JP5445576B2 - Heat exchanger and refrigeration equipment - Google Patents

Heat exchanger and refrigeration equipment Download PDF

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Publication number
JP5445576B2
JP5445576B2 JP2011290120A JP2011290120A JP5445576B2 JP 5445576 B2 JP5445576 B2 JP 5445576B2 JP 2011290120 A JP2011290120 A JP 2011290120A JP 2011290120 A JP2011290120 A JP 2011290120A JP 5445576 B2 JP5445576 B2 JP 5445576B2
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header collecting
collecting pipe
baffle
heat exchanger
pipe body
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JP2013139941A (en
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康崇 大谷
好男 織谷
拓也 上総
正憲 神藤
潤一 濱舘
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Daikin Industries Ltd
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Daikin Industries Ltd
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Priority to JP2011290120A priority Critical patent/JP5445576B2/en
Application filed by Daikin Industries Ltd filed Critical Daikin Industries Ltd
Priority to BR112014016164-0A priority patent/BR112014016164B1/en
Priority to AU2012361654A priority patent/AU2012361654B2/en
Priority to EP12861123.3A priority patent/EP2799804B1/en
Priority to KR1020147021017A priority patent/KR101449911B1/en
Priority to CN201280065381.0A priority patent/CN104024782B/en
Priority to PCT/JP2012/083584 priority patent/WO2013099911A1/en
Priority to US14/368,174 priority patent/US20150027161A1/en
Priority to ES12861123.3T priority patent/ES2574508T3/en
Publication of JP2013139941A publication Critical patent/JP2013139941A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • F28F9/0204Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
    • F28F9/0209Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/14Heat exchangers specially adapted for separate outdoor units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/02Evaporators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05375Assemblies of conduits connected to common headers, e.g. core type radiators with particular pattern of flow, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • F28F9/0204Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
    • F28F9/0209Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions
    • F28F9/0212Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions the partitions being separate elements attached to header boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0243Header boxes having a circular cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D2001/0253Particular components
    • F28D2001/026Cores
    • F28D2001/0273Cores having special shape, e.g. curved, annular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0068Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2215/00Fins
    • F28F2215/12Fins with U-shaped slots for laterally inserting conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2220/00Closure means, e.g. end caps on header boxes or plugs on conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2250/00Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
    • F28F2250/06Derivation channels, e.g. bypass

Description

本発明は、熱交換器および冷凍装置に関する。   The present invention relates to a heat exchanger and a refrigeration apparatus.

従来より、例えば、特許文献1(特開2010−112580号公報)に記載の熱交換器のように、一対のヘッダ集合管と、該ヘッダ集合管を互いに連通する複数のチューブを有する熱交換器が提案されている。   Conventionally, for example, a heat exchanger having a pair of header collecting pipes and a plurality of tubes communicating with each other like the heat exchanger described in Patent Document 1 (Japanese Patent Application Laid-Open No. 2010-112580) Has been proposed.

当該特許文献1(特開2010−112580号公報)に記載の熱交換器では、ヘッダ集合管の内部空間を上下に仕切る仕切り板を設けることで、1対のヘッダ集合管の間を冷媒流れが往復するように構成されている。   In the heat exchanger described in Patent Document 1 (Japanese Patent Laid-Open No. 2010-112580), a refrigerant flow is provided between a pair of header collecting pipes by providing a partition plate that divides the internal space of the header collecting pipe up and down. It is configured to reciprocate.

上述の特許文献1(特開2010−112580号公報)に記載されている熱交換器では、ヘッダ集合管の上端部分の形状について改良の余地がある。   In the heat exchanger described in Patent Document 1 (Japanese Patent Laid-Open No. 2010-112580) described above, there is room for improvement in the shape of the upper end portion of the header collecting pipe.

例えば、上記熱交換器のヘッダ集合管の上端について、ヘッダ集合管本体に対して蓋部材を固着させている例が考えられるが、その場合の接合部分は、蓋部材の径方向周辺とヘッダ集合管本体の内面だけであるため、接合強度を高めることが難しい。   For example, an example in which a lid member is fixed to the header collecting pipe body with respect to the upper end of the header collecting pipe of the heat exchanger can be considered. Since it is only the inner surface of the tube body, it is difficult to increase the bonding strength.

これに対して、蓋部材とヘッダ集合管本体との接合部分をより広く確保するために、例えば、ヘッダ集合管本体の端部よりも内側に開口を形成し、当該開口を介して蓋部材を挿入させ、両者を固着させることも考えられる。ところが、この場合には、蓋部材の上面がヘッダ集合管本体の内周面によって囲まれた空間が生じてしまう。そして、熱交換器に付着した結露水や雨水等が当該空間に入り込んでしまった場合には、その水を当該空間外に排出することが困難になってしまい、その水周りの部材の腐食が生じる問題、もしくは、氷が成長してしまう問題がある。   On the other hand, in order to secure a wider joint portion between the lid member and the header collecting pipe body, for example, an opening is formed inside the end portion of the header collecting pipe body, and the lid member is inserted through the opening. It is possible to insert them and fix them together. However, in this case, a space is created in which the upper surface of the lid member is surrounded by the inner peripheral surface of the header collecting pipe body. And when condensed water, rain water, etc. adhering to the heat exchanger enter the space, it becomes difficult to discharge the water out of the space, and corrosion of members around the water There are problems that occur or ice grows.

本発明は上述した点に鑑みてなされたものであり、本発明の目的は、蓋部材とヘッダ集合管本体との固着状態を良好に維持しつつ、蓋部材の上の排水性を確保することが可能な熱交換器および冷凍装置を提供することにある。   This invention is made | formed in view of the point mentioned above, The objective of this invention is ensuring the drainage property on a cover member, maintaining the adhering state of a cover member and a header collecting pipe main body favorably. An object of the present invention is to provide a heat exchanger and a refrigeration apparatus that can perform the above-described operation.

本発明の第1観点に係る熱交換器は複数の扁平管と、各扁平管が接続されたヘッダ集合管と、上記扁平管に接合された複数のフィンと、を備え、上記扁平管の内部を流れる流体が上記扁平管の外部を流れる空気と熱交換する熱交換器であって、ヘッダ集合管は、ヘッダ集合管本体と、蓋部材と、を備えている。ヘッダ集合管本体は、長手方向が上下方向となるように設けられている。蓋部材は、ヘッダ集合管本体の上端よりも内側に設けられて、ヘッダ集合管本体の上側を塞いでいる。ヘッダ集合管本体は、蓋部材よりも上方に延びた管端部分を有している。管端部分の一部には、排水部が形成されている。排水部は、管端部分の一部が下方に凹んで形成された溝である。 A heat exchanger according to a first aspect of the present invention includes a plurality of flat tubes, a header collecting pipe to which the flat tubes are connected, and a plurality of fins joined to the flat tubes, A heat exchanger in which a fluid flowing inside exchanges heat with air flowing outside the flat tube, and the header collecting pipe includes a header collecting pipe body and a lid member. The header collecting pipe body is provided such that the longitudinal direction is the vertical direction. The lid member is provided inside the upper end of the header collecting pipe body and closes the upper side of the header collecting pipe body. The header collecting pipe body has a pipe end portion extending upward from the lid member. A drainage part is formed in a part of the pipe end part. The drainage part is a groove formed with a part of the pipe end portion recessed downward.

この熱交換器では、ヘッダ集合管本体に設けられた排水部を介して、蓋部材の上方に存在しうる結露水や雨水等を排水させることができる。このため、ヘッダ集合管の上端近傍における腐食を生じにくくすることが可能になる。   In this heat exchanger, it is possible to drain condensed water, rainwater, and the like that may exist above the lid member via a drainage section provided in the header collecting pipe body. For this reason, it becomes possible to make it difficult to produce corrosion in the vicinity of the upper end of the header collecting pipe.

また、この熱交換器では、ヘッダ集合管本体のうち管端部分の一部を下方に凹ませて溝を形成させることで排水部を形成することができるため、製造が容易になる。 Moreover, in this heat exchanger, since a drainage part can be formed by forming a groove | channel by denting down a part of pipe end part among header header pipe main bodies, manufacture becomes easy.

本発明の第観点に係る熱交換器は、第2観点に係る熱交換器において、排水溝の下端部は、蓋部材の上端部よりも下方に位置している。 In the heat exchanger according to the second aspect of the present invention, in the heat exchanger according to the second aspect, the lower end portion of the drainage groove is located below the upper end portion of the lid member.

この熱交換器は、排水溝が蓋部材の上端部よりも低い部分を有しているため、蓋部材の上方に溜まる水の量を全て排出させることが可能になる。   In this heat exchanger, since the drainage groove has a portion lower than the upper end portion of the lid member, it is possible to discharge all the amount of water accumulated above the lid member.

本発明の第3観点に係る熱交換器は、複数の扁平管と、各扁平管が接続されたヘッダ集合管と、上記扁平管に接合された複数のフィンと、を備え、上記扁平管の内部を流れる流体が上記扁平管の外部を流れる空気と熱交換する熱交換器であって、ヘッダ集合管は、ヘッダ集合管本体と、蓋部材と、を備えている。ヘッダ集合管本体は、長手方向が上下方向となるように設けられている。蓋部材は、ヘッダ集合管本体の上端よりも内側に設けられて、ヘッダ集合管本体の上側を塞いでいる。ヘッダ集合管本体は、蓋部材よりも上方に延びた管端部分を有している。管端部分の一部に排水部が形成されている。排水部は、管端部分のうち、蓋部材の径方向外側端部の一部の上方が欠落している。  A heat exchanger according to a third aspect of the present invention includes a plurality of flat tubes, a header collecting pipe to which the flat tubes are connected, and a plurality of fins joined to the flat tubes, A heat exchanger in which a fluid flowing inside exchanges heat with air flowing outside the flat tube, and the header collecting pipe includes a header collecting pipe body and a lid member. The header collecting pipe body is provided such that the longitudinal direction is the vertical direction. The lid member is provided inside the upper end of the header collecting pipe body and closes the upper side of the header collecting pipe body. The header collecting pipe body has a pipe end portion extending upward from the lid member. A drainage portion is formed in a part of the pipe end portion. In the drainage part, the upper part of the radially outer end of the lid member is missing in the pipe end part.

本発明の第4観点に係る熱交換器は、第1観点から第3観点のいずれかに係る熱交換器において、蓋部材の外周部の少なくとも一部は、ヘッダ集合管のうち管端部分以外の一部と管端部分との間で上下から持されている。 A heat exchanger according to a fourth aspect of the present invention is the heat exchanger according to any one of the first to third aspects, wherein at least a part of the outer peripheral portion of the lid member is other than the pipe end portion of the header collecting pipe. It is sandwiched from above and below between the part and the tube end portion.

この熱交換器では、蓋部材の上方は管端部分と接触した部分を有しており、蓋部材の下方はヘッダ集合管本体のうち管端部分以外の部分と接触した部分を有している。このため、ヘッダ集合管本体と蓋部材との固着をより強固させることが可能になっている。   In this heat exchanger, the upper part of the lid member has a part in contact with the pipe end part, and the lower part of the lid member has a part in contact with the part other than the pipe end part of the header collecting pipe main body. . For this reason, it is possible to further strengthen the fixation between the header collecting pipe body and the lid member.

本発明の第5観点に係る冷凍装置は、圧縮機、第1熱交換器、膨張弁、および、第1観点から第4観点のいずれかの熱交換器である第2熱交換器が互いに接続されることで構成されている冷媒回路を備えている。冷媒回路は、第2熱交換器を少なくとも冷媒の蒸発器として機能させることが可能である。   In the refrigeration apparatus according to the fifth aspect of the present invention, the compressor, the first heat exchanger, the expansion valve, and the second heat exchanger that is any one of the heat exchangers of the first to fourth aspects are connected to each other. The refrigerant circuit comprised by being made is provided. The refrigerant circuit can cause the second heat exchanger to function as at least a refrigerant evaporator.

この冷凍装置では、第2熱交換器が冷媒の蒸発器として機能する際に、ヘッダ集合管の上端部分に結露水が溜まり込むことがあったとしても、排水部を介して容易に排水させることが可能になる。   In this refrigeration system, when the second heat exchanger functions as a refrigerant evaporator, even if condensed water may accumulate in the upper end portion of the header collecting pipe, it can be easily drained through the drainage section. Is possible.

本発明の第1観点に係る熱交換器では、ヘッダ集合管の上端近傍における腐食を生じにくくすることが可能になり、製造が容易になる。 In the heat exchanger according to the first aspect of the present invention, it becomes possible to make it difficult to cause corrosion near the upper end of the header collecting pipe, and the manufacture becomes easy.

本発明の第観点に係る熱交換器では、蓋部材の上方に溜まる水の量を全て排出させることが可能になる。 In the heat exchanger according to the second aspect of the present invention, it is possible to discharge all the amount of water accumulated above the lid member.

本発明の第4観点に係る熱交換器では、ヘッダ集合管本体と蓋部材との固着をより強固させることが可能になっている。   In the heat exchanger according to the fourth aspect of the present invention, it is possible to further firmly fix the header collecting pipe body and the lid member.

本発明の第5観点に係る冷凍装置では、ヘッダ集合管の上端部分に結露水が溜まり込むことがあったとしても、排水部を介して容易に排水させることが可能になる。   In the refrigeration apparatus according to the fifth aspect of the present invention, even if condensed water may accumulate in the upper end portion of the header collecting pipe, it can be easily drained through the drainage section.

一実施形態に係る空気調和装置の構成の概要を説明するための回路図。The circuit diagram for demonstrating the outline | summary of a structure of the air conditioning apparatus which concerns on one Embodiment. 空調室外機の外観を示す斜視図。The perspective view which shows the external appearance of an air-conditioning outdoor unit. 空調室外機の各機器の配置の概要を説明するための模式的な断面図。Typical sectional drawing for demonstrating the outline | summary of arrangement | positioning of each apparatus of an air-conditioning outdoor unit. 室外熱交換器、ガス冷媒配管および液冷媒配管を示す外観概略斜視図。The external appearance schematic perspective view which shows an outdoor heat exchanger, gas refrigerant | coolant piping, and liquid refrigerant | coolant piping. 室外熱交換器の概略構成を示す模式的な背面図。The typical rear view which shows schematic structure of an outdoor heat exchanger. 室外熱交換器の構成を説明するための概略背面図。The schematic rear view for demonstrating the structure of an outdoor heat exchanger. 室外熱交換器の熱交換部の構成を説明するための部分拡大断面図。The partial expanded sectional view for demonstrating the structure of the heat exchange part of an outdoor heat exchanger. 室外熱交換器における伝熱フィンの取付状態を示す概略斜視図。The schematic perspective view which shows the attachment state of the heat-transfer fin in an outdoor heat exchanger. ヘッダ集合管本体の上端部分近傍を示す外観斜視図。The external appearance perspective view which shows the upper end part vicinity of a header pipe main body. ヘッダ集合管本体の扁平多穴管が接続される側から見た側面図。The side view seen from the side where the flat multi-hole pipe of a header collecting pipe main body is connected. ヘッダ集合管本体の前面視側面図。The front view side view of a header collecting pipe main body. バッフルの外観斜視図。The external perspective view of a baffle. バッフルの平面視概略図。The top view schematic diagram of a baffle. バッフルの図13の左側から見た側面視概略図。FIG. 14 is a schematic side view of the baffle viewed from the left side of FIG. 13. バッフルが塑性変形する直前まで挿入された状態を示す側面視概略図。The side view schematic diagram which shows the state inserted until just before a baffle plastically deformed. バッフルが塑性変形した状態で挿入が完了した状態を示す側面視概略図。The side view schematic diagram which shows the state which insertion was completed in the state which the baffle deformed plastically. ヘッダ集合管本体に仕切り板としてのバッフルが挿入固定された状態の挿入先側の様子を示す外観斜視図。The external appearance perspective view which shows the mode of the insertion destination side in the state by which the baffle as a partition plate was inserted and fixed to the header collecting pipe main body. ヘッダ集合管本体に仕切り板としてのバッフルが挿入固定された状態の挿入先とは反対側の様子を示す外観斜視図。The external appearance perspective view which shows the mode on the opposite side to the insertion destination of the state by which the baffle as a partition plate was inserted and fixed to the header collecting pipe main body. ヘッダ集合管本体の端部近傍がバッフルで塞がれた状態を示す外観斜視図。The external appearance perspective view which shows the state by which the edge part vicinity of the header pipe main body was block | closed with the baffle. ヘッダ集合管本体の端部近傍がバッフルで塞がれた状態の側面視断面図。Side surface sectional drawing of the state by which the edge part vicinity of the header collecting pipe main body was block | closed with the baffle. 変形例Aに係るヘッダ集合管本体の端部近傍が蓋部材としてのバッフルで塞がれた状態を示す外観斜視図。The external appearance perspective view which shows the state by which the edge part vicinity of the header pipe main body which concerns on the modification A was block | closed with the baffle as a cover member. 変形例Bに係るヘッダ集合管本体の端部近傍が蓋部材としてのバッフルで塞がれた状態を示す外観斜視図。The external appearance perspective view which shows the state by which the edge part vicinity of the header pipe main body which concerns on the modification B was block | closed with the baffle as a cover member.

(1)空気調和装置の全体構成
図1は、本発明の一実施形態に係る空気調和装置の構成の概要を示す回路図である。
(1) Overall Configuration of Air Conditioner FIG. 1 is a circuit diagram illustrating an outline of a configuration of an air conditioner according to an embodiment of the present invention.

空気調和装置1は、蒸気圧縮式の冷凍サイクル運転を行うことによって空調室内機3が設置されている建物内の冷暖房に使用される装置であり、熱源側ユニットとしての空調室外機2と、利用側ユニットとしての空調室内機3とが冷媒連絡配管6,7で接続されて構成されている。   The air conditioner 1 is an apparatus used for air conditioning in a building in which the air conditioning indoor unit 3 is installed by performing a vapor compression refrigeration cycle operation, and uses the air conditioning outdoor unit 2 as a heat source side unit, The air conditioning indoor unit 3 as a side unit is connected by refrigerant communication pipes 6 and 7.

空調室外機2と空調室内機3と冷媒連絡配管6,7とが接続されて構成される冷媒回路は、圧縮機91、四路切換弁92、室外熱交換器20、膨張弁40、室内熱交換器4およびアキュムレータ93などが冷媒配管で接続されることで構成されている。この冷媒回路内には冷媒が封入されており、冷媒が圧縮され、冷却され、減圧され、加熱・蒸発された後に、再び圧縮されるという冷凍サイクル運転が行われるようになっている。冷媒としては、例えば、R410A、R407C、R22、R134a、二酸化炭素、などから選択されたものが用いられる。   The refrigerant circuit configured by connecting the air-conditioning outdoor unit 2, the air-conditioning indoor unit 3, and the refrigerant communication pipes 6 and 7 includes a compressor 91, a four-way switching valve 92, an outdoor heat exchanger 20, an expansion valve 40, and indoor heat. The exchanger 4 and the accumulator 93 are connected by a refrigerant pipe. A refrigerant is sealed in the refrigerant circuit, and a refrigeration cycle operation is performed in which the refrigerant is compressed, cooled, decompressed, heated and evaporated, and then compressed again. As the refrigerant, for example, one selected from R410A, R407C, R22, R134a, carbon dioxide, and the like is used.

(2)空気調和装置の詳細構成
(2−1)空調室内機
空調室内機3は、室内の壁面に壁掛け等により、又は、ビル等の室内の天井に埋め込みや吊り下げ等により設置される。空調室内機3は、室内熱交換器4と、室内ファン5とを有している。室内熱交換器4は、例えば伝熱管と多数のフィンとにより構成されたクロスフィン式のフィン・アンド・チューブ型熱交換器であり、冷房運転時には冷媒の蒸発器として機能して室内空気を冷却し、暖房運転時には冷媒の凝縮器として機能して室内空気を加熱する熱交換器である。
(2) Detailed configuration of air conditioner (2-1) Air-conditioning indoor unit The air-conditioning indoor unit 3 is installed on a wall surface of the room by wall hanging or the like, or is embedded or suspended in a ceiling of a room such as a building. The air conditioning indoor unit 3 has an indoor heat exchanger 4 and an indoor fan 5. The indoor heat exchanger 4 is, for example, a cross fin type fin-and-tube heat exchanger composed of heat transfer tubes and a large number of fins, and functions as a refrigerant evaporator during cooling operation to cool indoor air. In the heating operation, the heat exchanger functions as a refrigerant condenser and heats indoor air.

(2−2)空調室外機
空調室外機2は、ビル等の室外に設置されており、冷媒連絡配管6,7を介して空調室内機3に接続される。空調室外機2は、図2および図3に示されているように、略直方体状のユニットケーシング10を有している。
(2-2) Air Conditioning Outdoor Unit The air conditioning outdoor unit 2 is installed outside a building or the like, and is connected to the air conditioning indoor unit 3 via the refrigerant communication pipes 6 and 7. As shown in FIGS. 2 and 3, the air-conditioning outdoor unit 2 has a substantially rectangular parallelepiped unit casing 10.

図3に示されているように、空調室外機2は、ユニットケーシング10の内部空間を鉛直方向に延びる仕切板18で二つに分割することによって送風機室S1と機械室S2とを形成した構造(いわゆる、トランク型構造)を有するものである。空調室外機2は、ユニットケーシング10の送風機室S1内に配置された室外熱交換器20および室外ファン95を有しており、ユニットケーシング10の機械室S2内に配置された圧縮機91、四路切換弁92、アキュムレータ93、膨張弁40、ガス冷媒配管31、および、液冷媒配管32を有している。   As shown in FIG. 3, the air conditioner outdoor unit 2 has a structure in which the blower chamber S <b> 1 and the machine chamber S <b> 2 are formed by dividing the internal space of the unit casing 10 into two by a partition plate 18 extending in the vertical direction. (So-called trunk type structure). The air conditioner outdoor unit 2 includes an outdoor heat exchanger 20 and an outdoor fan 95 disposed in the blower chamber S1 of the unit casing 10, and includes a compressor 91 and four compressors disposed in the machine chamber S2 of the unit casing 10. A path switching valve 92, an accumulator 93, an expansion valve 40, a gas refrigerant pipe 31, and a liquid refrigerant pipe 32 are provided.

ユニットケーシング10は、底板12と、天板11と、送風機室側の側板13と、機械室側の側板14と、送風機室側前板15と、機械室側前板16とを備えて、筐体を構成している。   The unit casing 10 includes a bottom plate 12, a top plate 11, a side plate 13 on the blower chamber side, a side plate 14 on the machine chamber side, a front plate 15 on the blower chamber side, and a front plate 16 on the machine chamber side. Make up body.

空調室外機2は、ユニットケーシング10の背面および側面の一部からユニットケーシング10内の送風機室S1に室外空気を吸い込んで、吸い込んだ室外空気をユニットケーシング10の前面から吹き出すように構成されている。具体的には、ユニットケーシング10内の送風機室S1に対する吸入口10aおよび吸込口10bが、送風機室側の側板13の背面側の端部と機械室側の側板14の送風機室S1側の端部とにわたって形成されている。また、吹出口10cは、送風機室側前板15に設けられており、その前側がファングリル15aによって覆われている。   The air conditioner outdoor unit 2 is configured to suck outdoor air into the blower chamber S <b> 1 in the unit casing 10 from a part of the back surface and side surface of the unit casing 10, and blow out the sucked outdoor air from the front surface of the unit casing 10. . Specifically, the suction port 10a and the suction port 10b with respect to the blower chamber S1 in the unit casing 10 include an end portion on the back side of the side plate 13 on the blower chamber side and an end portion on the blower chamber S1 side of the side plate 14 on the machine chamber side. And is formed over. Moreover, the blower outlet 10c is provided in the fan chamber side front board 15, The front side is covered with the fan grill 15a.

圧縮機91は、例えば圧縮機用モータによって駆動される密閉式圧縮機であり、運転容量を可変することができるよう構成されている。   The compressor 91 is a hermetic compressor driven by a compressor motor, for example, and is configured to be able to vary the operation capacity.

四路切換弁92は、冷媒の流れの方向を切り換えるための機構である。冷房運転時には、四路切換弁92は、圧縮機91の吐出側の冷媒配管と室外熱交換器20の一端(ガス側端部)から延びるガス冷媒配管31とを接続するとともに、アキュムレータ93を介してガス冷媒の冷媒連絡配管7と圧縮機91の吸入側の冷媒配管とを接続する(図1の四路切換弁92の実線を参照)。また、暖房運転時には、四路切換弁92は、圧縮機91の吐出側の冷媒配管とガス冷媒の冷媒連絡配管7とを接続するとともに、アキュムレータ93を介して圧縮機91の吸入側と室外熱交換器20の一端(ガス側端部)から延びるガス冷媒配管31とを接続する(図1の四路切換弁92の破線を参照)。   The four-way switching valve 92 is a mechanism for switching the direction of refrigerant flow. During the cooling operation, the four-way switching valve 92 connects the refrigerant pipe on the discharge side of the compressor 91 and the gas refrigerant pipe 31 extending from one end (gas side end) of the outdoor heat exchanger 20, and via the accumulator 93. Then, the refrigerant communication pipe 7 for the gas refrigerant and the refrigerant pipe on the suction side of the compressor 91 are connected (see the solid line of the four-way switching valve 92 in FIG. 1). During the heating operation, the four-way switching valve 92 connects the refrigerant pipe on the discharge side of the compressor 91 and the refrigerant communication pipe 7 for the gas refrigerant, and also connects the suction side and the outdoor heat of the compressor 91 via the accumulator 93. A gas refrigerant pipe 31 extending from one end (gas side end) of the exchanger 20 is connected (see the broken line of the four-way switching valve 92 in FIG. 1).

室外熱交換器20は、送風機室S1に上下方向(鉛直方向)に立てて配置され、吸入口10a,10bに対向している。室外熱交換器20は、アルミニウム製の熱交換器であり、本実施形態では設計圧力が3MPa〜4MPa程度のものを用いている。室外熱交換器20は、一端(ガス側端部)から、四路切換弁92と接続されるように、ガス冷媒配管31が延びている。また、室外熱交換器20の他端(液側端部)から、膨張弁40に接続されるように、液冷媒配管32が延びている。   The outdoor heat exchanger 20 is disposed upright in the blower chamber S1 in the vertical direction (vertical direction) and faces the suction ports 10a and 10b. The outdoor heat exchanger 20 is an aluminum heat exchanger, and in the present embodiment, the one having a design pressure of about 3 MPa to 4 MPa is used. In the outdoor heat exchanger 20, the gas refrigerant pipe 31 extends from one end (gas side end) so as to be connected to the four-way switching valve 92. The liquid refrigerant pipe 32 extends from the other end (liquid side end) of the outdoor heat exchanger 20 so as to be connected to the expansion valve 40.

アキュムレータ93は、四路切換弁92と圧縮機91との間に接続されている。アキュムレータ93は、冷媒を気相と液相とに分ける気液分離機能を具備している。アキュムレータ93に流入する冷媒は、液相と気相とに分かれ、上部空間に集まる気相の冷媒が圧縮機91へと供給される。   The accumulator 93 is connected between the four-way switching valve 92 and the compressor 91. The accumulator 93 has a gas-liquid separation function that divides the refrigerant into a gas phase and a liquid phase. The refrigerant flowing into the accumulator 93 is divided into a liquid phase and a gas phase, and the gas phase refrigerant that collects in the upper space is supplied to the compressor 91.

室外ファン95は、室外熱交換器20を流れる冷媒との間で熱交換をさせるための室外空気を、室外熱交換器20に対して供給する。   The outdoor fan 95 supplies outdoor air to the outdoor heat exchanger 20 for heat exchange with the refrigerant flowing through the outdoor heat exchanger 20.

膨張弁40は、冷媒回路において冷媒を減圧するための機構であり、開度調整が可能な電動弁である。膨張弁40は、冷媒圧力や冷媒流量の調節を行うために、室外熱交換器20と液冷媒の冷媒連絡配管6の間に設けられ、冷房運転時および暖房運転時のいずれにおいても、冷媒を膨張させる機能を有している。   The expansion valve 40 is a mechanism for decompressing the refrigerant in the refrigerant circuit, and is an electric valve capable of adjusting the opening degree. The expansion valve 40 is provided between the outdoor heat exchanger 20 and the refrigerant communication pipe 6 for liquid refrigerant in order to adjust the refrigerant pressure and the refrigerant flow rate, and allows the refrigerant to be used in both the cooling operation and the heating operation. Has the function of expanding.

室外ファン95は、送風機室S1に室外熱交換器20に対向して配置されている。室外ファン95は、ユニット内に室外空気を吸入して、室外熱交換器20において冷媒と室外空気との間で熱交換を行わせた後に、熱交換後の空気を室外に排出する。この室外ファン95は、室外熱交換器20に供給する空気の風量を可変することが可能なファンであり、例えば、DCファンモータ等からなるモータによって駆動されるプロペラファン等である。   The outdoor fan 95 is disposed in the blower chamber S1 so as to face the outdoor heat exchanger 20. The outdoor fan 95 sucks outdoor air into the unit, causes the outdoor heat exchanger 20 to perform heat exchange between the refrigerant and the outdoor air, and then discharges the air after heat exchange to the outside. The outdoor fan 95 is a fan capable of changing the air volume of air supplied to the outdoor heat exchanger 20, and is, for example, a propeller fan driven by a motor such as a DC fan motor.

(3)空気調和装置の動作
(3−1)冷房運転
冷房運転時は、四路切換弁92が図1の実線で示される状態、すなわち、圧縮機91の吐出側がガス冷媒配管31を介して室外熱交換器20のガス側に接続され、かつ、圧縮機91の吸入側がアキュムレータ93、冷媒連絡配管7を介して室内熱交換器4のガス側に対して接続された状態となっている。膨張弁40は、室内熱交換器4の出口(すなわち、室内熱交換器4のガス側)における冷媒の過熱度が一定になるように開度調節されるようになっている。この冷媒回路の状態で、圧縮機91、室外ファン95および室内ファン5を運転すると、低圧のガス冷媒は、圧縮機91で圧縮されることで高圧のガス冷媒となる。この高圧のガス冷媒は、四路切換弁92を経由して室外熱交換器20に送られる。その後、高圧のガス冷媒は、室外熱交換器20において、室外ファン95によって供給される室外空気と熱交換を行って凝縮して高圧の液冷媒となる。そして、過冷却状態になった高圧の液冷媒は、室外熱交換器20から膨張弁40に送られる。膨張弁40によって圧縮機91の吸入圧力近くまで減圧されて低圧の気液二相状態となった冷媒は、室内熱交換器4に送られ、室内熱交換器4において室内空気と熱交換を行って蒸発して低圧のガス冷媒となる。
(3) Operation of the air conditioner (3-1) Cooling operation During the cooling operation, the four-way switching valve 92 is in the state indicated by the solid line in FIG. 1, that is, the discharge side of the compressor 91 is connected via the gas refrigerant pipe 31. It is connected to the gas side of the outdoor heat exchanger 20, and the suction side of the compressor 91 is connected to the gas side of the indoor heat exchanger 4 via the accumulator 93 and the refrigerant communication pipe 7. The opening of the expansion valve 40 is adjusted so that the degree of superheat of the refrigerant at the outlet of the indoor heat exchanger 4 (that is, the gas side of the indoor heat exchanger 4) is constant. When the compressor 91, the outdoor fan 95, and the indoor fan 5 are operated in the state of the refrigerant circuit, the low-pressure gas refrigerant is compressed by the compressor 91 to become a high-pressure gas refrigerant. This high-pressure gas refrigerant is sent to the outdoor heat exchanger 20 via the four-way switching valve 92. Thereafter, the high-pressure gas refrigerant is condensed in the outdoor heat exchanger 20 by exchanging heat with the outdoor air supplied by the outdoor fan 95 to become a high-pressure liquid refrigerant. The supercooled high-pressure liquid refrigerant is sent from the outdoor heat exchanger 20 to the expansion valve 40. The refrigerant that has been decompressed to near the suction pressure of the compressor 91 by the expansion valve 40 and is in a low-pressure gas-liquid two-phase state is sent to the indoor heat exchanger 4 and performs heat exchange with indoor air in the indoor heat exchanger 4. Evaporates into a low-pressure gas refrigerant.

この低圧のガス冷媒は、冷媒連絡配管7を経由して空調室外機2に送られ、再び、圧縮機91に吸入される。このように冷房運転では、空気調和装置1は、室外熱交換器20を圧縮機91において圧縮される冷媒の凝縮器として、かつ、室内熱交換器4を室外熱交換器20において凝縮された冷媒の蒸発器として機能させる。   This low-pressure gas refrigerant is sent to the air-conditioning outdoor unit 2 via the refrigerant communication pipe 7 and again sucked into the compressor 91. As described above, in the cooling operation, the air conditioner 1 uses the outdoor heat exchanger 20 as the refrigerant condenser compressed in the compressor 91 and the indoor heat exchanger 4 as the refrigerant condensed in the outdoor heat exchanger 20. To function as an evaporator.

(3−2)暖房運転
暖房運転時は、四路切換弁92が図1の破線で示される状態、すなわち、圧縮機91の吐出側が冷媒連絡配管7を介して室内熱交換器4のガス側に接続され、かつ、圧縮機91の吸入側がガス冷媒配管31を介して室外熱交換器20のガス側に接続された状態となっている。膨張弁40は、室内熱交換器4の出口における冷媒の過冷却度が過冷却度目標値で一定になるように開度調節されるようになっている。この冷媒回路の状態で、圧縮機91、室外ファン95および室内ファン5を運転すると、低圧のガス冷媒は、圧縮機91に吸入されて圧縮されて高圧のガス冷媒となり、四路切換弁92、および、冷媒連絡配管7を経由して、空調室内機3に送られる。
(3-2) Heating Operation During the heating operation, the four-way switching valve 92 is in the state indicated by the broken line in FIG. 1, that is, the discharge side of the compressor 91 is on the gas side of the indoor heat exchanger 4 via the refrigerant communication pipe 7. And the suction side of the compressor 91 is connected to the gas side of the outdoor heat exchanger 20 via the gas refrigerant pipe 31. The opening of the expansion valve 40 is adjusted so that the degree of supercooling of the refrigerant at the outlet of the indoor heat exchanger 4 becomes constant at the target value of the degree of supercooling. When the compressor 91, the outdoor fan 95, and the indoor fan 5 are operated in the state of this refrigerant circuit, the low-pressure gas refrigerant is sucked into the compressor 91 and compressed to become a high-pressure gas refrigerant, and the four-way switching valve 92, And it is sent to the air conditioning indoor unit 3 via the refrigerant communication pipe 7.

そして、空調室内機3に送られた高圧のガス冷媒は、室内熱交換器4において、室内空気と熱交換を行って凝縮して高圧の液冷媒となった後、膨張弁40を通過する際に、膨張弁40の弁開度に応じて減圧される。この膨張弁40を通過した冷媒は、室外熱交換器20に流入する。そして、室外熱交換器20に流入した低圧の気液二相状態の冷媒は、室外ファン95によって供給される室外空気と熱交換を行って蒸発して低圧のガス冷媒となり、四路切換弁92を経由して、再び、圧縮機91に吸入される。このように暖房運転では、空気調和装置1は、室内熱交換器4を圧縮機91において圧縮される冷媒の凝縮器として、かつ、室外熱交換器20を室内熱交換器4において凝縮された冷媒の蒸発器として機能させる。   Then, the high-pressure gas refrigerant sent to the air conditioning indoor unit 3 undergoes heat exchange with room air in the indoor heat exchanger 4 to condense into a high-pressure liquid refrigerant, and then passes through the expansion valve 40. Further, the pressure is reduced according to the opening degree of the expansion valve 40. The refrigerant that has passed through the expansion valve 40 flows into the outdoor heat exchanger 20. The low-pressure gas-liquid two-phase refrigerant flowing into the outdoor heat exchanger 20 exchanges heat with the outdoor air supplied by the outdoor fan 95 to evaporate into a low-pressure gas refrigerant. Then, the air is sucked into the compressor 91 again. As described above, in the heating operation, the air conditioner 1 uses the indoor heat exchanger 4 as a refrigerant condenser compressed in the compressor 91 and the outdoor heat exchanger 20 as a refrigerant condensed in the indoor heat exchanger 4. To function as an evaporator.

(4)室外熱交換器の詳細構成
(4−1)室外熱交換器の全体構成
次に、室外熱交換器20の外観概略斜視図を示す図4、室外熱交換器の模式的な背面図を示す図5、および、概略背面図である図6を用いて室外熱交換器20の構成について詳細に説明する。
(4) Detailed Configuration of Outdoor Heat Exchanger (4-1) Overall Configuration of Outdoor Heat Exchanger Next, FIG. 4 showing a schematic external perspective view of the outdoor heat exchanger 20, and a schematic rear view of the outdoor heat exchanger The structure of the outdoor heat exchanger 20 will be described in detail with reference to FIG.

室外熱交換器20は、室外空気と冷媒との熱交換を行わせる熱交換部21を備えており、この熱交換部21が多数の伝熱フィン21aと多数の扁平多穴管21bとで構成されている。伝熱フィン21aおよび扁平多穴管21bは、いずれもアルミニウム製もしくはアルミニウム合金製である。扁平多穴管21bは、伝熱管として機能し、伝熱フィン21aと室外空気との間を移動する熱を、内部を流れる冷媒に伝達する。   The outdoor heat exchanger 20 includes a heat exchanging portion 21 that exchanges heat between the outdoor air and the refrigerant, and the heat exchanging portion 21 includes a large number of heat transfer fins 21a and a large number of flat multi-hole tubes 21b. Has been. The heat transfer fins 21a and the flat multi-hole tube 21b are both made of aluminum or an aluminum alloy. The flat multi-hole tube 21b functions as a heat transfer tube, and transfers heat moving between the heat transfer fins 21a and outdoor air to the refrigerant flowing inside.

室外熱交換器20は、熱交換器21の両端に各1本設けられたアルミニウム製のヘッダ集合管22,23を備えている。   The outdoor heat exchanger 20 includes aluminum header collecting pipes 22 and 23, one on each end of the heat exchanger 21.

ヘッダ集合管22は、第1バッフル22cによって上下方向に仕切られた内部空間22a,22bを有している。上部の内部空間22aには、ガス冷媒配管31が接続され、下部の内部空間22bには、液冷媒配管32が接続されている。   The header collecting pipe 22 has internal spaces 22a and 22b partitioned in the vertical direction by the first baffle 22c. A gas refrigerant pipe 31 is connected to the upper internal space 22a, and a liquid refrigerant pipe 32 is connected to the lower internal space 22b.

ヘッダ集合管23の内部は、第2バッフル23f,第3バッフル23g,第4バッフル23h,第5バッフル23iによって上下方向に仕切られ、内部空間23a,23b,23c,23d,23eが形成されている。このうち、ヘッダ集合管23の3つの内部空間23a,23b,23cには、ヘッダ集合管22の上部の内部空間22aに接続されている多数の扁平多穴管21bが接続されている。また、ヘッダ集合管23の3つの内部空間23c,23d,23eには、ヘッダ集合管22の下部の内部空間22bに接続されている多数の扁平多穴管21bが接続されている。   The interior of the header collecting pipe 23 is partitioned in the vertical direction by a second baffle 23f, a third baffle 23g, a fourth baffle 23h, and a fifth baffle 23i to form internal spaces 23a, 23b, 23c, 23d, and 23e. . Among these, to the three internal spaces 23 a, 23 b, 23 c of the header collecting pipe 23, many flat multi-hole pipes 21 b connected to the internal space 22 a above the header collecting pipe 22 are connected. In addition, a large number of flat multi-hole pipes 21 b connected to the internal space 22 b below the header collecting pipe 22 are connected to the three inner spaces 23 c, 23 d, and 23 e of the header collecting pipe 23.

なお、本実施形態では、上記各バッフルは、ヘッダ集合管本体50の仕切り板として用いられるだけでなく、蓋部材としても用いられる部品であり、これらの共通形状を説明をする際には、後述のように代表してバッフル60として説明する。   In the present embodiment, each of the baffles is a component that is used not only as a partition plate of the header collecting pipe body 50 but also as a lid member. The baffle 60 will be described as a representative.

また、ヘッダ集合管23の最上段の内部空間23aと最下段の内部空間23eが、連絡配管24により接続されている。上から2段目の内部空間23bと、下から2段目の内部空間23dが、連絡配管25により接続されている。中間の内部空間23cは、熱交換部21の上部(上段の内部空間22aに接続されている部分)の一部と下部(下段の内部空間22bに接続されている部分)の一部を接続する機能も果たしている。これらの構成により、例えば冷房運転時には、図5の矢印で示すように、ガス冷媒配管31によってヘッダ集合管23上部の内部空間23aに供給されるガス冷媒は、熱交換部21の上部で熱交換を行って液化し、ヘッダ集合管23で折り返して、熱交換部21の下部を通って液冷媒配管32から出て行く。なお、暖房運転時には、図5の矢印で示す流れとは、冷媒流れが逆方向になる。   Further, the uppermost internal space 23 a and the lowermost internal space 23 e of the header collecting pipe 23 are connected by a connecting pipe 24. The internal space 23b in the second stage from the top and the internal space 23d in the second stage from the bottom are connected by a connecting pipe 25. The intermediate internal space 23c connects a part of the upper part (part connected to the upper internal space 22a) and a part of the lower part (part connected to the lower internal space 22b) of the heat exchange unit 21. It also plays a function. With these configurations, for example, during cooling operation, the gas refrigerant supplied to the internal space 23a above the header collecting pipe 23 by the gas refrigerant pipe 31 exchanges heat at the upper part of the heat exchanging portion 21 as shown by the arrows in FIG. The liquid is liquefied, turned back at the header collecting pipe 23, passes through the lower part of the heat exchanging section 21, and goes out from the liquid refrigerant pipe 32. During the heating operation, the refrigerant flow is in the opposite direction to the flow indicated by the arrows in FIG.

(4−2)熱交換部の構成
図7は、室外熱交換器20の熱交換部21の扁平多穴管21bの扁平方向に対して垂直な平面における断面構造を示す部分拡大図である。また、図8は、室外熱交換器20における伝熱フィン21aの取付状態を示す概略斜視図である。
(4-2) Configuration of Heat Exchange Part FIG. 7 is a partially enlarged view showing a cross-sectional structure in a plane perpendicular to the flat direction of the flat multi-hole tube 21b of the heat exchange part 21 of the outdoor heat exchanger 20. FIG. 8 is a schematic perspective view showing a mounting state of the heat transfer fins 21 a in the outdoor heat exchanger 20.

伝熱フィン21aは薄いアルミニウム製もしくはアルミニウム合金製の平板であり、各伝熱フィン21aには水平方向に延びる扁平管挿入用の切り欠き21aaが上下方向に並べて複数形成されている。なお、伝熱フィン21aは、空気流れの上流側に向けて突出した部分を無数に有するように取り付けられている。   The heat transfer fins 21a are thin aluminum or aluminum alloy flat plates. Each of the heat transfer fins 21a is formed with a plurality of flat tube insertion notches 21aa extending in the vertical direction. The heat transfer fins 21a are attached so as to have countless portions protruding toward the upstream side of the air flow.

扁平多穴管21bは、伝熱面となる上下の平面部と、冷媒が流れる複数の内部流路21baを有している。切り欠き21aaの上下の幅よりもわずかに厚い扁平多穴管21bは、平面部を上下に向けた状態で、間隔をあけて複数段配列され、切り欠き21aaに嵌め込まれた状態で仮固定される。このように、伝熱フィン21aの切り欠き21aaに扁平多穴管21bが嵌め込まれた仮固定の状態で、伝熱フィン21aと扁平多穴管21bとがロウ付けされる。また、各扁平多穴管21bの両端は、それぞれヘッダ集合管22,23に嵌め込まれてロウ付けされる。そのため、ヘッダ集合管22の内部空間22a,22bやヘッダ集合管23の内部空間23a,23b,23c,23d,23eと扁平多穴管21bの内部流路21baとが繋がっている。   The flat multi-hole tube 21b has upper and lower flat portions serving as heat transfer surfaces and a plurality of internal flow paths 21ba through which the refrigerant flows. The flat multi-hole tubes 21b that are slightly thicker than the upper and lower widths of the cutouts 21aa are arranged in a plurality of stages at intervals with the plane portion facing up and down, and are temporarily fixed in a state of being fitted into the cutouts 21aa. The Thus, the heat transfer fin 21a and the flat multi-hole tube 21b are brazed in a temporarily fixed state in which the flat multi-hole tube 21b is fitted in the notch 21aa of the heat transfer fin 21a. Further, both ends of each flat multi-hole tube 21b are fitted into the header collecting tubes 22 and 23 and brazed. Therefore, the internal spaces 22a and 22b of the header collecting pipe 22 and the internal spaces 23a, 23b, 23c, 23d and 23e of the header collecting pipe 23 and the internal flow path 21ba of the flat multi-hole pipe 21b are connected.

図7に示されているように、伝熱フィン21aは、上下に繋がっているため、伝熱フィン21aや扁平多穴管21bで生じた結露は、伝熱フィン21aに沿って下方に滴り落ち、底板12に形成されている経路を通って外部に排出される。   As shown in FIG. 7, since the heat transfer fins 21a are connected to each other in the vertical direction, the condensation generated in the heat transfer fins 21a and the flat multi-hole tubes 21b drops down along the heat transfer fins 21a. The liquid is discharged to the outside through a path formed in the bottom plate 12.

(4−3)ヘッダ集合管の構成
以下、ヘッダ集合管22、23のうち主として端部周辺の構成について説明するが、この端部の構成はヘッダ集合管22、23において異なるところが無いため、以下、ヘッダ集合管22を代表して説明し、ヘッダ集合管23についての説明を省略する。
(4-3) Configuration of Header Collecting Pipe Hereinafter, the configuration around the end portion of the header collecting pipes 22 and 23 will be mainly described. However, the configuration of this end portion is not different in the header collecting pipes 22 and 23. The header collecting pipe 22 will be described as a representative, and the description of the header collecting pipe 23 will be omitted.

ヘッダ集合管22は、ヘッダ集合管本体50と、蓋部材としてのバッフル60および仕切り板としてのバッフル60を有している。   The header collecting pipe 22 has a header collecting pipe main body 50, a baffle 60 as a lid member, and a baffle 60 as a partition plate.

(4−3−1)ヘッダ集合管本体
図9に、ヘッダ集合管本体50の上端部分近傍を示す外観斜視図を示す。図10に、ヘッダ集合管本体の扁平多穴管が接続される側から見た側面図を示す。図11に、ヘッダ集合管本体の前面視側面図を示す。
(4-3-1) Header Collecting Pipe Body FIG. 9 is an external perspective view showing the vicinity of the upper end portion of the header collecting pipe body 50. In FIG. 10, the side view seen from the side where the flat multi-hole pipe of the header collecting pipe main body is connected is shown. FIG. 11 shows a side view of the header collecting pipe body as viewed from the front.

ヘッダ集合管本体50は、略円筒形状の部材であり、上下の端部がそれぞれ開口している。   The header collecting pipe main body 50 is a substantially cylindrical member, and upper and lower end portions thereof are opened.

ヘッダ集合管本体50の径方向外側の外周面51aの表面には、ロウ材51が塗布されている。ロウ材51の種類は特に限定されないが、例えば、ヘッダ集合管本体50の材質およびバッフル60の材質と共に共通の材質を含んだロウ材として、アルミロウが好ましい。また、材料コストの観点から、ヘッダ集合管本体50の径方向内側の内周面51bや上下の端面にはロウ材が塗布されていないことが好ましい。   A brazing material 51 is applied to the outer peripheral surface 51 a on the radially outer side of the header collecting pipe body 50. The type of the brazing material 51 is not particularly limited. For example, an aluminum brazing material is preferable as the brazing material including a common material together with the material of the header collecting pipe body 50 and the material of the baffle 60. From the viewpoint of material cost, it is preferable that the brazing material is not applied to the inner peripheral surface 51b on the radially inner side of the header collecting pipe body 50 and the upper and lower end surfaces.

ヘッダ集合管本体50は、複数の扁平管挿入用開口59、複数のバッフル挿入用開口56、複数のバッフル先端用開口54、および、開口55が形成されている。   The header collecting pipe body 50 is formed with a plurality of flat tube insertion openings 59, a plurality of baffle insertion openings 56, a plurality of baffle tip openings 54, and an opening 55.

扁平管挿入用開口59は、扁平多穴管21bの一端を挿入するため開口であり、ヘッダ集合管本体50の端部以外の部分において径方向に開口している。この扁平管挿入用開口59は、ヘッダ集合管本体50の長手方向である上下方向に並ぶようにして複数設けられている。この扁平管挿入用開口59は、ヘッダ集合管本体50の軸心の角度が90〜120度に相当する円弧部分が取り除かれるようにして形成されている。   The flat tube insertion opening 59 is an opening for inserting one end of the flat multi-hole tube 21 b, and is opened in the radial direction at a portion other than the end portion of the header collecting pipe main body 50. A plurality of flat tube insertion openings 59 are provided so as to be arranged in the vertical direction, which is the longitudinal direction of the header collecting pipe body 50. The flat tube insertion opening 59 is formed such that an arc portion corresponding to an angle of 90 to 120 degrees in the axis of the header collecting pipe body 50 is removed.

バッフル挿入用開口56は、後述する仕切り板としてのバッフル60を挿入するため開口であり、ヘッダ集合管本体50の端部以外の部分であって上記扁平管挿入用開口59とは反対側において径方向に開口している。このバッフル挿入用開口56は、ヘッダ集合管本体50の長手方向である上下方向に並ぶようにして複数設けられている。このバッフル挿入用開口56は、ヘッダ集合管本体50の軸心の角度が約160〜200度に相当する円弧部分が取り除かれるようにして形成されている。バッフル挿入用開口56は、ヘッダ集合管本体50の径方向の肉厚部分において、肉厚上面56dと、肉厚下面56e、および、肉厚当接面56bを有している。肉厚当接面56bは、ヘッダ集合管本体50の径方向かつ上下方向に広がった面であり、後述するバッフル60の第1被係止部64における第1挿入方向面64b、および、バッフル60の第2被係止部65における第2挿入方向面65bに対してそれぞれ面接触して、それぞれ係止する。   The baffle insertion opening 56 is an opening for inserting a baffle 60 as a partition plate, which will be described later. The baffle insertion opening 56 is a portion other than the end of the header collecting pipe body 50 and has a diameter on the side opposite to the flat tube insertion opening 59. Open in the direction. A plurality of the baffle insertion openings 56 are provided so as to be aligned in the vertical direction, which is the longitudinal direction of the header collecting pipe body 50. The baffle insertion opening 56 is formed such that an arc portion corresponding to an angle of about 160 to 200 degrees in the axis of the header collecting pipe body 50 is removed. The baffle insertion opening 56 has a thick upper surface 56d, a thick lower surface 56e, and a thick contact surface 56b in the radially thick portion of the header collecting pipe body 50. The thick contact surface 56b is a surface that expands in the radial direction and the vertical direction of the header collecting pipe body 50, and includes a first insertion direction surface 64b and a baffle 60 in a first locked portion 64 of the baffle 60 described later. The second locked portion 65 is brought into surface contact with the second insertion direction surface 65b and locked.

バッフル先端用開口54は、バッフル挿入用開口56の主開口方向とは反対側、すなわち、扁平管挿入用開口59と同じ側に形成された開口であり、径方向視において円形となるように開口している。バッフル先端用開口54は、ヘッダ集合管本体50の径方向の肉厚部分において、ヘッダ集合管本体50の径方向を軸方向とする筒状内面54bを有している。バッフル先端用開口54は、ヘッダ集合管本体50において、バッフル挿入用開口56と同様の高さ位置に形成されている。   The baffle tip opening 54 is an opening formed on the opposite side to the main opening direction of the baffle insertion opening 56, that is, on the same side as the flat tube insertion opening 59, and is opened so as to be circular in a radial direction. doing. The baffle tip opening 54 has a cylindrical inner surface 54 b with the radial direction of the header collecting pipe body 50 as the axial direction at the radial thick portion of the header collecting pipe body 50. The baffle tip opening 54 is formed at the same height as the baffle insertion opening 56 in the header collecting pipe body 50.

ヘッダ集合管本体50は、端部に、後述する蓋部材としてのバッフル60を取り付けるための管端部分53が設けられている。   The header collecting pipe body 50 is provided with a pipe end portion 53 for attaching a baffle 60 as a lid member to be described later at the end.

管端部分53は、ヘッダ集合管本体50の軸心の角度が約160〜250度に相当する円弧部分が、さらにヘッダ集合管本体50の長手方向に延びて形成されている部分である。管端部分53は、ヘッダ集合管本体50の円弧部分のうちどの部分が延びだして形成されていてもよく、例えば、本実施形態のようにヘッダ集合管本体50の円弧部分のうち扁平管挿入用開口59側の長手方向端部が長手方向に延長されて形成されていてもよいし、バッフル挿入用開口56側の長手方向端部が長手方向に延長されて形成されていてもよい。この管端部分53は、排水用溝52、および、係止部70を有している。   The pipe end portion 53 is a portion in which an arc portion corresponding to an angle of about 160 to 250 degrees in the axial center of the header collecting pipe main body 50 is further extended in the longitudinal direction of the header collecting pipe main body 50. The pipe end portion 53 may be formed by extending any one of the arc portions of the header collecting pipe body 50. For example, a flat tube is inserted in the arc portion of the header collecting pipe body 50 as in the present embodiment. The longitudinal end on the opening 59 side may be extended in the longitudinal direction, or the longitudinal end on the baffle insertion opening 56 side may be extended in the longitudinal direction. The pipe end portion 53 has a drain groove 52 and a locking portion 70.

排水用溝52は、管端部分53の上端面53aの一部が、ヘッダ集合管本体50の長手方向の端部から長手方向の端部とは反対側に向けて切り欠けた形状を有している。排水用溝52の溝深さ(下端部52aの位置)は、ヘッダ集合管本体50のうち管端部分53および当該排水用溝52以外の部分の上端面51cと、ヘッダ集合管本体50の長手方向において同じ高さ位置となるように形成されている。これにより、バッフル60の上面であって、管端部分53で囲われている部分に存在する水が、排水用溝52を径方向外側に向けて排水される構成となっている。   The drainage groove 52 has a shape in which a part of the upper end surface 53a of the pipe end portion 53 is cut away from the longitudinal end of the header collecting pipe body 50 toward the side opposite to the longitudinal end. ing. The depth of the drainage groove 52 (the position of the lower end portion 52 a) is such that the pipe end portion 53 and the upper end surface 51 c of the portion other than the drainage groove 52 of the header collecting pipe body 50 and the length of the header collecting pipe body 50 are long. It is formed to be the same height position in the direction. As a result, the water present on the upper surface of the baffle 60 and surrounded by the pipe end portion 53 is drained with the drain groove 52 directed radially outward.

係止部70は、管端部分53の上端部において、前記排水用溝52が形成されている部分から一方側の周方向に沿って離れるように延びている第1係止部71と、前記排水用溝52が形成されている部分から他方側の周方向に沿って離れるように延びている第2係止部72と、を有している。なお、係止部70の上下方向の幅は、バッフル60の板厚方向の幅と同程度に短く構成されている。   The locking portion 70 includes a first locking portion 71 extending at a top end portion of the pipe end portion 53 so as to be separated along a circumferential direction on one side from a portion where the drainage groove 52 is formed, And a second locking portion 72 extending away from the portion where the drainage groove 52 is formed along the circumferential direction of the other side. The vertical width of the locking portion 70 is configured to be as short as the width of the baffle 60 in the plate thickness direction.

第1係止部71は、管端部分53の上端面53aと同一の面を構成している上面71aと、下方を向いている下面71cと、周方向を向いている周方面71bと、を有している。第1係止部71の下面71cは、ヘッダ集合管本体50の上端面51cより上方であって、第1係止部71の上面71aより下方に位置している。第1係止部71の周方面71bは、周方向を向いた面が、ヘッダ集合管本体50の上端面51cから、第1係止部71の上面71aにかけて、連なって構成されている。この第1係止部71の周方面71bは、管端部分53のうち第1係止部71よりも下方の部分の周方向を向いた面(第2係止部72よりも第1係止部71に近い方の面)である周方面53bよりも、さらに、当該管端部分53の周方面53bが向いた方向に離れて設けられている。このようにして、第1係止部71の下面71cは、ヘッダ集合管本体50の上端面51cとの間に、後述するバッフル60の板厚方向の幅より僅かに大きな距離(バッフル挿入用開口56の上下方向の幅と等しい距離)が確保されている。   The first locking portion 71 includes an upper surface 71a constituting the same surface as the upper end surface 53a of the tube end portion 53, a lower surface 71c facing downward, and a circumferential surface 71b facing the circumferential direction. Have. The lower surface 71 c of the first locking portion 71 is located above the upper end surface 51 c of the header collecting pipe body 50 and below the upper surface 71 a of the first locking portion 71. The circumferential surface 71 b of the first locking portion 71 is configured such that the surface facing the circumferential direction extends from the upper end surface 51 c of the header collecting pipe body 50 to the upper surface 71 a of the first locking portion 71. The circumferential surface 71b of the first locking portion 71 is a surface facing the circumferential direction of the pipe end portion 53 below the first locking portion 71 (the first locking portion is more than the second locking portion 72). The circumferential end surface 53b of the pipe end portion 53 is further away from the circumferential surface 53b, which is the surface closer to the portion 71). In this way, the lower surface 71c of the first locking portion 71 and the upper end surface 51c of the header collecting pipe body 50 are a distance slightly larger than the width in the plate thickness direction of the baffle 60 described later (the baffle insertion opening). A distance equal to the vertical width of 56) is secured.

第2係止部72も、第1係止部71と同様の形状であって、第1係止部71とは軸対象となるように設けられている。すなわち、第2係止部72は、管端部分53の上端面53aと同一の面を構成している上面72aと、下方を向いている下面72cと、周方向を向いている周方面72bと、を有している。第2係止部72の下面72cは、ヘッダ集合管本体50の上端面51cより上方であって、第2係止部72の上面72aより下方に位置している。第2係止部72の周方面72bは、周方向を向いた面が、ヘッダ集合管本体50の上端面51cから、第2係止部72の上面72aにかけて、上下方向に連なって構成されている。この第2係止部72の周方面72bは、管端部分53のうち第2係止部72よりも下方の部分の周方向を向いた面(第1係止部71よりも第2係止部72に近い方の面)である周方面53cよりも、さらに、当該管端部分53の周方面53cが向いた方向に離れて設けられている。このようにして、第2係止部72の下面72cは、ヘッダ集合管本体50の上端面51cとの間に、後述するバッフル60の板厚方向の幅より僅かに大きな距離(バッフル挿入用開口56の上下方向の幅と等しい距離)が確保されている。   The 2nd latching | locking part 72 is also the same shape as the 1st latching | locking part 71, Comprising: The 1st latching | locking part 71 is provided so that it may become an axis | shaft object. That is, the second locking portion 72 includes an upper surface 72a that forms the same surface as the upper end surface 53a of the pipe end portion 53, a lower surface 72c that faces downward, and a circumferential surface 72b that faces the circumferential direction. ,have. The lower surface 72 c of the second locking portion 72 is located above the upper end surface 51 c of the header collecting pipe body 50 and below the upper surface 72 a of the second locking portion 72. The circumferential surface 72b of the second locking portion 72 is configured such that the surface facing the circumferential direction is continuous in the vertical direction from the upper end surface 51c of the header collecting pipe body 50 to the upper surface 72a of the second locking portion 72. Yes. The circumferential surface 72b of the second locking portion 72 is a surface facing the circumferential direction of the pipe end portion 53 below the second locking portion 72 (the second locking portion is more than the first locking portion 71). It is further provided away from the circumferential surface 53c which is the surface closer to the portion 72) in the direction in which the circumferential surface 53c of the tube end portion 53 is directed. In this way, the lower surface 72c of the second locking portion 72 is a distance slightly larger than the width in the plate thickness direction of the baffle 60 (described later) (baffle insertion opening) between the lower surface 72c of the header collecting pipe body 50 and the upper end surface 51c. A distance equal to the vertical width of 56) is secured.

(4−3−2)バッフル
図12に、バッフル60の外観斜視図を示す。図13に、バッフル60の平面視概略図を示す。図14に、図13における左側から見た場合のバッフル60の側面視概略図を示す。
(4-3-2) Baffle FIG. 12 shows an external perspective view of the baffle 60. FIG. 13 shows a schematic plan view of the baffle 60. FIG. 14 is a schematic side view of the baffle 60 when viewed from the left side in FIG.

バッフル60は、仕切り板として、および、蓋部材として、用いられる。本実施形態において、仕切り板としてのバッフル60と蓋部材としてのバッフル60とは、いずれも形状、寸法および材質が共通化されており、同一部品として製造されている。このように形状等を共通化させたため、部品の種類の低減化により、製造コストを抑えることができている。   The baffle 60 is used as a partition plate and a lid member. In the present embodiment, the baffle 60 as the partition plate and the baffle 60 as the lid member all have the same shape, size, and material, and are manufactured as the same part. Since the shape and the like are made common in this way, the manufacturing cost can be suppressed by reducing the types of components.

このバッフル60は、バッフル本体61、凸部63、第1被係止部64、および、第2被係止部65を有している。このバッフル60は、凸部63が設けられている側を挿入側としてヘッダ集合管本体50のバッフル先端用開口54に挿入されて流路を分割するために用いることも、ヘッダ集合管本体50の端部を塞ぐ部材として用いることも可能になっている。   The baffle 60 includes a baffle body 61, a convex portion 63, a first locked portion 64, and a second locked portion 65. The baffle 60 is used to divide the flow path by being inserted into the baffle tip opening 54 of the header collecting pipe body 50 with the side on which the convex portion 63 is provided as the insertion side. It can also be used as a member for closing the end.

バッフル本体61は、アルミニウムもしくはアルミニウム合金製の略板状の略円形部材であり、良好なロウ付け状態を持続させるために、ヘッダ集合管本体50の素材と同じ素材であることが好ましい。なお、バッフル本体61は、ヘッダ集合管本体50の外形と同程度の半円部分と、ヘッダ集合管本体50の内径と同程度の半円部分と、を有している。ヘッダ集合管本体50の外径と同程度の半円部分は、ヘッダ集合管本体50に取り付けられた状態で、ヘッダ集合管本体50の外周面51aに沿うように位置する反挿入方向外周面61aを有している。ヘッダ集合管本体50の内径と同程度の半円部分は、ヘッダ集合管本体50に取り付けられた状態で、ヘッダ集合管本体50の内周面51bに対面するように位置する第1挿入方向外周面61bおよび第2挿入方向外周面61cを有している。また、バッフル本体61は、略円形の第1面61dと、第1面61dとは反対側を向いており略円形の第2面61eを有している。   The baffle body 61 is a substantially plate-like substantially circular member made of aluminum or an aluminum alloy, and is preferably made of the same material as that of the header collecting pipe body 50 in order to maintain a good brazed state. The baffle body 61 has a semicircular part that is approximately the same as the outer shape of the header collecting pipe body 50 and a semicircular part that is approximately the same as the inner diameter of the header collecting pipe body 50. The semicircular portion having the same diameter as the outer diameter of the header collecting pipe main body 50 is attached to the header collecting pipe main body 50 and is located along the outer peripheral face 51a of the header collecting pipe main body 50 in the anti-insertion direction outer peripheral face 61a. have. A semicircular portion of the same size as the inner diameter of the header collecting pipe main body 50 is attached to the header collecting pipe main body 50 and is located on the outer periphery in the first insertion direction so as to face the inner peripheral surface 51b of the header collecting pipe main body 50. It has the surface 61b and the 2nd insertion direction outer peripheral surface 61c. The baffle body 61 has a substantially circular first surface 61d and a substantially circular second surface 61e facing the opposite side of the first surface 61d.

凸部63は、バッフル本体61の円周部分のうち、バッフル本体61の第1挿入方向外周面61bと第2挿入方向外周面61cの間から径方向に突出した形状を有している。凸部63は、先端において、突出した方向を向いた先端面63aを有している。また、凸部63の上方には、バッフル本体61の第1面61dが広がっており、凸部63の下方には、バッフル本体61の第2面61eと同一平面上の部分と、を有している。この凸部63の周方向の幅は、概ねバッフル本体61の板厚と同程度の幅を有している。凸部63は、バッフル60の外側を構成する先端面63aと、凸部63の周方向の側面を構成する第1凸部側面63b及び第2凸部側面63cを有している。第1凸部側面63bは、第1挿入方向外周面61bと繋がっている。第2凸部側面63cは、第2挿入方向外周面61cと繋がっている。なお、凸部63の先端面63aは、第1凸部側面63bとの境界部分、第2凸部側面63cとの境界部分、バッフル本体61の第1面61dとの境界部分、バッフル本体61の第2面61eとの境界部分が、それぞれ丸みを帯びた形状となるように加工されている。このように、凸部63が丸みを帯びた形状に加工されているため、ヘッダ集合管本体50のバッフル先端用開口54への挿入時に、引っ掛かりが生じにくく、スムーズな挿入を行うことを可能にしている。   The convex portion 63 has a shape protruding in the radial direction from between the first insertion direction outer peripheral surface 61 b and the second insertion direction outer peripheral surface 61 c of the baffle main body 61 in the circumferential portion of the baffle main body 61. The convex part 63 has the front end surface 63a facing the protruding direction at the front end. The first surface 61d of the baffle body 61 extends above the convex portion 63, and the lower surface of the convex portion 63 includes a portion on the same plane as the second surface 61e of the baffle main body 61. ing. The circumferential width of the convex portion 63 is approximately the same as the plate thickness of the baffle body 61. The convex portion 63 has a tip surface 63 a that forms the outside of the baffle 60, and a first convex portion side surface 63 b and a second convex portion side surface 63 c that form the circumferential side surface of the convex portion 63. The 1st convex part side surface 63b is connected with the 1st insertion direction outer peripheral surface 61b. The 2nd convex part side surface 63c is connected with the 2nd insertion direction outer peripheral surface 61c. The front end surface 63a of the convex portion 63 includes a boundary portion with the first convex portion side surface 63b, a boundary portion with the second convex portion side surface 63c, a boundary portion with the first surface 61d of the baffle body 61, and the baffle body 61. The boundary portion with the second surface 61e is processed so as to have a rounded shape. Thus, since the convex part 63 is processed into the rounded shape, at the time of inserting into the opening 54 for the baffle tip of the header collecting pipe main body 50, it becomes difficult to generate | occur | produce and enables smooth insertion. ing.

第1被係止部64は、バッフル本体61のうちのヘッダ集合管本体50の外形と同程度の半円部分の径方向外側端部であって、ヘッダ集合管本体50の内径と同程度の半円部分との境界部分の一方に位置するように設けられており、第2被係止部65は当該境界部分の他方に位置するように設けられている。第1被係止部64は、バッフル60の第2面61e側の面が、挿入方向から反挿入方向に向かうにつれて、バッフル60の第2面61e側に反り上がるように形成された第1下方被係止面64aを有している。また、第1被係止部64は、バッフル60の第1面61d側の面が、挿入方向から反挿入方向に向かうにつれて、バッフル60の第2面61e側に反り上がるように形成された第1上方被係止面64cを有している。第1被係止部64は、第1下方被係止面64aと第1上方被係止面64cとを板厚方向に繋げ、挿入方向を向いた第1挿入方向面64bを有している。   The first locked portion 64 is a radially outer end of a semicircular portion of the baffle body 61 that is approximately the same as the outer shape of the header collecting pipe body 50, and is approximately the same as the inner diameter of the header collecting pipe body 50. It is provided so that it may be located in one of the boundary parts with a semicircle part, and the 2nd to-be-latched part 65 is provided so that it may be located in the other of the said boundary part. The first locked portion 64 is formed so that the surface on the second surface 61e side of the baffle 60 is warped upward toward the second surface 61e side of the baffle 60 as it goes from the insertion direction to the anti-insertion direction. It has a locked surface 64a. The first locked portion 64 is formed so that the surface on the first surface 61d side of the baffle 60 is warped upward toward the second surface 61e side of the baffle 60 from the insertion direction toward the anti-insertion direction. 1 It has the upper locked surface 64c. The first locked portion 64 has a first insertion direction surface 64b that connects the first lower locked surface 64a and the first upper locked surface 64c in the plate thickness direction and faces the insertion direction. .

第2被係止部65は、第1被係止部64と同様であって、第1被係止部64と軸対象の形状を有している。すなわち、第2被係止部65は、バッフル60の第2面61e側の面が、挿入方向から反挿入方向に向かうにつれて、バッフル60の第2面61e側に反り上がるように形成された第2下方被係止面65aを有している。また、第2被係止部65は、バッフル60の第1面61d側の面が、挿入方向から反挿入方向に向かうにつれて、第2面61e側に反り上がるように形成された第2上方被係止面65cを有している。第2被係止部65は、第2下方被係止面65aと第2上方被係止面65cとを板厚方向に繋げ、挿入方向を向いた第2挿入方向面65bを有している。   The second locked portion 65 is the same as the first locked portion 64, and has the shape of the first locked portion 64 and the axial object. That is, the second locked portion 65 is formed so that the surface on the second surface 61e side of the baffle 60 is warped upward toward the second surface 61e side of the baffle 60 from the insertion direction toward the anti-insertion direction. 2 It has a lower locked surface 65a. Further, the second locked portion 65 is a second upper cover formed so that the surface on the first surface 61d side of the baffle 60 is warped upward toward the second surface 61e as it goes from the insertion direction to the anti-insertion direction. It has a locking surface 65c. The second locked portion 65 has a second insertion direction surface 65b that connects the second lower locked surface 65a and the second upper locked surface 65c in the plate thickness direction and faces the insertion direction. .

(4−4)ヘッダ集合管本体の端部近傍部分のバッフルによる勘合閉鎖状態
図15に、バッフル60が塑性変形する直前まで挿入された状態を示す側面視概略図を示す。図16に、バッフル60が塑性変形した状態で挿入が完了した状態を示す側面視概略図を示す。図17に、ヘッダ集合管本体50に仕切り板としてのバッフル60が挿入固定された状態の挿入先側の様子を示す外観斜視図を示す。図18に、ヘッダ集合管本体50に仕切り板としてのバッフル60が挿入固定された状態の挿入先とは反対側の様子を示す外観斜視図を示す。なお、図17、図18では、理解の容易のため、バッフル60にハッチングを施して、ヘッダ集合管本体50と区別して示している。
(4-4) Fitting closed state by baffle in vicinity of end of header collecting pipe main body FIG. 15 is a schematic side view showing a state where the baffle 60 is inserted until immediately before plastic deformation. FIG. 16 is a schematic side view showing a state where the insertion is completed with the baffle 60 being plastically deformed. FIG. 17 is an external perspective view showing a state of the insertion destination side in a state where a baffle 60 as a partition plate is inserted and fixed to the header collecting pipe body 50. FIG. 18 is an external perspective view showing a state opposite to the insertion destination in a state where a baffle 60 as a partition plate is inserted and fixed in the header collecting pipe main body 50. In FIGS. 17 and 18, the baffle 60 is hatched so as to be distinguished from the header collecting pipe body 50 for easy understanding.

仕切り板としてのバッフル60は、凸部63が挿入方向先端になるようにして、ヘッダ集合管本体50のバッフル挿入用開口56を介して挿入され、第1下方被係止面64aおよび第2下方被係止面65aにおいて塑性変形が生じる直前の状態になるまで挿入される(図15のバッフル60とヘッダ集合管本体50との当接部分P参照)。そして、仕切り板としてのバッフル60は、さらに挿入を進めて、第1下方被係止面64aおよび第2下方被係止面65aをバッフル60の第1面61d側の面の向きに向けて弾性変形した状態のまま(図16のバッフル60とヘッダ集合管本体50との当接部分P’参照)、バッフル挿入用開口56の奥まで挿入され、凸部63の第1挿入方向外周面61bおよび第2挿入方向外周面61cがヘッダ集合管本体50の径方向内側の内周面51bと径方向において面接触すると同時に、バッフル60の第1被係止部64の第1挿入方向面64bおよび第2被係止部65の第2挿入方向面65bに対して肉厚当接面56bがそれぞれ面接触することで(図16の当接部分Q参照)、挿入が完了し、仮止め状態となる。   The baffle 60 as a partition plate is inserted through the baffle insertion opening 56 of the header collecting pipe body 50 so that the convex portion 63 is at the leading end in the insertion direction, and the first lower locked surface 64a and the second lower locked surface. It is inserted until the state immediately before the plastic deformation occurs in the locked surface 65a (refer to the contact portion P between the baffle 60 and the header collecting pipe body 50 in FIG. 15). Further, the baffle 60 as the partition plate is further inserted, and the first lower locked surface 64a and the second lower locked surface 65a are elastically directed toward the surface of the baffle 60 on the first surface 61d side. The deformed state (see the contact portion P ′ between the baffle 60 and the header collecting pipe body 50 in FIG. 16) is inserted to the back of the baffle insertion opening 56, and the first insertion direction outer peripheral surface 61b of the convex portion 63 and The second insertion direction outer peripheral surface 61c is in surface contact with the radially inner inner peripheral surface 51b of the header collecting pipe body 50 in the radial direction, and at the same time, the first insertion direction surface 64b of the first locked portion 64 of the baffle 60 and the first insertion direction surface 64b. 2 When the thick contact surface 56b comes into surface contact with the second insertion direction surface 65b of the locked portion 65 (see the contact portion Q in FIG. 16), the insertion is completed and a temporary fixing state is obtained. .

仕切り板としてのバッフル60が、ヘッダ集合管本体50のバッフル挿入用開口56に挿入される際には、バッフル60の第1被係止部64および第2被係止部65とが、バッフル挿入用開口56の外周部分に到達すると、バッフル挿入用開口56の上面および下面によって上下方向から挟まれた状態で、完全に奥まで挿入された状態になる前に係止された状態になる(バッフル60の第1被係止部64、第2被係止部65、および/または、ヘッダ集合管本体50のバッフル挿入用開口56の肉厚上面56d、肉厚下面56eが、力を作用させ合うことで、残留応力を残したまま塑性変形した状態となる。)。この状態でもバッフル60は安定的に固定されているが、さらにバッフル60をバッフル挿入用開口56の奥へと押し込むことで、凸部63の第1挿入方向外周面61bおよび第2挿入方向外周面61cが、ヘッダ集合管本体50の径方向内側の内周面51bと径方向において面接触すると同時に、バッフル60の第1被係止部64の第1挿入方向面64bがヘッダ集合管本体50の肉厚当接面56bに面接触する。このような面接触状態となるまで、バッフル60が挿入されることで、バッフル60の凸部63は、ヘッダ集合管本体50のバッフル先端用開口54の筒状内面54bによって上下方向および周方向から覆われた場所に位置する。なお、バッフル60の凸部63の第1凸部側面63b、第2凸部側面63c、第1面61d、第2面61e、および、それらの境界部分が、ヘッダ集合管本体50のバッフル先端用開口54の筒状内面54bの面に当接した状態となり、バッフル60は、反挿入側端部および挿入側先端の両方で、ヘッダ集合管本体50によって支えられた状態になる。このため、反挿入側端部と挿入側先端のいずれか一方のみで支えられているような構造(がたつき構造)と比べて、脱落が生じにくく且つ安定的に保持された状態にすることができている。そして、凸部63の先端面63aは、ヘッダ集合管本体50の径方向外側の外周面51aと略同一平面上に位置する。なお、凸部63の先端面63aが、ヘッダ集合管本体50の径方向外側の外周面51aよりも、径方向外側に位置する寸法形状としてもよいし、バッフル先端用開口54の内側のうちのヘッダ集合管本体50の肉厚幅の間に位置する寸法形状であってもよい。径方向外側に位置する寸法形状を採用した場合には、ヘッダ集合管本体50の外周面に設けられているロウ材51を、バッフル先端用開口54と凸部63との間の接合箇所に引き込みやすい。   When the baffle 60 as the partition plate is inserted into the baffle insertion opening 56 of the header collecting pipe body 50, the first locked portion 64 and the second locked portion 65 of the baffle 60 are inserted into the baffle. When the outer peripheral portion of the opening 56 is reached, it is sandwiched between the upper and lower surfaces of the baffle insertion opening 56 from above and below, and is locked before it is fully inserted (baffle). The first locked portion 64, the second locked portion 65, and / or the thick upper surface 56d and the thick lower surface 56e of the baffle insertion opening 56 of the header collecting pipe body 50 exert forces. Thus, it will be in a state of plastic deformation while leaving the residual stress.) Even in this state, the baffle 60 is stably fixed, but by further pushing the baffle 60 into the back of the baffle insertion opening 56, the first insertion direction outer peripheral surface 61 b and the second insertion direction outer peripheral surface of the convex portion 63. 61c is in surface contact with the inner circumferential surface 51b on the radially inner side of the header collecting pipe body 50 in the radial direction, and at the same time, the first insertion direction surface 64b of the first locked portion 64 of the baffle 60 is in contact with the header collecting pipe body 50. Surface contact is made with the thick contact surface 56b. By inserting the baffle 60 until such a surface contact state is achieved, the convex portion 63 of the baffle 60 is moved from the vertical direction and the circumferential direction by the cylindrical inner surface 54b of the baffle tip opening 54 of the header collecting pipe body 50. Located in a covered place. The first convex side surface 63b, the second convex side surface 63c, the first surface 61d, the second surface 61e, and their boundary portions of the convex portion 63 of the baffle 60 are for the baffle tip of the header collecting pipe body 50. The state comes into contact with the surface of the cylindrical inner surface 54b of the opening 54, and the baffle 60 is supported by the header collecting pipe body 50 at both the non-insertion side end and the insertion side tip. For this reason, compared with a structure (backlash structure) that is supported only by either the non-insertion-side end or the insertion-side tip, it should be less likely to drop off and be stably held. Is done. The front end surface 63 a of the convex portion 63 is located on the substantially same plane as the outer peripheral surface 51 a on the radially outer side of the header collecting pipe body 50. Note that the tip surface 63a of the convex portion 63 may have a dimensional shape that is positioned on the radially outer side of the outer peripheral surface 51a on the radially outer side of the header collecting pipe body 50, or the inner surface of the baffle tip opening 54. The dimension shape located between the thickness width of the header collecting pipe main body 50 may be sufficient. In the case of adopting a dimensional shape located on the outer side in the radial direction, the brazing material 51 provided on the outer peripheral surface of the header collecting pipe main body 50 is drawn into the joint portion between the baffle tip opening 54 and the convex portion 63. Cheap.

また、バッフル60の挿入方向とは反対側の外周面の近傍は、ヘッダ集合管本体50のバッフル挿入用開口56の肉厚上面56dおよび肉厚下面56eによって上下方向から挟まれた状態となる。そして、バッフル60の反挿入方向外周面61aは、ヘッダ集合管本体50の外周面51aと径方向において略同一平面上に位置する。   Further, the vicinity of the outer peripheral surface opposite to the insertion direction of the baffle 60 is sandwiched from above and below by the thick upper surface 56d and the thick lower surface 56e of the baffle insertion opening 56 of the header collecting pipe body 50. The counter-insertion direction outer peripheral surface 61a of the baffle 60 is located on substantially the same plane as the outer peripheral surface 51a of the header collecting pipe body 50 in the radial direction.

以上のようにして、バッフル60が仮止め状態となったヘッダ集合管本体50は、炉の中に入れられることで炉中ロウ付けされる。   As described above, the header collecting pipe body 50 in which the baffle 60 is temporarily fixed is brazed in the furnace by being placed in the furnace.

ここで、バッフル60が仮止め状態となったヘッダ集合管本体50を、炉の中に移動させるまでの運搬時の衝撃等があっても、バッフル60が仮止め状態から抜け落ちることを防ぐことが可能になっている。このような仮止め状態は、バッフル60に第1被係止部64や第2被係止部65を設けるだけで可能になり、バッフル60の形状および寸法の精度としては、バッフル挿入用開口56の形状に正確に沿うような程度までは要求されないため、製造コストを下げることができる。   Here, even if there is an impact during transportation until the header collecting pipe body 50 in which the baffle 60 is temporarily fixed is moved into the furnace, the baffle 60 is prevented from falling out of the temporary fixed state. It is possible. Such a temporarily fixed state can be achieved simply by providing the first locked portion 64 and the second locked portion 65 on the baffle 60. The baffle 60 has a shape and size accuracy of the baffle insertion opening 56. Therefore, the manufacturing cost can be reduced.

また、以上により、バッフル60の凸部63は、ヘッダ集合管本体50の外周面に設けられているロウ材51を、バッフル先端用開口54と凸部63との間の接合部分へ呼び込むことができる。そして、その呼び込み方向は、ヘッダ集合管本体50の外周面51aのうち、凸部63の先端面63aに対して上方、下方、周方向を含む様々な方向から、ロウ材51を引き込むことができる。このため、凸部63やバッフル先端用開口54が設けられていない態様と比較して、ロウ材51をバッフル60の挿入方向先端近傍まで引き込むための経路長さを短くすることができ、接合に十分なロウ材51を挿入方向先端近傍の接合部分に引き込むことができ、ロウ付け強度を高めることができる。また、凸部63やバッフル先端用開口54が設けられていない態様ではヘッダ集合管本体50の外周から視認することが困難であったバッフル60の挿入方向先端近傍の接合状態(ロウ材51が十分に引き込まれて接合箇所近傍にロウ材51からなるフィレットが形成されているか否か)を、ヘッダ集合管本体50の外周から容易に視認することが可能になっている。また、バッフル60の反挿入方向外周面61aとヘッダ集合管本体50の外周面51aとの接合部分に対しても、ヘッダ集合管本体50のうち周辺部分のロウ材51を引き込みやすい。   In addition, as described above, the convex portion 63 of the baffle 60 calls the brazing material 51 provided on the outer peripheral surface of the header collecting pipe body 50 into the joint portion between the baffle tip opening 54 and the convex portion 63. it can. And as for the drawing-in direction, the brazing material 51 can be drawn from various directions including the upper, lower and circumferential directions with respect to the tip surface 63a of the convex portion 63 in the outer peripheral surface 51a of the header collecting pipe body 50. . For this reason, the path length for drawing the brazing material 51 to the vicinity of the front end in the insertion direction of the baffle 60 can be shortened compared to the mode in which the convex portion 63 and the baffle front end opening 54 are not provided. Sufficient brazing material 51 can be drawn into the joint near the tip in the insertion direction, and the brazing strength can be increased. Further, in a mode in which the convex portion 63 and the baffle tip opening 54 are not provided, it is difficult to visually recognize from the outer periphery of the header collecting pipe body 50. It is possible to easily visually recognize from the outer periphery of the header collecting pipe body 50 whether or not a fillet made of the brazing material 51 is formed in the vicinity of the joining portion. Further, the brazing material 51 in the peripheral portion of the header collecting pipe main body 50 can be easily drawn into the joint portion between the outer circumferential surface 61 a in the anti-insertion direction of the baffle 60 and the outer peripheral surface 51 a of the header collecting pipe main body 50.

なお、バッフル60は、上述した姿勢とは上下が逆の姿勢でバッフル挿入用開口56に挿入した場合も、同様に仮止め状態にすることができる。   It should be noted that the baffle 60 can also be temporarily set in a similar manner when it is inserted into the baffle insertion opening 56 in a posture reverse to the posture described above.

(4−5)ヘッダ集合管本体の端部近傍部分の蓋部材としてのバッフルによる勘合閉鎖状態
図19に、ヘッダ集合管本体50の端部近傍が蓋部材としてのバッフル60で塞がれた状態を示す外観斜視図を示す。図20に、同状態の側面視断面図をそれぞれ示す。なお、図19、図20では、理解の容易のため、バッフル60にハッチングを施して、ヘッダ集合管本体50と区別して示している。
(4-5) Closed engagement state by baffle as a lid member in the vicinity of the end of the header collecting pipe main body FIG. 19 shows a state in which the vicinity of the end of the header collecting pipe main body 50 is closed by the baffle 60 as the lid member. The external appearance perspective view which shows is shown. FIG. 20 shows a side sectional view in the same state. In FIG. 19 and FIG. 20, the baffle 60 is hatched to distinguish it from the header collecting pipe body 50 for easy understanding.

蓋部材としてのバッフル60は、凸部63が挿入方向先端になるようにして、ヘッダ集合管本体50の上端面51cと係止部70の下面71c、72cとの間を水平方向に挿入されることで、仮止め状態となる。   The baffle 60 as a lid member is inserted in a horizontal direction between the upper end surface 51c of the header collecting pipe body 50 and the lower surfaces 71c and 72c of the locking portion 70 so that the convex portion 63 becomes the front end in the insertion direction. By this, it will be in a temporarily fixed state.

蓋部材としてのバッフル60が、ヘッダ集合管本体50の上端面51cと係止部70の下面71c、72cとの間に挿入される際には、バッフル60の第1被係止部64および第2被係止部65とが、係止部70に到達すると、ヘッダ集合管本体50の上端面51cと係止部70の下面71c、72cによって上下方向から挟まれた状態で、完全に奥まで挿入された状態になる前に係止された状態になる(バッフル60の第1被係止部64、第2被係止部65、および/または、ヘッダ集合管本体50の上端面51cおよび係止部70の下面71c、72cが、力を作用させ合うことで、残留応力を残したまま塑性変形した状態となる。)。この状態でもバッフル60は安定的に固定されているが、さらにバッフル60を奥へと押し込むことで、バッフル60の第1挿入方向外周面61bおよび第2挿入方向外周面61cが、ヘッダ集合管本体50の径方向内側の内周面51bと径方向において面接触すると同時に、バッフル60の第1被係止部64の第1挿入方向面64bが管端部分53の周方面53bに面接触する。このような面接触状態となるまで、バッフル60が挿入されることで、バッフル60の凸部63は、管端部分53に設けられている排水用溝52の下端部52aの上方に位置する。ここで、バッフル60の凸部63の下方は、管端部分53の排水用溝52の下端部52aの上面によって支持されていてもよく、その場合には、バッフル60は、反挿入側端部および挿入側先端の両方で、ヘッダ集合管本体50によって支えられた状態になる。この場合には、反挿入側端部と挿入側先端のいずれか一方のみで支えられている構造(がたつき構造)と比べて、脱落が生じにくく且つ安定的に保持された状態にすることができている。そして、凸部63の先端面63aは、ヘッダ集合管本体50の径方向外側の外周面51aと略同一平面上に位置する。なお、凸部63の先端面63aが、ヘッダ集合管本体50の径方向外側の外周面51aよりも、径方向外側に位置する寸法形状としてもよいし、排水用溝52の下端部52aの上面のうちの管端部分53の肉厚幅の間に位置する寸法形状であってもよい。径方向外側に位置する寸法形状を採用した場合には、ヘッダ集合管本体50の外周面に設けられているロウ材51を、排水用溝52と凸部63との間の接合箇所に引き込みやすい。   When the baffle 60 as the lid member is inserted between the upper end surface 51c of the header collecting pipe body 50 and the lower surfaces 71c and 72c of the locking portion 70, the first locked portion 64 and the first locked portion 64 of the baffle 60 are arranged. 2 When the locked portion 65 reaches the locking portion 70, it is completely in the state where it is sandwiched from above and below by the upper end surface 51c of the header collecting pipe body 50 and the lower surfaces 71c and 72c of the locking portion 70. It is in a locked state before it is inserted (the first locked portion 64, the second locked portion 65 of the baffle 60, and / or the upper end surface 51c of the header collecting pipe body 50 and the engagement). The lower surfaces 71c and 72c of the stop portion 70 are in a state of being plastically deformed while leaving the residual stress by applying force. Even in this state, the baffle 60 is stably fixed. However, when the baffle 60 is further pushed inward, the first insertion direction outer peripheral surface 61b and the second insertion direction outer peripheral surface 61c of the baffle 60 become the header collecting pipe main body. The first insertion direction surface 64 b of the first locked portion 64 of the baffle 60 is in surface contact with the circumferential surface 53 b of the pipe end portion 53 simultaneously with the surface contact in the radial direction with the inner peripheral surface 51 b on the radially inner side of 50. By inserting the baffle 60 until such a surface contact state is achieved, the convex portion 63 of the baffle 60 is positioned above the lower end portion 52 a of the drainage groove 52 provided in the pipe end portion 53. Here, the lower part of the convex part 63 of the baffle 60 may be supported by the upper surface of the lower end part 52a of the drainage groove 52 of the pipe end part 53, and in that case, the baffle 60 has an end part on the non-insertion side. At both the insertion end and the insertion end, the header collecting pipe body 50 is supported. In this case, compared to a structure (backlash structure) supported only by either the non-insertion side end or the insertion side tip, it should be less likely to drop out and be stably held. Is done. The front end surface 63 a of the convex portion 63 is located on the substantially same plane as the outer peripheral surface 51 a on the radially outer side of the header collecting pipe body 50. The tip surface 63 a of the convex portion 63 may have a dimension shape that is located radially outside the outer peripheral surface 51 a on the radially outer side of the header collecting pipe body 50, or the upper surface of the lower end portion 52 a of the drainage groove 52. The dimension shape located between the thickness width of the pipe end part 53 may be sufficient. When the dimensional shape located on the outer side in the radial direction is adopted, the brazing material 51 provided on the outer peripheral surface of the header collecting pipe main body 50 can be easily drawn into the joint between the drainage groove 52 and the convex portion 63. .

また、バッフル60の挿入方向とは反対側の外周面の近傍は、ヘッダ集合管本体50の上端面51cとによって下方から支えられた状態となる。そして、バッフル60の反挿入方向外周面61aは、ヘッダ集合管本体50の外周面51aと径方向において略同一平面上に位置する。   Further, the vicinity of the outer peripheral surface opposite to the insertion direction of the baffle 60 is supported from below by the upper end surface 51 c of the header collecting pipe body 50. The counter-insertion direction outer peripheral surface 61a of the baffle 60 is located on substantially the same plane as the outer peripheral surface 51a of the header collecting pipe body 50 in the radial direction.

以上のようにして、蓋部材としてのバッフル60が仮止め状態となったヘッダ集合管本体50は、炉の中に入れられることで炉中ロウ付けされる。なお、具体的には、仕切り板としてのバッフル60と、蓋部材としてのバッフル60と、のいずれについても仮止め状態とした後に、炉に入れられることになる。   As described above, the header collecting pipe body 50 in which the baffle 60 as the lid member is temporarily fixed is brazed in the furnace by being placed in the furnace. Specifically, both the baffle 60 as the partition plate and the baffle 60 as the lid member are temporarily fixed, and then put into the furnace.

なお、バッフル60についても、仮止め後の炉の中に移動させるまでの運搬時の衝撃等があっても、バッフル60が仮止め状態から抜け落ちることを防ぐことが可能になっている。このような仮止め状態は、バッフル60に第1被係止部64や第2被係止部65を設けるだけで可能になり、バッフル60の形状および寸法の精度としては、ヘッダ集合管本体50の上端面51cと係止部70の下面71c、72cとの間の形状に正確に沿うような程度までは要求されないため、製造コストを下げることができる。   The baffle 60 can also be prevented from falling out of the temporarily fixed state even if there is an impact during transportation until the baffle 60 is moved into the furnace after temporary fixing. Such a temporarily fixed state can be realized only by providing the first locked portion 64 and the second locked portion 65 on the baffle 60. The accuracy of the shape and dimensions of the baffle 60 is as follows. The manufacturing cost can be reduced because it is not required to the extent that it exactly conforms to the shape between the upper end surface 51c and the lower surfaces 71c and 72c of the locking portion 70.

また、上記構成によりヘッダ集合管本体50に対して蓋部材としてのバッフル60がロウ付け固定されている部分について、バッフル60の凸部63は、ヘッダ集合管本体50の外周面に設けられているロウ材51を、排水用溝52と凸部63との間の接合部分へ呼び込むことができている。このバッフル60の凸部63近傍のロウ付けは、ヘッダ集合管本体50の外周面51aのうち、凸部63の先端面63aの下方部分に設けられているロウ材51だけでなく、管端部分53の周方向の隣接位置や、より上方に設けられているロウ材51についても引き込むことができ、ロウ付け強度を十分確保し、信頼性を高めることを可能にしている。ここで、ヘッダ集合管本体50の外周面51aのロウ材51は、炉の中で液状化し、ヘッダ集合管本体50とバッフル60との隙間を表面張力によって通過することで、バッフル60の上面上のヘッダ集合管本体50の内周面51bに沿った位置に形成されるフィレットFを上方から容易に視認することができ、ロウ材51が十分に引き込まれていることを容易に確保することができ、信頼性を高めることが可能になっている。   In addition, the convex portion 63 of the baffle 60 is provided on the outer peripheral surface of the header collecting pipe main body 50 at a portion where the baffle 60 as a lid member is brazed and fixed to the header collecting pipe main body 50 by the above configuration. The brazing material 51 can be drawn into the joint portion between the drainage groove 52 and the convex portion 63. The brazing of the baffle 60 in the vicinity of the convex portion 63 is not only the brazing material 51 provided on the lower portion of the front end surface 63a of the convex portion 63 in the outer peripheral surface 51a of the header collecting pipe body 50, but also the pipe end portion. The brazing material 51 provided in the circumferential position adjacent to the circumferential direction 53 and the brazing material 51 provided above can also be pulled in, so that sufficient brazing strength can be secured and reliability can be improved. Here, the brazing material 51 on the outer peripheral surface 51a of the header collecting pipe main body 50 is liquefied in the furnace and passes through the gap between the header collecting pipe main body 50 and the baffle 60 due to surface tension, so that the upper surface of the baffle 60 is increased. The fillet F formed at a position along the inner peripheral surface 51b of the header collecting pipe body 50 can be easily seen from above, and it is easy to ensure that the brazing material 51 is sufficiently drawn. It is possible to improve reliability.

さらに、管端部分53の係止部70は、ヘッダ集合管本体50と一体的に構成されているため、蓋部材としてのバッフル60が外れようとする動きを抑制できている。また、仮に、ロウ付け不良によって蓋部材としてのバッフル60が、ヘッダ集合管本体50から外れることがあったとしても、バッフル60が飛び出さないようにすることが可能になっている。   Furthermore, since the latching | locking part 70 of the pipe end part 53 is comprised integrally with the header collecting pipe main body 50, the movement which the baffle 60 as a cover member tends to remove | deviate can be suppressed. Further, even if the baffle 60 as the lid member is detached from the header collecting pipe main body 50 due to the brazing failure, the baffle 60 can be prevented from jumping out.

(5)空気調和装置1の室外熱交換器20の特徴
本実施形態の室外熱交換器20は、ヘッダ集合管本体50に蓋部材としてのバッフル60が取り付けられた状態で、バッフル60の上面の少なくとも一部に管端部分53が位置している。このため、バッフル60とヘッダ集合管本体50との接合部分は、従来例のようなバッフルの下面のみに限られず、上面側においても接合部分を有することができている。これにより、ヘッダ集合管本体50と蓋部材としてのバッフル60との接合強度を高めることができている。
(5) Features of the outdoor heat exchanger 20 of the air conditioner 1 The outdoor heat exchanger 20 of the present embodiment is configured so that the top surface of the baffle 60 is in a state where the baffle 60 as a lid member is attached to the header collecting pipe body 50. The tube end portion 53 is located at least partially. For this reason, the joint portion between the baffle 60 and the header collecting pipe body 50 is not limited to the lower surface of the baffle as in the conventional example, and the joint portion can also be provided on the upper surface side. Thereby, the joining strength of the header collecting pipe main body 50 and the baffle 60 as a cover member can be improved.

しかも、ヘッダ集合管本体50の管端部分53は、蓋部材としてのバッフル60の径方向外側の上面の全体を縁取るように覆うのではなく、少なくともその一部にヘッダ集合管本体50の内周面51bと外周面51aとを径方向に繋ぐ排水用溝52が形成されている。このため、仮に、管端部分53の内側であって、蓋部材としてのバッフル60の上面側に結露水や雨水が存在することがあっても、すみやかに排出することが可能になっている。このため、金属製のヘッダ集合管本体50および蓋部材としてのバッフル60の腐食を抑制することができる。また、当該水が凍結することによるアイスアップを抑制することができる。   In addition, the pipe end portion 53 of the header collecting pipe body 50 does not cover the entire upper surface on the radially outer side of the baffle 60 as a lid member, but covers at least a part of the inside of the header collecting pipe body 50. A drainage groove 52 that connects the peripheral surface 51b and the outer peripheral surface 51a in the radial direction is formed. For this reason, even if dew condensation water or rainwater exists inside the tube end portion 53 and on the upper surface side of the baffle 60 as a lid member, it can be discharged immediately. For this reason, corrosion of the metal header collecting pipe main body 50 and the baffle 60 as the lid member can be suppressed. Moreover, the ice-up by the said water freezing can be suppressed.

特に、上記排水用溝52が採用された室外熱交換器20が、冷凍サイクルにおける冷媒の蒸発器として機能される場合には、結露水が生じやすいが、その場合であっても、生じた結露水を効率的に排水することが可能になっている。   In particular, when the outdoor heat exchanger 20 employing the drainage groove 52 functions as a refrigerant evaporator in a refrigeration cycle, condensed water is likely to be generated. It is possible to drain water efficiently.

(6)変形例
上記実施形態では、本発明の実施形態の一例を説明したが、上記実施形態はなんら本願発明を限定する趣旨ではなく、上記実施形態には限られない。本願発明は、その趣旨を逸脱しない範囲で適宜変更した態様についても当然に含まれる。
(6) Modification In the above embodiment, an example of the embodiment of the present invention has been described. However, the above embodiment is not intended to limit the present invention, and is not limited to the above embodiment. The present invention naturally includes aspects appropriately modified without departing from the spirit of the present invention.

(6−1)変形例A
上記実施形態の室外熱交換器20のヘッダ集合管本体50では、係止部70が第1係止部71と第2係止部72との互いに分かれた部分をそれぞれ有している例を説明した。
(6-1) Modification A
In the header collecting pipe main body 50 of the outdoor heat exchanger 20 of the above-described embodiment, an example in which the locking portion 70 has the first locking portion 71 and the second locking portion 72 that are separated from each other will be described. did.

しかし、本発明はこれに限られるものではなく、例えば、図21に示す係止部270が設けられたヘッダ集合管本体250のように、上記実施形態の第1係止部71と第2係止部72とが周方向に延長されて接続された形態であってもよい。そして、当該係止部270には、内周面51bと外周面51aとを接続するように径方向に貫通した排水口72xが設けられていてもよい。   However, the present invention is not limited to this. For example, like the header collecting pipe body 250 provided with the locking portion 270 shown in FIG. The stop 72 may be extended in the circumferential direction and connected. The engaging portion 270 may be provided with a drain port 72x penetrating in the radial direction so as to connect the inner peripheral surface 51b and the outer peripheral surface 51a.

また、上記実施形態の排水用溝52の代わりに、排水口72xのみが形成されていてもよい。   Further, only the drain port 72x may be formed instead of the drain groove 52 of the above embodiment.

これらの場合であっても、蓋部材としてのバッフル60の上方であって管端部分53の内側の空間における水の排水性を確保することが可能になる。   Even in these cases, it is possible to ensure water drainage in the space above the baffle 60 as the lid member and inside the pipe end portion 53.

(6−2)変形例B
上記実施形態では、排水用溝52の下端部52aと、ヘッダ集合管本体50の管端部分53以外の部分の上端面51cと、がヘッダ集合管本体50の長手方向において同じ高さ位置である場合を例に挙げて説明した。
(6-2) Modification B
In the above embodiment, the lower end portion 52 a of the drainage groove 52 and the upper end surface 51 c of the portion other than the pipe end portion 53 of the header collecting pipe body 50 are at the same height position in the longitudinal direction of the header collecting pipe body 50. The case has been described as an example.

しかし、本発明は、これに限られるものではなく、例えば、図22に示すように、上記実施形態の凸部63に相当する形状を有さない蓋部材としてのバッフル360と、蓋部材としてのバッフル360の径方向外側端部の一部の上方において欠落させた排水用溝352を有する管端部分353を備えたヘッダ集合管本体350と、を用いて排水構造を構成してもよい。この場合であっても、排水性を十分に確保することができる。   However, the present invention is not limited to this. For example, as shown in FIG. 22, a baffle 360 as a lid member that does not have a shape corresponding to the convex portion 63 of the above embodiment, and a lid member as The drainage structure may be configured using the header collecting pipe main body 350 including the pipe end portion 353 having the drainage groove 352 that is lost above a part of the radially outer end of the baffle 360. Even in this case, sufficient drainage can be ensured.

1 空気調和装置(冷凍装置)
2 空調室外機
3 空調室内機
10 ユニットケーシング
20 室外熱交換器(熱交換器)
21 熱交換部
21a 伝熱フィン(フィン)
21b 扁平多穴管(扁平管)
22,23 ヘッダ集合管
31 ガス冷媒配管
32 液冷媒配管
40 膨張弁
50 ヘッダ集合管本体
52 排水用溝(排水部、溝)
52a 下端部
53 管端部分
60 バッフル(蓋部材)
1 Air conditioning equipment (refrigeration equipment)
2 Air conditioning outdoor unit 3 Air conditioning indoor unit 10 Unit casing 20 Outdoor heat exchanger (heat exchanger)
21 Heat Exchanger 21a Heat Transfer Fin (Fin)
21b Flat multi-hole tube (flat tube)
22, 23 Header collecting pipe 31 Gas refrigerant pipe 32 Liquid refrigerant pipe 40 Expansion valve 50 Header collecting pipe body 52 Drain groove (drain section, groove)
52a Lower end portion 53 Pipe end portion 60 Baffle (lid member)

特開2010−112580号公報JP 2010-112580 A

Claims (5)

複数の扁平管(21b)と、
各扁平管が接続されたヘッダ集合管(22、23)と、
上記扁平管に接合された複数のフィン(21a)と、を備え、
上記扁平管の内部を流れる流体が上記扁平管の外部を流れる空気と熱交換する熱交換器(20)であって、
前記ヘッダ集合管(22、23)は、
長手方向が上下方向となるように設けられたヘッダ集合管本体(50)と、
前記ヘッダ集合管本体(50)の上端よりも内側に設けられて、前記ヘッダ集合管本体(50)の上側を塞いでいる蓋部材(60)と、
を備え、
前記ヘッダ集合管本体(50)は、前記蓋部材(60)よりも上方に延びた管端部分(53)を有しており、
前記管端部分(53)の一部に排水部形成されており、
前記排水部は、前記管端部分(53)の一部が下方に凹んで形成された溝である、
熱交換器(50)。
A plurality of flat tubes (21b);
A header collecting pipe (22, 23) to which each flat pipe is connected;
A plurality of fins (21a) joined to the flat tube,
A heat exchanger (20) in which a fluid flowing inside the flat tube exchanges heat with air flowing outside the flat tube,
The header collecting pipes (22, 23)
A header collecting pipe body (50) provided such that the longitudinal direction is the vertical direction;
A lid member (60) provided on the inner side of the upper end of the header collecting pipe body (50) and closing the upper side of the header collecting pipe body (50);
With
The header collecting pipe body (50) has a pipe end portion (53) extending upward from the lid member (60),
A drainage part is formed in a part of the pipe end part (53) ,
The drainage part is a groove formed such that a part of the pipe end part (53) is recessed downward.
Heat exchanger (50).
前記排水溝(52)の下端部(52a)は、前記蓋部材(60)の上端部よりも下方に位置している、
請求項に記載の熱交換器。
The lower end (52a) of the drainage groove (52) is located below the upper end of the lid member (60).
The heat exchanger according to claim 1 .
複数の扁平管(21b)と、  A plurality of flat tubes (21b);
各扁平管が接続されたヘッダ集合管(22、23)と、  A header collecting pipe (22, 23) to which each flat pipe is connected;
上記扁平管に接合された複数のフィン(21a)と、を備え、  A plurality of fins (21a) joined to the flat tube,
上記扁平管の内部を流れる流体が上記扁平管の外部を流れる空気と熱交換する熱交換器(20)であって、  A heat exchanger (20) in which a fluid flowing inside the flat tube exchanges heat with air flowing outside the flat tube,
前記ヘッダ集合管(22、23)は、  The header collecting pipes (22, 23)
長手方向が上下方向となるように設けられたヘッダ集合管本体(50)と、    A header collecting pipe body (50) provided such that the longitudinal direction is the vertical direction;
前記ヘッダ集合管本体(50)の上端よりも内側に設けられて、前記ヘッダ集合管本体(50)の上側を塞いでいる蓋部材(60)と、    A lid member (60) provided on the inner side of the upper end of the header collecting pipe body (50) and closing the upper side of the header collecting pipe body (50);
を備え、With
前記ヘッダ集合管本体(50)は、前記蓋部材(60)よりも上方に延びた管端部分(53)を有しており、  The header collecting pipe body (50) has a pipe end portion (53) extending upward from the lid member (60),
前記管端部分(53)の一部に排水部が形成されており、  A drainage part is formed in a part of the pipe end part (53),
前記排水部は、前記管端部分(53)のうち、前記蓋部材(60)の径方向外側端部の一部の上方が欠落している、  The drainage part of the pipe end part (53) is missing a part of the radially outer end part of the lid member (60).
熱交換器(50)。Heat exchanger (50).
前記蓋部材の外周部の少なくとも一部は、前記ヘッダ集合管のうち前記管端部分(53)以外の一部と前記管端部分との間で上下から持されている、
請求項1から3のいずれか1項に記載の熱交換器。
Wherein at least a portion of the outer peripheral portion of the lid member is sandwiched from above and below between a portion and said tube end portion other than the tube end portion (53) of the header manifold,
The heat exchanger according to any one of claims 1 to 3.
圧縮機、第1熱交換器、膨張弁、および、請求項1から4のいずれか1項に記載の熱交換器である第2熱交換器が互いに接続されることで構成されており、前記第2熱交換器を少なくとも冷媒の蒸発器として機能させることが可能な冷媒回路を備えた、
冷凍装置(1)。
The compressor, the first heat exchanger, the expansion valve, and the second heat exchanger that is the heat exchanger according to any one of claims 1 to 4, are configured to be connected to each other, and A refrigerant circuit capable of causing the second heat exchanger to function as at least a refrigerant evaporator;
Refrigeration equipment (1).
JP2011290120A 2011-12-28 2011-12-28 Heat exchanger and refrigeration equipment Active JP5445576B2 (en)

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