JP6578563B2 - 付加製造プロセスにおける低温固化を利用した多孔質マトリックスからのモノリシック体の製造 - Google Patents

付加製造プロセスにおける低温固化を利用した多孔質マトリックスからのモノリシック体の製造 Download PDF

Info

Publication number
JP6578563B2
JP6578563B2 JP2016528832A JP2016528832A JP6578563B2 JP 6578563 B2 JP6578563 B2 JP 6578563B2 JP 2016528832 A JP2016528832 A JP 2016528832A JP 2016528832 A JP2016528832 A JP 2016528832A JP 6578563 B2 JP6578563 B2 JP 6578563B2
Authority
JP
Japan
Prior art keywords
porous matrix
layer
reactant
monolithic body
gap
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2016528832A
Other languages
English (en)
Japanese (ja)
Other versions
JP2017503674A5 (https=
JP2017503674A (ja
Inventor
イー． リマン，リチャード
イー． リマン，リチャード
Original Assignee
ラトガーズ、ザ ステイト ユニバーシティ オブ ニュージャージー
ラトガーズ、ザ ステイト ユニバーシティ オブ ニュージャージー
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ラトガーズ、ザ ステイト ユニバーシティ オブ ニュージャージー, ラトガーズ、ザ ステイト ユニバーシティ オブ ニュージャージー filed Critical ラトガーズ、ザ ステイト ユニバーシティ オブ ニュージャージー
Publication of JP2017503674A publication Critical patent/JP2017503674A/ja
Publication of JP2017503674A5 publication Critical patent/JP2017503674A5/ja
Application granted granted Critical
Publication of JP6578563B2 publication Critical patent/JP6578563B2/ja
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24—After-treatment of workpieces or articles
    • B22F3/26—Impregnating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/10—Formation of a green body
    • B22F10/16—Formation of a green body by embedding the binder within the powder bed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/10—Formation of a green body
    • B22F10/14—Formation of a green body by jetting of binder onto a bed of metal powder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/10—Formation of a green body
    • B22F10/18—Formation of a green body by mixing binder with metal in filament form, e.g. fused filament fabrication [FFF]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/50—Treatment of workpieces or articles during build-up, e.g. treatments applied to fused layers during build-up
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60—Treatment of workpieces or articles after build-up
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/165—Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00—Data acquisition or data processing for additive manufacturing
    • B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/22—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in calcium oxide, e.g. wollastonite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62625—Wet mixtures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/6269—Curing of mixtures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303—Inorganic additives
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303—Inorganic additives
    • C04B35/6316—Binders based on silicon compounds
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0045—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by a process involving the formation of a sol or a gel, e.g. sol-gel or precipitation processes
    • C04B38/0048—Precipitation processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/50—Means for feeding of material, e.g. heads
    • B22F12/55—Two or more means for feeding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3213—Strontium oxides or oxide-forming salts thereof
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427—Silicates other than clay, e.g. water glass
    • C04B2235/3436—Alkaline earth metal silicates, e.g. barium silicate
    • C04B2235/3454—Calcium silicates, e.g. wollastonite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/602—Making the green bodies or pre-forms by moulding
    • C04B2235/6021—Extrusion moulding
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/602—Making the green bodies or pre-forms by moulding
    • C04B2235/6026—Computer aided shaping, e.g. rapid prototyping
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/80—Phases present in the sintered or melt-cast ceramic products other than the main phase
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Civil Engineering (AREA)
  • Composite Materials (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Powder Metallurgy (AREA)
JP2016528832A 2013-11-06 2014-11-06 付加製造プロセスにおける低温固化を利用した多孔質マトリックスからのモノリシック体の製造 Active JP6578563B2 (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201361900774P 2013-11-06 2013-11-06
US61/900,774 2013-11-06
PCT/US2014/064269 WO2015069849A1 (en) 2013-11-06 2014-11-06 Production of monolithic bodies from a porous matrix using low temperature solidification in an additive manufacturing process

Publications (3)

Publication Number Publication Date
JP2017503674A JP2017503674A (ja) 2017-02-02
JP2017503674A5 JP2017503674A5 (https=) 2017-12-14
JP6578563B2 true JP6578563B2 (ja) 2019-09-25

Family

ID=53042058

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2016528832A Active JP6578563B2 (ja) 2013-11-06 2014-11-06 付加製造プロセスにおける低温固化を利用した多孔質マトリックスからのモノリシック体の製造

Country Status (6)

Country Link
US (1) US10315357B2 (https=)
EP (1) EP3065902A4 (https=)
JP (1) JP6578563B2 (https=)
KR (1) KR102091678B1 (https=)
CN (1) CN105848812B (https=)
WO (1) WO2015069849A1 (https=)

Families Citing this family (33)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101591938B1 (ko) * 2015-01-19 2016-02-04 숭실대학교산학협력단 듀얼 스테이지 구조를 갖는 3-d 프린터
DE102015006363A1 (de) * 2015-05-20 2016-12-15 Voxeljet Ag Phenolharzverfahren
US9771629B2 (en) * 2015-06-25 2017-09-26 General Electric Company Methods for marking and marked articles using additive manufacturing technique
US10730803B2 (en) 2015-09-29 2020-08-04 The Penn State Research Foundation Cold sintering ceramics and composites
EP4365152A3 (en) * 2015-09-29 2024-07-10 The Penn State Research Foundation Cold sintering ceramics and composites
JP6764228B2 (ja) * 2015-12-22 2020-09-30 株式会社フジミインコーポレーテッド 粉末積層造形に用いるための造形用材料
JP6656911B2 (ja) * 2015-12-22 2020-03-04 株式会社フジミインコーポレーテッド 粉末積層造形に用いるための造形用材料
SG11201804950PA (en) * 2015-12-28 2018-07-30 Matheson Tri Gas Inc Use of reactive fluids in additive manufacturing and the products made therefrom
JP2017185645A (ja) * 2016-04-01 2017-10-12 太平洋セメント株式会社 セメント質混練物の造形用付加製造システム
EP3526044A4 (en) * 2016-10-11 2020-06-24 Effusiontech Pty Ltd METHOD FOR PRODUCING 3D OBJECTS
CN108015906A (zh) 2016-10-28 2018-05-11 圣戈班磨料磨具有限公司 空芯钻头及其制造方法
JP2020513387A (ja) * 2016-11-07 2020-05-14 ザ リージェンツ オブ ザ ユニバーシティ オブ コロラド，ア ボディー コーポレイトＴＨＥ ＲＥＧＥＮＴＳ ＯＦ ＴＨＥ ＵＮＩＶＥＲＳＩＴＹ ＯＦ ＣＯＬＯＲＡＤＯ，ａ ｂｏｄｙ ｃｏｒｐｏｒａｔｅ 工業用セラミックスの改良された性能
US11174786B2 (en) 2016-11-15 2021-11-16 General Electric Company Monolithic superstructure for load path optimization
US20180134911A1 (en) * 2016-11-15 2018-05-17 Rapid Pattern, LLC Three dimensional printing compositions and processes
CN106425022B (zh) * 2016-11-18 2019-01-18 南京理工大学 一种cmt增材制造复合材料构件的方法
US10413852B2 (en) 2017-03-29 2019-09-17 Pall Corporation Filter, filter device, and method of use
CN107141004B (zh) * 2017-06-13 2020-02-14 华中科技大学 一种碳化硼复合材料及其制备方法
CN107398555A (zh) * 2017-07-14 2017-11-28 有研粉末新材料（北京）有限公司 一种粉末冶金凸轮及其制备方法
US11998987B2 (en) 2017-12-05 2024-06-04 Kennametal Inc. Additive manufacturing techniques and applications thereof
US10520923B2 (en) 2018-05-22 2019-12-31 Mantle Inc. Method and system for automated toolpath generation
FR3088832B1 (fr) 2018-11-27 2022-01-14 Tech Avancees Et Membranes Industrielles Procédé de fabrication par addition de matière de supports inorganiques de filtration et membrane obtenue
FR3088831B1 (fr) 2018-11-27 2020-12-04 Tech Avancees Et Membranes Industrielles Procédé de fabrication par addition de matière de supports inorganiques de filtration à partir d’un filament thermofusible et membrane obtenue
CN113573828B (zh) * 2019-03-25 2024-03-01 肯纳金属公司 增材制造技术及其应用
JP7374219B2 (ja) * 2019-04-29 2023-11-06 サン－ゴバン セラミックス アンド プラスティクス，インコーポレイティド モノリシックセラミック体及びアセンブリ
CN111640963A (zh) * 2020-06-16 2020-09-08 陕西中丰新能源有限公司 一种电池极板制作工艺
JP7563027B2 (ja) * 2020-07-31 2024-10-08 セイコーエプソン株式会社 三次元造形装置
US11668314B2 (en) 2020-11-10 2023-06-06 Greenheck Fan Corporation Efficient fan assembly
JP2024509813A (ja) 2021-03-05 2024-03-05 サンーゴバン アブレイシブズ，インコーポレイティド 研磨物品及びそれを形成するための方法
WO2022187720A1 (en) 2021-03-05 2022-09-09 Saint-Gobain Abrasives, Inc. Abrasive articles and methods for forming same
US12049040B2 (en) * 2021-07-28 2024-07-30 Khalifa University of Science and Technology 3D printing on membrane of filtration device
CN118591435A (zh) 2021-12-30 2024-09-03 圣戈班磨料磨具有限公司 磨料制品及其形成方法
EP4457058A4 (en) 2021-12-30 2026-01-07 Saint Gobain Abrasives Inc ABRASIVE ARTICLES AND THEIR FORMATION PROCESSES
US20230303445A1 (en) * 2022-06-01 2023-09-28 Solidia Technologies, Inc. Carbonatable compositions, methods and uses of same for additive manufacture

Family Cites Families (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3539573A1 (de) * 1985-11-08 1987-05-14 Giulini Chemie Verfahren zur herstellung dreidimensionaler versteifungsteile aus schmelzbarem kunststoffpulver und aufbringen dieser teile auf substrate, insbesondere leder
US5182170A (en) * 1989-09-05 1993-01-26 Board Of Regents, The University Of Texas System Method of producing parts by selective beam interaction of powder with gas phase reactant
US5653925A (en) 1995-09-26 1997-08-05 Stratasys, Inc. Method for controlled porosity three-dimensional modeling
US6399018B1 (en) 1998-04-17 2002-06-04 The Penn State Research Foundation Powdered material rapid production tooling method and objects produced therefrom
US6283997B1 (en) 1998-11-13 2001-09-04 The Trustees Of Princeton University Controlled architecture ceramic composites by stereolithography
JP3433219B2 (ja) 1998-11-17 2003-08-04 独立行政法人産業技術総合研究所 金属或いはセラミックス製品の製造方法
JP3212581B2 (ja) 1999-12-08 2001-09-25 株式会社筒井プラスチック 含浸液体の化学結合により補強された粉体造形品の製造方法
TWI228114B (en) * 1999-12-24 2005-02-21 Nat Science Council Method and equipment for making ceramic work piece
DE10014403A1 (de) * 2000-03-24 2001-09-27 Wolfgang Kochanek Verfahren zur Fertigung von Metallteilen
EP1324842B1 (de) * 2000-09-25 2007-12-19 Voxeljet Technology GmbH Verfahren zum herstellen eines bauteils in ablagerungstechnik
JP2004076044A (ja) 2002-08-12 2004-03-11 Sumitomo Electric Ind Ltd セラミックス−金属系複合材料及びその製造方法
US6823928B2 (en) * 2002-09-27 2004-11-30 University Of Queensland Infiltrated aluminum preforms
US20100145469A1 (en) 2007-02-07 2010-06-10 Jake Edward Barralet Bioceramic implants having bioactive substance
WO2009065031A1 (en) 2007-11-15 2009-05-22 Rutgers, The State University Of New Jersey Systems and methods for capture and sequestration of gases and compositions derived therefrom
MX2010005354A (es) 2007-11-15 2010-09-03 Univ Rutgers Metodo de sinterizacion en fase liquida hidrotermica de materiales ceramicos y productos derivados del mismo.
ES2556356T3 (es) * 2008-06-12 2016-01-15 Avery Dennison Corporation Material y método para producirlo
CN101363473A (zh) 2008-09-18 2009-02-11 浙江双飞无油轴承有限公司 一次烧结的双金属轴承制造方法
US20110129640A1 (en) 2009-11-30 2011-06-02 George Halsey Beall Method and binder for porous articles
US20110158873A1 (en) 2010-01-22 2011-06-30 Rutgers, The State University Of New Jersey Sequestration of a gas emitted by an industrial plant
UA113844C2 (xx) 2011-03-05 2017-03-27 Зв'язуючий елемент, зв'язуюча матриця і композитний матеріал, що має зв'язуючий елемент, та спосіб його виготовлення
CN103717548B (zh) 2011-06-09 2016-08-17 新泽西州州立大学(拉特格斯) 合成配制物及其制备和使用方法
BR112015007222B1 (pt) 2012-10-01 2021-06-08 Rutgers, The State University Of New Jersey método de produção de um corpo cerâmico monolítico a partir de uma matriz porosa
US20140342124A1 (en) 2012-10-04 2014-11-20 Dawid Zambrzycki Wood-like composite materials and methods of preparation thereof
JP2016519038A (ja) 2013-03-13 2016-06-30 ソリディア テクノロジーズ インコーポレイテッドＳｏｌｉｄｉａ Ｔｅｃｈｎｏｌｏｇｉｅｓ， Ｉｎｃ． 舗装材およびブロックの複合材料およびそれらの調製方法
US9221027B2 (en) 2013-03-14 2015-12-29 Solidia Technologies, Inc. Curing systems for materials that consume carbon dioxide and method of use thereof
EP3004027B1 (en) 2013-06-07 2022-03-09 Solidia Technologies, Inc. A method of preparing thin composite material sections
US20150125333A1 (en) * 2013-11-05 2015-05-07 Gerald J. Bruck Below surface laser processing of a fluidized bed
DE102013020491A1 (de) * 2013-12-11 2015-06-11 Voxeljet Ag 3D-Infiltrationsverfahren

Also Published As

Publication number Publication date
WO2015069849A1 (en) 2015-05-14
US20160297097A1 (en) 2016-10-13
US10315357B2 (en) 2019-06-11
CN105848812A (zh) 2016-08-10
CN105848812B (zh) 2019-04-05
KR20160088324A (ko) 2016-07-25
KR102091678B1 (ko) 2020-04-24
JP2017503674A (ja) 2017-02-02
EP3065902A1 (en) 2016-09-14
EP3065902A4 (en) 2017-06-28

Similar Documents

Publication Publication Date Title
JP6578563B2 (ja) 付加製造プロセスにおける低温固化を利用した多孔質マトリックスからのモノリシック体の製造
JP7680772B2 (ja) 印刷物を作成するシステムおよび方法
JP4886026B2 (ja) ３次元形状セラミック体を製造するためのプロセスおよび装置
JP6722676B2 (ja) 加法式の製造方法、オブジェクトデータの処理方法、データキャリア、オブジェクトデータプロセッサ、及びこれにより製造された物体
US9757801B2 (en) Method for producing a moulded body and device
JP6254717B2 (ja) 多層研磨粒子の製造方法
CN107405831B (zh) 三维制造方法
Zocca et al. Additive manufacturing of ceramics: issues, potentialities, and opportunities
Li et al. Fabricating ceramic components with water dissolvable support structures by the Ceramic On-Demand Extrusion process
WO2019213597A1 (en) A support edifice for three-dimensional printing
JP2019522720A (ja) 焼結可能な粉末の局所的に活性化された結合による三次元造形
Camargo et al. A review on the ceramic additive manufacturing technologies and availability of equipment and materials
JP6443536B2 (ja) 立体造形用粉末材料、立体造形材料セット、立体造形物の製造方法、立体造形物の製造装置、及び立体造形物
CN112521130A (zh) 一种基于3d打印技术的陶瓷零件的制备方法
JPH11508326A (ja) 基板上への焼結体の製造方法
US11090726B2 (en) Apparatus and method for three-dimensional metal printing
US10112873B2 (en) Ceramics with engineered microstructures via 3D printing and templated grain growth
Mühler et al. Slurry-based powder beds for the selective laser sintering of silicate ceramics
KR20170102999A (ko) 적층 가공 방법, 대상물 데이타 처리 방법, 데이타 캐리어, 대상물 데이타 프로세서 및 제조된 대상물
EP4344774A1 (en) Three-dimensional porous structure and method for producing it
CN106715094B (zh) 几何学上紧密填料的粉末层的构造和应用
Dontsova et al. PROSPECTS, OPPORTUNITIES, AND CHALLENGES OF USING 3D-PRINTING TO PRODUCE MEMBRANE ELEMENTS
JP6835578B2 (ja) セラミックス成形体の製造方法
Connor Material Jetting of Ceramics
JP2023172124A (ja) セラミックス構造体及びその製造方法

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20171106

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20171106

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20180725

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20180807

A601 Written request for extension of time

Free format text: JAPANESE INTERMEDIATE CODE: A601

Effective date: 20181106

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20190205

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20190730

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20190805

R150 Certificate of patent or registration of utility model

Ref document number: 6578563

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250