JP6587767B1 - Cold protection clothing and method of manufacturing cold protection clothing - Google Patents
Cold protection clothing and method of manufacturing cold protection clothing Download PDFInfo
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Abstract
【課題】軽量で嵩張らず、保温性の高く、通気性に優れた防寒用衣服及び防寒用衣服の製造方法を提供する。【解決手段】衣服を構成する身生地と、羽毛を含む防寒部材とが縫合され、前記防寒部材が、伸縮性を有する第１生地と第２生地の間に、上面及び下面に蜘蛛の巣状の樹脂層が積層された羽毛繊維層が配置されて一体に積層されてなる防寒用衣服。【選択図】 図１[PROBLEMS] To provide a cold protection garment that is lightweight and not bulky, has high heat retention, and has excellent breathability, and a method for manufacturing the cold protection garment. A body cloth constituting a garment and a cold protection member including feathers are stitched, and the cold protection member is formed in a spider web on the upper surface and the lower surface between a first fabric and a second fabric having elasticity. A cold protection garment in which a feather fiber layer on which a resin layer is laminated is integrally laminated. [Selection] Figure 1
Description
本発明は、軽量で嵩張らず保温性が高く、かつ通気性に優れた防寒用衣服及び防寒用衣服の製造方法を提供する。 The present invention provides a cold clothing and a method for manufacturing the cold clothing that are lightweight, not bulky, have high heat retention properties, and have excellent breathability.
従来より、鳥のダウン（羽毛）やフェザー（羽根）（以下、「羽毛」とする。）を使った、いわゆるダウンウェアが広く着用されている。羽毛を使った衣服は、軽量で保温性が高く吸湿発散性に優れ防寒用の衣服として優れた機能を発揮する。
一般に羽毛を使った衣服は、２枚の生地の間に羽毛を充填している。しかし、単に２枚の生地の間に羽毛を充填するだけでは、羽毛が一部に偏ってしまって均等に分散配置されないため、保温機能が低下し意匠的にも好ましくない。
そのため、所定の間隔で２枚の生地を縫付けるキルティング加工を施し、羽毛が大きく移動し偏るのを防止し製品全体に均等に羽毛が配置されるようしたり、羽毛をダウンパックと呼ばれる袋状の中生地内に収納し、そのダウンパックを２枚の生地を縫い付けてできた空間に介在させたりして、羽毛の偏りや吹き出しを防止しているものがある。
しかし、羽毛は軽量で一つ一つが非常に細かいことから、生地の繊維の隙間や、キルティング加工時に２枚の生地を縫い合わせた針穴から吹き出してしまう。特に衣服用の生地は伸縮するものが使われるため、着用時に生地が伸びるとさらに羽毛が吹出やすくなってしまう。
このような羽毛の吹き出しを防止するために、羽毛を使った衣服の多くは、表生地やダウンパックの中生地にダウンプルーフ加工が施される。ダウンプルーフ加工は、高密度に織られた生地にローラーの圧力と熱を使って目詰め加工を施し、タテ糸とヨコ糸の隙間を埋めたもので、繊維の目がより細かくなり羽毛を抜けにくくする効果がある。しかし、ダウンプルーフ加工を施した衣服は、保温性は高いものの吸湿性や通気性が非常に悪く蒸れやすく、さらに全体に重量増になることは避けられない。
Conventionally, so-called down wear using a down of a bird or feather (feather) (hereinafter referred to as “feather”) has been widely worn. Garments using feathers are lightweight, have high heat retention, have excellent moisture wicking properties, and perform well as cold clothes.
In general, clothes using feathers are filled with feathers between two pieces of fabric. However, simply filling the feathers between the two doughs causes the feathers to be partially biased and not evenly distributed and arranged, which is not preferable in terms of design because the heat retaining function is lowered.
Therefore, a quilting process is performed in which two pieces of fabric are sewn at a predetermined interval to prevent the feathers from moving and being biased so that the feathers are evenly distributed throughout the product. Some of them are housed in an inner fabric, and the downpack is interposed in a space formed by sewing two pieces of fabric to prevent feather bias and blowout.
However, since the feathers are lightweight and each one is very fine, the feathers will blow out from the gaps between the fibers of the fabric and from the needle hole where the two fabrics are sewn together during quilting. In particular, clothes that stretch and contract are used, so if the cloth stretches when worn, feathers are more likely to blow out.
In order to prevent such feathers from blowing out, many garments using feathers are subjected to a down proof process on the front fabric or the inner fabric of the down pack. Down proofing is a high-density woven fabric that is clogged with roller pressure and heat to fill the gap between the warp and weft yarns, making the fiber's eyes finer and removing the feathers. Has the effect of making it difficult. However, although the garment subjected to the down proof process has high heat retention, the moisture absorption and breathability are very poor and easily stuffy, and it is inevitable that the weight is further increased.
一方、羽毛を使った衣服は、羽毛の風合いを生かすため嵩高であることが特徴であり、羽毛が多ければ多いほど保温性が高く防寒機能が向上する。
しかし、羽毛の充填量を増やすと、その分嵩張ってしまうためモコモコになり、着用すると嵩張り着ぶくれし、動きにくく、また冬期以外の保管時や、外出先で脱いだ後など場所をとるため、取り扱いしにくいという問題があった。
そのため、近年は嵩張らない羽毛を使った衣服が着目されている。
嵩張りを抑える方法として、羽毛の量を減らしたり、ダウンプルーフ加工する生地自体を超軽量化したり、キルティング加工を、縫製ではなく圧着加工にして縫い目を減らし保温性を高めたり等、様々な方法が採られている。
例えば、特開２０１４−２５１９０号公報には、「表地と裏地の間に、羽毛、羽根、綿、あるいは合成繊維等の繊維片が絡み合った繊維体が充填された防寒用被服であって、表地と裏地の間において、内部に気泡が散在する可撓性の発泡シートが表地および裏地の平面方向と同一方向に展開する態様で内在していることを特徴とする防寒用被服。」が開示されている。
On the other hand, clothes using feathers are characterized by being bulky in order to make use of the texture of feathers. The more feathers, the higher the heat retention and the better the cold protection function.
However, if you increase the filling amount of feathers, it becomes bulky as it becomes bulky, it becomes bulky when worn, it is difficult to move, and it takes up space when storing outside the winter or after taking it off There was a problem that it was difficult to handle.
Therefore, in recent years, clothes using feathers that are not bulky are attracting attention.
Various methods to reduce bulkiness, such as reducing the amount of feathers, making the fabric to be down-proofed ultra-lightweight, and quilting processing by crimping instead of sewing to reduce seams and increase heat retention Has been adopted.
For example, Japanese Patent Application Laid-Open No. 2014-25190 describes “a cold protection garment filled with a fibrous body in which fiber pieces such as feathers, feathers, cotton, or synthetic fibers are intertwined between a surface and a lining, A clothing for cold protection, characterized in that a flexible foam sheet in which bubbles are scattered inside is embedded in the same direction as the planar direction of the outer and lining materials. ing.
上記のような様々な方法は、嵩張りを抑えつつ保温性を高めることはできるが、これらを優先することで、通気性が犠牲となっている。
上記特許文献１の防寒用被服は、発泡シートは、内部に散在する気泡の効果により熱伝導率が低く断熱効果が高いため、保温性が格段に向上し、羽毛の充填量を抑えることができ全体として嵩張らず動きやすいものとなる。また、発泡シートが可撓性のシートから構成されていることも、着用者の動きに対する追従性を高め、動きやすさを助ける。
しかし、発泡シートを使い羽毛を増やすことなく保温性を向上させ、嵩張らず動きやすくした一方で、通気性が大きく損なわれる。通気性が悪いところに、保温性が高いことで、ちょっと汗ばんでしまった場合などは、蒸れてしまい不快極まりない。
本発明は、このような事情に鑑みなされたものであり、羽毛の暖かさを備え軽量で嵩張らず保温性が優れ、かつ羽毛の吹き出しがなく、さらに通気性の高い防寒用衣服及び防寒用衣服の製造方法を提供するものである。
The various methods as described above can improve heat retention while suppressing bulkiness, but by giving priority to these, air permeability is sacrificed.
The cold protection clothing of Patent Document 1 has a low thermal conductivity and a high thermal insulation effect due to the effect of air bubbles scattered inside, so that the heat retaining property is remarkably improved and the filling amount of feathers can be suppressed. As a whole, it is easy to move without being bulky. In addition, the fact that the foamed sheet is made of a flexible sheet also improves the followability to the movement of the wearer and helps ease of movement.
However, while using a foam sheet to improve heat retention without increasing feathers and making it easy to move without being bulky, air permeability is greatly impaired. If you sweat a little because of poor heat permeability and high heat retention, you will be completely uncomfortable.
The present invention has been made in view of such circumstances, and has a warmth of feathers, is lightweight, is not bulky, has excellent heat retaining properties, has no feather blowing, and has a high breathability. The manufacturing method of this is provided.
本発明者は上記課題を下記の手段により解決した。
〈１〉衣服を構成する身生地と、羽毛を含む防寒部材とが縫合されてなり、前記防寒部材が、伸縮性を有する２枚の生地の間に、上面及び下面に蜘蛛の巣状の樹脂層が積層された羽毛繊維層が配置されて一体に積層されてなることを特徴とする防寒用衣服。
〈２〉前記衣服を構成する身生地と、羽毛を含む防寒部材との縫合が、前記防寒部材の片面に衣服を構成する身生地を重ねて施されることを特徴とする前記〈１〉に記載の防寒用衣服。
〈３〉前記衣服を構成する身生地と、羽毛を含む防寒部材との縫合が、前記防寒部材の両面に衣服を構成する身生地を重ね、２枚の衣服を構成する身生地間に前記防寒部材を挟み込むようにして施されることを特徴とする前記〈１〉に記載の防寒用衣服。
〈４〉前記防寒部材の羽毛繊維層が、０．３〜３．０ｍｍであることを特徴とする前記〈１〉に記載の防寒用衣服。
〈５〉前記羽毛繊維層の上面と下面に積層される蜘蛛の巣状の樹脂層が、それぞれ０．１ｍｍ〜１．０ｍｍであることを特徴とする前記〈１〉に記載の防寒用衣服。
〈６〉前記蜘蛛の巣状の樹脂層を構成する樹脂が、ポリウレタンを主材とする樹脂であって、ポリウレタンの含有量が５０％以上であることを特徴とする前記〈１〉に記載の防寒用衣服。
〈７〉前記防寒用衣服が、衣服を構成する身生地と、前記衣服を構成する身生地と同型に裁断された前記防寒部材とを重ねて、その外周部を縫合してなることを特徴とする前記〈１〉〜〈６〉のいずれか１項に記載の防寒用衣服。
〈８〉前記防寒用衣服が、パンツ、ジャケット、ベスト、帽子のいずれかであって、前記防寒部材が、少なくともその一部に用いられてなることを特徴とする前記〈１〉〜〈６〉のいずれか１項に記載の防寒用衣服。
The present inventor has solved the above problems by the following means.
<1> A body cloth constituting a garment and a cold protection member including feathers are stitched, and the cold protection member is a spider web-like resin between the two cloths having elasticity. A cold protection garment characterized in that a feather fiber layer in which layers are laminated is disposed and laminated integrally.
<2> The above <1>, wherein the body cloth constituting the garment and the cold protection member including feathers are stitched with the body cloth constituting the garment overlapped on one side of the cold protection member. Cold protection clothing as described.
<3> The cold protection member including the garment and the cold protection member including feathers overlaps the cold proof member with the garment constituting the garment on both sides of the cold protection member. The cold protection garment according to <1>, wherein the garment is applied so as to sandwich a member.
<4> The cold protection garment according to <1>, wherein a feather fiber layer of the cold protection member is 0.3 to 3.0 mm.
<5> The cold protection garment according to <1>, wherein the spider web-like resin layers laminated on the upper and lower surfaces of the feather fiber layer are 0.1 mm to 1.0 mm, respectively.
<6> The resin constituting the spider web-shaped resin layer is a resin whose main material is polyurethane, and the polyurethane content is 50% or more. Cold clothes.
<7> The cold protection garment is formed by overlapping a body cloth constituting the garment and the cold protection member cut into the same shape as the body cloth constituting the garment, and stitching an outer periphery thereof. The clothes for cold protection according to any one of <1> to <6>.
<8> The <1> to <6>, wherein the cold protection garment is any one of pants, a jacket, a vest, and a hat, and the cold protection member is used in at least a part thereof. The clothing for cold protection as described in any one of the above.
〈７〉衣服を構成する身生地と、羽毛を含む防寒部材とが縫合されてなる防寒用衣服の製造方法であって、
（１）基台上に羽毛を積層する側を上面にした第２生地を載せ、
（２）前記第２生地に蜘蛛の巣状に樹脂を噴霧して蜘蛛の巣状の樹脂層を設け、
（３）前記蜘蛛の巣状の樹脂層の上に羽毛を積層し羽毛繊維層を設け、
（４）前記羽毛繊維層の上に、蜘蛛の巣状に樹脂を噴霧して蜘蛛の巣状の樹脂層を設け、
（５）前記蜘蛛の巣状の樹脂層の上に、羽毛を積層する側を下面にした第１生地を載せ積層体を製造し、
（６）前記積層体を加熱プレスし、乾燥して一体化して防寒部材を形成し、
（７）前記防寒部材を、衣服を構成する身生地と縫合し、
（８）前記防寒部材と縫合した衣服を構成する身生地で衣服を製造
してなることを特徴とする防寒用衣服の製造方法。
<7> A method for manufacturing a cold protection garment, in which a body cloth constituting the garment and a cold protection member including feathers are stitched,
(1) Place a second dough with the upper side facing down on the base,
(2) A resin layer in a spider web is formed by spraying a resin in a spider web on the second dough,
(3) Laminate feathers on the spider web-like resin layer to provide a feather fiber layer;
(4) On the feather fiber layer, a resin layer is provided by spraying a resin in a spider web,
(5) On the resin web in the form of a spider web, a laminate is produced by placing a first fabric with the side where the feathers are laminated on the bottom surface,
(6) The laminated body is hot-pressed, dried and integrated to form a cold protection member,
(7) The cold protection member is stitched to a body cloth constituting clothing,
(8) A method for manufacturing a cold protection garment, wherein the garment is manufactured from a body cloth constituting the garment stitched with the cold protection member.
本発明によれば、下記の効果が発揮される。
〈１〉本発明にかかる防寒用衣服は、衣服を構成する身生地と、羽毛を含む前記衣服を構成する身生地と同型の防寒部材とが重ねられて、その外周部が縫合されてなり、前記防寒部材が、伸縮性を有する２枚の生地の間に、上面及び下面に蜘蛛の巣状の樹脂層が積層された羽毛繊維層が配置されて一体に積層されてなるので、羽毛が蜘蛛の巣状の樹脂層を介して２枚の生地に固着され、防寒部材が蜘蛛の巣状の樹脂の隙間を備えて形成されるので、通気性が高く蒸れることがなく、かつ硬くなりにくく柔軟であり、衣服、特にパンツなど動きが多く伸縮性が必要な衣服でも快適に着用できる。さらに２枚の生地と羽毛とがそれぞれ蜘蛛の巣状の樹脂層でしっかり固着されるので、縫製した際に縫い目から羽毛が吹き出すことなく、また羽毛が偏ることもなく、かつ、羽毛繊維層により羽毛の保温性が発揮され暖かく、またダウンパックやダウンプルーフ加工を必要とせずしないので、軽量で動きやすく快適に着用できる。
また、２枚の生地と、羽毛繊維層の間にそれぞれ蜘蛛の巣状の樹脂層が積層されているので、羽毛が前記２枚の生地から飛び出ることもなく、羽毛繊維層が２枚の生地にしっかりとなじみ、羽毛による凹凸等によって生じる浮きや空気による膨れ等がなく、着用時のファッション性を損ねることなく、滑らかでしなやかな外観の衣服となる。
According to the present invention, the following effects are exhibited.
<1> A cold protection garment according to the present invention is formed by laminating a body cloth constituting a garment and a body cloth constituting the garment including a feather and the same type of cold protection member, and stitching an outer peripheral portion thereof , The cold protection member is formed by laminating a feather fiber layer in which a cobweb-like resin layer is laminated on the upper and lower surfaces between two stretchable fabrics. Because it is fixed to two fabrics via a nest-like resin layer and the cold protection member is formed with a gap between the nest-like resins, it is highly breathable and does not stuffy and is hard to be hard and flexible Therefore, it can be worn comfortably even with clothes such as pants, which have a lot of movement and need elasticity. In addition, since the two fabrics and the feathers are firmly fixed by the spider web-like resin layer, the feathers do not blow out from the seam when sewing, the feathers are not biased, and the feather fiber layer Featuring the warmth of the feathers, it is warm and does not require downpacking or downproofing, making it lightweight, easy to move and comfortable to wear.
In addition, since a spider web-like resin layer is laminated between the two fabrics and the feather fiber layer, the feathers do not jump out of the two fabrics, and the feather fiber layer has two fabrics. The clothes have a smooth and supple appearance without sacrificing fashionability at the time of wearing.
〈２〉また、本発明にかかる防寒用衣服は、前記衣服を構成する身生地と、羽毛を含む防寒部材との縫合が、前記防寒部材の片面に衣服を構成する身生地を重ねて施すことも、前記防寒部材の両面に衣服を構成する身生地を重ね、２枚の衣服を構成する身生地間に前記防寒部材を挟み込むようにして施すこともでき、製造する防寒用衣服の用途に合わせて製造することができる。 <2> Further, in the cold protection garment according to the present invention, the body cloth constituting the garment and the cold protection member including the feathers are stitched on the one side of the cold protection member. However, it is possible to apply the cold protection member on both sides of the cold protection member by putting the cold protection member between the two pieces of clothing, and to match the use of the cold protection clothing to be manufactured. Can be manufactured.
〈３〉また、本発明にかかる防寒用衣服は、積層される羽毛繊維層の厚さを０．３〜３．０ｍｍ程度で構成し、２枚の生地としっかり接着されるため、あたかも一枚の生地のように扱え、製品化においては、そのまま裁断、縫製でき製造作業がしやすく、別途特殊な加工や羽毛の詰め込み作業等の必要がなく、さらに裁断時や縫製時に羽毛が飛び散ることもなく、作業環境を良好に維持することができる。
また、本発明にかかる防寒用衣服を構成する防寒部材は、羽毛繊維層の厚さが０．３〜３．０ｍｍという薄さで構成され、伸縮性のある２枚の生地に、それぞれ蜘蛛の巣状の樹脂層を介して積層されてなりあたかも１枚の生地のように一体に形成されるので、本発明にかかる防寒用衣服は伸縮性に優れ、着やすく、動きやすく、嵩張らず、コンパクトに畳めることができ保管もしやすい。
〈４〉そして、防寒部材の羽毛繊維層の上面と下面に積層される蜘蛛の巣状の樹脂層は、それぞれ０．１〜１．０ｍｍ程度の薄さで構成されるので、衣服の使用用途に合わせて、蜘蛛の巣状の樹脂層を２層、３層と厚くして保温性を高めることもできる。
〈５〉また、前記蜘蛛の巣状の樹脂層を構成する樹脂が、ポリウレタンを主材とする樹脂であって、ポリウレタンの含有量が５０％以上なので、防寒部材は固くなりすぎず、２枚の生地の伸縮性に十分に追従できる。
〈６〉そして、本発明にかかる防寒用衣服は、該防寒用衣服を構成する身生地と、前記衣服を構成する身生地と同型に裁断された前記防寒部材とを重ねて、その外周部を縫合してなるパーツを用いて製造されるので、防寒用衣服を構成する身生地に特別な加工、例えばキルティング加工やダウンプルーフ加工を施す必要がなく、製造が容易である。
また、衣服を構成する身生地は、特別な加工を施されることがなく、着用しやすい程度の伸縮性があればよく素材は特に限定されず、表面に、防水、撥水加工や吸水加工等することによりあらゆる用途の衣服に採用できる。
<3> Further, the cold protection garment according to the present invention has a thickness of the laminated feather fiber layer of about 0.3 to 3.0 mm, and is firmly bonded to two fabrics. The product can be cut and sewn as it is, making it easy to manufacture, eliminating the need for special processing and stuffing of feathers, and preventing feathers from being scattered during cutting and sewing. The work environment can be maintained well.
In addition, the cold protection member constituting the cold protection garment according to the present invention is configured such that the thickness of the feather fiber layer is as thin as 0.3 to 3.0 mm. Since it is laminated through a nest-like resin layer and is formed as if it were a single piece of cloth, the cold protection garment according to the present invention is excellent in stretchability, easy to wear, easy to move, not bulky and compact. It can be folded up and stored easily.
<4> Since the spider web-like resin layers laminated on the upper and lower surfaces of the feather fiber layer of the cold protection member are each configured to have a thickness of about 0.1 to 1.0 mm, they are used for clothing. In accordance with the above, it is possible to increase the heat retaining property by increasing the thickness of the spider web-like resin layer to 2 or 3 layers.
<5> The resin constituting the spider web-like resin layer is a resin mainly composed of polyurethane, and the polyurethane content is 50% or more. Can fully follow the elasticity of the fabric.
<6> The cold protection garment according to the present invention includes a body cloth constituting the cold protection garment and the cold protection member cut into the same shape as the body cloth constituting the garment, and an outer peripheral portion of the cloth. Since it is manufactured using stitched parts, it is not necessary to apply special processing such as quilting or down-proofing to the body fabric constituting the cold protection garment, and manufacturing is easy.
In addition, the body fabrics that make up the garment are not subjected to any special processing and need only be stretchable to the extent that they are easy to wear. The material is not particularly limited, and the surface is waterproof, water-repellent or water-absorbing It can be used for clothes of all uses.
さらに、本発明にかかる防寒用衣服の製造は、
（１）基台上に羽毛を積層する側を上面にした第２生地を載せ、（２）前記第２生地に蜘蛛の巣状に樹脂を噴霧して蜘蛛の巣状の樹脂層を設け、（３）前記蜘蛛の巣状の樹脂層の上に羽毛を積層し羽毛繊維層を設け、（４）前記羽毛繊維層の上に、蜘蛛の巣状に樹脂を噴霧して蜘蛛の巣状の樹脂層を設け、（５）前記蜘蛛の巣状の樹脂層の上に、羽毛を積層する側を下面にした第１生地を載せ積層体を製造し、（６）前記積層体を加熱プレスし、乾燥して一体化して防寒部材を形成し、（７）前記防寒部材を、衣服を構成する身生地と縫合し、
（８）前記防寒部材と縫合した衣服を構成する身生地で衣服を製造することで製造できるので、製造時に羽毛が飛び散ることもなく、またダウンプルーフ加工やキルティング加工など特殊な縫製や加工を必要とせず、通常の衣服の製造と同様の工程で、保温性が高く軽量で嵩張らず、かつ通気性の高い防寒用衣服を製造できる。
Furthermore, the manufacture of the clothes for cold protection according to the present invention,
(1) Place a second fabric with the upper side facing down on the base, and (2) spray a resin on the second fabric in a spider web to provide a spider web-like resin layer, (3) A feather fiber layer is provided by laminating feathers on the spider web-like resin layer. (4) A spider web is sprayed on the feather fiber layer to form a spider web. A resin layer is provided, and (5) a first dough is manufactured by placing a first fabric with a feather on the bottom side on the spider web-like resin layer, and (6) the laminate is heated and pressed. Drying and integrating to form a cold protection member, (7) stitching the cold protection member with the body fabric constituting the clothes,
(8) Since it can be manufactured by manufacturing clothes with the cloth that constitutes the garment stitched with the cold protection member, feathers do not scatter during manufacturing, and special sewing and processing such as down proofing and quilting are required. However, it is possible to manufacture a cold protection garment that is highly heat-retaining, lightweight, not bulky, and highly breathable in the same process as that for manufacturing a normal garment.
本発明にかかる防寒用衣服及び該防寒用衣服の製造方法を実施するための形態を、実施例の図に基づいて説明する。 EMBODIMENT OF THE INVENTION The form for implementing the clothing for cold protection concerning this invention and the manufacturing method of this clothing for cold protection is demonstrated based on the figure of an Example.
本発明にかかる防寒用衣服は、一般に防寒用に着用されるジャケット、ベスト、パンツ、帽子などであり、特にパンツのように動きのある衣服に好適である。
以下実施例はパンツを例として説明するが、本発明は防寒用の衣服全般に応用できるものであり、特に限定するものではない。
図１は本発明にかかる防寒用衣服の断面の一例を示す断面図であり、図２は本発明にかかる防寒用衣服を構成する防寒部材の断面の一例を示す断面図である。
図において、１は防寒部材、１ａは前パンツ用防寒部材、１ｂは後パンツ用防寒部材、２ａは第１生地、２ｂは第２生地、３ａ、３ｂは蜘蛛の巣状の樹脂層、４は羽毛繊維層、５は縫合部、６は衣服を構成する身生地、６ａは前パンツ、６ｂは後パンツ、７ａは前パンツ用パーツ、７ｂは後パンツ用パーツ、８は防寒用衣服、４０は羽毛である。
The clothes for cold protection according to the present invention are jackets, vests, pants, hats and the like that are generally worn for cold protection, and are particularly suitable for clothes that move like pants.
In the following examples, pants will be described as an example. However, the present invention can be applied to general cold clothing and is not particularly limited.
FIG. 1 is a cross-sectional view showing an example of a cross section of a cold protection garment according to the present invention, and FIG. 2 is a cross sectional view showing an example of a cross section of a cold protection member constituting the cold protection garment according to the present invention.
In the figure, 1 is a cold protection member, 1a is a cold protection member for front pants, 1b is a cold protection member for rear pants, 2a is a first fabric, 2b is a second fabric, 3a and 3b are spider web-like resin layers, Feather fiber layer, 5 is a stitched portion, 6 is a body fabric constituting clothes, 6a is front pants, 6b is rear pants, 7a is parts for front pants, 7b is parts for rear pants, 8 is clothes for cold protection, 40 is It is a feather.
本発明にかかる防寒用衣服は、衣服を構成する身生地６と、羽毛を含む防寒部材１とが縫合されてなる防寒用衣服８であり、前記防寒部材１が、伸縮性を有する第１生地２ａと第２生地２ｂの間に、上面及び下面に蜘蛛の巣状の樹脂層３ａ、３ｂが積層された羽毛繊維層４が配置されて一体に積層されてなる。 The cold protection garment according to the present invention is a cold protection garment 8 in which a body cloth 6 constituting the garment and a cold protection member 1 including feathers are stitched, and the cold protection member 1 is a first fabric having elasticity. A feather fiber layer 4 in which spider web-like resin layers 3a and 3b are laminated on the upper surface and the lower surface is disposed between 2a and the second fabric 2b and laminated together.
本発明にかかる防寒用衣服において、衣服を構成する身生地６は、所望の衣服を製造するために使用される生地であり、衣服の着用時には、衣服の外側（表面）と、着用者の身体に触れる内側となる生地である。
一般に衣服に用いられる布帛でよく、本発明では防寒部材１と縫合して用いられることから、防寒部材１の動きに追従する伸縮性を有する布帛が好ましい。衣服を構成する身生地６を縦糸と横糸を織り込んで構成される布帛とすることで、より高い通気性が確保でき、伸縮性を備えるので脱いだり着たりしやすい防寒用衣服となる。
なお、衣服の用途によって、衣服を構成する身生地６の表面を防水加工、撥水加工等を施すこともできる。
In the cold protection garment according to the present invention, the body fabric 6 constituting the garment is a fabric used to produce a desired garment. When the garment is worn, the outer side (surface) of the garment and the wearer's body It is the fabric that becomes the inside that touches.
Generally, it may be a fabric used for clothes, and in the present invention, it is used by stitching with the cold protection member 1, and therefore, a fabric having elasticity that follows the movement of the cold protection member 1 is preferable. By making the body fabric 6 constituting the garment into a fabric woven with warp and weft, higher breathability can be ensured, and since it has elasticity, it becomes a cold protection garment that is easy to take off and put on.
Depending on the use of the clothes, the surface of the body cloth 6 constituting the clothes can be subjected to waterproof processing, water repellent processing, or the like.
本発明にかかる防寒用衣服を構成する防寒部材１は、前述のとおり、伸縮性を有する２枚の生地、第１生地２ａと第２生地２ｂの間に、上面及び下面に蜘蛛の巣状の樹脂層３ａ、３ｂが積層された羽毛繊維層４が配置されて一体に積層されたものである。
説明の便宜上、第１生地２ａ、第２生地２ｂとしているが、どちらの生地も特に裏表はなく用いることができる。
第１生地２ａ及び第２生地２ｂは、伸縮性を有する生地であれば、綿、絹、麻等の天然繊維、レーヨン等の再生繊維、ポリエステル、ナイロン、アクリル系繊維等の合成繊維などの織物、編物、あるいは不織布等を用いることができ、特に、前記衣服を構成する身生地６と同様に布帛、すなわち縦糸と横糸を織った織物であれば繊維間を空気が抜け、高い通気性を維持できる。なお、第１生地２ａと第２生地２ｂは伸縮性を備えれば同じ素材でも、異なる素材でもよく、製造するものによって適宜素材を選ぶことができる。
なお、防寒部材１を１枚の衣服を構成する身生地６と縫合して衣服を製造する場合は、前記衣服を構成する身生地６が衣服の外側になり、防寒部材１の第１生地２ａ又は第２生地２ｂが着用者の身体側の衣服の内側になることから、それを考慮して第１生地及び第２生地の素材を選択することが好ましい。
As described above, the cold protection member 1 constituting the cold protection garment according to the present invention has a web-like shape on the upper surface and the lower surface between the two fabrics having elasticity, the first fabric 2a and the second fabric 2b. The feather fiber layer 4 in which the resin layers 3a and 3b are laminated is disposed and laminated integrally.
For convenience of explanation, the first fabric 2a and the second fabric 2b are used, but both fabrics can be used without any particular front and back.
As long as the first fabric 2a and the second fabric 2b are stretchable fabrics, natural fabrics such as cotton, silk and hemp, regenerated fibers such as rayon, and fabrics such as synthetic fibers such as polyester, nylon and acrylic fibers A knitted fabric or a non-woven fabric can be used. In particular, in the same manner as the body fabric 6 constituting the garment, a fabric, that is, a fabric woven with warp and weft, allows air to escape between the fibers and maintains high air permeability. it can. The first fabric 2a and the second fabric 2b may be the same material or different materials as long as they have elasticity, and materials can be appropriately selected depending on what is manufactured.
In the case of manufacturing clothing by sewing the cold protection member 1 with the body cloth 6 constituting one piece of clothing, the body fabric 6 constituting the clothing is outside the clothing, and the first fabric 2a of the cold protection member 1 is formed. Alternatively, since the second fabric 2b is inside the clothes on the wearer's body side, it is preferable to select the materials of the first fabric and the second fabric in consideration of this.
前記防寒部材１における羽毛繊維層４は、羽毛３０の集合体で構成される。ここで「羽毛」とは、アヒルやガチョウなどの鳥のダウン（羽毛）やフェザー（羽根）のいずれをも含む総称である。したがって、羽毛繊維層３は、ダウンだけで構成しても、フェザーだけで構成してもよく、ダウンとフェザーを混合してもよい。
なお、軽量で暖かく風合いが柔らかいことから天然の羽毛が好ましいが、本発明の構成は、人工羽毛、人工羽毛綿と呼ばれる合成繊維の疑似羽毛を用いてもよい。
The feather fiber layer 4 in the cold protection member 1 is composed of an aggregate of feathers 30. Here, “feathers” is a general term that includes both down (feathers) and feathers (feathers) of birds such as ducks and geese. Therefore, the feather fiber layer 3 may be composed only of the down, may be composed only of the feather, or may be mixed with the down and the feather.
Natural feathers are preferred because they are lightweight, warm and soft in texture, but the configuration of the present invention may use artificial feathers or artificial feathers of synthetic fibers called artificial feather cotton.
そして、前記羽毛繊維層４の上面及び下面に積層される蜘蛛の巣状の樹脂層３ａ、３ｂは、蜘蛛の巣状に形成された樹脂により構成される。
蜘蛛の巣状の樹脂層３ａ、３ｂは、例えば、熱可塑性あるいは熱硬化性の樹脂、例えば、ポリウレタン、ポリオレフィン、ポリエステル、ポリアミド系の各樹脂又は繊維から選ばれる材料で構成される。
特に繊維状にしたポリウレタンは伸縮性に優れ、接着力が高く好適に用いられる。
前記蜘蛛の巣状の樹脂層を構成する樹脂をポリウレタンとした場合、ポリウレタンを主材とし、ポリウレタンの含有量を５０％以上とする樹脂を使うことができ、特に６０％以上であれば、硬化後に固くなりすぎずに伸縮性を保持した状態で羽毛繊維層４と第１生地や第２生地を接着できるので好適である。より好ましいのは、８０％以上である。
The spider web-like resin layers 3a and 3b laminated on the upper and lower surfaces of the feather fiber layer 4 are made of resin formed in a spider web.
The web-like resin layers 3a and 3b are made of, for example, a material selected from thermoplastic or thermosetting resins such as polyurethane, polyolefin, polyester, and polyamide resins or fibers.
In particular, a polyurethane made into a fiber is excellent in stretchability and has a high adhesive force and is preferably used.
When the resin constituting the spider web-like resin layer is polyurethane, a resin having polyurethane as a main material and a polyurethane content of 50% or more can be used. It is preferable because the feather fiber layer 4 can be bonded to the first fabric and the second fabric in a state where the stretchability is maintained without becoming too hard later. More preferably, it is 80% or more.
防寒部材の製造時には、上記樹脂材料を蜘蛛の巣状に噴霧する。そうして、加熱プレスして成形すると、蜘蛛の巣状に噴霧された樹脂が溶けて羽毛と複雑に接着するため、羽毛の浮きや偏り、吹き出し、飛び散りを防止することができる。
さらに、蜘蛛の巣状の樹脂層３ａ、３ｂには、多数の通気孔が形成されるので、第１生地２ａや第２生地２ｂと接着しても固くなりにくく、またその通気孔により空気が抜けやすくなり蒸れを防止する。
When manufacturing the cold protection member, the resin material is sprayed in a spider web. If the resin is spray-molded by hot pressing, the resin sprayed in a spider web shape melts and adheres to the feathers in a complicated manner, so that the feathers can be prevented from floating, biased, blown out, and scattered.
Further, since the web layers of the spider webs 3a, 3b are formed with a large number of air holes, they are hard to be hardened even if they are bonded to the first cloth 2a and the second cloth 2b. It is easy to come off and prevents stuffiness.
前記羽毛繊維層４の上面と下面に蜘蛛の巣状の樹脂層３ａ、３ｂを積層することで、蜘蛛の巣状の樹脂層３ａ、３ｂの樹脂が羽毛繊維層４の羽毛と複雑に接着され、羽毛４０の抜けや飛び散りを防止することができ、さらに羽毛４０による凸凹の浮き等も生じにくくなる。そして、蜘蛛の巣状の樹脂層３ａ、３ｂの樹脂の接着力により、加熱プレスする際に羽毛繊維層４が第１生地２ａ及び第２生地２ｂと馴染みやすくなる。前記蜘蛛の巣状の樹脂層３ａ、３ｂは噴霧ではなく、あらかじめ蜘蛛の巣状に硬化させたシート体であってもよい。 By laminating spider web-like resin layers 3 a and 3 b on the upper and lower surfaces of the feather fiber layer 4, the resin of the spider web resin layers 3 a and 3 b is intricately bonded to the feathers of the feather fiber layer 4. In addition, it is possible to prevent the feathers 40 from coming off and scattering, and it is also difficult for unevenness and the like due to the feathers 40 to occur. And the feather fiber layer 4 becomes easy to become familiar with the 1st cloth 2a and the 2nd cloth 2b at the time of heat-pressing by the adhesive force of resin of the spider web-like resin layers 3a and 3b. The cobweb-like resin layers 3a and 3b may not be sprayed, but may be a sheet that has been previously cured in a cobweb shape.
このように本発明における防寒用衣服８は、該防寒用衣服８を構成する防寒部材１に、羽毛繊維層４と第１生地２ａ及び第２生地２ｂとの間に、それぞれ蜘蛛の巣状の樹脂層３ａ、３ｂを設けることを大きな特徴としている。これは、蜘蛛の巣状の樹脂層３ａ、３ｂを設けずに、特別な加工を施さない第１生地２や第２生地２ｂを羽毛繊維層３と直接接着した場合、羽毛４０の吹き出しや抜け、衣服への加工時の飛び散り等を防ぐことができず、また第１生地２ａや第２生地２ｂの全面に塗布する接着剤となる樹脂が、繊維の目に詰まり、第１生地２ａや第２生地２ｂをコーティングすることになってしまうため、通気性を阻害する要因となるからである。
本発明では、前記蜘蛛の巣状の樹脂層３ａ、３ｂの樹脂による接着効果により羽毛４０自体が相互に接着されることになるため、羽毛４０が単独で第１生地２ａや第２生地２ｂから吹き出ることがない。
したがって、本発明にかかる防寒部材１の第１生地２ａ及び第２生地２ｂは、特に高密度の素材に限定されず密度は問わず、またダウンプルーフ加工の有無にも関係なく、任意の素材を使用しても、確実に羽毛４０の吹き出しや抜け、衣服への加工時の飛び散り等を防止することができるものとなっている。
このように本発明は、蜘蛛の巣状の樹脂層３ａ、３ｂを設けることで、様々な問題を格段に減少させ、羽毛による保温性を保持しつつ、通気性の高い防寒部材を実現している。
As described above, the cold protection garment 8 according to the present invention has a cobweb-like shape between the feather fiber layer 4 and the first fabric 2a and the second fabric 2b on the cold protection member 1 constituting the cold protection garment 8. The main feature is that the resin layers 3a and 3b are provided. This is because when the first fabric 2 and the second fabric 2b that are not subjected to special processing are directly bonded to the feather fiber layer 3 without providing the spider web-like resin layers 3a and 3b, the feather 40 is blown out or removed. In addition, it is not possible to prevent splattering or the like during processing into clothes, and resin serving as an adhesive applied to the entire surface of the first fabric 2a or the second fabric 2b is clogged with fibers, and the first fabric 2a or the second fabric This is because the two fabrics 2b are to be coated, which is a factor that impedes air permeability.
In the present invention, since the feathers 40 themselves are bonded to each other by the adhesive effect of the resin in the spider web-like resin layers 3a, 3b, the feathers 40 are separated from the first fabric 2a and the second fabric 2b alone. There is no blowing out.
Therefore, the first fabric 2a and the second fabric 2b of the cold protection member 1 according to the present invention are not particularly limited to a high-density material, and the density is not limited. Even if it is used, it is possible to reliably prevent the feathers 40 from being blown out or coming off, or being scattered during processing into clothes.
Thus, by providing the spider web-like resin layers 3a and 3b, the present invention realizes a highly breathable cold protection member while greatly reducing various problems and maintaining heat retention by feathers. Yes.
前記蜘蛛の巣状の樹脂層３ａ、３ｂは、前記羽毛繊維層の上面と下面に積層される。その際に前記蜘蛛の巣状の樹脂層３ａ、３ｂはそれぞれ０．１ｍｍ〜１．０ｍｍ程度になるように樹脂材料を蜘蛛の巣状に噴霧し形成される。これ以上の厚さだと樹脂量が多くなり固くなりすぎ、これ以下だと接着能力が低下する。
前記蜘蛛の巣状の樹脂層３ａ、３ｂは、第１生地２ａや第２生地２ｂの素材や、羽毛４０の量、構成する衣服の用途等を考慮して、噴霧回数を増やし、蜘蛛の巣状の樹脂層３ａ、３ｂを２層、３層．．．と増やしてもよい。例えば、０．１ｍｍの蜘蛛の巣状の樹脂層３ａ、３ｂを２層、３層とすることで、全体の厚さは１．０ｍｍ以内に抑えつつ、蜘蛛の巣状の密度を高くすることができ、より羽毛４０の吹き出しや抜けを防止できるとともに、より高い保温性が期待できる。層を増やして蜘蛛の巣状の密度を高くしても、蜘蛛の巣状で形成される隙間は形成されるので、通気性を損なうことはない。
The web-like resin layers 3a and 3b are laminated on the upper and lower surfaces of the feather fiber layer. At that time, the spider web-shaped resin layers 3a and 3b are formed by spraying a resin material in a spider web shape so as to be about 0.1 mm to 1.0 mm, respectively. If the thickness is greater than this, the amount of resin will increase and become too hard, and if it is less than this, the adhesive ability will decrease.
The spider web-like resin layers 3a and 3b increase the number of sprays in consideration of the material of the first fabric 2a and the second fabric 2b, the amount of feathers 40, the usage of the clothes to be configured, etc. Two resin layers 3a and 3b. . . You may increase it. For example, by making the 0.1 mm spider web-like resin layers 3a and 3b into two or three layers, the spider web density is increased while keeping the overall thickness within 1.0 mm. It is possible to prevent the feathers 40 from being blown out and to be removed, and higher heat retention can be expected. Even if the number of layers is increased to increase the density of the spider web, the gap formed by the spider web is formed, so that the air permeability is not impaired.
本発明にかかる防寒用衣服８を構成する羽毛繊維層４は、該羽毛繊維層４の厚さαをおよそ０．３〜３．０ｍｍとなるように構成することが好ましい。これは、薄すぎると、羽毛の量が少なすぎて保温性を確保できず、また３．０ｍｍ以上になると、防寒部材１の厚さが厚くなり、嵩張る上に、軽量感がなくなり、裁断、縫製等の製造作業がしにくくなるためである。
したがって、さらに好ましくは、第１生地２ａ及び第２生地２ｂの素材にもよるが、羽毛繊維層４の厚さαが０．４〜０．８ｍｍ程度になるよう羽毛の量を調整すると、軽量で嵩張らず、プレス加工によって一枚の生地のように扱え、衣服を構成する身生地６との縫合もしやすく、それにより製造された防寒用衣服８は、動きやすく、着やすく、嵩張って見えずファッション性が高いものとなる。
なお、厚さαは、最終形態における羽毛繊維層４の厚さであり、第１生地２ａと第２生地２ｂを除いた部分の厚さである。すなわち、第１生地２ａ、蜘蛛の巣状の樹脂層３ａ、羽毛繊維層４、蜘蛛の巣状の樹脂層３ｂ、第２生地２ｂの順に積層された積層体が、加熱され蜘蛛の巣状の樹脂層３ａ、３ｂの樹脂材料が溶かされプレスされた状態において、第１生地２ａと第２生地２ｂを除いた部分の厚さである。羽毛繊維層４を極めて薄い状態にすることで、防寒部材１をあたかも一枚の生地のように仕上げることが可能となっている。
The feather fiber layer 4 constituting the cold protection garment 8 according to the present invention is preferably configured such that the thickness α of the feather fiber layer 4 is about 0.3 to 3.0 mm. This is because if the thickness is too thin, the amount of feathers is too small to ensure heat retention, and if the thickness is 3.0 mm or more, the thickness of the cold protection member 1 becomes thick and bulky, and there is no feeling of lightness. This is because manufacturing work such as sewing becomes difficult.
Therefore, more preferably, depending on the material of the first fabric 2a and the second fabric 2b, the light weight can be reduced by adjusting the amount of feathers so that the thickness α of the feather fiber layer 4 is about 0.4 to 0.8 mm. It is not bulky and can be handled like a piece of fabric by press processing, and can be easily stitched with the body fabric 6 constituting the garment, so that the produced winter clothing 8 is easy to move, easy to wear, and appears bulky. It will be highly fashionable.
The thickness α is the thickness of the feather fiber layer 4 in the final form, and is the thickness of the portion excluding the first fabric 2a and the second fabric 2b. That is, a laminated body in which the first fabric 2a, the web-like resin layer 3a, the feather fiber layer 4, the web-like resin layer 3b, and the second fabric 2b are laminated in this order is heated to form a web-like shape. In the state where the resin material of the resin layers 3a and 3b is melted and pressed, it is the thickness of the portion excluding the first fabric 2a and the second fabric 2b. By making the feather fiber layer 4 extremely thin, the cold protection member 1 can be finished as if it were one piece of fabric.
本発明にかかる防寒用衣服８は、上記のようにあたかも一枚の生地のごとく形成された防寒部材１を、衣服を構成する身生地６とを縫合したものからなるので、ジャケットやズボン、スカート、シャツ、防寒用インナーや帽子など、任意の衣服を製造することができる。
また、各種衣服の一部に本発明にかかる防寒部材１を用いることもできる。例えば、ジャケットの前身頃と後身頃だけ該防寒部材１を縫合し、袖部を既存の薄手の生地を用いるなど組み合わせて、デザイン性の高い製品とすることもできる。
The cold protection garment 8 according to the present invention is formed by stitching the cold protection member 1 formed as if a piece of cloth as described above and the body cloth 6 constituting the garment. Arbitrary garments such as shirts, cold protection inners and hats can be manufactured.
Moreover, the cold protection member 1 concerning this invention can also be used for a part of various clothes. For example, the cold protection member 1 can be stitched only in the front body and the back body of the jacket, and the sleeve portion can be used in combination with an existing thin fabric to make a product with high design.
なお、さらに防寒性能を高めるために、衣服を構成する身生地６を２枚重ねて、防寒部材１を挟み込むようにしてもよい。その場合には、さらに防寒部材１からの羽毛４０の吹き出しや抜けを防止することができ、直接肌に触れる生地を任意に選択することができるものとなる。
同様に、本発明にかかる防寒部材１は、寝装品についても用いることができる。寝装品の場合には、寝装品の第１生地と第２生地にそれぞれ防寒部材１を縫合して寝装品を製造してもよく、あるいは第１生地と第２生地の間に防寒部材１を挟んで周縁部を縫合する構成としてもよく、さらに第１生地あるいは第２生地の一部に防寒部材１を縫合する構成とすることもできる。
In addition, in order to further improve the cold protection performance, two cloths 6 constituting the clothes may be stacked and the cold protection member 1 may be sandwiched. In that case, it is possible to further prevent the feathers 40 from blowing out and coming off from the cold protection member 1, and it is possible to arbitrarily select a fabric that directly touches the skin.
Similarly, the cold protection member 1 according to the present invention can also be used for bedding. In the case of bedding, the bedding product may be manufactured by stitching the cold protection member 1 to the first and second fabrics of the bedding, or the cold protection member 1 is sandwiched between the first fabric and the second fabric. It is good also as a structure which stitch | sutures a part, and also can be set as the structure which sews the cold protection member 1 to a part of 1st cloth or 2nd cloth.
次に、本発明にかかる防寒部材の製造方法を図３に基づいて説明する。
本発明にかかる防寒部材１の製造方法の一例としては、
（１）基台上に羽毛４０を積層する側を上面にした第２生地２ｂを載せ、
（２）前記第２生地２ｂに蜘蛛の巣状に樹脂を噴霧して蜘蛛の巣状の樹脂層３ｂを設け、
（３）前記蜘蛛の巣状の樹脂層３ｂの上に羽毛４０を積層し羽毛繊維層４を設け、
（４）前記羽毛繊維層４の上に、蜘蛛の巣状に樹脂を噴霧して蜘蛛の巣状の樹脂層３ａを設け、
（５）前記蜘蛛の巣状の樹脂層３ａの上に、羽毛４０を積層する側を下面にした第１生地２ａを載せ積層体を製造し、
（６）前記積層体を加熱プレスし、乾燥して一体化
して防寒部材１が製造される。
Next, the manufacturing method of the cold protection member concerning this invention is demonstrated based on FIG.
As an example of the manufacturing method of the cold protection member 1 according to the present invention,
(1) Place the second fabric 2b with the side where the feathers 40 are stacked on the base as the upper surface,
(2) A resin layer 3b in the form of a spider web is provided by spraying a resin in a spider web form on the second fabric 2b,
(3) A feather fiber layer 4 is provided by laminating feathers 40 on the web-like resin layer 3b.
(4) A spider web-like resin layer 3a is provided on the feather fiber layer 4 by spraying a resin in a spider web,
(5) On top of the spider web-shaped resin layer 3a, a laminate is produced by placing the first fabric 2a with the side on which the feathers 40 are laminated on the bottom surface,
(6) The laminated body is heated and pressed, dried and integrated to produce the cold protection member 1.
図３においては、羽毛４０を積層する側が上面になるように第２生地２ｂがセットされ（第１工程）、その上に蜘蛛の巣状に樹脂が噴霧され蜘蛛の巣状の樹脂層３ｂが設けられる（第２工程）。
第２生地２ｂ上に積層される蜘蛛の巣状の樹脂層３ｂは、あらかじめ、蜘蛛の巣状に成形した樹脂シートや樹脂テープを配置することもできるが、第２生地２ｂの形状に柔軟に対応すべく樹脂を蜘蛛の巣状に噴霧して蜘蛛の巣状の樹脂層３ｂを形成することが好ましい。
このように、蜘蛛の巣状の樹脂層３ｂを設けることにより、防寒部材１が伸縮性を備え、格段に羽毛３０が第１生地２から抜け出ることを防止できるとともに、高い通気性を備えたものとすることができる。
本実施例において、第２生地２ｂに蜘蛛の巣状に噴霧される樹脂は、ポリウレタンの主材とする樹脂で、ポリウレタンの含有量が５０％以上のものを使用している。特にポリウレタンの含有量が６０％以上であると、防寒部材１として最適な伸縮性や接着性を有し好適である。
In FIG. 3, the second fabric 2b is set so that the side on which the feathers 40 are laminated is the upper surface (first step), and the resin is sprayed in a spider web shape on the second fabric 2b to form a spider web-like resin layer 3b. Provided (second step).
The spider web-shaped resin layer 3b laminated on the second fabric 2b can be pre-arranged in a spider web-shaped resin sheet or resin tape, but can be flexibly shaped into the second fabric 2b. In order to respond, it is preferable to spray the resin in a spider web shape to form a spider web-like resin layer 3b.
Thus, by providing the spider web-shaped resin layer 3b, the cold protection member 1 has elasticity, and the feather 30 can be prevented from coming out of the first fabric 2 and has high air permeability. It can be.
In the present embodiment, the resin sprayed on the second dough 2b in the form of a spider web is a resin that is a main component of polyurethane and has a polyurethane content of 50% or more. In particular, when the polyurethane content is 60% or more, it is suitable for the cold protection member 1 because it has optimum stretchability and adhesiveness.
そして、第２工程で、蜘蛛の巣状の樹脂層３ｂが積層された上面に、羽毛供給手段により羽毛４０が積層される（第３工程）。
羽毛供給手段は、できるだけムラなく積層できる方法が選択される。例えば、塗布された蜘蛛の巣状の樹脂層５の上に羽毛を自然落下させる方法や、電極を配置して静電植毛と同様の方法により羽毛を吸着させてもよい。
第３工程で羽毛４０を積層し羽毛繊維層４を形成した後に、前記羽毛繊維層４の上面に蜘蛛の巣状の樹脂層３ａを構成する樹脂材料を噴霧し、第１生地２ａを積層する（第４工程）。
Then, in the second step, the feathers 40 are laminated on the upper surface on which the spider web-like resin layer 3b is laminated (third step).
For the feather supply means, a method is selected that can be laminated as evenly as possible. For example, the feathers may be adsorbed by a method of naturally dropping the feathers on the applied spider web-like resin layer 5 or by a method similar to electrostatic flocking by arranging electrodes.
After forming the feather fiber layer 4 by laminating the feathers 40 in the third step, the resin material constituting the spider web-like resin layer 3a is sprayed on the upper surface of the feather fiber layer 4 to laminate the first fabric 2a. (4th process).
こうしてできた積層体（第５工程）を、加熱し圧縮手段でプレスし（第６工程）、その後、乾燥手段により乾燥し防寒部材１を仕上げる。
圧縮手段によるプレスは、羽毛繊維層４が所定の厚さαになるように調整される。
図示しないが、上記一連の製造工程を、製造ライン上で実施することで、仕上がった防寒部材１をロール状に巻き上げて仕上げることもできる。
なお、プレス機と乾燥機による作業は別でなくてもよく、ホットプレス機等で一気に圧縮（圧着）と加熱及び乾燥を同時に行えば、作業効率を高めることができる。
The laminated body thus formed (fifth step) is heated and pressed by a compression means (sixth step), and then dried by a drying means to finish the cold protection member 1.
The pressing by the compression means is adjusted so that the feather fiber layer 4 has a predetermined thickness α.
Although not shown in the figure, the finished cold protection member 1 can be rolled up and finished by performing the above-described series of manufacturing steps on the manufacturing line.
Note that the operations of the press machine and the dryer do not have to be different, and the working efficiency can be improved by simultaneously performing compression (crimping), heating and drying simultaneously with a hot press machine or the like.
なお、本発明の防寒部材１の製造は、上記の実施例に限定されるものではなく、その趣旨を逸脱しない範囲において、種々の変更を加えることができる。 In addition, manufacture of the cold protection member 1 of this invention is not limited to said Example, A various change can be added in the range which does not deviate from the meaning.
図４及び図５は、本発明にかかる防寒用衣服の製造工程の一部を簡略化した図である。
本発明にかかる防寒用衣服８の製造方法の一例としては、
前記工程で製造された防寒部材１を、衣服を構成する身生地６に積層し（第７、８工程）、防寒部材１と衣服を構成する身生地６を縫合する（第９工程）。
なお、防寒部材１と衣服を構成する身生地６の縫合は、図６に示すように、衣服を製造する部材単位で行う。
例えば、防寒用衣服８としてパンツを製造する際の部材となる前パンツ６ａと後パンツ６ｂに、略同型に裁断された防寒部材を縫合する。
第１０工程では、準備段階として、衣服を構成する身生地６を前パンツ６ａと後パンツ６ｂに裁断し、次に防寒部材１を、該前パンツ６ａ、後パンツ６ｂと同型に裁断し、前パンツ用防寒部材１ａ、後パンツ用防寒部材１ｂを準備する。
そして、前パンツ６ａと前パンツ用防寒部材１ａを重ね、後パンツ６ｂと後パンツ用防寒部材１ｂを重ね（第１１工程）、それぞれ縫合部５で縫合し、前パンツ用パーツ７ａ及び後パンツ用パーツ７ｂを作る（第１２工程）。
こうして出来た前パンツ用パーツ７ａと後パンツ用パーツ７ｂ（図６（ａ））を使って、防寒部材１側を内側にして、一般的なパンツの製造工程でパンツ（防寒用衣服８）を仕上げる（図６（ｂ））。
4 and 5 are simplified views of a part of the manufacturing process of the cold protection garment according to the present invention.
As an example of the manufacturing method of the cold clothes 8 according to the present invention,
The cold protection member 1 manufactured in the above process is laminated on the body cloth 6 constituting the clothes (steps 7 and 8), and the cold protection member 1 and the body cloth 6 constituting the clothes are stitched (9th process).
The cold protection member 1 and the body cloth 6 constituting the clothes are sewn in units of members for manufacturing the clothes, as shown in FIG.
For example, a cold protection member cut into substantially the same shape is stitched to the front pants 6a and the rear pants 6b, which are members when manufacturing the pants as the cold clothes 8.
In the tenth step, as a preparation stage, the body cloth 6 constituting the clothes is cut into the front pants 6a and the rear pants 6b, and then the cold protection member 1 is cut into the same shape as the front pants 6a and the rear pants 6b. A cold protection member 1a for pants and a cold protection member 1b for rear pants are prepared.
Then, the front pants 6a and the front pants cold protection member 1a are stacked, the rear pants 6b and the rear pants cold protection member 1b are stacked (step 11), and are respectively stitched at the stitching portion 5, and the front pants parts 7a and the rear pants are used. The part 7b is made (12th step).
Using the front pant part 7a and the rear pant part 7b (FIG. 6 (a)) thus made, the pants (cold clothes 8) are made in a general pant manufacturing process with the cold protection member 1 side inside. Finish (FIG. 6B).
本実施例においては、防寒用衣服の表面となる側にのみ、衣服を構成する身生地６を配置して縫合して製造する場合を説明したが、用途にあわせて、図７に示すように防寒部材１の上下両面に衣服を構成する身生地６、６を配置して、２枚の衣服を構成する身生地６、６で防寒部材１を挟んだ状態で縫合して仕上げることもできる。その場合には、衣服を構成する身生地６で裁断される前パンツ６ａを２枚、後パンツ６ｂを２枚準備し、２枚の前パンツ６ａの間に防寒部材１を配置して重ねた状態で外周部の縫合部５を縫合し、同様に２枚の後パンツ６ｂの間に防寒部材１を配置して重ねた状態で外周部の縫合部５を縫合する。この構成であれば、より保温性を高めるとともに、羽毛４０の吹き出しや抜けをさらに防止することができる。 In the present embodiment, the case where the body cloth 6 constituting the clothes is placed and stitched only on the surface that becomes the surface of the cold protection garment has been described, but as shown in FIG. It is also possible to dispose the body fabrics 6 and 6 constituting the clothes on both the upper and lower surfaces of the cold protection member 1 and sew them with the cold protection member 1 sandwiched between the body fabrics 6 and 6 constituting the two clothes. In that case, two front pants 6a and two rear pants 6b to be cut with the body cloth 6 constituting the garment are prepared, and the cold protection member 1 is placed between the two front pants 6a and stacked. In the state, the stitched portion 5 at the outer peripheral portion is stitched. Similarly, the stitched portion 5 at the outer circumferential portion is stitched in a state where the cold protection member 1 is disposed and overlapped between the two rear pants 6b. With this configuration, it is possible to further improve the heat retention and further prevent the feathers 40 from blowing out and coming off.
本発明にかかる防寒用衣服は、上記のように、その衣服を製造する部材ごとに、衣服を構成する身生地６と、防寒部材１を縫合し、一パーツに仕上げて製造するので、キルティング加工したり、ダウンプルーフ加工したりする必要がなく、特別な技術を必要とせずに容易に製造できる。
特に、衣服を製造する部材ごとに、衣服を構成する身生地６と防寒部材１を重ねて、その外周部を縫合するだけで各パーツができるので、衣服に別途縫い目や筋などがなく、審美性に優れた防寒用衣服となる。
なお、衣服を構成する身生地６の性質や大きさ、質によって、外周部に加えて任意の個所を縫合することを妨げるものではない。
As described above, the clothing for cold protection according to the present invention is manufactured by stitching the body fabric 6 constituting the clothing and the cold protection member 1 for each member that manufactures the clothing and finishing it into one part. Or down proofing, and can be easily manufactured without requiring special techniques.
In particular, for each member that manufactures clothing, each part can be made simply by overlaying the body cloth 6 constituting the clothing and the cold protection member 1 and stitching the outer periphery thereof, so there are no separate seams, streaks, etc. on the clothing. It becomes the clothes for cold protection excellent in property.
In addition, according to the property, size, and quality of the body cloth 6 that constitutes the clothes, it does not prevent the sewing of an arbitrary portion in addition to the outer peripheral portion.
上記のごとく製造された防寒用衣服８は、衣服全体に防寒部材１を備える場合の製造方法であるが、防寒部材１を衣服を構成する身生地６の一部に縫合して、防寒用衣服８を製造してもよい。例えば、パンツの腰部分だけ、ジャケットの背中部だけに防寒部材１を縫合するというような場合である。
本発明にかかる防寒用衣服８は、縫合される防寒部材１に羽毛繊維層４を備えることで保温性を高め、また、蜘蛛の巣状の樹脂層３ａ、３ｂを積層することで通気性を高め、防寒用衣服全体として通気性がよく蒸れることなく快適に着用でき、優れた運動追従性を備える。
The cold protection garment 8 manufactured as described above is a manufacturing method in the case where the entire garment is provided with the cold protection member 1. The cold protection garment 8 is sewn to a part of the body fabric 6 constituting the garment to provide the cold protection garment. 8 may be manufactured. For example, the cold protection member 1 is stitched only to the waist portion of the pants and only to the back portion of the jacket.
The cold protection garment 8 according to the present invention is provided with a feather fiber layer 4 on the cold protection member 1 to be stitched, and has improved breathability by laminating spider web-like resin layers 3a and 3b. Highly breathable as a whole, it can be worn comfortably without stuffiness, and has excellent exercise tracking.
本発明にかかる防寒用衣服は、衣服を構成する身生地に、あたかも１枚の生地のように形成された防寒部材１を縫合してなるものであり、特に衣服を構成する身生地と同型に裁断された防寒部材１を縫合するだけでよいので、シャツやズボン、スカート、インナーや帽子、手袋、ブーツのアッパー部やバッグ、布団、毛布、シーツ、こたつ掛けなど、保温性が求められる布製品一般に使用することができる。 A cold protection garment according to the present invention is formed by stitching a cold protection member 1 formed like a piece of cloth on a body cloth constituting the garment, and particularly in the same shape as the body cloth constituting the garment. Since it is only necessary to sew the cut cold protection member 1, shirt products such as shirts, trousers, skirts, inners and hats, gloves, boot uppers and bags, duvets, blankets, sheets, and kotatsu hangs are required. Can be used in general.
１ 防寒部材
１ａ 前パンツ用防寒部材
１ｂ 後パンツ用防寒部材
２ａ 第１生地
２ｂ 第２生地
３ａ、３ｂ 蜘蛛の巣状の樹脂層
４ 羽毛繊維層
５ 縫合部
６ 衣服を構成する身生地
６ａ 前パンツ
６ｂ 後パンツ
７ａ 前パンツ用パーツ
７ｂ 後パンツ用パーツ
８ 防寒用衣服
４０ 羽毛
DESCRIPTION OF SYMBOLS 1 Cold protection member 1a Cold protection member for front pants 1b Cold protection member for rear pants 2a 1st cloth 2b 2nd cloth 3a, 3b Spider web-like resin layer 4 Feather fiber layer 5 Sewing part 6 Body cloth 6a Front pants 6b Rear pants 7a Front pants parts 7b Rear pants parts 8 Cold clothes 40 Feathers
Claims (8)
前記防寒部材が、伸縮性を有する２枚の生地の間に、上面及び下面に蜘蛛の巣状の樹脂層が積層された羽毛繊維層が配置されて一体に積層されてなることを特徴とする防寒用衣服。 The body fabric constituting the garment and the body fabric constituting the garment including the feathers are overlapped with the same type of cold protection member, and the outer periphery thereof is stitched,
The cold protection member is formed by integrally laminating a feather fiber layer in which a spider web-like resin layer is laminated on an upper surface and a lower surface between two stretchable fabrics. Cold clothes.
（１）基台上に羽毛を積層する側を上面にした第２生地を載せ、(1) Place a second dough with the upper side facing down on the base,
（２）前記第２生地に蜘蛛の巣状に樹脂を噴霧して蜘蛛の巣状の樹脂層を設け、(2) A resin layer in a spider web is formed by spraying a resin in a spider web on the second dough,
（３）前記蜘蛛の巣状の樹脂層の上に羽毛を積層し羽毛繊維層を設け、(3) Laminate feathers on the spider web-like resin layer to provide a feather fiber layer;
（４）前記羽毛繊維層の上に、蜘蛛の巣状に樹脂を噴霧して蜘蛛の巣状の樹脂層を設け、(4) On the feather fiber layer, a resin layer is provided by spraying a resin in a spider web,
（５）前記蜘蛛の巣状の樹脂層の上に、羽毛を積層する側を下面にした第１生地を載せ積層体を製造し、(5) On the resin web in the form of a spider web, a laminate is produced by placing a first fabric with the side where the feathers are laminated on the bottom surface,
（６）前記積層体を加熱プレスし、乾燥して一体化して防寒部材を形成し、(6) The laminated body is hot-pressed, dried and integrated to form a cold protection member,
（７）前記防寒部材を、前記衣服を構成する身生地と同型に裁断し、衣服を構成する身生地と重ねて、その外周部を縫合し、(7) The cold protection member is cut into the same shape as the body cloth constituting the garment, overlapped with the body cloth constituting the garment, and the outer periphery thereof is stitched.
（８）前記防寒部材と縫合した衣服を構成する身生地で衣服を製造(8) Manufacture of clothing with body cloth that constitutes the clothing sewn with the cold protection member
してなることを特徴とする防寒用衣服の製造方法。A method for producing a cold protection garment characterized by comprising:
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114868987A (en) * | 2022-06-29 | 2022-08-09 | 安徽高梵电子商务有限公司 | Down jacket with double-layer down locking structure |
| CN115891385A (en) * | 2022-11-14 | 2023-04-04 | 吴江福华织造有限公司 | A kind of composite type bubble wrinkle anti-drill fleece fabric and preparation method thereof |
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| JP5873586B1 (en) * | 2015-04-17 | 2016-03-01 | 株式会社コゼットクリエーション | blouse |
| JP6075672B1 (en) * | 2016-06-13 | 2017-02-08 | 株式会社コゼットクリエーション | slacks |
| JP6268319B1 (en) * | 2017-05-29 | 2018-01-24 | 株式会社コゼットクリエーション | Fiber laminate and method for producing fiber laminate |
| CN110891445B (en) * | 2018-06-21 | 2020-12-29 | 日本全信株式会社 | Laminated fabric for clothing and method for producing the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114868987A (en) * | 2022-06-29 | 2022-08-09 | 安徽高梵电子商务有限公司 | Down jacket with double-layer down locking structure |
| CN115891385A (en) * | 2022-11-14 | 2023-04-04 | 吴江福华织造有限公司 | A kind of composite type bubble wrinkle anti-drill fleece fabric and preparation method thereof |
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