JP6423333B2 - 圧着端子及び端子付き電線 - Google Patents
圧着端子及び端子付き電線 Download PDFInfo
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- JP6423333B2 JP6423333B2 JP2015244883A JP2015244883A JP6423333B2 JP 6423333 B2 JP6423333 B2 JP 6423333B2 JP 2015244883 A JP2015244883 A JP 2015244883A JP 2015244883 A JP2015244883 A JP 2015244883A JP 6423333 B2 JP6423333 B2 JP 6423333B2
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- electric wire
- barrel piece
- terminal
- crimping
- wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
Description
本発明に係る圧着端子及び端子付き電線の実施形態の1つを図1から図14に基づいて説明する。
11 端子接続部
12 電線接続部
12A 芯線圧着部
12B 被覆圧着部
12C 連結圧着部
13 連結部
14 底部
15 第1バレル片部
15a 先端
16 第2バレル片部
16a 先端
18 溝部
50 電線
51 芯線
52 被覆
112 第1金型
113 第2金型
Claims (4)
- 相手側端子に対して電気的に接続される端子接続部と、
第1金型と第2金型とに挟まれた圧着加工によって、内壁面側に載置された電線の端部に対して電気的に接続される板状の電線接続部と、
を備え、
前記電線接続部は、前記圧着加工の際に前記電線の端部が載置される底部と、前記底部の両端から各々延在させ、前記圧着加工によって前記電線の端部における先端の芯線から被覆までの間に巻き付ける第1及び第2のバレル片部と、を有し、
前記電線接続部は、前記第1バレル片部が内側で前記電線の端部に巻き付けられ、かつ、前記第2バレル片部が外側で前記電線の端部と前記第1バレル片部とを外周面側から覆うように巻き付けられて、前記第1バレル片部の外壁面と前記第2バレル片部の内壁面とを互いに対向させるオーバラップ領域が形成されるように、前記第2バレル片部を前記第1バレル片部よりも長く延在させ、
前記第2バレル片部は、前記圧着加工の際の折れ曲がりの起点になると共に、前記電線の端部の軸線方向に沿い且つ前記電線の端部における前記先端の芯線側から前記被覆側までの間に渡って形成された直線状の溝部を少なくとも1つ有し、
前記溝部は、前記底部に載置された前記電線の端部よりも前記延在方向における先端側で且つ前記オーバラップ領域よりも前記底部側に、自らの周囲の板厚に対して板厚を薄く形成して設けることを特徴とした圧着端子。 - 前記溝部は、前記電線側の高剛性部位と前記延在方向における先端側の高剛性部位との間に介在させた当該高剛性部位よりも剛性の低い低剛性部位であることを特徴とした請求項1に記載の圧着端子。
- 前記圧着加工の実施前に前記電線接続部の前記内壁面における少なくとも前記溝部に重ねて貼付され、前記圧着加工の際に前記溝部に充填された状態で残存し、前記圧着加工の完了後に前記電線接続部の内方への水の浸入を抑える止水部材を設けることを特徴とした請求項1又は2に記載の圧着端子。
- 端部にて芯線を露出させた電線と、
相手側端子に対して電気的に接続される端子接続部、及び、第1金型と第2金型とに挟まれた圧着加工によって、内壁面側に載置された前記電線の端部に対して電気的に接続される板状の電線接続部を有する端子金具と、
を備え、
前記電線接続部は、前記圧着加工の際に前記電線の端部が載置される底部と、前記底部の両端から各々延在させ、前記圧着加工によって前記電線の端部における先端の芯線から被覆までの間に巻き付ける第1及び第2のバレル片部と、を有し、
前記電線接続部は、前記第1バレル片部が内側で前記電線の端部に巻き付けられ、かつ、前記第2バレル片部が外側で前記電線の端部と前記第1バレル片部とを外周面側から覆うように巻き付けられて、前記第1バレル片部の外壁面と前記第2バレル片部の内壁面とを互いに対向させるオーバラップ領域が形成されるように、前記第2バレル片部を前記第1バレル片部よりも長く延在させ、
前記第2バレル片部は、前記圧着加工の際の折れ曲がりの起点になると共に、前記電線の端部の軸線方向に沿い且つ前記電線の端部における前記先端の芯線側から前記被覆側までの間に渡って形成された直線状の溝部を少なくとも1つ有し、
前記溝部は、前記底部に載置された前記電線の端部よりも前記延在方向における先端側で且つ前記オーバラップ領域よりも前記底部側に、自らの周囲の板厚に対して板厚を薄く形成して設けることを特徴とした端子付き電線。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015244883A JP6423333B2 (ja) | 2015-12-16 | 2015-12-16 | 圧着端子及び端子付き電線 |
PCT/JP2016/086252 WO2017104489A1 (ja) | 2015-12-16 | 2016-12-06 | 圧着端子 |
CN201680066790.0A CN108352624B (zh) | 2015-12-16 | 2016-12-06 | 压接端子 |
DE112016005790.3T DE112016005790T5 (de) | 2015-12-16 | 2016-12-06 | Gecrimpte Klemme |
US15/978,360 US10763597B2 (en) | 2015-12-16 | 2018-05-14 | Crimp terminal having a groove for facilitating crimping workability and a water stop member |
Applications Claiming Priority (1)
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JP2015244883A JP6423333B2 (ja) | 2015-12-16 | 2015-12-16 | 圧着端子及び端子付き電線 |
Publications (2)
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JP2017111948A JP2017111948A (ja) | 2017-06-22 |
JP6423333B2 true JP6423333B2 (ja) | 2018-11-14 |
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US (1) | US10763597B2 (ja) |
JP (1) | JP6423333B2 (ja) |
CN (1) | CN108352624B (ja) |
DE (1) | DE112016005790T5 (ja) |
WO (1) | WO2017104489A1 (ja) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6886814B2 (ja) * | 2016-12-27 | 2021-06-16 | 矢崎総業株式会社 | 圧着端子 |
JP2019046655A (ja) * | 2017-09-01 | 2019-03-22 | 矢崎総業株式会社 | 端子付き電線の製造方法、端子付き電線および端子圧着装置 |
USD840942S1 (en) * | 2017-11-02 | 2019-02-19 | Vincent Paul DeVito | Terminal crimp socket |
JP2020009640A (ja) * | 2018-07-09 | 2020-01-16 | 矢崎総業株式会社 | 端子金具、及び、端子付き電線 |
JP2020017407A (ja) * | 2018-07-25 | 2020-01-30 | 矢崎総業株式会社 | アルミニウム電線圧着端子、圧着装置、および圧着方法 |
CN111668624A (zh) * | 2019-03-06 | 2020-09-15 | 泰科电子(上海)有限公司 | 连接端子、利用连接端子保持多条导线的方法、以及按压模具 |
JP2021096945A (ja) * | 2019-12-17 | 2021-06-24 | 株式会社オートネットワーク技術研究所 | 圧着端子、及び端子付き電線 |
JP2021150235A (ja) * | 2020-03-23 | 2021-09-27 | 矢崎総業株式会社 | 端子付き電線および端子付き電線の製造方法 |
US11264735B1 (en) * | 2020-08-28 | 2022-03-01 | TE Connectivity Services Gmbh | Electrical terminal for terminating a wide size range of magnet wires |
Family Cites Families (18)
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US2939905A (en) * | 1954-03-05 | 1960-06-07 | Earl L Canfield | Electrical conductors, connections and methods of connection |
JP2812128B2 (ja) * | 1993-03-08 | 1998-10-22 | 住友電装株式会社 | 端子圧着装置 |
JP2001217013A (ja) | 2000-02-02 | 2001-08-10 | Sumitomo Wiring Syst Ltd | 端子金具 |
DE10253977A1 (de) * | 2002-11-20 | 2003-12-18 | Bosch Gmbh Robert | Crimpverbindung |
JP4918467B2 (ja) * | 2007-11-30 | 2012-04-18 | 矢崎総業株式会社 | 端子圧着装置 |
JP2009152054A (ja) * | 2007-12-20 | 2009-07-09 | Yazaki Corp | 圧着端子、および、圧着端子の被覆電線への接続構造 |
JP5227877B2 (ja) * | 2009-04-07 | 2013-07-03 | 矢崎総業株式会社 | 圧着端子 |
EP2555328A4 (en) * | 2010-03-30 | 2014-05-21 | Furukawa Electric Co Ltd | CRIMPING TERMINAL, CONNECTION STRUCTURE BODY, AND CONNECTOR |
JP5882723B2 (ja) * | 2011-12-26 | 2016-03-09 | 矢崎総業株式会社 | 端子 |
JP2013149564A (ja) * | 2012-01-23 | 2013-08-01 | Auto Network Gijutsu Kenkyusho:Kk | 端子金具 |
JP6063788B2 (ja) | 2013-03-19 | 2017-01-18 | 矢崎総業株式会社 | 端子金具及び端子付き電線の製造方法 |
JP6023617B2 (ja) | 2013-03-19 | 2016-11-09 | 矢崎総業株式会社 | 端子圧着方法 |
JP6046529B2 (ja) * | 2013-03-21 | 2016-12-14 | 矢崎総業株式会社 | 端子 |
DE112014003899T5 (de) * | 2013-08-26 | 2016-06-09 | Yazaki Corporation | Verbindungsstruktur eines Crimp-Anschlusses in Bezug auf einen Draht |
JP6265804B2 (ja) * | 2014-03-19 | 2018-01-24 | 矢崎総業株式会社 | 圧着端子と電線の接続構造 |
JP6426907B2 (ja) * | 2014-04-04 | 2018-11-21 | 矢崎総業株式会社 | 圧着端子と電線の接続構造 |
JP6438670B2 (ja) * | 2014-04-04 | 2018-12-19 | 矢崎総業株式会社 | 圧着端子と電線の接続構造 |
DE102015209855A1 (de) * | 2015-05-28 | 2016-12-01 | Te Connectivity Germany Gmbh | Elektrisches Kontaktierungselement mit einer feinstrukturierten Kontaktierungsfläche |
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2015
- 2015-12-16 JP JP2015244883A patent/JP6423333B2/ja active Active
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2016
- 2016-12-06 DE DE112016005790.3T patent/DE112016005790T5/de active Pending
- 2016-12-06 CN CN201680066790.0A patent/CN108352624B/zh active Active
- 2016-12-06 WO PCT/JP2016/086252 patent/WO2017104489A1/ja active Application Filing
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Publication number | Publication date |
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US20180261931A1 (en) | 2018-09-13 |
US10763597B2 (en) | 2020-09-01 |
CN108352624A (zh) | 2018-07-31 |
WO2017104489A1 (ja) | 2017-06-22 |
DE112016005790T5 (de) | 2018-09-06 |
JP2017111948A (ja) | 2017-06-22 |
CN108352624B (zh) | 2020-07-21 |
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