JP5444730B2 - Molten metal plating steel strip production equipment - Google Patents

Molten metal plating steel strip production equipment Download PDF

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JP5444730B2
JP5444730B2 JP2009014864A JP2009014864A JP5444730B2 JP 5444730 B2 JP5444730 B2 JP 5444730B2 JP 2009014864 A JP2009014864 A JP 2009014864A JP 2009014864 A JP2009014864 A JP 2009014864A JP 5444730 B2 JP5444730 B2 JP 5444730B2
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steel strip
molten metal
roll
bath
flow
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JP2010174263A (en
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玄太郎 武田
啓之 福田
秀行 高橋
圭介 小野
信二 後藤
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JFE Steel Corp
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Description

本発明は、溶融めっきプロセスにおいて、溶融金属スプラッシュ飛散を軽減できる溶融金属めっき鋼帯製造装置に関するものである。   The present invention relates to an apparatus for manufacturing a molten metal-plated steel strip that can reduce molten metal splash scattering in a hot-dip plating process.

連続溶融めっきプロセス等においては、図7に示すように、一般的に溶融金属浴槽9内の溶融金属めっき浴8に鋼帯Sを浸漬させ、シンクロール7で方向転換した後、該鋼帯Sを鉛直上方に引き上げる工程の後に、鋼帯表面に付着した溶融金属が板幅方向および板長手方向に均一に所定のめっき厚になるように、この鋼帯Sを挟んで対向して設けた鋼帯幅方向に延在するガスワイピングノズル3から加圧気体を鋼帯上に噴出させて、余剰な溶融金属を絞り取り、溶融金属の付着量(めっき付着量)を制御するガスワイピング装置が設けられている。   In a continuous hot dipping process or the like, as shown in FIG. 7, the steel strip S is generally immersed in a hot metal plating bath 8 in the hot metal bath 9 and the direction is changed by the sink roll 7. After the step of pulling the steel strip vertically upward, the steel provided facing the steel strip S so that the molten metal adhering to the steel strip surface has a predetermined plating thickness uniformly in the plate width direction and the plate longitudinal direction. A gas wiping device is provided to control the amount of molten metal deposition (plating deposition amount) by jetting pressurized gas from the gas wiping nozzle 3 extending in the band width direction onto the steel strip to squeeze excess molten metal. It has been.

ガスワイピング部での鋼帯走行位置を安定化させるために、通常、シンクロール7上方の浴面下に浴中サポートロール5が配置され、また合金化処理等を行う場合は必要に応じてガスワイピングノズル3上方に浴上サポートロール4が設置される。   In order to stabilize the running position of the steel strip in the gas wiping section, usually, a support roll 5 in the bath is disposed below the bath surface above the sink roll 7, and when alloying is performed, gas is used as necessary. A bath support roll 4 is installed above the wiping nozzle 3.

ガスワイピングノズル3は、多様な鋼帯幅に対応すると同時に鋼帯引き上げ時の幅方向のズレなどに対応するため、通常、鋼帯幅より長く、すなわち鋼帯Sの幅端部より外側まで延びている。このようなガスワイピング装置では、鋼帯Sに衝突した噴流の乱れによって鋼帯下方に落下する溶融金属が周囲に飛び散る、いわゆるスプラッシュが発生して、鋼帯の表面品質の低下を招く。   The gas wiping nozzle 3 is usually longer than the steel strip width, that is, extends beyond the width end of the steel strip S, in order to cope with various steel strip widths and at the same time to shift in the width direction when the steel strip is pulled up. ing. In such a gas wiping apparatus, a so-called splash is generated in which molten metal falling below the steel strip is scattered by disturbance of the jet that collides with the steel strip S, and the surface quality of the steel strip is degraded.

また、連続プロセスにおいて、生産量を増加させるには、鋼帯通板速度を増加させればよいが、連続溶融めっきプロセスにおいてガスワイピング方式でめっき付着量を制御する場合、溶融金属の粘性により、通板速度の増加に伴って鋼帯のめっき浴通過直後の初期付着量が増加するため、めっき付着量を一定範囲内に制御するには、ワイピングガス圧力をより高圧に設定せざるを得ず、それによってスプラッシュが大幅に増加し、良好な表面品質を維持できなくなる。   Moreover, in order to increase the production amount in the continuous process, the steel plate passing speed may be increased. However, in the case of controlling the coating amount by the gas wiping method in the continuous hot dipping process, due to the viscosity of the molten metal, Since the initial adhesion amount immediately after passing through the plating bath of the steel strip increases as the plate passing speed increases, the wiping gas pressure must be set to a higher pressure in order to control the plating adhesion amount within a certain range. , Thereby significantly increasing the splash and not being able to maintain good surface quality.

上記の問題を解決するため、溶融金属めっき槽からワイピングノズルに到達するまでの間で鋼帯に随伴する余剰な溶融金属をある程度削減してめっき浴通過直後の初期付着量を低減しておく方法が以下の通り開示されている。   In order to solve the above problem, a method of reducing the amount of initial adhesion immediately after passing through the plating bath by reducing the amount of excess molten metal accompanying the steel strip to some extent until it reaches the wiping nozzle from the molten metal plating tank Is disclosed as follows.

特許文献1には、めっき液中サポートロールとガスワイピングノズルとの間に、鋼帯の両面に非接触で対向する溶融金属絞り部材を設けて余剰めっきを取り除いた後に、ガスワイピングでめっき厚を調整する装置で、該溶融金属絞り部材の形状は、矩形あるいは下端ほど鋼帯表裏面との距離が広くなる導入部を有する形状あるいは円柱体が望ましく、該溶融金属絞り部材の設置位置は、めっき液面の上下にまたがる位置が最も望ましいとする溶融金属めっき装置が開示されている。   In Patent Document 1, a molten metal squeeze member is provided between the support roll in the plating solution and the gas wiping nozzle in a non-contact manner on both surfaces of the steel strip, and after removing excess plating, the plating thickness is increased by gas wiping. In the adjusting device, the shape of the molten metal squeezing member is preferably a rectangular shape or a cylindrical body having an introduction portion whose distance from the front and back surfaces of the steel strip becomes wider at the lower end. A molten metal plating apparatus is disclosed in which the position over the liquid level is most desirable.

特許文献2には、めっき液面から出たところに、鋼帯両面に鋼帯に対して傾斜させたブレード掻き取り装置を設けて余剰めっきを取り除いた後に、ガスワイピングでめっき厚を調整する装置で、該ブレードの鋼帯に最も近接する部分が直径30mm以下の丸みを有することが特徴の溶融金属めっき装置が開示されている。   Patent Document 2 discloses an apparatus for adjusting a plating thickness by gas wiping after removing surplus plating by providing a blade scraping device that is inclined with respect to the steel strip on both surfaces of the steel strip at the place where it comes out of the plating solution surface. Thus, there is disclosed a molten metal plating apparatus characterized in that the portion of the blade closest to the steel strip has a roundness with a diameter of 30 mm or less.

特開2004−76082号公報JP 2004-76082 A 特開2005−15837号公報JP 2005-15837 A

ところが、特許文献1に開示された方法では、溶融金属絞り部材がめっき浴面より上側あるいはめっき液面の上下にまたがる場合に、ガスワイピングによって最終的に取り除かれる溶融金属が下方に流れ落ちて、鋼帯と溶融金属絞り部材との隙間に液だまりを形成してしまい、その液溜まりの高さからガスワイピングまでの距離が短いために結果的に絞り効果が小さいこと、また、溶融金属絞り部材に固着して固体化した金属が鋼帯に付着して表面欠陥が発生するなどの問題がある。一方、溶融金属絞り部材をめっき槽内に配置した場合でも、溶融金属絞り部材の下端ほど鋼帯との距離が広くなる形状にすることによって、流路が徐々に狭くなるため溶融金属が集中して流れ込んで流速が局所的に増加し、絞り効果が小さくなる問題がある。   However, in the method disclosed in Patent Document 1, when the molten metal drawing member extends above the plating bath surface or above and below the plating solution surface, the molten metal finally removed by gas wiping flows down, A liquid pool is formed in the gap between the belt and the molten metal squeezing member, and the distance from the height of the liquid reservoir to the gas wiping is short, resulting in a small squeezing effect. There is a problem that the solidified and solidified metal adheres to the steel strip and causes surface defects. On the other hand, even when the molten metal squeezing member is disposed in the plating tank, the flow path gradually narrows by making the distance from the steel strip wider at the lower end of the molten metal squeezing member. The flow velocity increases locally and the throttle effect is reduced.

また、特許文献2に開示された方法では、例えブレードを傾斜させて鋼帯先端部に丸みを与えても、特許文献1と同様に上端に液だまりができてしまうためにそこからガスワイピングまでの距離が短いために結果的に絞り効果が小さい。   Further, in the method disclosed in Patent Document 2, even if the blade is inclined and the steel strip tip is rounded, a liquid pool is formed at the upper end as in Patent Document 1, and from there to gas wiping. As a result, the aperture effect is small.

従って、特許文献1、2の方法では、めっき浴通過直後の初期付着量を低減する効果が十分に発現されないため、ガスワイピング部で溶融金属のスプラッシュの発生を低減する効果が不十分である。   Therefore, in the methods of Patent Documents 1 and 2, the effect of reducing the initial adhesion amount immediately after passing through the plating bath is not sufficiently exhibited, so that the effect of reducing the occurrence of molten metal splash in the gas wiping portion is insufficient.

本発明は、上記問題点を考慮し、めっき浴通過直後の初期付着量を低減し、通常通板速度においても、また高速通板時においても、スプラッシュの発生を低減し、表面外観に優れる溶融金属めっき鋼帯を安定して製造できる溶融金属めっき鋼帯製造設備を提供することを課題とする。   In consideration of the above problems, the present invention reduces the amount of initial adhesion immediately after passing through the plating bath, reduces the occurrence of splash even at normal plate feeding speed and at high plate feeding speed, and has excellent surface appearance. It is an object of the present invention to provide a molten metal plated steel strip manufacturing facility capable of stably manufacturing a metal plated steel strip.

本発明者らは、シンクロールからガスワイピングまでの間に、余剰な溶融金属を取り除くための溶融金属絞り部材を設置するにあたり、前記のように液溜まり位置とガスワイピング位置との距離が短いことで結果的に余剰めっき量を削減できない問題が発生することから、溶融金属絞り部材はめっき液面より下側に設置するのが最良であるとの結論に至った。しかしながら、溶融金属絞り部材の断面形状が従来技術のままではめっき絞り効果は小さい。そこで、めっき槽から出た鋼帯に付随する溶融金属めっきの量を効果的に削減するべく、溶融金属絞り部材周辺の溶融金属の流れを模擬する水モデル装置を用いて、詳細な流動解析を行った。その結果、鋼帯に付随して持上げられる溶融金属の量に影響しているのは、鋼帯表面近傍で鋼帯進行方向に流れるいわゆる随伴流であり、この流れを減少させるほど効果的であることがわかった。   When installing the molten metal throttle member for removing excess molten metal between the sink roll and the gas wiping, the present inventors have a short distance between the liquid pool position and the gas wiping position as described above. As a result, there arises a problem that the surplus plating amount cannot be reduced. Therefore, it is concluded that it is best to install the molten metal drawing member below the plating solution surface. However, if the cross-sectional shape of the molten metal squeezing member is the same as the prior art, the plating squeezing effect is small. Therefore, in order to effectively reduce the amount of molten metal plating accompanying the steel strip coming out of the plating tank, detailed flow analysis is performed using a water model device that simulates the flow of molten metal around the molten metal throttle member. went. As a result, it is the so-called accompanying flow that flows in the traveling direction of the steel strip in the vicinity of the surface of the steel strip that affects the amount of molten metal lifted along with the steel strip, and is effective as the flow is reduced. I understood it.

本発明者らは、以上の知見に基づいて、鋼帯に付随する余剰な溶融金属を取り除くための溶融金属絞り部材形状などについて鋭意検討を重ねた結果、溶融金属絞り部材として、浴中サポートロールの外周面の浴面側1/4以上を覆う部分と鋼帯に対向する部分とを備える溶融金属絞り部材を着想し、更に、該溶融金属絞り部材の鋼帯対向部に溶融金属の流れを制御する機構を付与することを考案し、以下の特徴を有する発明を完成させた。   Based on the above knowledge, the present inventors have made extensive studies on the shape of a molten metal drawing member for removing excess molten metal associated with the steel strip. The molten metal squeezing member is provided with a portion covering a bath surface side of 1/4 or more of the outer peripheral surface of the outer peripheral surface and a portion facing the steel strip, and further, the flow of the molten metal is applied to the steel strip facing portion of the molten metal squeezing member. The invention has been devised to provide a control mechanism, and the invention having the following features has been completed.

(1)溶融金属めっき槽から連続的に引き上げられる鋼帯に対し、溶融金属めっき槽上方で鋼帯を挟んでその両面に対向配置したワイピングノズルからガスを吹き付けて付着金属の厚さを制御する溶融金属めっき鋼帯の製造装置において、
浴面下で浴中サポートロール上方の鋼帯の両側に、浴中サポートロールの外周面の浴面側1/4以上を覆うように形成されたロール被覆部と、その上方に配置され鋼帯に対向するように形成された鋼帯対向部とを備え、前記鋼帯対向部と前記ロール被覆部は鋼帯巾以上の幅を有し、前記鋼帯対向部は前記ロール被覆部の鋼帯側端部に接続されている溶融金属絞り部材が、鋼帯及び浴中サポートロールに非接触に配置されるとともに、前記鋼帯対向部の鋼帯対向面の少なくとも一部に、鋼帯端部の溶融金属の流れを鋼帯進行と反対方向で、かつ鋼帯端部外側から鋼帯中央に向かう流れにする整流構造を有することを特徴とする溶融金属めっき鋼帯製造装置。
(1) For the steel strip that is continuously pulled up from the molten metal plating tank, the thickness of the deposited metal is controlled by blowing gas from a wiping nozzle that is disposed opposite to both sides of the steel strip above the molten metal plating tank. In the manufacturing equipment for hot metal plating steel strip,
Under the bath surface, on both sides of the steel strip above the support roll in the bath, a roll coating portion formed so as to cover at least 1/4 of the outer peripheral surface of the support roll in bath on the bath surface side, and the steel strip disposed above the roll coating portion A steel strip facing portion formed so as to face the steel strip, the steel strip facing portion and the roll covering portion have a width equal to or greater than a steel strip width, and the steel strip facing portion is a steel strip of the roll covering portion. The molten metal squeezing member connected to the side end portion is disposed in non-contact with the steel strip and the support roll in the bath, and at least part of the steel strip facing surface of the steel strip facing portion, the steel strip end portion An apparatus for producing a molten metal-plated steel strip, characterized by having a flow straightening structure that changes the flow of molten metal in the direction opposite to the steel strip travel and from the outside of the steel strip toward the center of the steel strip.

(2)前記鋼帯端部の溶融金属の流れ方向を鋼帯進行と反対方向で、かつ鋼帯端部外側から鋼帯中央に向かう流れにする整流構造は、鋼帯進行方向に向かって鋼帯幅方向中心線からの距離が大きくなるように形成された少なくとも一条の連続した溝または突起からなることを特徴とする(1)に記載の溶融金属めっき鋼帯製造装置。   (2) The flow straightening structure that changes the flow direction of the molten metal at the end of the steel strip in the direction opposite to the progress of the steel strip and from the outside of the end of the steel strip toward the center of the steel strip, The apparatus for producing a molten metal-plated steel strip according to (1), comprising at least one continuous groove or protrusion formed so as to have a large distance from the center line in the width direction.

(3)前記溝または突起は、鋼帯面に直角方向から見たときに、通板最大幅から最小幅の範囲内にあるいずれの幅の鋼帯においても、該鋼帯端部が少なくとも一条の溝上または突起上を走行するように形成されていることを特徴とする(2)に記載の溶融金属めっき鋼帯製造装置。   (3) The groove or protrusion has at least one end of the steel strip in any width of the steel strip within the range from the maximum width of the through plate when viewed from the direction perpendicular to the steel strip surface. The apparatus for producing a molten metal-plated steel strip according to (2), wherein the apparatus is formed so as to run on a groove or a projection of the metal strip.

(4)前記溶融金属絞り部材は、さらに、前記ロール被覆部のロール対向面の少なくとも一部に、溶融金属の流れをロール端部からロール幅方向中央部側に向かう流れにする整流構造を有することを特徴とする(1)〜(3)の何れかに記載の溶融金属めっき鋼帯製造装置。   (4) The molten metal squeezing member further has a rectifying structure that changes the flow of the molten metal from the roll end toward the center in the roll width direction on at least a part of the roll facing surface of the roll coating portion. The apparatus for producing a molten metal-plated steel strip according to any one of (1) to (3), wherein:

(5)前記溶融金属の流れをロール幅方向中央からロール端部側に向かう流れにする整流構造は、ロール回転方向に向かってロール幅方向中心からの距離が小さくなるように形成された少なくとも一条の連続した溝または突起からなることを特徴とする(4)に記載の溶融金属めっき鋼帯製造装置。   (5) The flow straightening structure that changes the flow of the molten metal from the center in the roll width direction to the roll end side is at least one line formed so that the distance from the center in the roll width direction decreases toward the roll rotation direction. (4) The molten metal plated steel strip manufacturing apparatus as described in (4) above.

本発明によれば、めっき浴面下に設けられた溶融金属絞り部材によって鋼帯幅が変わっても鋼帯に付随する余剰な溶融金属量を鋼帯全幅にわたって削減した後にガスワイピングノズルでめっき厚を調整できるようになるので、スプラッシュの発生量を大幅に低減できる。また、本発明によれば、通板速度を大幅に上昇させてもスプラッシュの発生量を大幅に低減できるので、表面欠陥の無い溶融金属めっき鋼帯を高い生産性を維持して製造することが可能となる。   According to the present invention, even if the steel strip width is changed by the molten metal squeezing member provided under the plating bath surface, after the excess molten metal amount accompanying the steel strip is reduced over the entire steel strip width, the plating thickness is reduced by the gas wiping nozzle. Can be adjusted, so the amount of splash can be greatly reduced. In addition, according to the present invention, the amount of splashing can be greatly reduced even when the plate passing speed is significantly increased, so that it is possible to manufacture a molten metal plated steel strip without surface defects while maintaining high productivity. It becomes possible.

本発明の溶融金属めっき鋼帯製造装置の一実施形態を示す断面図である。It is sectional drawing which shows one Embodiment of the hot-dip metal plating steel strip manufacturing apparatus of this invention. 本発明の溶融金属めっき鋼帯製造装置に使用する溶融金属絞り部材の一実施形態を示す断面図である。It is sectional drawing which shows one Embodiment of the molten metal throttle member used for the molten metal plating steel strip manufacturing apparatus of this invention. 本発明の溶融金属めっき鋼帯製造装置に使用する溶融金属絞り部材の鋼帯対向部の鋼帯対向面およびロール被覆部のロール対向面に形成される溝の一実施形態および溶融金属の流線を示す。An embodiment of a groove formed on a steel strip facing surface of a steel strip facing portion and a roll facing surface of a roll coating portion of a molten metal drawing member used in the apparatus for manufacturing a molten metal plated steel strip of the present invention, and a stream line of the molten metal Indicates. 鋼帯対向部とロール被覆部を備える溶融金属絞り部材が鋼帯対向部の鋼帯対向面およびロール被覆部のロール対向面に溝を有しないときの溶融金属の流線を示す。The molten metal stream | line drawing member when a molten-metal drawing | shrink member provided with a steel strip opposing part and a roll coating | coated part does not have a groove | channel on the steel strip opposing surface of a steel strip opposing part and the roll opposing surface of a roll coating | coated part is shown. 本発明の溶融金属めっき鋼帯製造装置に使用する溶融金属絞り部材の断面形状の別の実施形態を説明する図である。It is a figure explaining another embodiment of the cross-sectional shape of the molten metal restricting member used for the molten metal plating steel strip manufacturing apparatus of this invention. 実施例で使用した溶融金属絞り部材の鋼帯対向部の鋼帯対向面およびロール被覆部のロール対向面に設けた溝を説明する図である。It is a figure explaining the groove | channel provided in the steel strip opposing surface of the steel strip opposing part of the molten metal restricting member used in the Example, and the roll opposing surface of a roll coating | coated part. 一般的な溶融金属めっき鋼帯製造装置を示す断面図である。It is sectional drawing which shows a general molten metal plating steel strip manufacturing apparatus.

以下、図面を参照して本発明の実施形態を説明する。以下の図において、説明済みの図に示された部分の作用と同じ作用の部分には同じ符号を付してその説明を省略する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following drawings, the same reference numerals are given to parts having the same functions as the parts shown in the already described drawings, and the description thereof is omitted.

図1は、本発明の溶融金属めっき鋼帯製造装置の一実施形態を示す断面図である。図1において、1a、1bはめっき浴中に設置された溶融金属絞り部材で、鋼帯幅方向に鋼帯巾以上の長さを有し、浴中サポートロール5より上方に鋼帯Sを挟んでその両側に鋼帯表面から所定の距離離れた位置に設置されている。   FIG. 1 is a cross-sectional view showing an embodiment of the apparatus for producing a molten metal plated steel strip of the present invention. In FIG. 1, 1a and 1b are molten metal drawing members installed in the plating bath, having a length equal to or greater than the steel strip width in the steel strip width direction, and sandwiching the steel strip S above the support roll 5 in the bath. In both sides, it is installed at a position away from the surface of the steel strip by a predetermined distance.

図2は、本発明の溶融金属めっき鋼帯製造装置に使用する溶融金属絞り部材の一実施形態を示す縦断面図である。図2において、浴中の矢印は溶融金属の流線である。図2において、溶融金属絞り部材1a、1bは、浴中サポートロール5の外周面の浴面側を覆うように形成されたロール被覆部と、鋼帯に対向するように形成された鋼帯対向部を備える。ロール被覆部の鋼帯側端部は、鋼帯対向部下部に接続されている。浴中サポートロール5は鋼帯の両側に鋼帯に接するようにして、その鉛直方向位置が互いに異なるようにして配置されている。本実施形態では、鋼帯Sの両側に配置された溶融金属絞り部材1aと1bの鋼帯対向部の鋼帯進行方向長さは異なる。溶融金属絞り部材1a、1bの鋼帯対向部は鋼帯面に対して平行になるように設けられている。   FIG. 2 is a longitudinal sectional view showing an embodiment of a molten metal squeezing member used in the apparatus for manufacturing a molten metal plated steel strip according to the present invention. In FIG. 2, the arrow in the bath is the streamline of the molten metal. In FIG. 2, molten metal squeezing members 1 a and 1 b are opposite to a steel strip formed so as to face a roll coating portion formed to cover the bath surface side of the outer peripheral surface of the support roll 5 in the bath. A part. The steel strip side end of the roll coating portion is connected to the lower portion of the steel strip facing portion. The support rolls 5 in the bath are arranged on both sides of the steel strip so as to be in contact with the steel strip so that their vertical positions are different from each other. In the present embodiment, the lengths of the steel strip facing portions of the molten metal squeezing members 1a and 1b arranged on both sides of the steel strip S are different from each other. The steel strip opposing portions of the molten metal squeezing members 1a and 1b are provided so as to be parallel to the steel strip surface.

溶融金属絞り部材1a、1bでは、浴中サポートロール5と溶融金属絞り部材1a、1bの間に、浴中サポートロール5に随伴される流れ11が発生する。流れ11が発生すると、鋼帯Sの進行に伴う随伴流12が発生していても、鋼帯Sと溶融金属絞り部材1a、1bの間の溶融金属絞り部材1a、1b近傍側に鋼帯Sの進行方向と逆方向の強制的な流れ13が発生し、随伴流12を大幅に抑制する。これにより、めっき浴から引き上げられる鋼帯Sに付随する余剰な溶融金属量が大幅に削減される。   In the molten metal squeezing members 1a, 1b, a flow 11 accompanying the in-bath support roll 5 is generated between the in-bath support roll 5 and the molten metal squeezing members 1a, 1b. When the flow 11 is generated, even if the accompanying flow 12 is generated along with the progress of the steel strip S, the steel strip S is provided near the molten metal throttle members 1a and 1b between the steel strip S and the molten metal throttle members 1a and 1b. A compulsory flow 13 is generated in a direction opposite to the traveling direction of, and the accompanying flow 12 is greatly suppressed. Thereby, the excessive molten metal amount accompanying the steel strip S pulled up from a plating bath is reduced significantly.

前記効果を高めるには、ロール被覆部は、浴中サポートロール5の外周面の浴面側1/4以上を覆うように形成されることが好ましい。ここで、ロール被覆部が浴中サポートロール5を覆う長さは、浴中サポートロール中心線に垂直な断面で、溶融金属絞り部材1a、1bを浴中サポートロール5の中心に向かって投影したときに浴中サポートロール5外周面における溶融金属絞り部材の投影弧長である。上記のように構成される溶融金属絞り部材1a、1bを備える溶融金属めっき鋼帯製造装置の発明について、本発明者らは特許出願済みである(特願2007−229781)。   In order to enhance the effect, the roll coating portion is preferably formed so as to cover at least ¼ of the bath surface side of the outer peripheral surface of the support roll 5 in the bath. Here, the length in which the roll coating portion covers the support roll 5 in the bath is a cross section perpendicular to the support roll center line in the bath, and the molten metal squeezing members 1a and 1b are projected toward the center of the support roll 5 in the bath. Sometimes it is the projected arc length of the molten metal squeezing member on the outer peripheral surface of the support roll 5 in the bath. The present inventors have applied for a patent for the invention of a molten metal plated steel strip manufacturing apparatus including the molten metal squeezing members 1a and 1b configured as described above (Japanese Patent Application No. 2007-229781).

さらに、本実施形態の溶融金属絞り部材1a、1bには、鋼帯対向部の鋼帯対向面およびロール被覆部のロール対向面に溝が形成されている。図3は、溶融金属絞り部材1aの円弧状のロール被覆部を鋼帯対向部の下部に平面に展開し、鋼帯対向面およびロール対向面に形成される溝を鋼帯面に直角方向から見たときの一実施形態および溶融金属の流線を示す。図3において、2は溝である。図3中の点線矢印は鋼帯と溶融金属絞り部材の間、および浴中サポートロールと溶融金属絞り部材の間の溶融金属の流線を示す。溶融金属絞り部材1bでも同様の溝が形成され、同様の流れになる。   Furthermore, in the molten metal squeezing members 1a and 1b of the present embodiment, grooves are formed on the steel strip facing surface of the steel strip facing portion and the roll facing surface of the roll covering portion. FIG. 3 shows that the arc-shaped roll covering portion of the molten metal squeezing member 1a is developed flat on the lower portion of the steel strip facing portion, and the grooves formed on the steel strip facing surface and the roll facing surface are perpendicular to the steel strip surface. 1 shows an embodiment and a streamline of molten metal when viewed. In FIG. 3, 2 is a groove. The dotted line arrows in FIG. 3 indicate streamlines of the molten metal between the steel strip and the molten metal squeezing member and between the support roll and the molten metal squeezing member in the bath. The same groove is formed in the molten metal squeezing member 1b, and the flow is the same.

溝2は、溶融金属絞り部材1a、1bの鋼帯対向面の鋼帯幅方向中心線10の両側に、ロール被覆部の反鋼帯側端部から鋼帯対向面の上端まで連続して形成され、鋼帯進行方向に向かって鋼帯幅方向中心線10からの距離が大きくなるように左右対称に各々1条又は複数条形成される。   The groove 2 is continuously formed on both sides of the steel strip width direction center line 10 of the steel strip facing surface of the molten metal squeezing members 1a and 1b from the end portion on the side opposite to the steel strip of the roll coating portion to the upper end of the steel strip facing surface. Then, one or a plurality of strips are formed symmetrically so that the distance from the center line 10 in the width direction of the steel strip increases toward the traveling direction of the steel strip.

溶融金属絞り部材1a、1bの溝の作用を説明する。   The operation of the grooves of the molten metal squeezing members 1a and 1b will be described.

図4は、上記溶融金属絞り部材1aの円弧状のロール被覆部を鋼帯対向部の下部に平面に展開し、鋼帯面に直角方向から見たときに、鋼帯対向面およびロール対向面に溝を有しないときの鋼帯と溶融金属絞り部材1a間、浴中サポートロールと溶融金属絞り部材1a間の溶融金属絞り部材1a近傍側の溶融金属の流線を示す。溶融金属絞り部材1bでも同様の流れとなる。溶融金属絞り部材1a、1bの鋼帯対向面およびロール対向面に溝が無いと、図4に示すように、鋼帯がある部分では、鋼帯Sと溶融金属絞り部材1a、1bの間の溶融金属絞り部材1a、1b近傍側に鋼帯Sの進行方向と逆方向の強制的な流れ13が発生し、随伴流12を大幅に抑制できるが、鋼帯が無い部分では、浴中ロール回転による上向きの流れ14が発生し、それが鋼帯端部側に流入することで、鋼帯端部での絞り効果が低下する。   FIG. 4 shows the steel strip facing surface and the roll facing surface when the arc-shaped roll coating portion of the molten metal squeezing member 1a is developed flat on the lower portion of the steel strip facing portion and viewed from the direction perpendicular to the steel strip surface. The flow lines of the molten metal near the molten metal squeezing member 1a between the steel strip and the molten metal squeezing member 1a and between the support roll in the bath and the molten metal squeezing member 1a when there are no grooves are shown. The same flow occurs in the molten metal squeezing member 1b. If there are no grooves on the steel strip facing surface and the roll facing surface of the molten metal squeezing members 1a and 1b, as shown in FIG. 4, in the portion where the steel strip is located, between the steel strip S and the molten metal squeezing members 1a and 1b. A forced flow 13 in the direction opposite to the traveling direction of the steel strip S is generated in the vicinity of the molten metal restricting members 1a and 1b, and the accompanying flow 12 can be greatly suppressed. When the upward flow 14 is generated and flows into the end portion of the steel strip, the squeezing effect at the end portion of the steel strip is reduced.

溶融金属絞り部材1a、1bの鋼帯対向面、ロール対向面に、図3のような溝を設けると、鋼帯と溶融金属絞り部材の間の溶融金属絞り部材1a近傍側の溶融金属の流れは、図3中に点線矢印で示すように、鋼帯進行方向と逆方向で鋼帯端部外側から溶融金属絞り部材の中央に向かう流れ13になる。このような流れが形成されることで、鋼帯端部近傍でも、鋼帯進行方向と逆方向で鋼帯端部外側から溶融金属絞り部材の中央に向かうようになる。   When grooves as shown in FIG. 3 are provided in the steel strip facing surfaces and roll facing surfaces of the molten metal squeezing members 1a and 1b, the flow of molten metal near the molten metal squeezing member 1a between the steel strip and the molten metal squeezing member. As shown by a dotted arrow in FIG. 3, the flow 13 is directed from the outer side of the steel strip end toward the center of the molten metal drawing member in the direction opposite to the traveling direction of the steel strip. By forming such a flow, even in the vicinity of the end portion of the steel strip, the direction from the outer side of the end portion of the steel strip is directed to the center of the molten metal drawing member in the direction opposite to the traveling direction of the steel strip.

この流れ13によって、鋼帯が無い部分で浴中ロール回転により発生した上向きの流れ14が、鋼帯端部において端部外側から内側へ流入するのを抑えることができ、鋼帯中央付近の絞り効果を鋼帯端部まで維持できるようになる。その結果、鋼帯全幅にわたって十分な絞り効果が得られ、余剰な溶融金属量を鋼帯全幅にわたって削減した後にガスワイピングノズルでめっき厚を調整できるようになるので、スプラッシュの発生量を大幅に低減できる。また、通板速度を大幅に上昇させてもスプラッシュの発生量を大幅に低減できるようになり、表面欠陥の無い溶融金属めっき鋼帯を高い生産性を維持して製造することが可能となる。   By this flow 13, it is possible to suppress the upward flow 14 generated by the roll rotation in the bath in the portion where there is no steel strip from flowing from the outside to the inside at the end of the steel strip. The effect can be maintained up to the end of the steel strip. As a result, a sufficient squeezing effect is obtained over the entire width of the steel strip, and the plating thickness can be adjusted with the gas wiping nozzle after reducing the amount of excess molten metal over the entire width of the steel strip, greatly reducing the amount of splash generated. it can. Further, even if the plate passing speed is significantly increased, the amount of splash can be greatly reduced, and a hot-dip plated steel strip having no surface defects can be produced while maintaining high productivity.

溶融金属絞り部材の鋼帯対向面、ロール対向面に形成する溝は、溝幅が狭すぎると、溶融金属絞り部材に付着・堆積する溶融金属のドロスによって時間の経過とともに塞がれてしまうため、溝幅は10mm以上200mm以下、溝深さは10mm以上100mm以下が望ましい。また、溝幅は10mm以上100mm以下、溝深さは10mm以上50mm以下がより好ましい。溝のピッチは、80mm以上300mm以下、溝の角度(図3において、溝を示す線が鉛直線となす角度θ)は、20〜85度が好ましい。溝は直線でなくてもよく、溝同士が交差しない範囲で曲線であっても構わない。   If the groove width is too narrow, the grooves formed on the steel strip facing surface and roll facing surface of the molten metal squeeze member will be blocked over time due to molten metal dross that adheres to and accumulates on the molten metal squeeze member. The groove width is desirably 10 mm or more and 200 mm or less, and the groove depth is desirably 10 mm or more and 100 mm or less. The groove width is more preferably 10 mm or more and 100 mm or less, and the groove depth is more preferably 10 mm or more and 50 mm or less. The pitch of the grooves is preferably 80 mm or more and 300 mm or less, and the angle of the grooves (in FIG. 3, the angle θ that the line indicating the grooves forms a vertical line) is preferably 20 to 85 degrees. The groove may not be a straight line, and may be a curve as long as the grooves do not intersect each other.

溶融金属絞り部材の溝は、ロール被覆部のロール対向面の反鋼帯側端部から、鋼帯対向部の上端まで連続して形成されていることが好ましいが、ロール被覆部と鋼帯対向部で連続していなくてもよい。鋼帯対向部のみに形成されていてもよい。また、鋼帯対向部の一部に形成されていてもよい。   The groove of the molten metal squeezing member is preferably formed continuously from the end of the roll facing surface of the roll coating portion on the side opposite to the steel strip to the upper end of the steel strip facing portion. It does not have to be continuous in parts. You may form only in the steel strip opposing part. Moreover, you may form in a part of steel strip opposing part.

溶融金属めっき鋼帯製造装置には、種々の幅の鋼帯が通板される。前記溝は、鋼帯面に直角方向から見たときに、通板最大幅から最小幅の範囲内にあるいずれの幅の鋼帯においても、該鋼帯端部が鋼帯対向面にある少なくとも一条の溝上を走行するように形成すると、いずれの幅の鋼帯においても、鋼帯端部における絞り効果が得られ、鋼帯に付随する余剰な溶融金属量を鋼帯全幅にわたって低減することができる。   Steel strips of various widths are passed through the molten metal plated steel strip manufacturing apparatus. When viewed from a direction perpendicular to the steel strip surface, the groove has at least the steel strip end portion on the steel strip-facing surface in any width of the steel strip within the range from the maximum width of the through plate to the minimum width. If it is formed so as to run on a single groove, it is possible to obtain a drawing effect at the end of the steel strip in any width of the steel strip, and to reduce the amount of excess molten metal accompanying the steel strip over the entire width of the steel strip. it can.

前記した装置では、溶融金属絞り部材の鋼帯対向面に連続した溝を形成したが、連続した溝に代えて、連続した「突起」を形成しても同様の効果が得られる。突起の寸法は、高さは、5mm以上50mm以下が好ましいが、鋼帯あるいは浴中ロールに接触してはならない。高さ以外の寸法・形状は上記溝と同様でよい。   In the apparatus described above, a continuous groove is formed on the surface of the molten metal squeezing member facing the steel strip, but the same effect can be obtained by forming a continuous "projection" instead of the continuous groove. As for the size of the protrusion, the height is preferably 5 mm or more and 50 mm or less, but it should not contact the steel strip or the roll in the bath. Dimensions and shapes other than the height may be the same as the groove.

溶融金属絞り部材の寸法、形状は、適用する設備と鋼帯の通板速度等を考慮して、適宜のものに決定する必要がある。   The dimensions and shape of the molten metal squeezing member need to be determined as appropriate in consideration of the equipment to be applied and the sheet feeding speed of the steel strip.

一例を挙げる、図3のような形状のものでは、鋼帯走行方向寸法が10〜300mm(ただし、浴面より上に飛び出してはならない)のものを使用できる。   For example, in the shape as shown in FIG. 3, a steel strip traveling direction dimension of 10 to 300 mm (however, it should not protrude above the bath surface) can be used.

図3のような形状のものでは、溶融金属絞り部材のロール被覆部と浴中サポートロール5の距離は100mm以下が好ましく、50mm以下がさらに好ましい。100mmより大きいと随伴流11の流れが弱くなるため、流れ13が発生しなくなり、鋼帯に付随する余剰な溶融金属量を削減する効果が低下する。また、50mm以下になると、鋼板に随伴する余剰な溶融金属量を削減する流れ自体を抑制することができるため、鋼帯に付随する余剰な溶融金属量を削減する効果がさらに大きくなる。溶融金属絞り部材のロール被覆部と浴中サポートロール5との距離は、ロール被覆部が浴中サポートロール5に接触しないなら小さくしても構わない。   In the shape as shown in FIG. 3, the distance between the roll coating portion of the molten metal squeezing member and the support roll 5 in the bath is preferably 100 mm or less, and more preferably 50 mm or less. If it is larger than 100 mm, the flow of the accompanying flow 11 becomes weak, so the flow 13 is not generated, and the effect of reducing the amount of excess molten metal accompanying the steel strip is reduced. Moreover, since the flow itself which reduces the excess molten metal amount accompanying a steel plate can be suppressed when it becomes 50 mm or less, the effect of reducing the excessive molten metal amount accompanying a steel strip becomes still larger. The distance between the roll coating portion of the molten metal squeezing member and the support roll 5 in the bath may be reduced as long as the roll coating portion does not contact the support roll 5 in the bath.

また、溶融金属絞り部材の鋼帯対向部と鋼帯との距離は100mm以下が好ましく、50mm以下がさらに好ましい。100mmより大きくなると、鋼帯の進行方向と逆方向の流れ13が鋼帯の進行に伴う随伴流12に影響を及ぼさなくなり、鋼帯に付随する余剰な溶融金属量を削減する効果が低下する。また、50mm以下になると、鋼帯に付随する流れ自体を抑制することができるため、鋼帯に付随する余剰な溶融金属量を削減する効果がさらに大きくなる。溶融金属絞り部材の鋼帯対向部と鋼帯との距離は、鋼帯対向部が鋼帯に接触しないなら小さくしても構わない。   Further, the distance between the steel strip facing portion of the molten metal drawing member and the steel strip is preferably 100 mm or less, and more preferably 50 mm or less. When it becomes larger than 100 mm, the flow 13 in the direction opposite to the traveling direction of the steel strip does not affect the accompanying flow 12 accompanying the progress of the steel strip, and the effect of reducing the amount of excess molten metal accompanying the steel strip is reduced. Moreover, since the flow itself accompanying a steel strip can be suppressed when it becomes 50 mm or less, the effect of reducing the excessive molten metal amount accompanying a steel strip becomes still larger. The distance between the steel strip facing portion of the molten metal drawing member and the steel strip may be small as long as the steel strip facing portion does not contact the steel strip.

鋼帯対向部の上端は、金属めっき浴面より100mm以内の位置になるように設置するのが好ましい。浴面からの距離が100mmより大きいと、鋼帯対向部の上方で鋼帯の進行にともなう随伴流12が発達し、鋼帯に付随する余剰な溶融金属量を削減する効果が低下する。鋼帯対向部の上端が金属めっき浴面上にあると、ワイピングされた余剰な溶融金属が鋼帯対向部の上端に付着し、鋼板を傷つける問題がある。   It is preferable to install the upper end of the steel strip facing portion so as to be positioned within 100 mm from the surface of the metal plating bath. When the distance from the bath surface is larger than 100 mm, the accompanying flow 12 is developed with the progress of the steel strip above the steel strip facing portion, and the effect of reducing the amount of excess molten metal accompanying the steel strip is reduced. When the upper end of the steel strip facing portion is on the metal plating bath surface, there is a problem that excess molten metal that has been wiped adheres to the upper end of the steel strip facing portion and damages the steel plate.

溶融金属絞り部材は、断面形状が図2のものに限定されない。例えば、図5のように、溶融金属絞り部材の鋼帯対向部は鋼帯進行方向で鋼帯面に対して傾斜した形状のものであってもよい。また、ロール被覆部は、浴中サポートロール5との距離が一定でなくてもよい。   The molten metal squeezing member is not limited to that shown in FIG. For example, as shown in FIG. 5, the steel strip facing portion of the molten metal drawing member may have a shape inclined with respect to the steel strip surface in the steel strip traveling direction. Further, the distance between the roll coating portion and the support roll 5 in the bath may not be constant.

連続溶融亜鉛めっきラインに図1に示した溶融金属めっき鋼帯製造装置を設置し、溶融亜鉛めっき鋼帯の製造実験を行った。鋼帯Sの両側に配置された浴中サポートロール同士の鉛直方向オフセット量は100mm、浴面と浴面に近い側の浴中サポートロール上端との距離は180mmである。浴中サポートロール径はφ300mmである。   The hot-dip galvanized steel strip production apparatus shown in FIG. 1 was installed in the continuous hot-dip galvanizing line, and a hot-dip galvanized steel strip production experiment was conducted. The vertical offset between the support rolls in the bath arranged on both sides of the steel strip S is 100 mm, and the distance between the bath surface and the upper end of the support roll in the bath on the side close to the bath surface is 180 mm. The diameter of the support roll in the bath is φ300 mm.

実施例1、実施例2、比較例2、比較例4は、図2に示した鋼帯対向部とロール被覆部を備えた溶融金属絞り部材を使用した。該溶融金属絞り部材は、鋼帯幅方向長さ2000mm、浴中サポートロール5と溶融金属絞り部材1a、1bとの距離が30mmとなるように形成した浴中サポートロール5の外周面の浴面側を覆う円弧状のロール被覆部と、鋼帯と溶融金属絞り部材1a、1bの鋼帯対向部との距離が一定の20mmで、その上端と浴面との距離が30mmになるように形成した。円弧状のロール被覆部長さは浴中サポートロールのちょうど半円分を覆う長さとした。   In Example 1, Example 2, Comparative Example 2, and Comparative Example 4, the molten metal squeezing member provided with the steel strip facing portion and the roll coating portion shown in FIG. 2 was used. The molten metal squeezing member has a length of 2000 mm in the steel strip width direction, and the bath surface of the outer peripheral surface of the in-bath support roll 5 formed such that the distance between the support roll 5 in the bath and the molten metal squeeze members 1a and 1b is 30 mm. It is formed so that the distance between the arc-shaped roll covering portion covering the side and the steel strip and the steel strip facing portion of the molten metal squeezing member 1a, 1b is constant 20 mm, and the distance between the upper end and the bath surface is 30 mm. did. The length of the arc-shaped roll coating part was the length covering exactly half a circle of the support roll in the bath.

比較例2、比較例4は、鋼帯対向面とロール対向面に溝を形成せず、実施例1、実施例2は、溶融金属絞り部材の鋼帯対向面の下部に円弧状のロール対向部を平面に展開した図6に示すにように、溶融金属絞り部材1aの鋼帯対向面からロール対向面に、幅方向長さ530mm、150mmピッチで溝幅20mm×深さ10mmの連続した溝を、溶融金属絞り部材の鋼帯幅方向中心線の両側に各4条ずつ付与した。さらに、その内側に同じピッチで鋼帯対向面のみに、鋼帯対向面下端における溝同士の間隔が500mmである溝を各1条ずつ付与した。溶融金属絞り部材1bの鋼帯対向面からロール対向部には、幅方向長さ460mm、80mmピッチで溝幅20mm×深さ10mmの連続した溝を、溶融金属絞り部材の鋼帯幅方向中心線の両側に各7条ずつ付与した。さらに、その内側に同じピッチで鋼帯対向面のみに、鋼帯対向面下端における溝同士の間隔が720mmである溝を各1条ずつ付与した。溝が溶融金属絞り部材の鋼帯幅方向中心線となす角度(図6中の角度θ)は、溶融金属絞り部材1a、1bともに34度である。図6中に記載された寸法220mm、565mmは、溶融金属絞り部材1aの鋼帯対向面の長さ、ロール対向面の長さである。   Comparative Example 2 and Comparative Example 4 do not form grooves on the steel strip facing surface and the roll facing surface, and Examples 1 and 2 are arc-shaped roll facing at the bottom of the steel strip facing surface of the molten metal drawing member. As shown in FIG. 6 in which the portion is developed in a plane, a continuous groove having a width of 530 mm, a width of 530 mm, a pitch of 150 mm, and a groove width of 20 mm and a depth of 10 mm from the steel strip facing surface of the molten metal drawing member 1a Were applied to both sides of the center line in the steel strip width direction of the molten metal drawing member. Furthermore, only one groove each having a gap of 500 mm between the grooves at the lower end of the steel strip facing surface was applied to only the steel strip facing surface at the same pitch inside. From the steel strip facing surface of the molten metal squeezing member 1b to the roll facing portion, a continuous groove having a width of 460 mm and a pitch of 80 mm and a groove width of 20 mm and a depth of 10 mm is provided. 7 pieces were given to both sides of each. Further, only one groove each having an interval of 720 mm between the grooves at the lower end of the steel strip facing surface was provided only on the steel strip facing surface at the same pitch. The angle (angle θ in FIG. 6) formed by the groove with the steel band width direction center line of the molten metal squeezing member is 34 degrees for both the molten metal squeezing members 1a and 1b. The dimensions 220 mm and 565 mm described in FIG. 6 are the length of the steel strip facing surface and the length of the roll facing surface of the molten metal drawing member 1a.

溶融亜鉛めっき鋼帯製造条件は、ガスワイピングノズルのスリットギャップ0.8mm、ガスワイピングノズル−鋼帯距離7mm、溶融亜鉛浴からのノズル高さ400mm、溶融亜鉛浴温度460℃とし、製造する鋼帯のサイズは、0.8mm厚×1.2m幅、めっき付着量は片面45g/mとした。 The production conditions of the hot dip galvanized steel strip are as follows: the slit gap of the gas wiping nozzle is 0.8 mm, the distance between the gas wiping nozzle and the steel strip is 7 mm, the nozzle height from the hot dip zinc bath is 400 mm, and the hot dip zinc bath temperature is 460 ° C. The size was 0.8 mm thickness × 1.2 m width, and the amount of plating was 45 g / m 2 on one side.

その他の製造条件および製品品質指標となるスプラッシュ発生量の調査結果を表1に示す。スプラッシュ発生量は、各製造条件で通過した鋼帯長さに対する検査工程でスプラッシュ欠陥ありと判定された鋼帯長さの比率であり、実用上問題とならない軽度のスプラッシュ欠陥を含んでいる。   Table 1 shows the results of the investigation of the amount of splash generation, which is another production condition and product quality index. The splash generation amount is a ratio of the steel strip length determined to have a splash defect in the inspection process to the steel strip length passed under each manufacturing condition, and includes a slight splash defect that does not cause a problem in practice.

なお、実験を行った連続溶融亜鉛めっきラインは、通板鋼帯の最小幅は800mm、最大幅は1600mmである。実施例1、実施例2で使用した溶融金属絞り部材の鋼帯対向面に形成されている溝は、鋼帯面に直角方向から見たときに、前記範囲内にあるいずれの幅の鋼帯においても、該鋼帯端部が鋼帯対向面に形成されている少なくとも一条の溝上を走行するように形成されている。1.2m幅の鋼帯では、鋼帯端部は、鋼帯対向面に形成されている1条の溝上を通過する。   In addition, the continuous hot-dip galvanizing line in which the experiment was performed has a minimum width of the plate steel strip of 800 mm and a maximum width of 1600 mm. The groove formed in the steel strip facing surface of the molten metal drawing member used in Example 1 and Example 2 is a steel strip of any width within the above range when viewed from the direction perpendicular to the steel strip surface. The steel strip end portion is also formed so as to run on at least one groove formed on the steel strip facing surface. In the steel strip having a width of 1.2 m, the end portion of the steel strip passes over a single groove formed on the steel strip facing surface.

Figure 0005444730
Figure 0005444730

通板速度が2.5m/secの条件では、溶融金属絞り部材がない比較例1(従来例)は、スプラッシュ発生率は1.40%であった。円弧状のロール被覆部と鋼帯面に平行の鋼帯対向部を備え、鋼帯対向面とロール対向面に溝がない溶融金属絞り部材を使用した比較例2は、比較例1に対して、スプラッシュ発生率がおよそ84%低下した。円弧状のロール被覆部と鋼帯面に平行の鋼帯対向部を備え、鋼帯対向面とロール対向面に溝がある溶融金属絞り部材を使用した実施例1は、比較例2に対して、スプラッシュ発生率がおよそ64%低下した。   Under the condition that the plate passing speed was 2.5 m / sec, in Comparative Example 1 (conventional example) having no molten metal drawing member, the splash occurrence rate was 1.40%. Comparative Example 2 using a molten metal drawing member having an arc-shaped roll covering portion and a steel strip facing portion parallel to the steel strip surface and having no grooves on the steel strip facing surface and the roll facing surface is compared with Comparative Example 1. The incidence of splash was reduced by approximately 84%. Example 1 using a molten metal drawing member having an arc-shaped roll covering portion and a steel strip facing portion parallel to the steel strip surface and having grooves in the steel strip facing surface and the roll facing surface is compared with Comparative Example 2. The incidence of splash was reduced by approximately 64%.

通板速度が4.0m/secの条件では、溶融金属絞り部材がない比較例3は、スプラッシュ発生率は25.32%であった。円弧状のロール被覆部と鋼帯面に平行の鋼帯対向部を備え、鋼帯対向面とロール対向面に溝がない溶融金属絞り部材を使用した比較例4は、比較例2に対して、スプラッシュ発生率がおよそ97%低下した。円弧状のロール被覆部と鋼帯面に平行の鋼帯対向部を備え、鋼帯対向面とロール対向面に溝がある溶融金属絞り部材を使用した実施例2は、比較例4に対して、スプラッシュ発生率がおよそ66%低下し、溶融金属絞り部材を使用しないで2.5m/sで通板させた比較例1よりも低位のスプラッシュ発生率で操業可能であった。   Under the condition that the plate passing speed was 4.0 m / sec, in Comparative Example 3 without the molten metal drawing member, the splash occurrence rate was 25.32%. Comparative Example 4 using a molten metal drawing member having an arc-shaped roll covering portion and a steel strip facing portion parallel to the steel strip surface and having no grooves on the steel strip facing surface and the roll facing surface is compared to Comparative Example 2. The incidence of splash decreased by approximately 97%. Example 2 using a molten metal squeezing member provided with an arc-shaped roll covering portion and a steel strip facing portion parallel to the steel strip surface and having grooves in the steel strip facing surface and the roll facing surface is compared to Comparative Example 4. The splash generation rate was reduced by about 66%, and operation was possible at a lower splash generation rate than Comparative Example 1 in which the plate was passed at 2.5 m / s without using a molten metal drawing member.

上記のように、通板速度が同じ条件では、円弧状のロール被覆部と鋼帯面に平行の鋼帯対向部を備え、鋼帯対向面とロール対向面に本発明で規定する溝を設けた溶融金属絞り部材を使用した場合(実施例1、2)は、溶融金属絞り部材を使用しない場合(比較例1、比較例3)、円弧状のロール被覆部と鋼帯面に平行の鋼帯対向部を備え、鋼帯対向面とロール対向面に溝がない溶融金属絞り部材を使用した場合(比較例2、比較例4)に比べて、スプラッシュ発生率が低くなっている。   As described above, under the same condition of the plate passing speed, the roll-shaped roll covering portion and the steel strip facing portion parallel to the steel strip surface are provided, and the groove defined in the present invention is provided on the steel strip facing surface and the roll facing surface. When the molten metal squeezing member was used (Examples 1 and 2), when the molten metal squeezing member was not used (Comparative Example 1 and Comparative Example 3), the steel parallel to the arc-shaped roll coating portion and the steel strip surface Compared with the case where a molten metal squeezing member having a band facing portion and having no grooves on the steel band facing surface and the roll facing surface is used (Comparative Example 2 and Comparative Example 4), the splash occurrence rate is low.

通板速度が高くなると、いずれの場合もスプラッシュ発生率が高くなるが、スプラッシュ発生率の増加割合=[通板速度が4.0m/secのときのスプラッシュ発生率]/[通板速度が2.5m/secのときのスプラッシュ発生率]で定義すると、円弧状のロール被覆部と鋼帯面に平行の鋼帯対向部を備え、鋼帯対向面とロール対向面に本発明で規定する溝を設けた溶融金属絞り部材を使用した場合の方が、溶融金属絞り部材を使用しない場合、円弧状のロール被覆部と鋼帯面に平行の鋼帯対向部を備え、鋼帯対向面とロール対向面に溝がない溶融金属絞り部材を使用した場合よりも、スプラッシュ発生率の増加割合が低い。このことから、本発明で規定する溝を設けた溶融金属絞り部材を使用すると、通板速度を速くしたときにスプラッシュの発生を抑制する効果があることがわかる。   As the plate passing speed increases, the splash occurrence rate increases in any case, but the increase rate of the splash occurrence rate = [splash occurrence rate when the plate passing speed is 4.0 m / sec] / [plate passing speed is 2]. Defined by the occurrence rate of splash at 5 m / sec], an arc-shaped roll covering portion and a steel strip facing portion parallel to the steel strip surface are provided, and the groove defined in the present invention on the steel strip facing surface and the roll facing surface When the molten metal squeezing member is used, when the molten metal squeezing member is not used, an arc-shaped roll covering portion and a steel strip facing portion parallel to the steel strip surface are provided. The rate of increase in the splash occurrence rate is lower than when a molten metal squeezing member having no groove on the opposing surface is used. From this, it can be seen that the use of a molten metal squeezing member provided with grooves defined in the present invention has an effect of suppressing the occurrence of splash when the plate passing speed is increased.

本発明の装置は、スプラッシュの発生を低減し、表面外観に優れる溶融金属めっき鋼帯の製造装置として利用することができる。本発明の装置は、高速通板時にもスプラッシュの発生を抑制できるので、表面外観に優れる溶融金属めっき鋼帯を高い生産性を維持して製造する装置として利用することができる。   The apparatus of the present invention can be used as a manufacturing apparatus for a hot-dip plated steel strip that reduces the occurrence of splash and has an excellent surface appearance. Since the apparatus of the present invention can suppress the occurrence of splash even at the time of high-speed plate feeding, it can be used as an apparatus for manufacturing a molten metal plated steel strip excellent in surface appearance while maintaining high productivity.

S 鋼帯
1、1a、1b 溶融金属絞り部材
2 溶融金属絞り部材
3 ガスワイピングノズル
4 浴上サポートロール
5 浴中サポートロール
7 シンクロール
8 溶融金属めっき浴
9 溶融金属浴槽
10 溶融金属絞り部材の鋼帯対向面の鋼帯幅方向中心線
11 浴中サポートロールに随伴される流れ
12 鋼帯進行に伴う随伴流
13 鋼帯と溶融金属絞り部材間に鋼帯進行方向と逆方向に発生する流れ
14 溶融金属絞り部材の鋼帯が無い部分に発生する流れ
S Steel strip 1, 1a, 1b Molten metal squeezing member 2 Molten metal squeezing member 3 Gas wiping nozzle 4 On-bath support roll 5 In-bath support roll 7 Sink roll 8 Molten metal plating bath 9 Molten metal bath 10 Molten metal squeezing member steel Centerline 11 in the width direction of the steel strip on the opposite surface of the strip Flow 12 associated with the support roll in the bath 12 Concomitant flow 13 associated with the progress of the steel strip 14 Flow 14 generated between the steel strip and the molten metal throttle member in the direction opposite to the steel strip travel direction Flow generated in the part without the steel strip of the molten metal throttle member

Claims (5)

溶融金属めっき槽から連続的に引き上げられる鋼帯に対し、溶融金属めっき槽上方で鋼帯を挟んでその両面に対向配置したワイピングノズルからガスを吹き付けて付着金属の厚さを制御する溶融金属めっき鋼帯の製造装置において、
浴面下で浴中サポートロール上方の鋼帯の両側に、浴中サポートロールの外周面の浴面側1/4以上を覆うように形成されたロール被覆部と、その上方に配置され鋼帯に対向するように形成された鋼帯対向部とを備える溶融金属絞り部材が設けられ、前記鋼帯対向部と前記ロール被覆部は鋼帯巾以上の幅を有し、前記鋼帯対向部は前記ロール被覆部の鋼帯側端部に接続されており、前記溶融金属絞り部材が、鋼帯及び浴中サポートロールに非接触に配置されるとともに、前記鋼帯対向部の鋼帯対向面の少なくとも一部に、鋼帯幅方向端部の溶融金属の流れを鋼帯進行と反対方向で、かつ鋼帯幅方向端部外側から鋼帯幅方向中央に向かう流れにする整流構造を有することを特徴とする溶融金属めっき鋼帯製造装置。
Molten metal plating that controls the thickness of the deposited metal by blowing gas from a wiping nozzle that is placed opposite to both sides of the steel strip above the molten metal plating bath against the steel strip that is continuously pulled up from the molten metal plating bath In steel strip production equipment,
Under the bath surface, on both sides of the steel strip above the support roll in the bath, a roll coating portion formed so as to cover at least 1/4 of the outer peripheral surface of the support roll in bath on the bath surface side, and the steel strip disposed above the roll coating portion molten metal diaphragm member Ru comprises formed a strip facing portion so as to face provided on said roll cover portion and the steel strip facing portion has a width greater than the strip width, the steel strip facing portion Is connected to the steel strip side end of the roll coating portion, and the molten metal drawing member is disposed in non-contact with the steel strip and the support roll in the bath, and the steel strip facing surface of the steel strip facing portion at least a portion, having a rectifying structure for flow of molten metal in the steel strip width direction end portion in the opposite direction of the steel strip traveling, and to flow from the outer strip end portion in the width direction in the steel strip width direction center of the An apparatus for producing a hot-dip metal-plated steel strip.
前記鋼帯幅方向端部の溶融金属の流れ方向を鋼帯進行と反対方向で、かつ鋼帯幅方向端部外側から鋼帯幅方向中央に向かう流れにする整流構造は、鋼帯進行方向に向かって鋼帯幅方向中心線からの距離が大きくなるように形成された少なくとも一条の連続した溝または突起からなることを特徴とする請求項1に記載の溶融金属めっき鋼帯製造装置。 The rectifying structure that changes the flow direction of the molten metal at the end of the steel strip width direction in the direction opposite to the steel strip travel direction and from the outside of the steel strip width direction end portion toward the center of the steel strip width direction is the steel strip travel direction. The apparatus for producing a hot-dip metal-plated steel strip according to claim 1, comprising at least one continuous groove or protrusion formed so that the distance from the center line in the width direction of the steel strip increases. 前記溝または突起は、鋼帯面に直角方向から見たときに、通板最大幅から最小幅の範囲内にあるいずれの幅の鋼帯においても、該鋼帯端部が少なくとも一条の溝上または突起上を走行するように形成されていることを特徴とする請求項2に記載の溶融金属めっき鋼帯製造装置。   In the steel strip having any width within the range from the maximum width of the sheet passing plate to the minimum width when viewed from the direction perpendicular to the steel strip surface, the groove or protrusion has an end portion of the steel strip on at least one groove or The molten metal plated steel strip manufacturing apparatus according to claim 2, wherein the apparatus is formed so as to run on the protrusion. 前記溶融金属絞り部材は、さらに、前記ロール被覆部のロール対向面の少なくとも一部に、溶融金属の流れをロール端部からロール幅方向中央部側に向かう流れにする整流構造を有することを特徴とする請求項1〜3の何れかの項に記載の溶融金属めっき鋼帯製造装置。   The molten metal squeezing member further has a rectifying structure that makes the flow of the molten metal flow from the roll end toward the center in the roll width direction on at least a part of the roll facing surface of the roll coating portion. The molten metal plated steel strip manufacturing apparatus according to any one of claims 1 to 3. 前記溶融金属の流れをロール幅方向中央からロール端部側に向かう流れにする整流構造は、ロール回転方向に向かってロール幅方向中心からの距離が小さくなるように形成された少なくとも一条の連続した溝または突起からなることを特徴とする請求項4に記載の溶融金属めっき鋼帯製造装置。   The flow straightening structure that makes the flow of the molten metal flow from the center in the roll width direction toward the roll end side is at least one continuous line formed so that the distance from the center in the roll width direction decreases toward the roll rotation direction. The apparatus for manufacturing a molten metal-plated steel strip according to claim 4, comprising a groove or a protrusion.
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