross-shaped plate is in contact with the upper surface of the right plate portion of the fourth cross-shaped plate, and the first The lower surface of the left plate portion of the 1-cross-shaped plate and the upper side surface of the upper plate portion of the 4th cross-shaped plate are brought into contact with each other.
The center of the 5th cross-shaped plate is half the length of the long side of the plate on the left and the thickness of the plate added to the long side of the plate from the center of the 1st cross-shaped plate. It is placed at a position separated by the length obtained by adding the thickness, and the left side surface of the left plate portion of the first cross-shaped plate and the right surface of the lower plate portion of the fifth cross-shaped plate are in contact with each other and the second 1 A structure characterized in that the left surface of the upper plate portion of the cross-shaped plate and the right surface of the right plate portion of the fifth cross-shaped plate are in contact with each other.
前記第2十字状板~第5十字状板の少なくとも1つが、第1十字状板となって、その周囲に同一形状の第2’~第5’十字状板が配置されていることを特徴とする請求項1記載の構造体。 At least one of the second to fifth cross plates is the first cross plate, and the second'to fifth'cross plates having the same shape are arranged around the first cross plate. The structure according to claim 1. 植物性由来の樹脂からなることを特徴とする請求項1又は2記載の構造体。 The structure according to claim 1 or 2, wherein the structure is made of a vegetable-derived resin. 前記植物性由来の樹脂がポリ乳酸(PLA)であること特徴とする請求項3記載の構造体。 The structure according to claim 3, wherein the plant-derived resin is polylactic acid (PLA). 3Dプリンタによって一体造形されたことを特徴とする請求項1~4のいずれか記載の構造体。 The structure according to any one of claims 1 to 4, wherein the structure is integrally formed by a 3D printer. 建築用パネル部材の芯材であることを特徴とする請求項1~5のいずれか記載の構造体。 The structure according to any one of claims 1 to 5, wherein the structure is a core material of a building panel member. 請求項1~6のいずれか記載の構造体を芯材とすることを特徴とする建築用パネル部材。 A building panel member comprising the structure according to any one of claims 1 to 6 as a core material. 棚板であることを特徴とする請求項7記載の建築用パネル部材。 The building panel member according to claim 7, which is a shelf board. 防音パネルであることを特徴とする請求項7記載の建築用パネル部材。 The building panel member according to claim 7, wherein the panel is a soundproof panel. 遮光ルーバーであることを特徴とする請求項7記載の建築用パネル部材。 The building panel member according to claim 7, wherein the louver is a light-shielding louver.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS616034B2 (en) * 1977-06-20 1986-02-22 Corning Glass Works
JPH0264690U (en) * 1988-11-04 1990-05-15
JPH09104081A (en) * 1995-07-21 1997-04-22 Hardigg Ind Inc Welded plastic panel and its preparation
JP2006007694A (en) * 2004-06-29 2006-01-12 Hideo Matsumura Panel for building material and household effects
JP2014205340A (en) * 2013-03-19 2014-10-30 岐阜プラスチック工業株式会社 Hollow structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS616034B2 (en) * 1977-06-20 1986-02-22 Corning Glass Works
JPH0264690U (en) * 1988-11-04 1990-05-15
JPH09104081A (en) * 1995-07-21 1997-04-22 Hardigg Ind Inc Welded plastic panel and its preparation
JP2006007694A (en) * 2004-06-29 2006-01-12 Hideo Matsumura Panel for building material and household effects
JP2014205340A (en) * 2013-03-19 2014-10-30 岐阜プラスチック工業株式会社 Hollow structure

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