JP6027825B2 - 摺動部材の製造方法 - Google Patents
摺動部材の製造方法 Download PDFInfo
- Publication number
- JP6027825B2 JP6027825B2 JP2012200952A JP2012200952A JP6027825B2 JP 6027825 B2 JP6027825 B2 JP 6027825B2 JP 2012200952 A JP2012200952 A JP 2012200952A JP 2012200952 A JP2012200952 A JP 2012200952A JP 6027825 B2 JP6027825 B2 JP 6027825B2
- Authority
- JP
- Japan
- Prior art keywords
- alloy
- sliding member
- bulk material
- sliding
- scm435
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 229910045601 alloy Inorganic materials 0.000 claims description 145
- 239000000956 alloy Substances 0.000 claims description 145
- 239000013590 bulk material Substances 0.000 claims description 79
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 55
- 238000000034 method Methods 0.000 claims description 47
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 40
- 239000000843 powder Substances 0.000 claims description 38
- 238000005245 sintering Methods 0.000 claims description 34
- 238000005304 joining Methods 0.000 claims description 31
- 229910052742 iron Inorganic materials 0.000 claims description 25
- 229910052751 metal Inorganic materials 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 24
- 229910017755 Cu-Sn Inorganic materials 0.000 claims description 22
- 229910017927 Cu—Sn Inorganic materials 0.000 claims description 22
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 22
- 239000007790 solid phase Substances 0.000 claims description 17
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 3
- 239000012071 phase Substances 0.000 claims description 2
- 229910017518 Cu Zn Inorganic materials 0.000 description 90
- 229910017752 Cu-Zn Inorganic materials 0.000 description 90
- 229910017943 Cu—Zn Inorganic materials 0.000 description 90
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 description 90
- 238000010438 heat treatment Methods 0.000 description 24
- 229910002482 Cu–Ni Inorganic materials 0.000 description 23
- 238000001878 scanning electron micrograph Methods 0.000 description 23
- 239000000203 mixture Substances 0.000 description 22
- 239000010949 copper Substances 0.000 description 21
- 238000002149 energy-dispersive X-ray emission spectroscopy Methods 0.000 description 20
- 238000013507 mapping Methods 0.000 description 16
- 238000009792 diffusion process Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 13
- 238000007747 plating Methods 0.000 description 12
- 238000003825 pressing Methods 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000470 constituent Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000010720 hydraulic oil Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000005121 nitriding Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000006104 solid solution Substances 0.000 description 3
- 238000002490 spark plasma sintering Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000010587 phase diagram Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000003746 solid phase reaction Methods 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910002535 CuZn Inorganic materials 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/10—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
- B22F5/106—Tube or ring forms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
- B23K10/02—Plasma welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/122—Details or component parts, e.g. valves, sealings or lubrication means
- F04B1/124—Pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/14—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B1/141—Details or component parts
- F04B1/146—Swash plates; Actuating elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/20—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
- F04B1/2014—Details or component parts
- F04B1/2078—Swash plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/0804—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
- F04B27/0821—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication
- F04B27/086—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication swash plate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/0873—Component parts, e.g. sealings; Manufacturing or assembly thereof
- F04B27/0878—Pistons
- F04B27/0886—Piston shoes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/12—Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
- F16C33/122—Multilayer structures of sleeves, washers or liners
- F16C33/125—Details of bearing layers, i.e. the lining
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/12—Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
- F16C33/128—Porous bearings, e.g. bushes of sintered alloy
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/14—Special methods of manufacture; Running-in
- F16C33/145—Special methods of manufacture; Running-in of sintered porous bearings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
- B23K2103/22—Ferrous alloys and copper or alloys thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0433—Iron group; Ferrous alloys, e.g. steel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0469—Other heavy metals
- F05C2201/0475—Copper or alloys thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0469—Other heavy metals
- F05C2201/0475—Copper or alloys thereof
- F05C2201/0484—Nickel-Copper alloy, e.g. monel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2204/00—Metallic materials; Alloys
- F16C2204/10—Alloys based on copper
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2204/00—Metallic materials; Alloys
- F16C2204/60—Ferrous alloys, e.g. steel alloys
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2220/00—Shaping
- F16C2220/20—Shaping by sintering pulverised material, e.g. powder metallurgy
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2360/00—Engines or pumps
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Plasma & Fusion (AREA)
- Composite Materials (AREA)
- Materials Engineering (AREA)
- Optics & Photonics (AREA)
- Metallurgy (AREA)
- Powder Metallurgy (AREA)
- Reciprocating Pumps (AREA)
- Sliding-Contact Bearings (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Description
また、本発明は、摺動部材の本体部として機能する鉄系金属と、前記摺動部材の摺動部として機能し、Si及びAlの少なくとも一方を含むCu合金と、を放電プラズマ焼結法による加熱加圧によって固相接合して摺動部材を製造する方法であって、前記摺動部材は、ピストンポンプモータにおいて駆動軸の回転に伴って回転するシリンダブロックの端面が摺接するバルブプレートであり、前記Cu合金は、前記シリンダブロックの端面が摺接する前記バルブプレートの前記摺動部として機能し、前記本体部は、中心に形成され前記駆動軸が挿通する貫通孔と、前記貫通孔の周囲に形成された吸込ポート及び吐出ポートと、を有し、前記Cu合金は粉末であって、第1パンチに支持された前記本体部の表面にCu合金粉末を載せ、前記第1パンチと製品形状に対応する形状を有する第2パンチとの間で、前記本体部とCu合金粉末を放電プラズマ焼結法によって加熱加圧することを特徴とする。
以下に、本発明の第1実施形態について説明する。
以下に、本発明の第2実施形態について説明する。以下の第2実施形態では、第1実施形態と異なる点を中心に説明し、第1実施形態と同一の構成には同一の符号を付して説明を省略する。
以下に、本発明の第3実施形態について説明する。以下の第3実施形態では、第1実施形態と異なる点を中心に説明し、第1実施形態と同一の構成には同一の符号を付して説明を省略する。
以下に、本発明の第4実施形態について説明する。以下の第4実施形態では、第1実施形態と異なる点を中心に説明し、第1実施形態と同一の構成には同一の符号を付して説明を省略する。
13 本体部
14 摺動部
23 バルブプレート
30,31 バルク材
40 放電プラズマ焼結装置
41a 上部パンチ
41b 下部パンチ
51,55 プレート(本体部)
54 Cu−Zn系合金層(摺動部)
100 ピストンポンプ
Claims (5)
- 摺動部を有する摺動部材の製造方法であって、
前記摺動部材の本体部として機能する鉄系金属と、前記摺動部として機能し、Si及びAlの少なくとも一方を含むCu−Sn系合金と、を放電プラズマ焼結法による加熱加圧によって柱状組織を介して固相接合して摺動部材を製造することを特徴とする摺動部材の製造方法。 - 前記Cu合金は、バルク材又は粉末であることを特徴とする請求項1に記載の摺動部材の製造方法。
- Cu−Sn系合金のSnの含有量は、0.5wt%以上5wt%以下であることを特徴とする請求項1又は2に記載の摺動部材の製造方法。
- 摺動部材の本体部として機能する鉄系金属と、前記摺動部材の摺動部として機能し、Si及びAlの少なくとも一方を含むCu合金と、を放電プラズマ焼結法による加熱加圧によって固相接合して摺動部材を製造する方法であって、
前記摺動部材は、ピストンポンプモータにおいて駆動軸の回転に伴って回転するシリンダブロックの端面が摺接するバルブプレートであり、
前記Cu合金は、前記シリンダブロックの端面が摺接する前記バルブプレートの前記摺動部として機能し、
前記本体部は、中心に形成され前記駆動軸が挿通する貫通孔と、前記貫通孔の周囲に形成された吸込ポート及び吐出ポートと、を有し、
前記Cu合金は粉末であって、
第1パンチに支持された前記本体部の表面にCu合金粉末を載せ、前記第1パンチと製品形状に対応する形状を有する第2パンチとの間で、前記本体部とCu合金粉末を放電プラズマ焼結法によって加熱加圧することを特徴とする摺動部材の製造方法。 - 前記第2パンチには、前記本体部の前記貫通孔、前記吸込ポート、及び前記吐出ポートのそれぞれに嵌合する嵌合部が形成されることを特徴とする請求項4に記載の摺動部材の製造方法。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012200952A JP6027825B2 (ja) | 2012-09-12 | 2012-09-12 | 摺動部材の製造方法 |
PCT/JP2013/074417 WO2014042161A1 (ja) | 2012-09-12 | 2013-09-10 | 摺動部材の製造方法 |
TW102132953A TW201416587A (zh) | 2012-09-12 | 2013-09-12 | 滑動構件之製造方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012200952A JP6027825B2 (ja) | 2012-09-12 | 2012-09-12 | 摺動部材の製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2014055554A JP2014055554A (ja) | 2014-03-27 |
JP6027825B2 true JP6027825B2 (ja) | 2016-11-16 |
Family
ID=50278272
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2012200952A Active JP6027825B2 (ja) | 2012-09-12 | 2012-09-12 | 摺動部材の製造方法 |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP6027825B2 (ja) |
TW (1) | TW201416587A (ja) |
WO (1) | WO2014042161A1 (ja) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106048275B (zh) * | 2016-07-21 | 2018-09-28 | 中南大学深圳研究院 | 一种陶瓷相弥散强化铜合金的制备方法 |
KR101877715B1 (ko) * | 2017-01-19 | 2018-07-13 | 한밭대학교 산학협력단 | 밸브 플레이트용 금속소재의 제조 방법 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10196552A (ja) * | 1997-01-16 | 1998-07-31 | Komatsu Ltd | 焼結接合シリンダブロック |
JP2001192707A (ja) * | 2000-01-07 | 2001-07-17 | Hiroshi Horikoshi | 高強度アルミニウム合金粉末材料とアルミニウム合金溶製材鋳造品の複合成型法 |
JP5706193B2 (ja) * | 2011-03-02 | 2015-04-22 | 株式会社タカコ | 摺動部材の製造方法 |
-
2012
- 2012-09-12 JP JP2012200952A patent/JP6027825B2/ja active Active
-
2013
- 2013-09-10 WO PCT/JP2013/074417 patent/WO2014042161A1/ja active Application Filing
- 2013-09-12 TW TW102132953A patent/TW201416587A/zh unknown
Also Published As
Publication number | Publication date |
---|---|
TW201416587A (zh) | 2014-05-01 |
WO2014042161A1 (ja) | 2014-03-20 |
JP2014055554A (ja) | 2014-03-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5706193B2 (ja) | 摺動部材の製造方法 | |
KR101287429B1 (ko) | 스크롤 부재를 형성하는 방법 및 스크롤 구성요소 하위조립체 | |
KR20080044191A (ko) | 소결 복합체 기계 부품 및 그의 제조 방법 | |
JP2009035757A (ja) | 複層焼結摺動部材 | |
JPH11217637A (ja) | 摺動材料,摺動部材およびその摺動部材の製造方法 | |
KR100813484B1 (ko) | 슬라이딩재료, 복합 소결 슬라이딩부재 및 그 제조방법 | |
JP6027825B2 (ja) | 摺動部材の製造方法 | |
KR20180075535A (ko) | 스퍼터링 타깃의 제조 방법 및 스퍼터링 타깃 | |
WO2012147780A1 (ja) | 摺動材料、軸受用合金及び軸受用複層金属材 | |
JP2008063663A (ja) | 銅系焼結摺動材料およびそれを用いる焼結摺動部材 | |
JP2010215951A (ja) | 焼結複合摺動部品およびその製造方法 | |
JP5981868B2 (ja) | 摺動部材およびすべり軸受 | |
JPH11269508A (ja) | 複層焼結摺動部材およびその製造方法 | |
JP2003342700A (ja) | 焼結摺動材料並びに焼結摺動部材およびその製造方法 | |
JP2015121328A (ja) | 摺動部材の製造方法 | |
JP6190804B2 (ja) | ピストンポンプ・モータ | |
JP4383837B2 (ja) | 金属基複合材料の製造方法及びその方法で製造された複合材料 | |
JPH07256445A (ja) | 銅合金のライニング方法 | |
JP5953103B2 (ja) | 摺動材料の製造方法 | |
JP5562463B1 (ja) | スラスト軸受 | |
JP4446073B2 (ja) | チタンアルミ金属間化合物と銅合金との接合法 | |
JP6242957B2 (ja) | 摺動部材およびすべり軸受 | |
JP2000170601A (ja) | アルミニウム合金製ピストン | |
Bidulský et al. | Evaluation of the Properties of an Electro-Sinter-Forged Bearing Steel | |
JP5797624B2 (ja) | すべり軸受 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20150511 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20160308 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20160428 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20160920 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20161017 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 6027825 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |