JP5946756B2 - Valve and manufacturing method thereof - Google Patents

Valve and manufacturing method thereof Download PDF

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JP5946756B2
JP5946756B2 JP2012269980A JP2012269980A JP5946756B2 JP 5946756 B2 JP5946756 B2 JP 5946756B2 JP 2012269980 A JP2012269980 A JP 2012269980A JP 2012269980 A JP2012269980 A JP 2012269980A JP 5946756 B2 JP5946756 B2 JP 5946756B2
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valve
spring
valve body
compression coil
coil spring
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JP2014114895A (en
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清隆 春日井
清隆 春日井
貴昭 市川
貴昭 市川
桂史 山田
桂史 山田
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Pacific Industrial Co Ltd
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Description

本発明は、流体が通過可能な弁孔の開口縁に圧縮コイルバネにて弁体を押しつけて閉弁し、流体の圧力が所定の基準値より大きくなったときに開弁するバルブ及びその製造方法に関する。   The present invention relates to a valve for closing a valve body by pressing a valve body with a compression coil spring against an opening edge of a valve hole through which fluid can pass, and to open the valve when the pressure of the fluid exceeds a predetermined reference value, and a method for manufacturing the valve About.

従来、この種のバルブとして、弁孔を一端に有した筒形ボディに弁体と圧縮コイルバネを収容し、その筒形ボディの他端側の開口縁にバネ受け部材を嵌合固定したものが知られている(例えば、特許文献1参照)。   Conventionally, as this type of valve, a tubular body having a valve hole at one end accommodates a valve body and a compression coil spring, and a spring receiving member is fitted and fixed to the opening edge on the other end side of the tubular body. It is known (see, for example, Patent Document 1).

特開2002−295698号公報(段落[0008]〜[0010]、図1)JP 2002-295698 A (paragraphs [0008] to [0010], FIG. 1)

しかしながら、上述した従来のバルブでは、例えば、バルブボディの寸法誤差等によって、閉弁状態での圧縮コイルバネの付勢力が目標値から外れると、流体の圧力が所定の基準値から外れたところで開弁するNG品が生じてしまう。このため、従来のバルブは、生産性が低いという問題があった。   However, in the conventional valve described above, when the biasing force of the compression coil spring in the closed state deviates from the target value due to, for example, a dimensional error of the valve body, the valve is opened when the fluid pressure deviates from a predetermined reference value. NG product to be produced. For this reason, the conventional valve has a problem of low productivity.

本発明は、上記事情に鑑みてなされたものであり、生産性を高めることが可能なバルブ及びその製造方法の提供を目的とする。   This invention is made | formed in view of the said situation, and aims at provision of the valve | bulb which can improve productivity, and its manufacturing method.

上記目的を達成するためになされた請求項1の発明に係るバルブ(10)は、流体が通過可能な弁孔(20)の開口縁(21)に圧縮コイルバネ(26)にて弁体(22)を押しつけて閉弁し、流体の圧力が所定の基準値より大きくなったときに開弁するバルブ(10)において、圧縮コイルバネ(26)を収容するバネ収容スリーブ(30)と、バネ収容スリーブ(30)の一端部で内側に張り出して、バネ収容スリーブ(30)の弁体(30)と反対側の開口縁を形成する環状壁と、環状壁から内側に突出し、バネ収容スリーブ(30)の軸方向に折り曲げ可能な複数の突片(32)と、複数の突片(32)と圧縮コイルバネ(26)とに挟まれてバネ収容スリーブ(30)の軸方向に直動可能なバネ受け部材(33)とを備えたところに特徴を有する。 In order to achieve the above object, the valve (10) according to the first aspect of the present invention comprises a valve element (22) with a compression coil spring (26) at an opening edge (21) of a valve hole (20) through which fluid can pass. ), The valve is opened when the fluid pressure exceeds a predetermined reference value, and the spring accommodating sleeve (30) for accommodating the compression coil spring (26) and the spring accommodating sleeve An annular wall projecting inwardly at one end of (30) to form an opening edge opposite to the valve element (30) of the spring accommodating sleeve (30) , and projecting inwardly from the annular wall, the spring accommodating sleeve (30) A spring receiver that is sandwiched between a plurality of projecting pieces (32) that can be bent in the axial direction, a plurality of projecting pieces (32), and a compression coil spring (26), and that is directly movable in the axial direction of the spring accommodating sleeve (30). With the member (33) Having the features.

請求項2の発明は、請求項1に記載のバルブ(10)において、流体機器(90)のバルブ装着孔(91)に装着されかつバルブ装着孔(91)に連通する弁孔(20)が貫通形成されたバルブボディ(11)を備え、バネ収容スリーブ(30)を、バルブボディ(11)の基端面(11B)に固定したところに特徴を有する。
請求項3の発明は、請求項2に記載のバルブ(10)において、バルブボディ(11)が、バネ収容スリーブ(30)よりも外形が大きい円柱状をなすと共に、基端面(11B)に平坦な外周部(17)を有して、バルブ装着孔(91)に圧入可能に構成されたところに特徴を有する。
請求項4の発明は、請求項1乃至3のうち何れか1の請求項に記載のバルブ(10)において、バネ収容スリーブ(30)の側壁に覗き窓(31)が形成されると共に、弁体(22)と圧縮コイルバネ(26)とに挟まれてバネ収容スリーブ(30)の軸方向に直動可能な弁体受け部材(23)が設けられ、弁体受け部材(23)のうち圧縮コイルバネ(26)と当接するバネ当接面(25)が、閉弁状態で、覗き窓(31)よりも圧縮コイルバネ(26)側に配置されているところに特徴を有する。
請求項5の発明は、請求項1乃至4のうち何れか1の請求項に記載のバルブ(10)において、バネ受け部材(33)の中心部が段付き状に突出して、圧縮コイルバネ(26)の内側に挿通されているところに特徴を有する。
According to a second aspect of the present invention, in the valve (10) according to the first aspect, the valve hole (20) is mounted in the valve mounting hole (91) of the fluid device (90) and communicates with the valve mounting hole (91). A valve body (11) formed so as to penetrate therethrough is characterized in that the spring accommodating sleeve (30) is fixed to the proximal end surface (11B) of the valve body (11).
According to a third aspect of the present invention, in the valve (10) according to the second aspect, the valve body (11) has a cylindrical shape whose outer shape is larger than that of the spring accommodating sleeve (30) and is flat on the base end surface (11B). It has a feature in that it has an outer peripheral part (17) and can be press-fitted into the valve mounting hole (91).
According to a fourth aspect of the present invention, in the valve (10) according to any one of the first to third aspects, a viewing window (31) is formed on the side wall of the spring accommodating sleeve (30), and the valve A valve body receiving member (23) which is sandwiched between the body (22) and the compression coil spring (26) and can move directly in the axial direction of the spring accommodating sleeve (30) is provided, and the valve body receiving member (23) is compressed. The spring contact surface (25) that contacts the coil spring (26) is characterized in that it is disposed closer to the compression coil spring (26) than the viewing window (31) when the valve is closed.
According to a fifth aspect of the present invention, in the valve (10) according to any one of the first to fourth aspects, the central portion of the spring receiving member (33) protrudes in a stepped shape, and the compression coil spring (26 ) Is characterized by being inserted inside.

請求項6の発明に係るバルブ(10)の製造方法は、流体が通過可能な弁孔(20)の開口縁(21)に圧縮コイルバネ(26)にて弁体(22)を押しつけて閉弁し、流体の圧力が所定の基準値より大きくなったときに開弁するバルブ(10)の製造方法であって、圧縮コイルバネ(26)を収容するバネ収容スリーブ(30)と、バネ収容スリーブ(30)の前記弁体(22)と反対側の開口縁から内側に張り出して、バネ収容スリーブ(30)の軸方向に折り曲げ可能な複数の突片(32)と、複数の突片(32)と圧縮コイルバネ(26)とに挟まれてバネ収容スリーブ(30)の軸方向に直動可能なバネ受け部材(33)と、流体機器(90)のバルブ装着孔(91)に装着されかつバルブ装着孔(91)に連通する弁孔(20)が貫通形成されたバルブボディ(11)と、を備え、バネ収容スリーブ(30)が、バルブボディ(11)の基端面(11B)に固定されたバルブ(10)の製造方法において、バネ収容スリーブ(30)を、板金(70)のプレス成形により形成すると共に、一端有底の筒状に成形された板金(70)の底部(71)を、円の外周部を周方向の複数箇所で径方向に帯状に切り取った形状に打ち抜いて複数の突片(32)を形成するところに特徴を有する。According to the sixth aspect of the present invention, the valve (10) is manufactured by pressing the valve element (22) with the compression coil spring (26) against the opening edge (21) of the valve hole (20) through which the fluid can pass. The valve (10) is opened when the fluid pressure exceeds a predetermined reference value, and includes a spring accommodating sleeve (30) for accommodating the compression coil spring (26), and a spring accommodating sleeve ( 30) a plurality of projecting pieces (32) projecting inwardly from the opening edge opposite to the valve body (22) and bendable in the axial direction of the spring accommodating sleeve (30), and a plurality of projecting pieces (32) And a spring receiving member (33) that is sandwiched between the compression coil spring (26) and can move directly in the axial direction of the spring accommodating sleeve (30), and is mounted in the valve mounting hole (91) of the fluid device (90). Valve hole (20) communicating with mounting hole (91) In the manufacturing method of the valve (10), the spring housing sleeve (30) is fixed to the base end surface (11B) of the valve body (11). 30) is formed by press-molding the sheet metal (70), and the bottom (71) of the sheet metal (70) formed into a cylindrical shape with one end is formed in the radial direction at a plurality of circumferential positions on the outer periphery of the circle. It is characterized in that a plurality of projecting pieces (32) are formed by punching into a strip-like shape.

請求項の発明は、請求項に記載のバルブ(10)の製造方法において、バルブボディ(11)を円柱状とすると共に、その外径をバネ収容スリーブ(30)の外径よりも大きくし、バルブボディ(11)の基端面(11B)の外周部(17)を平坦にするところに特徴を有する。 According to a seventh aspect of the present invention, in the method for manufacturing the valve (10) according to the sixth aspect , the valve body (11) is formed in a columnar shape, and the outer diameter thereof is larger than the outer diameter of the spring accommodating sleeve (30). and has a characteristic outer periphery of the proximal end face of the valve body (11) (11B) (17) where the flat.

請求項の発明は、請求項6又は7に記載のバルブ(10)の製造方法において、バネ収容スリーブ(30)の側壁に覗き窓(31)を形成すると共に、弁体(22)と圧縮コイルバネ(26)とに挟まれてバネ収容スリーブ(30)の軸方向に直動可能な弁体受け部材(23)を設け、弁体受け部材(23)のうち圧縮コイルバネ(26)と当接するバネ当接面(25)を、閉弁状態で、覗き窓(31)よりも圧縮コイルバネ(26)側に配置するところに特徴を有する。 According to an eighth aspect of the present invention, in the method for manufacturing the valve (10) according to the sixth or seventh aspect , a viewing window (31) is formed on the side wall of the spring accommodating sleeve (30) and the valve body (22) is compressed. A valve body receiving member (23) which is sandwiched between coil springs (26) and can move directly in the axial direction of the spring housing sleeve (30) is provided, and contacts the compression coil spring (26) of the valve body receiving member (23). the spring abutment surface (25), in the closed state, has a feature where to place the compression coil spring (26) than the viewing window (31).

請求項の発明は、請求項6乃至8のうち何れか1の請求項に記載のバルブ(10)の製造方法において、バネ受け部材(33)を板金製とすると共に、その中心部を段付き状に突出させて圧縮コイルバネ(26)の内側に挿通させるところに特徴を有する。 According to a ninth aspect of the present invention, in the method for manufacturing a valve (10) according to any one of the sixth to eighth aspects, the spring receiving member (33) is made of sheet metal, and the central portion thereof is stepped. It is characterized in that it is protruded like a stick and is inserted inside the compression coil spring (26).

[請求項1,2,6の発明]
請求項1,2,6の発明では、バネ収容スリーブ(30)の寸法誤差によって閉弁状態での圧縮コイルバネ(26)の付勢力が目標値より小さくなった場合であっても、複数の突片(32)をバネ収容スリーブ(30)の軸方向で弁体(22)側に折り曲げることで、圧縮コイルバネ(26)の付勢力を大きくすることができる。これにより、圧縮コイルバネ(26)の付勢力を目標値に合わせることができ、バルブ(10)のNG品を少なくして、生産性を高めることができる。
[Inventions of Claims 1, 2 , 6 ]
In the first, second, and sixth aspects of the invention, even when the biasing force of the compression coil spring (26) in the closed state is smaller than the target value due to the dimensional error of the spring accommodating sleeve (30), a plurality of protrusions are provided. The urging force of the compression coil spring (26) can be increased by bending the piece (32) toward the valve body (22) in the axial direction of the spring accommodating sleeve (30). Thereby, the urging | biasing force of a compression coil spring (26) can be united with a target value, NG goods of a valve (10) can be decreased, and productivity can be improved.

ここで、バルブ(10)は、請求項2の発明のように、流体機器(90)に装着されかつ弁孔(20)が貫通形成されたバルブボディ(11)を備え、バネ収容スリーブ(30)を、バルブボディ(11)の基端面(11B)に固定した構成としてもよいし、バネ収容スリーブがバルブボディに一体に形成された構成であってもよい。なお、請求項2の発明において、バネ収容スリーブ(30)を板金のプレス成形品とすれば、バネ収容スリーブ(30)の小型化が可能となり、ひいては、バルブ(10)の小型化が図られる。また、バルブボディ(11)を金属の切削加工品とすれば、弁孔(20)の寸法精度を上げてシール性の向上を図ることができる。   Here, as in the invention of claim 2, the valve (10) includes a valve body (11) attached to the fluid device (90) and having a valve hole (20) formed therethrough, and a spring accommodating sleeve (30). ) May be fixed to the base end surface (11B) of the valve body (11), or a spring housing sleeve may be formed integrally with the valve body. In the invention of claim 2, if the spring accommodating sleeve (30) is a sheet metal press-molded product, the spring accommodating sleeve (30) can be miniaturized, and the valve (10) can be miniaturized. . Further, if the valve body (11) is a metal cutting product, the dimensional accuracy of the valve hole (20) can be increased and the sealing performance can be improved.

さらに、請求項の発明のように、複数の突片(32)、一端有底の筒状に成形された板金(70)の底部(71)を、円の外周部を周方向の複数箇所で径方向に帯状に切り取った形状に打ち抜いて形成する構成とすれば、板金(70)の底部(71)を打ち抜くパンチの耐久性の向上が図られる。 Furthermore, as in the invention of claim 6, a plurality of projecting pieces (32), one bottom sheet metal (70) which is formed into a bottomed tubular (71), a circle multiple outer periphery circumferential direction of the If the structure is formed by punching into a shape cut in a strip shape in the radial direction at a location, the durability of the punch for punching the bottom (71) of the sheet metal (70) can be improved.

[請求項3,7の発明]
請求項3,7の発明では、バルブボディ(11)をバルブ装着孔(91)に圧入可能としたので、バルブボディ(11)がバルブ装着孔(91)と螺合結合する場合と比べて、バルブボディ(11)の小型化が図られる。これにより、バルブ(10)全体の小型化が図られる。
[Inventions of Claims 3 and 7 ]
In the inventions of claims 3 and 7 , since the valve body (11) can be press-fitted into the valve mounting hole (91), compared with the case where the valve body (11) is screwed to the valve mounting hole (91), The valve body (11) can be reduced in size. Thereby, size reduction of the whole valve | bulb (10) is achieved.

[請求項4,8の発明]
請求項4,8の発明によれば、弁体(22)が任意の位置に配置されても、弁体受け部材(23)のバネ当接面(25)が覗き窓(31)よりも圧縮コイルバネ(26)側に配置されるので、覗き窓(31)に圧縮コイルバネ(26)が引っ掛かることが防がれる。
[Inventions of Claims 4 and 8 ]
According to invention of Claim 4 , 8 , even if a valve body (22) is arrange | positioned in arbitrary positions, the spring contact surface (25) of a valve body receiving member (23) compresses rather than an inspection window (31). Since it arrange | positions at the coil spring (26) side, it is prevented that a compression coil spring (26) catches in a view window (31).

[請求項5,9の発明]
請求項5,9の発明によれば、板金をプレス成形することで、圧縮コイルバネ(26)を位置決めするための段付き状の突部を備えたバネ受け部材(23)を製造することができる。
[Inventions of Claims 5 and 9 ]
According to the fifth and ninth aspects of the present invention, the spring receiving member (23) having the stepped protrusion for positioning the compression coil spring (26) can be manufactured by press-molding the sheet metal. .

本発明の第1実施形態に係るバルブの側断面図1 is a side sectional view of a valve according to a first embodiment of the present invention. 付勢力調整前のバルブの側断面図Side sectional view of the valve before adjusting the biasing force バルブの側面図Valve side view バルブの平面図、Top view of the valve, 付勢力調整前の突片周辺の側断面図Side cross-sectional view around the projecting piece before adjusting the biasing force 付勢力調整後の突片周辺の側断面図Side cross-sectional view around the protruding piece after adjusting the biasing force 突片が形成される前の板金の斜視図Perspective view of sheet metal before projecting pieces are formed 参考実施形態に係るバルブの突片周辺の側断面図Side sectional view around the protruding piece of the valve according to the reference embodiment 付勢力調整途中の突片周辺の側断面図Side cross-sectional view around the projecting piece during adjustment of urging force 付勢力調整後の突片周辺の側断面図Side cross-sectional view around the protruding piece after adjusting the biasing force (A)変形例に係る突片の平面図、(B)突片を形成する前の板金の平面図(A) The top view of the protrusion which concerns on a modification, (B) The top view of the sheet metal before forming a protrusion

[第1実施形態]
以下、本発明を差圧調整弁に適用した第1実施形態を図1〜図7に基づいて説明する。図1に示すように、本実施形態のバルブ10は、流体機器90の図示しない流路の途中に設けられたバルブ装着孔91にバルブボディ11を装着して使用され、バルブ装着孔91内の圧力が所定の基準値より大きくなったときに開弁する。なお、流体機器90の例としては、エアコン等の冷媒回路やボイラ回路、エンジン潤滑系の油圧調整機器などが挙げられる。
[First Embodiment]
Hereinafter, a first embodiment in which the present invention is applied to a differential pressure regulating valve will be described with reference to FIGS. As shown in FIG. 1, the valve 10 of the present embodiment is used by mounting a valve body 11 in a valve mounting hole 91 provided in the middle of a flow path (not shown) of a fluid device 90. The valve is opened when the pressure exceeds a predetermined reference value. Examples of the fluid device 90 include a refrigerant circuit such as an air conditioner, a boiler circuit, an engine lubrication system hydraulic pressure adjustment device, and the like.

図2に示すように、バルブ10は、バルブ装着孔91に装着される円柱状のバルブボディ11の基端面11Bにバネ収容スリーブ30が固定された構造になっていて、バルブボディ11の中心部には、バルブ装着孔91に連通する弁孔20が貫通形成されている。   As shown in FIG. 2, the valve 10 has a structure in which a spring accommodating sleeve 30 is fixed to a base end surface 11 </ b> B of a cylindrical valve body 11 mounted in the valve mounting hole 91. A valve hole 20 communicating with the valve mounting hole 91 is formed therethrough.

具体的には、バネ収容スリーブ30の先端部には、側方に張り出したフランジ部30Fが備えられ、バルブボディ11の外径は、フランジ部30Fの外径よりも大きくなっている。そして、フランジ部30Fをバルブボディ11の基端面11Bに突き当てた状態で、フランジ部30Fのすぐ外側で基端面11Bから起立した基端側環状突部15をカシメることで、バネ収容スリーブ30がバルブボディ11に固定されている。   Specifically, the distal end portion of the spring accommodating sleeve 30 is provided with a flange portion 30F projecting laterally, and the outer diameter of the valve body 11 is larger than the outer diameter of the flange portion 30F. Then, in the state where the flange portion 30F is abutted against the base end surface 11B of the valve body 11, the base end-side annular protrusion 15 rising from the base end surface 11B just outside the flange portion 30F is caulked to thereby form the spring accommodating sleeve 30. Is fixed to the valve body 11.

また、バルブボディ11の基端面11Bの外周部は、平坦になっていて、この平坦部17を、例えば、圧入治具で押圧することで、バルブボディ11(バルブ10)は、バルブ装着孔91に圧入固定される。なお、本実施形態では、バルブボディ11は、金属の切削加工品であって、バネ収容スリーブ30は、板金のプレス成形品になっている。   Further, the outer peripheral portion of the base end surface 11B of the valve body 11 is flat, and the valve body 11 (valve 10) is fixed to the valve mounting hole 91 by pressing the flat portion 17 with, for example, a press-fitting jig. It is press-fitted and fixed. In this embodiment, the valve body 11 is a metal cutting product, and the spring accommodating sleeve 30 is a sheet metal press-molded product.

バルブボディ11の先端面11Aには、弁孔20を覆う金属製のメッシュ12が固定されている。具体的には、メッシュ12は、平面視円形をなし、中心部がドーム状に膨出している。そして、メッシュ12の外縁部をバルブボディ11の先端面11Aとメッシュ固定リング13とで挟んだ状態で、メッシュ固定リング13をバルブボディ11に固定することで、メッシュ12がバルブボディ11に組み付けられている。なお、メッシュ固定リング13は、バルブボディ11の先端面11Aの外周部から起立した先端側環状突部14をカシメることで、バルブボディ11に固定されている。   A metal mesh 12 that covers the valve hole 20 is fixed to the distal end surface 11 </ b> A of the valve body 11. Specifically, the mesh 12 has a circular shape in plan view, and the center portion bulges out in a dome shape. The mesh 12 is assembled to the valve body 11 by fixing the mesh fixing ring 13 to the valve body 11 with the outer edge of the mesh 12 sandwiched between the tip end surface 11A of the valve body 11 and the mesh fixing ring 13. ing. Note that the mesh fixing ring 13 is fixed to the valve body 11 by caulking the tip-side annular protrusion 14 that rises from the outer periphery of the tip surface 11A of the valve body 11.

図2に示すように、弁孔20は、バルブボディ11の先端から軸方向の中間位置に亘って縮径され、その中間位置より基端側の部分は、同径となっている。そして、弁孔20の基端側の開口縁21にボール状の弁体22が外側(基端側)から接離することで、弁孔20が開閉するようになっている。   As shown in FIG. 2, the valve hole 20 is reduced in diameter from the distal end of the valve body 11 to an intermediate position in the axial direction, and a portion on the proximal end side from the intermediate position has the same diameter. The valve hole 20 opens and closes when the ball-shaped valve element 22 contacts and separates from the opening edge 21 on the base end side of the valve hole 20 from the outside (base end side).

弁体22は、上述したバネ収容スリーブ30に収容された圧縮コイルバネ26の付勢力を受けて弁孔20の開口縁21に押しつけられる。具体的には、弁体22と圧縮コイルバネ30との間には、弁体受け部材23が設けられ、弁体22は、弁体受け部材23を介して圧縮コイルバネ26の付勢力を受ける。なお、本実施形態では、弁体22は、ステンレス製であって、弁体受け部材23は、金属の鍛造品になっている。   The valve body 22 is pressed against the opening edge 21 of the valve hole 20 under the urging force of the compression coil spring 26 housed in the spring housing sleeve 30 described above. Specifically, a valve body receiving member 23 is provided between the valve body 22 and the compression coil spring 30, and the valve body 22 receives a biasing force of the compression coil spring 26 through the valve body receiving member 23. In this embodiment, the valve body 22 is made of stainless steel, and the valve body receiving member 23 is a metal forged product.

弁体受け部材23は、全体が円柱の先端部が段付き状に拡径された形状をなし、その先端面には、円錐状に陥没して弁体22と当接する弁体受け面24が形成されている。また、弁体受け部材23の拡径部分における基端側を向いた面は、圧縮コイルバネ26と当接するバネ当接面25になっていて、弁体受け部材23のうちバネ当接面25より基端側の部分が圧縮コイルバネ23の内側に挿通されている。なお、弁体受け部材23の基端部は、テーパー状に縮径されている。 The entire valve body receiving member 23 has a shape in which the tip of a cylinder is expanded in a stepped shape, and a valve body receiving surface 24 that is recessed into a conical shape and contacts the valve body 22 is formed on the front end surface. Is formed. Further, the surface facing the base end side in the enlarged diameter portion of the valve body receiving member 23 is a spring contact surface 25 that contacts the compression coil spring 26, and the spring contact surface 25 of the valve body receiving member 23 is larger than the spring contact surface 25. The proximal end portion is inserted inside the compression coil spring 23. In addition, the base end part of the valve body receiving member 23 is reduced in diameter in a taper shape .

図3に示すように、バルブ10では、バネ収容スリーブ30の先端部の側壁に複数の覗き窓31が形成され、覗き窓31を通して弁体22の位置が確認できるようになっている。具体的には、閉弁状態では、弁体22と弁体受け部23の先端部とが覗き窓31から視認され、弁体22がバネ収容スリーブ30の基端側に移動して開弁すると、弁体22と弁体受け部材23との境界線L1が覗き窓31の基端側へと移動する。ここで、閉弁状態のとき、弁体受け部材23のバネ当接面25は、覗き窓31よりも基端側に配置されている(図1及び図2参照)。従って、弁体22が任意の位置に配置されても、圧縮コイルバネ30が覗き窓31よりも基端側に配置され、覗き窓31に圧縮コイルバネ30が引っ掛かることが防がれる。   As shown in FIG. 3, in the valve 10, a plurality of viewing windows 31 are formed on the side wall of the distal end portion of the spring accommodating sleeve 30, and the position of the valve body 22 can be confirmed through the viewing window 31. Specifically, in the valve-closed state, when the valve body 22 and the distal end portion of the valve body receiving portion 23 are visually recognized from the viewing window 31 and the valve body 22 moves to the proximal end side of the spring accommodating sleeve 30 and opens the valve. The boundary line L <b> 1 between the valve body 22 and the valve body receiving member 23 moves to the proximal end side of the viewing window 31. Here, in the valve-closed state, the spring contact surface 25 of the valve body receiving member 23 is disposed on the proximal end side with respect to the viewing window 31 (see FIGS. 1 and 2). Therefore, even if the valve body 22 is disposed at an arbitrary position, the compression coil spring 30 is disposed on the proximal end side with respect to the viewing window 31, and the compression coil spring 30 is prevented from being caught by the viewing window 31.

図2及び図4に示すように、バネ収容スリーブ30には、基端側の開口縁から内側に突出張り出した複数(例えば、3つ)の突片32が設けられている。複数の突片32は、バネ収容スリーブ30の周方向で等間隔に配置され、各突片32の先端は、バネ収容スリーブ30の中心から等距離の位置に配置されている(図4参照)。   As shown in FIGS. 2 and 4, the spring accommodating sleeve 30 is provided with a plurality of (for example, three) projecting pieces 32 projecting inwardly from the opening edge on the base end side. The plurality of projecting pieces 32 are arranged at equal intervals in the circumferential direction of the spring housing sleeve 30, and the tips of the projecting pieces 32 are arranged at positions equidistant from the center of the spring housing sleeve 30 (see FIG. 4). .

また、複数の突片32と圧縮コイルバネ26との間には、両者に挟まれたバネ受け部材33が、バネ収容スリーブ30の軸方向に直動可能に備えられている。バネ受け部材33は、板金をプレス成形してなり、中央部に、バネ収容スリーブ30の先端側に向かって段付き状に突出して圧縮コイルバネ26の内側に挿通された位置決め突部34を備えている。また、位置決め突部34の中心部には、貫通孔33Aが形成されている。   A spring receiving member 33 sandwiched between the plurality of projecting pieces 32 and the compression coil spring 26 is provided so as to be linearly movable in the axial direction of the spring accommodating sleeve 30. The spring receiving member 33 is formed by press-molding a sheet metal, and includes a positioning protrusion 34 that protrudes in a stepped manner toward the distal end side of the spring accommodating sleeve 30 and is inserted into the compression coil spring 26 at the center. Yes. A through hole 33 </ b> A is formed at the center of the positioning protrusion 34.

ここで、本実施形態のバルブ10では、複数の突片32がバネ収容スリーブ30の軸方向に折り曲げ可能になっていて、それら複数の突片32を折り曲げることで閉弁状態における圧縮コイルバネ26の付勢力を調整可能に構成されている。そして、バルブ10は、圧縮コイルバネ26の付勢力が、予め設定された目標値となるように調整された状態で使用される(図1参照)。なお、図2及び図5には、突片32を折り曲げる前の状態が示されていて、突片32は、バネ収容スリーブ30の軸方向と直交している。また、図1及び図6には、突片32を折り曲げた後の状態が示されている。   Here, in the valve 10 of the present embodiment, the plurality of projecting pieces 32 can be bent in the axial direction of the spring accommodating sleeve 30, and the compression coil spring 26 in the valve-closed state is bent by bending the plurality of projecting pieces 32. The biasing force can be adjusted. The valve 10 is used in a state where the urging force of the compression coil spring 26 is adjusted so as to become a preset target value (see FIG. 1). 2 and 5 show a state before the protruding piece 32 is bent, and the protruding piece 32 is orthogonal to the axial direction of the spring accommodating sleeve 30. 1 and 6 show a state after the protrusion 32 is bent.

次に、バルブ10の製造方法について説明する。バルブ10を製造するには、まず、バルブボディ11とバネ収容スリーブ30を製造しておく。上述のように、バルブボディ11は、金属の切削加工により製造され、バネ収容スリーブ30は、板金70(図7参照)のプレス成形により製造される。   Next, a method for manufacturing the valve 10 will be described. In order to manufacture the valve 10, first, the valve body 11 and the spring accommodating sleeve 30 are manufactured. As described above, the valve body 11 is manufactured by metal cutting, and the spring accommodating sleeve 30 is manufactured by press molding of the sheet metal 70 (see FIG. 7).

ここで、複数の突片32は、以下のようにして製造される。即ち、板金70を一端有底の筒状に成形し、その板金70の底部71を、パンチ72にて、円の外周部を周方向の複数箇所で径方向に帯状に切り取った、所謂、花びら形状(図7の一点鎖線で示す形状)に打ち抜く。すると、円形の孔の開口縁部から内側に張り出した複数の突片32(図4参照)が形成される。このように、本実施形態では、板金70を打ち抜く形状を、上記の如き花びら形状としたので、パンチ72の耐久性の向上が図られる。   Here, the plurality of projecting pieces 32 are manufactured as follows. That is, the sheet metal 70 is formed into a cylindrical shape with one end, and the bottom 71 of the sheet metal 70 is cut with a punch 72 and the outer periphery of the circle is cut into a strip shape in a radial direction at a plurality of circumferential positions. It is punched into a shape (a shape indicated by a one-dot chain line in FIG. 7). Then, a plurality of projecting pieces 32 (see FIG. 4) projecting inward from the opening edge of the circular hole are formed. Thus, in the present embodiment, the shape of punching the sheet metal 70 is the petal shape as described above, so that the durability of the punch 72 is improved.

バルブボディ11とバネ収容スリーブ30が製造されると、バネ収容スリーブ30をバルブボディ11に固定すると共に、メッシュ12をバルブボディ11に組み付ける。   When the valve body 11 and the spring housing sleeve 30 are manufactured, the spring housing sleeve 30 is fixed to the valve body 11 and the mesh 12 is assembled to the valve body 11.

次いで、バネ収容スリーブ30の複数の突片32を折り曲げて、閉弁状態における圧縮コイルバネ26の付勢力を調整する。具体的には、図2及び図4に示すように、バネ収容スリーブ30の基端側で、先端が円錐状をなす付勢力調整治具80の中心をバネ収容スリーブ30の軸心線上に配置し、付勢力調整治具80をバネ収容スリーブ30に近づけて複数の突片32に押しつけることにより、圧縮コイルバネ30の付勢力が目標値となるまで、複数の突片32が折り曲げられる(図5参照)。本実施形態では、付勢力調整治具80の先端を円錐状にしたので、複数の突片32を均等に折り曲げることができ、圧縮コイルバネ26の付勢力の周方向でのばらつきが抑えられる。   Next, the plurality of projecting pieces 32 of the spring accommodating sleeve 30 are bent to adjust the urging force of the compression coil spring 26 in the valve closed state. Specifically, as shown in FIGS. 2 and 4, the center of the biasing force adjusting jig 80 whose tip is conical is arranged on the axial center line of the spring accommodating sleeve 30 on the proximal end side of the spring accommodating sleeve 30. Then, the plurality of projecting pieces 32 are bent until the urging force of the compression coil spring 30 reaches a target value by pressing the urging force adjusting jig 80 close to the spring accommodating sleeve 30 and pressing the plurality of projecting pieces 32 (FIG. 5). reference). In this embodiment, since the tip of the biasing force adjusting jig 80 is conical, the plurality of projecting pieces 32 can be bent evenly, and variations in the biasing force of the compression coil spring 26 in the circumferential direction can be suppressed.

以上により、閉弁状態における圧縮コイルバネ30の付勢力が目標値となったバルブ10が得られる。なお、本実施形態では、圧縮コイルバネ30の付勢力の目標値は、一定範囲の大きさに設定されていて、バネ収容スリーブ30の長さは、圧縮コイルバネ26の付勢力が目標範囲の下限値付近となるように設計されている。そして、圧縮コイルバネ10の付勢力が下限値を下回ったバルブ10についてのみ、突片32を折り曲げて付勢力の調整を行う。   As described above, the valve 10 in which the urging force of the compression coil spring 30 in the valve closed state becomes the target value is obtained. In this embodiment, the target value of the biasing force of the compression coil spring 30 is set to a certain range, and the length of the spring accommodating sleeve 30 is the lower limit value of the target range of the biasing force of the compression coil spring 26. Designed to be in the vicinity. And only the valve | bulb 10 in which the urging | biasing force of the compression coil spring 10 was less than the lower limit WHEREIN: The protrusion 32 is bent and urging | biasing force is adjusted.

本実施形態に係るバルブ10及びその製造方法に関する説明は以上である。次に、バルブ10及びその製造方法の作用効果について説明する。   This completes the description of the valve 10 and the manufacturing method thereof according to the present embodiment. Next, the effect of the valve 10 and the manufacturing method thereof will be described.

本実施形態のバルブ10は、バルブ装着孔91にバルブボディ11を圧入固定して使用される。そして、通常は、弁体22が圧縮コイルバネ26によって弁孔20の開口縁21に押しつけられて閉弁し、バルブ装着孔91の流体の圧力が、所定の基準値より大きくなったときに、弁体22が圧縮コイルバネ26の付勢力に抗してバネ収容スリーブ30の基端側に移動し、開弁する。   The valve 10 of the present embodiment is used with the valve body 11 being press-fitted and fixed in the valve mounting hole 91. Normally, when the valve body 22 is pressed against the opening edge 21 of the valve hole 20 by the compression coil spring 26 and is closed, the pressure of the fluid in the valve mounting hole 91 becomes larger than a predetermined reference value. The body 22 moves to the proximal end side of the spring accommodating sleeve 30 against the urging force of the compression coil spring 26 and opens the valve.

ここで、バルブボディ11やバネ収容スリーブ30の寸法誤差等によって、閉弁状態における圧縮コイルバネ26の付勢力が目標値から外れると、流体の圧力が所定の基準値から外れたところで開弁してしまうNG品が生じることがある。   Here, when the biasing force of the compression coil spring 26 in the closed state deviates from a target value due to a dimensional error of the valve body 11 or the spring accommodating sleeve 30, the valve is opened when the fluid pressure deviates from a predetermined reference value. NG product may be generated.

しかしながら、本実施形態のバルブ10では、閉弁状態における圧縮コイルバネ26の付勢力が目標値より小さくなった場合であっても、複数の突片32をバネ収容スリーブ30の軸方向で弁体22側(即ち、先端側)に折り曲げることで、圧縮コイルバネ26の付勢力を大きくすることができる。これにより、圧縮コイルバネ26の付勢力を目標値に合わせることができ、バルブ10のNG品を少なくして、生産性を高めることができる。   However, in the valve 10 of the present embodiment, even when the urging force of the compression coil spring 26 in the closed state is smaller than the target value, the plurality of projecting pieces 32 are arranged in the axial direction of the spring housing sleeve 30 in the valve body 22. The urging force of the compression coil spring 26 can be increased by bending it to the side (that is, the tip side). Thereby, the urging force of the compression coil spring 26 can be adjusted to the target value, the number of NG products of the valve 10 can be reduced, and the productivity can be increased.

また、本実施形態では、バネ収容スリーブ30を板金のプレス成形品として、バルブボディ11の基端面11Bに固定した構成としたので、バネ収容スリーブ30の小型化が可能となり、ひいては、バルブ10の小型化が図られる。また、バルブボディ11を金属の切削加工品としたので、弁孔20の寸法精度を上げてシール性の向上を図ることができる。   In the present embodiment, the spring housing sleeve 30 is fixed to the base end surface 11B of the valve body 11 as a press-molded product of sheet metal. Therefore, the spring housing sleeve 30 can be reduced in size, and consequently the valve 10 Miniaturization is achieved. Further, since the valve body 11 is a metal cut product, the dimensional accuracy of the valve hole 20 can be increased and the sealing performance can be improved.

しかも、バルブボディ11をバルブ装着孔91に圧入可能としたので、バルブボディ11がバルブ装着孔91と螺合結合する場合と比べて、バルブボディ11の小型化が図られ、バルブ10全体の小型化が図られる。   In addition, since the valve body 11 can be press-fitted into the valve mounting hole 91, the valve body 11 can be downsized compared to the case where the valve body 11 is screwed into the valve mounting hole 91, and the overall size of the valve 10 is reduced. Is achieved.

参考実施形態
以下、本発明の技術的範囲には属しないが、本発明と同様の効果を奏することが可能な参考実施形態を図8〜図10に基づいて説明する。本実施形態のバルブ10Vは、第1実施形態のバルブ10を変形させたものであり、「バネ受け部材」と「突片」の構成が主として異なっている。
[ Reference embodiment ]
Hereinafter, although not belonging to the technical scope of the present invention, a reference embodiment capable of producing the same effect as the present invention will be described with reference to FIGS. The valve 10V of the present embodiment is a modification of the valve 10 of the first embodiment, and the configurations of the “spring receiving member” and the “projection piece” are mainly different.

図8に示すように、バルブ10Vのバネ受け部材33Vは、基端側が縮径された円錐台形状をなし、先端面の中心部が段付き状に突出して位置決め突部34Vを形成している。   As shown in FIG. 8, the spring receiving member 33V of the valve 10V has a truncated cone shape with a reduced diameter on the proximal end side, and the center portion of the distal end surface projects in a stepped shape to form a positioning projection 34V. .

また、バルブ10Vにおける複数の突片32Vは、圧縮コイルバネ26の付勢力が調整される前の状態では、突片32Vの先端部がバネ収容スリーブ30の基端側を向くように傾斜し、その傾斜角が、バネ受け部材33Vの中心軸に対する側面の傾斜角と同じになっている。そして、突片32Vにおけるバネ収容スリーブ30の先端側を向いた面とバネ受け部材33Vの側面とが面当接している。   Further, the plurality of projecting pieces 32V in the valve 10V are inclined so that the distal end portion of the projecting piece 32V faces the proximal end side of the spring accommodating sleeve 30 before the urging force of the compression coil spring 26 is adjusted. The inclination angle is the same as the inclination angle of the side surface with respect to the central axis of the spring receiving member 33V. The surface of the projecting piece 32V facing the tip of the spring accommodating sleeve 30 and the side surface of the spring receiving member 33V are in surface contact.

本実施形態においても、第1実施形態と同様に、複数の突片32Vを折り曲げて圧縮コイルバネ30の付勢力を調整する。突片32Vを折り曲げていくと、突片32Vはバネ収容スリーブ30の軸方向と直交し(図9参照)、突片32Vを更に折り曲げると、突片32Vの先端部がバネ収容スリーブ30の先端側を向く(図10参照)。その結果、バネ収容スリーブ30の軸方向におけるバネ受け部材33Vの変位量は、上記第1実施形態のバネ受け部材30の変位量よりも大きくなる。   Also in the present embodiment, the urging force of the compression coil spring 30 is adjusted by bending the plurality of projecting pieces 32V as in the first embodiment. When the protruding piece 32V is bent, the protruding piece 32V is orthogonal to the axial direction of the spring accommodating sleeve 30 (see FIG. 9), and when the protruding piece 32V is further bent, the tip of the protruding piece 32V is the tip of the spring accommodating sleeve 30. Face to the side (see FIG. 10). As a result, the displacement amount of the spring receiving member 33V in the axial direction of the spring accommodating sleeve 30 becomes larger than the displacement amount of the spring receiving member 30 of the first embodiment.

このように、本実施形態では、圧縮コイルバネ26の付勢力を調整する前の状態で、突片32Vをバネ収容スリーブ30の基端側に傾斜させたので、上記第1実施形態のバルブ10と比較して、突片32Vの折り曲げによるバネ受け部材33Vの変位量を大きくすることができる。従って、閉弁状態における圧縮コイルバネ26の付勢力が目標値を大きく下回った場合であっても、圧縮コイルバネ26の付勢力を目標値に合わせることが可能となり、これにより、バルブ10VのNG品を減らして、生産性を高めることができる。   As described above, in the present embodiment, since the projecting piece 32V is inclined toward the proximal end side of the spring accommodating sleeve 30 before the biasing force of the compression coil spring 26 is adjusted, In comparison, the amount of displacement of the spring receiving member 33V due to the bending of the protruding piece 32V can be increased. Accordingly, even when the urging force of the compression coil spring 26 in the valve-closed state is significantly lower than the target value, the urging force of the compression coil spring 26 can be adjusted to the target value. Can be reduced to increase productivity.

[他の実施形態]
本発明は、上記実施形態に限定されるものではなく、例えば、以下に説明するような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
[Other Embodiments]
The present invention is not limited to the above-described embodiment. For example, the embodiments described below are also included in the technical scope of the present invention, and various modifications are possible within the scope of the invention other than the following. It can be changed and implemented.

(1)上記実施形態では、本発明を差圧調整弁に適用した例を示したが、チェックバルブ、リリーフバルブ、安全弁等に適用してもよい。   (1) In the above embodiment, the example in which the present invention is applied to the differential pressure regulating valve has been shown. However, the present invention may be applied to a check valve, a relief valve, a safety valve, and the like.

(2)上記実施形態では、付勢力調整治具80の先端形状が円錐状であったが、他のテーパー形状(例えば、円錘台形状や三角錘状等)であってもよいし、球状や半球状であってもよい。また、板金71の底部71に形成される花びら形状の孔の外径より小さな円筒であってもよい。   (2) In the above embodiment, the tip shape of the urging force adjusting jig 80 is a conical shape. However, other tapered shapes (for example, a frustum shape or a triangular pyramid shape) may be used, or a spherical shape. Or hemispherical. Moreover, the cylinder smaller than the outer diameter of the petal-shaped hole formed in the bottom part 71 of the sheet metal 71 may be sufficient.

(3)上記実施形態では、弁体22とは別に弁体受け部材23を備えた構成であったが、弁体22と弁体受け部材23を一体にした形状の弁体を備えて、弁体受け部材を備えない構成としてもよい。   (3) In the above embodiment, the valve body receiving member 23 is provided separately from the valve body 22, but the valve body 22 and the valve body receiving member 23 are integrated into a valve body. It is good also as a structure which is not provided with a body receiving member.

(4)上記第1実施形態では、バネ受け部材33に貫通孔33Aが備えられていたが、貫通孔33Aを備えない構成としてもよい。このような構成としても、開弁時に弁孔20からバルブ10内に導入された流体は、覗き窓31からバルブ10の外部に排出される。   (4) Although the through hole 33A is provided in the spring receiving member 33 in the first embodiment, a configuration in which the through hole 33A is not provided may be employed. Even with such a configuration, the fluid introduced into the valve 10 from the valve hole 20 when the valve is opened is discharged from the viewing window 31 to the outside of the valve 10.

(5)図11(A)及び図11(B)に示すように、一端有底の筒状に成形された板金70の底部71に、センター孔35を貫通形成すると共に、そのセンター孔35から放射状にスリット36を設けて、突片32Wを形成してもよい。   (5) As shown in FIG. 11 (A) and FIG. 11 (B), a center hole 35 is formed through the bottom 71 of the sheet metal 70 formed into a cylindrical shape with one end, and from the center hole 35. The protrusions 32W may be formed by providing the slits 36 radially.

10,10V バルブ
11 バルブボディ
20 弁孔
21 開口縁
22 弁体
23 弁体受け部材
25 バネ当接面
26 圧縮コイルバネ
30 バネ収容スリーブ
31 覗き窓
32,32V,32W 突片
33,33V バネ受け部材
80 付勢力調整治具
90 流体機器
91 バルブ装着孔
10, 10V valve 11 valve body 20 valve hole 21 opening edge 22 valve body 23 valve body receiving member 25 spring contact surface 26 compression coil spring 30 spring accommodating sleeve 31 viewing window 32, 32V, 32W protruding piece 33, 33V spring receiving member 80 Biasing force adjustment jig 90 Fluidic equipment 91 Valve mounting hole

Claims (9)

流体が通過可能な弁孔(20)の開口縁(21)に圧縮コイルバネ(26)にて弁体(22)を押しつけて閉弁し、前記流体の圧力が所定の基準値より大きくなったときに開弁するバルブ(10)において、
前記圧縮コイルバネ(26)を収容するバネ収容スリーブ(30)と、
前記バネ収容スリーブ(30)の一端部で内側に張り出して、前記バネ収容スリーブ(30)の前記弁体(30)と反対側の開口縁を形成する環状壁と、
前記環状壁から内側に突出し、前記バネ収容スリーブ(30)の軸方向に折り曲げ可能な複数の突片(32)と、
前記複数の突片(32)と前記圧縮コイルバネ(26)とに挟まれて前記バネ収容スリーブ(30)の軸方向に直動可能なバネ受け部材(33)とを備えたことを特徴とするバルブ(10)。
When the valve element (22) is pressed against the opening edge (21) of the valve hole (20) through which the fluid can pass by the compression coil spring (26) to close the valve, and the pressure of the fluid becomes larger than a predetermined reference value In the valve (10) that opens to
A spring accommodating sleeve (30) for accommodating the compression coil spring (26);
An annular wall projecting inwardly at one end of the spring accommodating sleeve (30) to form an opening edge on the opposite side of the valve body (30) of the spring accommodating sleeve (30);
A plurality of projecting pieces (32) protruding inward from the annular wall and bendable in the axial direction of the spring accommodating sleeve (30);
A spring receiving member (33) sandwiched between the plurality of projecting pieces (32) and the compression coil spring (26) and capable of linearly moving in the axial direction of the spring accommodating sleeve (30) is provided. Valve (10).
流体機器(90)のバルブ装着孔(91)に装着されかつ前記バルブ装着孔(91)に連通する前記弁孔(20)が貫通形成されたバルブボディ(11)を備え、
前記バネ収容スリーブ(30)を、前記バルブボディ(11)の基端面(11B)に固定したことを特徴とする請求項1に記載のバルブ(10)。
A valve body (11) mounted in the valve mounting hole (91) of the fluid device (90) and having the valve hole (20) communicating with the valve mounting hole (91) formed therethrough;
The valve (10) according to claim 1, wherein the spring accommodating sleeve (30) is fixed to a proximal end surface (11B) of the valve body (11).
前記バルブボディ(11)は、前記バネ収容スリーブ(30)よりも外形が大きい円柱状をなすと共に、基端面(11B)に平坦な外周部(17)を有して、前記バルブ装着孔(91)に圧入可能に構成されたことを特徴とする請求項2に記載のバルブ(10)。The valve body (11) has a cylindrical shape whose outer shape is larger than that of the spring accommodating sleeve (30), and has a flat outer peripheral portion (17) on the base end surface (11B), and the valve mounting hole (91 The valve (10) according to claim 2, wherein the valve (10) is configured to be press-fitted into the press. 前記バネ収容スリーブ(30)の側壁に覗き窓(31)が形成されると共に、前記弁体(22)と前記圧縮コイルバネ(26)とに挟まれて前記バネ収容スリーブ(30)の軸方向に直動可能な弁体受け部材(23)が設けられ、A viewing window (31) is formed on the side wall of the spring accommodating sleeve (30), and is sandwiched between the valve body (22) and the compression coil spring (26) in the axial direction of the spring accommodating sleeve (30). A directly movable valve body receiving member (23) is provided;
前記弁体受け部材(23)のうち前記圧縮コイルバネ(26)と当接するバネ当接面(25)が、閉弁状態で、前記覗き窓(31)よりも前記圧縮コイルバネ(26)側に配置されていることを特徴とする請求項1乃至3のうち何れか1の請求項に記載のバルブ(10)。A spring contact surface (25) that contacts the compression coil spring (26) of the valve body receiving member (23) is disposed closer to the compression coil spring (26) than the viewing window (31) when the valve is closed. 4. The valve (10) according to any one of claims 1 to 3, wherein the valve (10) is provided.
前記バネ受け部材(33)の中心部が段付き状に突出して、前記圧縮コイルバネ(26)の内側に挿通されていることを特徴とする請求項1乃至4のうち何れか1の請求項に記載のバルブ(10)。The center part of the said spring receiving member (33) protrudes in a step shape, and is penetrated inside the said compression coil spring (26), The claim in any one of Claims 1 thru | or 4 characterized by the above-mentioned. The valve (10) described. 流体が通過可能な弁孔(20)の開口縁(21)に圧縮コイルバネ(26)にて弁体(22)を押しつけて閉弁し、前記流体の圧力が所定の基準値より大きくなったときに開弁するバルブ(10)の製造方法であって、When the valve element (22) is pressed against the opening edge (21) of the valve hole (20) through which the fluid can pass by the compression coil spring (26) to close the valve, and the pressure of the fluid becomes larger than a predetermined reference value A method for manufacturing a valve (10) that opens to
前記圧縮コイルバネ(26)を収容するバネ収容スリーブ(30)と、A spring accommodating sleeve (30) for accommodating the compression coil spring (26);
前記バネ収容スリーブ(30)の前記弁体(22)と反対側の開口縁から内側に張り出して、前記バネ収容スリーブ(30)の軸方向に折り曲げ可能な複数の突片(32)と、A plurality of projecting pieces (32) projecting inward from an opening edge of the spring accommodating sleeve (30) opposite to the valve body (22) and bendable in the axial direction of the spring accommodating sleeve (30);
前記複数の突片(32)と前記圧縮コイルバネ(26)とに挟まれて前記バネ収容スリーブ(30)の軸方向に直動可能なバネ受け部材(33)と、A spring receiving member (33) which is sandwiched between the plurality of projecting pieces (32) and the compression coil spring (26) and can move in the axial direction of the spring accommodating sleeve (30);
流体機器(90)のバルブ装着孔(91)に装着されかつ前記バルブ装着孔(91)に連通する前記弁孔(20)が貫通形成されたバルブボディ(11)と、を備え、A valve body (11) mounted in the valve mounting hole (91) of the fluid device (90) and having the valve hole (20) communicated with the valve mounting hole (91) formed therethrough,
前記バネ収容スリーブ(30)が、前記バルブボディ(11)の基端面(11B)に固定されたバルブ(10)の製造方法において、In the method of manufacturing the valve (10) in which the spring accommodating sleeve (30) is fixed to the base end surface (11B) of the valve body (11),
前記バネ収容スリーブ(30)を、板金(70)のプレス成形により形成すると共に、The spring accommodating sleeve (30) is formed by press molding a sheet metal (70),
一端有底の筒状に成形された前記板金(70)の底部(71)を、円の外周部を周方向の複数箇所で径方向に帯状に切り取った形状に打ち抜いて前記複数の突片(32)を形成することを特徴とする記載のバルブ(10)の製造方法。The bottom (71) of the sheet metal (70) formed into a cylindrical shape with one end is punched out into a shape obtained by cutting the outer periphery of a circle into a strip in the radial direction at a plurality of locations in the circumferential direction. 32) is formed, The manufacturing method of the valve | bulb (10) of description characterized by the above-mentioned.
前記バルブボディ(11)を円柱状とすると共に、その外径を前記バネ収容スリーブ(30)の外径よりも大きくし、While making the said valve body (11) cylindrical, the outer diameter is made larger than the outer diameter of the said spring accommodation sleeve (30),
前記バルブボディ(11)の基端面(11B)の外周部(17)を平坦にすることを特徴とする請求項6に記載のバルブ(10)の製造方法。The method for manufacturing a valve (10) according to claim 6, wherein the outer peripheral portion (17) of the base end face (11B) of the valve body (11) is flattened.
前記バネ収容スリーブ(30)の側壁に覗き窓(31)を形成すると共に、前記弁体(22)と前記圧縮コイルバネ(26)とに挟まれて前記バネ収容スリーブ(30)の軸方向に直動可能な弁体受け部材(23)を設け、A viewing window (31) is formed on the side wall of the spring housing sleeve (30), and is sandwiched between the valve body (22) and the compression coil spring (26) so as to extend directly in the axial direction of the spring housing sleeve (30). A movable valve body receiving member (23) is provided;
前記弁体受け部材(23)のうち前記圧縮コイルバネ(26)と当接するバネ当接面(25)を、閉弁状態で、前記覗き窓(31)よりも前記圧縮コイルバネ(26)側に配置することを特徴とする請求項6又は7に記載のバルブ(10)の製造方法。A spring contact surface (25) that contacts the compression coil spring (26) of the valve body receiving member (23) is disposed closer to the compression coil spring (26) than the viewing window (31) when the valve is closed. A method for manufacturing a valve (10) according to claim 6 or 7, characterized in that:
前記バネ受け部材(33)を板金製とすると共に、その中心部を段付き状に突出させて前記圧縮コイルバネ(26)の内側に挿通させることを特徴とする請求項6乃至8のうち何れか1の請求項に記載のバルブ(10)の製造方法。The spring receiving member (33) is made of sheet metal, and its central portion protrudes in a stepped manner and is inserted through the inside of the compression coil spring (26). A method for manufacturing a valve (10) according to claim 1.
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