JP6375141B2 - Scaffolding device and concrete frame construction method using the scaffolding device - Google Patents

Description

  The present invention relates to a scaffold device used when building a frame such as a concrete wall, and a concrete frame construction method using the scaffold device.

  When building a frame such as a concrete wall, a reinforcing bar is placed in the frame forming space, a pair of molds are arranged at a predetermined interval with the frame forming space in between, and concrete is placed in the frame forming space. A concrete wall body having a height is constructed by repeating a series of operations for placing upwards (see, for example, Patent Document 1).

  As a formwork used when constructing such a concrete case, for example, a roller is provided at the lower end of the formwork, and a guide mechanism is provided for guiding the roller in a perspective direction with respect to the case forming space, thereby forming a case. There is known a system formwork provided with a formwork movably in a perspective direction with respect to space (for example, see Patent Document 2). In the thing of this patent document 2, after locating a formwork in the state which leaves | separates with respect to a housing formation space and arranging a reinforcing bar in a housing formation space, a moldwork is approached with respect to a housing formation space. It is moved so that concrete is placed in the frame forming space.

JP 2011-256610 A JP-A-6-81461

  In the mold described in Patent Document 2, the distance traveled in the perspective direction is set according to various conditions such as the type and form of the mold, and the distance traveled in the perspective direction is set short. There is. In addition, depending on the construction site, there is a case where the moving distance in the perspective direction of the mold cannot be made large.

  When the moving distance of the formwork in the perspective direction is short, when the formwork is positioned in a state of being separated from the case forming space, the distance between the case forming space and the formwork becomes small. Therefore, when performing the bar arrangement work etc. with respect to a frame formation space, the space which installs auxiliary work platforms, such as a standing horse, cannot be ensured between a frame formation space and a formwork. Thus, for example, it is conceivable to install a self-supporting scaffold that is assembled from a plurality of single pipes, so-called single pipe scaffolds, but not only the assembly work of the single pipe scaffolds but also the disassembly work of the single pipe scaffolds must be performed. Rather, it will be very time consuming and time consuming.

  In view of this situation, the main problem of the present invention is to simplify the assembly and disassembly work of the scaffold between the frame forming space and the formwork, and to reduce the labor of the scaffold device, and its It is in the point which provides the construction method of the concrete frame using a scaffold apparatus.

A first characteristic configuration of the present invention is a scaffold device that can be installed on a formwork that is movably provided in a perspective direction with respect to a housing forming space,
A scaffolding support that can be attached to the mold in a state of being disposed on the inner surface side of the mold facing the frame forming space, and supported by the scaffold support in a posture extending in a lateral width direction of the mold. A scaffolding board ,
The scaffold support is attached in a state where it is suspended and supported by the upper end of the mold, and extends from the upper end of the mold to the lower part while being supported by the upper end of the mold. It has a length .

  According to this characteristic configuration, the scaffold support is attached to the inner surface of the mold in a state in which the mold is separated from the frame forming space, and the width of the mold is adjusted to be supported by the scaffold support. The scaffold device can be installed between the frame forming space and the formwork only by providing the scaffolding plate in a posture extending in the vertical direction. Thereby, in a state where the mold is separated from the frame forming space, even if it is a small space between the inner surface side of the mold and the frame forming space, the scaffold device can be installed in that space. It is possible to perform a bar arrangement work on the frame forming space using the scaffold device. And since the attachment object of the support body for scaffolds is made into the formwork which has sufficient intensity | strength, the support body for scaffolds can be attached stably. Also, the scaffold device can be disassembled simply by removing the scaffold plate from the scaffold support and removing the scaffold support from the inner surface side of the formwork. Therefore, it is possible to simplify the assembly and disassembly work of the scaffold between the frame forming space and the formwork, and to reduce the work effort.

  According to this characteristic configuration, the scaffold support can be attached simply by suspending and supporting the scaffold support on the upper end portion of the formwork, and the attachment work can be simplified. In addition, since it is suspended and supported at the upper end of the formwork, the load applied to the support for the scaffold can be received by the formwork, and the support for the scaffold is appropriately attached so that it can withstand a strong load. be able to.

  According to this characteristic configuration, the scaffold support has a sufficient length extending from the upper end of the formwork to the lower part, so that, for example, using a work floor installed below the formwork When the operator lifts the scaffold support, the scaffold support can be hooked on the upper end of the mold. In this way, the scaffold support can be suspended and supported by a simple operation in which the operator lifts the scaffold support and hooks it on the upper end of the formwork.

A second characteristic configuration of the present invention is a method for constructing a concrete frame using the above-described scaffold device,
A first step of positioning the scaffold on the inner surface side of the frame, and positioning the mold frame in a state of being separated from the frame forming space;
A second step of arranging reinforcing bars in the skeleton forming space using the scaffold device;
Removing the scaffold device from the formwork, and moving the formwork in an approaching direction with respect to the housing forming space;
There is a fourth step of placing concrete in the housing forming space and demolding the mold after the concrete is solidified.

  According to this characteristic configuration, by performing the first step, the scaffolding support and the scaffolding plate can be installed on the inner surface side of the mold frame that is positioned in a state of being separated from the housing forming space. By performing the second step, an operator can be placed on the scaffold plate and a reinforcing bar can be arranged in the frame forming space, so that the arrangement work can be simplified. By performing the third step, the scaffold can be easily removed from the formwork while the support for scaffolding and the scaffold plate can be easily removed, and the formwork can be moved closer to the housing formation space to a desired position. As a result, a concrete frame can be constructed in the frame forming space. By such construction method, it is possible to simplify the assembly and dismantling work of the scaffold between the frame forming space and the formwork, and while reducing the work effort, the concrete frame is appropriately placed in the frame forming space. Can be built.

The figure which shows the construction state in the 1st step The figure which shows the construction state in the 2nd step The figure which shows the construction state in the 3rd step The figure which shows the construction state in the 4th step Diagram showing the installation process of the scaffold device Diagram showing the installation process of the scaffold device

  DESCRIPTION OF EMBODIMENTS Embodiments of a scaffold device according to the present invention and a concrete frame construction method using the scaffold device will be described with reference to the drawings.

  In this embodiment, as shown in FIGS. 1 to 4, a concrete wall body 100 as a concrete body is constructed in the body forming space K. The concrete wall body 100 is divided into a plurality of construction sections in the vertical direction, and the concrete wall body 100 having a high height is constructed by performing the construction stepwise from the bottom to the top. 1 to 4 show a process of constructing the concrete wall body 100 in the construction section one level higher than the concrete wall body 100 that has been constructed.

  The mold 10 used in each construction section is removed from the construction section where the construction has been completed, and is lifted upward using a crane (not shown) and installed in the construction section one level above. 10 is installed while being lifted sequentially from the bottom to the top according to the construction category.

  In each construction section, as shown in FIG. 1, the mold 10 is positioned so as to be separated from the housing forming space K, and the reinforcing bars 20 are arranged in the housing forming space K as shown in FIG. Then, as shown in FIG. 3, after the mold 10 is moved in the approaching direction with respect to the housing formation space K, and concrete is placed in the housing formation space K as shown in FIG. 4, the concrete is solidified. The mold 10 is removed from the mold. As the formwork 10 used for this construction, any formwork can be applied as long as it is movable in the perspective direction with respect to the housing forming space K.

  Hereinafter, the perspective direction with respect to the housing forming space K is referred to as “inside / outside direction of the mold 10”, and the mold 10 illustrated in FIGS. 1 to 4 will be described. In this embodiment, a pair of molds 10 are provided with a housing forming space K in between, and the pair of molds 10 have the same configuration. Each of the pair of molds 10 is configured as a system mold provided to be movable in a perspective direction with respect to the housing forming space K.

  The system formwork includes a moving member 14 that is movable inward and outward of the formwork 10 with respect to a work floor 13 that extends inward and outward of the formwork 10. The formwork 10 is connected and fixed to the moving member 14. Has been. The moving member 14 is configured by combining a plurality of frames, and extends from the lower end portion of the vertical frame 14a to the outer side of the mold frame 10 from the vertical frame 14a in a standing posture on the outer side of the mold frame 10. It is formed in an L shape in a side view having the lower frame 14b. In addition to the vertical frame 14a and the lower frame 14b, the moving member 14 includes a connecting frame 14c in an inclined posture that connects the vertical frame 14a and the lower frame 14b. Although not shown, a plurality of vertical frames 14a and lower frames 14b are provided at intervals in the horizontal width direction of the mold 10, and a horizontal frame connecting the plurality of vertical frames 14a is also provided.

  Although detailed illustration is omitted as a configuration for moving the moving member 14, for example, a guide member such as a guide rail that guides a roller provided in the lower frame 14b inward and outward of the mold 10 is provided. The moving member 14 slides on the work floor 13 when the roller rolls on the guide member. As a drive source for moving the moving member 14, for example, various drive sources such as a hydraulic motor and a hydraulic cylinder can be applied.

  The moving member 14 may be any member that is supported so as to be movable inward and outward of the mold 10, and is not limited to a member that slides on the work floor 13 as described above. For example, a guide member such as a guide rail extending inward and outward of the mold 10 is installed on the upper side of the mold 10, and the movable member 14 is supported by being suspended along the guide member. Can be provided so as to be movable inward and outward of the mold 10 in a state of being suspended and supported. Of the pair of molds 10, one moving member 14 is slidably movable on the work floor 13, and the other moving member 14 is suspended and supported in the inner and outer directions of the mold 10. It can also be movable. Incidentally, with respect to the guide member when the moving member 14 is supported by being suspended, for example, a scaffold can be installed in a hierarchical state outside the formwork 10 and the guide member can be supported using a temporary member or the like of the scaffold. .

  The work floor 13 is fixedly supported by the concrete wall 100a that has been constructed by inserting a connecting rod 15 into a hole 101 formed in the concrete wall 100a that has been constructed, and bolts and nuts. Thus, the work floor 13 is fixed using the upper end side part of the concrete wall body 100 which has been constructed.

  On the outer side of the mold 10, an outer scaffold 11 extending outward from the mold 10 and a handrail 12 provided continuously from the outer scaffold 11 are provided. The outer scaffold 11 and the handrail 12 are arranged in two layers of the middle portion and the upper end portion of the mold 10 in the vertical direction.

  As the mold 10 as described above, there is one in which the moving distance in the inner and outer directions is set to a short distance (for example, 500 mm or 800 mm). Further, depending on the construction site, there may be a case where the moving distance of the mold 10 in the inner and outer directions cannot be made large. Therefore, as shown in FIG. 1, a scaffold device 1 that can be installed on the inner surface side of the mold 10 is provided for the mold 10 that is provided so as to be movable in the perspective direction with respect to the housing forming space K. Even in a small space between the inner surface side 10a of the mold 10 and the frame forming space K, the scaffold device 1 is installed in that space.

  As shown in FIGS. 5 and 6, the scaffold device 1 includes a scaffold support 2 that can be attached to the mold 10 in a state of being disposed on the inner surface 10 a of the mold 10 facing the housing forming space K, and a mold. A scaffold plate 3 supported by the scaffold support 2 in a posture extending in the lateral width direction of the frame 10 is provided. FIG. 5A shows an initial state in which the scaffold device 1 is installed, and FIG. 5B shows an example of a final state in which the scaffold device 1 is installed. FIG. 6 shows a perspective view in the process of installing the scaffold device 1.

  The scaffolding support 2 includes a single tube 4 extending in the vertical direction, a hook portion 5 fixed to the upper end portion of the single tube 4 and freely hookable on the upper end portion of the mold 10, and the vertical direction of the single tube 4. A bracket 6 is provided which is fixed to the middle part and supports the scaffold plate 3. The scaffold support 2 is attached in a state of being supported by being suspended from the upper end of the mold 10 by hooking the hook 5 on the upper end of the mold 10. The single tube 4 has a length that extends from the upper end portion of the mold 10 to the lower portion thereof while being supported by being suspended from the upper end portion of the mold 10. Accordingly, as shown in FIG. 5A, the worker on the work floor 13 simply lifts the scaffold support 2 so that the hook 5 is positioned above the upper end of the mold 10. Thus, the operation of hooking the hook portion 5 on the upper end portion of the mold 10 can be performed.

  The hook portion 5 is configured by combining a plurality of plate members. As shown in FIG. 6, the hook portion 5 has a gate-shaped first shape having legs extending downward on both the inner surface side 10 a and the outer surface side 10 b of the mold 10. 1 plate material 5a, 2nd plate material 5b of the attitude | position facing the inner surface side 10a of the formwork 10, 3rd board material 5c of the attitude | position facing the upper surface side 10c of the formwork 10, and the outer surface side 10b of the formwork 10 And a fourth plate member 5d in a posture to perform. The first plate material 5a is provided so as to be a thin plate in the lateral width direction of the mold 10, and each of the second plate material 5b, the third plate material 5c, and the fourth plate material 5d is formed from the first plate material 5a to the mold frame 10. It is provided so as to extend in the width direction. In this way, the second plate member 5b, the third plate member 5c, and the fourth plate member 5d have a certain width in the width direction of the mold 10 as the scaffold support 2, and are suspended from the upper end of the mold 10. The scaffold support 2 is unlikely to move or bend in the supported state, and can be appropriately attached without changing the position and posture of the scaffold support 2.

  The bracket 6 is configured by an L-shaped pipe member in a side view having a first portion 6a extending inward and outward of the mold 10 and a second portion 6b extending downward from the outer end of the first portion 6a. Has been. The bracket 6 is also provided with a third portion 6c in an inclined posture that connects the first portion 6a and the second portion 6b. The bracket 6 is fixed to the single tube 4 so that the second portion 6b is positioned adjacent to the inside of the mold 10 with respect to the single tube 4, so that the scaffold plate 3 can be placed and supported on the first portion 6a. It has become. Although illustration is omitted, the bracket 6 is fixed to the single tube 4 using a clamp member or the like. The bracket 6 is fixed to the single tube 4 by a clamp member or the like, and is provided to be movable in the longitudinal direction of the single tube 4 so that the position of the bracket 6 in the vertical direction can be adjusted. .

  The length of the first portion 6a of the bracket 6 in the scaffold support 2 is shorter than the movement distance of the moving member 14 in the mold 10, and the mold 10 is separated from the frame forming space K. Thus, when the scaffold support 2 is installed on the inner surface side 10a of the mold 10, the first portion 6a of the bracket 6 is accommodated in the space between the inner surface 10a of the mold 10 and the housing forming space K. It is configured. Thereby, even if it is a small space between the inner surface side 10a of the formwork 10 and the housing forming space K, the scaffolding plate 3 can be installed in a state where it is placed and supported by the first portion 6a. Moreover, even if it is a small space, the length of the 1st site | part 6a is made into the length which covers the whole space between the inner surface side 10a of the mold frame 10 and the housing formation space K, and the space The scaffold board 3 can be installed in a state extending over the whole. As a result, a larger space can be secured as a scaffold, the worker's work environment can be improved, and work efficiency can be improved.

  As described above, the scaffold device 1 can be installed in the small space between the inner surface side 10a of the mold 10 and the housing formation space K. Therefore, the scaffold device 1 is formed using this scaffold device 1. Work on the space K can be performed. Then, as shown in FIGS. 1-4, as a construction method in each construction division, a 1st step, a 2nd step, a 3rd step, and a 4th step are performed sequentially.

  In the first step, as shown in FIG. 1, the mold frame 10 is positioned so as to be separated from the housing forming space K, and the scaffold device 1 is installed on the inner surface side 10 a of the mold frame 10. In the second step, as shown in FIG. 2, reinforcing bars 20 are arranged in the skeleton forming space K using the scaffold device 1. In the third step, as shown in FIG. 3, the scaffold device 1 is removed from the mold 10, and the mold 10 is moved in the approaching direction with respect to the housing forming space K. In the fourth step, as shown in FIG. 4, concrete is placed in the housing forming space K, and after the concrete is solidified, the mold 10 is separated from the housing forming space K to remove the mold 10. Yes.

  In the first step, when the scaffold device 1 is installed on the inner surface side of the mold 10, first, as shown in FIG. 5A, first, the mold 10 in which the mold 10 is separated from the housing forming space K. The scaffold support 2 is attached in a state in which the hook portion 5 is hooked on the upper end portion of 10 and is suspended and supported on the upper end portion of the mold 10. Then, as shown in FIG. 5 (b), a plurality of scaffolding supports 2 are attached at intervals in the lateral width direction of the mold 10, and the scaffold plate 3 is placed over the plurality of scaffolding supports 2. The frame 10 is disposed so as to be placed and supported on the first portion 6a of the bracket 6 of the scaffolding support 2 in a posture extending in the lateral width direction of the frame 10. In each scaffolding support 2, the scaffolding plate 3 is fixed by binding the scaffolding plate 3 to the bracket 6 with a binding tool or the like.

  In this way, by binding and fixing the scaffolding plate 3 in a state of extending over the plurality of scaffolding supports 2 supported by suspension, the scaffolding plate 3 can also be used as a girder that connects the plurality of scaffolding supports. it can. Further, as shown in FIG. 6, the distal end portion of the first portion 6a is provided with an upright wall portion 6d extending upward, and when the scaffold plate 3 is placed and supported on the first portion 6a. The rising wall portion 6d abuts against the side portion of the scaffold plate 3 to restrict the movement of the scaffold plate 3.

  When the scaffold support 2 is suspended and supported on the upper end portion of the mold 10, although not shown, a curing member is disposed between the single tube 4 and the inner surface 10 a of the mold 10 to provide a scaffold. The contact between the single tube 4 of the support body 2 and the inner surface side 10a of the mold 10 is suppressed, and damage to the inner surface 10a of the mold 10 is prevented. For example, when a joint forming member is provided on the inner surface side 10 a of the mold 10 in order to form joints in the concrete wall body 100, the joint forming member is disposed between the single pipe 4 and the inner surface side 10 a of the mold 10. By installing the scaffold support 2 so as to be positioned on the joint, a joint forming member can be used as a curing member. Moreover, a thin plate as a curing member can be provided between the single tube 4 and the inner surface side 10a of the mold 10, or a cushion member as a curing member can be provided so as to wind the mold 10 itself.

  The scaffold support 2 can be used not only for supporting the scaffold plate 3 but also for other uses. For example, a connection support member that connects the single tubes 4 of the scaffold support 2 adjacent to each other in the width direction of the formwork 10 may be provided, and a ladder may be stood on the connection support member. Thus, the scaffold support 2 can also be used for ladder installation.

[Another embodiment]
(1) In the above embodiment, a plurality of scaffolding supports 2 arranged at intervals in the lateral width direction of the mold 10 are connected by the scaffolding plate 3 so that the scaffolding plate 3 also serves as a girder. However, for example, a girder connecting a plurality of scaffolding supports 2 arranged at intervals in the lateral width direction of the mold 10 can be provided separately from the scaffolding plate 3. In this case, the plurality of scaffolding supports 2 connected by the girders can be set as one unit and installed for each unit.

(2) In the above-described embodiment, one bracket 6 is provided at an intermediate position in the vertical direction of the single tube 4, but a plurality of brackets 6 may be provided at intervals in the vertical direction. For example, when the length of the single tube 4 is 5 m or longer, the two brackets 6 can be provided and the two scaffold plates 3 can be supported.

(3) In the above embodiment, both of the pair of molds are movable in the perspective direction with respect to the housing forming space, but only one of the pair of molds is movable in the perspective direction with respect to the housing forming space. You can also In this case, the scaffold device can be installed on the inner surface side of the mold that is movable in the perspective direction with respect to the frame forming space.

  In addition, for example, in the case where a space adjacent to the mountain retaining wall is used as a housing forming space and a concrete wall is constructed in the housing forming space, one mold is provided, and the mold is disposed in a perspective direction with respect to the housing forming space. Can be movably provided.

(4) In the above embodiment, the formwork is not limited to the system formwork as described above, and various formwork such as a large system formwork using chattering or the like can be used.

  INDUSTRIAL APPLICABILITY The present invention is applicable to various scaffold devices used when constructing a concrete frame such as a concrete wall and various construction methods for a concrete frame using the scaffold device.

DESCRIPTION OF SYMBOLS 1 Scaffolding apparatus 2 Scaffolding support body 3 Scaffolding board 4 Single pipe 10 Formwork 10a Inner surface side 20 Reinforcement 100 Concrete wall body K Body formation space

Claims (2)

A scaffold device that can be installed on a formwork that is movable in a perspective direction with respect to a housing forming space,
A scaffolding support that can be attached to the mold in a state of being disposed on the inner surface side of the mold facing the frame forming space, and supported by the scaffold support in a posture extending in a lateral width direction of the mold. A scaffolding board ,
The scaffold support is attached in a state of being supported by being suspended from the upper end of the mold, and extends from the upper end of the mold to the lower part in a state of being supported by being suspended from the upper end of the mold. Scaffolding device having a length . A construction method for a concrete frame using the scaffold device according to claim 1 ,
A first step of positioning the scaffold on the inner surface side of the frame, and positioning the mold frame in a state of being separated from the frame forming space;
A second step of arranging reinforcing bars in the skeleton forming space using the scaffold device;
Removing the scaffold device from the frame and moving the frame in an approaching direction with respect to the housing forming space;
A concrete frame construction method comprising: placing concrete in the frame forming space, and demolding the formwork after the concrete is solidified.

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