JP6448252B2 - Fastening member - Google Patents

Fastening member Download PDF

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JP6448252B2
JP6448252B2 JP2014163844A JP2014163844A JP6448252B2 JP 6448252 B2 JP6448252 B2 JP 6448252B2 JP 2014163844 A JP2014163844 A JP 2014163844A JP 2014163844 A JP2014163844 A JP 2014163844A JP 6448252 B2 JP6448252 B2 JP 6448252B2
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screw member
fastening
male screw
female screw
side flank
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JP2016038084A (en
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雅義 秋山
雅義 秋山
耕也 梅田
耕也 梅田
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株式会社梅田製作所
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本発明は、螺合締結機能を発揮する雄ネジ部材及び雌ネジ部材を備えた締結部材に関するものである。   The present invention relates to a male screw member that exhibits a screw fastening function and a fastening member that includes a female screw member.

耐腐食性が要求される用途、例えば、半導体等の工業的製造プロセスを構成する装置や、食品、医療等の分野で用いられる装置に使用される雄ネジ部材や雌ネジ部材は、金属製、特にステンレス製であることが多く、このような用途に用いられる雄ネジ部材や雌ネジ部材には、発錆が無いか殆ど無いことも要求される。   Applications that require corrosion resistance, such as devices that constitute industrial manufacturing processes such as semiconductors, male screw members and female screw members used in devices used in the fields of food, medicine, etc. are made of metal, In particular, it is often made of stainless steel, and the male screw member and the female screw member used for such applications are required to have no or almost no rusting.

ところが、金属、特にステンレスは、焼付き易い特性を有するため、雄ネジ部材及び雌ネジ部材を相互に螺合させて締結する処理と、その締結状態を解除(開放)する処理を繰り返すと焼付きが発生する場合がある。一旦焼付きが生じると、それ以降の締結処理や開放処理を適正且つスムーズに行うことができず、仮に締結できたとしても、開放処理を行うことが不可能又は困難になる。   However, since metal, especially stainless steel, has the characteristic of being easily seized, seizure occurs when the process of fastening the male screw member and the female screw member to each other and fastening and the process of releasing (releasing) the fastening state are repeated. May occur. Once seizure occurs, the subsequent fastening process and release process cannot be performed properly and smoothly, and even if the fastening process can be performed, it is impossible or difficult to perform the release process.

そこで、ネジ部材同士の螺合締結時に潤滑剤を用いることで、雄ネジ部材及び雌ネジ部材のネジ山同士の摩擦を低減し、焼付きの発生を抑制・低減する態様が考えられる(下記特許文献1参照)。   Then, the aspect which suppresses and reduces the occurrence of seizure by reducing the friction between the screw threads of the male screw member and the female screw member by using a lubricant when screwing the screw members to each other is conceivable. Reference 1).

特開2005−299793号公報JP 2005-299793 A

しかしながら、潤滑剤を用いることで焼付きは改善されるものの、雄ネジ部材及び雌ネジ部材を相互に締結して用いる使用環境下において、潤滑剤の使用が制限されたり、禁止されるケースが多いこともまた実情である。さらにまた、潤滑剤の使用が許容される環境下であっても、焼付きの発生が確認されており、これは、雄ネジ部材及び雌ネジ部材に対して、締結処理前に完全脱脂処理を施すことや、経時変化によって潤滑剤の滑動効果が低下したことが要因と考えられる。   However, although the seizure is improved by using the lubricant, the use of the lubricant is often restricted or prohibited in a use environment in which the male screw member and the female screw member are used by being fastened together. That is also true. Furthermore, the occurrence of seizure has been confirmed even in an environment where the use of a lubricant is allowed. This is because the male screw member and the female screw member are completely degreased before the fastening process. This is considered to be due to the fact that the sliding effect of the lubricant was lowered due to the application and the change over time.

本発明者は、焼付きが発生する以下のメカニズムに着目した。つまり、従来のネジ、例えば三角ネジは、図13に示すように、雄ネジ部材E及び雌ネジ部材Iの軸芯を相互に一致させて締結の負荷が掛からない螺合状態(標準状態)では、雄ネジ部材EのフランクE1,E2と雌ネジ部材IのフランクI1,I2は、軸芯(中心軸)まわりに、寸法公差(以下では公差と称す場合がある)を保った形で、互いに幾何学的に接触することのない位置関係にあり、締結時の負荷が掛かると、図14に示すように、雄ネジ部材Eと雌ネジ部材Iは互いに逆方向に軸方向の負荷を受け、強固に幾何学的に接触する部分が出現する。ここで、雄ネジ部材Eのネジ山Esの角度を規定する互いに異なる方向に傾斜する2つのフランクE1,E2のうち、一方のフランクE1は、軸方向に沿った山頂Etの範囲を規定する境界部分Ea,Ecのうち一方の山頂境界部分Eaと、その山頂境界部分Eaに最も近い谷底Euの谷底境界部分Ebとを連絡する面であり、他方のフランクE1は、他方の山頂境界部分Ecと、その山頂境界部分Ecに最も近い谷底Euの谷底境界部分Edとを連絡する面である。また、雌ネジ部材Iのネジ山Isの角度を規定する互いに異なる方向に傾斜する2つのフランクI1,I2のうち、一方のフランクI1は、軸方向に沿った山頂Itの範囲を規定する境界部分Ia,Icのうち一方の山頂境界部分Iaと、その山頂境界部分Iaに最も近い谷底Iuの谷底境界部分Ibとを連絡する面であり、他方のフランクI1は、他方の山頂境界部分Icと、その山頂境界部分Icに最も近い谷底Iuの谷底境界部分Idとを連絡する面である。   The present inventor has focused on the following mechanism that causes seizure. In other words, as shown in FIG. 13, a conventional screw, for example, a triangular screw, has a male screw member E and a female screw member I whose axes are aligned with each other so that a fastening load is not applied (standard state). The flanks E1 and E2 of the male screw member E and the flanks I1 and I2 of the female screw member I are in the form of maintaining a dimensional tolerance (hereinafter sometimes referred to as a tolerance) around the shaft core (center axis). When there is a positional relationship without geometric contact and when a load is applied during fastening, as shown in FIG. 14, the male screw member E and the female screw member I receive axial loads in opposite directions, A portion that comes into contact with the geometrical structure appears firmly. Here, of the two flanks E1 and E2 that incline in different directions that define the angle of the thread Es of the male screw member E, one flank E1 is a boundary that defines the range of the summit Et along the axial direction. Of the portions Ea and Ec, the surface connects one peak boundary portion Ea and the valley boundary portion Eb of the valley bottom Eu closest to the peak boundary portion Ea, and the other flank E1 is connected to the other peak boundary portion Ec. This is a surface connecting the valley bottom boundary portion Ed of the valley bottom Eu closest to the mountain peak boundary portion Ec. Of the two flanks I1 and I2 that incline in different directions that define the angle of the thread Is of the female screw member I, one flank I1 is a boundary portion that defines the range of the peak top It along the axial direction. Ia, Ic is a surface connecting one peak boundary part Ia and the valley boundary part Ib of the valley bottom Iu closest to the peak boundary part Ia, the other flank I1 is the other peak boundary part Ic, This is a surface connecting the valley bottom boundary Id of the valley bottom Iu closest to the mountain peak boundary Ic.

雄ネジ部材E及び雌ネジ部材Iの各ネジ山Es,Isのうち少なくとも締結時に負荷を受ける側のフランクE1,I1(同図中の雄ネジ部材Eにおける山頂境界部分Eaと谷底境界部分Ebを連絡する面、雌ネジ部材Iにおける山頂境界部分Iaと谷底境界部分Ibを連絡する面)は、圧力側フランクと称され、雄ネジ部材E及び雌ネジ部材Iの各ネジ山Es,Isのうち圧力側フランクE1,I1の反対側のフランクE2,I2(同図中の雄ネジ部材Eにおける山頂境界部分Ecと谷底境界部分Edを連絡する面、雌ネジ部材Iにおける山頂境界部分Icと谷底境界部分Idを連絡する面)は、遊び側フランクと称される。図14から把握できるように、締結時には、雄ネジ部材E及び雌ネジ部材Iの圧力側フランクE1,I1同士が相互に接触する一方、雄ネジ部材E及び雌ネジ部材Iの遊び側フランクE2,I2同士は相互に接触しない状態になる。なお、雄ネジ部材Eと雌ネジ部材Iを物理的に締結可能とするためには公差は必要不可欠である。   Of the screw threads Es and Is of the male screw member E and the female screw member I, at least the flanks E1 and I1 on the side that receives a load during fastening (the peak boundary portion Ea and the valley bottom boundary portion Eb in the male screw member E in FIG. The connecting surface, the surface connecting the crest boundary portion Ia and the valley bottom boundary portion Ib of the female screw member I) is called a pressure side flank, and among the screw threads Es and Is of the male screw member I and female screw member I, The flank E2, I2 on the opposite side of the pressure side flank E1, I1 (the surface connecting the crest boundary portion Ec and the valley bottom boundary portion Ed in the male screw member E in the figure, the crest boundary portion Ic and the valley bottom boundary in the female screw member I) The surface connecting the part Id) is called a play side flank. As can be seen from FIG. 14, at the time of fastening, the pressure side flank E1, I1 of the male screw member E and the female screw member I are in contact with each other, while the play side flank E2, of the male screw member E and the female screw member I I2 is not in contact with each other. In order to make it possible to physically fasten the male screw member E and the female screw member I, a tolerance is indispensable.

しかし、締結時に雄ネジ部材Eと雌ネジ部材Iの軸芯がずれると、図15及び図16に示すように、雄ネジ部材E及び雌ネジ部材Iの各圧力側フランクE1,I1の接触は、線接触では無く、面圧(摺動面に作用する単位面積当たりの荷重)が線接触よりも極端に増大する点接触となる。そして、点接触に近い形で面圧が増大した状況下で締結処理を続行すると、高面圧下での点接触に近い状況で周方向に強制摺動を起こすことになり、コンタクトポイント(接触点)で局所的な摩耗損傷が起き、焼付きが発生する確率が高くなる。なお、図13及び図14における1点鎖線CLは雄ネジ部材E及び雌ネジ部材Iの一致した軸芯を示し、図15及び図16における1点鎖線CLは雄ネジ部材Eの軸芯を示す。   However, if the shaft centers of the male screw member E and the female screw member I are shifted during fastening, the contact of the pressure side flanks E1 and I1 of the male screw member E and the female screw member I is as shown in FIGS. Not a line contact, but a point contact in which the surface pressure (load per unit area acting on the sliding surface) is extremely increased as compared to the line contact. If the fastening process is continued in a situation where the surface pressure has increased in a manner close to that of point contact, forced sliding will occur in the circumferential direction in a situation close to point contact under high surface pressure. ) Causes local wear damage and increases the probability of seizure. 13 and 14, the alternate long and short dash line CL indicates the axial center of the male screw member E and the female screw member I, and the alternate long and short dash line CL in FIGS. 15 and 16 indicates the axial center of the male screw member E. .

このような焼付きは、雄ネジ部材及び雌ネジ部材のネジ山同士の間に公差がある以上、容易に、また恒常的に発生する状況にあると考えられる。   Such seizure is considered to occur easily and constantly because there is a tolerance between the threads of the male screw member and the female screw member.

以上のような問題に鑑みて本発明者は、焼付きの生じ難い雄ネジ部材や雌ネジ部材、さらにはこれら雄ネジ部材及び雌ネジ部材を備えた締結部材を提供すべく、鋭意研究の末、雄ネジ部材及び雌ネジ部材の少なくとも圧力側フランクの表層の硬度をそれぞれ所定値以上に上昇させたり、何れか一方のネジ部材の圧力側フランクの硬度を所定値以上に上昇させることで、潤滑剤の適用を前提としない使用状況下(無潤滑下)においても焼付きの発生を抑制・低減することが可能であることを見出した。   In view of the above problems, the present inventor has intensively studied to provide a male screw member and a female screw member that are unlikely to be seized, and a fastening member including the male screw member and the female screw member. By increasing the hardness of the surface layer of at least the pressure side flank of the male screw member and the female screw member to a predetermined value or higher, or by increasing the hardness of the pressure side flank of one of the screw members to a predetermined value or higher, It has been found that the occurrence of seizure can be suppressed / reduced even under use conditions (under non-lubricating conditions) that do not assume the application of the agent.

すなわち、本発明に係る締結部材は、ステンレス製の雄ネジ部材と、雄ネジ部材のネジ山に螺合締結可能なネジ山を有するステンレス製の雌ネジ部材とを備えたものであって、雄ネジ部材のネジ山のうち少なくとも締結時に負荷を受ける側のフランクである圧力側フランクの表層の硬度、雌ネジ部材のネジ山のうち少なくとも締結時に負荷を受ける側のフランクである圧力側フランクの表層の硬度とを互いに異ならせ、相対的に硬度が高い方において切削加工及び高面圧下の塑性変形加工のみがなされた圧力側フランクの表層のみの硬度のみがビッカース硬度320Hvを越える値であることを特徴としている。ここで、表層の硬度にばらつきがある場合、本発明のおける「表層の硬度がビッカース硬度320Hvを越える値である」との条件は、ばらつきのある表層硬度のうち最も高い表層硬度がビッカース硬度320Hvを越える値であれば満たすことになる。
このような締結部材であれば、潤滑剤を用いずとも、耐焼付き性が向上することを本発明者は見出した。
特に、本発明に係る締結部材は、雄ネジ部材の圧力側フランクまたは雌ネジ部材の圧力側フランクのうち相対的に硬度が高い方のみの圧力側フランクの表層の硬度がビッカース硬度320Hvを越える値である。
That is, a fastening member according to the present invention includes a stainless steel male screw member and a stainless steel female screw member having a thread that can be screwed and fastened to a screw thread of the male screw member. and surface hardness of the pressure flank is a side flanks given a load at least during engagement of the screw thread of the screw member, the pressure flank is a side flanks given a load at least during engagement of the threads of the female screw member varied surface layer of a hardness from each other, that only the hardness of the surface layer only of cutting and high surface pressure pressure flank only plastic deformation was made in the person relatively high hardness is a value exceeding Vickers hardness 320Hv It is characterized by. Here, when there is a variation in the hardness of the surface layer, the condition that “the hardness of the surface layer is a value exceeding the Vickers hardness of 320 Hv” in the present invention is that the highest surface layer hardness among the varying surface layer hardness is the Vickers hardness of 320 Hv. If it exceeds the value, it will be satisfied.
The present inventors have found that such a fastening member improves seizure resistance without using a lubricant.
In particular, the fastening member according to the present invention is a value in which the hardness of the surface layer of the pressure side flank of the pressure side flank of the male screw member or the pressure side flank of the female screw member that is relatively higher in hardness exceeds the Vickers hardness of 320 Hv. It is.

また、締結部材の一例としては、ステンレス製の雄ネジ部材と、雄ネジ部材のネジ山に螺合締結可能なネジ山を有するステンレス製の雌ネジ部材とを備えたものであって、雄ネジ部材のネジ山のうち少なくとも締結時に負荷を受ける側のフランクである圧力側フランクの表層の硬度、及び雌ネジ部材のネジ山のうち少なくとも締結時に負荷を受ける側のフランクである圧力側フランクの表層の硬度が、ビッカース硬度320Hvを越える値である第1条件、又は、雄ネジ部材の圧力側フランクの表層の硬度と、雌ネジ部材の圧力側フランクの表層の硬度とを互いに異ならせ、相対的に硬度が高い方の圧力側フランクの表層の硬度がビッカース硬度320Hvを越える値である第2条件、の少なくとも何れか一方の条件を満たすものが挙げられる。Also, as an example of the fastening member, a male screw member made of stainless steel, and a female screw member made of stainless steel having a screw thread that can be screwed and fastened to the screw thread of the male screw member, The hardness of the surface layer of the pressure side flank, which is the flank that receives the load at the time of fastening, among the screw threads of the member, and the surface layer of the pressure side flank, the flank of the female screw member that receives the load at the time of fastening The hardness of the surface layer of the pressure-side flank of the male screw member and the hardness of the surface layer of the pressure-side flank of the female screw member are different from each other. And the second condition in which the hardness of the surface layer of the higher pressure side flank exceeds Vickers hardness of 320 Hv is satisfied. .

また、締結部材において、雄ネジ部材及び雌ネジ部材の両方の圧力側フランクの表層硬度が、ビッカース硬度320Hvを越える値であるという第1条件を満たす具体的な処理内容としては、雄ネジ部材及び雌ネジ部材の各圧力側フランクに対して、切削加工に加えて、所定の塑性加工又は窒化の少なくとも何れか一方の処理を施す態様を挙げることができる。つまり、圧力側フランクを切削加工で仕上げた場合、当該圧力側フランクの表層硬度はネジ部材の素材(ステンレス鋼)の硬度よりも上昇しており、さらに塑性加工又は窒化の何れか一方の処理又は両方の処理を施すことで、切削加工終了時点で上昇している圧力側フランクの表層硬度をより一層も上昇させることができ、締結時の焼付きを抑制することができる。また、ネジ山の表面を所定厚さの膜で被覆する被膜処理(コーティング処理、反応を抑制させる目的で、送通させる食品やガスなどの流体と反応し難いと言われている銀を用いて銀メッキをするメッキ処理等)によって表面の硬度を上昇させる処理も考えられるが、皮膜が使用中に剥離する可能性を完全に排除することはできず、皮膜の剥離と製品への混入という問題が生じ、必ずしも良い製品とは言い難いが、上述した切削加工処理、所定の塑性加工処理、及び窒化処理は、被膜の剥離と製品への混入という事象が生じないため、締結処理及び開放処理を繰り返し行った場合でも圧力側フランクの表層硬度が低下する事態を防止・抑制することができる。 Further, in the fastening member, as specific processing contents satisfying the first condition that the surface layer hardness of the pressure side flank of both the male screw member and the female screw member is a value exceeding the Vickers hardness of 320 Hv, the male screw member and In addition to cutting, each pressure side flank of the female screw member can be subjected to a predetermined plastic processing or nitriding treatment. That is, when the pressure side flank is finished by cutting, the surface layer hardness of the pressure side flank is higher than the hardness of the material (stainless steel) of the screw member, and further, either plastic working or nitriding treatment or By performing both treatments, it is possible to further increase the surface layer hardness of the pressure side flank rising at the end of cutting, and to suppress seizure during fastening. In addition, a coating process that coats the surface of the thread with a film of a predetermined thickness (coating process, for the purpose of suppressing reaction, using silver that is said to be difficult to react with fluids such as food and gas to be passed Although it is conceivable to increase the hardness of the surface by silver plating, etc., it is not possible to completely eliminate the possibility that the film will peel off during use. Although it is not necessarily a good product, the above-mentioned cutting process, predetermined plastic working process, and nitriding process do not cause the phenomenon of film peeling and mixing into the product. Even when it is repeated, it is possible to prevent or suppress the situation where the surface layer hardness of the pressure side flank decreases.

一方、雄ネジ部材の前記圧力側フランクの表層の硬度と、雌ネジ部材の圧力側フランクの表層の硬度とを互いに異ならせ、相対的に硬度が高い方の圧力側フランクの表層の硬度がビッカース硬度320Hvを越える値である第2条件を満たす具体的な処理としては、雄ネジ部材の圧力側フランクに対して、切削加工に加えて、所定の塑性加工又は窒化の少なくとも何れか一方の処理を施すとともに、雌ネジ部材の圧力側フランクに対して、雄ネジ部材の圧力側フランクに対する処理とは異なる処理を施す態様を挙げることができる。   On the other hand, the hardness of the surface layer of the pressure side flank of the male screw member and the hardness of the surface layer of the pressure side flank of the female screw member are different from each other, and the hardness of the surface layer of the pressure side flank having a relatively higher hardness is Vickers. As a specific process that satisfies the second condition that is a value exceeding the hardness 320 Hv, the pressure side flank of the male screw member is subjected to at least one of predetermined plastic processing and nitriding in addition to cutting. In addition, a mode in which processing different from processing for the pressure side flank of the male screw member is performed on the pressure side flank of the female screw member can be exemplified.

また、第2条件を満たす別の具体的な処理としては、雌ネジ部材の圧力側フランクに対して、切削加工に加えて、所定の塑性加工又は窒化の少なくとも何れか一方の処理を施すとともに、雄ネジ部材の圧力側フランクに対して、切削加工のみ、又は切削加工に加えて所定の塑性加工の処理を施す態様を挙げることができる。   Further, as another specific process that satisfies the second condition, in addition to the cutting process, the pressure side flank of the female screw member is subjected to a predetermined plastic process or at least one process of nitriding, The aspect which performs the process of predetermined plastic processing only in addition to cutting with respect to the pressure side flank of a male screw member can be mentioned.

加えて、締結部材は、雄ネジ部材及び雌ネジ部材の少なくとも各圧力側フランクを脱脂しているものであってもよいIn addition, the fastening member may be one in which at least each pressure side flank of the male screw member and the female screw member is degreased.

上述した作用効果を奏する雄ネジ部材と雌ネジ部材の各圧力側フランクにおける表層硬度の下限値は、ビッカース硬度320Hvであり、また上限値は、ビッカース硬度1600Hvであると考えられる。雄ネジ部材と雌ネジ部材の各圧力側フランクにおける表層硬度は、処理内容や処理条件(窒化処理の温度等)によってビッカース硬度1600Hv程に設定することが可能であるが、ビッカース硬度1600Hv或いはそれに近い場合には、塩水噴霧試験で腐食が著しいという結果を本発明者は得ている。したがって、本発明において、各圧力側フランクにおける表層硬度のビッカース硬度1600Hvを越える硬度に設定することは、特段有効な技術あるとはいえない。適切な上限値としは、ビッカース硬度600Hvを挙げることができる。また、適切な下限値としては、ビッカース硬度400Hvを挙げることができる。なお、上述した硬化処理のうち、窒化処理によれば高い表層硬度が得られる。特にプラズマ窒化であれば、高温短時間での硬化処理が可能であるが、素材の耐腐食性が低下するため、締結部材の用途や使用回数がある程度制限されることになる。一方、ガス窒化であれば、プラズマ窒化よりも低温での硬化処理により、表層硬度の最高値が400Hv程度となるが、素材の耐腐食性は低下しないため、広い用途での利用が可能である。これらの耐腐食性は、予備的試験を行って確認したものである。   It is considered that the lower limit value of the surface layer hardness at each pressure side flank of the male screw member and the female screw member having the above-described effects is Vickers hardness of 320 Hv, and the upper limit value is Vickers hardness of 1600 Hv. The surface layer hardness at each pressure side flank of the male screw member and the female screw member can be set to about Vickers hardness 1600Hv depending on processing contents and processing conditions (nitriding temperature, etc.), but Vickers hardness 1600Hv or close to it. In some cases, the inventor has obtained a result of significant corrosion in the salt spray test. Therefore, in the present invention, it is not a particularly effective technique to set the surface layer hardness of each pressure side flank to exceed Vickers hardness of 1600 Hv. As an appropriate upper limit value, Vickers hardness of 600 Hv can be exemplified. Moreover, Vickers hardness 400Hv can be mentioned as a suitable lower limit. Of the above-described curing treatments, high surface layer hardness can be obtained by nitriding treatment. In particular, plasma nitridation can be cured at a high temperature in a short time, but the corrosion resistance of the material is reduced, so that the use and frequency of use of the fastening member are limited to some extent. On the other hand, in the case of gas nitriding, the maximum value of the surface hardness is about 400 Hv by a curing process at a temperature lower than that of plasma nitriding, but the corrosion resistance of the material is not lowered, so that it can be used in a wide range of applications. . These corrosion resistances have been confirmed through preliminary tests.

本発明に係る締結部材であれば、締結時に、雄ネジ部材及び雌ネジ部材の圧力側フランク同士のコンタクトポイントで面圧が急上昇しても、摩耗損傷を抑制・低減することができ、焼付きが生じ難く、締結処置と開放処理との繰り返し可能回数を増やすことができ、耐焼付き性の改善を図ることが可能である。よって、本発明は、雄ネジ部材及び雌ネジ部材のネジ山同士を螺合させて行う少なくとも1回目の締結処理時に、焼付きが生じないか、極めて生じ難い締結部材を提供することができるものである。 With the fastening member according to the present invention, even when the surface pressure suddenly increases at the contact point between the pressure side flank of the male screw member and the female screw member at the time of fastening, wear damage can be suppressed / reduced, and seizure occurs. Therefore, it is possible to increase the number of times that the fastening process and the opening process can be repeated, and to improve the seizure resistance. Therefore, the present invention can provide a fastening member that does not cause seizure or is extremely unlikely to occur during at least the first fastening process performed by screwing the threads of the male screw member and the female screw member. It is.

本発明の一実施形態に係る締結部材を構成する雄ネジ部材及び雌ネジ部材の螺合締結前の状態を示す図。The figure which shows the state before the screwing fastening of the external thread member and internal thread member which comprise the fastening member which concerns on one Embodiment of this invention. 同実施形態の締結部材を構成する雄ネジ部材及び雌ネジ部材の螺合締結状態を図1に対応させて示す図。The figure which shows the screwing fastening state of the external thread member and internal thread member which comprise the fastening member of the embodiment corresponding to FIG. 同実施形態に係る雄ネジ部材にパイプを装着した状態を示す図。The figure which shows the state which mounted | wore with the male screw member which concerns on the same embodiment. 同実施形態に係る雄ネジ部材にパイプ及び固定用リングを装着した状態を示す図。The figure which shows the state which mounted | wore the male screw member which concerns on the same embodiment with the pipe and the ring for fixing. 図2に示す雄ネジ部材及び雌ネジ部材の標準状態(負荷の掛かっていない螺合状態)を示す模式的に示す図。The figure which shows typically the standard state (screwing state in which no load is applied) of the external thread member and internal thread member shown in FIG. 図2に示す雄ネジ部材及び雌ネジ部材の締結状態を図5に対応させて示す図。The figure which shows the fastening state of the external thread member and internal thread member shown in FIG. 2 corresponding to FIG. 同実施形態に係る締結部材を構成する雄ネジ部材及び雌ネジ部材の標準状態を模式的に示す図。The figure which shows typically the standard state of the external thread member and internal thread member which comprise the fastening member which concerns on the embodiment. 同実施形態に係る締結部材を構成する雄ネジ部材及び雌ネジ部材の締結状態を図7に対応させて示す図。The figure which shows the fastening state of the external thread member and internal thread member which comprise the fastening member which concerns on the embodiment corresponding to FIG. 同実施形態において供試材番号6に関する締結部材の実験結果を示す図。The figure which shows the experimental result of the fastening member regarding the test material number 6 in the same embodiment. 同実施形態において供試材番号7に関する締結部材の実験結果を示す図。The figure which shows the experimental result of the fastening member regarding the test material number 7 in the same embodiment. 同実施形態に係る締結部材の一変形例を図7に対応させて示す図。The figure which shows the modification of the fastening member which concerns on the embodiment corresponding to FIG. 同変形例に係る締結部材を図7に対応させて示す図。The figure which shows the fastening member which concerns on the modification corresponding to FIG. 従来の雄ネジ部材及び雌ネジ部材を備えた締結部材の標準状態を模式的に示す図。The figure which shows typically the standard state of the fastening member provided with the conventional male screw member and the female screw member. 同締結部材の締結状態を図13に対応させて示す図。The figure which shows the fastening state of the fastening member corresponding to FIG. 同締結部材において焼付きが発生するメカニズムを図13に対応させて示す図。The figure which shows the mechanism in which seizure generate | occur | produces in the same fastening member corresponding to FIG. 同締結部材において焼付きが発生するメカニズムを図13に対応させて示す図。The figure which shows the mechanism in which seizure generate | occur | produces in the same fastening member corresponding to FIG.

以下、本発明の一実施形態を、図面を参照して説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

本発明の一実施形態に係る締結部材Xは、図1に示すように、雄ネジ部材1及び雌ネジ部材2を備え、例えば、半導体等の工業的製造プロセスを構成する装置や、食品、医療等の分野で用いられる装置に好適に使用されるものである。このような用途に用いられる雄ネジ部材1や雌ネジ部材2には、耐腐食性が要求され、発錆が無いか殆ど無いことも要求される。このような要求を満たすべく、雄ネジ部材1及び雌ネジ部材2は何れもステンレス製のものである。ステンレスであれば特に種類は問わず、オーステナイト系、フェライト系、オーステナイト・フェライト系(二相系)、マルテンサイト系の何れであってもよいが、本実施形態では、オーステナイト系ステンレス製の雄ネジ部材1及び雌ネジ部材2を適用している。   As shown in FIG. 1, the fastening member X according to an embodiment of the present invention includes a male screw member 1 and a female screw member 2, for example, a device that constitutes an industrial manufacturing process such as a semiconductor, food, medical It is suitably used for an apparatus used in such a field. The male screw member 1 and the female screw member 2 used for such applications are required to have corrosion resistance and are required to have no or almost no rusting. In order to satisfy such requirements, both the male screw member 1 and the female screw member 2 are made of stainless steel. There are no particular restrictions on the type of stainless steel, and any of austenite, ferrite, austenite / ferrite (two-phase), and martensite may be used. In this embodiment, the male screw is made of austenitic stainless steel. The member 1 and the female screw member 2 are applied.

本実施形態に係る締結部材Xは、図2に示すように、上述した分野の製造プロセスにおいて、例えば材料を搬送するためのパイプシステムPの繋ぎ部分に使用されるものである。図1及び図2に示す雄ネジ部材1及び雌ネジ部材2は、例えば、JIS規格に準拠するSUS304のM16,ピッチ1の60°の三角ネジである。   As shown in FIG. 2, the fastening member X according to the present embodiment is used in, for example, a connecting portion of a pipe system P for conveying a material in the manufacturing process in the above-described field. The male screw member 1 and the female screw member 2 shown in FIGS. 1 and 2 are, for example, M16 of SUS304 conforming to JIS standard, 60 ° triangular screw with a pitch of 1.

図1乃至図3に示すように、本実施形態に係る締結部材Xは、雄ネジ部材1として、基端部に六角形の頭部1A(六角ボルト)を有するものを適用している。この雄ネジ部材1は、外周面にネジ山1sが形成されているネジ軸部1Bの先端(ネジ軸部1Bのうち頭部1Aから遠い方の端)に、パイプシステムPを構成するプラスチック製のパイプP1が装着可能なパイプ装着部1Cを一体に形成している。本実施形態では、パイプ装着部1Cとして、ネジ軸部1Bの先端面(軸芯方向に直交する端面)から頭部1Aに対して離間する方向に所定寸法突出する小径部1Caと、小径部1Caの先端に形成した大径部1Cbと、大径部1Cbの先端から先端に向かって漸次小径となるテーパ部1Ccとを有するものを適用している。これら小径部1Ca、大径部1Cb及びテーパ部1Ccの軸中心は、ネジ軸部1B及び頭部1Aの軸中心と一致している。ここで、雄ネジ部材1の頭部1Aは、その基端部(図1の頭部1Aの下端部)が、図示しない別のパイプシステム(パイプ装置部1Cに装着されるパイプP1を有するパイプシステムPとは別のパイプシステムを意味し、以下の説明においても同義で用いる)又は別の装置(パイプ装置部1Cに装着されるパイプP1を有するパイプシステムPを備えた装置とは別の装置を意味し、以下の説明においても同義で用いる)に繋がっている場合もあれば、図示しない前記別のパイプシステム又は前記別の装置に繋がれておらず、止め(封)として機能する場合もある。前者の場合、雄ネジ部材1の内部には頭部1Aも含めて軸方向に貫通する貫通孔が形成され、頭部1Aの基端部(図1の頭部1Aの下端部)には、図示しない前記別のパイプシステム又は図示しない前記別の装置が、適宜の固定手段によって繋がれている。一方、後者の場合は、雄ネジ部材1の内部には貫通孔が形成されておらず、頭部1Aが止めとして機能する。   As shown in FIGS. 1 to 3, the fastening member X according to the present embodiment employs a male screw member 1 having a hexagonal head 1 </ b> A (hexagon bolt) at the base end. This male screw member 1 is made of plastic that forms a pipe system P at the tip of the screw shaft portion 1B (the end of the screw shaft portion 1B far from the head portion 1A) having a thread 1s formed on the outer peripheral surface. A pipe mounting portion 1C to which the pipe P1 can be mounted is integrally formed. In the present embodiment, as the pipe mounting portion 1C, a small-diameter portion 1Ca that projects by a predetermined dimension in a direction away from the head 1A from the tip surface (end surface orthogonal to the axial direction) of the screw shaft portion 1B, and the small-diameter portion 1Ca. The one having a large diameter portion 1Cb formed at the distal end and a tapered portion 1Cc having a gradually decreasing diameter from the distal end of the large diameter portion 1Cb toward the distal end is applied. The shaft centers of the small diameter portion 1Ca, the large diameter portion 1Cb, and the taper portion 1Cc coincide with the shaft centers of the screw shaft portion 1B and the head portion 1A. Here, the head portion 1A of the male screw member 1 has a base end portion (a lower end portion of the head portion 1A in FIG. 1) having another pipe system (not shown) having a pipe P1 attached to the pipe device portion 1C. System P means a pipe system different from that used in the following description, or another device (a device different from a device provided with a pipe system P having a pipe P1 attached to the pipe device section 1C) May also be used synonymously in the following description), or may be connected to the other pipe system (not shown) or the other device and function as a stopper (sealing). is there. In the former case, a through-hole penetrating in the axial direction including the head portion 1A is formed inside the male screw member 1, and the base end portion of the head portion 1A (the lower end portion of the head portion 1A in FIG. 1) The other pipe system (not shown) or the other device (not shown) is connected by appropriate fixing means. On the other hand, in the latter case, no through hole is formed in the male screw member 1, and the head 1A functions as a stop.

雌ネジ部材2は、図1及び図2に示すように、外周面を六角ナット状とし、内周面に雄ネジ部材1のネジ山1sに対応したネジ山2sを形成した袋ナット部2Aと、袋ナット部2Aの先端部(図1における袋ナット部2Aの上端部)に設けられ且つ内向きに突出させた鍔部2Bとを一体に有するものである。また、本実施形態の雌ネジ部材2は、袋ナット部2Aのうち先端側の内周面のうち、ネジ山2sを形成していない部分を凹凸のない面に設定したものである。本実施形態では、この凹凸のない面の高さ寸法(軸方向に沿った寸法)を、雄ネジ部材1のパイプ装着部1Cの高さ寸法より所定寸法分だけ短く設定している。   As shown in FIGS. 1 and 2, the female screw member 2 has a hexagonal nut shape on the outer peripheral surface and a cap nut portion 2A in which a screw thread 2s corresponding to the screw thread 1s of the male screw member 1 is formed on the inner peripheral surface. And a flange portion 2B provided at the tip end portion of the cap nut portion 2A (the upper end portion of the cap nut portion 2A in FIG. 1) and projecting inward. Moreover, the female screw member 2 of this embodiment sets the part which does not form the screw thread 2s among the inner peripheral surfaces by the side of the cap nut part 2A to the surface without an unevenness | corrugation. In the present embodiment, the height dimension (dimension along the axial direction) of the surface without unevenness is set shorter than the height dimension of the pipe mounting portion 1C of the male screw member 1 by a predetermined dimension.

このような雄ネジ部材1及び雄ネジ部材1を有する締結部材Xは、雄ネジ部材1及び雌ネジ部材2を相互に螺合締結する前に、雄ネジ部材1のパイプ装着部1CにパイプP1をその下端がネジ軸部1Bの先端に接触する位置まで嵌め込み(図3参照)、次いで、内径をパイプP1の外径よりも僅かに大きく設定し、且つ外径を雌ネジ部材2のネジ軸部1Bの内径よりも小さく設定した金属製の固定用リング3を、パイプP1をその外周側から嵌め込むようにパイプ装着部1Cに装着し(図4参照)、続いて、雌ネジ部材2を、雄ネジ部材1の先端側から雄ネジ部材1に締結する(図2参照)。ここで、雄ネジ部材1の頭部1Aの基端部(図1の頭部1Aの下端部)が、図示しない前記別のパイプシステム又は前記別の装置に固定されている場合、これら雄ネジ部材1及び雌ネジ部材2を相互に螺合締結した状態では、雄ネジ部材1の頭部1Aを含めた雄ネジ部材1全体に亘ってその軸方向に貫通するように形成されている貫通孔を通じて、パイプ装着部1Cに装着したパイプP1を有するパイプシステムと、雄ネジ部材1の頭部1Aの基端部(図1の頭部1Aの下端部)に装着した図示しない前記別のパイプシステム又は前記別の装置との間で流体のスムーズな送通が可能になる。つまり、例えばハイテク用のガスや食品を流体状にして、図1に示すパイプP1を有するパイプシステムPが繋がれている装置から、雄ネジ部材1の頭部1Aの基端部(図1の頭部1Aの下端部)に接続した前記別のパイプシステム又は前記別の装置に流体を送通させることができる。なお、装置の保守や流路の洗浄等の事情で、一時的に流体の送通を中断する場合には、頭部1Aの内部に貫通孔が形成されていない雄ネジ部材1を用いることで、この雄ネジ部材1が封の役目を担う止め部材として機能する。なお、雄ネジ部材の頭部に対する前記別のパイプシステムや前記別の装置の繋ぎ方(固定手段)や雄ネジ部材の頭部の形状は問わない。   The fastening member X having the male screw member 1 and the male screw member 1 is connected to the pipe mounting portion 1C of the male screw member 1 before the male screw member 1 and the female screw member 2 are screwed together. (See FIG. 3), and then the inner diameter is set slightly larger than the outer diameter of the pipe P1, and the outer diameter is set to the screw shaft of the female screw member 2. The metal fixing ring 3 set smaller than the inner diameter of the part 1B is attached to the pipe attaching part 1C so that the pipe P1 is fitted from the outer peripheral side (see FIG. 4), and then the female screw member 2 is attached. The male screw member 1 is fastened to the male screw member 1 from the front end side (see FIG. 2). Here, when the base end portion of the head portion 1A of the male screw member 1 (the lower end portion of the head portion 1A in FIG. 1) is fixed to the other pipe system (not shown) or the other device, these male screws. In a state in which the member 1 and the female screw member 2 are screwed and fastened to each other, a through hole formed so as to penetrate the male screw member 1 including the head 1A of the male screw member 1 in the axial direction. And a pipe system having a pipe P1 attached to the pipe attaching portion 1C and the other pipe system not shown attached to the base end portion of the head 1A of the male screw member 1 (the lower end portion of the head 1A in FIG. 1). Alternatively, the fluid can be smoothly transferred to and from the other device. That is, for example, from a device in which high-tech gas or food is made into a fluid state and the pipe system P having the pipe P1 shown in FIG. 1 is connected, the base end portion of the head 1A of the male screw member 1 (in FIG. The fluid can be sent to the other pipe system or the other device connected to the lower end of the head 1A. In the case of temporarily interrupting the flow of fluid due to maintenance of the apparatus or cleaning of the flow path, the male screw member 1 in which the through hole is not formed in the head 1A is used. The male screw member 1 functions as a stop member that serves as a seal. In addition, the shape of the head of the male screw member is not limited, and the other pipe system or the method of connecting the other device to the head of the male screw member (fixing means).

このような構成の締結部材Xにおいて締結処理を実施する過程で、雌ネジ部材2を雄ネジ部材1に対してある程度締め付けていくと、雌ネジ部材2の先端部(上端部)に設けた鍔部2Bが固定用リング3を雌ネジ部材2の螺合進行方向(下方)に押圧し、これにより、固定用リング3が、パイプ装着部1Cのテーパ部1Ccとの間で、パイプ装着部1Cに装着しているパイプP1を径方向に挟み込んだ状態(抱え込んだ状態)でそのパイプP1をネジ軸部1B側(下方)に押し込むことになる。この際、パイプP1の端部(下端部)がネジ軸部1Bの先端面(上端面)に当接しているため、図4に示すように、パイプP1のうちテーパ部1Ccから大径部1Cbを越えた部分(テーパ部1Ccよりも下側に存在する部分)は圧縮されて、径方向に膨れるように変形するが、パイプP1の外周面は径方向において雌ネジ部材2の内周面(図示例ではネジ山2sを形成していない面であって且つ凹凸のない面)に対面するため、パイプP1の変形量は制限され、パイプP1に掛かる圧力が高くなる。その結果、その圧力は、固定用リング3を介して雌ネジ部材2を雄ネジ部材1の頭部1Aから離間する方向(上方)へ押圧する力となり、雄ネジ部材1及び雌ネジ部材2のネジ山1s,2s同士が接触する締結状態になる。   When the female screw member 2 is tightened to the male screw member 1 to some extent in the process of performing the fastening process in the fastening member X having such a configuration, the collar provided at the tip (upper end) of the female screw member 2 The portion 2B presses the fixing ring 3 in the screwing advance direction (downward) of the female screw member 2, whereby the fixing ring 3 is connected to the taper portion 1Cc of the pipe mounting portion 1C. The pipe P1 is pushed into the screw shaft portion 1B side (downward) in a state where the pipe P1 attached to the pipe is sandwiched (held) in the radial direction. At this time, since the end portion (lower end portion) of the pipe P1 is in contact with the tip end surface (upper end surface) of the screw shaft portion 1B, as shown in FIG. 4, the tapered portion 1Cc to the large diameter portion 1Cb of the pipe P1. The portion beyond the taper portion (the portion existing below the taper portion 1Cc) is compressed and deformed so as to swell in the radial direction, but the outer peripheral surface of the pipe P1 is the inner peripheral surface of the female screw member 2 in the radial direction ( In the example shown in the figure, the surface of the pipe P1 is not formed and has no irregularities), so that the deformation amount of the pipe P1 is limited, and the pressure applied to the pipe P1 increases. As a result, the pressure becomes a force that presses the female screw member 2 in a direction (upward) away from the head 1A of the male screw member 1 via the fixing ring 3, and the male screw member 1 and the female screw member 2 It will be in the fastening state which screw threads 1s and 2s contact.

このように、締結前であって、且つ固定用リング3を介して雌ネジ部材2を雄ネジ部材1の頭部1Aから離間する方向(上方)へ押圧する力が雌ネジ部材2に作用しない状態(標準状態)では、図5に示すように、雄ネジ部材1及び雌ネジ部材2のネジ山2s,2s同士の間には公差に起因する隙間が存在し、締結作業にもほとんどトルクは掛からないが、固定用リング3を介して雌ネジ部材2を雄ネジ部材1の頭部1Aから離間する方向(上方)へ押圧する力が雌ネジ部材2に作用し始めると、図6に示すように、雄ネジ部材1のネジ山1sを構成する傾斜方向が異なるフランク11,12のうち一方のフランク11(同図における下向き面に相当するフランク11)と、雌ネジ部材2のネジ山2sを構成する傾斜方向が異なるフランク21,22のうち一方のフランク21(同図における上向き面に相当するフランク12)が相互に強く接触する。以下の説明では、雄ネジ部材1及び雌ネジ部材2のそれぞれにおいて、締結時に負荷を受ける側のフランクを圧力側フランク11,21とする。図6では、雌ネジ部材2の圧力側フランク21を相対的に太い実線で示している。なお、図5及び図6では、各図の紙面向かって右側における雄ネジ部材1及び雌ネジ部材2のネジ山1s,2s同士の位置関係を模式的に示し、この位置関係に準じた位置関係となる紙面向かって左側における雄ネジ部材1及び雌ネジ部材2のネジ山1s,2s同士の位置関係は省略している。   As described above, the force that presses the female screw member 2 in the direction (upward) away from the head 1 </ b> A of the male screw member 1 through the fixing ring 3 does not act on the female screw member 2. In the state (standard state), as shown in FIG. 5, there is a clearance due to tolerance between the screw threads 2s, 2s of the male screw member 1 and the female screw member 2, and almost no torque is applied to the fastening operation. Although not hooked, when a force that presses the female screw member 2 in the direction (upward) away from the head 1A of the male screw member 1 via the fixing ring 3 starts to act on the female screw member 2, FIG. As described above, one of the flank 11 (flank 11 corresponding to the downward surface in the figure) among the flanks 11 and 12 having different inclination directions constituting the thread 1s of the male thread member 1 and the thread 2s of the female thread member 2 Flank 2 with different inclination directions (Frank 12 corresponding to the upward surface in the drawing) flank 21 of one of the 22 contacts strongly with each other. In the following description, in each of the male screw member 1 and the female screw member 2, the flank that receives a load at the time of fastening is referred to as pressure side flank 11,21. In FIG. 6, the pressure side flank 21 of the female screw member 2 is indicated by a relatively thick solid line. 5 and 6 schematically show the positional relationship between the threads 1 s and 2 s of the male screw member 1 and the female screw member 2 on the right side of the drawing in each figure, and the positional relationship according to this positional relationship. The positional relationship between the screw threads 1s and 2s of the male screw member 1 and the female screw member 2 on the left side as viewed in the drawing is omitted.

雄ネジ部材1及び雌ネジ部材2を相互に締結することで、パイプP1を有するパイプシステムP同士を繋ぐことができ、処理装置で加工される素材である液体や、処理装置で必要とされる雰囲気を形成する気体等の流体を、パイプP1を通じて処理装置に送ることが可能になる。   By fastening the male screw member 1 and the female screw member 2 to each other, the pipe systems P having the pipes P1 can be connected to each other, which is required for the liquid that is a material processed by the processing apparatus and the processing apparatus. A fluid such as a gas forming an atmosphere can be sent to the processing apparatus through the pipe P1.

ところで、パイプP1を通じて処理装置に送る流体は、処理装置で処理される製品毎や処理装置の処理目的毎に異なる。したがって、最終製品の仕様によって、段取替(品種や工程内容が変わる際生じる段取り作業、作業開始前の材料、機械等の準備及び試し加工)を行い、パイプP1を通じて装置に送る流体の種類を変更する必要がある。そこで、処理装置に取り付けられたパイプP1と、流体を供給するタンク等の流体供給装置に取り付けられたパイプP1とを繋ぐ部材として上述の締結部材Xを適用し、一つ又は一種類の製品の処理が終わる毎に、雄ネジ部材1及び雌ネジ部材2の締結状態を解除(開放)し、処理装置に取り付けられたパイプP1を内部洗浄した後に、そのパイプP1を、再度新たな流体を供給するタンク等の流体供給装置に取り付けられたパイプP1に締結部材Xを介して繋ぐことで、段取替作業を素早くスムーズに行うことができる。   By the way, the fluid sent to the processing apparatus through the pipe P1 differs for each product processed by the processing apparatus and for each processing purpose of the processing apparatus. Therefore, depending on the specifications of the final product, change of the setup (preparation work that occurs when the product type and process contents change, preparation of materials before starting the work, trial processing of machines, etc.), and the type of fluid to be sent to the apparatus through the pipe P1 Need to change. Therefore, the above-described fastening member X is applied as a member for connecting the pipe P1 attached to the processing device and the pipe P1 attached to the fluid supply device such as a tank for supplying fluid, and one or one kind of product Each time the processing is finished, the fastening state of the male screw member 1 and the female screw member 2 is released (opened), and the pipe P1 attached to the processing apparatus is internally cleaned, and then a new fluid is supplied to the pipe P1 again. By connecting through a fastening member X to a pipe P1 attached to a fluid supply device such as a tank to perform the setup change operation can be performed quickly and smoothly.

パイプP1内を流れる流体は、雄ネジ部材1と雌ネジ部材2との締結部分やパイプP1の内向き面における腐食や発錆を嫌う場合が多いことから、本実施形態では、上述したように締結部材Xの雄ネジ部材1及び雌ネジ部材2としてステンレス製のものを適用している。   Since the fluid flowing in the pipe P1 often dislikes corrosion and rusting at the fastening portion between the male screw member 1 and the female screw member 2 and the inward surface of the pipe P1, in this embodiment, as described above. The male screw member 1 and the female screw member 2 of the fastening member X are made of stainless steel.

しかしながら、ステンレスは、焼付き易い特性を有し、最初の締結処理時、又は最初の締結状態を解除する処理(開放処理)時、或いは、取替作業の毎に締結処理と開放処理とを繰り返した時に、焼付きが発生する場合がある。一旦焼付きが生じると、締結処理を適正且つスムーズに行うことができず、仮に締結できたとしても、段取替作業や保守点検の際に要求される開放処理が困難になり、最悪の場合には、処理装置と流体供給装置の両方のパイプシステムP全体を総入れ替えしなければならない事態に陥ることになり、このような事態の発生は現場において是が非でも回避したいという切実な要望がある。   However, stainless steel has a characteristic of being easily seized, and the fastening process and the releasing process are repeated at the time of the first fastening process, the process of releasing the initial fastening state (opening process), or every replacement work. In some cases, seizure may occur. Once seizure occurs, the fastening process cannot be performed properly and smoothly, and even if it can be fastened, the opening process required for setup change work and maintenance inspection becomes difficult, which is the worst case. In this situation, the entire pipe system P of both the processing device and the fluid supply device must be completely replaced, and there is an urgent demand for avoiding such a situation even if it is not correct at the site. is there.

そこで、締結処理時に潤滑剤を用いることで、雄ネジ部材1及び雌ネジ部材2のネジ山同士の摩擦を低減し、焼付きの発生を抑制・低減する態様が考えられる。   Then, the aspect which reduces the friction of the screw threads of the external thread member 1 and the internal thread member 2 by using a lubricant at the time of a fastening process, and suppresses and reduces the occurrence of seizure is considered.

しかしながら、潤滑剤を用いることで焼付きは改善されるものの、パイプP1の中を通過する流体にとって、潤滑剤は異物であり、潤滑剤が製品に混入するリスクを考えると、雄ネジ部材1と雌ネジ部材2とを締結する場面における潤滑剤の使用は制限されるか、原則禁止される。また、製品に対する潤滑剤の混入が所定量までであれば許容される場合、その許容量を超えない程度の潤滑剤を使用することで、焼付きの発生を抑制・低減することが可能であると考えられるが、実際には、雄ネジ部材1、雌ネジ部材2、及びそれらの周辺部品を締結処理前に有機溶剤等で完全脱脂処理することや、経時変化によって潤滑剤の滑動効果が低下することで、焼付きが発生することも容易に推察できる。   However, although seizure is improved by using the lubricant, the lubricant is a foreign substance for the fluid passing through the pipe P1, and considering the risk of the lubricant entering the product, the male screw member 1 and The use of the lubricant in the scene where the female screw member 2 is fastened is restricted or prohibited in principle. Also, if it is permissible to mix the lubricant into the product up to a predetermined amount, the occurrence of seizure can be suppressed / reduced by using a lubricant that does not exceed the permissible amount. In reality, however, it is possible to completely degrease the male screw member 1, the female screw member 2, and their peripheral parts with an organic solvent before the fastening process, and the sliding effect of the lubricant is reduced due to a change over time. By doing so, it can be easily guessed that seizure occurs.

そこで、本発明者は、J2S規格に準拠するSUS304のM16,ピッチ1の60°の三角ネジである雄ネジ部材1及び雌ネジ部材2を備えた上述の締結部材Xを用いて締結実験を行った。締結実験に際して、先ず、雄ネジ部材1及び雌ネジ部材2の各ネジ山1S,2Sを切削加工によって、図7に示すように、各ネジ山1S,2Sの角度を規定する互いに異なる方向に傾斜する2つのフランク(雄ネジ部材1であれば図7に示す1つのネジ山1sの角度を規定する2つのフランク11,12であり、雌ネジ部材2であれば図7に示す1つのネジ山2sの角度を規定する2つのフランク21,22である)の断面形状を何れも直線形状(以下では基準断面形状と称する場合がある)に形成し、さらにその雄ネジ部材1及び雌ネジ部材2の各ネジ山1s,2sの表面に、過酷な塑性加工を加えることで、各ネジ山1s,2sの表層の硬度をネジ山1s,2sの内部の硬度よりも高く設定した締結部材Xを作製し、図8に示すように、雄ネジ部材1及び雌ネジ部材2の圧力側フランク11,21同士が相互に接触する状態となる締結処理を行ったところ、最初の締結処理時に焼付きは発生せず、締結処理及び解放処理を繰り返し行うことが可能であることが判明した。   Therefore, the present inventor conducted a fastening experiment using the above-described fastening member X including the male screw member 1 and the female screw member 2 which are 60 ° triangular screws of M16 of SUS304 and pitch 1 compliant with the J2S standard. It was. In the fastening experiment, first, the screw threads 1S and 2S of the male screw member 1 and the female screw member 2 are inclined by cutting to different directions defining the angles of the screw threads 1S and 2S as shown in FIG. 2 flanks (two flanks 11 and 12 defining the angle of one screw thread 1s shown in FIG. 7 in the case of the male screw member 1, and one screw thread shown in FIG. 7 in the case of the female screw member 2. Both of the cross-sectional shapes of the two flanks 21 and 22 that define an angle of 2s are formed into a linear shape (hereinafter sometimes referred to as a reference cross-sectional shape), and the male screw member 1 and the female screw member 2 By applying severe plastic working to the surface of each screw thread 1s, 2s, a fastening member X is produced in which the hardness of the surface layer of each screw thread 1s, 2s is set higher than the hardness inside the screw threads 1s, 2s. As shown in FIG. When the fastening process in which the pressure-side flanks 11 and 21 of the screw member 1 and the female screw member 2 are in contact with each other is performed, seizure does not occur during the initial fastening process, and the fastening process and the release process are repeated. It turned out to be possible.

ここで、「過酷な塑性加工」として、本実施形態では、切削加工処理後の雄ネジ部材1及び雌ネジ部材2を、高面圧下で、潤滑剤を供給しながら(油中で)、締結処理と開放処理を繰り返して行う処理(以下、油中予締結処理と称す)を採用した。また、このような油中予締結処理を繰り返すことによって、負荷を繰り返し受ける雄ネジ部材1及び雌ネジ部材2の各ネジ山1s,2sの表面部が塑性変形を受けて加工硬化するが、塑性変形後の各圧力側フランク11,21の断面形状(軸線を含む断面形状)がJ2Sで規格化されている寸法公差内に収まるようにしている。   Here, as “severe plastic working”, in this embodiment, the male screw member 1 and the female screw member 2 after the cutting process are fastened while supplying a lubricant (in oil) under high surface pressure. A process that repeats the process and the release process (hereinafter referred to as pre-in-oil fastening process) was adopted. Further, by repeating such pre-fastening process in oil, the surface portions of the thread 1s and 2s of the male screw member 1 and the female screw member 2 that repeatedly receive a load are subjected to plastic deformation and are work hardened. The cross-sectional shape (cross-sectional shape including the axis) of each pressure-side flank 11 and 21 after the deformation is set within the dimensional tolerance standardized by J2S.

また、本発明者は、油中予締結処理の回数が多いほどネジ山1s,2sの表層の硬度が上昇することに着目し、油中予締結処理を20回行った雄ネジ部材1及び雌ネジ部材2を備えた締結部材Xと、油中予締結処理を40回行った雄ネジ部材1及び雌ネジ部材2を備えた締結部材Xとをそれぞれ用いて締結実験を行った。さらに本発明者は、塑性加工を施した雄ネジ部材1及び雌ネジ部材2に対して、窒化処理を施すことで、ネジ山1s,2sの表層の硬度をより一層上昇させた雄ネジ部材1及び雌ネジ部材2を備えた締結部材Xを用いて締結実験を行った一方で、極端な軟質材の一例として、切削仕上げの雄ネジ部材1及び雌ネジ部材2に対して溶体化処理を施し、切削加工処理によるネジ山1s,2sの表面の硬化を完全に除去した雄ネジ部材1及び雌ネジ部材2を用意し、このような雄ネジ部材1及び雌ネジ部材2を備えた締結部材Xを比較材という位置付けで締結実験を行った。   Further, the present inventor noticed that the hardness of the surface layer of the screw threads 1s and 2s increases as the number of pre-fastening processes in oil increases, and the male screw member 1 and the female member that have been subjected to the pre-fastening process in oil 20 times. A fastening experiment was performed using the fastening member X provided with the screw member 2 and the fastening member X provided with the male screw member 1 and the female screw member 2 that had been subjected to the pre-fastening process in oil 40 times. Furthermore, the present inventor performed male nitriding treatment on the male threaded member 1 and the female threaded member 2 that have been subjected to plastic working, thereby further increasing the hardness of the surface layer of the thread 1s, 2s. On the other hand, as an example of an extreme soft material, a solution treatment was applied to the male screw member 1 and the female screw member 2 that were finished by cutting. The male screw member 1 and the female screw member 2 from which the hardening of the surfaces of the screw threads 1 s and 2 s due to the cutting process has been completely removed are prepared, and the fastening member X including the male screw member 1 and the female screw member 2 is prepared. A fastening experiment was conducted under the position of a comparative material.

締結実験で用いる雄ネジ部材1及び雌ネジ部材2は、それぞれ少なくとも圧力側フランク11,21を脱脂(好ましくは完全脱脂)したものである。具体的には、締結実験を行う前に、アセトンで雄ネジ部材1及び雌ネジ部材2を含む締結部材Xの全ての部品を十分に洗浄して、全ての油脂分を除去したものである。締結実験では、トルクレンチを使用し、上述した締結手順、つまり、雄ネジ部材1のパイプ装着部1CにパイプP1を嵌め込んで装着し(図3参照)、固定用リング3を、パイプP1を外嵌するようにパイプ装着部1Cに装着した状態(図4参照)で、雌ネジ部材2及び雄ネジ部材1を締結する(図5参照)手順に従って、10秒間で1回転の速度で締結を行った。締結中にトルクが異常に上昇して10Nmを遙かに越えた場合は焼付きが発生したと判断し、締結実験を中止した。この場合は、雄ネジ部材1及び雌ネジ部材2の締結状態を解除(解放)することが不可能であった。トルクの急上昇が無く、雌ネジ部材2が雄ネジ部材1の端面(上述した雄ネジ部材1の頭部1Aの端面(図2における上端面))に接触した時点で締結処理を止め、その時点で焼付きが無ければ、開放処理を行い、固定用リング3及びパイプP1を新しいものに取り替えて、締結実験を継続した。   The male screw member 1 and the female screw member 2 used in the fastening experiment are obtained by degreasing (preferably completely degreasing) at least the pressure side flank 11, 21 respectively. Specifically, before performing the fastening experiment, all the components of the fastening member X including the male screw member 1 and the female screw member 2 are sufficiently washed with acetone to remove all oils and fats. In the fastening experiment, a torque wrench is used, and the fastening procedure described above, that is, the pipe P1 is fitted and attached to the pipe attachment portion 1C of the male screw member 1 (see FIG. 3), and the fixing ring 3 is attached to the pipe P1. Fastening is performed at a speed of one rotation in 10 seconds according to the procedure of fastening the female screw member 2 and the male screw member 1 (see FIG. 5) in a state where the pipe fitting portion 1C is fitted so as to be fitted (see FIG. 4). went. When the torque increased abnormally during fastening and exceeded 10 Nm, it was judged that seizure had occurred, and the fastening experiment was stopped. In this case, it is impossible to release (release) the fastening state of the male screw member 1 and the female screw member 2. When there is no sudden increase in torque and the female screw member 2 comes into contact with the end surface of the male screw member 1 (the end surface of the head 1A of the male screw member 1 described above (upper end surface in FIG. 2)), the fastening process is stopped. If there was no seizure, an opening process was performed, the fixing ring 3 and the pipe P1 were replaced with new ones, and the fastening experiment was continued.

ここで、締結実験を行った複数の締結部材Xごとに、供試材番号を付与し、各供試材である雄ネジ部材1及び雌ネジ部材2の製造履歴(ネジ山1s,2sに対する処理内容)、及びネジ山1s,2sの表層の硬度を表1に示すとともに、供試材ごとに焼付きが生じることなく締結できた回数(締結可能回数)を表2に示す。なお、表1における表層の硬度は、ビッカース硬度であり、例えばネジ山1s,2sの表層に対して10gfの荷重を掛けることで測定された硬度である。   Here, a specimen number is assigned to each of the plurality of fastening members X for which the fastening experiment has been performed, and manufacturing histories of the male screw member 1 and the female screw member 2 that are each specimen material (processing for the thread threads 1s and 2s). Contents) and the hardness of the surface layer of the threads 1 s and 2 s are shown in Table 1, and the number of times of fastening without causing seizure (number of times of fastening) is shown in Table 2. In addition, the hardness of the surface layer in Table 1 is a Vickers hardness, for example, a hardness measured by applying a load of 10 gf to the surface layer of the thread 1s, 2s.

Figure 0006448252
Figure 0006448252

Figure 0006448252
Figure 0006448252

表1における供試材のフランクの表層硬度の値は、フランクの複数箇所における表層硬度を測定した値の範囲、または測定した値のうち最高値を示している。   The value of the surface hardness of the flank of the test material in Table 1 indicates the maximum value among the measured value range of the surface hardness at a plurality of flank locations or the measured value.

表1から把握できるように、切削上がりのネジ山1s,2sを有する雄ネジ部材1及び雌ネジ部材2を備えた締結部材X(供試材番号1)では、締結可能回数が0回、つまり、最初の締結処理時の途中で焼付きが発生した。また、溶体化処理を施した雄ネジ部材1及び雌ネジ部材2を備えた締結部材Xは、溶体化処理の前の処理内容が、切削加工のみである場合(供試材番号4)、切削加工後に塑性変形加工を施した場合(供試材番号5)の何れであっても、締結可能回数は0回であった。   As can be understood from Table 1, in the fastening member X (test material number 1) provided with the male screw member 1 and the female screw member 2 having the thread 1s and 2s after cutting, the number of times that the fastening can be performed is 0, that is, In the middle of the first fastening process, seizure occurred. Further, the fastening member X including the male screw member 1 and the female screw member 2 subjected to the solution treatment is cut when the processing content before the solution treatment is only cutting (sample number 4). In any case where plastic deformation processing was performed after the processing (test material number 5), the number of possible fastenings was zero.

また、切削加工後に、フランクを含むネジ山1s,2sの表面を塑性変形加工した雄ネジ部材1及び雌ネジ部材2を備えた締結部材Xが、油中予締結処理を20回行うことでネジ山1s,2sの表面を塑性変形加工した場合(供試材番号2)には、締結可能回数が1回(2回目の締結処理時又は1回目の開放処理時に焼付き発生。以下、締結可能回数について同趣旨である)であり、油中予締結処理を40回行うことでネジ山1s,2sの表面を塑性変形加工した場合(供試材番号3)には、締結可能回数が5回であった。   Further, after the cutting process, the fastening member X including the male screw member 1 and the female screw member 2 obtained by plastically deforming the surfaces of the screw threads 1s and 2s including the flank performs screw pre-fastening processing in oil 20 times. When the surfaces of the ridges 1s and 2s are plastically deformed (test material number 2), the number of possible fastenings is one (seizure occurs during the second fastening process or the first opening process. Hereinafter, fastening is possible. If the surface of the threads 1s, 2s is plastically deformed by performing the pre-fastening process in oil 40 times (test material number 3), the number of possible fastenings is 5 times. Met.

切削加工した雄ネジ部材1又は雌ネジ部材2の何れか一方又は両方に対して窒化処理(本実験ではプラズマ窒化処理)を施した締結部材X(供試材番号6)では、締結可能回数が15乃至27回であった。具体的に、図9に示すように、雄ネジ部材1及び雌ネジ部材2の両方が、切削加工後に窒化処理を施した締結部材Xでは、締結可能回数が15回(同図における円形の点でデータをプロットした散布図参照)であり、雌ネジ部材2が切削上がりであり、雄ネジ部材1が切削加工後に窒化処理を施したものである締結部材Xでは、締結可能回数が21回(同図における正方形の点でデータをプロットした散布図参照)であり、雄ネジ部材1が切削上がりであり、雌ネジ部材2が切削加工後に窒化処理を施したものである締結部材Xでは、締結可能回数が27回(同図における三角形の点でデータをプロットした散布図参照)であった。   In the fastening member X (test material number 6) in which nitriding treatment (plasma nitriding treatment in this experiment) is performed on one or both of the male screw member 1 and the female screw member 2 that have been machined, the number of times that fastening is possible is 15 to 27 times. Specifically, as shown in FIG. 9, in the fastening member X in which both the male screw member 1 and the female screw member 2 are subjected to nitriding after cutting, the number of fastenings is 15 times (circular points in the figure). In the fastening member X in which the female screw member 2 has been cut and the male screw member 1 has been subjected to nitriding after the cutting process, the number of possible fastenings is 21 ( (Refer to a scatter diagram in which data are plotted with square points in the figure.) The fastening member X is a fastening member X in which the male screw member 1 is cut up and the female screw member 2 is subjected to nitriding after cutting. The number of possible times was 27 (see the scatter diagram in which the data are plotted with triangular points in the figure).

また、切削加工後に、フランクを含むネジ山1s,2sの表面を塑性変形加工した雄ネジ部材1又は雌ネジ部材2の何れか一方又は両方に対して窒化処理を施した締結部材X(供試材番号7)では、締結可能回数が0乃至34回であった。具体的に、図10に示すように、雄ネジ部材1及び雌ネジ部材2の両方が、切削加工後に塑性変形加工し、さらに窒化処理を施した締結部材Xでは、締結可能回数が34回(同図における円形の点でデータをプロットした散布図参照)であり、雌ネジ部材2が切削上がりであり、雄ネジ部材1が切削加工後に塑性変形加工及び窒化処理を施したものである締結部材Xでは、締結可能回数が0回(同図における正方形の点でデータをプロットした散布図参照)であった。   Further, after cutting, a fastening member X (test sample) in which one or both of the male screw member 1 and the female screw member 2 in which the surfaces of the threads 1s and 2s including flank are plastically deformed is subjected to nitriding treatment In material number 7), the number of possible fastenings was 0 to 34 times. Specifically, as shown in FIG. 10, in the fastening member X in which both the male screw member 1 and the female screw member 2 are plastically deformed after cutting and further subjected to nitriding treatment, the number of fastenings is 34 times ( (Refer to a scatter diagram in which data are plotted with circular points in the figure.) The female screw member 2 is cut up and the male screw member 1 is subjected to plastic deformation and nitriding after cutting. In X, the number of possible fastenings was 0 (see a scatter diagram in which data is plotted with square points in the figure).

なお、雄ネジ部材1が切削上がりであり、雌ネジ部材2が切削加工後に塑性変形加工及び窒化処理を施したものである締結部材Xでは、12回目の開放処理を終えて、13回目の締結処理を開始する前の時点トラブルが発生してそれ以降の実験を続行できなくなった。パイプPを固定するリング3の寸法が微妙に異なっていたことがトラブルの原因であり、固定用リング3が雌ネジ部材2の入り口に噛んでしまい、抜き差しならない状態に陥ったことで13回目の締結処理を行うことができなかった。しかしながら、それまでの締結回数は12回であり、同図における三角形の点でデータをプロットした散布図から把握できるように、締め付けトルクが安定しており、上述した全ての締結実験に携わった(締結処理と開放処理を繰り返して行った)本発明者は、そのまま実験を続行していれば30回を遙かに超えるだろうとの感覚(感触)を得ていた。   In the fastening member X in which the male screw member 1 has been cut and the female screw member 2 has been subjected to plastic deformation and nitriding after cutting, the 12th opening process is finished and the 13th fastening is performed. A trouble occurred before starting the process, and the subsequent experiments could not be continued. The size of the ring 3 for fixing the pipe P is slightly different, which is the cause of the trouble. The fixing ring 3 bites into the entrance of the female screw member 2 and falls into a state where it cannot be inserted or removed. The fastening process could not be performed. However, the number of fastenings up to that time was 12, and the tightening torque was stable so that it could be grasped from the scatter plot in which the data were plotted with triangular points in the figure, and was involved in all the above fastening experiments ( The present inventor obtained a feeling (feel) that if the experiment was continued as it was, it would exceed 30 times.

以上の実験結果から、雄ネジ部材1及び雌ネジ部材2の各ネジ山1s,2sの表層硬度を、切削上がりのネジ山1s,2sの表層硬度よりも上昇させることで、耐焼付き性が向上することが判明し、特に、ネジ山1s,2sの表層硬度がビッカース硬度320Hvより大きければ、或いは320Hvを越えれば、複数回の締結処理が可能であることが判明した。   From the above experimental results, the seizure resistance is improved by increasing the surface hardness of the thread 1s, 2s of the male screw member 1 and the female screw member 2 to be higher than the surface hardness of the thread 1s, 2s after cutting. In particular, when the surface hardness of the threads 1 s and 2 s is greater than Vickers hardness 320 Hv or exceeds 320 Hv, it has been found that multiple fastening processes are possible.

上述の供試材番号2及び供試材番号3の締結部材Xは、切削加工後の雄ネジ部材1及び雌ネジ部材2の両方をネジ山1s,2sに対してそれぞれ所定の塑性変形加工(供試材番号2の雄ネジ部材1及び雌ネジ部材2については、油中予締結を20回、供試材番号3の雄ネジ部材1及び雌ネジ部材2については、油中予締結を40回)を施したものであり、雄ネジ部材1又は雌ネジ部材2の何れか一方を切削上がりにした場合や、雄ネジ部材1と雌ネジ部材2とで塑性変形加工の度合い異ならせた場合には、以下の表3に示す実験結果となった。同表における「雄ネジ」,「雌ネジ」の右に付した数字は油中予締結処理の回数である。同表に示す実験結果から把握できるように、雄ネジ部材1のネジ山1sの表層硬度と、雌ネジ部材2のネジ山の表層硬度とが異なった場合であっても、相対的に高い値を示す表層硬度が、ビッカース硬度320Hvを越えれば、複数回の締結処理が可能であることが判明した。   The fastening member X of the above-described specimen material number 2 and specimen material number 3 has a predetermined plastic deformation process for both the male screw member 1 and the female screw member 2 after the cutting process with respect to the screw threads 1s and 2s ( For the male screw member 1 and female screw member 2 of the test material number 2, pre-fastening in oil is performed 20 times, and for the male screw member 1 and female screw member 2 of the test material number 3, pre-fastening in oil is 40. When either the male screw member 1 or the female screw member 2 is cut up, or when the degree of plastic deformation is different between the male screw member 1 and the female screw member 2 The experimental results shown in Table 3 below were obtained. The numbers to the right of “male screw” and “female screw” in the table indicate the number of pre-fastening processes in oil. As can be understood from the experimental results shown in the same table, even when the surface hardness of the thread 1s of the male screw member 1 and the surface hardness of the screw thread of the female screw member 2 are different, a relatively high value is obtained. It has been found that a plurality of fastening processes can be performed if the surface hardness of the surface exceeds Vickers hardness of 320 Hv.

Figure 0006448252
Figure 0006448252

また、供試材番号6の締結部材Xについては、雄ネジ部材1及び雌ネジ部材2の両方が、切削加工後に窒化処理を施したものである場合、雌ネジ部材2が切削上がりであり、雄ネジ部材1が切削加工後に窒化処理を施したものである場合、雄ネジ部材1が切削上がりであり、雌ネジ部材2が切削加工後に窒化処理を施したものである場合、これらの何れの場合にも複数回の締結処理が可能であることが実証され、雄ネジ部材1のネジ山1sの表層硬度と、雌ネジ部材2のネジ山の表層硬度とが異なった場合であっても、相対的に高い値を示す表層硬度が、ビッカース硬度320Hvを越える値であれば、複数回の締結処理が可能であることが判明した。特に、供試材番号6の締結部材Xに関しては、雄ネジ部材1のネジ山1sの表層硬度と、雌ネジ部材2のネジ山の表層硬度とが異なった場合の方が、雄ネジ部材1及び雌ネジ部材2の各ネジ山1s,2sの表層硬度が同じである場合と比較して、締結可能回数が多くなることが分かった。   In addition, for the fastening member X of the test material number 6, when both the male screw member 1 and the female screw member 2 are subjected to nitriding after cutting, the female screw member 2 is cut up, When the male screw member 1 is subjected to nitriding after cutting, the male screw member 1 is cut up, and when the female screw member 2 is subjected to nitriding after cutting, any of these Even in cases where it is proved that a plurality of fastening processes are possible, even if the surface hardness of the thread 1s of the male screw member 1 and the surface hardness of the screw thread of the female screw member 2 are different, It has been found that if the surface hardness showing a relatively high value exceeds Vickers hardness of 320 Hv, a plurality of fastening processes can be performed. In particular, with respect to the fastening member X of the specimen number 6, the male screw member 1 is different when the surface hardness of the thread 1 s of the male screw member 1 and the surface hardness of the screw thread of the female screw member 2 are different. Further, it was found that the number of times of fastening can be increased as compared with the case where the surface layer hardness of each of the screw threads 1s and 2s of the female screw member 2 is the same.

供試材番号7の締結部材Xについては、雄ネジ部材1及び雌ネジ部材2の両方が、切削加工後に塑性変形加工し、さらに窒化処理を施したものである場合、雄ネジ部材1が切削上がりであり、雌ネジ部材2が切削加工後に塑性変形加工及び窒化処理を施したものである場合は、複数回の締結処理が可能であることが実証され、特に、後者の場合が前者の場合よりも、締結可能回数が多くなることが判明した。一方、供試材番号7の締結部材Xに関して、雌ネジ部材2が切削上がりであり、雄ネジ部材1が切削加工後に塑性変形加工及び窒化処理を施したものである場合は、締結可能回数が0回であったという実験結果に着目すると、雄ネジ部材1のネジ山1sの表層硬度が、切削上がりの雌ネジ部材2のネジ山2sの表層硬度よりも2倍以上高い場合(表1参照)は、焼付きが発生し易く、その原因は、雄ネジ部材1が雄ネジ部材1に対してタップとして作用して、摩耗損傷が生じ易いことであると考えられる。以上より、雄ネジ部材1が切削加工後に塑性変形加工及び窒化処理を施したものである場合は、雌ネジ部材2として切削上がりのものを適用するのではなく、切削加工後に塑性変形加工又は窒化処理の何れか一方の処理を施したもの、或いは切削加工後に塑性変形加工及び窒化処理の両方を施したものを適用することが好ましいことが把握できる。   For the fastening member X of the test material number 7, when both the male screw member 1 and the female screw member 2 are plastically deformed after cutting and further subjected to nitriding treatment, the male screw member 1 is cut. When the female screw member 2 is subjected to plastic deformation processing and nitriding after cutting, it has been proved that a plurality of fastening processes can be performed, and in particular, the latter case is the former case. It has been found that the number of possible fastenings is larger than that. On the other hand, regarding the fastening member X of the test material number 7, when the female screw member 2 is cut up and the male screw member 1 is subjected to plastic deformation processing and nitriding treatment after cutting processing, the number of possible fastenings is Focusing on the experimental result of 0 times, the surface layer hardness of the thread 1s of the male screw member 1 is more than twice as high as the surface layer hardness of the thread 2s of the female screw member 2 after cutting (see Table 1). ) Is likely to cause seizure, and the cause is considered to be that the male screw member 1 acts as a tap on the male screw member 1 and wear damage is likely to occur. As described above, when the male screw member 1 is subjected to plastic deformation processing and nitriding treatment after cutting, the female screw member 2 is not subjected to cutting and is subjected to plastic deformation processing or nitriding after cutting processing. It can be understood that it is preferable to apply one of the treatments, or one subjected to both plastic deformation and nitriding after cutting.

以上に詳述した実験及び実験結果に基づき、相互に螺合締結可能なステンレス製の雄ネジ部材1及び雌ネジ部材2を備えた締結部材Xが、雄ネジ部材1のネジ山1sのうち少なくとも圧力側フランク11の表層硬度、及び雌ネジ部材2のネジ山2sのうち少なくとも圧力側フランク21の表層硬度が、何れもビッカース硬度320Hvを越える第1条件、又は、雄ネジ部材1の圧力側フランク11の表層の硬度と、雌ネジ部材2の圧力側フランク21の表層硬度とを互いに異ならせ、相対的に硬度が高い方の圧力側フランクの表層硬度がビッカース硬度320Hvを越える第2条件、の何れか一方の条件を満たすものであれば、耐焼付き性を向上させることが可能であることが判明した。また、雄ネジ部材1と雌ネジ部材2の各圧力側フランク11,21における表層硬度の上限値としては、ビッカース硬度1600Hvを挙げることができ、同下限値としては、ビッカース硬度400Hvを挙げることができる。   Based on the experiments and experimental results detailed above, the fastening member X provided with the male screw member 1 and the female screw member 2 that can be screwed together is at least of the thread 1 s of the male screw member 1. The first condition in which at least the surface layer hardness of the pressure side flank 11 and the surface layer hardness of at least the pressure side flank 21 out of the thread 2s of the female screw member 2 exceed the Vickers hardness 320Hv, or the pressure side flank of the male screw member 1 The surface layer hardness of the pressure side flank 21 of the female screw member 2 is different from each other, and the surface layer hardness of the pressure side flank having a relatively higher hardness exceeds the Vickers hardness of 320 Hv, It has been found that if any one of the conditions is satisfied, the seizure resistance can be improved. Further, the upper limit value of the surface layer hardness of each of the pressure-side flanks 11 and 21 of the male screw member 1 and the female screw member 2 can be Vickers hardness 1600Hv, and the lower limit value can be Vickers hardness 400Hv. it can.

特に、第1条件を満たす具体的な構成としては、雄ネジ部材1及び雌ネジ部材2の各圧力側フランク11,12に対して、切削加工に加えて、所定の塑性加工又は窒化の少なくとも何れか一方の処理を施す構成を挙げることができる。   In particular, as a specific configuration satisfying the first condition, the pressure side flank 11 and 12 of the male screw member 1 and the female screw member 2 may be subjected to at least one of predetermined plastic processing and nitriding in addition to cutting processing. The structure which performs either of these processes can be mentioned.

また、第2条件を満たす具体的な構成としては、雄ネジ部材1の圧力側フランク1に対して、切削加工に加えて、所定の塑性加工又は窒化の少なくとも何れか一方の処理を施すとともに、雌ネジ部材2の圧力側フランク21に対して、雄ネジ部材2の圧力側フランク21に対する処理とは異なる処理を施す構成や、雌ネジ部材2の圧力側フランク21に対して、切削加工に加えて、所定の塑性加工又は窒化の少なくとも何れか一方の処理を施すとともに、雄ネジ部材2の圧力側フランク21に対して、切削加工のみ、又は切削加工に加えて所定の塑性加工の処理を施す構成を挙げることができる。   As a specific configuration satisfying the second condition, the pressure side flank 1 of the male screw member 1 is subjected to at least one of predetermined plastic processing and nitriding in addition to the cutting processing, The pressure-side flank 21 of the female screw member 2 is subjected to processing different from the processing for the pressure-side flank 21 of the male screw member 2, and the pressure-side flank 21 of the female screw member 2 is subjected to cutting. Then, at least one of predetermined plastic processing and nitriding processing is performed, and the pressure side flank 21 of the male screw member 2 is subjected to only cutting processing or predetermined plastic processing processing in addition to the cutting processing. A configuration can be mentioned.

なお本発明の構成は、上述した実施形態に限られるものではない。例えば上述の締結実験では、窒化処理として、硬度を短時間で効果的に上昇させることが可能であり、耐焼付き性が格段に向上するプラズマ窒化処理を例示したが、プラズマ窒化処理を施すことで、耐腐食性が劣化するという懸念もある。耐腐食性の劣化を回避すべく、プラズマ窒化を低温で行うことも考えられるが、低温窒化であればプラズマが不安定であり、窒化ムラが起こり易い。そこで、窒化処理としてガス窒化処理、特に低温でのガス窒化処理を採用することも可能である。もちろん、プラズマ窒化やガス窒化以外の窒化処理を選択することも可能である。   The configuration of the present invention is not limited to the above-described embodiment. For example, in the above fastening experiment, the nitriding treatment is exemplified by the plasma nitriding treatment that can effectively increase the hardness in a short time and the seizure resistance is remarkably improved. There is also a concern that the corrosion resistance will deteriorate. Although it is conceivable to perform plasma nitriding at a low temperature in order to avoid the deterioration of the corrosion resistance, the low temperature nitridation makes the plasma unstable and uneven nitriding is likely to occur. Therefore, gas nitriding treatment, particularly gas nitriding treatment at a low temperature can be employed as the nitriding treatment. Of course, a nitriding treatment other than plasma nitriding or gas nitriding can be selected.

また、圧力側フランクに限らず、遊び側フランクに対しても、圧力側フランクと同様の硬化処理を施すことで、ネジ山の強度を向上させることができ、ネジ山の変形、しいてはネジ全体が変形を防止・抑制することができる。一方で、本発明の締結部材は、ネジ山のうち少なくとも圧力側フランクに対して硬化処理を施したものであればよく、遊び側フランクを含む他の部分に対する硬化処理の有無は限定されない。   Also, not only the pressure side flank but also the play side flank can be subjected to the same hardening treatment as the pressure side flank, so that the strength of the thread can be improved, and the deformation of the thread can be improved. The whole can prevent and suppress deformation. On the other hand, the fastening member of the present invention is not limited as long as at least the pressure side flank of the thread is subjected to a hardening treatment, and the presence or absence of the hardening treatment for other portions including the play side flank is not limited.

さらにまた、ネジ山のうち少なくとも圧力側フランクに塑性変形加工を施すと、圧力側フランクの断面形状(軸線を含む断面形状)が標準形状から変形し、この変形した断面形状が、耐焼付き性の向上に寄与する場合も考えられる。   Furthermore, when plastic deformation is applied to at least the pressure flank of the thread, the cross-sectional shape of the pressure flank (cross-sectional shape including the axis) is deformed from the standard shape, and this deformed cross-sectional shape is seizure-resistant. It may be possible to contribute to improvement.

例えば、図11に示すように、締結部材Xを構成する雄ネジ部材1として、ネジ山1sの圧力側フランク11の断面形状を、湾曲させた凸形状に設定したものを適用するとともに、雌ネジ部材2として、ネジ山2sの圧力側フランク21の断面形状を、湾曲させた凹形状に設定したものを適用し、締結部材Xを構成する雄ネジ部材1及び雌ネジ部材2の軸芯を相互に一致させ且つ締結の負荷が掛からない螺合状態(標準状態)において凸形状の圧力側フランク11を含む雄ネジ部材1のネジ山1sと、凹形状の圧力側フランク21を含む雌ネジ部材2のネジ山2sとが相互に接触しないという条件(標準状態クリアランス条件)を満たす締結部材Xを作製し、締結処理を行ったところ、最初の締結処理時に焼付きは発生せず、締結処理及び解放処理を繰り返し行うことが可能であることが判明した。   For example, as shown in FIG. 11, as the male screw member 1 constituting the fastening member X, the one in which the cross-sectional shape of the pressure side flank 11 of the thread 1s is set to a curved convex shape is applied, and the female screw As the member 2, a member in which the cross-sectional shape of the pressure-side flank 21 of the screw thread 2s is set to a curved concave shape is applied, and the axial centers of the male screw member 1 and the female screw member 2 constituting the fastening member X are mutually connected. And a thread 1 s of the male screw member 1 including the convex pressure-side flank 11 and a female screw member 2 including the concave pressure-side flank 21 in a screwed state (standard state) in which the load is not applied. When the fastening member X satisfying the condition (standard condition clearance condition) that the screw thread 2s of each other is not in contact with each other was manufactured and the fastening process was performed, seizure did not occur during the first fastening process, and the fastening process and solution It has been found it is possible to repeat the process.

特に、図11に示す雄ネジ部材1のネジ山1sにおける圧力側フランク11の凸形状は、雄ネジ部材1の軸芯を通る断面積を増大させる方向(雌ネジ部材2との螺合時に対面する雌ネジ部材2の圧力側フランク21に近付く方向)に湾曲させた凸形状であり、雌ネジ部材2のネジ山2sにおける圧力側フランク21の凹形状は、雌ネジ部材2の軸芯を通る断面積を減少させる方向(雄ネジ部材1との螺合時に対面する雄ネジ部材1の圧力側フランク11から離れる方向)に湾曲させた凹形状である。そして、同図に雄ネジ部材1の圧力側フランク11及び雄ネジ部材1の圧力側フランク21をそれぞれ直線形状(同図中の雄ネジ部材1における山頂境界部分1aと谷底境界部分1bを結ぶ点線で示す直線形状、雌ネジ部材2における山頂境界部分2aと谷底境界部分2bを結ぶ点線で示す直線形状)とした場合における寸法公差の限界までの距離を1とした場合、雄ネジ部材1の圧力側フランク11の凸形状の突出高さ、及び雌ネジ部材2の圧力側フランク21の凹形状の陥没深さを、標準状態クリアランス条件を満たす範囲でそれぞれ1又は限りなく1に近い値に設定した場合、締結可能回数は7回であった。ここで、雄ネジ部材1の圧力側フランク11の凸形状の突出高さとは、雄ネジ部材1の圧力側フランク11を直線形状とした場合、その直線形状のフランク(同図における山頂境界部分1aと谷底境界部分1bを結ぶ点線で示す直線形状のフランク)からの最大突出長さであり、直線形状のフランクの垂線の最大値である。また、雌ネジ部材2の圧力側フランク21の凹形状の陥没深さとは、雌ネジ部材2の圧力側フランク21を直線形状とした場合、その直線形状のフランク(同図における山頂境界部分2aと谷底境界部分2bを結ぶ点線で示す直線形状のフランク)からの最大陥没深さであり、直線形状のフランクの垂線の最大値である。   In particular, the convex shape of the pressure side flank 11 in the thread 1 s of the male screw member 1 shown in FIG. 11 is the direction in which the cross-sectional area passing through the axis of the male screw member 1 increases (when facing the female screw member 2, it faces The concave shape of the pressure side flank 21 in the thread 2 s of the female screw member 2 passes through the axis of the female screw member 2. It is a concave shape curved in a direction to reduce the cross-sectional area (a direction away from the pressure side flank 11 of the male screw member 1 facing when screwed with the male screw member 1). In the same figure, the pressure-side flank 11 of the male screw member 1 and the pressure-side flank 21 of the male screw member 1 are linearly formed (dotted lines connecting the peak boundary part 1a and the valley boundary part 1b in the male screw member 1 in the figure). When the distance to the limit of the dimensional tolerance is assumed to be 1 in the case of the straight line shape shown by, and the straight line shape shown by the dotted line connecting the peak boundary part 2a and the valley boundary part 2b in the female screw member 2, the pressure of the male screw member 1 The protrusion height of the convex shape of the side flank 11 and the depression depth of the concave shape of the pressure side flank 21 of the female screw member 2 are set to 1 or as close to 1 as possible within the range satisfying the standard state clearance condition. In this case, the number of possible fastenings was seven. Here, the convex protrusion height of the pressure-side flank 11 of the male screw member 1 means that when the pressure-side flank 11 of the male screw member 1 is linear, the linear flank (the summit boundary portion 1a in FIG. Is the maximum protruding length from the straight flank (shown by the dotted line connecting the bottom boundary portion 1b) and the maximum value of the perpendicular of the straight flank. The concave depression depth of the pressure-side flank 21 of the female screw member 2 means that when the pressure-side flank 21 of the female screw member 2 is linear, the linear flank (the peak boundary portion 2a in FIG. The maximum depression depth from a straight flank (shown by a dotted line connecting the valley boundary portion 2b), and the maximum value of the perpendicular of the straight flank.

このように、標準状態クリアランス条件を満たしつつ、雄ネジ部材1の圧力側フランク11の凸形状と、雌ネジ部材2の圧力側フランク21の凹形状とを相補的な形状に設定することで、図12に示すように、締結時に、雄ネジ部材1の圧力側フランク11と雌ネジ部材2の圧力側フランク21とが相互に密着し、雄ネジ部材1の圧力側フランク11及び雄ネジ部材1の圧力側フランク21をそれぞれ直線形状とした構成と比較して、締結時に接触面積が増大するスピードは圧倒的に早く、雄ネジ部材1の凸形状の圧力側フランク11と、雌ネジ部材2の凹形状の圧力側フランク21とが、締結時に最初は点接触であっても、締結力が増すほどに面接触の領域が速やかに増大し、面圧が急激に上昇する事態を抑制・低減することが可能であり、焼付きが生じ難いと推察できる。なお、図11及び図12では、雄ネジ部材1及び雌ネジ部材2の軸芯を、直線状の1点鎖線CLで示している。   Thus, by satisfying the standard state clearance conditions, by setting the convex shape of the pressure side flank 11 of the male screw member 1 and the concave shape of the pressure side flank 21 of the female screw member 2 to complementary shapes, As shown in FIG. 12, at the time of fastening, the pressure side flank 11 of the male screw member 1 and the pressure side flank 21 of the female screw member 2 are in close contact with each other, and the pressure side flank 11 and the male screw member 1 of the male screw member 1 are in close contact with each other. Compared with the configuration in which the pressure side flank 21 has a linear shape, the speed at which the contact area increases at the time of fastening is overwhelmingly fast, and the convex pressure side flank 11 of the male screw member 1 and the female screw member 2 Even if the concave pressure side flank 21 is initially point contact at the time of fastening, the area of surface contact increases rapidly as the fastening force increases, and the situation where the surface pressure rapidly increases is suppressed / reduced. Is possible It can be inferred that the seizure is less likely to occur. In FIGS. 11 and 12, the shaft cores of the male screw member 1 and the female screw member 2 are indicated by a linear one-dot chain line CL.

そして、本発明者は、標準状態クリアランス条件を満たしつつ、雄ネジ部材1の圧力側フランク11及び雌ネジ部材2の圧力側フランク21の凸形状や凹形状の突出高さ、陥没深さを、適宜の値に設定した複数種類の締結部材Xを用意し、焼付きの生じ難さを究明すべく、上述した締結実験と同様の実験を行った。   And this inventor, while satisfying the standard state clearance conditions, the protruding height and the depression depth of the convex shape and concave shape of the pressure side flank 11 of the male screw member 1 and the pressure side flank 21 of the female screw member 2, A plurality of types of fastening members X set to appropriate values were prepared, and an experiment similar to the fastening experiment described above was performed in order to investigate the difficulty of seizure.

その実験結果から、上述の標準状態クリアランス条件を満たしつつ、雄ネジ部材1の圧力側フランク11の凸形状が、雄ネジ部材1の圧力側フランク11と雌ネジ部材2の圧力側フランク21がそれぞれ直線形状である場合の寸法公差の最大値を1として、1/2以上1以下の突出高さを有する凸形状であるという条件、また、上述の標準状態クリアランス条件を満たしつつ、雌ネジ部材2の圧力側フランク21の凹形状が、雄ネジ部材1の圧力側フランク11や雌ネジ部材2の圧力側フランク21がそれぞれ直線形状である場合の寸法公差の最大値を1として、1/2以上1以下の陥没深さを有する凹形状であるという条件、これら何れかの条件を満たす場合に締結可能回数が複数回以上になるということ、換言すれば、焼付きが生じ難いということが判明した。また、雄ネジ部材1の圧力側フランク11の凸形状と、雌ネジ部材2の圧力側フランク21の凹形状とが互いに補完する形状(互いにジャストフィットする形状)でなくても、耐焼付き性が向上する場合があることも明らかとなった。   From the experimental results, the convex shape of the pressure side flank 11 of the male screw member 1 is the pressure side flank 11 of the male screw member 1 and the pressure side flank 21 of the female screw member 2 while satisfying the above-mentioned standard state clearance condition. The maximum value of the dimensional tolerance in the case of the linear shape is 1, and the female screw member 2 while satisfying the condition that it is a convex shape having a protruding height of ½ or more and 1 or less, and satisfying the above-mentioned standard state clearance condition. The concave shape of the pressure side flank 21 is ½ or more, assuming that the maximum dimensional tolerance is 1 when the pressure side flank 11 of the male screw member 1 and the pressure side flank 21 of the female screw member 2 are each linear. The condition that it is a concave shape having a depression depth of 1 or less, and that when any of these conditions is satisfied, the number of possible fastenings is more than one, in other words, seizure hardly occurs. It has been found that say. Further, even if the convex shape of the pressure side flank 11 of the male screw member 1 and the concave shape of the pressure side flank 21 of the female screw member 2 are not complementary to each other (a shape that fits together), the seizure resistance is high. It has also become clear that there may be improvements.

このように、圧力側フランク11の断面形状(軸線を含んだ断面形状)を湾曲させた凸形状とし、軸芯を雌ネジ部材2の軸芯と一致させ且つ締結の負荷が掛からない螺合状態において凸形状の圧力側フランク11を含むネジ山1sが、雌ネジ部材2のネジ山2sに接触しないように設定した雄ネジ部材1によれば、潤滑剤を用いずとも、また少なくとも圧力側フランク11を脱脂しているものであっても、上述のように焼付きの発生を抑制・低減することができる。耐焼付き性が向上する理由としては、上述したように、締結時に、雄ネジ部材1の圧力側フランク11と、雌ネジ部材2のネジ山2s(具体的には雌ネジ部材2の圧力側フランク21)との接触点又は接触面における面圧が、雄ネジ部材1の圧力側フランク11の断面形状が直線状である態様と比較して減少することにより、従来であれば生じていた高面圧下での点接触に近い状況で周方向に強制摺動を抑制・低減できるからであると考えられる。   Thus, the cross-sectional shape (cross-sectional shape including the axis) of the pressure side flank 11 is a curved convex shape, the shaft core is aligned with the shaft core of the female screw member 2, and the screwing state is not applied. According to the male screw member 1 set so that the screw thread 1s including the convex pressure side flank 11 does not contact the screw thread 2s of the female screw member 2, at least the pressure side flank can be used without using a lubricant. Even if 11 is degreased, the occurrence of seizure can be suppressed and reduced as described above. The reason why seizure resistance is improved is that, as described above, the pressure-side flank 11 of the male screw member 1 and the thread 2s of the female screw member 2 (specifically, the pressure-side flank of the female screw member 2) are fastened. 21), the surface pressure at the contact point or the contact surface is reduced as compared with the embodiment in which the cross-sectional shape of the pressure side flank 11 of the male screw member 1 is linear. This is considered to be because forced sliding can be suppressed / reduced in the circumferential direction in a situation close to point contact under rolling.

また、雄ネジ部材1おいて、圧力側フランク11の凸形状が、雄ネジ部材1の軸芯を通る断面積を増大させる方向、換言すれば、雌ネジ部材2との締結時に対面する雌ネジ部材2のネジ山2sの圧力側フランク21に近付く方向に湾曲させた凸形状であれば、耐焼付き性の向上とともに締結時のトルクを支える体積の増加をも実現することもでき、好適である。   Further, in the male screw member 1, the convex shape of the pressure side flank 11 increases the cross-sectional area passing through the axis of the male screw member 1, in other words, the female screw that faces when fastened to the female screw member 2. If the convex shape is curved in the direction approaching the pressure side flank 21 of the thread 2s of the member 2, it is possible to increase seizure resistance and increase the volume that supports the torque at the time of fastening. .

また、雌ネジ部材2の圧力側フランク21の断面形状を湾曲させた凹形状に設定し、軸芯を雄ネジ部材1の軸芯と一致させ且つ締結の負荷が掛からない螺合状態において凹形状の圧力側フランク21を含むネジ山2sが、雄ネジ部材1のネジ山1sに接触しないように設定した雌ネジ部材2によれば、潤滑剤を用いずとも、また少なくとも圧力側フランク21を脱脂しているものであっても、上述のように焼付きの発生を抑制・低減することができる。このような雌ネジ部材2の耐焼付き性が向上する理由としては、雄ネジ部材1に関して述べた理由と同様に、締結時に、雌ネジ部材2の圧力側フランク21と、雄ネジ部材1の圧力側フランク11との接触点又は接触面における面圧が、雌ネジ部材2の圧力側フランク21の断面形状が直線状である態様と比較して減少することにより、従来であれば生じていた高面圧下での点接触に近い状況で周方向に強制摺動を抑制・低減できるからであると考えられる。   Also, the pressure-side flank 21 of the female screw member 2 is set to have a concave concave shape, and the shaft core is aligned with the shaft core of the male screw member 1 and is concave in a screwed state where no fastening load is applied. According to the female screw member 2 set so that the screw thread 2s including the pressure-side flank 21 does not contact the screw thread 1s of the male screw member 1, at least the pressure-side flank 21 is degreased without using a lubricant. Even if it is, it can suppress and reduce generation | occurrence | production of seizure as mentioned above. The reason why the seizure resistance of the female screw member 2 is improved is the same as the reason described for the male screw member 1, and the pressure side flank 21 of the female screw member 2 and the pressure of the male screw member 1 are fastened. The contact pressure with the side flank 11 or the surface pressure at the contact surface is reduced as compared with the mode in which the cross-sectional shape of the pressure side flank 21 of the female screw member 2 is linear. This is considered to be because forced sliding can be suppressed / reduced in the circumferential direction in a situation close to point contact under surface pressure.

そして、このような雄ネジ部材1及び雌ネジ部材2を備えた締結部材Xによれば、締結時において、断面形状を湾曲させた凸形状に設定した雄ネジ部材1の圧力側フランク11と、断面形状を湾曲させた凹形状に設定した圧力側フランク21とが、互いの湾曲させた面(弧)を密着また密接するように接触することで、締結による負荷発生時の接触面積が増え、この接触面積は締結力が増すほど速やかに増大することが期待でき、面圧の急激な上昇を抑制・低減することが可能であり、フランクの断面形状が直線状である従来の雄ネジ部材及び雌ネジ部材を備えた締結部材と比較して、焼付きが生じ難く、締結処置と開放処理との繰り返し可能回数を増やすことが可能であり、耐焼付き性の改善を図ることができる。   And, according to the fastening member X provided with such male screw member 1 and female screw member 2, the pressure side flank 11 of the male screw member 1 set to a convex shape with a curved cross-sectional shape at the time of fastening, The pressure side flank 21 set in a concave shape having a curved cross-sectional shape is in contact with each other so that the curved surfaces (arcs) are in close contact with each other, thereby increasing the contact area when a load is generated by fastening, This contact area can be expected to increase rapidly as the fastening force increases, and it is possible to suppress and reduce a sudden increase in surface pressure, and a conventional male screw member in which the flank cross-sectional shape is linear, and Compared with a fastening member provided with a female screw member, seizure is less likely to occur, the number of repetitions of the fastening treatment and the opening process can be increased, and seizure resistance can be improved.

ここで、雄ネジ部材に関して、圧力側フランクの凸形状が、前記寸法公差の最大値を1として、1/2以上1以下の突出高さを有する凸形状であるという第1条件を満たさない凸形状、すなわち1/2に満たさない突出高さや1を超える突出高さを有する凸形状であっても、耐焼付き性が向上する場合はあると推察でき、同様に、雌ネジ部材に関して、圧力側フランクの凹形状が、前記寸法公差の最大値を1として、1/2以上1以下の陥没深さを有する凹形状であるという第2条件を満たさない凹形状、すなわち1/2に満たさない陥没深さや1を超える陥没深さを有する凹形状であっても耐焼付き性が向上する場合はあると推察できる。   Here, with respect to the male screw member, the convex shape of the pressure side flank is a convex shape that does not satisfy the first condition that the maximum value of the dimensional tolerance is 1 and has a protruding height of 1/2 or more and 1 or less. It can be inferred that the seizure resistance may be improved even in the case of a shape, that is, a protruding height that does not satisfy 1/2 or a protruding height that exceeds 1, and similarly, with respect to the female screw member, Concave shape that does not satisfy the second condition that the concave shape of the flank is a concave shape having a concave depth of 1/2 or more and 1 or less, where the maximum value of the dimensional tolerance is 1, that is, a concave that does not satisfy 1/2 It can be inferred that seizure resistance may be improved even with a concave shape having a depth or a depression depth exceeding 1.

雄ネジ部材のネジ山の角度を規定する互いに異なる方向に傾斜する2つのフランク(圧力側フランク、遊び側フランク)の湾曲した凸形状の突出高さに応じて、または凸形状の突出高さに応じることなく、雌ネジ部材のネジ山の角度を規定する互いに異なる方向に傾斜する2つのフランク(圧力側フランク、遊び側フランク)の湾曲した凹形状の陥没深さを適宜の値に設定することが可能である。ここで、雌ネジ(内ネジ)部材は、雄ネジ(外ネジ)部材と比較して、軸芯から遠い位置に配置される部材である。したがって、雌ネジ部材のネジ山とその周辺の部材の肉厚(径方向の厚み)をある程度大きく設定することが可能であり、雌ネジ部材のフランクに、雌ネジ部材の軸芯を通る断面積を減少させる方向に湾曲した凹形状が生じたとしても、ネジ山の強度にはさほど悪影響を及ぼさないと考えられるが、凹形状の陥没深さが大き過ぎると、雌ネジ部材のネジ山が雄ネジ部材のネジ山との締結状態を維持可能な強度を確保できないこともまた推察できる。よって、凹形状の陥没深さは、雌ネジ部材のネジ山が雄ネジ部材のネジ山との適切な締結状態を維持可能な強度を確保できる範囲内で設定することが肝要である。   Depending on the protruding height of the curved convex shape of the two flank (pressure side flank, play side flank) inclined in different directions that define the thread angle of the male screw member, or to the protruding height of the convex shape Without conforming, the depression depth of the curved concave shape of the two flanks (pressure-side flank and play-side flank) inclined in different directions that define the thread angle of the female screw member is set to an appropriate value. Is possible. Here, the female screw (inner screw) member is a member arranged at a position farther from the axis than the male screw (outer screw) member. Therefore, it is possible to set the thread thickness of the female screw member and the surrounding members (thickness in the radial direction) to a certain extent, and the cross-sectional area passing through the axis of the female screw member on the flank of the female screw member Even if a concave shape curved in the direction of decreasing the thickness of the screw is considered, it is considered that the strength of the screw thread is not adversely affected. It can also be inferred that the strength capable of maintaining the fastening state of the screw member with the screw thread cannot be secured. Therefore, it is important to set the recessed depth of the concave shape within a range in which the screw thread of the female screw member can secure a strength capable of maintaining an appropriate fastening state with the screw thread of the male screw member.

なお、以上に詳述した雄ネジ部材及び雌ネジ部材の各フランクを湾曲した凸形状又は凹形状に設定する構成は、表層硬度に関する上述の第1条件又は第2条件の少なくとも何れか一方の条件を満たすと構成と相俟って、より一層優れた耐焼付き性を発揮するものである。   The configuration in which each flank of the male screw member and the female screw member detailed above is set to a curved convex shape or concave shape is a condition that is at least one of the first condition and the second condition related to the surface layer hardness. If it satisfies the above, combined with the structure, it exhibits even better seizure resistance.

また、雄ネジ部材や雌ネジ部材が三角ネジ以外のネジであっても、本発明の根幹をなす技術的思想、つまり表層硬度に関する上述の第1条件又は第2条件の少なくとも何れか一方の条件を満たす構成を採用することによって、耐焼付き性の向上を期待することができる。   Further, even if the male screw member or the female screw member is a screw other than a triangular screw, the technical idea forming the basis of the present invention, that is, at least one of the above-described first condition and second condition relating to surface hardness By adopting a configuration that satisfies the above, improvement in seizure resistance can be expected.

締結部材は、上述したような構成を有する雄ネジ部材及び雌ネジ部材を備えたものであればよく、締結処理時に積極的に雄ネジ部材及び雌ネジ部材の各圧力側フランク同士を接触させるための反撥部の構成や、反撥部の有無についても特に制約はない。パイプシステムの繋ぎ部分以外の種々の用途で本発明に係る締結部材を使用することも可能である。   The fastening member only needs to be provided with the male screw member and the female screw member having the above-described configuration, and actively contacts the pressure side flanks of the male screw member and the female screw member during the fastening process. There are no particular restrictions on the configuration of the repulsion part or the presence or absence of the repulsion part. It is also possible to use the fastening member according to the present invention for various uses other than the connecting portion of the pipe system.

また、雄ネジ部材や雌ネジ部材は、何れもステンレス製で同じ素材から形成されていることが好ましいが、具体的な素材は、SUS304以外のステンレス製のもの、例えばSUS316等であってもよい。   The male screw member and the female screw member are preferably made of stainless steel and made of the same material, but the specific material may be made of stainless steel other than SUS304, such as SUS316. .

図11等では、圧力側フランク11,21全体の断面形状を湾曲させた凸形状や凹形状に設定した雄ネジ部材1及び雌ネジ部材2を例示したが、圧力側フランクの一部の断面形状のみを湾曲させた凸形状又は凹形状に設定した雄ネジ部材や雌ネジ部材であってもよい。つまり、圧力側フランクの所定部分の断面形状は、湾曲させた凸形状又は凹形状であり、他の部分の断面形状が直線形状であってもよい。遊び側フランクの断面形状もこれに準じた断面形状に設定することが可能である。   In FIG. 11 and the like, the male screw member 1 and the female screw member 2 set to a convex shape or a concave shape in which the cross-sectional shape of the entire pressure side flank 11, 21 is curved are illustrated, but a partial cross-sectional shape of the pressure side flank It may be a male screw member or a female screw member set to a convex shape or a concave shape that is curved only. That is, the cross-sectional shape of the predetermined portion of the pressure side flank may be a curved convex shape or a concave shape, and the cross-sectional shape of the other portion may be a linear shape. The cross-sectional shape of the play side flank can be set to a cross-sectional shape according to this.

また、図11を参照しながら雄ネジ部材1の圧力側フランク11を例にして説明すると、湾曲した凸形状を規定する曲線が、ネジ山1sのうち軸方向に沿った山頂1tの範囲を規定する山頂境界部分1a又は谷底境界部分1bの何れか一方または両方を通過しない曲線であってもよく、さらにいえば、フランクの凸形状や凹形状を規定する曲線は、真円の円弧に限らず、楕円の円弧、放物線であってもよい。雄ネジ部材の遊び側フランク、雌ネジ部材の各フランクの湾曲を規定する曲線についても同様のことがいえる。   Further, referring to FIG. 11, the pressure side flank 11 of the male screw member 1 will be described as an example. A curved line defining a curved convex shape defines a range of the peak 1t along the axial direction of the screw thread 1s. It may be a curve that does not pass through one or both of the peak boundary portion 1a and the valley boundary portion 1b, and further, the curve that defines the convex shape or concave shape of the flank is not limited to a perfect circular arc. It may be an elliptical arc or a parabola. The same applies to the curves that define the curvature of the play side flank of the male screw member and the flank of the female screw member.

本発明に係る雄ネジ部材や雌ネジ部材の製造法は特に限定されず、切削加工又は転造法、或いはその他の製造法で製造されたものであってもよい。   The manufacturing method of the male screw member and the female screw member according to the present invention is not particularly limited, and may be manufactured by a cutting process, a rolling method, or other manufacturing methods.

その他、雄ネジ部材及び雌ネジ部材の巻きの方向、条数、径及びピッチ等についても上記実施形態に限られず、本発明の趣旨を逸脱しない範囲で種々変形が可能である。   In addition, the winding direction, the number of lines, the diameter, the pitch, and the like of the male screw member and the female screw member are not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.

1…雄ネジ部材
2…雌ネジ部材
11…圧力側フランク
21…圧力側フランク
1s,2s…ネジ山
X…締結部材
DESCRIPTION OF SYMBOLS 1 ... Male screw member 2 ... Female screw member 11 ... Pressure side flank 21 ... Pressure side flank 1s, 2s ... Screw thread X ... Fastening member

Claims (2)

ステンレス製の雄ネジ部材と、前記雄ネジ部材のネジ山に螺合締結可能なネジ山を有するステンレス製の雌ネジ部材とを備えた締結部材であって、
前記雄ネジ部材の前記ネジ山のうち少なくとも締結時に負荷を受ける側のフランクである圧力側フランクの表層の硬度、前記雌ネジ部材の前記ネジ山のうち少なくとも締結時に負荷を受ける側のフランクである圧力側フランクの表層の硬度とを互いに異ならせ、相対的に硬度が高い方において切削加工及び高面圧下の塑性変形加工のみがなされた前記圧力側フランクの表層のみの硬度がビッカース硬度320Hvを越える値であることを特徴とする締結部材。
A fastening member comprising a stainless steel male screw member and a stainless steel female screw member having a thread that can be screwed and fastened to the thread of the male screw member,
The hardness of the surface layer of the pressure side flank that is a flank on the side that receives a load at the time of fastening among the threads of the male screw member, and the flank on the side that receives a load at the time of fastening among the threads of the female screw member The hardness of the surface layer of a certain pressure side flank is different from each other, and the hardness of only the surface layer of the pressure side flank that has been subjected to only cutting and plastic deformation under high surface pressure is Vickers hardness of 320 Hv. Fastening member characterized by having a value exceeding.
前記雄ネジ部材の前記圧力側フランクまたは前記雌ネジ部材の前記圧力側フランクのうち相対的に硬度が高い方のみの前記圧力側フランクの表層の硬度がビッカース硬度320Hvを越える値である請求項1に記載の締結部材。 The hardness of the surface layer of the pressure side flank of only the relatively high hardness of the pressure side flank of the male screw member or the pressure side flank of the female screw member is a value exceeding Vickers hardness of 320 Hv. The fastening member as described in.
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