JP6391133B1 - Drainage adjustment member - Google Patents

Drainage adjustment member Download PDF

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JP6391133B1
JP6391133B1 JP2017125691A JP2017125691A JP6391133B1 JP 6391133 B1 JP6391133 B1 JP 6391133B1 JP 2017125691 A JP2017125691 A JP 2017125691A JP 2017125691 A JP2017125691 A JP 2017125691A JP 6391133 B1 JP6391133 B1 JP 6391133B1
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drainage
channel
flow
concave
drainage groove
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JP2019007285A (en
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良一 白山
良一 白山
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株式会社シラヤマ
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Abstract

【課題】メンテナンスをしなくても排水機能の低下が生じにくくすることを可能とし、かつ既設の排水溝にも容易に取り付け可能で、工数も少なく、安価で、持ち運びしやすい排水調整部材を提供すること。【解決手段】長手方向と略並行に凸凹が表面側に形成してあるものであって、流水孔14が設けられた上蓋体10を備えた排水溝ユニット1の底面上、すなわち流水プレート20の底面部24の上に嵌め込む部材であって、凸部51が排水溝ユニット1内に複数の凹状流路を区画形成する樹脂製部材とする。【選択図】図1[Problem] To provide a drainage adjustment member that makes it difficult to cause a decline in drainage function without maintenance, can be easily installed in an existing drainage groove, has fewer man-hours, is inexpensive, and is easy to carry To do. An unevenness is formed on the surface side substantially in parallel with the longitudinal direction, and is on the bottom surface of the drainage groove unit 1 including the upper lid body 10 provided with the water flow holes 14, that is, the water flow plate 20. It is a member that is fitted on the bottom surface portion 24, and the convex portion 51 is a resin member that partitions and forms a plurality of concave flow channels in the drainage groove unit 1. [Selection] Figure 1

Description

本発明は、道路の路肩等に設置して路面の排水を行う鋼製の排水溝に使用する排水調整部材に関する。   The present invention relates to a drainage adjusting member used in a steel drainage groove that is installed on a road shoulder or the like and drains a road surface.

従来、鋼製の排水溝ユニットは、路肩等に連続して並べて、路面の雨水等を排水マスに導いて排水する中空のユニットであり、大量の雨水等を排水するものも知られている(例えば、特許文献1参照)。   Conventionally, a steel drainage groove unit is a hollow unit that is continuously arranged on a road shoulder or the like, guides and drains rainwater on the road surface to a drainage mass, and drains a large amount of rainwater or the like. For example, see Patent Document 1).

特開2005-54491号公報JP 2005-54491 A

しかし、従来の排水調整部材では、内部に溜まったゴミなどを取り除く掃除等のメンテナンスが困難であり、特に、橋梁上、交差点内、トンネル内道路、線路内等、作業が困難な箇所の路肩に設置する場合はメンテナンスが特に困難であるという問題があった。橋の上などは、足場を作って塩ビ管を用いて排水マスを点検する必要があり美観も悪く作業も大変であるという問題があった。メンテナンスが十分でないと、時がたつにつれ、錆びやすくなる上に、泥が詰まって草が生え、排水機能が著しく低下するという問題があった。   However, with conventional drainage adjustment members, it is difficult to perform maintenance such as cleaning to remove dust accumulated inside, especially on the shoulders of places where work is difficult, such as on bridges, in intersections, roads in tunnels, tracks, etc. When installed, there was a problem that maintenance was particularly difficult. On bridges, etc., there was a problem that it was necessary to make a scaffold and inspect the drainage mass using a PVC pipe, and it was bad in appearance and work. If the maintenance is not enough, there is a problem that as time passes, it becomes easy to rust, and mud gets clogged and grass grows and the drainage function is remarkably lowered.

この問題を解決するために新しい鋼製排水溝を作るには、技術者不足の中、溶接技術が必要であるという問題があった。また、溶接時には溶接熱による影響で歪みが出るため、歪みを取るために矯正が必要となり、技術力が必要な工数が増えるという問題があった。   In order to solve this problem, in order to create a new steel drain, there has been a problem that welding technology is necessary due to a lack of engineers. Further, since distortion occurs due to the influence of welding heat during welding, there is a problem that correction is necessary to remove the distortion, and the number of man-hours that require technical skills increases.

また、既設の鋼製排水溝については、新しい鋼製排水溝に置き換えるには、工事期間が長くなり、工事費がかさみやすく労力もかかるという問題があった。   In addition, replacing the existing steel drainage channel with a new steel drainage channel has a problem that the construction period is long, the construction cost is high, and labor is required.

新しく置き換える代わりに、既設の鋼製排水溝に改良のために溶接等を追加で施すと、メッキ後の溶接となるため、溶接部分の品質が確保できなくなるし、裏側が溶接熱の影響によりメッキが焼けて腐食しやすくなるおそれがあるという問題があった。   If welding is added to the existing steel drainage groove for improvement instead of replacing it newly, it will be post-plating welding, so the quality of the welded part cannot be secured, and the back side is plated due to the influence of welding heat There has been a problem that there is a risk of burning and becoming susceptible to corrosion.

また、既設の鋼製排水溝に改良のために、排水溝が設置してある各道路に鋼材を運搬して取り付け作業をするのに、鋼材が重いため、持ち運びが容易ではなく、運搬コストや作業負担が重く、さらに、排水溝の重量増加による各種強度の再検討が必要となるという問題があった。また、既設の鋼製排水溝の形状は一律ではなく、それぞれの排水溝の形に合わせて鋼材の形状を変更するのが困難であるという問題があった。   Also, in order to improve the existing steel drainage ditch, it is not easy to carry because the steel is heavy to transport and install the steel to each road where the drainage ditch is installed. There is a problem that the work load is heavy, and various strengths need to be reexamined due to an increase in the weight of the drainage. Moreover, the shape of the existing steel drainage grooves is not uniform, and there is a problem that it is difficult to change the shape of the steel material in accordance with the shape of each drainage groove.

また、使用する鋼材について、規格サイズ以外であるとオーダーメイドとなるため、工期が長くなり、価格も高くなるし、ロールフォーミング加工(冷間圧延加工)で製作する場合には、ロール間をオートメーションで流して加工するというロールフォーミングの性質上、サイズに制約があるという問題があった。   In addition, the steel materials used are made to order if they are other than the standard size, so the construction period will be longer and the price will be higher, and when manufacturing by roll forming (cold rolling), the space between the rolls will be automated. There was a problem that the size was restricted due to the nature of roll forming, which was carried out using

したがって、本発明の第1の目的は、上記した課題を解決し、メンテナンスをしなくても排水機能の低下が生じにくくすることを可能とし、かつ既設の排水溝にも容易に取り付け可能で、工数も少なく、安価で、持ち運びしやすい排水調整部材を提供することにある。   Therefore, the first object of the present invention is to solve the above-described problems, make it possible to make it difficult for the drainage function to deteriorate without maintenance, and can be easily attached to an existing drainage groove, The object of the present invention is to provide a drainage adjusting member that has few steps, is inexpensive, and is easy to carry.

本発明の第1の態様は、上記目的を達成するため、流水孔が設けられた上蓋体を備えた排水溝ユニットの底面上に、長手方向全長に渡って連続して嵌め込む部材であって、長手方向と略並行に凸凹が表面側に形成してあり、1の凸部が前記排水溝ユニット内に、前記流水孔の下に位置する凹状流路と前記流水孔の下に位置しない凹状流路を区画形成し、流れ込んだ排水量に応じて流路幅が段階的に変わる樹脂製部材であることを特徴とする排水調整部材を提供する。 In order to achieve the above object, the first aspect of the present invention is a member that is continuously fitted over the entire length in the longitudinal direction on the bottom surface of a drainage groove unit that includes an upper lid body provided with a water flow hole. The concave and convex portions are formed on the surface side substantially in parallel with the longitudinal direction, and the convex portion of 1 is located in the drain groove unit and is not located below the water flow hole. a flow path is defined and formed, channel width in accordance with the amount of waste water which has flowed to provide drainage adjustment member which is a resinous member that changes stepwise.

本発明の第1の態様によれば、流水孔から入ってくる水量が少なければ、調節しなくても自動的に排水を流す範囲を狭くし、流水孔から入ってくる水量が多ければ、調節しなくても自動的に排水を流す範囲を広くできるので、土砂等が堆積しにくくなり、また、軽くて、既設の排水溝ユニットに嵌め込むだけで溶接しなくても設置でき、したがって、メンテナンスをしなくても排水機能の低下が生じにくくすることを可能とし、かつ既設の排水溝にも容易に取り付け可能で、工数も少なく、安価で、持ち運びしやすい。また、樹脂を流し込む型を変えたり、一部を切削するだけで、既設の鋼製排水溝の形状に合わせた排水調整部材を製作することも容易である。   According to the first aspect of the present invention, if the amount of water entering from the water flow hole is small, the range in which the drainage flows automatically is narrowed without adjustment, and if the amount of water entering from the water hole is large, the adjustment is performed. Since it is possible to widen the range of drainage automatically, it is difficult for sediment to accumulate, and it is light and can be installed without being welded simply by fitting it into an existing drainage groove unit. It is possible to make it difficult for the drainage function to be lowered even if it is not carried out, and it can be easily attached to an existing drainage groove, has fewer man-hours, is inexpensive, and is easy to carry. It is also easy to produce a drainage adjusting member that matches the shape of the existing steel drainage groove by changing the mold into which the resin is poured or by cutting a part of it.

前記凸部が複数設けてあり、それぞれ同一又は相違する高さに形成されたものであって、前記凹状流路のそれぞれが、円弧状又は多角形状の流路断面に形成されたものであって、前記流水孔から前記排水溝ユニット内に流入した雨水を受ける凹状流路および当該凹状流路から溢れ出た雨水を受ける他の凹状流路によって、前記排水溝ユニット内を流れる流量又は流速を調節することが好ましい。流水孔から入ってくる水量による流路の幅を段階的に調整することができる。   A plurality of the convex portions are provided and are formed at the same or different heights, and each of the concave flow channels is formed in a circular or polygonal flow channel cross section. The flow rate or flow velocity flowing in the drainage channel unit is adjusted by a concave channel that receives rainwater flowing into the drainage channel unit from the water flow hole and another concave channel that receives rainwater that has overflowed from the concave channel. It is preferable to do. The width of the flow path can be adjusted stepwise depending on the amount of water entering from the water flow hole.

本発明によれば、メンテナンスをしなくても排水機能の低下が生じにくくすることを可能とし、かつ既設の排水溝にも容易に取り付け可能で、工数も少なく、安価で、持ち運びしやすい。   According to the present invention, it is possible to make it difficult for the drainage function to be lowered without maintenance, and it can be easily attached to an existing drainage groove, has fewer steps, is inexpensive, and is easy to carry.

本発明の排水調整部材の実施例1の斜視図である。It is a perspective view of Example 1 of a drainage adjustment member of the present invention. 本発明の排水調整部材の実施例1の右側面図である。It is a right view of Example 1 of the waste_water | drain adjustment member of this invention. 本発明の排水調整部材の実施例1設置前の流水プレートの右側面図である。It is a right view of the flowing water plate before Example 1 installation of the waste_water | drain adjustment member of this invention. 本発明の排水調整部材の実施例1設置後の流水プレートの右側面図である。It is a right view of the flowing water plate after Example 1 installation of the waste_water | drain adjustment member of this invention. 本発明の排水調整部材の実施例1の取り付け例を示す排水溝ユニットの断面図である。It is sectional drawing of the drainage groove unit which shows the example of attachment of Example 1 of the waste_water | drain adjustment member of this invention.

以下、本発明について、実施例を用いて本発明を具体的に説明するが、本発明はこれらに限定されるものではない。   EXAMPLES Hereinafter, although this invention is concretely demonstrated using an Example about this invention, this invention is not limited to these.

実施例1の排水調整部材は、排水溝ユニット内に排水の流れ込んだ量に応じて流路幅が段階的に変わる構成であり、したがって泥が溜まる等メンテナンスが必要となる事態を防ぐことができるものである。さらに、排水溝ユニットにおいて鋼材のリブを底面に溶接する必要がないため、歪みが出ず、既存の排水溝にも設置可能で、軽くて安価で、設置する排水溝の形に合わせて形状の修正が容易であるものである。   The drainage adjustment member according to the first embodiment has a configuration in which the flow path width changes stepwise according to the amount of drainage flowing into the drainage groove unit, and therefore, it is possible to prevent a situation in which maintenance is required such as accumulation of mud. Is. Furthermore, since there is no need to weld steel ribs to the bottom surface of the drainage groove unit, distortion does not occur, it can be installed in existing drainage grooves, it is light and inexpensive, and it is shaped to match the shape of the drainage groove to be installed. It is easy to modify.

{構成}
図1は、本発明の排水調整部材の実施例1の斜視図である。また、図2は、本発明の排水調整部材の実施例1の右側面図である。本発明の実施例1の排水調整部材50は、樹脂製の長尺状の部材である。排水調整部材50は、長手方向と略並行に凸凹が表面側に形成してある。具体的には、排水調整部材50は、長手方向と略並行に凸部51及び凹状流路52が表面側に交互に形成してある。
{Constitution}
FIG. 1 is a perspective view of Embodiment 1 of the drainage adjusting member of the present invention. FIG. 2 is a right side view of Example 1 of the drainage adjusting member of the present invention. The drainage adjusting member 50 according to the first embodiment of the present invention is a long member made of resin. The drainage adjusting member 50 is formed with unevenness on the surface side substantially parallel to the longitudinal direction. Specifically, in the drainage adjusting member 50, convex portions 51 and concave flow channels 52 are alternately formed on the surface side substantially in parallel with the longitudinal direction.

排水調整部材50は、長辺側両縁が表面側上方に屈曲した壁部53となっており、より具体的には、壁部53a、凹状流路52a、凸部51a、凹状流路52b、凸部51b、凹状流路52c、壁部53cの順に並んでいる。凸部51は各流路の仕切体となる。実施例1の排水調整部材50においては、凸部51は、凸部51a、凸部51bの2本であるが、1本でも3本でも本数に制限はない。また、実施例1の排水調整部材50において、凸部51は上面が平らな断面視縦長長方形のリブ状であるが、凸状となっていれば、上面が丸く盛り上がっていても鋭角に尖っていても左右非対称でもよく、断面視の形状は問わない。また、壁部53の内壁側は、本実施例では根元まで同じ太さであるが、根元側が太くなったゆるやかなカーブや傾斜でもよい。また、凹状流路52は、本実施例では、凹部上面が平らな断面視横長長方形の平板状であって、流路断面は四角形であるが、円弧状又は多角形状の流路断面であることが好ましく、凹状となっていれば、凹部上面が丸く湾曲して窪んでいても鋭角に窪んでいても左右非対称でもよい。凸部51が複数の場合、それぞれ同一でも相違する高さでもよい。   The drainage adjustment member 50 is a wall portion 53 whose long side edges are bent upward on the surface side. More specifically, the wall portion 53a, the concave channel 52a, the convex portion 51a, the concave channel 52b, The convex portion 51b, the concave channel 52c, and the wall portion 53c are arranged in this order. The convex part 51 becomes a partition of each flow path. In the drainage adjustment member 50 according to the first embodiment, the number of the convex portions 51 is two, that is, the convex portions 51a and the convex portions 51b. Further, in the drainage adjustment member 50 of the first embodiment, the convex portion 51 is in the shape of a vertically long rectangular rib with a flat top surface. However, if the convex portion is convex, the top surface is sharply sharp even if the top surface is rounded. However, the shape of the cross-sectional view is not limited. In addition, the inner wall side of the wall portion 53 has the same thickness up to the base in the present embodiment, but may be a gentle curve or slope with the base side thickened. Further, in this embodiment, the concave flow channel 52 is a flat plate with a horizontally long rectangular shape in section when the concave upper surface is flat, and the flow channel cross section is a quadrangle, but it is a circular or polygonal flow channel cross section. As long as it is concave, the upper surface of the concave portion may be rounded and recessed, or may be asymmetrical, or asymmetrical. When there are a plurality of convex portions 51, they may be the same or different heights.

本発明の実施例1の排水調整部材50は、ABS樹脂製であって、射出成形で加工して形成するが、樹脂の種類は、PS(ポリスチレン)樹脂、PP(ポリプロピレン)樹脂、PE(ポリエチレン)樹脂、PVC(ポリ塩化ビニル)樹脂、PMMA(アクリル)樹脂、AS樹脂等、他の樹脂でもよいし、加工方法も、押出成形、ブロー成形、真空成形等、他の方法でもよい。   The drainage adjusting member 50 according to the first embodiment of the present invention is made of ABS resin and is formed by processing by injection molding. The types of the resin are PS (polystyrene) resin, PP (polypropylene) resin, PE (polyethylene). ) Other resins such as resin, PVC (polyvinyl chloride) resin, PMMA (acrylic) resin, AS resin and the like, and the processing method may be other methods such as extrusion molding, blow molding and vacuum molding.

図3は、本発明の排水調整部材の実施例1設置前の流水プレートの右側面図である。流水プレート20は、鋼板を直角なL字に曲げてさらに正面側先端を上方に直角に曲げて、背面側を背面部25、下面側を底面部24、正面側先端の立ち上がった壁部分を立ち上がり部23としてある。本発明の実施例1の排水調整部材50の底面は平らである。   FIG. 3 is a right side view of the flowing water plate before the first embodiment of the drainage adjusting member of the present invention is installed. The flowing water plate 20 is formed by bending a steel plate into a right-angled L-shape and further bending the front-side tip upward at a right angle so that the back side is the back portion 25, the bottom surface side is the bottom surface portion 24, and the wall portion where the front-side tip is raised is raised. As part 23. The bottom surface of the drainage adjusting member 50 according to the first embodiment of the present invention is flat.

図4は、本発明の排水調整部材の実施例1設置後の流水プレートの右側面図である。実施例1の排水調整部材50は、流水プレート20の底面部24の上に戴置して嵌め込む。排水調整部材50の長手方向は流水プレート20の長手方向と同じ方向である。   FIG. 4 is a right side view of the flowing water plate after the first embodiment of the drainage adjusting member of the present invention is installed. The drainage adjustment member 50 according to the first embodiment is placed and fitted on the bottom surface portion 24 of the running water plate 20. The longitudinal direction of the drainage adjusting member 50 is the same as the longitudinal direction of the flowing water plate 20.

図5は、本発明の排水調整部材の実施例1の取り付け例を示す排水溝ユニットの断面図である。実施例1の排水調整部材50は、流水孔14が設けられた上蓋体10を備えた排水溝ユニット1の底面上、すなわち流水プレート20の底面部24の上に嵌め込む部材であって、さらに、凸部51が排水溝ユニット1内に複数の凹状流路を区画形成する。   FIG. 5 is a cross-sectional view of a drainage groove unit showing an example of attachment of the first embodiment of the drainage adjusting member of the present invention. The drainage adjustment member 50 according to the first embodiment is a member that fits on the bottom surface of the drainage groove unit 1 including the upper lid body 10 provided with the waterflow holes 14, that is, on the bottom surface portion 24 of the waterflow plate 20. The convex portion 51 defines a plurality of concave flow paths in the drain groove unit 1.

排水溝ユニット1は、鋼製であって、背面側を歩道側に、正面側を車道側にして、路肩等に連続して並べて、路面の雨水等を排水マスに導いて排水する中空のユニットであり、橋梁上、交差点内、トンネル内道路、線路内等の設置に特に適している。排水溝ユニット1は縁石としての役割も兼ね備え、歩道は、排水溝ユニットの背面側にアスファルト等を流し入れて、車道より高い位置に作られる。   The drainage groove unit 1 is made of steel, and is a hollow unit for continuously draining rainwater on the road surface to a drainage mass by arranging the backside on the sidewalk side and the front side on the roadway side, and continuously arranging it on the road shoulder. It is particularly suitable for installation on bridges, in intersections, roads in tunnels, and in tracks. The drainage channel unit 1 also has a role as a curb, and the sidewalk is made higher than the roadway by pouring asphalt or the like into the back side of the drainage channel unit.

排水溝ユニット1は、(a)排水を流す底面部24と、底面部24の端部から立ち上がり正面側の壁となる立ち上がり部23と、立ち上がり部23と反対側の底面部24の端部から立ち上がる背面部25とを有する流水プレート20と、(b)流水プレート20の上に載せて蓋として着脱可能に設けられ流水孔14を穿設した上蓋体10とを有するものであり、流水プレート20の底面部24の上面側に、実施例1の排水調整部材50を嵌め込むことができる。   The drainage groove unit 1 includes: (a) a bottom surface portion 24 through which drainage flows, a rising portion 23 that rises from an end portion of the bottom surface portion 24 and becomes a wall on the front side, and an end portion of the bottom surface portion 24 opposite to the rising portion 23. A flowing water plate 20 having a back surface portion 25 that rises, and (b) an upper lid body 10 that is placed on the flowing water plate 20 so as to be detachably provided as a lid and has a flowing water hole 14 formed therein. The drainage adjustment member 50 of the first embodiment can be fitted on the upper surface side of the bottom surface portion 24 of the first embodiment.

以下、詳細に示す。上蓋体10は、鋼板をクランク状に連続して3面に屈曲させて、直角なS字状の形状としたガードプレートである。すなわち、上蓋体10は、上面部11と、上端が上面部の一端に連続しており上面部11に対し下方に直角な面となる前面部12と、前面部12の下端に連続しており上面部と反対側に向けて直角な面となる受面部12とを構成する。前面部12と受面部13のなす角部分に雨水が入る流水孔14が複数穿設してある。本実施例においては、流水孔14は8つであるが、流水孔の数はこれに限られない。以下、前面部12側を排水溝ユニット1の正面側として説明する。なお、本実施例では、前面部12と、受け面部13や上面部11とのなす角度は90度であるが、これに限られず、前面部下部が正面側にせり出す方向に斜めであってもよいし、前面部上部が正面側にせり出す方向に斜めであってもよい。   Details are shown below. The upper lid body 10 is a guard plate that is formed in a right-angled S-shape by bending a steel plate into three surfaces continuously in a crank shape. That is, the upper lid 10 is continuous with the upper surface portion 11, the front surface portion 12 whose upper end is continuous with one end of the upper surface portion and is a surface perpendicular to the upper surface portion 11 downward, and the lower end of the front surface portion 12. A receiving surface portion 12 is formed as a surface perpendicular to the upper surface portion and the opposite side. A plurality of water flow holes 14 through which rainwater enters are formed in the corner portion formed by the front surface portion 12 and the receiving surface portion 13. In the present embodiment, the number of water holes 14 is eight, but the number of water holes is not limited thereto. Hereinafter, the front surface portion 12 side will be described as the front surface side of the drainage groove unit 1. In the present embodiment, the angle formed by the front surface portion 12 and the receiving surface portion 13 or the upper surface portion 11 is 90 degrees, but is not limited to this, and even if the lower portion of the front surface portion is oblique to the front side. It may be slanted in the direction in which the upper portion of the front portion protrudes to the front side.

排水溝ユニット1は、車道の端に一列に直列して並べ、受面部13の上面が車道面に対してフラットになるように埋め込んであり、隣り合う排水溝ユニットは接続されている。上蓋体10と、流水プレート20とは、曲げ加工又は、ロールフォーミング加工で作成され各面を形成している。   The drainage groove units 1 are arranged in a line at the end of the roadway, and are embedded so that the upper surface of the receiving surface portion 13 is flat with respect to the roadway surface, and adjacent drainage groove units are connected. The upper lid 10 and the flowing water plate 20 are formed by bending or roll forming to form each surface.

上蓋体10の裏側には、前面部12と受面部13のなす角の裏側部分に、流水孔14と重ならないように、補強プレート60が溶接して設けられている。また、前面部12と上面部11の裏面側に、排水溝ユニット1の長手方向に垂直となるようにリブプレート30が設けられている。受面部13に車のタイヤ等が載ったり、前面部12に車のタイヤや車体等が当たったり、上面部11に車のタイヤや車体等が乗り上げたりする事態でも、補強プレート60やリブプレート30によって中空である排水溝ユニットが潰れないように保護する役割を果たす。また、リブプレート30の縁は、上面部11と前面部12の裏側に溶接されており、上蓋体10を閉じたときに流水プレートの背面に一辺が当たる大きさとなっている。   On the back side of the upper lid body 10, a reinforcing plate 60 is welded to a back side portion formed by an angle formed by the front surface portion 12 and the receiving surface portion 13 so as not to overlap the water flow hole 14. A rib plate 30 is provided on the back side of the front surface portion 12 and the upper surface portion 11 so as to be perpendicular to the longitudinal direction of the drainage groove unit 1. Even when a car tire or the like is placed on the receiving surface part 13, a car tire or a car body hits the front face part 12, or a car tire or car body gets on the upper face part 11, the reinforcing plate 60 or the rib plate 30. This serves to protect the hollow drainage groove unit from being crushed. Moreover, the edge of the rib plate 30 is welded to the back side of the upper surface part 11 and the front surface part 12, and when the upper cover body 10 is closed, the side of the flowing water plate hits the side.

上蓋体10は、上述のように、ガードプレートを折り曲げて形成する。上蓋体10の下方に上蓋体10の背面側から正面側下部に向かって中空領域を形成するように配置されており、正面側先端の高さは、上蓋体10の受面部13と同じ高さにしてある。すなわち、上蓋体10は、上方が開いた流水プレート20の蓋の役目を果たす。流水プレート20の正面側の屈曲部分である立ち上がり部23の外側には、L字型の補強アングル73が、流水プレート20の正面側下部の角部を保護するように設けてある。   The upper lid 10 is formed by bending the guard plate as described above. It arrange | positions so that a hollow area may be formed under the upper cover body 10 toward the lower part of the front side from the back side of the upper cover body 10, and the height of the front side front end is the same height as the receiving surface part 13 of the upper cover body 10 It is. That is, the upper lid 10 serves as a lid of the flowing water plate 20 whose upper side is open. An L-shaped reinforcing angle 73 is provided outside the rising portion 23, which is a bent portion on the front side of the flowing water plate 20, so as to protect the corner portion on the lower front side of the flowing water plate 20.

流水プレート20の底面部24の上面側に設けられた排水調整部材50の凸部51も凹状流路52も壁部53も、それぞれ排水溝ユニットの長手方向全長に渡って並列に設けられており、排水調整部材50を流れる排水は、長手方向に連続して接続される複数の排水溝ユニット内にそれぞれ設置された排水調整部材50を通って排水マスへと導かれる。   The convex portion 51, the concave flow path 52, and the wall portion 53 of the drainage adjustment member 50 provided on the upper surface side of the bottom surface portion 24 of the water flow plate 20 are provided in parallel over the entire length in the longitudinal direction of the drainage groove unit. The drainage flowing through the drainage adjustment member 50 is guided to the drainage mass through the drainage adjustment members 50 respectively installed in the plurality of drainage groove units connected continuously in the longitudinal direction.

L字型の流水プレート20の立ち上がり部23の内側、すなわち、正面側から見て裏面側には、L字型の前面受アングル71が溶接されている。排水調整部材50の壁部53aの高さは前面受アングル71の下部に入る高さとなっている。排水調整部材50は樹脂製であるため、壁部53aの高さが高すぎる場合は切削や金型の調整等で、容易にあるいは鋼材より比較的安価に高さを低くすることができる。前面受アングル71は、ガードプレート10を閉じたときに受面部13の端部を載せる一辺と、流水プレート20の正面側先端裏面側に溶接したもう一辺を有する。また、流水プレート20の背面の上部内側、すなわち正面側から見て表面側には、L字型の背面受アングル72が溶接されている。背面受アングル72は、ガードプレート10を閉じたときに上面部11の端部を載せる一辺と、流水プレート20の背面部25の上部表面側に溶接したもう一辺を有する。   An L-shaped front receiving angle 71 is welded to the inside of the rising portion 23 of the L-shaped flowing water plate 20, that is, the back surface side when viewed from the front side. The height of the wall portion 53 a of the drainage adjusting member 50 is a height that enters the lower portion of the front receiving angle 71. Since the drainage adjusting member 50 is made of resin, when the height of the wall portion 53a is too high, the height can be reduced easily or relatively cheaply than the steel material by cutting or mold adjustment. The front receiving angle 71 has one side on which the end of the receiving surface portion 13 is placed when the guard plate 10 is closed, and the other side welded to the front side front end back side of the flowing water plate 20. Further, an L-shaped back receiving angle 72 is welded to the upper inner side of the back surface of the flowing water plate 20, that is, the front surface side when viewed from the front side. The back surface receiving angle 72 has one side on which the end portion of the upper surface portion 11 is placed when the guard plate 10 is closed, and another side welded to the upper surface side of the back surface portion 25 of the flowing water plate 20.

上蓋体10と流水プレート20とは、上蓋体10の上面部11裏側と流水プレート20背面内壁側にそれぞれ設けられた連結プレート40を接続するチェーン(図示なし)で繋がれている。流水プレート20の背面部25の表面側左右端には、左右に並べた排水溝ユニットを接続するボルト止めに用いる接続プレート(図示なし)が設けられている。なお、流水プレート20側に接続された連結プレート40の上部には、上蓋体10を上方に開いて上げた際に上蓋体の端部を挟み込んで保持するための切欠きが設けられている。   The upper lid body 10 and the flowing water plate 20 are connected by a chain (not shown) that connects the connecting plates 40 provided on the back side of the upper surface portion 11 of the upper lid body 10 and the inner wall side of the rear surface of the flowing water plate 20. Connection plates (not shown) used for bolting for connecting drainage groove units arranged side by side are provided on the left and right ends of the back surface 25 of the water flow plate 20. In addition, the upper part of the connection plate 40 connected to the flowing water plate 20 side is provided with a notch for sandwiching and holding the end portion of the upper lid body when the upper lid body 10 is opened upward.

上蓋体10は、上面部11を背面受アングル72の上に載せてリブプレート30の背面側の辺を流水プレート20の背面で支え受面部13を前面受アングル71の上に載せることで安定して保持される。   The upper lid body 10 is stabilized by placing the upper surface portion 11 on the rear surface receiving angle 72 and supporting the rear side of the rib plate 30 on the rear surface of the flowing water plate 20 and placing the receiving surface portion 13 on the front surface receiving angle 71. Held.

上に上蓋体10を被せた流水プレート20の下部は補強アングル73でカバーされている。
流水プレート20の背面部25の裏側には、アンカーパイプ90が設けられている。図5においては、アンカーパイプ90a、bは図示してあるが、チェーンは図示を省略してある。上蓋体10の上面部11と前面部12の交わる部分の裏側にあたるリブプレート30の上部角は、上蓋体10とリブプレート30を溶接で接続しているため、スカラップ31が設けられている。リブプレート30の下端は、凸部51の上端とは離れている。本実施例では、凸部51aの高さは、凸部51bより低く設けられているが、これに限られない。流水プレート20の背面部25及び底面部24とリブプレート30の下端と上蓋体10の受面部13とで作られる空間は、正面側に壁部53aと凸部51aとで区画形成された凹状流路52aは第1の流路となり、凸部51aと凸部51bとで区画形成された凹状流路52bは第2の流路となり、凸部51bと壁部53bとで区画形成された凹状流路52cは第3の流路となる。各凹状流路は、上部空間を共有して分けられている。
The lower part of the flowing water plate 20 covered with the upper lid body 10 is covered with a reinforcing angle 73.
An anchor pipe 90 is provided on the back side of the back surface portion 25 of the flowing water plate 20. In FIG. 5, the anchor pipes 90a and 90b are shown, but the chain is not shown. Since the upper lid 10 and the rib plate 30 are connected to each other at the upper corner of the rib plate 30 on the back side of the portion where the upper surface portion 11 and the front surface portion 12 of the upper lid body 10 intersect, a scallop 31 is provided. The lower end of the rib plate 30 is separated from the upper end of the convex portion 51. In the present embodiment, the height of the convex portion 51a is provided lower than the convex portion 51b, but is not limited thereto. The space formed by the back surface portion 25 and the bottom surface portion 24 of the flowing water plate 20, the lower end of the rib plate 30, and the receiving surface portion 13 of the upper lid 10 is a concave flow formed by partitioning a wall portion 53 a and a convex portion 51 a on the front side. The path 52a is a first flow path, and the concave flow path 52b defined by the convex portions 51a and 51b is a second flow path, and is a concave flow defined by the convex portions 51b and the wall portion 53b. The path 52c is a third flow path. Each concave flow channel is divided so as to share an upper space.

流水プレート20の背面部25の裏側、すなわち排水溝ユニット1の背面側には、上部に3つ、下部に4つのアンカーパイプ90が並べて溶接してある。各アンカーパイプ90は筒状であり、中には、L字型のアンカーバーを通す。 On the back side of the back surface portion 25 of the flowing water plate 20, that is, the back surface side of the drainage groove unit 1, three anchor pipes 90 are arranged side by side and are welded side by side. Each anchor pipe 90 has a cylindrical shape, and an L-shaped anchor bar is passed therethrough.

排水溝ユニット1は、受面部13の上面を車道の路面と同じ高さとして路肩に敷設される。アンカーバーは、アンカーパイプ90内に通した一端と直角をなす他端を排水ユニット1の背面と直角に突き出す形にして歩道側のアンカー鉄筋と固定する。 The drainage groove unit 1 is laid on the road shoulder with the upper surface of the receiving surface portion 13 being flush with the road surface of the roadway. The anchor bar is fixed to the anchor rebar on the sidewalk side so that the other end perpendicular to one end passed through the anchor pipe 90 protrudes at a right angle from the back surface of the drainage unit 1.

排水溝ユニット1は、地面の上に、流水プレート20の底面部24と補強アングル73の底面が、地面に接するように設置する。流水孔14から排水溝ユニット1の内部に取り込まれた大半の排水は、まず、第1の流路へと導かれる。排水量が多くなると、第1の流路からあふれた分は、凸部51a上端と上蓋体10の底部である受面部13の裏面との間の隙間から排水が第2の流路にオーバーフローして導かれる。さらに排水量が多くなると、第2の流路からあふれた分は、凸部51b上端を乗り越えて排水が第3の流路にオーバーフローして導かれる。かかる構成により、本実施例によれば、雨量に合わせて排水が流れる空間量を調整できる。排水調整部材50は、樹脂製であるため、設置する場所で予測される雨量や土砂量に応じて、凸部51及び凹状流路52の断面形状や表面形状を切削や金型の調整等で、容易にあるいは鋼材より比較的安価に変更しうる。   The drainage groove unit 1 is installed on the ground so that the bottom surface 24 of the flowing water plate 20 and the bottom surface of the reinforcing angle 73 are in contact with the ground. Most of the drainage taken into the drainage groove unit 1 from the water flow hole 14 is first guided to the first flow path. When the amount of drainage increases, the amount overflowed from the first flow path overflows into the second flow path from the gap between the upper end of the convex portion 51a and the back surface of the receiving surface portion 13 which is the bottom of the upper lid body 10. Led. When the amount of drainage further increases, the amount overflowing from the second flow path gets over the upper end of the convex portion 51b, and the wastewater overflows into the third flow path and is guided. With this configuration, according to the present embodiment, the amount of space through which drainage flows can be adjusted according to the amount of rain. Since the drainage adjustment member 50 is made of resin, the cross-sectional shape and surface shape of the convex portion 51 and the concave flow passage 52 can be adjusted by cutting or adjusting the mold according to the amount of rain or the amount of earth and sand predicted at the place of installation. It can be changed easily or relatively cheaply than the steel material.

排水能力は通水断面積に平均流速を乗じた値となる。流速が高すぎると表面の摩耗等が生じる可能性があるが、流速が小さすぎると土砂が堆積する問題が生じる。雨量について標準降雨強度(3年確率10分間降雨強度)を70〜100mm/hと想定して排水溝の強度計算をするが、日常ではそれほど大雨は多くなく、5〜20mm/hの雨が降ることが多い。しかし、70〜100mm/hの雨量を想定した従来の排水溝では、5〜20mm/h程度の雨では、排水に含まれる土砂も一緒に流すために十分に流速が確保できず、内部に土砂が溜まりやすい。土砂が溜まるとやがて草が生え、排水機能が低下する。本実施例によれば、少ない雨量(およそ20mm/h以下)では第1の流路で排水するため、流速を十分確保でき、強い雨が降った場合(およそ20mm/h〜60mm/h)には、第2の流路、さらに大雨が降った場合(およそ60mm/h以上)には、第3の流路をも自動的に利用して排水されるため、大雨にも対応しつつ、少雨でも土砂の堆積を防ぐことができる。   The drainage capacity is a value obtained by multiplying the water flow cross-sectional area by the average flow velocity. If the flow rate is too high, surface wear or the like may occur, but if the flow rate is too low, sedimentation may occur. Assuming a standard rainfall intensity (3-year probability 10 minutes rainfall intensity) of 70 to 100 mm / h, the drainage groove strength is calculated, but there is not much rainfall in daily life, and 5 to 20 mm / h of rain falls. There are many cases. However, in a conventional drainage ditch assuming a rainfall of 70 to 100 mm / h, in the case of rain of about 5 to 20 mm / h, it is not possible to secure a sufficient flow rate for the earth and sand contained in the drainage to flow together. Tends to accumulate. When soil and sand accumulate, grass grows and drainage function declines. According to the present embodiment, when the amount of rain (approximately 20 mm / h or less) is drained, the first flow path drains, so that a sufficient flow rate can be secured, and when heavy rain falls (approximately 20 mm / h to 60 mm / h). In the case of heavy rain (about 60 mm / h or more), the second flow path is also automatically drained by using the third flow path. But it can prevent sedimentation.

なお、本実施例において、排水溝の長手方向の長さは1.2m、受面部の奥行は150mm、上面部の奥行は200mm、流水プレートの底面下側から正面側の立ち上がり端までの高さは70mm、各鋼板の厚さが5mm、凹状流路52部分の排水調整部材50の厚さが5mm、流水プレート20の底面上側からリブプレート30の下端までの高さは60mm、凸部51aの高さは底面から35mm、凸部51bの高さは底面から40mmである。上蓋体10の受面部13の下部に溶接した補強プレート60の下面から排水調整部材50の凹状流路52部分の上面までの高さは60mmである。凸部51aの上部の隙間は15mmはある。本実施例では、第1の凹状流路の集水幅は150mm、第2の流路と第3の流路の集水幅はともに100mmとなるが、これに限らない。本実施例では、排水流量は、少なくとも0.004m/s〜0.03m/sの範囲で対応できる。50m長の道路において、雨量が20mm/hのときの流出流量が0.003m/s、雨量が50mm/hのときの流出流量が0.006m/s、雨量が110mm/hのときの流出流量が0.0138m/sと算出されるから、上記排水流量から安全率等を加味して算出される流速は、雨量が20mm/hのとき0.595m/s、雨量が50mm/hのとき0.774m/s、雨量が110mm/hのとき0.622m/sとなる。したがって、本実施例によれば、雨量に応じて通水断面積を自動的に変えられるので、流速が大きくなりすぎることも小さくなりすぎることも防止できる。 In this embodiment, the length of the drainage groove in the longitudinal direction is 1.2 m, the depth of the receiving surface portion is 150 mm, the depth of the upper surface portion is 200 mm, and the height from the bottom bottom side of the flowing water plate to the rising edge on the front side. Is 70 mm, the thickness of each steel plate is 5 mm, the thickness of the drainage adjusting member 50 in the concave channel 52 is 5 mm, the height from the upper side of the bottom surface of the flowing water plate 20 to the lower end of the rib plate 30 is 60 mm, and the convex portion 51 a The height is 35 mm from the bottom surface, and the height of the convex portion 51 b is 40 mm from the bottom surface. The height from the lower surface of the reinforcing plate 60 welded to the lower portion of the receiving surface portion 13 of the upper lid body 10 to the upper surface of the concave flow channel 52 portion of the drainage adjustment member 50 is 60 mm. The gap at the top of the convex portion 51a is 15 mm. In this embodiment, the water collection width of the first concave flow channel is 150 mm, and the water collection widths of the second flow channel and the third flow channel are both 100 mm. However, the present invention is not limited to this. In this embodiment, the waste water flow rate may correspond with a range of at least 0.004m 3 /s~0.03m 3 / s. On a 50m long road, the runoff flow rate when the rainfall is 20mm / h is 0.003m 3 / s, the runoff flow rate when the rainfall is 50mm / h is 0.006m 3 / s, and the rainfall is 110mm / h. Since the outflow flow rate is calculated as 0.0138 m 3 / s, the flow rate calculated by adding the safety factor and the like from the drainage flow rate is 0.595 m / s when the rainfall is 20 mm / h, and the rainfall is 50 mm / h. Is 0.774 m / s, and when the rainfall is 110 mm / h, it is 0.622 m / s. Therefore, according to the present embodiment, the water flow cross-sectional area can be automatically changed according to the rainfall, so that it is possible to prevent the flow velocity from becoming too large or too small.

凸部の数は2本に限らず、3本以上でもよいが、排水スペースが狭いので、2本であることが好ましい。凸部51aより凸部51bの方が高さが低くても、流れ込んだ水量によって2段階の調整が可能であるが、本実施例では、凸部51aより凸部51bの方が高いので、3段階で調整できるので、より好ましい。凸部の数が3本以上の場合、背面部25に近い凸部の方が高くなるように設けることが好ましい。   The number of convex portions is not limited to two, but may be three or more, but is preferably two because the drainage space is narrow. Even if the height of the convex portion 51b is lower than that of the convex portion 51a, two-stage adjustment is possible depending on the amount of water that has flowed in. However, in this embodiment, the convex portion 51b is higher than the convex portion 51a. Since it can adjust in a step, it is more preferable. When the number of convex portions is three or more, it is preferable to provide the convex portions close to the back surface portion 25 so as to be higher.

なお、本実施例では、流水プレート20は、土中に埋めるため、JIS規格でいえば、JIS H 8641の種類2種55(記号HDZ55)の過酷な腐食環境下で使用される鋼材が適用される環境であるが、6mmの厚さがなくても、成分調整して5mm厚でも、通常は6mm厚にしないと付着しない量である550g/mの亜鉛を鋼板に付着させることができるため、耐食性を保ちつつ軽量化できる。また、HDZ55より耐性が高い、溶融亜鉛−アルミニウム−マグネシウム合金メッキ鋼鈑を使用することにより、3.2mmまで薄くても耐食性を保つことができる。 In this embodiment, since the flowing water plate 20 is buried in the soil, a steel material used in a severe corrosive environment of type 2 55 (symbol HDZ55) of JIS H8641 is applied to the JIS standard. However, even if there is no thickness of 6 mm, even if it is 5 mm thick after adjusting the components, 550 g / m 2 of zinc, which is an amount that does not normally adhere unless it is 6 mm thick, can be attached to the steel sheet. The weight can be reduced while maintaining the corrosion resistance. Further, by using a hot dip zinc-aluminum-magnesium alloy plated steel plate having higher resistance than HDZ55, it is possible to maintain corrosion resistance even if it is as thin as 3.2 mm.

{効果}
本実施例によれば、流水孔から入ってくる水量が少なければ、調節しなくても自動的に排水を流す範囲を狭くし、流水孔から入ってくる水量が多ければ、調節しなくても自動的に排水を流す範囲を広くできるので、土砂等が堆積しにくくなり、また、軽くて、既設の排水溝ユニットに嵌め込むだけで溶接しなくても設置でき、排水調整部材が壊れたり劣化したとき等の取り替えが容易であり、したがって、本実施例によれば、メンテナンスをしなくても排水機能の低下が生じにくくすることを可能とし、かつ既設の排水溝にも容易に取り付け可能で、工数も少なく、安価で、持ち運びしやすい。また、樹脂を流し込む型を変えたり、一部を切削するだけで、既設の鋼製排水溝の形状に合わせた排水調整部材を製作することも容易である。さらに、本実施例では凸部51aより凸部51bの方が高いので、流水孔から入ってくる水量による流路の幅を3段階で調整することができる。
{effect}
According to this embodiment, if the amount of water entering from the water flow hole is small, the range of automatically flowing the drainage is narrowed without adjustment, and if there is a large amount of water entering from the water flow hole, there is no need to adjust. Since the range of drainage can be automatically increased, sediment and so on are less likely to accumulate, and it is light and can be installed without being welded simply by fitting into an existing drainage groove unit. Therefore, according to this embodiment, it is possible to make it difficult for the drainage function to be lowered without maintenance, and it can be easily installed in an existing drainage groove. , Less man-hours, cheap and easy to carry. It is also easy to produce a drainage adjusting member that matches the shape of the existing steel drainage groove by changing the mold into which the resin is poured or by cutting a part of it. Furthermore, in the present embodiment, since the convex portion 51b is higher than the convex portion 51a, the width of the flow path according to the amount of water entering from the water flow hole can be adjusted in three stages.

本実施例によれば、新しい鋼製排水溝を作らずに、既設の鋼製排水溝に直接嵌め込むことができるので、嵌め込みに溶接技術が必要なく、溶接熱による影響で発生する歪みが出ず、歪みを取るための矯正が不要となり、技術力が必要な工数が増えることを防止でき、工事期間も短くてすみ、工事費があまり係らず、労力も少なくて済む。メッキ後の溶接が不要なため、鋼製排水溝の腐食の問題も生じにくい。排水調整部材は軽いため、持ち運びしやすく運搬コストや作業負担が軽く、追加設置の場合でも各種強度の再検討が不要となる。また、サイズの制約が少なくてすむ。   According to this embodiment, it is possible to directly fit into an existing steel drainage groove without creating a new steel drainage groove, so that welding technology is not required for fitting, and distortion caused by the influence of welding heat is generated. This eliminates the need for correction to remove distortion, prevents an increase in the number of man-hours that require technical skills, requires a shorter construction period, requires less construction costs, and requires less labor. Since welding after plating is unnecessary, the problem of corrosion of the steel drainage groove is less likely to occur. Since the drainage adjustment member is light, it is easy to carry and the transportation cost and work load are light, and it is not necessary to review various strengths even in the case of additional installation. Also, there are fewer size restrictions.

なお、本発明は、上記実施の形態に限定されず、その発明の趣旨を逸脱しない範囲で種々と変形実施が可能である。また、上記各実施の形態の構成要素を発明の趣旨を逸脱しない範囲で任意に組み合わせることができる。   The present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the invention. In addition, the constituent elements of the above embodiments can be arbitrarily combined without departing from the spirit of the invention.

1 排水溝ユニット
10 上蓋体
11 上面部
12 前面部
13 受面部
14 流水孔
20 流水プレート
23 立ち上がり部
24 底面部
25 背面部
30 リブプレート
31 スカラップ
40 連結プレート
50 排水調整部材
51a、b 凸部
52a、b、c 凹状流路
53a、b 壁部
60 補強プレート
71 前面受アングル
72 背面受アングル
73 補強アングル
90a、b アンカーパイプ

DESCRIPTION OF SYMBOLS 1 Drain groove unit 10 Upper cover body 11 Upper surface part 12 Front surface part 13 Reception surface part 14 Flow hole 20 Flowing plate 23 Standing part 24 Bottom surface part 25 Back surface part 30 Rib plate 31 Scallop 40 Connection plate 50 Drainage adjustment member 51a, b Convex part 52a, b, c Recessed channel 53a, b Wall 60 Reinforcement plate 71 Front receiving angle 72 Back receiving angle 73 Reinforcing angle 90a, b Anchor pipe

Claims (2)

流水孔が設けられた上蓋体を備えた排水溝ユニットの底面上に、長手方向全長に渡って連続して嵌め込む部材であって、長手方向と略並行に凸凹が表面側に形成してあり、1の凸部が前記排水溝ユニット内に、前記流水孔の下に位置する凹状流路と前記流水孔の下に位置しない凹状流路を区画形成し、流れ込んだ排水量に応じて流路幅が段階的に変わる樹脂製部材であることを特徴とする排水調整部材。 A member that is continuously fitted over the entire length in the longitudinal direction on the bottom surface of the drainage groove unit provided with an upper lid body provided with a water flow hole, and has unevenness formed on the surface side substantially parallel to the longitudinal direction. , one of the protrusions in the drainage groove unit, and a concave channel which is not located under the recessed channel and the water flow hole located under the running water hole is defined and formed, the flow path according to wastewater flowed A drainage adjustment member characterized by being a resin member whose width changes stepwise . 前記凸部が複数設けてあり、それぞれ同一又は相違する高さに形成されたものであって、前記凹状流路のそれぞれが、円弧状又は多角形状の流路断面に形成されたものであって、前記流水孔から前記排水溝ユニット内に流入した雨水を受ける凹状流路および当該凹状流路から溢れ出た雨水を受ける他の凹状流路によって、前記排水溝ユニット内を流れる流量又は流速を調節することを特徴とする請求項1記載の排水調整部材。 A plurality of the convex portions are provided and are formed at the same or different heights, and each of the concave flow channels is formed in a circular or polygonal flow channel cross section. The flow rate or flow velocity flowing in the drainage channel unit is adjusted by a concave channel that receives rainwater flowing into the drainage channel unit from the water flow hole and another concave channel that receives rainwater that has overflowed from the concave channel. The drainage adjustment member according to claim 1, wherein
JP2017125691A 2017-06-27 2017-06-27 Drainage adjustment member Expired - Fee Related JP6391133B1 (en)

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