JP5763563B2 - Surface modification method and surface modified elastic body - Google Patents
Surface modification method and surface modified elastic body Download PDFInfo
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- JP5763563B2 JP5763563B2 JP2012017259A JP2012017259A JP5763563B2 JP 5763563 B2 JP5763563 B2 JP 5763563B2 JP 2012017259 A JP2012017259 A JP 2012017259A JP 2012017259 A JP2012017259 A JP 2012017259A JP 5763563 B2 JP5763563 B2 JP 5763563B2
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- modification method
- surface modification
- acrylate
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Images
Description
本発明は、表面改質方法、並びに、該改質方法により得られる改質された表面を少なくとも一部に有する注射器用ガスケット、タイヤの溝表面を少なくとも一部に有するタイヤなどの表面改質弾性体に関する。 The present invention relates to a surface modification method, a gasket for a syringe having at least a part of a modified surface obtained by the modification method, and a surface modification elasticity such as a tire having at least a part of a tire groove surface. About the body.
シール状態を維持しながら摺動する部分、例えば、注射器のプランジャーに一体化されてプランジャーとシリンジのシールを行うガスケットには、シール性を重視し、ゴム等の弾性体が使用されているが、摺動性に若干問題がある(特許文献1参照)。そのため、摺動面にシリコーンオイルなどの摺動性改良剤を塗布しているが、最近上市されているバイオ製剤にシリコーンオイルが悪影響を及ぼす可能性が指摘されている。一方、摺動性改良剤を塗布していないガスケットは摺動性に劣るため、投与の際にプランジャーを円滑に押せずに脈動し、注入量が不正確になる、患者に苦痛を与えるなどの問題が生じる。 For parts that slide while maintaining a sealed state, for example, gaskets that are integrated with the plunger of a syringe and seal the plunger and syringe, the sealing property is emphasized, and an elastic body such as rubber is used. However, there is a slight problem in slidability (see Patent Document 1). For this reason, a sliding property improving agent such as silicone oil is applied to the sliding surface, but it has been pointed out that silicone oil may adversely affect biopharmaceuticals that have recently been put on the market. On the other hand, gaskets not coated with a slidability improver are inferior in slidability, causing pulsation without smoothly pushing the plunger during administration, resulting in inaccurate injection volume, causing pain to patients, etc. Problem arises.
このような、シール性と摺動性の相反する要求を満たすため、自己潤滑性を有するPTFEフィルムを被覆する技術が提案されているが(特許文献2参照)、一般に高価なため、加工製品の製造コストが上昇し、応用範囲が限定されてしまう。また、PTFEフィルムを被覆した製品を、摺動などが繰り返され耐久性が要求される用途に適用することについて、信頼性の不安もある。更に、PTFEは放射線に弱いため、照射線による滅菌ができないという問題もある。 In order to satisfy such contradictory requirements of sealability and slidability, a technique for coating a self-lubricating PTFE film has been proposed (see Patent Document 2). The manufacturing cost increases and the application range is limited. In addition, there is a concern about reliability when a product coated with a PTFE film is applied to an application in which durability is required due to repeated sliding and the like. Furthermore, since PTFE is vulnerable to radiation, there is also a problem that sterilization by radiation cannot be performed.
また、水存在下での摺動性が要求される他の用途への応用も考えられる。すなわち、プレフィルドシリンジのシリンジ内面や水を送るための管又はチューブの内面の流体抵抗を下げることや、水との接触角を上げる、又は目覚しく下げることでロスなく水を送れる。タイヤの溝表面の流体抵抗を下げることや、水との接触角を上げる、又は目覚しく下げることでウエットや雪上路面での水や雪のはけが良くなり、結果としてグリップ性、ハイドロプレーニング性が向上し安全性が改善される。タイヤのサイドウォール面や建物の壁の摺動抵抗を減少させることや、水との接触角を上げることでゴミや粉塵が付着しにくくなることも期待できる。 In addition, application to other uses that require slidability in the presence of water is also conceivable. That is, water can be sent without loss by lowering the fluid resistance of the syringe inner surface of the prefilled syringe and the inner surface of the tube or tube for feeding water, increasing the contact angle with water, or reducing it significantly. By reducing the fluid resistance on the groove surface of the tire, increasing the contact angle with water, or reducing it significantly, water and snow on wet and snowy road surfaces will be better, resulting in improved grip and hydroplaning. And safety is improved. It can also be expected that dust and dust are less likely to adhere by reducing the sliding resistance of the tire sidewall and building walls and increasing the contact angle with water.
更に、ダイヤフラムポンプ、ダイヤフラム弁などのダイヤフラムで水又は水溶液等を送る時の圧損が少なくなる。スキー板やスノーボード板の滑走面の摺動性を高めることで滑りやすくなる。道路標識や看板の摺動性を高めて雪が滑りやすくすることで標識が見やすくなる。船の外周面の摺動抵抗を低下させることや、水との接触角を上げることで水の抵抗が減少するとともに外周面に菌が付着しにくくなる。水着の糸表面の摺動性を改良することで水の抵抗が減る、などの有利な効果も期待できる。 Furthermore, pressure loss when water or an aqueous solution is sent by a diaphragm such as a diaphragm pump or a diaphragm valve is reduced. It becomes easy to slip by improving the slidability of the sliding surface of the ski or snowboard. Signs are easier to see by improving the slidability of road signs and billboards and making the snow more slippery. By reducing the sliding resistance of the outer peripheral surface of the ship or increasing the contact angle with water, the resistance of water is reduced and bacteria are less likely to adhere to the outer peripheral surface. It is also possible to expect advantageous effects such as reducing the water resistance by improving the sliding property of the yarn surface of the swimsuit.
本発明は、前記課題を解決し、高価な自己潤滑性を有する樹脂を使用することなく、優れた摺動性、及び摺動の繰り返しに対する耐久性を付与し、かつシール性も維持できる加硫ゴム又は熱可塑性エラストマーの表面改質方法を提供することを目的とする。また、該表面改質方法により得られる改質された表面を少なくとも一部に有する注射器用ガスケット、タイヤの溝表面を少なくとも一部に有するタイヤなどの表面改質弾性体を提供することも目的とする。 The present invention solves the above-mentioned problems, provides a superior slidability and durability against repeated sliding without using an expensive self-lubricating resin, and can also maintain a sealing property. It is an object of the present invention to provide a surface modification method for rubber or thermoplastic elastomer. Another object of the present invention is to provide a surface modified elastic body such as a gasket for a syringe having at least a part of a modified surface obtained by the surface modification method, a tire having at least a part of a groove surface of a tire. To do.
本発明は、加硫ゴム又は熱可塑性エラストマーを改質対象物とする表面改質方法であって、上記改質対象物の表面に300〜400nmのLED光を照射し、上記表面上の光増感剤から重合開始点を形成する工程1と、上記重合開始点を起点にして、ラジカル重合性モノマーを300nm〜400nmのLED光を照射してラジカル重合させ、上記改質対象物の表面にポリマー鎖を成長させる工程2とを含む表面改質方法に関する。 The present invention is a surface modification method using a vulcanized rubber or a thermoplastic elastomer as a modification target, wherein the surface of the modification target is irradiated with 300 to 400 nm LED light, and the light enhancement on the surface is performed. Step 1 of forming a polymerization starting point from a sensitizer and starting from the polymerization starting point, radical polymerization monomer is irradiated with 300 nm to 400 nm LED light for radical polymerization, and a polymer is formed on the surface of the modification target And a step 2 of growing a chain.
上記工程2は、上記重合開始点を起点にして、還元剤又は抗酸化物質が添加されたラジカル重合性モノマーを300〜400nmのLED光を照射してラジカル重合させ、上記改質対象物の表面にポリマー鎖を成長させる工程であることが好ましい。 In the step 2, the radical polymerization monomer to which a reducing agent or an antioxidant is added is radically polymerized by irradiating 300 to 400 nm LED light starting from the polymerization starting point, and the surface of the modification target It is preferable that the step of growing a polymer chain.
上記加硫ゴム又は熱可塑性エラストマーは、二重結合に隣接する炭素原子であるアリル位の炭素原子を有することが好ましい。 The vulcanized rubber or thermoplastic elastomer preferably has an allylic carbon atom that is a carbon atom adjacent to the double bond.
上記光増感剤として、下記式(1)で表されるベンゾフェノン系化合物を使用することが好ましい。
上記還元剤又は抗酸化物質として、リボフラビン、アスコルビン酸、α−トコフェロール、β−カロテン及び尿酸からなる群より選択される少なくとも1種を使用することが好ましい。 As the reducing agent or antioxidant, it is preferable to use at least one selected from the group consisting of riboflavin, ascorbic acid, α-tocopherol, β-carotene and uric acid.
上記表面改質方法は、上記LED光の照射時又は照射前に反応容器及び反応液に不活性ガスを導入し、不活性ガス雰囲気に置換して重合させることが好ましい。 In the surface modification method, it is preferable that an inert gas is introduced into the reaction vessel and the reaction liquid at the time of irradiation of the LED light or before irradiation, and the polymerization is performed by substituting the inert gas atmosphere.
上記ラジカル重合性モノマーとして、フルオロ基含有モノマーを使用することが好ましい。ここで、上記フルオロ基含有モノマーとして、フルオロアルキル基含有モノマーを好適に使用できる。 As the radical polymerizable monomer, a fluoro group-containing monomer is preferably used. Here, as the fluoro group-containing monomer, a fluoroalkyl group-containing monomer can be suitably used.
上記フルオロアルキル基含有モノマーとしては、3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12,12−heneicosafluorododecyl acrylate(H2C=CHCO2CH2CH2(CF2)9CF3)、3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10−Heptadecafluorodecyl acrylate(H2C=CHCO2CH2CH2(CF2)7CF3)、3−(perfluorobutyl)−2−hydroxypropyl acrylate(F(CF2)4CH2CH(OH)CH2OCOCH=CH2)、3−perfluorohexyl−2−hydroxypropyl acrylate(F(CF2)6CH2CH(OH)CH2OCOCH=CH2)、3−(perfluoro−3−methylbutyl)−2−hydroxypropyl acrylate((CF3)2CF(CF2)2CH2CH(OH)CH2OCOCH=CH2)、及び3−(perfluoro−5−methylhexyl)−2−hydroxypropyl acrylate((CF3)2CF(CF2)4CH2CH(OH)CH2OCOCH=CH2)からなる群より選択される少なくとも1種が好ましい。
Examples of the fluoroalkyl group-containing monomer include 3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12,12. -heneicosafluorododecyl acrylate (H 2 C = CHCO 2 CH 2 CH 2 (CF 2) 9 CF 3), 3,3,4,4,5,5,6,6,7,7,8,8,9,9 , 10,10,10-Heptadecafluorodecyl acrylate (H 2 C = CHCO 2 CH 2 CH 2 (CF 2) 7 CF 3), 3- (perfluorobutyl) -2-hydroxypropyl acrylate (F (CF 2) 4 CH 2 CH ( OH) CH 2 OCOCH = CH 2 ), 3-perfluorohexyl-2-
上記フルオロアルキル基含有モノマーとして、下記式(3)、(4)、(5)又は(6)で表される化合物を使用することも好ましい。
また、上記フルオロ基含有モノマーとして、フルオロアルキレンオキシド基又はフルオロベンジル基含有モノマーも好適である。 Moreover, a fluoroalkylene oxide group or a fluorobenzyl group-containing monomer is also suitable as the fluoro group-containing monomer.
上記フルオロ基含有モノマーとしては、[1H,1H−perfluoro(2,5−dimethyl−3,6−dioxanonanoyl)]acrylate、[1H,1H−perfluoro(2,5−dimethyl−3,6−dioxanonanoyl)]methacrylate、pentafluorobenzyl acrylate、pentafluorobenzyl methacrylate、及び2,3,5,6−tetrafluorophenyl methacrylateからなる群より選択される少なくとも1種が好ましい。 Examples of the fluoro group-containing monomer include [1H, 1H-perfluoro (2,5-dimethyl-3,6-dioxananoyl)] acrylate, [1H, 1H-perfluoro (2,5-dimethyl-3,6-dioxananoyl)]. Preference is given to at least one selected from the group consisting of methacrylate, pentafluorobenzoyl acrylate, pentafluorobenzoyl methacrylate, and 2,3,5,6-tetrafluoromethacrylate.
上記表面改質方法において、上記ラジカル重合性モノマー(液体)又はその溶液が重合禁止剤を含むもので、該重合禁止剤の存在下で重合させることが好ましい。ここで、上記重合禁止剤として、4−メチルフェノールが好ましい。 In the surface modification method, the radical polymerizable monomer (liquid) or a solution thereof contains a polymerization inhibitor, and it is preferable to perform polymerization in the presence of the polymerization inhibitor. Here, 4-methylphenol is preferable as the polymerization inhibitor.
上記表面改質方法において、形成されるポリマー鎖の長さは、10〜50000nmであることが好ましい。 In the surface modification method, the length of the polymer chain formed is preferably 10 to 50000 nm.
本発明は、上記表面改質方法により得られる表面改質弾性体に関する。
本発明は、上記表面改質方法により得られる水存在下又は乾燥状態での摺動性、低摩擦又は水の低抵抗が要求される表面改質弾性体に関する。
本発明は、三次元形状の固体表面の少なくとも一部を上記表面改質方法で改質した表面改質弾性体に関する。ここで、上記表面改質弾性体は、ポリマーブラシであることが好ましい。
The present invention relates to a surface-modified elastic body obtained by the surface modification method.
The present invention relates to a surface-modified elastic body required to have slidability, low friction or low water resistance in the presence of water or in a dry state obtained by the surface modification method.
The present invention relates to a surface-modified elastic body obtained by modifying at least a part of a three-dimensional solid surface by the surface modification method. Here, the surface-modified elastic body is preferably a polymer brush.
本発明は更に、上記表面改質方法により改質された表面を少なくとも一部に有する注射器用ガスケットに関する。
本発明は更に、上記表面改質方法により改質されたタイヤの溝表面を少なくとも一部に有するタイヤに関する。
The present invention further relates to a syringe gasket having at least a part of the surface modified by the surface modification method.
The present invention further relates to a tire having at least a part of the groove surface of the tire modified by the surface modification method.
本発明によれば、加硫ゴム又は熱可塑性エラストマー(改質対象物)の表面に300nm〜400nmのLED光を照射し、上記表面上の光増感剤から重合開始点を形成する工程1と、上記重合開始点を起点にして、ラジカル重合性モノマーを300〜400nmのLED光を照射してラジカル重合させ、上記改質対象物の表面にポリマー鎖を成長させる工程2とを含む表面改質方法であるので、改質対象物表面に、優れた摺動性、及び摺動の繰り返しに対する耐久性を付与できるとともに、良好なシール性も得ることもできる。従って、該方法を用いて対象物表面にポリマー鎖を形成することで、以上の性能に優れた注射器用ガスケットなどの表面改質弾性体を提供できる。また、改質された表面改質弾性体は、PTFEのポリマー骨格を持たないため、γ線などの放射線での滅菌が可能である。更に、ホスホリン基を側鎖に持つものは生体適合性があるため、バイオ製剤の中のタンパク質の吸着や凝集を防ぐことができる。一方、タイヤの溝の内表面にポリマー鎖を形成することで、水はけや雪はけに優れ、良好なウエットグリップ性能、ハイドロプレーニング性やアイスグリップ性能を付与できるので、これらの性能に優れたタイヤを提供できる。 According to the present invention, the surface 1 of vulcanized rubber or thermoplastic elastomer (modification target) is irradiated with LED light of 300 nm to 400 nm to form a polymerization initiation point from the photosensitizer on the surface; And surface modification including step 2 of radical polymerization by irradiating 300 to 400 nm of LED light from the polymerization starting point to grow a polymer chain on the surface of the modification object. Since it is a method, it can provide the surface of the object to be modified with excellent slidability and durability against repeated sliding, and can also provide good sealing properties. Therefore, by forming a polymer chain on the surface of an object using this method, it is possible to provide a surface-modified elastic body such as a gasket for a syringe excellent in the above performance. Further, since the modified surface-modified elastic body does not have a PTFE polymer skeleton, it can be sterilized with radiation such as γ rays. Furthermore, since those having a phospholine group in the side chain are biocompatible, adsorption and aggregation of proteins in the biopharmaceutical can be prevented. On the other hand, by forming a polymer chain on the inner surface of the groove of the tire, it is excellent in drainage and snow drainage, and can impart good wet grip performance, hydroplaning property and ice grip performance, so these tires have excellent performance Can provide.
加硫ゴム又は熱可塑性エラストマーを改質対象物とする表面改質方法であって、上記改質対象物の表面に300〜400nmのLED光を照射し、上記表面上の光増感剤から重合開始点を形成する工程1と、上記重合開始点を起点にして、ラジカル重合性モノマーを300nm〜400nmのLED光を照射してラジカル重合させ、上記改質対象物の表面にポリマー鎖を成長させる工程2とを含む。 A surface modification method using a vulcanized rubber or a thermoplastic elastomer as a modification target, wherein the surface of the modification target is irradiated with 300 to 400 nm LED light and polymerized from a photosensitizer on the surface. Starting from step 1 for forming the starting point and the polymerization starting point, the radical polymerizable monomer is radically polymerized by irradiating 300 nm to 400 nm LED light to grow a polymer chain on the surface of the modification target. Step 2 is included.
工程1では、加硫成形後のゴム又は成形後の熱可塑性エラストマー(改質対象物)の表面において、その表面上に存在させている光増感剤に、300〜400nmのLED光を照射することで、該光増感剤由来の重合開始点を改質対象物の表面に形成する。 In step 1, on the surface of the rubber after vulcanization molding or the thermoplastic elastomer after the molding (modification target), the photosensitizer existing on the surface is irradiated with LED light of 300 to 400 nm. As a result, a polymerization starting point derived from the photosensitizer is formed on the surface of the object to be modified.
上記加硫ゴム、上記熱可塑性エラストマーとしては、二重結合に隣接する炭素原子(アリル位の炭素原子)を有するものが好適に使用される。 As the vulcanized rubber and the thermoplastic elastomer, those having a carbon atom adjacent to the double bond (allylic carbon atom) are preferably used.
改質対象物としてのゴムとしては、スチレンブタジエンゴム、ブタジエンゴム、イソプレンゴム、天然ゴム、脱タンパク天然ゴムなどのジエン系ゴム、及びイソプレンユニットを不飽和度として数パーセント含むブチルゴム、ハロゲン化ブチルゴムなどが挙げられる。ブチルゴム、ハロゲン化ブチルゴムの場合、加硫ゴムからの抽出物が少なくなる点から、トリアジンによる架橋ゴムが好ましい。この場合、受酸剤を含んでもよく、好適な受酸剤としては、ハイドロタルサイト、炭酸マグネシウムが挙げられる。 Examples of rubbers to be modified include diene rubbers such as styrene butadiene rubber, butadiene rubber, isoprene rubber, natural rubber, and deproteinized natural rubber, and butyl rubber and halogenated butyl rubber containing isoprene units as a degree of unsaturation. Is mentioned. In the case of butyl rubber and halogenated butyl rubber, a crosslinked rubber made of triazine is preferred because the extract from the vulcanized rubber is reduced. In this case, an acid acceptor may be included, and suitable acid acceptors include hydrotalcite and magnesium carbonate.
他のゴムの場合は、硫黄加硫が好ましい。その場合、硫黄加硫で一般に使用されている加硫促進剤、酸化亜鉛、フィラー、シランカップリング剤などの配合剤を添加してもよい。フィラーとしては、カーボンブラック、シリカ、クレー、タルク、炭酸カルシウムなどを好適に使用できる。 In the case of other rubbers, sulfur vulcanization is preferred. In that case, you may add compounding agents, such as a vulcanization accelerator generally used by sulfur vulcanization, a zinc oxide, a filler, and a silane coupling agent. As the filler, carbon black, silica, clay, talc, calcium carbonate and the like can be suitably used.
なお、ゴムの加硫条件は適宜設定すれば良く、ゴムの加硫温度は、好ましくは150℃以上、より好ましくは170℃以上、更に好ましくは175℃以上である。 The rubber vulcanization conditions may be set as appropriate, and the rubber vulcanization temperature is preferably 150 ° C. or higher, more preferably 170 ° C. or higher, and still more preferably 175 ° C. or higher.
熱可塑性エラストマーとしては、例えば、可塑性成分(ハードセグメント)の集まりが架橋点の役割を果たすことにより常温でゴム弾性を有する高分子化合物(スチレン−ブタジエンスチレン共重合体などの熱可塑性エラストマー(TPE)など);熱可塑性成分及びゴム成分が混合され架橋剤によって動的架橋が行われたゴム弾性を有する高分子化合物(スチレン系ブロック共重合体又はオレフィン系樹脂と、架橋されたゴム成分とを含むポリマーアロイなどの熱可塑性エラストマー(TPV)など)が挙げられる。 As the thermoplastic elastomer, for example, a polymer compound having a rubber elasticity at normal temperature (thermoplastic elastomer (TPE) such as a styrene-butadiene styrene copolymer) by a collection of plastic components (hard segments) serving as a crosslinking point Etc .; a high molecular compound having rubber elasticity in which a thermoplastic component and a rubber component are mixed and dynamically crosslinked by a crosslinking agent (including a styrene block copolymer or an olefin resin and a crosslinked rubber component) And thermoplastic elastomers (TPV) such as polymer alloys).
また、他の好適な熱可塑性エラストマーとして、ナイロン、ポリエステル、ウレタン、ポリプロピレン、及びそれらの動的架橋熱可塑性エラストマーが挙げられる。動的架橋熱可塑性エラストマーの場合、ハロゲン化ブチルゴムを熱可塑性エラストマー中で動的架橋したものが好ましい。この場合の熱可塑性エラストマーは、ナイロン、ウレタン、ポリプロピレン、SIBS(スチレン−イソブチレン−スチレンブロック共重合体)などが好ましい。 Other suitable thermoplastic elastomers include nylon, polyester, urethane, polypropylene, and their dynamically crosslinked thermoplastic elastomers. In the case of a dynamically crosslinked thermoplastic elastomer, a material obtained by dynamically crosslinking a halogenated butyl rubber in a thermoplastic elastomer is preferable. In this case, the thermoplastic elastomer is preferably nylon, urethane, polypropylene, SIBS (styrene-isobutylene-styrene block copolymer) or the like.
重合開始点は、例えば、改質対象物の表面を光増感剤で処理することで該光増感剤を表面に吸着させ、次いで、処理後の表面に300〜400nmのLED光を照射することにより、重合開始剤を形成できる。 The polymerization starting point is, for example, by adsorbing the photosensitizer to the surface by treating the surface of the modification target with a photosensitizer, and then irradiating the treated surface with 300 to 400 nm LED light. Thus, a polymerization initiator can be formed.
光増感剤としては、例えば、カルボニル化合物、テトラエチルチウラムジスルフィドなどの有機硫黄化合物、過硫化物、レドックス系化合物、アゾ化合物、ジアゾ化合物、ハロゲン化合物、光還元性色素などが挙げられ、なかでも、カルボニル化合物が好ましい。 Examples of the photosensitizer include organic sulfur compounds such as carbonyl compounds and tetraethylthiuram disulfide, persulfides, redox compounds, azo compounds, diazo compounds, halogen compounds, and photoreductive dyes. Carbonyl compounds are preferred.
光増感剤としてのカルボニル化合物としては、ベンゾフェノン及びその誘導体が好ましく、例えば、下記式(1)で表されるベンゾフェノン系化合物を好適に使用できる。
(式(1)において、R1〜R5及びR1′〜R5′は、同一若しくは異なって、水素原子、アルキル基、ハロゲン(フッ素、塩素、臭素、ヨウ素)、水酸基、1〜3級アミノ基、メルカプト基、又は酸素原子、窒素原子、硫黄原子を含んでもよい炭化水素基を表し、隣り合う任意の2つが互いに連結し、それらが結合している炭素原子と共に環構造を形成してもよい。) (In the formula (1), R 1 to R 5 and R 1 ′ to R 5 ′ are the same or different and represent a hydrogen atom, an alkyl group, a halogen (fluorine, chlorine, bromine, iodine), a hydroxyl group, or a 1-3 grade. An amino group, a mercapto group, or a hydrocarbon group that may contain an oxygen atom, a nitrogen atom, or a sulfur atom, and any two adjacent groups connected to each other to form a ring structure together with the carbon atoms to which they are bonded May be good.)
ベンゾフェノン系化合物の具体例としては、ベンゾフェノン、キサントン、9−フルオレノン、2,4−ジクロロベンゾフェノン、o−ベンゾイル安息香酸メチル、4,4′−ビス(ジメチルアミノ)ベンゾフェノン、4,4′−ビス(ジエチルアミノ)ベンゾフェノンなどが挙げられる。なかでも、良好にポリマーブラシが得られるという点から、ベンゾフェノン、キサントン、9−フルオレノンが特に好ましい。 Specific examples of benzophenone compounds include benzophenone, xanthone, 9-fluorenone, 2,4-dichlorobenzophenone, methyl o-benzoylbenzoate, 4,4'-bis (dimethylamino) benzophenone, 4,4'-bis ( And diethylamino) benzophenone. Among these, benzophenone, xanthone, and 9-fluorenone are particularly preferable because a polymer brush can be obtained satisfactorily.
ベンゾフェノン系化合物として、フルオロベンゾフェノン系化合物も好適に使用でき、例えば、下記式で示される2,3,4,5,6−ペンタフルオロベンゾフェノン、デカフルオロベンゾフェノンなどが挙げられる。
ベンゾフェノン系化合物などの光増感剤の改質対象物表面への吸着方法は、公知の方法を用いれば良い。例えば、ベンゾフェノン系化合物については、対象物の改質する表面部位を、ベンゾフェノン系化合物を有機溶媒に溶解させて得られた溶液で処理することで表面に吸着させ、必要に応じて有機溶媒を乾燥により蒸発させることにより、重合開始点が形成される。表面処理方法としては、該ベンゾフェノン系化合物溶液を改質対象物の表面に接触させることが可能であれば特に限定されず、例えば、該ベンゾフェノン系化合物溶液の塗布、吹き付け、該溶液中への浸漬などが好適である。更に、一部の表面にのみ表面改質が必要なときには、必要な一部の表面にのみ増感剤を吸着させればよく、この場合には、例えば、該溶液の塗布、該溶液の吹き付けなどが好適である。上記溶媒としては、メタノール、エタノール、アセトン、ベンゼン、トルエン、メチルエチルケトン、酢酸エチル、THFなどを使用できるが、改質対象物を膨潤させない点、乾燥・蒸発が早い点でアセトンが好ましい。 As a method for adsorbing a photosensitizer such as a benzophenone-based compound on the surface of the object to be modified, a known method may be used. For example, for benzophenone compounds, the surface part of the object to be modified is adsorbed on the surface by treatment with a solution obtained by dissolving benzophenone compounds in an organic solvent, and the organic solvent is dried as necessary. The polymerization starting point is formed by evaporation. The surface treatment method is not particularly limited as long as the benzophenone compound solution can be brought into contact with the surface of the object to be modified. For example, the benzophenone compound solution is applied, sprayed, and immersed in the solution. Etc. are suitable. Furthermore, when the surface modification is necessary only on a part of the surface, the sensitizer may be adsorbed only on the part of the necessary surface. In this case, for example, application of the solution, spraying of the solution Etc. are suitable. As the solvent, methanol, ethanol, acetone, benzene, toluene, methyl ethyl ketone, ethyl acetate, THF, and the like can be used. Acetone is preferable because it does not swell the object to be modified, and is quick to dry and evaporate.
改質対象部位にベンゾフェノン系化合物溶液による表面処理を施して光増感剤を吸着させた後、更に処理後の表面に300〜400nmのLED光を照射することで、吸着させた光増感剤を表面に化学結合させることが好ましい。これにより、ベンゾフェノン系化合物を表面に固定化できる。LED光の波長は、355〜380nmがより好ましく、更に好ましくはLEDランプで波長が355nm、360nm、365nm、370nm、375nm、380nmものがよい。特に好ましくは、ベンゾフェノンの吸収波長366nmに近い365nmが好ましい。前記工程1及び該固定化においては、ゴム表面の水素が引き抜かれ、ベンゾフェノンのC=Oの炭素とゴム表面の炭素に共有結合が形成されると同時に、引き抜かれた水素がC=Oの酸素に結合し、C−O−Hが形成される。また、この水素引き抜き反応は改質対象物のアリル位の水素で選択的に行われるため、ゴムはアリル水素を持つブタジエン、イソプレンユニットを含むものが好ましい。 The surface to be modified is subjected to a surface treatment with a benzophenone-based compound solution to adsorb the photosensitizer, and then the surface after treatment is irradiated with 300 to 400 nm LED light to adsorb the photosensitizer. Is preferably chemically bonded to the surface. Thereby, the benzophenone-based compound can be immobilized on the surface. The wavelength of the LED light is more preferably 355 to 380 nm, and still more preferably an LED lamp having a wavelength of 355 nm, 360 nm, 365 nm, 370 nm, 375 nm, and 380 nm. Particularly preferred is 365 nm, which is close to the absorption wavelength of benzophenone of 366 nm. In the step 1 and the immobilization, hydrogen on the rubber surface is extracted, and a covalent bond is formed between C═O carbon of benzophenone and carbon on the rubber surface. At the same time, the extracted hydrogen is oxygen of C═O. To form C—O—H. Further, since this hydrogen abstraction reaction is selectively performed with hydrogen at the allylic position of the reforming target, it is preferable that the rubber contains butadiene and isoprene units having allyl hydrogen.
工程2では、工程1で形成された重合開始点を起点にして、ラジカル重合性モノマーを300nm〜400nmのLED光を照射してラジカル重合させ、改質対象物の表面にポリマー鎖を成長させる。 In step 2, starting from the polymerization start point formed in step 1, the radical polymerizable monomer is irradiated with 300 nm to 400 nm LED light to undergo radical polymerization, and a polymer chain is grown on the surface of the modification target.
工程2において、ラジカル重合性モノマーとして、フルオロ基含有モノマーを好適に使用できる。フルオロ基含有モノマーとしては、例えば、フルオロアルキル基含有モノマーが挙げられる。フルオロアルキル基含有モノマーは、ビニル基などの1個のラジカル重合性基及び少なくとも1個のフルオロアルキル基を有する化合物であれば特に限定されることなく使用可能である。ここで、フルオロアルキル基とは、アルキル基の水素原子の少なくとも1つがフッ素原子で置換された基であり、炭素数7〜30のフルオロアルキル基が更に好ましく、末端にパーフルオロアルキル基を有する炭素数7〜30のフルオロアルキル基が特に好ましい。 In step 2, a fluoro group-containing monomer can be suitably used as the radical polymerizable monomer. Examples of the fluoro group-containing monomer include fluoroalkyl group-containing monomers. The fluoroalkyl group-containing monomer is not particularly limited as long as it is a compound having one radical polymerizable group such as a vinyl group and at least one fluoroalkyl group. Here, the fluoroalkyl group is a group in which at least one hydrogen atom of the alkyl group is substituted with a fluorine atom, more preferably a fluoroalkyl group having 7 to 30 carbon atoms, and a carbon having a perfluoroalkyl group at the terminal. A fluoroalkyl group of 7 to 30 is particularly preferable.
フルオロアルキル基含有モノマーは、モノマー中のフッ素原子量の割合が、モノマーの分子量に対して45質量%以上であることが好ましく、50質量%以上であることがより好ましい。 In the fluoroalkyl group-containing monomer, the proportion of the amount of fluorine atoms in the monomer is preferably 45% by mass or more, and more preferably 50% by mass or more with respect to the molecular weight of the monomer.
フルオロアルキル基含有モノマーとしては、A−B(Aはラジカル重合性基、Bはフルオロアルキル基を示す。)で表される化合物を好適に使用できる。例えば、下記式で示される。 As the fluoroalkyl group-containing monomer, a compound represented by AB (A is a radical polymerizable group and B is a fluoroalkyl group) can be preferably used. For example, it is shown by the following formula.
(式中、Raは、水素原子、メチル基、エチル基又はプロピル基を表す。Aは、−O−、−NH−を表す。Bは、置換基を有してもよいアルキレン基又はポリオキシアルキレン基を表し、存在しなくてもよい。Cは、ケトン基を表し、存在しなくてもよい。Rfは、置換基を有してもよいフルオロアルキル基を表す。) (In the formula, Ra represents a hydrogen atom, a methyl group, an ethyl group or a propyl group. A represents —O— or —NH—. B represents an alkylene group or polyoxy which may have a substituent. Represents an alkylene group and may not be present, C represents a ketone group and may not be present, and Rf represents a fluoroalkyl group which may have a substituent.
Bで示されるアルキレン基の炭素数は1〜15が好ましく、ポリオキシアルキレン基は(RO)wで示されるもので、Rの炭素数は1〜10、重合度wは1〜150が好ましく、該アルキレン基及び該ポリオキシアルキレン基は置換基を有するものであってもよい。更に、Rfは末端にパーフルオロアルキル基を有する炭素数2〜40のフルオロアルキル基が好ましく、置換基を有するものであってもよい。B及びRfにおける置換基としては特に限定されず、水酸基などが挙げられる。 The carbon number of the alkylene group represented by B is preferably 1-15, the polyoxyalkylene group is represented by (RO) w , the carbon number of R is 1-10, and the polymerization degree w is preferably 1-150, The alkylene group and the polyoxyalkylene group may have a substituent. Furthermore, Rf is preferably a C2-C40 fluoroalkyl group having a perfluoroalkyl group at the terminal, and may have a substituent. The substituent in B and Rf is not particularly limited, and examples thereof include a hydroxyl group.
上記フルオロアルキル基含有モノマーとしては、重合が容易なことから、下記式(2)で表される化合物が好ましい。
(式中、R21は水素原子、メチル基、エチル基又はプロピル基、R22は炭素数1〜4のアルキレン基、Rfは末端にパーフルオロアルキル基を有する炭素数7〜30のフルオロアルキル基を示す。) (Wherein R 21 is a hydrogen atom, methyl group, ethyl group or propyl group, R 22 is an alkylene group having 1 to 4 carbon atoms, Rf is a fluoroalkyl group having 7 to 30 carbon atoms having a perfluoroalkyl group at the terminal) Is shown.)
R21は水素原子又はメチル基が好ましく、R22は炭素数1〜3のアルキレン基が好ましい。また、Rfは末端にパーフルオロアルキル基を有する炭素数7〜20のフルオロアルキル基が好ましい。 R 21 is preferably a hydrogen atom or a methyl group, and R 22 is preferably an alkylene group having 1 to 3 carbon atoms. Rf is preferably a C7-20 fluoroalkyl group having a perfluoroalkyl group at the terminal.
前記式(2)で表される好適な化合物としては、下記式(2−1)〜(2−3)で表される(メタ)アクリレート化合物などが挙げられる。
(式中、R23は水素原子又はメチル基、kは7、8、9、10、11又は12を示す。) (In the formula, R 23 represents a hydrogen atom or a methyl group, and k represents 7, 8, 9, 10, 11 or 12.)
フルオロアルキル基含有モノマーの具体例としては、3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12,12−heneicosafluorododecyl acrylate(H2C=CHCO2CH2CH2(CF2)9CF3)、3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10−Heptadecafluorodecyl acrylate(H2C=CHCO2CH2CH2(CF2)7CF3)、H2C=CHCO2CH2(CF2)9CF3、H2C=CHCO2CH2(CF2)7CF3、3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12,12−heneicosafluorododecyl methacrylate、3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10−Heptadecafluorodecyl methacrylate、3−(perfluorobutyl)−2−hydroxypropyl acrylate(F(CF2)4CH2CH(OH)CH2OCOCH=CH2)、3−perfluorohexyl−2−hydroxypropyl acrylate(F(CF2)6CH2CH(OH)CH2OCOCH=CH2)、3−(perfluoro−3−methylbutyl)−2−hydroxypropyl acrylate((CF3)2CF(CF2)2CH2CH(OH)CH2OCOCH=CH2)、3−(perfluoro−5−methylhexyl)−2−hydroxypropyl acrylate((CF3)2CF(CF2)4CH2CH(OH)CH2OCOCH=CH2)などが挙げられる。なかでも、γ線滅菌に耐性が高いという点から、
3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12,12−heneicosafluorododecyl acrylate(H2C=CHCO2CH2CH2(CF2)9CF3)、3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10−Heptadecafluorodecyl acrylate(H2C=CHCO2CH2CH2(CF2)7CF3)、3−(perfluorobutyl)−2−hydroxypropyl acrylate(F(CF2)4CH2CH(OH)CH2OCOCH=CH2)、3−perfluorohexyl−2−hydroxypropyl acrylate(F(CF2)6CH2CH(OH)CH2OCOCH=CH2)、3−(perfluoro−3−methylbutyl)−2−hydroxypropyl acrylate((CF3)2CF(CF2)2CH2CH(OH)CH2OCOCH=CH2)、3−(perfluoro−5−methylhexyl)−2−hydroxypropyl acrylate((CF3)2CF(CF2)4CH2CH(OH)CH2OCOCH=CH2)が好ましい。これらは単独又は2種以上を併用できる。
Specific examples of the fluoroalkyl group-containing monomer include 3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12. , 12-heneicosafluorododecyl acrylate (H 2 C = CHCO 2 CH 2 CH 2 (CF 2) 9 CF 3), 3,3,4,4,5,5,6,6,7,7,8,8,9 , 9,10,10,10-Heptadecafluorodecyl acrylate (H 2 C = CHCO 2 CH 2 CH 2 (CF 2) 7 CF 3), H 2 C = CHCO 2 CH 2 (CF 2) 9 CF 3, H 2 C = CHCO 2 CH 2 (CF 2 ) 7 CF 3 , 3 , 3 , 4, 4 , 5, 5, 6, 6, 7, 7 , 8, 8, 9, 9, 10, 10, 11, 11, 12 , 12,12- eneicosafluoridomethylacrylate, 3,3,4,4,5,5,6,7,7,8,8,9,9,10,10,10-Heptadecafluorodemethyl methacrylate, 3- (perfluoropropyl) -2-hydroxypropyl (F (CF 2) 4 CH 2 CH (OH) CH 2 OCOCH = CH 2), 3-perfluorohexyl-2-hydroxypropyl acrylate (F (CF 2) 6 CH 2 CH (OH) CH 2 OCOCH = CH 2), 3- (perfluoro-3-methylbutyl) -2-hydroxypropyl acrylate ((CF 3) 2 CF (CF 2) 2 CH 2 CH (O H) CH 2 OCOCH = CH 2 ), 3- (perfluoro-5-methylhexyl) -2-hydroxypropyl acrylate ((CF 3) 2 CF (CF 2) 4 CH 2 CH (OH) CH 2 OCOCH = CH 2) , etc. Is mentioned. Above all, because it is highly resistant to γ-ray sterilization,
3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12,12-heneicosafluorodecyl acrylate (H 2 C = CHCO 2 CH 2 CH 2 (CF 2 ) 9 CF 3), 3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-Heptadecafluorodecyl acrylate (H 2 C = CHCO 2 CH 2 CH 2 (CF 2) 7 CF 3), 3- (perfluorobutyl) -2-hydroxypropyl acrylate (F (CF 2) 4 CH 2 CH (OH) CH 2 OCOCH = CH 2) , 3-perfluorohexyl-2-hydroxypropyl acrylate (F (CF 2) CH 2 CH (OH) CH 2 OCOCH = CH 2), 3- (perfluoro-3-methylbutyl) -2-hydroxypropyl acrylate ((CF 3) 2 CF (CF 2) 2 CH 2 CH (OH) CH 2 OCOCH = CH 2), 3- (perfluoro- 5-methylhexyl) -2-hydroxypropyl acrylate ((CF 3) 2 CF (CF 2) 4 CH 2 CH (OH) CH 2 OCOCH = CH 2) is preferred. These can be used alone or in combination of two or more.
フルオロアルキル基含有モノマーとしてフルオロアルキル基を側鎖に持つビニルモノマーが使用可能であり、なかでも、側鎖の末端にフルオロアルキル基、二重結合側に近い部位にオキシアルキレン基を有するモノマーが好ましい。具体的には、下記式(3)で表されるモノマーを好適に使用できる。
(式(3)中、R31は、水素、メチル基、エチル基又はプロピル基を表す。R32は、−O−、−NH−を表す。R41は、メチレン基、エチレン基又はプロピレン基を表す。R51は、ケトン基を表し、存在しなくてもよい。w1は、1〜100の整数を表す。zは、1〜6の整数を表す。) (In formula (3), R 31 represents hydrogen, a methyl group, an ethyl group or a propyl group. R 32 represents —O— or —NH—. R 41 represents a methylene group, an ethylene group or a propylene group. R 51 represents a ketone group and may not be present, w1 represents an integer of 1 to 100, and z represents an integer of 1 to 6.)
また、フルオロアルキル基含有モノマーとしては、下記式(4)、(5)、(6)で表されるモノマーも好適である。
(式(4)中、R31は、水素、メチル基、エチル基又はプロピル基を表す。w2は、4〜10の整数を表す。zは、1〜6の整数を表す。)
(式(5)中、R31は、水素、メチル基、エチル基又はプロピル基を表す。w3及びw4は、各々独立に1〜6の整数を表す。zは、1〜6の整数を表す。)
(式(6)中、R31は、水素、メチル基、エチル基又はプロピル基を表す。w3及びw4は、各々独立に1〜6の整数を表す。zは、1〜6の整数を表す。αは、0〜2の整数を表す。) (In formula (6), R 31 represents hydrogen, a methyl group, an ethyl group, or a propyl group. W3 and w4 each independently represent an integer of 1 to 6. z represents an integer of 1 to 6. Α represents an integer of 0 to 2.)
(R41O)w1、(CH2)w2などの分子運動性の高い構造を、重合後の主鎖になるCH2=CR31と、(CF2)zCF3のフルオロアクリル基の間に置くことにより、(CF2)zCF3基やCF3基が乾燥状態では表面に偏在しやすくなり、摺動性が向上するという点で好ましい。 A structure having high molecular mobility such as (R 41 O) w1 and (CH 2 ) w2 is formed between CH 2 = CR 31 that becomes a main chain after polymerization and a fluoroacryl group of (CF 2 ) z CF 3. By placing, the (CF 2 ) z CF 3 group or the CF 3 group tends to be unevenly distributed on the surface in the dry state, which is preferable in terms of improving the slidability.
フルオロ基含有モノマーとして、フルオロアルキレンオキシド基又はフルオロベンジル基含有モノマーも好適に使用できる。フルオロアルキルオキシド基は、−CF2−や−CF3のために、表面自由エネルギーが下がり、摺動性が高くなるだけでなく、回転運動をし易いオキシドがあるため、潤滑摺動による摺動性が向上するという点で好ましい。また、フルオロベンジル基は、抗菌性が高まるという点で好ましい。 As the fluoro group-containing monomer, a fluoroalkylene oxide group or fluorobenzyl group-containing monomer can also be suitably used. Since the fluoroalkyl oxide group is —CF 2 — or —CF 3 , the surface free energy is lowered and the slidability is not only high, but also there is an oxide that is easy to rotate. It is preferable in terms of improving the properties. In addition, the fluorobenzyl group is preferable from the viewpoint of increasing antibacterial properties.
フルオロ基含有モノマーの他の具体例として、下記式で示される[1H,1H−perfluoro(2,5−dimethyl−3,6−dioxanonanoyl)]acrylate、[1H,1H−perfluoro(2,5−dimethyl−3,6−dioxanonanoyl)]methacrylate、pentafluorobenzyl acrylate、pentafluorobenzyl methacrylate、2,3,5,6−tetrafluorophenyl methacrylateも好ましい。
工程2のラジカル重合性モノマーのラジカル重合の方法としては、ベンゾフェノン系化合物などが吸着又は共有結合した改質対象物の表面に、ラジカル重合性モノマー(液体)若しくはその溶液を塗工(噴霧)し、又は、改質対象物をラジカル重合性モノマー(液体)若しくはその溶液に浸漬し、300nm〜400nmのLED光を照射することでラジカル重合(光ラジカル重合)が進行し、該改質対象物表面にポリマー鎖が成長する。更に前記塗工後に、表面に透明なガラス・PET・ポリカーボネートなどで覆い、その上から300nm〜400nmのLED光をを照射することでラジカル重合(光ラジカル重合)が進行し、改質対象物表面にポリマー鎖を成長させることも出来る。 As a method of radical polymerization of the radical polymerizable monomer in Step 2, a radical polymerizable monomer (liquid) or a solution thereof is applied (sprayed) to the surface of the modification target to which a benzophenone compound or the like is adsorbed or covalently bonded. Alternatively, the object to be modified is immersed in a radical polymerizable monomer (liquid) or a solution thereof and irradiated with LED light of 300 nm to 400 nm, radical polymerization (photo radical polymerization) proceeds, and the surface of the object to be modified The polymer chain grows. Further, after the coating, the surface is covered with transparent glass, PET, polycarbonate or the like, and radical polymerization (photo radical polymerization) proceeds by irradiating LED light of 300 nm to 400 nm from the surface, and the surface of the object to be modified It is also possible to grow polymer chains.
工程2は、還元剤又は抗酸化物質が添加されたラジカル重合性モノマーを300〜400nmのLED光を照射することでラジカル重合(光ラジカル重合)を進行させることが好ましい。この場合、還元剤又は抗酸化物質が系内の酸素を補足するため、望ましい。還元剤又は抗酸化物質が添加されたラジカル重合性モノマーは、それぞれの成分が混合しているものでも、分離しているものでもよい。また、工程1で得られた改質対象物に先ずラジカル重合性モノマーを接触させた後、そこに更に還元剤、抗酸化物質を添加しても、前記成分を先ず混合しその混合材料を該改質対象物に接触させてもよい。 In step 2, radical polymerization (photo radical polymerization) is preferably progressed by irradiating a 300-400 nm LED light to a radical polymerizable monomer to which a reducing agent or an antioxidant is added. In this case, a reducing agent or antioxidant is desirable because it supplements oxygen in the system. The radically polymerizable monomer to which the reducing agent or antioxidant is added may be a mixture of the respective components or a separated one. In addition, after the radically polymerizable monomer is first brought into contact with the modification target obtained in step 1, the components are first mixed and the mixed material is mixed even if a reducing agent and an antioxidant are further added thereto. You may make it contact with a modification target.
具体的には、工程1で得られた光増感剤による重合開始点が表面に形成された改質対象物と、ラジカル重合性モノマー(液体)若しくはその溶液に還元剤又は抗酸化物質の溶液が添加されたものとを接触させた後に(浸漬、塗布など)、又は、該改質対象物とラジカル重合性モノマー(液体)若しくはその溶液とを接触させ、更にその上に還元剤又は抗酸化物質の溶液を載置した後に、前記LED光を照射する方法、などによってラジカル重合を実施できる。 Specifically, the modification target in which the polymerization initiation point by the photosensitizer obtained in Step 1 is formed on the surface, a radical polymerizable monomer (liquid) or a solution thereof in a reducing agent or an antioxidant substance After contact with a substance to which is added (dipping, coating, etc.), or the modification object is brought into contact with a radical polymerizable monomer (liquid) or a solution thereof, and a reducing agent or antioxidant is further formed thereon. After placing the substance solution, radical polymerization can be performed by a method of irradiating the LED light.
例えば、フルオロアルキル基含有モノマーは、比重が1より大きく、また水と混ざらないことから、ラジカル重合性モノマー(液体)又はその溶液の上に、還元剤又は抗酸化剤の溶液が分離して乗る。 For example, since the fluoroalkyl group-containing monomer has a specific gravity greater than 1 and does not mix with water, the reducing agent or antioxidant solution is separated and rides on the radical polymerizable monomer (liquid) or its solution. .
還元剤、抗酸化物質としては特に限定されず、このような作用を有する化合物を適宜使用できる。例えば、レチノール、デヒドロレチノール、酢酸レチノール、パルミチン酸レチノール、レチナール、レチノイン酸、ビタミンA油などのビタミンA類、それらの誘導体及びそれらの塩;α−カロテン、β−カロテン、γ−カロテン、クリプトキサンチン、アスタキサンチン、フコキサンチンなどのカロテノイド類及びその誘導体;ピリドキシン、ピリドキサール、ピリドキサール−5−リン酸エステル、ピリドキサミンなどのビタミンB類、それらの誘導体及びそれらの塩;アスコルビン酸、アスコルビン酸ナトリウム、ステアリン酸アスコルビル、パルミチン酸アスコルビル、ジパルミチン酸アスコルビル、アスコルビン酸リン酸マグネシウムなどのビタミンC類、それらの誘導体及びそれらの塩;
エルゴカルシフェロール、コレカルシフェロール、1,2,5−ジヒドロキシ−コレカルシフェロールなどのビタミンD類、それらの誘導体及びそれらの塩;α−トコフェロール、β−トコフェロール、γ−トコフェロール、δ−トコフェロール、α−トコトリエノール、β−トコトリエノール、γ−トコトリエノール、δ−トコトリエノール、酢酸トコフェロール、ニコチン酸トコフェロールなどのビタミンE類、それらの誘導体及びそれらの塩;トロロックス、その誘導体及びそれらの塩;ジヒドロキシトルエン、ブチルヒドロキシトルエン、ブチルヒドロキシアニソール、ジブチルヒドロキシトルエン、α−リポ酸、デヒドロリポ酸、グルタチオン、その誘導体及びそれらの塩;尿酸、エリソルビン酸、エリソルビン酸ナトリウムなどのエリソルビン酸、その誘導体及びそれらの塩;没食子酸、没食子酸プロピルなどの没食子酸、その誘導体及びそれらの塩;ルチン、α−グリコシル−ルチンなどのルチン、その誘導体及びそれらの塩;トリプトファン、その誘導体及びそれらの塩;ヒスチジン、その誘導体及びそれらの塩;N−アセチルシステイン、N−アセチルホモシステイン、N−オクタノイルシステイン、N−アセチルシステインメチルエステルなどのシステイン誘導体及びそれらの塩;N,N’−ジアセチルシスチンジメチルエステル、N,N’−ジオクタノイルシスチンジメチルエステル、N,N’−ジオクタノイルホモシスチンジメチルエステルなどのシスチン誘導体及びそれらの塩;カルノシン、その誘導体及びそれらの塩;ホモカルノシン、その誘導体及びそれらの塩;アンセリン、その誘導体及びそれらの塩;カルシニン、その誘導体及びそれらの塩;ヒスチジン及び/又はトリプトファン及び/又はヒスタミンを含むジペプチド又はトリペプチド誘導体及びそれらの塩;フラバノン、フラボン、アントシアニン、アントシアニジン、フラボノール、クエルセチン、ケルシトリン、ミリセチン、フィセチン、ハマメリタンニン、カテキン、エピカテキン、ガロカテキン、エピガロカテキン、エピカテキンガレート、エピガロカテキンガレートなどのフラボノイド類;タンニン酸、コーヒー酸、フェルラ酸、プロトカテク酸、カルコン、オリザノール、カルノソール、セサモール、セサミン、セサモリン、ジンゲロン、クルクミン、テトラヒドロクルクミン、クロバミド、デオキシクロバミド、ショウガオール、カプサイシン、バニリルアミド、エラグ酸、ブロムフェノール、フラボグラシン、メラノイジン、リボフラビン、リボフラビン酪酸エステル、フラビンモノヌクレオチド、フラビンアデニンヌクレオチド、ユビキノン、ユビキノール、マンニトール、ビリルビン、コレステロール、エブセレン、セレノメチオニン、セルロプラスミン、トランスフェリン、ラクトフェリン、アルブミン、スーパーオキシドジスムターゼ、カタラーゼ、グルタチオンペルオキシダーゼ、メタロチオネイン、O−ホスホノ−ピリドキシリデンローダミンなどが挙げられる。これらは単独又は2種以上を併用して用いてもよい。
The reducing agent and the antioxidant are not particularly limited, and a compound having such an action can be used as appropriate. For example, retinol, dehydroretinol, retinol acetate, retinol palmitate, retinal, retinoic acid, vitamin A oils such as vitamin A oil, derivatives and salts thereof; α-carotene, β-carotene, γ-carotene, cryptoxanthine , Carotenoids such as astaxanthin and fucoxanthin and derivatives thereof; pyridoxine, pyridoxal, pyridoxal-5-phosphate, vitamin Bs such as pyridoxamine, derivatives and salts thereof; ascorbic acid, sodium ascorbate, ascorbyl stearate Vitamin Cs such as ascorbyl palmitate, ascorbyl dipalmitate, magnesium ascorbate, derivatives thereof and salts thereof;
Vitamin Ds such as ergocalciferol, cholecalciferol, 1,2,5-dihydroxy-cholecalciferol, derivatives and salts thereof; α-tocopherol, β-tocopherol, γ-tocopherol, δ-tocopherol, α Vitamin Es such as tocotrienol, β-tocotrienol, γ-tocotrienol, δ-tocotrienol, tocopherol acetate, tocopherol nicotinate, their derivatives and their salts; Trolox, their derivatives and their salts; dihydroxytoluene, butylhydroxy Toluene, butylhydroxyanisole, dibutylhydroxytoluene, α-lipoic acid, dehydrolipoic acid, glutathione, derivatives thereof and salts thereof; erythrates such as uric acid, erythorbic acid, sodium erythorbate Ruvic acid, derivatives thereof and salts thereof; gallic acid such as gallic acid and propyl gallate, derivatives thereof and salts thereof; rutin such as rutin and α-glycosyl-rutin, derivatives thereof and salts thereof; tryptophan, derivatives thereof Histidine, its derivatives and their salts; cysteine derivatives such as N-acetylcysteine, N-acetylhomocysteine, N-octanoylcysteine, N-acetylcysteine methyl ester and their salts; N, N ′ Cystine derivatives such as diacetylcystine dimethyl ester, N, N′-dioctanoyl cystine dimethyl ester, N, N′-dioctanoyl homocystine dimethyl ester and salts thereof; carnosine, derivatives thereof and salts thereof; homocarnosine, Derivatives and salts thereof Anserine, derivatives thereof and salts thereof; calcinin, derivatives thereof and salts thereof; dipeptides or tripeptide derivatives containing histidine and / or tryptophan and / or histamine and salts thereof; flavanones, flavones, anthocyanins, anthocyanidins, flavonols; Flavonoids such as quercetin, quercitrin, myricetin, fisetin, hamelitannin, catechin, epicatechin, gallocatechin, epigallocatechin, epicatechin gallate, epigallocatechin gallate; tannic acid, caffeic acid, ferulic acid, protocatechuic acid, chalcone, Oryzanol, carnosol, sesamol, sesamin, sesamorin, zingerone, curcumin, tetrahydrocurcumin, clobamide, deoxyclobamide, ginger , Capsaicin, vanillyl amide, ellagic acid, bromophenol, flavoglasin, melanoidin, riboflavin, riboflavin butyrate, flavin mononucleotide, flavin adenine nucleotide, ubiquinone, ubiquinol, mannitol, bilirubin, cholesterol, ebselen, selenomethionine, ceruloplasmin, transferrin, Examples include lactoferrin, albumin, superoxide dismutase, catalase, glutathione peroxidase, metallothionein, and O-phosphono-pyridoxylidene rhodamine. You may use these individually or in combination of 2 or more types.
なかでも、酸素の補足能が高いという理由から、リボフラビン、アスコルビン酸、α−トコフェロール、β−カロテン、尿酸が好ましく、リボフラビン、アスコルビン酸が特に好ましい。 Among these, riboflavin, ascorbic acid, α-tocopherol, β-carotene, and uric acid are preferable because of high oxygen scavenging ability, and riboflavin and ascorbic acid are particularly preferable.
還元剤、抗酸化物質の溶液を用いる場合、該還元剤、抗酸化物質の濃度は、10−4〜1質量%が好ましく、10−3〜0.1質量%がより好ましい。
また、ラジカル重合性モノマーの使用量は、形成するポリマー鎖の長さ、その鎖により発揮される性能などにより、適宜設定すればよい。更に、還元剤、抗酸化物質の使用量も系内の酸素の補足などの点から、適宜設定すればよい。
When using the solution of a reducing agent and an antioxidant substance, the concentration of the reducing agent and the antioxidant substance is preferably 10 −4 to 1% by mass, and more preferably 10 −3 to 0.1% by mass.
Further, the amount of the radical polymerizable monomer used may be appropriately set depending on the length of the polymer chain to be formed, the performance exhibited by the chain, and the like. Furthermore, the amount of reducing agent and antioxidant used may be set appropriately from the viewpoint of supplementing oxygen in the system.
塗工(噴霧)溶媒、塗工(噴霧)方法、浸漬方法、照射条件などは、従来公知の材料及び方法を適用できる。なお、ラジカル重合性モノマーの溶液としては、水溶液又は使用する光増感剤(ベンゾフェノン系化合物など)を溶解しない有機溶媒に溶解させた溶液が使用される。また、ラジカル重合性モノマー(液体)、その溶液として、4−メチルフェノールなどの公知の重合禁止剤を含むものも使用できる。 Conventionally known materials and methods can be applied to the coating (spraying) solvent, the coating (spraying) method, the dipping method, the irradiation conditions, and the like. In addition, as a solution of a radically polymerizable monomer, a solution in which an aqueous solution or a photosensitizer to be used (such as a benzophenone compound) is dissolved in an organic solvent is used. Moreover, what contains well-known polymerization inhibitors, such as 4-methylphenol, can also be used as a radically polymerizable monomer (liquid) and its solution.
本発明では、モノマー(液体)若しくはその溶液の塗布後又はモノマー若しくはその溶液への浸漬後、LED光を照射することでラジカル重合が進行する。照射光量は、重合時間や反応の進行の均一性を考慮して適宜設定すればよい。また、反応容器内における酸素などの活性ガスによる重合阻害を防ぐために、光照射時又は光照射前において、反応容器内や反応液中の酸素を除くことが好ましい。そのため、反応容器内や反応液中に窒素ガスやアルゴンガスなどの不活性ガスを導入して酸素などの活性ガスを反応系外に排出し、反応系内を不活性ガス雰囲気に置換すること、などが適宜行われている。更に、酸素などの反応阻害を防ぐために、LED照射光源をガラスやプラスチックなどの反応容器と反応液や改質対象物の間に空気層(酸素含有量が15%以上)が入らない位置に設置する、などの工夫も適宜行われる。 In the present invention, radical polymerization proceeds by irradiating LED light after application of the monomer (liquid) or a solution thereof or immersion in the monomer or the solution thereof. The amount of irradiation light may be appropriately set in consideration of the polymerization time and the uniformity of the progress of the reaction. In order to prevent polymerization inhibition due to active gas such as oxygen in the reaction vessel, it is preferable to remove oxygen in the reaction vessel or in the reaction solution at the time of light irradiation or before light irradiation. Therefore, introducing an inert gas such as nitrogen gas or argon gas into the reaction vessel or in the reaction liquid and discharging the active gas such as oxygen out of the reaction system, and replacing the inside of the reaction system with an inert gas atmosphere, Etc. are performed as appropriate. Furthermore, in order to prevent reaction inhibition such as oxygen, the LED irradiation light source is installed at a position where an air layer (oxygen content of 15% or more) does not enter between the reaction vessel such as glass or plastic and the reaction solution or the modification target. A device such as the above is also appropriately performed.
LED光を照射する際、その波長は300〜400nmであるが、好ましくは355〜380nmである。これにより、改質対象物の表面に良好にポリマー鎖を形成できる。光源としては365nmの中心波長を持つLED、375nmの中心波長を持つLEDなどを使用することが出来る。中でもベンゾフェノンの励起波長366nmに近い365nmの中心波長を持つLEDなどが効率の点から好ましい。 When irradiating LED light, the wavelength is 300 to 400 nm, preferably 355 to 380 nm. Thereby, a polymer chain can be favorably formed on the surface of the object to be modified. As the light source, an LED having a central wavelength of 365 nm, an LED having a central wavelength of 375 nm, or the like can be used. Among them, an LED having a central wavelength of 365 nm close to the excitation wavelength of benzophenone of 366 nm is preferable from the viewpoint of efficiency.
また、工程2で形成されるポリマー鎖としては、上記式(2)で表されるフルオロアルキル基含有モノマーの重合により形成されるものが好ましい。これにより、優れた摺動性、耐久性が得られ、かつ良好なシール性も維持できる。形成されるポリマー鎖の重合度は、好ましくは20〜200000、より好ましくは350〜50000である。 Moreover, as a polymer chain formed at the process 2, what is formed by superposition | polymerization of the fluoroalkyl group containing monomer represented by the said Formula (2) is preferable. Thereby, excellent slidability and durability can be obtained, and good sealing performance can be maintained. The degree of polymerization of the formed polymer chain is preferably 20 to 200000, more preferably 350 to 50000.
工程2で形成されるポリマー鎖の長さは、好ましくは10〜50000nm、より好ましくは100〜50000nmである。10nm未満であると、良好な摺動性が得られない傾向がある。50000nmを超えると、摺動性の更なる向上が期待できず、高価なモノマーを使用するために原料コストが上昇する傾向があり、また、表面処理による表面模様が肉眼で見えるようになり、美観を損ねたり、シール性が低下する傾向がある。 The length of the polymer chain formed in step 2 is preferably 10 to 50000 nm, more preferably 100 to 50000 nm. If it is less than 10 nm, there is a tendency that good slidability cannot be obtained. If it exceeds 50000 nm, further improvement in slidability cannot be expected, and the cost of raw materials tends to increase due to the use of expensive monomers, and the surface pattern by surface treatment becomes visible to the naked eye. There is a tendency to deteriorate the sealing performance.
上記工程2では、重合開始点を起点にして2種以上のモノマーをラジカル重合させてもよく、また、改質対象物の表面に複数のポリマー鎖を成長させてもよい。本発明の表面改質方法は、ポリマー鎖間を架橋してもよい。この場合、ポリマー鎖間には、イオン架橋、酸素原子を有する親水性基による架橋、ヨウ素などのハロゲン基を有する化合物による架橋が形成されてもよい。 In the above step 2, two or more monomers may be radically polymerized starting from the polymerization start point, and a plurality of polymer chains may be grown on the surface of the modification target. The surface modification method of the present invention may crosslink between polymer chains. In this case, ionic crosslinking, crosslinking with a hydrophilic group having an oxygen atom, or crosslinking with a compound having a halogen group such as iodine may be formed between the polymer chains.
加硫ゴム又は熱可塑性エラストマーに前記表面改質方法を適用することで、表面改質弾性体が得られる。得られた表面改質弾性体は、水存在下又は乾燥状態での摺動性に優れている。低摩擦であり、水の抵抗が少ないという点にも優れている。また、三次元形状の固体(弾性体など)の少なくとも一部に前記方法を適用することで、改質された表面改質弾性体が得られる。更に、該表面改質弾性体の好ましい例としては、ポリマーブラシ(高分子ブラシ)が挙げられる。ここで、ポリマーブラシとは、表面開始リビングラジカル重合によるgrafting fromのグラフトポリマーを意味する。また、グラフト鎖は、改質対象物の表面から略垂直方向に配向しているものがエントロピーが小さくなり、グラフト鎖の分子運動が低くなることにより、摺動性が得られて好ましい。更に、ブラシ密度として、0.01chains/nm2以上である準濃度及び濃度ブラシが好ましい。 By applying the surface modification method to vulcanized rubber or thermoplastic elastomer, a surface modified elastic body can be obtained. The obtained surface-modified elastic body is excellent in slidability in the presence of water or in a dry state. Low friction and excellent water resistance. Further, by applying the method to at least a part of a three-dimensional solid (such as an elastic body), a modified surface-modified elastic body can be obtained. Furthermore, a polymer brush (polymer brush) is mentioned as a preferable example of the surface modified elastic body. Here, the polymer brush means a grafting graft polymer by surface-initiated living radical polymerization. In addition, the graft chain is preferably oriented in the substantially vertical direction from the surface of the modification target because the entropy is reduced and the molecular motion of the graft chain is lowered, so that the slidability is obtained. Furthermore, as the brush density, a quasi-density and a density brush that are 0.01 chains / nm 2 or more are preferable.
また、加硫ゴム又は熱可塑性エラストマーに前記表面改質方法を適用することで、改質された表面を少なくとも一部に有する注射器用ガスケットを製造できる。改質は、少なくともガスケット表面の摺動部に施されていることが好ましく、表面全体に施されていてもよい。 Further, by applying the surface modification method to vulcanized rubber or thermoplastic elastomer, a syringe gasket having at least a part of the modified surface can be produced. The modification is preferably performed at least on the sliding portion of the gasket surface, and may be performed on the entire surface.
図1は、注射器用ガスケットの実施形態の側面図の一例である。図1に示されているガスケット1は、注射器の注射筒内周面と接触する外周面に、連続して円周方向に突出した3つの環状突起部11a、11b、11cを有している。ガスケット1において、前記表面改質を適用する部位としては、(1)環状突起部11a、11b、11cなどのシリンジと接する突起部表面、(2)環状突起部11a、11b、11cを含む側面の表面全部、(3)該側面の表面全部と底面部の表面13、などが挙げられる。
FIG. 1 is an example of a side view of an embodiment of a syringe gasket. The gasket 1 shown in FIG. 1 has three
更に、乗用車などの車両に使用されるタイヤのトレッドに形成された溝に前記表面改質方法を適用し、溝にポリマーブラシを生成させることにより、ウエットや雪上路面における溝表面の流体抵抗が下がったり、水との接触角が上がったりするので、水や雪の排除及びはけを向上させ、グリップ性を改善できる。 Furthermore, by applying the surface modification method to a groove formed in a tread of a tire used in a vehicle such as a passenger car and generating a polymer brush in the groove, the fluid resistance of the groove surface on a wet or snowy road surface is reduced. Or the contact angle with water is increased, water and snow can be eliminated and brushed, and the grip can be improved.
図2は、空気入りタイヤ(全体不図示)のトレッド部2の展開図の一例、図3は、図2のA1−A1断面図の一例を示す。
図2〜3において、中央縦溝3a(溝深さD1)、ショルダー縦溝3b(溝深さD2)は、タイヤ周方向に直線状にのびるストレート溝で構成される。このようなストレート溝は、排水抵抗を小さくし、直進走行時に高い排水性能を発揮しうる。
FIG. 2 shows an example of a development view of the tread portion 2 of the pneumatic tire (not shown), and FIG. 3 shows an example of the A1-A1 cross-sectional view of FIG.
2 to 3, the central
また、空気入りタイヤは、ショルダー縦溝3b側でタイヤ周方向にのびる細溝5(溝深さD3)、この細溝5から中央縦溝3aに向かって傾斜してのびる中間傾斜溝6(溝深さD4)、細溝5よりもタイヤ軸方向内側に位置しかつタイヤ周方向で隣り合う中間傾斜溝6、6間を接続する継ぎ溝7(溝深さD5)、ショルダー縦溝3bからタイヤ外間に向かうショルダー横溝8、8a、8b(溝深さD6)などが配され、このような溝でも排水性能が発揮しうる。そして、これらの溝に前記方法を適用することで、前述の効果が発揮される。
The pneumatic tire has a narrow groove 5 (groove depth D3) extending in the tire circumferential direction on the shoulder
以下、実施例に基づいて本発明を具体的に説明するが、本発明はこれらのみに限定されるものではない。 EXAMPLES Hereinafter, although this invention is demonstrated concretely based on an Example, this invention is not limited only to these.
(実施例1)
イソプレンユニットを含むクロロブチルゴム(不飽和度:1〜2%)をトリアジンで架橋した加硫ゴム(180℃で10分加硫)をベンゾフェノンの3wt%アセトン溶液に浸漬して、加硫ゴム表面にベンゾフェノンを吸着させた。365nmの波長を持つLEDライトを10分照射して、ベンゾフェノンを固定させた。その後、加硫ゴムを取り出し乾燥した。
乾燥した加硫ゴムの表面に3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10−Heptadecafluorodecyl acrylate(シグマアルドリッチ製)の液を塗布し、表面にガラス板を被せた。そのガラス板の上から365nmの波長を持つLEDライトを2時間照射してラジカル重合を行ってゴム表面にポリマー鎖を成長させ、表面改質弾性体(ポリマーブラシ)を得た。
Example 1
A vulcanized rubber (vulcanized at 180 ° C. for 10 minutes) obtained by crosslinking chlorobutyl rubber containing an isoprene unit (unsaturation: 1 to 2%) with triazine is immersed in a 3 wt% acetone solution of benzophenone, and is then applied to the surface of the vulcanized rubber. Benzophenone was adsorbed. The LED light having a wavelength of 365 nm was irradiated for 10 minutes to fix the benzophenone. Thereafter, the vulcanized rubber was taken out and dried.
3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-Heptadecafluordecylate (manufactured by Sigma Aldrich) on the surface of the dried vulcanized rubber The liquid was applied, and the surface was covered with a glass plate. Radiation polymerization was performed by irradiating an LED light having a wavelength of 365 nm from above the glass plate for 2 hours to grow a polymer chain on the rubber surface to obtain a surface-modified elastic body (polymer brush).
(実施例2)
3−perfluorohexyl−2−hydroxypropyl acrylate(F(CF2)6CH2CH(OH)CH2OCOCH=CH2:ダイキン工業製R1633)を使用した以外は実施例1と同様にして表面改質弾性体(ポリマーブラシ)を作製した。
(Example 2)
Surface-modified elastic body in the same manner as in Example 1 except that 3-perfluorohexyl-2-hydroxypropyl acrylate (F (CF 2 ) 6 CH 2 CH (OH) CH 2 OCOCH═CH 2 : R1633 manufactured by Daikin Industries, Ltd.) was used. (Polymer brush) was produced.
(実施例3)
3−(perfluoro−3−methylbutyl)−2−hydroxypropyl acrylate((CF3)2CF(CF2)2CH2CH(OH)CH2OCOCH=CH2:FluoroChem社製)を使用した以外は実施例1と同様にして表面改質弾性体(ポリマーブラシ)を作製した。
(Example 3)
Example except that 3- (perfluoro-3-methylbutyl) -2-hydroxypropyl acrylate ((CF 3 ) 2 CF (CF 2 ) 2 CH 2 CH (OH) CH 2 OCOCH = CH 2 : manufactured by FluoroChem) was used In the same manner as in Example 1, a surface-modified elastic body (polymer brush) was produced.
(実施例4)
3−(perfluoro−5−methylhexyl)−2−hydroxypropyl acrylate((CF3)2CF(CF2)4CH2CH(OH)CH2OCOCH=CH2:FluoroChem社製)を使用した以外は実施例1と同様にして表面改質弾性体(ポリマーブラシ)を作製した。
Example 4
Example except that 3- (perfluoro-5-methylhexyl) -2-hydroxypropyl acrylate ((CF 3 ) 2 CF (CF 2 ) 4 CH 2 CH (OH) CH 2 OCOCH = CH 2 : manufactured by FluoroChem) In the same manner as in Example 1, a surface-modified elastic body (polymer brush) was produced.
(実施例5)
イソプレンユニットを含むクロロブチルゴム(不飽和度:1〜2%)をトリアジンで架橋した加硫ゴム(180℃で10分加硫)をベンゾフェノンの3wt%アセトン溶液に浸漬して、加硫ゴム表面にベンゾフェノンを吸着させた。365nmの波長を持つLEDライトを10分照射して、ベンゾフェノンを固定させた。その後、加硫ゴムを取り出し乾燥した。
乾燥した加硫ゴムの表面に3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10−Heptadecafluorodecyl acrylate(シグマアルドリッチ製)の液に浸漬し、その上にリボフラビン水溶液(濃度0.0093mmol/L)を入れた。水溶液はモノマー液と混ざらず、かつ水溶液はモノマー液のより比重が軽いことから上層に分離した状態になった。そして上から365nmの波長を持つLEDライトを2時間照射してラジカル重合を行ってゴム表面にポリマー鎖を成長させ、表面改質弾性体(ポリマーブラシ)を得た。
(Example 5)
A vulcanized rubber (vulcanized at 180 ° C. for 10 minutes) obtained by crosslinking chlorobutyl rubber containing an isoprene unit (unsaturation: 1 to 2%) with triazine is immersed in a 3 wt% acetone solution of benzophenone, and is then applied to the surface of the vulcanized rubber. Benzophenone was adsorbed. The LED light having a wavelength of 365 nm was irradiated for 10 minutes to fix the benzophenone. Thereafter, the vulcanized rubber was taken out and dried.
3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-Heptadecafluordecylate (manufactured by Sigma Aldrich) on the surface of the dried vulcanized rubber A riboflavin aqueous solution (concentration 0.0093 mmol / L) was placed on the solution. The aqueous solution was not mixed with the monomer solution, and the aqueous solution was separated into the upper layer because the specific gravity of the monomer solution was lighter. Then, LED light having a wavelength of 365 nm from the top was irradiated for 2 hours to perform radical polymerization to grow a polymer chain on the rubber surface to obtain a surface-modified elastic body (polymer brush).
(比較例1)
イソプレンユニットを含むクロロブチルゴム(不飽和度:1〜2%)をトリアジンで架橋した加硫ゴム(180℃で10分加硫)そのものを用いた。
(Comparative Example 1)
A vulcanized rubber (vulcanized at 180 ° C. for 10 minutes) itself obtained by crosslinking chlorobutyl rubber containing an isoprene unit (unsaturation degree: 1 to 2%) with triazine was used.
実施例、比較例で作製した表面改質弾性体を以下の方法で評価した。
(ポリマー鎖の長さ)
加硫ゴム表面に形成されたポリマー鎖の長さは、ポリマー鎖が形成された改質ゴム断面を、SEMを使用し、加速電圧15kV、1000倍で測定した。撮影されたポリマー層の厚みをポリマー鎖の長さとした。
The surface-modified elastic bodies produced in Examples and Comparative Examples were evaluated by the following methods.
(Polymer chain length)
The length of the polymer chain formed on the surface of the vulcanized rubber was measured using an SEM at an acceleration voltage of 15 kV and 1000 times the cross section of the modified rubber on which the polymer chain was formed. The film thickness of the polymer layer was taken as the length of the polymer chain.
(静摩擦係数及び動摩擦係数)
表面改質弾性体の表面の静摩擦係数、動摩擦係数、及びそれぞれに水を200μL滴下したサンプル表面の静摩擦係数、動摩擦係数を、ASTM D1894に規定された方法に準拠して測定した。また、サンプルは、ホウケイ酸ガラスと接触させて、ホウケイ酸ガラスとの間の摩擦力を測定した。なお、摩擦係数の測定のための荷重は200g、引張速度は600mm/min、ロード距離は10cmの条件で測定した。装置は、ヘイドンtype14(新東科学(株)製)を使用した。
(Static friction coefficient and dynamic friction coefficient)
The static friction coefficient and dynamic friction coefficient of the surface of the surface-modified elastic body, and the static friction coefficient and dynamic friction coefficient of the sample surface where 200 μL of water was dropped on each surface were measured in accordance with the method specified in ASTM D1894. Moreover, the sample was made to contact with borosilicate glass, and the frictional force between borosilicate glass was measured. The load for measuring the friction coefficient was 200 g, the tensile speed was 600 mm / min, and the load distance was 10 cm. The apparatus used was Haydon type 14 (manufactured by Shinto Kagaku Co., Ltd.).
表1より、実施例で作製した表面改質弾性体表面は、比較例1の非改質加硫ゴムに比べ、
静摩擦係数、動摩擦係数が大きく下がり、良好な摺動性が得られることが明らかとなった。また、表面のみ改質したものであるため、シール性は、比較例1と同等であった。
From Table 1, the surface-modified elastic body surface produced in the example is compared with the non-modified vulcanized rubber of Comparative Example 1,
It was revealed that the coefficient of static friction and the coefficient of dynamic friction were greatly reduced, and good slidability was obtained. Moreover, since only the surface was modified, the sealing performance was equivalent to that of Comparative Example 1.
従って、注射器のプランジャーのガスケットに使用した場合、十分なシール性とともにプランジャーのシリンジに対する摩擦力が軽減され、注射器による処置を容易にかつ正確に行うことができる。また、静摩擦係数と動摩擦係数との差が少ないため、プランジャーの押し始めとその後のプランジャー進入動作とを脈動させることなく円滑に行うことができる。更に、注射器のシリンジを熱可塑性エラストマーで作製し、その内表面にポリマー鎖を生成させたときも、上記と同様に注射器による処方を容易に行うことができる。 Therefore, when it is used as a gasket for a plunger of a syringe, the frictional force of the plunger against the syringe is reduced with a sufficient sealing property, and the treatment with the syringe can be performed easily and accurately. Further, since the difference between the static friction coefficient and the dynamic friction coefficient is small, the start of pushing the plunger and the subsequent plunger approaching operation can be performed smoothly without pulsating. Further, when a syringe syringe is made of a thermoplastic elastomer and a polymer chain is formed on the inner surface thereof, prescription by a syringe can be easily performed as described above.
また、乗用車などに使用されるタイヤのトレッドに形成された溝、サイドウォール、ダイヤフラム、スキーやスノーボード板の滑走面、水泳水着、道路標識、看板などの表面にポリマー鎖を形成することで、前述の効果も期待できる。 In addition, by forming polymer chains on the surface of grooves, sidewalls, diaphragms, skis and snowboard boards, swimming swimsuits, road signs, signboards, etc. formed on the tread of tires used in passenger cars etc. Can also be expected.
1 ガスケット
11a、11b、11c 環状突起部
13 底面部の表面
2 トレッド部
3a 中央縦溝
3b ショルダー縦溝
5 細溝
6 中間傾斜溝
7 継ぎ溝
8、8a、8b ショルダー横溝
DESCRIPTION OF SYMBOLS 1
Claims (16)
前記改質対象物の表面に300〜400nmのLED光を照射し、前記表面上の光増感剤から重合開始点を形成する工程1と、
前記重合開始点を起点にして、ラジカル重合性モノマーを300nm〜400nmのLED光を照射してラジカル重合させ、前記改質対象物の表面にポリマー鎖を成長させる工程2とを含み、
前記ラジカル重合性モノマーが、フルオロ基含有モノマーである表面改質方法。 A surface modification method using a vulcanized rubber or a thermoplastic elastomer as a modification object,
Irradiating the surface of the modification target with 300 to 400 nm LED light, and forming a polymerization initiation point from the photosensitizer on the surface; and
The polymerization initiation points in the starting point, the radical polymerizable monomer by irradiating LED light 300nm~400nm by radical polymerization, seen including a step 2 of growing polymer chains to the surface of the object to be modified,
A surface modification method in which the radical polymerizable monomer is a fluoro group-containing monomer .
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EP3390006B1 (en) | 2015-12-17 | 2021-01-27 | Bridgestone Americas Tire Operations, LLC | Additive manufacturing cartridges and processes for producing cured polymeric products by additive manufacturing |
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