JP5701328B2 - Hollow punching device - Google Patents

Hollow punching device Download PDF

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JP5701328B2
JP5701328B2 JP2013053336A JP2013053336A JP5701328B2 JP 5701328 B2 JP5701328 B2 JP 5701328B2 JP 2013053336 A JP2013053336 A JP 2013053336A JP 2013053336 A JP2013053336 A JP 2013053336A JP 5701328 B2 JP5701328 B2 JP 5701328B2
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wire
cutting
cylindrical body
tension
circular groove
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JP2014176941A (en
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中村 多喜夫
多喜夫 中村
広文 仲窪
広文 仲窪
昭博 後藤
昭博 後藤
宏美 天木
宏美 天木
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OM MFG CO., LTD.
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OM MFG CO., LTD.
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本発明は、例えば坩堝や臼などワークから中央部をくり抜いて有底円形孔を有する中ぐり品を加工形成する中抜き加工装置に関するものである。   The present invention relates to a hollow machining apparatus for machining and forming a boring product having a bottomed circular hole by hollowing out a central portion from a work such as a crucible or a mortar.

例えば、炭素系素材の柱状ワークの表面を切削して坩堝などの有底円形孔を有する中ぐり品を加工形成する場合、中ぐり部分を回転工具で切削して、小さい穴から徐々に拡大して行き大きな有底円形孔となるように切削加工しているが、切削された中ぐり部分はすべて削り屑として粉の状態で排出することになるため、作業環境を維持するためにこれを飛散させることなく回収させなければならず、また、この回収した削り粉を再利用する場合にはこれを固めるために多くの工程を要するために再利用する場合にもコスト高となる。   For example, when cutting the surface of a columnar workpiece made of a carbon-based material to form a boring product having a bottomed circular hole such as a crucible, the boring part is cut with a rotary tool and gradually expanded from a small hole. In order to maintain a working environment, all the bored parts that have been cut are discharged in the form of powder as shavings. In addition, when the collected shaving powder is reused, many steps are required to harden it, and the cost is high when it is reused.

そこで、例えば前述の炭素系素材などの中ぐりする(中抜きする)ワーク自体がワイヤ切断可能な軟質材の場合には、円形溝を掘下切削し、この円形溝の底部を内側に向かってワイヤ切断すれば容易にしてほとんど削り粉を生じさせないで円柱体を中抜きでき、ワークに有底円形孔を加工形成でき、またこの中抜きした円柱体をそのまま次のワークとして再利用できる。しかし、円形溝を掘下切削する溝切刃を有する円筒体に、このようなワイヤ切断を行う切断用ワイヤを引き回し配設したり、これを引きながら内側へ押し付けて喰い込ませて行き動かしてワイヤ切断を行うワイヤ切断装置を設けることは容易ではない。   Therefore, for example, in the case where the workpiece itself to be bored (cut out) such as the above-described carbon-based material is a soft material capable of wire cutting, a circular groove is dug down and the bottom of the circular groove is directed inward. If the wire is cut, the cylindrical body can be easily hollowed out with little shaving, and a bottomed circular hole can be formed in the work, and the hollowed cylindrical body can be reused as the next work as it is. However, a cutting wire for cutting such a wire is arranged around a cylindrical body having a groove cutting edge for excavating a circular groove, or while being pulled, it is pushed inward to be engulfed and moved. It is not easy to provide a wire cutting device that performs wire cutting.

即ち、円形溝を掘下切削する際に邪魔とならず、円形溝の底部に切断用ワイヤを配設することも、円形溝形成後にこの切断用ワイヤを引きながらこの底部内側に向かってスムーズに喰い込ませワイヤ切断するワイヤ切断装置を組み込むことは難しく、またこのような加工を簡単な操作で行えるように構成することも容易ではない。   That is, when cutting the circular groove, the cutting wire is not disturbed, and the cutting wire can be arranged at the bottom of the circular groove smoothly while pulling the cutting wire after forming the circular groove. It is difficult to incorporate a wire cutting device that bites and cuts the wire, and it is not easy to configure such processing to be performed with a simple operation.

本発明は、このような円形溝の掘削とワイヤ切断の双方を行える中抜き加工装置を実現することを目的としているもので、容易に円形溝を掘下切削できる構成であって、且つワイヤ切断を行う切断用ワイヤを、円筒体の下端部に設けた溝切刃により円形溝を掘下切削するまでこの掘削の邪魔とならない円筒体の退避位置に退避保持させておくことができ、円形溝を形成した後には簡単な操作でワイヤフリーに切り替えると共にこの切断用ワイヤに張力を付与してワイヤ切断を行うことができ、この切断用ワイヤに上部からの引き上げ付勢により十分な張力を付与する張力付与装置も容易に円筒体上部に配設することができ、簡単にしてスムーズにワイヤ切断による中抜き加工ができる画期的な中抜き加工装置を提供することを目的としている。   An object of the present invention is to realize a hollow machining apparatus capable of performing both excavation and wire cutting of such a circular groove, and has a configuration capable of easily excavating the circular groove and cutting the wire. The cutting wire that performs cutting can be retreated and held at the retraction position of the cylindrical body that does not interfere with the excavation until the circular groove is cut by the groove cutting blade provided at the lower end of the cylindrical body. After forming the wire, it can be switched to wire-free by a simple operation and the wire can be cut by applying tension to the cutting wire, and sufficient tension is applied to the cutting wire by pulling up from above. It is an object of the present invention to provide an epoch-making punching device that can easily arrange a tension applying device on an upper portion of a cylindrical body and can easily and smoothly perform a punching process by wire cutting.

添付図面を参照して本発明の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

ワーク1に円形溝2を掘削し、この円形溝2の底部を内側に向かって切断して円柱体3を中抜きし有底円形孔4を形成する中抜き加工装置であって、ワーク1を固定するターンテーブル5の上方に昇降自在に円筒体6を設け、この円筒体6の下端部に溝切刃7を設けて、前記ターンテーブル5上で回転している前記ワーク1に対して前記円筒体6を下降させることで、ワーク1の上面からワーク1底部に向けて前記円形溝2を掘下切削する構成とし、この円筒体6に、前記円形溝2の底部に配設する切断用ワイヤ8と、この切断用ワイヤ8に張力を付与する張力付与装置9とから成るワイヤ切断装置12を設けて、この切断用ワイヤ8に付与した張力と前記ワーク1の回転により切断用ワイヤ8を前記円形溝2の底部内側へ喰い込ませて行きこの円形溝2の底部を内側に向かって切断して、ワーク1から前記円柱体3をワイヤ切断によって中抜きするように構成し、前記円筒体6の下端部に前記切断用ワイヤ8を掛け回してこの切断用ワイヤ8を前記溝切刃7による掘下切削の妨げとならない状態に退避保持させておくワイヤ掛け回し用係止部10を可動自在に設けると共に、このワイヤ掛け回し用係止部10に掛け回した切断用ワイヤ8を上方へ引き回し配設するワイヤ引き上げ用係止部11を設け、このワイヤ引き上げ用係止部11から上方へ引き上げ配設した切断用ワイヤ8に張力を付与する前記張力付与装置9を前記円筒体6の上部に設けて、前記円筒体6の下降によって前記溝切刃7による前記円形溝2を掘下切削した後、前記ワイヤ掛け回し用係止部10を可動させて前記切断用ワイヤ8の掛け回し保持を解除してワイヤフリーとした状態とし、前記張力付与装置9による張力付与によってワイヤフリー状態となった前記切断用ワイヤ8が、前記ワイヤ引き上げ用係止部11を介して上方へ引き上げられることで、前記円形溝2の底部内側へ喰い込んで行き前記円柱体3を中抜きするように前記ワイヤ切断装置12を構成したことを特徴とする中抜き加工装置に係るものである。   A hollow machining apparatus for excavating a circular groove 2 in a work 1 and cutting the bottom of the circular groove 2 inward to hollow out a cylindrical body 3 to form a bottomed circular hole 4. A cylindrical body 6 is provided so as to be movable up and down above the turntable 5 to be fixed, and a groove cutting blade 7 is provided at a lower end portion of the cylindrical body 6 so that the workpiece 1 rotating on the turntable 5 is By lowering the cylindrical body 6, the circular groove 2 is dug and cut from the upper surface of the work 1 toward the bottom of the work 1, and the cylindrical body 6 is used for cutting disposed at the bottom of the circular groove 2. A wire cutting device 12 comprising a wire 8 and a tension applying device 9 for applying tension to the cutting wire 8 is provided, and the cutting wire 8 is turned by the tension applied to the cutting wire 8 and the rotation of the workpiece 1. Let go into the inside of the bottom of the circular groove 2 The bottom of the circular groove 2 is cut inward, and the cylindrical body 3 is cut out from the workpiece 1 by wire cutting. The cutting wire 8 is hung around the lower end of the cylindrical body 6. A wire wrapping locking portion 10 for retracting and holding the cutting wire 8 in a state that does not hinder digging cutting by the groove cutting blade 7 is provided movably, and the wire wrapping locking portion 10 is provided. There is provided a wire pulling lock portion 11 for routing and arranging the cutting wire 8 wound around the wire, and applying tension to the cutting wire 8 pulled up from the wire pulling locking portion 11. A tension applying device 9 is provided on the upper portion of the cylindrical body 6, and after the cylindrical body 6 is lowered, the circular groove 2 is cut by the groove cutting blade 7, and then the wire-engaging locking portion 10 is movable. Let the cutting wire The cutting wire 8 is released from the wire holding state by releasing the holding of the wire, and the wire 8 is brought into the wire free state by applying the tension by the tension applying device 9, and the cutting wire 8 is moved upward via the wire pulling engaging portion 11. The wire cutting device 12 is configured such that the wire cutting device 12 is configured to bite into the inside of the bottom of the circular groove 2 and to hollow out the cylindrical body 3 by being pulled up.

また、立旋盤のターンテーブル5の上方で移動制御される工具取付部13に、前記溝切刃7と前記切断用ワイヤ8,前記ワイヤ掛け回し用係止部10,前記ワイヤ引き上げ用係止部11及び前記張力付与装置9を備えた前記ワイヤ切断装置12とを設けた前記円筒体6を装着した構成としたことを特徴とする請求項1記載の中抜き加工装置に係るものである。   Further, a tool mounting portion 13 that is controlled to move above the turntable 5 of the vertical lathe is provided with the groove cutting blade 7 and the cutting wire 8, the wire wrapping locking portion 10, and the wire lifting locking portion. 11. The hollow machining apparatus according to claim 1, wherein the cylindrical body 6 provided with 11 and the wire cutting device 12 provided with the tension applying device 9 is mounted.

また、前記ワイヤ掛け回し用係止部10を前記円筒体6の下端部周方向に間隔を置いて複数夫々移動自在に構成し、前記ワイヤ引き上げ用係止部11は、前記円筒体6下端部の筒中心と対向する二箇所に設け、前記複数のワイヤ掛け回し用係止部10に掛け回し保持した前記切断用ワイヤ8を前記対向二箇所のワイヤ引き上げ用係止部11から上方に引き上げ配設し、この円筒体6の上方に引き上げ配設した切断用ワイヤ8に引き上げ張力を付与する前記張力付与装置9を、前記円筒体6の上部に設けたことを特徴とする請求項1,2のいずれか1項に記載の中抜き加工装置に係るものである。   Further, a plurality of the wire-engaging locking portions 10 are configured to be movable at intervals in the circumferential direction of the lower end portion of the cylindrical body 6, and the wire pulling locking portion 11 is formed at the lower end portion of the cylindrical body 6. The cutting wire 8 provided at two locations opposite to the tube center and held around the plurality of wire-engaging latches 10 is pulled upward from the wire-raising latches 11 at the two opposite locations. The tension applying device (9) for applying a pulling tension to the cutting wire (8) disposed above and disposed above the cylindrical body (6) is provided at the upper part of the cylindrical body (6). The hollow machining apparatus according to any one of the above.

また、前記ワイヤ掛け回し用係止部10は、上下方向に移動自在に設けた係止体で構成し、このワイヤ掛け回し用係止部10を上方へ移動することでこのワイヤ掛け回し用係止部10が上方へ抜け外れて、ワイヤ掛け回し用係止部10の外側に掛け回していた前記切断用ワイヤ8がワイヤ掛け回し用係止部10から外れて内側へ水平移動自在な前記ワイヤフリー状態となって前記円形溝2の底部に回し配設されると共に、間隔を置いて設けた前記ワイヤ引き上げ用係止部11を介して前記張力付与装置9により上方へ引き上げ付勢されてこのワイヤ引き上げ用係止部11間の円形溝2の底部内側への押付力が生じるように構成したことを特徴とする請求項1〜3のいずれか1項に記載の中抜き加工装置に係るものである。   Further, the wire-engaging latching portion 10 is constituted by a latching body provided so as to be movable in the vertical direction, and the wire-engaging latching portion 10 is moved upward to move the wire-engaging latch 10. The wire 10 that can be horizontally moved inward by releasing the stopper 10 from the wire-engaging latch 10 and the cutting wire 8 that has been hung outside the wire-engaging latch 10. This is in a free state and is disposed around the bottom of the circular groove 2 and is lifted and biased upward by the tension applying device 9 through the wire pulling locking portion 11 provided at intervals. 4. The hollow machining apparatus according to claim 1, wherein a pressing force is generated to the inside of the bottom of the circular groove 2 between the wire pulling locking portions 11. 5. It is.

また、前記張力付与装置9は、前記円筒体6の上方へ引き上げ配設した前記切断用ワイヤ8を引き上げ付勢する張力を付与するシリンダ装置14で構成し、このシリンダ装置14により前記切断用ワイヤ8を引き上げて前記円形溝2底部に回し配設された切断用ワイヤ8を内側へ喰い込ませる前記ワイヤ切断に必要な張力を付与することを特徴とする請求項1〜4のいずれか1項に記載の中抜き加工装置に係るものである。   The tension applying device 9 is constituted by a cylinder device 14 for applying a tension for pulling and urging the cutting wire 8 disposed above the cylindrical body 6, and the cylinder device 14 provides the cutting wire. The tension | tensile_strength required for the said wire cutting which pulls up 8 and turns the wire 8 for cutting | disconnection arrange | positioned by turning to the said circular groove | channel 2 inside is given. This relates to the hollow machining apparatus described in 1.

また、前記ワイヤ引き上げ用係止部11は、前記円筒体6下端部の筒中心と対向する二箇所に設け、前記複数のワイヤ掛け回し用係止部10に掛け回し係止した前記切断用ワイヤ8を前記対向二箇所のワイヤ引き上げ用係止部11から夫々上方に引き上げ配設し、この円筒体6の上方に引き上げ配設した切断用ワイヤ8を夫々同時に引き上げ付勢する前記シリンダ装置14を円筒体6の上部に横設して前記張力付与装置9を構成し、このシリンダ装置14により前記二箇所の前記ワイヤ引き上げ用係止部11を介して両側から前記切断用ワイヤ8を同時に引き上げ付勢して、前記ワイヤフリー状態となって前記ワイヤ引き上げ用係止部11間で前記円形溝2底部の内側へ移動自在に回し配設した切断用ワイヤ8に切断に必要なこの内側への押付力が生じる張力を付与しこの張力と前記ワーク1の回転により前記ワイヤ切断を行うように構成したことを特徴とする請求項5記載の中抜き加工装置に係るものである。   Further, the wire pulling locking portion 11 is provided at two locations facing the cylinder center of the lower end portion of the cylindrical body 6, and the cutting wire hooked and locked to the plurality of wire winding locking portions 10. The cylinder device 14 for pulling up and urging the cutting wire 8 lifted and disposed at the same time above the cylindrical body 6 is disposed by pulling up the wire 8 from the opposing two wire pulling locking portions 11 respectively. The tension applying device 9 is configured horizontally on the upper portion of the cylindrical body 6, and the cutting wire 8 is simultaneously pulled up from both sides by the cylinder device 14 through the two wire pulling locking portions 11. The wire is in a wire-free state, and is pressed against the inside of the cutting wire 8 necessary for cutting, which is disposed between the wire-lifting locking portions 11 so as to be movably turned inside the bottom of the circular groove 2. The tension that generates the force Kumishi those of the punching device in according to claim 5, characterized by being configured to perform the wire cut by the rotation of the workpiece 1 and the tension.

本発明は上述のように構成したから、容易に円形溝を掘下切削できる構成であって、且つワイヤ切断を行う切断用ワイヤを、円筒体の下端部に設けた溝切刃により円形溝を掘下切削するまでこの掘削の邪魔とならない円筒体の退避位置に退避保持させておくことができ、円形溝を形成した後には簡単な操作でワイヤフリーに切り替えると共にこの切断用ワイヤに張力を付与してワイヤ切断を行うことができ、この切断用ワイヤに上部からの引き上げ付勢により十分な張力を付与する張力付与装置も容易に円筒体上部に配設することができ、簡単にしてスムーズにワイヤ切断による中抜き加工ができる画期的な中抜き加工装置となる。   Since the present invention is configured as described above, the circular groove can be easily cut by excavation, and the cutting wire for cutting the wire is formed by the groove cutting blade provided at the lower end of the cylindrical body. It can be retracted and held in the retracted position of the cylindrical body that does not interfere with the excavation until the excavation is cut, and after forming the circular groove, it is switched to wire-free by simple operation and tension is applied to the cutting wire. A tension applying device that applies sufficient tension to the cutting wire by pulling upward from the upper part can be easily disposed on the upper part of the cylindrical body. This is an epoch-making punching device capable of punching by wire cutting.

また、請求項2記載の発明においては、立旋盤の工具取付部に旋削工具に替えて本装置主要部を装着することで本発明を実現でき、極めて実用性に優れた画期的な中抜き加工装置となる。   Further, in the invention described in claim 2, the present invention can be realized by mounting the main part of the apparatus in place of the turning tool at the tool mounting part of the vertical lathe, and the revolutionary hollowing out which is extremely practical. It becomes a processing device.

また、請求項3記載の発明においては、一層簡易な構成で容易に本発明を実現できると共に、円筒体の上部に張力付与装置を配設でき、この張力付与装置により円筒体の下端部の二箇所に設けたワイヤ引き上げ用係止部を介して上方に引き上げ配設した切断用ワイヤを引き上げ付勢して、円形溝の底部に回し配設した切断用ワイヤに切断に必要な張力を付与する構成のため、簡易な構成にして一層容易に本発明を実現できると共に、ワイヤ切断のための張力も安定性良く効率良く付与でき、簡易な構成にしてスムーズにワイヤ切断を行うことができる極めて優れた中抜き加工装置となる。   In the invention according to claim 3, the present invention can be easily realized with a simpler configuration, and a tension applying device can be disposed on the upper portion of the cylindrical body. The cutting wire lifted and disposed upward via the wire pulling locking portion provided at the location is lifted and biased, and the tension necessary for cutting is applied to the cutting wire disposed at the bottom of the circular groove. Due to the configuration, the present invention can be realized more easily with a simple configuration, and the tension for wire cutting can be stably and efficiently applied, and the wire cutting can be performed smoothly with a simple configuration. It becomes a punching machine.

また、請求項4記載の発明においては、円形溝を掘削する際に切断用ワイヤを容易に円筒体下端部へ掛け回し退避保持させておくことができると共に、簡単な操作でこの切断用ワイヤをワイヤフリー状態に切り替えると共に張力付与によりワイヤ切断を行うことができることとなるワイヤ掛け回し用係止部を一層簡易な構成で実現できる一層実用性に優れた中抜き加工装置となる。   In the invention according to claim 4, when the circular groove is excavated, the cutting wire can be easily hung around the lower end of the cylindrical body and retracted and held, and the cutting wire can be easily operated. This is a punching device with even more practicality that can be realized with a simpler configuration for the wire-engaging locking portion that can be switched to the wire-free state and that can perform wire cutting by applying tension.

また、請求項5記載の発明においては、張力付与装置を簡易な構成で実現でき、更に請求項6記載の発明においては、請求項3記載の発明と同様に、円筒体の上部に張力付与装置を配設でき、この張力付与装置により円筒体の下端部の二箇所に設けたワイヤ引き上げ用係止部を介して上方に引き上げ配設した切断用ワイヤを同時に引き上げ付勢して、円形溝の底部に回し配設した切断用ワイヤに切断に必要な張力を付与しワイヤ引き上げ用係止部間で内側へ喰い込ませる押付力を生じさせる構成のため、簡易な構成にして一層容易に本発明を実現できると共に、ワイヤ切断のための張力による押付力も安定性良く効率良く付与でき、簡易な構成にしてスムーズにワイヤ切断を行うことができる極めて優れた中抜き加工装置となる。   Further, in the invention described in claim 5, the tension applying device can be realized with a simple configuration, and in the invention described in claim 6, similarly to the invention described in claim 3, the tension applying device is provided above the cylindrical body. The tension applying device simultaneously pulls up and urges the cutting wire disposed upward through the wire pulling engaging portions provided at two positions at the lower end of the cylindrical body, thereby forming the circular groove. The present invention more easily adopts a simple configuration because the configuration is such that the cutting wire placed around the bottom portion is applied with a tension necessary for cutting and generates a pressing force to be engulfed inwardly between the wire lifting engagement portions. In addition, the pressing force due to the tension for wire cutting can be stably and efficiently applied, and the wire punching apparatus can be performed with a simple configuration and smoothly cut the wire.

本実施例の概略構成説明斜視図である。It is a schematic structure explanatory perspective view of a present Example. 本実施例の作動説明図(加工手順図)である。It is operation | movement explanatory drawing (processing procedure figure) of a present Example. 本実施例のワイヤ切断前の説明斜視図である。It is a description perspective view before the wire cutting of a present Example. 本実施例のワイヤ切断開始時の説明斜視図である。It is a description perspective view at the time of the wire cutting start of a present Example. 本実施例のワイヤ切断開始時の説明平面図である。It is an explanatory top view at the time of the wire cutting start of a present Example. 本実施例の円形溝形成後のワイヤ切断開始時の説明側断面図である。It is explanatory side sectional drawing at the time of the wire cutting start after circular groove formation of a present Example. 本実施例のワイヤ切断途中の裏面側から見た説明斜視図である。It is explanatory perspective view seen from the back surface side in the middle of the wire cutting of a present Example. 本実施例のワイヤ掛け回し用係止部に切断用ワイヤを掛け回し保持している状態を示す作動説明斜視図である。It is an operation explanation perspective view showing the state where the wire for cutting is hung and held in the wire hanging latching part of this example. 本実施例の図8の状態からワイヤ掛け回し用係止部を半回転させ切断用ワイヤを係止溝から外した状態での作動説明斜視図である。FIG. 9 is a perspective view for explaining the operation in a state in which the wire-engaging locking portion is half-rotated from the state of FIG. 8 of the present embodiment and the cutting wire is removed from the locking groove. 本実施例の図9の状態からワイヤ掛け回し用係止部を上方に移動して外し切断用ワイヤをワイヤフリーとした状態の作動説明斜視図である。FIG. 10 is a perspective view for explaining the operation in a state in which the wire-engaging locking portion is moved upward from the state shown in FIG. 本実施例の切断用ワイヤの端部とシリンダ装置の進退ロッドの吸引孔との連結構造を示す説明正面図である。It is explanatory front view which shows the connection structure of the edge part of the wire for a cutting | disconnection of a present Example, and the suction hole of the advancing / retreating rod of a cylinder apparatus.

好適と考える本発明の実施形態を、図面に基づいて本発明の作用を示して簡単に説明する。   An embodiment of the present invention which is considered to be suitable will be briefly described with reference to the drawings showing the operation of the present invention.

ターンテーブル5にワーク1を固定し、回転しているワーク1に対して昇降制御される円筒体6を下降させ、円筒体6の下端部に設けた溝切刃7によりワーク1の上面から底部にかけて所望深さの円形溝2を掘下切削する。   The workpiece 1 is fixed to the turntable 5, the cylindrical body 6 that is controlled to be moved up and down with respect to the rotating workpiece 1 is lowered, and a groove cutting blade 7 provided at the lower end of the cylindrical body 6 is used to lift the bottom portion from the upper surface of the workpiece 1. The circular groove 2 having a desired depth is cut by digging.

例えばこの円筒体6の下端縁から突設するように溝加工用チップなどの溝切刃7を垂設し、この溝切刃7で切削しながら円筒体6を回転するワーク1内に没入させ、この円筒体6内側に生じる間隙を利用して削り粉を吸引排出する。   For example, a groove cutting blade 7 such as a groove machining tip is provided so as to project from the lower edge of the cylindrical body 6, and the cylindrical body 6 is immersed in the rotating work 1 while being cut by the groove cutting blade 7. Then, the cutting powder is sucked and discharged by utilizing the gap generated inside the cylindrical body 6.

従来のように削り出しによって中ぐり加工を行う場合に比べてほとんど削り粉は発生しないが、発生する円形溝形成分のわずかな削り粉も前述のように円筒体6の内側に生じる間隙を利用して、例えば円筒体6上部を閉塞した上蓋部16を設けた連結孔17に連結した吸引管18から、飛散させることなく効率良く確実に排出されるようにできる。   Compared to the conventional case where boring is performed by cutting, almost no cutting powder is generated, but the slight amount of generated powder for forming the circular groove also uses the gap generated inside the cylindrical body 6 as described above. For example, the suction pipe 18 connected to the connection hole 17 provided with the upper lid portion 16 closing the upper portion of the cylindrical body 6 can be efficiently and reliably discharged without being scattered.

更に具体的には、例えば、溝切刃7の近傍、例えば溝切刃7を垂設した位置の円筒体6下端部に吸引孔15(切欠き孔など)を設け、溝切刃7により切削される削り粉がこの吸引孔15から円筒体6内側の間隙に導入され上部の前記吸引管18により排出されるようにして、わずかな削り粉も飛散させずに回収しつつスムーズに円筒体6を回転ワーク1の底部深くまで進行させて円形溝2を掘下切削するように構成できる。   More specifically, for example, a suction hole 15 (notch hole or the like) is provided in the vicinity of the groove cutting edge 7, for example, at the lower end portion of the cylindrical body 6 at the position where the groove cutting edge 7 is vertically suspended. The scraped powder is introduced from the suction hole 15 into the gap inside the cylindrical body 6 and discharged by the suction pipe 18 on the upper side, and the cylindrical body 6 can be smoothly collected while being recovered without scattering even a small amount of the ground powder. The circular groove 2 can be cut by excavation by advancing to the bottom of the rotary workpiece 1 deeply.

この円形溝2を掘下切削している間は、切断用ワイヤ8は円筒体6の下端部に可動自在に設けたワイヤ掛け回し用係止部10に掛け回しておいて、この切断用ワイヤ8を前記溝切刃7による掘下切削の妨げとならない退避位置に退避保持させておく。   While the circular groove 2 is being excavated and cut, the cutting wire 8 is hung on a wire-engaging locking portion 10 movably provided at the lower end of the cylindrical body 6, and this cutting wire is cut. 8 is retracted and held in a retracted position that does not interfere with the excavation cutting by the groove cutting blade 7.

このワイヤ掛け回し用係止部10に掛け回した切断用ワイヤ8は、ワイヤ引き上げ用係止部11を介して上方へ引き上げ配設され、この上方に引き上げ配設した切断用ワイヤ8に円筒体6の上部に設けた張力付与装置9によって引き上げ付勢を生じさせる張力を付与することで、円筒体6下端部の回し配設した切断用ワイヤ8に張力が付与されて円形溝2底部の内側に喰い込んで行き、この喰い込んで行く分だけ切断用ワイヤ8が上方に引き上げられて行くようにしている。即ち、この切断用ワイヤ8の引き上げ付勢によって切断用ワイヤ8に円形溝2底部内側への押付力が生じて内側水平方向に徐々に喰い込み移動して行くように構成している。   The cutting wire 8 hung around the wire hanging locking portion 10 is lifted up via the wire pulling locking portion 11, and the cutting wire 8 lifted up is provided with a cylindrical body. The tension is applied to the cutting wire 8 disposed at the lower end of the cylindrical body 6 by applying the tension that causes the pulling bias by the tension applying device 9 provided on the upper portion of the cylinder 6, so that the inner side of the bottom of the circular groove 2. The cutting wire 8 is lifted upward by the amount of the bite. That is, the cutting wire 8 is configured to be urged toward the inner side of the bottom of the circular groove 2 by the upward biasing force of the cutting wire 8 and gradually bite and move in the inner horizontal direction.

例えば単にこの張力によって前記ワイヤ掛け回し用係止部10の外側に掛け回し保持するように構成しても良いが、更に位置ズレしたり抜け外れないように係止溝19や係止爪やフック部などをこのワイヤ掛け回し用係止部10に設けても良い。   For example, it may be configured to be held around the outside of the wire-engaging locking portion 10 simply by this tension, but the locking groove 19 or the locking claw or hook may be used so that it is not further displaced or removed. A portion or the like may be provided on the wire-engaging locking portion 10.

即ち、回転しているワーク1に対して円筒体6が下降することによってこの下端部に設けた溝切刃7によりワーク1上面から底部に向って円筒体6がワーク1内に没入しつつ円形溝2が掘下切削されるが、この間はこのようにして切断用ワイヤ8は円筒体6下端部でワイヤ掛け回し用係止部10に掛け回された状態で退避保持されている。   That is, when the cylindrical body 6 descends with respect to the rotating work 1, the cylindrical body 6 immerses into the work 1 from the upper surface of the work 1 toward the bottom by the groove cutting edge 7 provided at the lower end of the work body 1. The groove 2 is cut under digging. During this time, the cutting wire 8 is thus retracted and held in a state of being wound around the wire-engaging locking portion 10 at the lower end portion of the cylindrical body 6.

このようにして円形溝2を形成した後、前記ワイヤ掛け回し用係止部10を例えば上方へ退避移動させて前記切断用ワイヤ8の掛け回し係止を解除してワイヤフリーとした状態とすると共に、円筒体6上部の張力付与装置9により切断用ワイヤ8を引き上げ付勢すると、ワイヤフリー状態となった前記円形溝2の底部に回し配設された切断用ワイヤ8には張力が付与され、この張力によって円形溝2の底部に回された切断用ワイヤ8に底部内側への押付力が生じて、この張力による押付力とワーク1の回転とによって底部内側へと喰い込みながら引き上げられ切断して行くこととなる。   After forming the circular groove 2 in this way, the wire-engagement locking portion 10 is retracted upward, for example, to release the wire-engagement locking of the cutting wire 8 to make the wire free. At the same time, when the cutting wire 8 is pulled up and biased by the tension applying device 9 at the upper part of the cylindrical body 6, tension is applied to the cutting wire 8 which is rotated and arranged at the bottom of the circular groove 2 in a wire-free state. By this tension, the cutting wire 8 turned to the bottom of the circular groove 2 generates a pressing force toward the inside of the bottom, and is pulled up and cut into the bottom by the pressing force due to this tension and the rotation of the work 1. Will go.

例えば、前記ワイヤ引き上げ用係止部11を、前記円筒体6下端部の筒中心と対向する二箇所に設けた構成とすれば、前記複数のワイヤ掛け回し用係止部10に掛け回した前記切断用ワイヤ8をこのワイヤ掛け回し用係止部10の上方への移動により外してワイヤフリー状態とすると、円形溝2の底部に回し配設されたこの切断用ワイヤ8がこの対向二箇所のワイヤ引き上げ用係止部11を介して上方に同時に引き上げ付勢されて、このワイヤ引き上げ用係止部11間で円形溝2底部に回し配設された切断用ワイヤ8は内側へ水平移動するようにして喰い込んで行き、切断用ワイヤ8が徐々に引き上げながらワイヤ引き上げ用係止部11間が直線状になることでワイヤ切断が完了することになり、一層安定性良く効率良く張力を付与してスムーズにワイヤ切断が行え、円形溝2の内側の円柱体3を中抜きして有底円形孔4をスムーズに形成することができる。   For example, if the wire pulling lock portion 11 is provided at two locations opposite to the cylinder center of the lower end portion of the cylindrical body 6, the wire hooking lock portions 10 are wound around the wire hooking lock portions 10. When the cutting wire 8 is removed by the upward movement of the wire-engaging locking portion 10 to be in a wire-free state, the cutting wire 8 that is rotated around the bottom of the circular groove 2 is disposed at the two opposite positions. The cutting wire 8 that is simultaneously pulled up and biased upward via the wire pulling locking portion 11 and is rotated around the bottom of the circular groove 2 between the wire pulling locking portions 11 moves horizontally inward. As the cutting wire 8 is gradually pulled up, the wire cutting is completed while the wire pulling locking portion 11 is linearly formed, and tension is applied more stably and efficiently. And smooth wire cutting Performed, it is possible to form a smooth circular grooves 2 of the inner cylinder 3 hollowed to bottomed circular hole 4.

また、例えば張力付与装置9はシリンダ装置14で構成しこれを制御して前記ワイヤ切断を行うが、例えば、切断用ワイヤ8を各ワイヤ掛け回し用係止部10に掛け回し保持する際は、所定の突出力で進退ロッド24を突出させる際の突出付勢によって引き上げ付勢を生じさせて掛け回し保持させておく。そしてこのワイヤ掛け回し用係止部10を外してワイヤ切断を行う場合は、更にこの進退ロッド24の突出力を所定の突出力に高めて引き上げ付勢による張力を高め、前述のようにワイヤ切断を行い、切断用ワイヤ8が内側へ喰い込んで行くに従って進退ロッド24が突出して行くように制御する構成とする。   Further, for example, the tension applying device 9 is constituted by a cylinder device 14 and controls the wire cutting to perform the wire cutting. For example, when the cutting wire 8 is hung around each wire hanging locking portion 10 and held, A pulling urging force is generated by the protruding urging force when the advancing / retreating rod 24 is protruded with a predetermined urging output, and is held around. When the wire wrapping locking portion 10 is removed and the wire is cut, the protrusion output of the advance / retreat rod 24 is further increased to a predetermined protrusion output to increase the tension due to the pulling force, and the wire cutting is performed as described above. And the control is made so that the advance / retreat rod 24 protrudes as the cutting wire 8 bites inward.

また、このシリンダ装置14の進退ロッド24の突出ストロークを規制したり、切断完了直前に張力が弱まるようにして完全に中抜きせずに直前でワイヤ切断を終了し、打撃などによって残った部分を切断して中抜くようにしても良い。   In addition, the protruding stroke of the forward / backward rod 24 of the cylinder device 14 is restricted, or the wire is cut immediately before the cutting is completed without completely removing the tension so that the tension is weakened immediately before the cutting is completed. It is also possible to cut and remove the inside.

本発明の具体的な実施例について図面に基づいて説明する。   Specific embodiments of the present invention will be described with reference to the drawings.

本実施例は立旋盤を改良して本発明を実現した極めて実用性に優れた中抜き加工装置である。   The present embodiment is a hollowing apparatus with extremely high practicality, in which the present invention is realized by improving a vertical lathe.

即ち、本実施例は、ワーク1に円形溝2を掘削し、この円形溝2の底部を内側に向かってワイヤ切断して円柱体3を中抜きし有底円形孔4を形成する中抜き加工装置であって、立旋盤のターンテーブル5の上方にXYZ方向に移動制御自在に設けた工具取付部13のチャック部に、円筒体6に設けたアタッチメント部28をチャックして、施削工具の替わりに装着した構成としている。   That is, in this embodiment, the circular groove 2 is excavated in the work 1, and the bottom of the circular groove 2 is wire-cut toward the inside to hollow the cylindrical body 3 to form the bottomed circular hole 4. An attachment 28 provided on the cylindrical body 6 is chucked on a chuck portion of a tool mounting portion 13 provided so as to be movable in the X, Y, and Z directions above the turntable 5 of the vertical lathe. It is configured to be installed instead.

この円筒体6の下端部には数箇所に間隔を置いて溝切刃7を垂設している。この溝切刃7は、円筒体6の下端縁から突出状態にして円筒体6の下端部に溝加工用チップを付設した構成とし、前記ターンテーブル5上に固定具で固定されて回転している前記ワーク1に対して前記円筒体6を下降制御させることで、ワーク1の上面からワーク1底部に向けて前記円形溝2を掘下切削しながらこの円筒体6がワーク1に没入して行く構成としている。   Groove cutting blades 7 are suspended from the lower end portion of the cylindrical body 6 at intervals. The groove cutting edge 7 is configured to protrude from the lower end edge of the cylindrical body 6 and a groove processing tip is attached to the lower end portion of the cylindrical body 6, and is fixed on the turntable 5 by a fixing tool and rotated. By lowering the cylindrical body 6 with respect to the workpiece 1, the cylindrical body 6 is immersed in the workpiece 1 while digging and cutting the circular groove 2 from the upper surface of the workpiece 1 toward the bottom of the workpiece 1. The composition is going to go.

本実施例では、前記溝切刃7の近傍の円筒体6下端部を下端から切り欠き形成して吸引孔15を設けて、ここから削り粉を吸引排出し、溝切刃7により生じる削り粉が飛散することなくこの吸引孔15から円筒体6内側に吸引導入して、円筒体6内側に生じる間隙を介して、円筒体6の上蓋部16の連結孔17に接続した吸引管18から外部に削り粉が吸引排出されるように構成し、スムーズにワーク1底部深くまで円形溝2を掘削できるように構成している。   In the present embodiment, the lower end portion of the cylindrical body 6 near the groove cutting edge 7 is cut out from the lower end to provide a suction hole 15, from which the cutting powder is sucked and discharged, and the cutting powder generated by the groove cutting edge 7. From the suction hole 15 to the inside of the cylindrical body 6 without scattering, and from the suction pipe 18 connected to the connecting hole 17 of the upper lid portion 16 of the cylindrical body 6 through the gap generated inside the cylindrical body 6 It is configured so that the shavings are sucked and discharged, and the circular groove 2 can be smoothly excavated deeply into the bottom of the work 1.

本実施例では、この円筒体6に、前記円形溝2の底部に配設する切断用ワイヤ8と、この切断用ワイヤ8に張力を付与する張力付与装置9とから成るワイヤ切断装置12を設けて、この切断用ワイヤ8に付与した張力(内側へ喰い込む押付力)と、ワーク1の回転とにより切断用ワイヤ8を前記円形溝2の底部内側へ喰い込ませて行きこの円形溝2の底部を内側に向かって切断して、ワーク1から円柱体3をこのようなワイヤ切断によって中抜きするように構成している。   In the present embodiment, the cylindrical body 6 is provided with a wire cutting device 12 comprising a cutting wire 8 disposed at the bottom of the circular groove 2 and a tension applying device 9 for applying tension to the cutting wire 8. Then, the cutting wire 8 is caused to bite into the bottom portion of the circular groove 2 by the tension applied to the cutting wire 8 (pressing force to bite inward) and the rotation of the workpiece 1. The bottom is cut inward, and the cylindrical body 3 is cut out from the workpiece 1 by such wire cutting.

この切断用ワイヤ8としては、強靭で円形溝2に沿って自在に屈曲すると共に、上方へ引き上げ屈曲自在なワイヤを採用し、切断力を向上させるため例えばダイヤモンドコーティングワイヤを採用している。   As the cutting wire 8, a wire that is strong and bends freely along the circular groove 2 and that can be bent upward is used, and for example, a diamond coating wire is used to improve the cutting force.

また、この円筒体6の下端部に前記切断用ワイヤ8を掛け回してこの切断用ワイヤ8を前記溝切刃7による掘下切削の妨げとならない状態に退避保持させておくワイヤ掛け回し用係止部10を移動自在に設けると共に、このワイヤ掛け回し用係止部10に掛け回した切断用ワイヤ8を上方へ引き回し配設するワイヤ引き上げ用係止部11を間隔を置いて設け、このワイヤ引き上げ用係止部11から上方へ引き上げ配設した切断用ワイヤ8に引き上げ張力を付与する前記張力付与装置9を前記円筒体6の上部に設けて、前記円筒体6の下降によって前記溝切刃7による前記円形溝2を掘下切削した後、前記ワイヤ掛け回し用係止部10を上方へ移動させて前記切断用ワイヤ8の掛け回し係止を解除してワイヤフリーとした状態とすると共に、前記張力付与装置9による引き上げ張力付与によってワイヤフリー状態となった前記切断用ワイヤ8が、前記ワイヤ引き上げ用係止部11を介して上方へ引き上げ付勢されることで、ワイヤ引き上げ用係止部11間の切断用ワイヤ8に円形溝2底部内側への押付力となる張力が生じて、この切断用ワイヤ8をこの円形溝2の底部内側へ喰い込ませていくと共に切断用ワイヤ8を引き上げて行き、前記円柱体3を中抜きするように前記ワイヤ切断装置12を構成している。   Further, a wire wrapping device is provided that hangs the cutting wire 8 around the lower end portion of the cylindrical body 6 so that the cutting wire 8 is retracted and held in a state that does not hinder excavation cutting by the groove cutting blade 7. The stopper portion 10 is provided movably, and a wire pulling lock portion 11 is provided at an interval to route the cutting wire 8 hung around the wire hooking lock portion 10 and arranged at intervals. The tension applying device 9 for applying a pulling tension to the cutting wire 8 lifted and arranged upward from the pulling locking portion 11 is provided on the upper portion of the cylindrical body 6, and the groove cutting blade is moved by the lowering of the cylindrical body 6. After the circular groove 2 is cut by digging, the wire-engagement locking portion 10 is moved upward to release the wire-engagement lock of the cutting wire 8 to make the wire free. The tension applying device When the cutting wire 8 that has become wire-free due to the pulling tension applied by the wire 9 is pulled upward and biased via the wire pulling locking portion 11, the cutting between the wire pulling locking portions 11 is performed. Tensile force acting as a pressing force to the inside of the bottom of the circular groove 2 is generated in the wire 8 for cutting, so that the cutting wire 8 is bitten into the inside of the bottom of the circular groove 2 and the cutting wire 8 is pulled up. The wire cutting device 12 is configured to hollow out the cylindrical body 3.

具体的には、このワイヤ掛け回し用係止部10を円筒体6の下端部周方向に間隔を置いて複数夫々上下方向に移動自在に構成している。   Specifically, a plurality of the wire-engaging locking portions 10 are configured to be movable in the vertical direction at intervals in the circumferential direction of the lower end portion of the cylindrical body 6.

また、前記ワイヤ引き上げ用係止部11は、円筒体6下端部の筒中心と対向する二箇所に設け、前記複数のワイヤ掛け回し用係止部10に掛け回した前記切断用ワイヤ8を前記対向二箇所のワイヤ引き上げ用係止部11から上方に引き上げ配設し、この円筒体6の上方に引き上げ配設した切断用ワイヤ8に引き上げ張力を付与する前記張力付与装置9を、前記円筒体6の上部に設けている。   Further, the wire pull-up locking portion 11 is provided at two positions opposite to the cylinder center of the lower end portion of the cylindrical body 6, and the cutting wire 8 wound around the plurality of wire hanging locking portions 10 is connected to the wire pulling locking portion 11. The cylindrical body is provided with the tension applying device 9 that is arranged to be lifted upward from the opposing two wire pulling engaging portions 11 and applies a pulling tension to the cutting wire 8 that is lifted and disposed above the cylindrical body 6. 6 is provided at the top.

このワイヤ掛け回し用係止部10もワイヤ引き上げ用係止部11も円筒体6の下端部に設けるが、溝切刃7の垂下端よりは下方へ突出しないように構成し、溝切刃7による切削の邪魔とならないように構成し、このワイヤ掛け回し用係止部10を上方へ抜くように退避移動することでワイヤ掛け回し用係止部10による掛け回し係止が解除されるようにしている。   Both the wire wrapping locking portion 10 and the wire pulling locking portion 11 are provided at the lower end portion of the cylindrical body 6, but are configured not to protrude downward from the hanging lower end of the groove cutting blade 7. It is constructed so that it does not interfere with cutting by the wire, and the wire latching portion 10 is retracted so that the wire latching portion 10 is lifted upward so that the wire latching latch portion 10 is released. ing.

即ち、本実施例のワイヤ掛け回し用係止部10は、上下方向に移動自在に設けたピン状の係止体10を円筒体6の周面に沿うように設けた構成とし、このピン状係止体10の下端部を円筒体6の下端縁から下方に突出するように垂設するが、溝切刃7よりは下方へ突出しないように構成し、この各ピン状係止体10の円筒体6の下端縁から突出した部分の外側に掛け回すようにして切断用ワイヤ8を張力付与装置9による張力付与によって保持して退避保持するように構成し、このピン状係止体10を上方へ移動することでこのピン状係止体10が切断用ワイヤ8から上方へ抜け外れて、ピン状係止体10の外側に掛け回していた切断用ワイヤ8がピン状係止体10から外れて内側へ水平移動自在なワイヤフリー状態となり円形溝2底部半周部分に回し配設されるように構成している。   That is, the wire-wrapping locking portion 10 of the present embodiment has a configuration in which a pin-shaped locking body 10 provided so as to be movable in the vertical direction is provided along the peripheral surface of the cylindrical body 6. The lower end portion of the locking body 10 is provided so as to protrude downward from the lower end edge of the cylindrical body 6, but is configured not to protrude downward from the groove cutting blade 7. The cutting wire 8 is configured to be held and retracted by applying tension by the tension applying device 9 so as to hang around the portion protruding from the lower end edge of the cylindrical body 6. By moving upward, the pin-shaped locking body 10 comes off from the cutting wire 8 and the cutting wire 8 hung around the outside of the pin-shaped locking body 10 is removed from the pin-shaped locking body 10. It is in a wire-free state that can move horizontally and move inward, and is placed around the bottom half of the circular groove 2 It is composed.

また、本実施例の前記ワイヤ引き上げ用係止部11は、前記円筒体6下端部の筒中心と対向する二箇所に設け、前記複数のワイヤ掛け回し用係止部10に掛け回した前記切断用ワイヤ8を前記対向二箇所のワイヤ引き上げ用係止部11から上方に引き上げ配設し、この円筒体6の上方に引き上げ配設した切断用ワイヤ8を円筒体6の上部の切断用ワイヤ8を引き上げ付勢する前記エアシリンダ装置14を円筒体6の上部に横設して前記張力付与装置9を構成し、このシリンダ装置14により引き上げ張力を付与することで前記二箇所の前記ワイヤ引き上げ用係止部11を介して両側から同時に切断用ワイヤ8を引き上げ付勢して切断用ワイヤ8に安定性良く切断用張力(内側への押付力)を付与するように構成している。   In addition, the wire pulling locking portion 11 of the present embodiment is provided at two locations facing the cylinder center of the lower end portion of the cylindrical body 6, and the cutting is wound around the plurality of wire winding locking portions 10. The cutting wire 8 is lifted and arranged upward from the two opposing wire pulling locking portions 11, and the cutting wire 8 pulled up and arranged above the cylindrical body 6 is the cutting wire 8 at the top of the cylindrical body 6. The tension applying device 9 is configured by placing the air cylinder device 14 for pulling up and urging the upper side of the cylindrical body 6, and by applying the pulling tension by the cylinder device 14, The cutting wire 8 is simultaneously lifted and urged from both sides via the locking portion 11 so as to apply a cutting tension (inward pressing force) to the cutting wire 8 with high stability.

従って、前述のように円筒体6を回転しているワーク1に対して下降して行き、ワーク1の上面から底部に向って円形溝2を掘下切削している間は、切断用ワイヤ8は円筒体6の下端部に移動自在に設けたワイヤ掛け回し用係止部10に掛け回しておいて、この切断用ワイヤ8を前記溝切刃7による掘下切削の妨げとならない退避位置に退避保持させておき、円形溝2を形成した後に、前記ワイヤ掛け回し用係止部10を上方へ移動させて前記切断用ワイヤ8の掛け回しを解除してワイヤフリーとした状態とすると共に、円筒体6上部の張力付与装置9により円筒体6上部の切断用ワイヤ8に引き上げ張力を付与することでワイヤフリー状態となった前記円形溝2の底部の半周に回し配設された切断用ワイヤ8が、前記ワイヤ引き上げ用係止部11を介して上方へ引き上げ付勢されることで、この円筒体6の下端部で円形溝2の底部に回された切断用ワイヤ8に張力が付与されて内側水平方向への押付力が生じ、この張力による押付力とワーク1の回転とによりワイヤ引き上げ用係止部11間の切断用ワイヤ8は円形溝2底部内側へと喰い込みこれに応じて切断用ワイヤ8も徐々に引き上げられ切断して行くこととなる。   Therefore, while the cylindrical body 6 is lowered with respect to the rotating work 1 as described above and the circular groove 2 is dug and cut from the upper surface to the bottom of the work 1, the cutting wire 8 is cut. Is hanged around a wire wrapping locking portion 10 movably provided at the lower end portion of the cylindrical body 6, and the cutting wire 8 is moved to a retracted position that does not hinder digging cutting by the groove cutting blade 7. After retracting and holding and forming the circular groove 2, the wire-engaging locking portion 10 is moved upward to release the wire for cutting 8 and to be in a wire-free state. A cutting wire disposed around a half circumference of the bottom of the circular groove 2 which has become a wire-free state by applying a pulling tension to the cutting wire 8 on the cylindrical body 6 by a tension applying device 9 on the cylindrical body 6. 8 is the wire pulling locking portion 11 As a result of being pulled upward and biased, tension is applied to the cutting wire 8 turned to the bottom of the circular groove 2 at the lower end of the cylindrical body 6 to generate a pressing force in the inner horizontal direction. The cutting wire 8 between the wire pull-up locking portions 11 bites into the inside of the bottom of the circular groove 2 due to the pressing force due to the tension and the rotation of the work 1, and the cutting wire 8 is gradually lifted and cut accordingly. Will go.

具体的には、シリンダ装置14の進退ロッド24の先端部に連結部25を設け、この連結部25に切断用ワイヤ8を連結している。即ち、ワイヤ引き上げ用係止部11を介して円筒体6の外周に沿って上方に引き上げ配設され、更に円筒体6の上部対向二箇所に設けた水平架設用係止部26を介して円筒体6の上部水平方向に配設した切断用ワイヤ8の端部を前記連結部25に連結する構成としている。   Specifically, a connecting portion 25 is provided at the tip of the advance / retreat rod 24 of the cylinder device 14, and the cutting wire 8 is connected to the connecting portion 25. That is, it is arranged to be lifted upward along the outer periphery of the cylindrical body 6 via the wire lifting locking portion 11 and further to the cylinder via the horizontal erection locking portions 26 provided at two positions opposite to the upper portion of the cylindrical body 6. An end portion of the cutting wire 8 disposed in the upper horizontal direction of the body 6 is connected to the connecting portion 25.

従って、円筒体6の上部に横設したシリンダ装置14の進退ロッド24を突出させることでこの先端部の連結部25が突出動し、これに端部が連結されている切断用ワイヤ8が引動され、底部の切断用ワイヤ8、即ちワイヤ引き上げ用係止部11間の切断用ワイヤ8に張力が付与され、このワイヤ引き上げ用係止部11間で円形溝2の底部の切断用ワイヤ8が内側へ喰い込み移動して行くことになる。   Accordingly, by projecting the advancing / retreating rod 24 of the cylinder device 14 laid horizontally on the upper part of the cylindrical body 6, the connecting portion 25 at the tip portion protrudes and the cutting wire 8 connected to the end portion thereof pulls. Then, tension is applied to the cutting wire 8 at the bottom, that is, the cutting wire 8 between the wire lifting engagement portions 11, and the cutting wire 8 at the bottom of the circular groove 2 is formed between the wire lifting engagement portions 11. It will go inside and move.

即ち、このシリンダ装置14を制御して所定長突出させるべく所定の突出力を生じさせることで、水平架設用係止部26,ワイヤ引き上げ用係止部11を介して円形溝2底部に回し配設した切断用ワイヤ8に張力が付与され、ワイヤ引き上げ用係止部11間で内側水平方向への押付力(移動力)が生じ、この押付力とワーク1の回転とによりワイヤ切断が行われると共に、これに従ってシリンダ装置14の進退ロッド24が突出しながら喰い込み分だけ切断用ワイヤ8が引き上げられて行くように構成している。   In other words, the cylinder device 14 is controlled to generate a predetermined projecting output so that the cylinder device 14 projects a predetermined length, so that the cylinder device 14 is routed to the bottom of the circular groove 2 via the horizontal laying locking portion 26 and the wire lifting locking portion 11. Tension is applied to the provided cutting wire 8, and a pressing force (moving force) in the inner horizontal direction is generated between the wire pulling locking portions 11, and the wire cutting is performed by the pressing force and the rotation of the workpiece 1. At the same time, the advancing / retreating rod 24 of the cylinder device 14 protrudes and the cutting wire 8 is pulled up by the amount of biting.

また、この進退ロッド24の先端部の連結部25と切断用ワイヤ8との連結は、例えば弦楽器などに採用されているような構成を採用して、回動自在に固定されている取付ピン22に切断用ワイヤ8の端部を巻き付け連結し、この取付ピン22を回動操作部23を調整回動することで張力を微調整できるように構成している。   Further, the connection between the connecting portion 25 at the distal end of the advance / retreat rod 24 and the cutting wire 8 adopts a configuration such as that used in a stringed instrument, for example, and is attached to the mounting pin 22 that is rotatably fixed. The ends of the cutting wire 8 are wound and connected to each other, and the tension can be finely adjusted by adjusting and rotating the mounting pin 22 with the rotating operation unit 23.

また、本実施例のワイヤ掛け回し用係止部10は、前述のように上下動自在に円筒体6に沿設して下端縁から突出するように配設するピン状係止体10としているが、このピン状係止体10の外面に掛け回した切断用ワイヤ8が、円筒体6上部に設けた前記張力付与装置9によりワイヤ引き上げ用係止部11を介して引き上げ付勢されることで生じる張力によって切断用ワイヤ8を係止保持(圧接)する構成としている。そして更に本実施例では、このピン状係止体10への掛け回し係止保持が、上下に位置ズレることなく確実に係止保持するようにピン状係止体10の表面所定高さに切断用ワイヤ8が係止する係止溝19を凹設し、この係止溝19は、その所定高さの全周に形成せず外側一部に形成して、このピン状係止体10を例えば半回転させることでこの係止溝19から切断用ワイヤ8が脱するように構成し、このピン状係止体10をこのように半回転させた後上方へ移動することで、確実に係止保持していた切断用ワイヤ8がスムーズにこのピン状係止体10から外れて、切断用ワイヤ8がワイヤフリー状態となり内側へ水平移動自在にして前記張力によってそのまま円形溝2の底部内側に押し付けられるように構成し、更に張力付与装置9による引き上げ付勢の増大によって増大する張力とワーク1の回転とにより前述したようなワイヤ切断が行われるようにしている。   In addition, the wire-wrapping locking portion 10 of the present embodiment is a pin-shaped locking body 10 that is arranged so as to be movable up and down along the cylindrical body 6 so as to protrude from the lower end edge as described above. However, the cutting wire 8 hung around the outer surface of the pin-shaped locking body 10 is lifted and biased by the tension applying device 9 provided on the upper portion of the cylindrical body 6 via the wire lifting locking portion 11. The cutting wire 8 is latched and held (pressed) by the tension generated by the above. Further, in this embodiment, the surface of the pin-like locking body 10 is cut to a predetermined height so that the hooking and holding around the pin-like locking body 10 is securely held without shifting up and down. The locking groove 19 for locking the wire 8 is recessed, and this locking groove 19 is not formed on the entire circumference of the predetermined height but is formed on a part of the outer side so that the pin-shaped locking body 10 is formed. For example, the cutting wire 8 is configured to be detached from the locking groove 19 by a half rotation, and the pin-shaped locking body 10 is moved halfway in this way and then moved upward to ensure engagement. The cutting wire 8 that has been stopped and held smoothly disengages from the pin-like locking body 10, and the cutting wire 8 becomes in a wire-free state and can move horizontally inward so that it can be moved directly inside the bottom of the circular groove 2 by the tension. It is constructed so that it can be pressed, and further by the increase in the pulling force by the tension applying device 9 The wire cutting as described above is performed by the increased tension and the rotation of the workpiece 1.

また、前記ワイヤ引き上げ用係止部11を、前述のように前記円筒体6下端部の筒中心と対向する二箇所に設け、ワイヤ掛け回し用係止部10の上方への抜き外し移動によってワイヤフリー状態となって円形溝2の底部半周部に回し配設された切断用ワイヤ8がこの対向二箇所のワイヤ引き上げ用係止部11を介して上方に同時に引き上げ付勢されて切断に必要な張力が円筒体6の上部の張力付与装置9により付与されるように構成しているが、このワイヤ引き上げ用係止部11は、円筒体6の下端部に切断用ワイヤ8を通して上方へ90度折曲するように曲げて引き上げる通し孔27を有する係止金具を付設した構成とし、この通し孔27に切断用ワイヤ8を通して円形溝2の底部半周に回し配設する切断用ワイヤ8をこの対向する双方のワイヤ引き上げ用係止部11から上方に円筒体6外周に沿うように引き上げ配設し、この引き上げた切断用ワイヤ8を水平架設用係止部26にも設けた通し孔27に通して更に90度折曲して水平張設し、その切断用ワイヤ8の各端部を一のシリンダ装置14の進退ロッド24の先端部の連結部25に連結する構成としている。   Further, as described above, the wire-lifting locking portion 11 is provided at two positions opposite to the cylinder center of the lower end portion of the cylindrical body 6, and the wire pulling-up / down-moving portion 10 is moved upward and downward to move the wire. The cutting wire 8 which is in a free state and is rotated around the bottom half circumference of the circular groove 2 is simultaneously lifted and biased upward through the two opposing wire pulling locking portions 11 and is necessary for cutting. The tension is applied by the tension applying device 9 at the upper part of the cylindrical body 6, and the wire pulling locking portion 11 is 90 degrees upward through the cutting wire 8 at the lower end of the cylindrical body 6. A locking metal fitting having a through hole 27 that is bent and pulled up so as to be bent is provided, and the cutting wire 8 that is arranged around the bottom half circumference of the circular groove 2 through the cutting wire 8 is passed through the through hole 27. For both wire pulling The cutting wire 8 is arranged so as to be pulled upward from the stopper 11 along the outer periphery of the cylindrical body 6, and the pulled cutting wire 8 is passed through a through hole 27 provided in the horizontal laying locking portion 26, and further bent 90 degrees. The end portion of the cutting wire 8 is connected to the connecting portion 25 at the front end portion of the forward / backward rod 24 of one cylinder device 14.

従って、一のシリンダ装置14の突出力を制御することで、両側の切断用ワイヤ8を両側のワイヤ引き上げ用係止部11を介してバランス良く引き上げ付勢し、このワイヤ引き上げ用係止部11間の切断用ワイヤ8にバランス良く張力を付与してこのワイヤ引き上げ用係止部11間でスムーズに切断用ワイヤ8を内側へ喰い込ませて行くことができ、安定性良く効率良くワイヤ切断が行えることとなる。   Therefore, by controlling the projecting output of one cylinder device 14, the cutting wires 8 on both sides are lifted and urged in a balanced manner via the wire pulling locking portions 11 on both sides. The tension can be applied to the cutting wire 8 in a well-balanced manner so that the cutting wire 8 can be smoothly entrapped inwardly between the wire-lifting locking portions 11, and the wire cutting can be performed stably and efficiently. It will be possible.

尚、本発明は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   Note that the present invention is not limited to this embodiment, and the specific configuration of each component can be designed as appropriate.

1 ワーク
2 円形溝
3 円柱体
4 有底円形孔
5 ターンテーブル
6 円筒体
7 溝切刃
8 切断用ワイヤ
9 張力付与装置
10 ワイヤ掛け回し用係止部
11 ワイヤ引き上げ用係止部
12 ワイヤ切断装置
13 工具取付部
14 シリンダ装置
DESCRIPTION OF SYMBOLS 1 Work 2 Circular groove 3 Cylindrical body 4 Bottomed circular hole 5 Turntable 6 Cylindrical body 7 Groove cutting edge 8 Cutting wire 9 Tension applying device
10 Wire hooking latch
11 Wire pulling latch
12 Wire cutting device
13 Tool mounting
14 Cylinder device

Claims (6)

ワークに円形溝を掘削し、この円形溝の底部を内側に向かって切断して円柱体を中抜きし有底円形孔を形成する中抜き加工装置であって、ワークを固定するターンテーブルの上方に昇降自在に円筒体を設け、この円筒体の下端部に溝切刃を設けて、前記ターンテーブル上で回転している前記ワークに対して前記円筒体を下降させることで、ワークの上面からワーク底部に向けて前記円形溝を掘下切削する構成とし、この円筒体に、前記円形溝の底部に配設する切断用ワイヤと、この切断用ワイヤに張力を付与する張力付与装置とから成るワイヤ切断装置を設けて、この切断用ワイヤに付与した張力と前記ワークの回転により切断用ワイヤを前記円形溝の底部内側へ喰い込ませて行きこの円形溝の底部を内側に向かって切断して、ワークから前記円柱体をワイヤ切断によって中抜きするように構成し、前記円筒体の下端部に前記切断用ワイヤを掛け回してこの切断用ワイヤを前記溝切刃による掘下切削の妨げとならない状態に退避保持させておくワイヤ掛け回し用係止部を可動自在に設けると共に、このワイヤ掛け回し用係止部に掛け回した切断用ワイヤを上方へ引き回し配設するワイヤ引き上げ用係止部を設け、このワイヤ引き上げ用係止部から上方へ引き上げ配設した切断用ワイヤに張力を付与する前記張力付与装置を前記円筒体の上部に設けて、前記円筒体の下降によって前記溝切刃による前記円形溝を掘下切削した後、前記ワイヤ掛け回し用係止部を可動させて前記切断用ワイヤの掛け回し保持を解除してワイヤフリーとした状態とし、前記張力付与装置による張力付与によってワイヤフリー状態となった前記切断用ワイヤが、前記ワイヤ引き上げ用係止部を介して上方へ引き上げられることで、前記円形溝の底部内側へ喰い込んで行き前記円柱体を中抜きするように前記ワイヤ切断装置を構成したことを特徴とする中抜き加工装置。   A hollow machining apparatus for excavating a circular groove in a workpiece and cutting the bottom of the circular groove inward to hollow out a cylindrical body to form a bottomed circular hole, above the turntable for fixing the workpiece A cylindrical body is provided so as to be movable up and down, a groove cutting blade is provided at the lower end of the cylindrical body, and the cylindrical body is lowered with respect to the work rotating on the turntable, so that it can be removed from the upper surface of the work. The circular groove is cut under the work toward the bottom of the workpiece, and the cylindrical body includes a cutting wire disposed at the bottom of the circular groove and a tension applying device that applies tension to the cutting wire. A wire cutting device is provided, and the cutting wire is bitten into the bottom of the circular groove by the tension applied to the cutting wire and the rotation of the work, and the bottom of the circular groove is cut inward. Before work The cylindrical body is configured to be hollowed out by wire cutting, and the cutting wire is wound around the lower end portion of the cylindrical body, and the cutting wire is retracted and held in a state that does not interfere with the excavation cutting by the groove cutting blade. A wire-hanging latching portion is provided to be movable, and a wire-lifting latching portion is provided for routing the cutting wire hung around the wire-engaging latching portion upward. The tension applying device for applying tension to the cutting wire lifted and arranged upward from the pulling locking portion is provided on the upper portion of the cylindrical body, and the circular groove by the groove cutting blade is dug by lowering the cylindrical body. After undercutting, the wire-engaging locking portion is moved to release the wire-holding state of the cutting wire so that the wire is free, and the tension is applied by the tension applying device. The wire for cutting in a wire-free state is pulled upward through the wire pulling engagement portion, so that the cutting wire is bitten into the bottom of the circular groove and the cylindrical body is hollowed out. A punching device comprising the wire cutting device. 立旋盤のターンテーブルの上方で移動制御される工具取付部に、前記溝切刃と前記切断用ワイヤ,前記ワイヤ掛け回し用係止部,前記ワイヤ引き上げ用係止部及び前記張力付与装置を備えた前記ワイヤ切断装置とを設けた前記円筒体を装着した構成としたことを特徴とする請求項1記載の中抜き加工装置。   The tool mounting portion that is controlled to move above the turntable of the vertical lathe includes the groove cutting blade, the cutting wire, the wire wrapping locking portion, the wire pulling locking portion, and the tension applying device. The hollow machining apparatus according to claim 1, wherein the cylindrical body provided with the wire cutting device is mounted. 前記ワイヤ掛け回し用係止部を前記円筒体の下端部周方向に間隔を置いて複数夫々移動自在に構成し、前記ワイヤ引き上げ用係止部は、前記円筒体下端部の筒中心と対向する二箇所に設け、前記複数のワイヤ掛け回し用係止部に掛け回し保持した前記切断用ワイヤを前記対向二箇所のワイヤ引き上げ用係止部から上方に引き上げ配設し、この円筒体の上方に引き上げ配設した切断用ワイヤに引き上げ張力を付与する前記張力付与装置を、前記円筒体の上部に設けたことを特徴とする請求項1,2のいずれか1項に記載の中抜き加工装置。   A plurality of the wire-engaging locking portions are configured to be movable at intervals in the circumferential direction of the lower end portion of the cylindrical body, and the wire lifting locking portion faces the cylinder center of the lower end portion of the cylindrical body. The cutting wire, which is provided at two places and is held around the plurality of wire-engaging locking portions, is pulled upward from the two opposite wire-lifting locking portions, and is disposed above the cylindrical body. The hollow machining apparatus according to any one of claims 1 and 2, wherein the tension applying device for applying a pulling tension to the cutting wire arranged to be pulled up is provided on an upper portion of the cylindrical body. 前記ワイヤ掛け回し用係止部は、上下方向に移動自在に設けた係止体で構成し、このワイヤ掛け回し用係止部を上方へ移動することでこのワイヤ掛け回し用係止部が上方へ抜け外れて、ワイヤ掛け回し用係止部の外側に掛け回していた前記切断用ワイヤがワイヤ掛け回し用係止部から外れて内側へ水平移動自在な前記ワイヤフリー状態となって前記円形溝の底部に回し配設されると共に、間隔を置いて設けた前記ワイヤ引き上げ用係止部を介して前記張力付与装置により上方へ引き上げ付勢されてこのワイヤ引き上げ用係止部間の円形溝の底部内側への押付力が生じるように構成したことを特徴とする請求項1〜3のいずれか1項に記載の中抜き加工装置。   The wire wrapping locking portion is formed of a locking body provided so as to be movable in the vertical direction, and the wire wrapping locking portion is moved upward by moving the wire wrapping locking portion upward. The circular groove enters the wire-free state in which the cutting wire that has been pulled out and pulled out to the outside of the wire-engaging latching portion is released from the wire-engaging latching portion and can be moved horizontally inward. And is urged upward by the tension applying device via the wire pulling engagement portion provided at an interval to form a circular groove between the wire pulling engagement portions. The hollow machining apparatus according to any one of claims 1 to 3, wherein a pressing force to the inside of the bottom portion is generated. 前記張力付与装置は、前記円筒体の上方へ引き上げ配設した前記切断用ワイヤを引き上げ付勢する張力を付与するシリンダ装置で構成し、このシリンダ装置により前記切断用ワイヤを引き上げて前記円形溝底部に回し配設された切断用ワイヤを内側へ喰い込ませる前記ワイヤ切断に必要な張力を付与することを特徴とする請求項1〜4のいずれか1項に記載の中抜き加工装置。   The tension applying device is constituted by a cylinder device that applies tension for pulling and urging the cutting wire disposed above the cylindrical body, and the circular wire bottom is lifted by the cylinder device. The hollow machining apparatus according to any one of claims 1 to 4, wherein a tension necessary for cutting the wire that causes the cutting wire disposed in the inside to bite into the inside is applied. 前記ワイヤ引き上げ用係止部は、前記円筒体下端部の筒中心と対向する二箇所に設け、前記複数のワイヤ掛け回し用係止部に掛け回し係止した前記切断用ワイヤを前記対向二箇所のワイヤ引き上げ用係止部から夫々上方に引き上げ配設し、この円筒体の上方に引き上げ配設した切断用ワイヤを夫々同時に引き上げ付勢する前記シリンダ装置を円筒体の上部に横設して前記張力付与装置を構成し、このシリンダ装置により前記二箇所の前記ワイヤ引き上げ用係止部を介して両側から前記切断用ワイヤを同時に引き上げ付勢して、前記ワイヤフリー状態となって前記ワイヤ引き上げ用係止部間で前記円形溝底部の内側へ移動自在に回し配設した切断用ワイヤに切断に必要なこの内側への押付力が生じる張力を付与しこの張力と前記ワークの回転により前記ワイヤ切断を行うように構成したことを特徴とする請求項5記載の中抜き加工装置。   The wire pull-up locking portions are provided at two locations facing the cylinder center of the lower end portion of the cylindrical body, and the cutting wires hooked and locked by the plurality of wire routing locking portions are placed at the two opposing locations. The above-mentioned cylinder device is installed on the upper part of the cylindrical body, and is disposed above the cylindrical body, and is arranged to be pulled upward from each of the wire-lifting locking portions, and simultaneously pulling up and urging the cutting wires disposed above the cylindrical body. A tension applying device is configured, and this cylinder device simultaneously pulls up and urges the cutting wire from both sides via the two wire pulling engaging portions to enter the wire free state and pull the wire. The cutting wire, which is arranged so as to be movably turned inside the bottom of the circular groove between the engaging portions, is given a tension that generates an inward pressing force necessary for cutting, and this tension and the rotation of the workpiece are applied. Ri punching device in according to claim 5, characterized by being configured to perform the wire cut.
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