JP6844946B2 - Heat exchanger - Google Patents

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JP6844946B2
JP6844946B2 JP2015255686A JP2015255686A JP6844946B2 JP 6844946 B2 JP6844946 B2 JP 6844946B2 JP 2015255686 A JP2015255686 A JP 2015255686A JP 2015255686 A JP2015255686 A JP 2015255686A JP 6844946 B2 JP6844946 B2 JP 6844946B2
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spacer
heat exchanger
fins
tip
view
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JP2017120134A (en
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聡彦 安藤
聡彦 安藤
賢司 前迫
賢司 前迫
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Fujitsu General Ltd
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本発明は、空気調和機等に用いられる熱交換器に関する。 The present invention relates to a heat exchanger used in an air conditioner or the like.

従来、フィンチューブ熱交換器のフィン(放熱板)には、フィン同士の間隔を適正に保つために、フィンの一部を切り起こして形成されるスペーサが設けられている(例えば、特許文献1参照)。例えば、図10に示すフィン101は、扁平管102と嵌合される複数の嵌合部103を有するとともに、上下が嵌合部103で区画される領域の前端部及び後端部にスペーサ104を備えている。 Conventionally, the fins (radiating plates) of the fin tube heat exchanger are provided with spacers formed by cutting out a part of the fins in order to maintain an appropriate distance between the fins (for example, Patent Document 1). reference). For example, the fin 101 shown in FIG. 10 has a plurality of fitting portions 103 to be fitted with the flat tube 102, and spacers 104 are provided at the front end portion and the rear end portion of the region whose upper and lower portions are partitioned by the fitting portion 103. I have.

図11の(a)には、熱交換器100を空気調和機の室外機筐体内に収めるために、平面視L型に形成されたものが示されている。この種の熱交換器100は、表面にロウ材が塗布された部材で平型の熱交換器100を組み立てる組み立て工程と、組み立てられた平型の熱交換器100を炉に入れてロウ付けするロウ付け工程と、ロウ付けされた平型の熱交換器100をL型に曲げ加工する曲げ工程と、を経て製造されている。 FIG. 11A shows a heat exchanger 100 formed in an L shape in a plan view so as to be housed in the outdoor unit housing of the air conditioner. In this type of heat exchanger 100, the assembly process of assembling the flat heat exchanger 100 with a member coated with a brazing material on the surface and the assembled flat heat exchanger 100 are put into a furnace and brazed. It is manufactured through a brazing step and a bending step of bending the brazed flat heat exchanger 100 into an L shape.

特開2012−163318号公報Japanese Unexamined Patent Publication No. 2012-163318

ところで、スペーサ104は、その先端側が隣り合うフィン101にロウ付けされることになるが、図11の(b)に示すように、平型の熱交換器100をL型に曲げ加工する際、湾曲部105の内側となる位置、言い換えると曲げ加工時にフィン間隔が狭まる位置において、スペーサ104が座屈しない箇所が部分的に発生し、結果として、湾曲部105の内側においてフィン101の間隔が一定とならず、熱交換効率が低下するという問題があった。 By the way, the spacer 104 is brazed to the fins 101 whose tip ends are adjacent to each other. As shown in FIG. 11B, when the flat heat exchanger 100 is bent into an L shape, the spacer 104 is bent into an L shape. At the position inside the curved portion 105, in other words, at the position where the fin spacing is narrowed during bending, the spacer 104 does not buckle partially, and as a result, the spacing between the fins 101 is constant inside the curved portion 105. Therefore, there is a problem that the heat exchange efficiency is lowered.

そこで、本発明は、上記の問題点に鑑みなされたものであって、フィンの一部を切り起こして形成されるスペーサを備える熱交換器であり、L字曲げ加工後において湾曲部の内側におけるフィンの間隔を一定とし、熱交換効率を向上させることができる熱交換器の提供を目的とする。 Therefore, the present invention has been made in view of the above problems, and is a heat exchanger provided with a spacer formed by cutting and raising a part of fins, and is inside the curved portion after L-shaped bending. It is an object of the present invention to provide a heat exchanger capable of improving heat exchange efficiency by keeping the fin spacing constant.

本発明は上記目的を達成するために提案されたものであり、請求項1に記載の発明は、湾曲部を有するL型の熱交換器であって、冷媒が流通する扁平管と、前記扁平管を嵌合する嵌合部を有し前記扁平管と交差する方向に延在し前記扁平管の長さ方向に積層されるフィンと、前記フィンの一部を切り起こして形成され隣り合う前記フィンとの間隔を保持する第1スペーサと、を備え、前記第1スペーサは、前記湾曲部の内側に位置し、その先端部と根元部の間で優先的に座屈する座屈部を有することを特徴とする。
この構成によれば、ロウ付け後の曲げ加工に際し、湾曲部の内側においては、第1スペーサが座屈するので、湾曲部の内側におけるフィンの間隔を一定とし、熱交換効率を向上させることができる。
The present invention has been proposed to achieve the above object, and the invention according to claim 1 is an L-shaped heat exchanger having a curved portion, which comprises a flat tube through which a refrigerant flows and the flattened portion. The fins having a fitting portion for fitting the pipes, extending in the direction intersecting the flat pipes and being laminated in the length direction of the flat pipes, and the fins formed by cutting up a part of the fins and adjacent to each other. A first spacer that maintains a distance from the fins is provided, and the first spacer is located inside the curved portion and has a buckling portion that preferentially buckles between the tip portion and the root portion thereof. It is characterized by.
According to this configuration, the first spacer buckles inside the curved portion during the bending process after brazing, so that the fin spacing inside the curved portion can be kept constant and the heat exchange efficiency can be improved. ..

請求項2に記載の発明は、請求項1に記載の熱交換器において、前記座屈部が、前記第1スペーサの先端部と前記第1スペーサの根元部の間で最もフィン表面の幅が狭い狭幅部、前記第1スペーサの先端部と前記第1スペーサの根元部の間で最も板厚の薄い薄肉部の何れかにより形成されることを特徴とする。
この構成によれば、ロウ付け後の曲げ加工に際し、湾曲部の内側においてスペーサを確実に座屈させる座屈部が得られる。
According to the second aspect of the present invention, in the heat exchanger according to the first aspect, the buckling portion has the width of the fin surface most between the tip portion of the first spacer and the root portion of the first spacer. It is characterized in that it is formed by any of a narrow narrow portion, a thin portion having the thinnest plate thickness between the tip portion of the first spacer and the root portion of the first spacer.
According to this configuration, a buckling portion that reliably buckles the spacer inside the curved portion can be obtained during the bending process after brazing.

請求項3に記載の発明は、請求項1又は2に記載の熱交換器において、前記熱交換器は、前記フィンの一部を切り起こして形成され隣り合う前記フィンとの間隔を保持する第2スペーサをさらに備え、前記第2スペーサは先端部に切欠きを有し、前記第1スペーサは、前記熱交換器のL型曲げ加工後に前記扁平管よりも外側となる位置に配置され、前記第2スペーサは前記熱交換器のL型曲げ加工後に前記扁平管よりも内側となる位置に配置されることを特徴とする。
この構成によれば、従来に比べて第2スペーサの先端側と隣り合うフィンとのロウ付け面積が縮小されて外れやすくなるので、ロウ付け後の曲げ加工に際し、湾曲部の外側においては、第2スペーサの先端側が隣り合うフィンから外れることになり、その結果、湾曲部の外側におけるフィンの間隔を一定とし、熱交換効率を向上させることができる。
The invention according to claim 3 is the heat exchanger according to claim 1 or 2, wherein the heat exchanger is formed by cutting out a part of the fins and maintains a distance from adjacent fins. The second spacer is further provided with two spacers, the second spacer has a notch at the tip portion, and the first spacer is arranged at a position outside the flat tube after the L-shaped bending process of the heat exchanger. The second spacer is characterized in that it is arranged at a position inside the flat tube after the L-shaped bending process of the heat exchanger.
According to this configuration, the brazing area between the tip side of the second spacer and the adjacent fin is reduced as compared with the conventional case, and the brazing area is easily removed. The tip side of the two spacers will be separated from the adjacent fins, and as a result, the distance between the fins on the outside of the curved portion can be kept constant, and the heat exchange efficiency can be improved.

請求項4に記載の発明は、請求項3に記載の熱交換器において、前記切欠きが、前記第2スペーサの先期先端部の中央において、少なくとも1つの凹部から形成されることを特徴とする。
この構成によれば、第2スペーサの先端側と隣り合うフィンとのロウ付け面積が対称に縮小されるので、ロウ付け後の曲げ加工に際し、湾曲部の外側においては、スペーサの先端側を隣り合うフィンから確実に外すことができる。
The invention according to claim 4 is characterized in that, in the heat exchanger according to claim 3, the notch is formed from at least one recess in the center of the tip end portion of the second spacer. ..
According to this configuration, the brazing area between the tip side of the second spacer and the adjacent fin is symmetrically reduced. Therefore, when bending after brazing, the tip side of the spacer is adjacent to the outside of the curved portion. It can be reliably removed from the matching fins.

本発明によれば、フィンの一部を切り起こして形成されるスペーサを備える熱交換器であり、L字曲げ加工後において湾曲部のフィンの間隔を一定とし、熱交換効率を向上させることができる。 According to the present invention, it is a heat exchanger provided with a spacer formed by cutting and raising a part of fins, and it is possible to improve the heat exchange efficiency by keeping the distance between the fins of the curved portion constant after the L-shaped bending process. it can.

本発明の実施形態に係る熱交換器が適用された空気調和機の構成を示す説明図である。It is explanatory drawing which shows the structure of the air conditioner to which the heat exchanger which concerns on embodiment of this invention is applied. 本発明の実施形態に係る熱交換器が適用された室外機の斜視図である。It is a perspective view of the outdoor unit to which the heat exchanger according to the embodiment of this invention is applied. 本発明の実施形態に係る熱交換器が適用された室外機の内部斜視図である。It is an internal perspective view of the outdoor unit to which the heat exchanger according to the embodiment of this invention is applied. 本発明の実施形態に係る熱交換器を示す図であり、(a)は熱交換器の平面図、(b)は熱交換器の正面図、(c)は熱交換器の側面図である。It is a figure which shows the heat exchanger which concerns on embodiment of this invention, (a) is a plan view of a heat exchanger, (b) is a front view of a heat exchanger, (c) is a side view of a heat exchanger. .. 本発明の実施形態に係る熱交換器の要部側面断面図である。It is a side sectional view of the main part of the heat exchanger which concerns on embodiment of this invention. 本発明の実施形態に係る熱交換器のフィンに形成された外側スペーサを示す図であり、(a)は外側スペーサを示すフィンの要部側面図、(b)は外側スペーサを示すフィンの要部斜視図、(c)は外側スペーサのA−A断面図、(d)は外側スペーサを示すフィンの要部正面図である。It is a figure which shows the outer spacer formed in the fin of the heat exchanger which concerns on embodiment of this invention, (a) is the side view of the main part of the fin which shows the outer spacer, (b) is the main part of the fin which shows the outer spacer. A partial perspective view, (c) is a sectional view taken along the line AA of the outer spacer, and (d) is a front view of a main part of the fin showing the outer spacer. 本発明の実施形態に係る熱交換器のフィンに形成された内側スペーサを示す図であり、(a)は内側スペーサを示すフィンの要部側面図、(b)は内側スペーサを示すフィンの要部斜視図、(c)は内側スペーサのB−B断面図、(d)は内側スペーサを示すフィンの要部正面図である。It is a figure which shows the inner spacer formed in the fin of the heat exchanger which concerns on embodiment of this invention, (a) is a side view of the main part of the fin which shows an inner spacer, (b) is the main part of the fin which shows an inner spacer. A partial perspective view, (c) is a sectional view taken along line BB of the inner spacer, and (d) is a front view of a main part of the fin showing the inner spacer. 本発明の実施形態に係る熱交換器のフィンに形成された内側スペーサの作用説明図であり、(a)は曲げ加工前の内側スペーサを示すフィンの要部正面図、(b)は曲げ加工前の内側スペーサを示すフィンの要部平面図、(c)は曲げ加工後の内側スペーサを示すフィンの要部正面図、(d)は曲げ加工後の内側スペーサを示すフィンの要部平面図である。It is an operation explanatory view of the inner spacer formed in the fin of the heat exchanger which concerns on embodiment of this invention, (a) is the front view of the main part of the fin which shows the inner spacer before bending process, (b) is bending process. The main part plan view of the fin showing the front inner spacer, (c) is the main part front view of the fin showing the inner spacer after bending, and (d) is the main part plan view of the fin showing the inner spacer after bending work. Is. 変形例に係る外側スペーサを示す図であり、(a)は変形例に係る外側スペーサを示すフィンの要部側面図、(b)は変形例に係る外側スペーサのC−C断面図、(c)は変形例に係る外側スペーサを示すフィンの要部正面図である。It is a figure which shows the outer spacer which concerns on a modification, (a) is the side view of the main part of the fin which shows the outer spacer which concerns on the modification, (b) is the CC cross-sectional view of the outer spacer which concerns on the modification, (c). ) Is a front view of a main part of the fin showing the outer spacer according to the modified example. 従来例に係る熱交換器のフィンに形成されたスペーサを示す説明図である。It is explanatory drawing which shows the spacer formed in the fin of the heat exchanger which concerns on the prior art. 従来例に係る熱交換器を示す図であり、(a)は曲げ加工前の熱交換器を示す平面図、(b)は曲げ加工後の熱交換器を示す平面図である。It is a figure which shows the heat exchanger which concerns on the prior art, (a) is a plan view which shows the heat exchanger before bending, and (b) is a plan view which shows the heat exchanger after bending.

以下、本発明に係る好適な実施形態について、図面を参照しながら詳細に説明する。なお、実施形態の説明の全体を通じて同じ要素には同じ符号を付して説明する。 Hereinafter, preferred embodiments according to the present invention will be described in detail with reference to the drawings. The same elements will be described with the same reference numerals throughout the description of the embodiments.

[空気調和機]
図1は、本発明の実施形態に係る熱交換器が適用された空気調和機の構成を示す説明図である。
図1に示すように、空気調和機1は、室内機2と室外機3とを備えている。室内機2には、室内用の熱交換器4が設けられ、室外機3には、室外用の熱交換器5の他に、圧縮機6、膨張弁7、四方弁8等が設けられている。
[Air conditioner]
FIG. 1 is an explanatory diagram showing a configuration of an air conditioner to which the heat exchanger according to the embodiment of the present invention is applied.
As shown in FIG. 1, the air conditioner 1 includes an indoor unit 2 and an outdoor unit 3. The indoor unit 2 is provided with an indoor heat exchanger 4, and the outdoor unit 3 is provided with a compressor 6, an expansion valve 7, a four-way valve 8 and the like in addition to the outdoor heat exchanger 5. There is.

暖房運転時には、室外機3の圧縮機6から吐出した高温高圧のガス冷媒が四方弁8を介して室内機2の熱交換器4に流入する。熱交換器4(凝縮器)で空気と熱交換した高圧のガス冷媒は凝縮して液化する。その後、高圧の液冷媒は、室外機3の膨張弁7を通過することによって減圧され、低温低圧の気液二相冷媒となり熱交換器5へ流入する。熱交換器5(蒸発器)で外気と熱交換した冷媒はガス化する。その後、低圧のガス冷媒は、四方弁8を介して圧縮機6に吸入される。 During the heating operation, the high-temperature and high-pressure gas refrigerant discharged from the compressor 6 of the outdoor unit 3 flows into the heat exchanger 4 of the indoor unit 2 via the four-way valve 8. The high-pressure gas refrigerant that has exchanged heat with air in the heat exchanger 4 (condenser) condenses and liquefies. After that, the high-pressure liquid refrigerant is depressurized by passing through the expansion valve 7 of the outdoor unit 3, becomes a low-temperature low-pressure gas-liquid two-phase refrigerant, and flows into the heat exchanger 5. The refrigerant that has exchanged heat with the outside air in the heat exchanger 5 (evaporator) is gasified. After that, the low-pressure gas refrigerant is sucked into the compressor 6 via the four-way valve 8.

冷房運転時には、室外機3の圧縮機6から吐出した高温高圧のガス冷媒が四方弁8を介して熱交換器5に流入する。熱交換器5(凝縮器)で外気と熱交換した高圧のガス冷媒は凝縮して液化する。その後、高圧の液冷媒は、室外機3の膨張弁7を通過することによって減圧され、低温低圧の気液二相冷媒となり、室内機2の熱交換器4へ流入する。熱交換器4(蒸発器)で空気と熱交換した冷媒はガス化する。その後、低圧のガス冷媒は、四方弁8を介して圧縮機6に吸入される。 During the cooling operation, the high-temperature and high-pressure gas refrigerant discharged from the compressor 6 of the outdoor unit 3 flows into the heat exchanger 5 via the four-way valve 8. The high-pressure gas refrigerant that has exchanged heat with the outside air in the heat exchanger 5 (condenser) condenses and liquefies. After that, the high-pressure liquid refrigerant is depressurized by passing through the expansion valve 7 of the outdoor unit 3, becomes a low-temperature low-pressure gas-liquid two-phase refrigerant, and flows into the heat exchanger 4 of the indoor unit 2. The refrigerant that has exchanged heat with air in the heat exchanger 4 (evaporator) is gasified. After that, the low-pressure gas refrigerant is sucked into the compressor 6 via the four-way valve 8.

[室外機]
図2は、本発明の実施形態に係る熱交換器が適用された室外機の斜視図である。
図2に示すように、室外機3の外部は、背面に吸込口(図示せず)を有し、且つ正面に吹出口9aを有するケース9と、ケース9の下面部に設けられる脚部10と、ケース9の吹出口9aを覆うファンガード11と、配線接続部12及び配管接続部13を覆う着脱自在なカバー14と、を備えている。
[Outdoor unit]
FIG. 2 is a perspective view of an outdoor unit to which the heat exchanger according to the embodiment of the present invention is applied.
As shown in FIG. 2, the outside of the outdoor unit 3 has a case 9 having a suction port (not shown) on the back surface and an air outlet 9a on the front surface, and a leg portion 10 provided on the lower surface portion of the case 9. A fan guard 11 that covers the air outlet 9a of the case 9 and a removable cover 14 that covers the wiring connection portion 12 and the pipe connection portion 13 are provided.

図3は、本発明の実施形態に係る熱交換器が適用された室外機の内部斜視図である。
図3に示すように、室外機3の内部は、仕切板15により機械室16と熱交換室17とに区画されている。機械室16には、圧縮機6や図示しないアキュムレータ等が配置され、熱交換室17には、熱交換器5及び送風ファン18が配置されている。熱交換器5は、ケース9の背面及び一側面に沿う平面視L型であり、送風ファン18により背面の吸込口から吸い込まれた空気と冷媒の間で熱交換を行う。
FIG. 3 is an internal perspective view of an outdoor unit to which the heat exchanger according to the embodiment of the present invention is applied.
As shown in FIG. 3, the inside of the outdoor unit 3 is divided into a machine room 16 and a heat exchange room 17 by a partition plate 15. A compressor 6 and an accumulator (not shown) are arranged in the machine room 16, and a heat exchanger 5 and a blower fan 18 are arranged in the heat exchange room 17. The heat exchanger 5 has an L-shape in a plan view along the back surface and one side surface of the case 9, and heat exchange is performed between the air sucked from the suction port on the back surface and the refrigerant by the blower fan 18.

L型の熱交換器5は、平型に形成された熱交換器5を曲げ加工することで得られる。具体的には、表面にロウ材が塗布された部材で平型の熱交換器5を組み立てる組み立て工程と、組み立てられた平型の熱交換器5を炉に入れてロウ付けするロウ付け工程と、ロウ付けされた平型の熱交換器5をL型に曲げ加工する曲げ工程と、を経てL型の熱交換器5が製造される。まず、平型の熱交換器5について説明する。 The L-shaped heat exchanger 5 is obtained by bending a flat heat exchanger 5. Specifically, an assembly process of assembling a flat heat exchanger 5 with a member coated with a brazing material on the surface, and a brazing process of putting the assembled flat heat exchanger 5 into a furnace and brazing. The L-shaped heat exchanger 5 is manufactured through a bending step of bending the brazed flat heat exchanger 5 into an L-shape. First, the flat heat exchanger 5 will be described.

[熱交換器]
図4は、本発明の実施形態に係る熱交換器を示す図であり、(a)は熱交換器の上面図、(b)は熱交換器の正面図、(c)は熱交換器の側面図である。
図4に示すように、熱交換器5は、冷媒が流通する複数の扁平管19と、扁平管19の両端に取り付けられる一対のヘッダ20と、扁平管19と交差する方向に延在し扁平管19の長さ方向に積層される複数のフィン21と、を備えている。
[Heat exchanger]
4A and 4B are views showing a heat exchanger according to an embodiment of the present invention, in which FIG. 4A is a top view of the heat exchanger, FIG. 4B is a front view of the heat exchanger, and FIG. 4C is a heat exchanger. It is a side view.
As shown in FIG. 4, the heat exchanger 5 extends in a direction intersecting the plurality of flat pipes 19 through which the refrigerant flows, the pair of headers 20 attached to both ends of the flat pipes 19, and the flat pipes 19 and is flat. A plurality of fins 21 laminated in the length direction of the tube 19 are provided.

図5は、本発明の実施形態に係る熱交換器の要部側面断面図である。
図5に示すように、扁平管19は、矢印で示す空気流通方向に延びた扁平な形状を有し、その内部には、空気流通方向に直交する複数の冷媒流路19aが形成されている。
FIG. 5 is a side sectional view of a main part of the heat exchanger according to the embodiment of the present invention.
As shown in FIG. 5, the flat tube 19 has a flat shape extending in the air flow direction indicated by an arrow, and a plurality of refrigerant flow paths 19a orthogonal to the air flow direction are formed therein. ..

扁平管19は、空気が通過するための隙間を介して上下に並列に配置され、その両端部が一対のヘッダ20に接続される。例えば、図4の(b)に示す熱交換器5では、左右方向に沿う複数の扁平管19を上下方向に所定の隙間を介して並列させ、それぞれ扁平管19の両端部をヘッダ20に接続している。 The flat tubes 19 are arranged in parallel vertically through a gap through which air passes, and both ends thereof are connected to a pair of headers 20. For example, in the heat exchanger 5 shown in FIG. 4B, a plurality of flat tubes 19 along the left-right direction are arranged in parallel in the vertical direction via a predetermined gap, and both ends of the flat tubes 19 are connected to the header 20. doing.

ヘッダ20は、円筒形状を有しており、その内部には、熱交換器5に供給された冷媒を複数の扁平管19に分岐状に流入させたり、複数の扁平管19から流出した冷媒を合流させる。 The header 20 has a cylindrical shape, and inside the header 20, the refrigerant supplied to the heat exchanger 5 may flow into the plurality of flat pipes 19 in a branched manner, or the refrigerant flowing out from the plurality of flat pipes 19 may flow out. Merge.

フィン21は、図5の正面視において扁平管19と交差する方向に延在する平板形状を有しており、扁平管19の長さ方向に空気が通過するための隙間を介して並列に積層して配置されている。例えば、図4の(b)に示す熱交換器5では、上下方向に沿う複数のフィン21が左右方向に所定の隙間を介して並列に配置されている。 The fins 21 have a flat plate shape extending in a direction intersecting the flat tube 19 in the front view of FIG. 5, and are laminated in parallel with a gap for air to pass in the length direction of the flat tube 19. And are arranged. For example, in the heat exchanger 5 shown in FIG. 4B, a plurality of fins 21 along the vertical direction are arranged in parallel in the horizontal direction with a predetermined gap.

図5に示すように、フィン21には、扁平管19と嵌合される複数の嵌合部21aが形成されており、これらの嵌合部21aを扁平管19と嵌合させた状態でロウ付けすることにより、フィン21と扁平管19とが一体的に接合される。なお、本実施形態の嵌合部21aは、風上側が開口した切り欠き溝形状であるが、打ち抜き孔形状であってもよい。 As shown in FIG. 5, the fins 21 are formed with a plurality of fitting portions 21a to be fitted with the flat tube 19, and the fitting portions 21a are brazed in a state of being fitted with the flat tube 19. By attaching, the fin 21 and the flat tube 19 are integrally joined. The fitting portion 21a of the present embodiment has a notched groove shape with an opening on the windward side, but may have a punched hole shape.

[スペーサ]
つぎに、本発明の要部であるフィン21のスペーサ22、23について、図5〜図8を参照して説明する。
[Spacer]
Next, the spacers 22 and 23 of the fins 21, which are the main parts of the present invention, will be described with reference to FIGS. 5 to 8.

図6は、本発明の実施形態に係る熱交換器のフィンに形成された外側スペーサ22(第2スペーサ)を示す図であり、(a)は外側スペーサ22を示すフィンの要部側面図、(b)は外側スペーサ22を示すフィンの要部斜視図、(c)は外側スペーサ22のA−A断面図、(d)は外側スペーサ22を示すフィンの要部正面図であり、図7は、本発明の実施形態に係る熱交換器のフィンに形成された内側スペーサ23(第1スペーサ)を示す図であり、(a)は内側スペーサ23を示すフィンの要部側面図、(b)は内側スペーサ23を示すフィンの要部斜視図、(c)は内側スペーサ23のB−B断面図、(d)は内側スペーサ23を示すフィンの要部正面図である。
図5〜図7に示すように、フィン21には、隣り合うフィン21同士の間隔(例えば、1mm〜数mm)を適正に保つために、フィン21の一部を切り起こして形成される2種類のスペーサ22、23が設けられている。
FIG. 6 is a view showing an outer spacer 22 (second spacer) formed on the fin of the heat exchanger according to the embodiment of the present invention, and FIG. 6A is a side view of a main part of the fin showing the outer spacer 22. (B) is a perspective view of a main part of the fin showing the outer spacer 22, (c) is a sectional view taken along the line AA of the outer spacer 22, and (d) is a front view of the main part of the fin showing the outer spacer 22. FIG. 1 is a view showing an inner spacer 23 (first spacer) formed on the fins of the heat exchanger according to the embodiment of the present invention, and (a) is a side view of a main part of the fin showing the inner spacer 23, (b). ) Is a perspective view of a main part of the fin showing the inner spacer 23, (c) is a cross-sectional view taken along the line BB of the inner spacer 23, and (d) is a front view of the main part of the fin showing the inner spacer 23.
As shown in FIGS. 5 to 7, the fins 21 are formed by cutting out a part of the fins 21 in order to maintain an appropriate distance between adjacent fins 21 (for example, 1 mm to several mm). Types of spacers 22 and 23 are provided.

の外側スペーサ22は、平型の熱交換器5をL型に曲げ加工する際、湾曲部の外側となる位置、言い換えると曲げ加工時にフィン間隔が広がる位置に設けられており、具体的には、上下が嵌合部21aで区画される領域の前端側(風上側)に外側スペーサ22が設けられている。 The outer spacer 22 is provided at a position outside the curved portion when the flat heat exchanger 5 is bent into an L shape, in other words, at a position where the fin spacing is widened during the bending process. The outer spacer 22 is provided on the front end side (windward side) of the region where the upper and lower parts are partitioned by the fitting portion 21a.

内側スペーサ23は、平型の熱交換器5をL型に曲げ加工する際、湾曲部の内側となる位置、言い換えると曲げ加工時にフィン間隔が狭まる位置に設けられており、具体的には、上下が嵌合部21aで区画される領域の後端側(風下側)に内側スペーサ23が設けられている。なお、スペーサ22、23を設ける位置や個数は適宜変更することができる。 The inner spacer 23 is provided at a position inside the curved portion when the flat heat exchanger 5 is bent into an L shape, in other words, at a position where the fin spacing is narrowed during the bending process. An inner spacer 23 is provided on the rear end side (leeward side) of the region where the upper and lower parts are partitioned by the fitting portion 21a. The positions and numbers of spacers 22 and 23 can be appropriately changed.

スペーサ22、23は、その先端面が隣り合うフィン21の表面に当接することで、フィン21同士の間隔を適正に保つことができる。一方、スペーサ22、23が隣り合うフィン21の切り起こし孔24、25に嵌り込んだ場合、フィン21同士の間隔を適正に保つことができないだけでなく、その後の修正に手間がかかるため、切り起こし孔24、25に対するスペーサ22、23の嵌り込みを防止することが要求される。 The spacers 22 and 23 can maintain an appropriate distance between the fins 21 by abutting the tip surfaces thereof on the surfaces of the adjacent fins 21. On the other hand, when the spacers 22 and 23 are fitted into the cut-up holes 24 and 25 of the adjacent fins 21, not only the distance between the fins 21 cannot be maintained properly, but also the subsequent correction takes time, so that the spacers 22 and 23 are cut. It is required to prevent the spacers 22 and 23 from being fitted into the raising holes 24 and 25.

図6及び図7に示すように、本実施形態のスペーサ22、23は、根元側の第1辺22a、23a(幅寸法W1、W3)と、先端側の第2辺22b、23b(幅寸法W2、W4)と、第1辺22a、23aの端点と第2辺22b、23bの端点とを結ぶ向かい合った側辺22c、23cと、を備えるにあたり、第1辺22a、23aよりも第2辺22b、23bを長くすることで、隣り合うフィン21の切り起こし孔24、25に対する嵌り込みを抑制している。以下、外側スペーサ22と内側スペーサ23の相違点について詳細に説明する。 As shown in FIGS. 6 and 7, the spacers 22 and 23 of the present embodiment have the first sides 22a and 23a (width dimensions W1 and W3) on the root side and the second sides 22b and 23b (width dimensions) on the tip side. W2, W4) and the opposite side sides 22c, 23c connecting the end points of the first sides 22a, 23a and the end points of the second sides 22b, 23b are provided, and the second side is provided with respect to the first side 22a, 23a. By lengthening the 22b and 23b, the fitting of the adjacent fins 21 into the cut-up holes 24 and 25 is suppressed. Hereinafter, the differences between the outer spacer 22 and the inner spacer 23 will be described in detail.

[外側スペーサ22]
図6に示すように、外側スペーサ22は、根元側の第1辺22a(幅寸法W1)と、先端側の第1辺22bよりも長い第2辺22b(幅寸法W2)と、第1辺22aの端点と第2辺22bの端点とを直線的に結ぶ向かい合った側辺22cと、を備え、基本的には逆台形状であるが、外側スペーサ22の先端部(第2辺22b)には、切欠き22dが形成されている。
[Outer spacer 22]
As shown in FIG. 6, the outer spacer 22 has a first side 22a (width dimension W1) on the root side, a second side 22b (width dimension W2) longer than the first side 22b on the tip side, and a first side. It has opposite side sides 22c that linearly connect the end points of 22a and the end points of the second side 22b, and is basically inverted trapezoidal, but at the tip of the outer spacer 22 (second side 22b). Is formed with a notch 22d.

切欠き22dは、外側スペーサ22の第2辺22bにおいて、隣り合うフィン21との接触面積を減少させるためのものである。つまり、このような切欠き22dによれば、熱交換器5をロウ付けした後の曲げ加工に際し、湾曲部の外側となる位置に設けられた外側スペーサ22の隣り合うフィン21に対するロウ付け面積を縮小し、ロウ付けの剥がれ荷重(引っ張り荷重)が低減されて外れやすくなるので、曲げ加工に際し、湾曲部105の外側となる位置に設けられた外側スペーサ22の第2辺22bが隣り合うフィン21から外れることになり、その結果、湾曲部の外側におけるフィン21の間隔を一定にすることが可能になる。 The notch 22d is for reducing the contact area with the adjacent fins 21 on the second side 22b of the outer spacer 22. That is, according to such a notch 22d, when the heat exchanger 5 is brazed and then bent, the brazing area of the outer spacer 22 provided at a position outside the curved portion with respect to the adjacent fins 21 is determined. Since it is reduced and the brazing peeling load (tensile load) is reduced and it becomes easy to come off, the fins 21 in which the second side 22b of the outer spacer 22 provided at the position outside the curved portion 105 is adjacent to each other during bending. As a result, it becomes possible to keep the distance between the fins 21 on the outside of the curved portion constant.

本実施形態の外側スペーサ22に設けられる切欠き22dは、第2辺22bの中央において1つの凹部(例えば、逆台形状の凹部)から形成されている。このような切欠き22dによれば、外側スペーサ22の先端部(第2辺22b)と隣り合うフィン21とのロウ付け面積が先端部(第2辺22b)の中央を通る外側スペーサ22の高さ方向に平行な直線Mに対して対称に縮小される。その結果、ロウ付け後の曲げ加工に際し、湾曲部105の外側においては、外側スペーサ22の先端側を隣り合うフィン21から確実に外すことが可能になる。 The notch 22d provided in the outer spacer 22 of the present embodiment is formed from one recess (for example, an inverted trapezoidal recess) at the center of the second side 22b. According to such a notch 22d, the height of the outer spacer 22 in which the brazing area between the tip portion (second side 22b) of the outer spacer 22 and the adjacent fin 21 passes through the center of the tip portion (second side 22b). It is reduced symmetrically with respect to the straight line M parallel to the brazing direction. As a result, in the bending process after brazing, the tip end side of the outer spacer 22 can be reliably removed from the adjacent fins 21 on the outside of the curved portion 105.

[内側スペーサ23]
図7に示すように、内側スペーサ23は、根元側の第1辺23a(幅寸法W3)と、先端側の第1辺23bよりも長い第2辺23b(幅寸法W4)と、を備える点で外側スペーサ22と共通するが、第1辺23a(根元部)と第2辺23b(先端部)の間で外力により座屈する座屈部23dを有する点が外側スペーサ22と相違している。
[Inner spacer 23]
As shown in FIG. 7, the inner spacer 23 includes a first side 23a (width dimension W3) on the root side and a second side 23b (width dimension W4) longer than the first side 23b on the tip side. Although it is common with the outer spacer 22, it differs from the outer spacer 22 in that it has a buckling portion 23d that buckles by an external force between the first side 23a (root portion) and the second side 23b (tip portion).

図8は、本発明の実施形態に係る熱交換器のフィンに形成された内側スペーサの熱交換器の曲げ加工前後の作用説明図であり、(a)は曲げ加工前の内側スペーサを示すフィンの要部正面図、(b)は曲げ加工前の内側スペーサを示すフィンの要部平面図、(c)は曲げ加工後の内側スペーサを示すフィンの要部正面図、(d)は曲げ加工後の内側スペーサを示すフィンの要部平面図である。
図8に示すように、座屈部23dは、内側スペーサ23に座屈荷重が加わったとき、第1辺23aと第2辺23bの間において座屈するものである。つまり、このような座屈部23dによれば、熱交換器5をロウ付けした後の曲げ加工に際し、図8の(c)、(d)に示すように、湾曲部105の内側となる位置に設けられた内側スペーサ23が隣り合うフィン21から外れることなく座屈することになり、その結果、湾曲部105の内側におけるフィン21の間隔を一定にすることが可能になる。
FIG. 8 is an explanatory view of the operation of the inner spacer formed on the fin of the heat exchanger according to the embodiment of the present invention before and after bending the heat exchanger, and FIG. 8A is a fin showing the inner spacer before bending. (B) is a plan view of the main part of the fin showing the inner spacer before bending, (c) is a front view of the main part of the fin showing the inner spacer after bending, and (d) is a bending work. It is a main part plan view of the fin which shows the rear inner spacer.
As shown in FIG. 8, the buckling portion 23d buckles between the first side 23a and the second side 23b when a buckling load is applied to the inner spacer 23. That is, according to such a buckling portion 23d, at the time of bending after brazing the heat exchanger 5, as shown in FIGS. 8 (c) and 8 (d), the position is inside the curved portion 105. The inner spacers 23 provided in the above will buckle without detaching from the adjacent fins 21, and as a result, the distance between the fins 21 inside the curved portion 105 can be made constant.

図7及び図8に示すように、本実施形態の内側スペーサ23に設けられる座屈部23dは、第1辺23a及び第2辺23bよりも幅狭に絞り込まれ内側スペーサ23の最も幅が狭い幅狭部(幅寸法W5の部分)により形成されている。具体的に説明すると、内側スペーサ23の側辺23cは、第1辺23aの切り起こし端から垂直に立ち上がる第1側辺23eと、第1側辺23eの先端から内側方に直角に折れ曲がる第2側辺23fと、第2側辺23fの内端から外側方に向かって傾斜して延在し、第2辺23bの端点に至る第3側辺23gと、を備えており、第2側辺23fと第3側辺23gの間で座屈部23dとなる狭幅部(幅寸法W5の部分)が形成される。このような座屈部23dによれば、熱交換器5をロウ付けした後の曲げ加工に際し、湾曲部の内側となる位置に設けられた内側スペーサ23を仮想座屈線Lに沿って座屈させることが可能になる。 As shown in FIGS. 7 and 8, the buckling portion 23d provided on the inner spacer 23 of the present embodiment is narrowed down to be narrower than the first side 23a and the second side 23b, and the width of the inner spacer 23 is the narrowest. It is formed by a narrow portion (a portion having a width dimension W5). Specifically, the side side 23c of the inner spacer 23 has a first side side 23e that rises vertically from the cut end of the first side 23a and a second side that bends inward at a right angle from the tip of the first side side 23e. It is provided with a side side 23f and a third side side 23g that extends from the inner end of the second side side 23f so as to extend outward and reaches the end point of the second side 23b. A narrow portion (portion having a width dimension W5) serving as a buckling portion 23d is formed between 23f and the third side side 23g. According to such a buckling portion 23d, when the heat exchanger 5 is brazed and then bent, the inner spacer 23 provided at a position inside the curved portion is buckled along the virtual buckling line L. It becomes possible to make it.

なお、本実施形態の座屈部23dは、第1辺23a及び第2辺23bよりも幅狭に絞り込まれ内側スペーサ23の最も幅が狭い幅狭部により形成されているが、内側スペーサ23の高さ方向に垂直な仮想座屈線Lに沿う最もスペーサ表面の幅が狭い狭幅部の代わりに仮想座屈線Lに沿って板厚を薄く形成した薄肉部により座屈部を形成してもよい。具体的には、仮想座屈線に沿うようにスペーサの表面に孔部や薄肉部を設けたり、仮想座屈線Lに沿うように側辺23cに溝(Vカット等)を設けたりしてもよい。 The buckling portion 23d of the present embodiment is narrowed down to be narrower than the first side 23a and the second side 23b and is formed by the narrowest narrow portion of the inner spacer 23. A buckling portion is formed by a thin portion having a thin plate thickness along the virtual buckling line L instead of the narrow portion having the narrowest spacer surface width along the virtual buckling line L perpendicular to the height direction. May be good. Specifically, a hole or a thin wall portion is provided on the surface of the spacer along the virtual buckling line, or a groove (V cut or the like) is provided on the side 23c along the virtual buckling line L. May be good.

以上に述べた本発明の実施形態によれば、熱交換器5であって、冷媒が流通する扁平管19と、扁平管19を嵌合する嵌合部21aを有し扁平管19と交差する方向に延在し扁平管19の長さ方向に積層される複数のフィン21と、フィン21の一部を切り起こして形成され隣り合うフィン21との間隔を保持する外側スペーサ22及び内側スペーサ23と、を備え、外側スペーサ22の先端部に切欠き22dを有するので、従来に比べ外側スペーサ22の先端側と隣り合うフィン21とのロウ付け面積が縮小される。そのため、ロウ付け後の曲げ加工に際し、湾曲部105の外側においては、外側スペーサ22の先端側が隣り合うフィン21から外れることになり、その結果、湾曲部105の外側におけるフィン21の間隔を一定とし、熱交換効率を向上させることができる。 According to the embodiment of the present invention described above, the heat exchanger 5 has a flat pipe 19 through which a refrigerant flows and a fitting portion 21a for fitting the flat pipe 19 and intersects the flat pipe 19. The outer spacer 22 and the inner spacer 23 are formed by cutting out a part of the fins 21 and are formed by cutting out a part of the fins 21 and are formed so as to maintain a distance between the plurality of fins 21 extending in the direction and being laminated in the length direction of the flat tube 19. And, since the notch 22d is provided at the tip of the outer spacer 22, the brazing area between the tip side of the outer spacer 22 and the adjacent fin 21 is reduced as compared with the conventional case. Therefore, during the bending process after brazing, the tip end side of the outer spacer 22 is separated from the adjacent fins 21 on the outside of the curved portion 105, and as a result, the distance between the fins 21 on the outside of the curved portion 105 is kept constant. , The heat exchange efficiency can be improved.

また、本実施形態の切欠き22dは、外側スペーサ22の先端部(第2辺22b)の中央において、少なくとも1つの凹部から形成されるので、外側スペーサ22の先端部(第2辺22b)と隣り合うフィン22とのロウ付け面積が先端部(第2辺22b)の中央を通り外側スペーサ22の高さ方向に平行な直線に対して対称に縮小されることになり、その結果、ロウ付け後の曲げ加工に際し、湾曲部105の外側においては、外側スペーサ22の先端側を隣り合うフィン21から確実に外すことができる。 Further, since the notch 22d of the present embodiment is formed from at least one recess in the center of the tip portion (second side 22b) of the outer spacer 22, the notch 22d and the tip portion (second side 22b) of the outer spacer 22 are formed. The brazing area with the adjacent fins 22 is reduced symmetrically with respect to a straight line passing through the center of the tip portion (second side 22b) and parallel to the height direction of the outer spacer 22, and as a result, brazing. In the subsequent bending process, on the outside of the curved portion 105, the tip end side of the outer spacer 22 can be reliably removed from the adjacent fins 21.

内側スペーサ23は、第2辺23b(先端部)と第1辺23a(根元部)の間に座屈部23dを有するので、ロウ付け後の曲げ加工に際し、湾曲部105の内側においては、内側スペーサ23がフィン21から外れることなく座屈することになり、その結果、湾曲部105の内側におけるフィン21の間隔を一定とし、熱交換効率を向上させることができる。 Since the inner spacer 23 has a buckling portion 23d between the second side 23b (tip portion) and the first side 23a (root portion), the inner spacer 105 is inside the curved portion 105 during bending after brazing. The spacer 23 buckles without detaching from the fins 21, and as a result, the distance between the fins 21 inside the curved portion 105 can be kept constant and the heat exchange efficiency can be improved.

[変形例]
つぎに、外側スペーサ22の変形例について、図9を参照して説明する。ただし、前記実施形態と共通する部分は、前記実施形態と同じ符号を用いることにより、前記実施形態の説明を援用する。
[Modification example]
Next, a modified example of the outer spacer 22 will be described with reference to FIG. However, the description of the embodiment is incorporated by using the same reference numerals as those of the embodiment for the parts common to the embodiment.

図9は、変形例に係る外側スペーサを示す図であり、(a)は変形例に係る外側スペーサを示すフィンの要部側面図、(b)は変形例に係る外側スペーサのC−C断面図、(c)は変形例に係る外側スペーサを示すフィンの要部正面図である。
図9に示すように、変形例に係る外側スペーサ22Bは、先端部の第2辺22bに、複数の凹部から形成される切欠き22eを備える点が前記実施形態の外側スペーサ22と相違している。具体的には、外側スペーサ22Bの第2辺22bに、三角形状の凹部を4つ並べて形成された切欠き22eを備える。このような切欠き22eによれば、スペーサとしての機能や強度を低下させることなく、隣り合うフィン21とのロウ付け面積を縮小させることが可能になる。
9A and 9B are views showing the outer spacer according to the modified example, FIG. 9A is a side view of a main part of the fin showing the outer spacer according to the modified example, and FIG. 9B is a CC cross section of the outer spacer according to the modified example. FIG. 3C is a front view of a main part of a fin showing an outer spacer according to a modified example.
As shown in FIG. 9, the outer spacer 22B according to the modified example is different from the outer spacer 22 of the embodiment in that the second side 22b of the tip portion is provided with notches 22e formed from a plurality of recesses. There is. Specifically, the second side 22b of the outer spacer 22B is provided with a notch 22e formed by arranging four triangular recesses. According to such a notch 22e, it is possible to reduce the brazing area with the adjacent fins 21 without deteriorating the function and strength as a spacer.

以上、本発明の好ましい実施形態について詳述したが、本発明は上述した実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の要旨の範囲内において、種々の変形、変更が可能である。 Although the preferred embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various modifications and modifications are made within the scope of the gist of the present invention described in the claims. It can be changed.

1…空気調和機、2…室内機、3…室外機、4…熱交換器、5…熱交換器、6…圧縮機、7…膨張弁、8…四方弁、9…ケース、9a…吹出口、10…脚部、11…ファンガード、12…配線接続部、13…配管接続部、14…カバー、15…仕切板、16…機械室、17…熱交換室、18…送風ファン、19…扁平管、19a…冷媒流路、20…ヘッダ、21…フィン、21a…嵌合部、22、22B…外側スペーサ、22a…第1辺、22b…第2辺、22c…側辺、22d、22e…切欠き、23…内側スペーサ、23a…第1辺、23b…第2辺、23c…側辺、23d…座屈部、23e…第1側辺、23f…第2側辺、23g…第3側辺、24、25…切り起こし孔、L…仮想座屈線 1 ... Air conditioner, 2 ... Indoor unit, 3 ... Outdoor unit, 4 ... Heat exchanger, 5 ... Heat exchanger, 6 ... Compressor, 7 ... Expansion valve, 8 ... Four-way valve, 9 ... Case, 9a ... Blowing Outlet, 10 ... Leg, 11 ... Fan guard, 12 ... Wiring connection, 13 ... Piping connection, 14 ... Cover, 15 ... Partition plate, 16 ... Machine room, 17 ... Heat exchange room, 18 ... Blower fan, 19 ... Flat pipe, 19a ... Refrigerant flow path, 20 ... Header, 21 ... Fins, 21a ... Fitting part, 22, 22B ... Outer spacer, 22a ... First side, 22b ... Second side, 22c ... Side side, 22d, 22e ... notch, 23 ... inner spacer, 23a ... first side, 23b ... second side, 23c ... side side, 23d ... buckling part, 23e ... first side side, 23f ... second side side, 23g ... second 3 side sides, 24, 25 ... cut-up hole, L ... virtual buckling line

Claims (4)

湾曲部を有するL型の熱交換器であって、
冷媒が流通する扁平管と、
前記扁平管を嵌合する嵌合部を有し前記扁平管と交差する方向に延在し前記扁平管の長さ方向に積層される複数のフィンと、
前記フィンの一部を切り起こして形成され隣り合う前記フィンとの間隔を保持する第1スペーサと、を備え、
前記第1スペーサは、その先端部と根本部の間で優先的に座屈する座屈部を有し、前記湾曲部の内側に位 置する場合は座屈部が折れ曲がった状態である第1姿勢を取り、前記湾曲部以外に位置す る場合は座屈部が折れ曲がっていない状態である第2姿勢を取ることを特徴とする熱交換器。
An L-shaped heat exchanger with a curved portion,
A flat pipe through which the refrigerant flows and
A plurality of fins having a fitting portion for fitting the flat tube, extending in a direction intersecting the flat tube, and being laminated in the length direction of the flat tube.
A first spacer formed by cutting and raising a part of the fins and maintaining a distance from the adjacent fins is provided.
The first spacer has a buckling portion that preferentially buckles between the tip portion and the root portion, and when the first spacer is placed inside the curved portion, the buckling portion is in a bent state. A heat exchanger characterized in that it takes a second posture in which the buckling portion is not bent when it is located at a position other than the curved portion.
前記座屈部が、前記第1スペーサの先端部と前記第1スペーサの根元部の間で最もフィン 表面の幅が狭い狭幅部、前記第1スペーサの先端部と前記第1スペーサの根元部の間で最も板厚の薄い薄肉部の何れかにより形成されることを特徴とする請求項に記載の熱交換器。 The buckling portion is a narrow portion having the narrowest fin surface width between the tip portion of the first spacer and the root portion of the first spacer, the tip portion of the first spacer and the root portion of the first spacer. The heat exchanger according to claim 1 , wherein the heat exchanger is formed by any of the thinnest portions between the two. 前記熱交換器は、前記フィンの一部を切り起こして形成され隣り合う前記フィンとの間隔を保持する第2スペーサを備え、
前記第2スペーサの先端部に切欠きを有し、前記第1スペーサは、前記熱交換器のL型曲げ加工後に前記扁平管よりも内側となる位置に配置され、前記第2スペーサは前記熱交換器のL型曲げ加工後に前記扁平管よりも外側となる位置に配置されることを特徴とする請求項1又は2に記載の熱交換器。
The heat exchanger includes a second spacer formed by cutting a part of the fins to maintain a distance from adjacent fins.
The first spacer has a notch at the tip of the second spacer, and the first spacer is arranged at a position inside the flat tube after the L-shaped bending process of the heat exchanger, and the second spacer has the heat. The heat exchanger according to claim 1 or 2, wherein the heat exchanger is arranged at a position outside the flat tube after the L-shaped bending process of the exchanger.
前記切欠きが、前記第2スペーサの前記先端部の中央において、少なくとも1つの凹部から形成されることを特徴とする請求項3に記載の熱交換器。 The heat exchanger according to claim 3, wherein the notch is formed from at least one recess in the center of the tip of the second spacer.
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