JP5638275B2 - 摩擦転写成形法 - Google Patents
摩擦転写成形法 Download PDFInfo
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- JP5638275B2 JP5638275B2 JP2010091523A JP2010091523A JP5638275B2 JP 5638275 B2 JP5638275 B2 JP 5638275B2 JP 2010091523 A JP2010091523 A JP 2010091523A JP 2010091523 A JP2010091523 A JP 2010091523A JP 5638275 B2 JP5638275 B2 JP 5638275B2
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- transfer molding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
- B23K20/1255—Tools therefor, e.g. characterised by the shape of the probe
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1275—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding involving metallurgical change
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/128—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding making use of additional material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
- B29C65/0681—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding created by a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
- B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
- B29C65/608—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking the integral rivets being pushed in blind holes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/124—Tongue and groove joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/124—Tongue and groove joints
- B29C66/1242—Tongue and groove joints comprising interlocking undercuts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/322—Providing cavities in the joined article to collect the burr
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/28—Beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/10—Aluminium or alloys thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/12—Copper or alloys thereof
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Description
11 工具の摩擦面
13 工具の凹部
20 金型
40 部材
50 金型
60 部材
70 補充材料
80 金型
90 部材
202 金型の表面
204 金型の凹部
400 部材の摩擦面
402 凸部
504 金型の凹部
600 部材の摩擦面
602 凸部
604 凸部
804 金型の凹部
902 補充材料
Claims (4)
- 工具を提供するステップと、
凹部が開設された表面を有する金型を提供するステップと、
部材を提供して、前記部材を前記金型の凹部が開設された表面に設置するステップと、
前記工具を前記部材に押し込み、前記工具を回転させながら前記凹部の開設方向に沿って移動し、前記部材の材料を局部的に摩擦することによって、前記金型の凹部内に前記部材の一部を突出されて凸部を形成するステップと、を備え、
前記凸部が前記金型の凹部を完全に充填できない場合には、前記部材の前記金型から離れた一側に補充材料を設置し、前記工具を前記補充材料に押し込み、前記工具を再び回転させながら前記凹部の開設方向に沿って移動し、前記補充材料を局部的に摩擦することによって、前記補充材料と前記部材とを一体に接合して、前記金型凹部内に前記部材の一部を突出させて前記金型の凹部を完全に充填する凸部を形成することを特徴とする摩擦転写成形法。 - 前記部材の材料は摩擦攪拌により熱を生じ、その熱によって少なくとも一部分の材料は塑性流動を起こして前記金型凹部内に流れ込み、前記金型の凹部は前記部材の材料で充填されて前記凸部を形成することを特徴とする請求項1に記載の摩擦転写成形法。
- 前記金型凹部の形状に対応する形状を有する補充材料を提供して、前記工具で摩擦する前に前記補充材料を前記金型の凹部内に設置して、摩擦により前記部材と前記補充材料とを一体に接合することを特徴とする請求項1または2に記載の摩擦転写成形法。
- 前記凸部を形成してから、前記部材の表層から一定厚さの材料を除去するステップを更に備えることを特徴とする請求項1〜3のいずれの一項に記載の摩擦転写成形法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009103108483A CN102085537B (zh) | 2009-12-03 | 2009-12-03 | 摩擦搅拌成形方法 |
CN200910310848.3 | 2009-12-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2011116106A JP2011116106A (ja) | 2011-06-16 |
JP5638275B2 true JP5638275B2 (ja) | 2014-12-10 |
Family
ID=44081056
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2010091523A Active JP5638275B2 (ja) | 2009-12-03 | 2010-04-12 | 摩擦転写成形法 |
Country Status (3)
Country | Link |
---|---|
US (1) | US7971770B2 (ja) |
JP (1) | JP5638275B2 (ja) |
CN (1) | CN102085537B (ja) |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
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US8632850B2 (en) | 2005-09-26 | 2014-01-21 | Schultz-Creehan Holdings, Inc. | Friction fabrication tools |
US9511446B2 (en) | 2014-12-17 | 2016-12-06 | Aeroprobe Corporation | In-situ interlocking of metals using additive friction stir processing |
US9266191B2 (en) | 2013-12-18 | 2016-02-23 | Aeroprobe Corporation | Fabrication of monolithic stiffening ribs on metallic sheets |
US9511445B2 (en) * | 2014-12-17 | 2016-12-06 | Aeroprobe Corporation | Solid state joining using additive friction stir processing |
JP5843547B2 (ja) * | 2010-12-24 | 2016-01-13 | 本田技研工業株式会社 | 摩擦撹拌接合材の製造方法 |
US11045851B2 (en) | 2013-03-22 | 2021-06-29 | Battelle Memorial Institute | Method for Forming Hollow Profile Non-Circular Extrusions Using Shear Assisted Processing and Extrusion (ShAPE) |
US11383280B2 (en) | 2013-03-22 | 2022-07-12 | Battelle Memorial Institute | Devices and methods for performing shear-assisted extrusion, extrusion feedstocks, extrusion processes, and methods for preparing metal sheets |
US10695811B2 (en) | 2013-03-22 | 2020-06-30 | Battelle Memorial Institute | Functionally graded coatings and claddings |
CN104525613A (zh) * | 2014-12-29 | 2015-04-22 | 中国航空工业集团公司北京航空制造工程研究所 | 带筋结构的塑流摩擦热成形方法 |
US20180345586A1 (en) * | 2017-05-31 | 2018-12-06 | Yibo Su | System and Apparatus for Fiber Reinforced Thermoplastics Joiner |
US11046015B2 (en) * | 2017-05-31 | 2021-06-29 | Yibo Su | System and apparatus for fiber reinforced thermoplastics joiner |
JP7089034B2 (ja) | 2017-10-31 | 2022-06-21 | メルド マニファクチャリング コーポレーション | ソリッドステート積層造形システムならびに材料組成および構造背景 |
CN109500223B (zh) * | 2018-12-17 | 2020-06-12 | 中国航空制造技术研究院 | 一种金属异型加强结构流动摩擦近净成形方法 |
CN110449726A (zh) * | 2019-07-03 | 2019-11-15 | 东北大学秦皇岛分校 | 一种一体增材塑性成型的搅拌摩擦焊装置及其成形方法 |
US11549532B1 (en) | 2019-09-06 | 2023-01-10 | Battelle Memorial Institute | Assemblies, riveted assemblies, methods for affixing substrates, and methods for mixing materials to form a metallurgical bond |
WO2023043839A1 (en) | 2021-09-15 | 2023-03-23 | Battelle Memorial Institute | Shear-assisted extrusion assemblies and methods |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6045028A (en) * | 1998-07-17 | 2000-04-04 | Mcdonnell Douglas Corporation | Integral corrosion protection of friction-welded joints |
US6722286B2 (en) * | 1999-12-14 | 2004-04-20 | Hitachi, Ltd. | Structure and railway car |
US6460752B1 (en) * | 2000-04-04 | 2002-10-08 | The Boeing Company | Method of friction stir welding with grooved backing member |
JP2001293582A (ja) * | 2000-04-13 | 2001-10-23 | Nissan Motor Co Ltd | アルミニウム製リンク |
JP3553012B2 (ja) * | 2000-11-17 | 2004-08-11 | 株式会社日立製作所 | 摩擦攪拌接合方法 |
US6712916B2 (en) * | 2000-12-22 | 2004-03-30 | The Curators Of The University Of Missouri | Metal superplasticity enhancement and forming process |
JP4646421B2 (ja) * | 2001-03-05 | 2011-03-09 | 公 西原 | 摩擦攪拌成型方法 |
US7097091B2 (en) * | 2001-07-25 | 2006-08-29 | Hitachi, Ltd. | Friction stir welding method and component part welded by the method |
US6866180B2 (en) * | 2003-02-18 | 2005-03-15 | Rockwell Scientific Licensing, Llc | Thick-section metal forming via friction stir processing |
JP4886277B2 (ja) * | 2005-11-17 | 2012-02-29 | 日野自動車株式会社 | 材料の接合方法 |
US7455212B2 (en) * | 2005-11-29 | 2008-11-25 | General Electric Company | Deposition friction stir welding process and assembly |
-
2009
- 2009-12-03 CN CN2009103108483A patent/CN102085537B/zh active Active
-
2010
- 2010-03-31 US US12/750,883 patent/US7971770B2/en active Active
- 2010-04-12 JP JP2010091523A patent/JP5638275B2/ja active Active
Also Published As
Publication number | Publication date |
---|---|
US7971770B2 (en) | 2011-07-05 |
CN102085537B (zh) | 2013-11-06 |
US20110132970A1 (en) | 2011-06-09 |
CN102085537A (zh) | 2011-06-08 |
JP2011116106A (ja) | 2011-06-16 |
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