JP5442239B2 - Reclining seat - Google Patents

Description

  The present invention relates to a reclining seat, and more particularly to a reclining seat that can smoothly perform an operation of raising a pillow frame.

  A conventional reclining seat is disclosed in Patent Document 1. A conventional reclining seat includes a main body installed on a floor surface, a support shaft fixed to the main body, a back frame that rotates around the support shaft, and a pillow frame that is rotatably connected to the back frame. A locking link rotatably provided on the support shaft, a locking pin provided at a front portion of the locking link and locked to the front surface of the back frame, and a connecting link connecting the locking pin and the pillow link The lock mechanism includes a lock mechanism that fixes the position of the lock link when the lock link rotates to a predetermined position, and a release mechanism that can release the lock mechanism from the outside.

  As a result, even when the backrest is tilted back to the back of the main body, the headrest can be erected by the lock mechanism, and can be put into a resting state suitable for watching TV or reading, and from the standing state of the headrest, the release mechanism can be used. The reclining seat can be brought into a completely resting state by laying down the headrest.

In addition, the conventional reclining seat has a locking pin that is locked to the front surface of the back frame, so that the pillow frame that has rotated and laid down behind the body with respect to the back frame is further back (backward from the extension line of the back frame) Rotation is restricted.
Patent 3914020

  However, in the above-described conventional reclining seat, the pillow frame and the lock link are connected via a connection link, and a locking pin that restricts the backward rotation of the pillow frame is provided on the lock link. . Therefore, when raising the pillow frame, it is necessary to move not only the connecting link but also the locking pin and the lock link, so that the operation of raising the pillow frame is heavy and cannot be performed smoothly. was there.

  The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a reclining seat that can smoothly perform an operation of raising a pillow frame.

In order to achieve this object, a reclining seat according to claim 1 includes a swing shaft supported by a main body installed on a floor surface, and a longitudinal direction of the main body with respect to the main body with respect to the swing shaft. A back frame configured to be able to swing, and the back frame swings backward with respect to the main body with respect to the main body about the swing shaft, and the The back frame rises when the back frame swings forward of the main body with respect to the main body about a moving axis, and can swing in the front-rear direction of the main body with respect to the back frame. A pillow frame configured as follows: a first link connected to the pillow frame and extending along the back frame; and To the body A locking mechanism for restricting movement of the said pillow frame side of the first link, the first link relative to the body to release the movement restriction to the pillow frame side of the first link relative to the body A release mechanism that can move to the pillow frame side, a hole that is drilled in the first link, and a loose fit that is welded to a peripheral surface of the back frame and the back frame, and a regulatory axis connecting the first link, by the regulating shaft to the edge portion along the hole of the first link contacts, is configured as swinging of the pillow frame is restricted Yes.

The reclining seat according to claim 2 is the reclining seat according to claim 1 , wherein the lock mechanism is provided with an engaging pin projecting from the first link and a concave groove for engaging the engaging pin. And a release arm supported by the main body so as to be swingable in a direction close to the first link or in a direction away from the first link about an axis different from the swing axis. The link has a wide portion formed wider on the end side connected to the release arm than the end on the pillow frame side, and the wide portion includes the engagement hole and the engagement hole. The engaging pin is provided below the first pin .

  The reclining seat according to claim 3 is the reclining seat according to claim 1 or 2, wherein the first link is arranged outside the back frame, and the locking mechanism and the release mechanism are outside the back frame. The other end of the restricting shaft is supported by the restricting portion outside the back frame, and one end of the restricting shaft is supported by a bracket disposed inside the back frame.

  According to the reclining seat of the first aspect, the back frame is laid down by swinging the back frame to the back of the main body with respect to the main body about the swing shaft, and the main body is centered on the swing shaft. On the other hand, the back frame is erected by swinging the back frame forward of the main body.

  Further, in the state where the back frame is raised, the standing state of the pillow frame is maintained by the lock mechanism. Even when the back frame and the pillow frame are in a seated state in which the back frame and the pillow frame are raised, the first link to the main body is provided by the lock mechanism even when the back frame is swung back and forth about the swing shaft. Because the movement of the pillow frame is restricted, the pillow frame does not follow the fall of the back frame, the standing state of the pillow frame is maintained by the first link, and the reclining seat is in a resting state suitable for watching TV or reading, etc. .

In such a resting state, when the movement restriction of the first link with respect to the main body is released by the release mechanism, the pillow frame can be swung back through the first link. Accordingly , the pillow frame swings backward from the main body and falls down, and the swinging is stopped by the contact of the restriction shaft fixed to the back frame with the restriction part of the first link. Therefore, the reclining seat is brought into a complete resting state in which the seated person is in a sleeping posture and can take a complete rest.

Here, according to the reclining seat of claim 1, wherein regulating shaft for regulating the lodging of the pillow frame is fixed to the peripheral surface of the back frame, abutting the edges and regulated axis along the hole of the first link than you, there is an effect that it is possible to perform smoothly an operation to erect the pillow frame.

That is, when it is necessary to move not only the connecting link but also the locking link and the regulating shaft as in the conventional product, the operation of raising the pillow frame is heavy and cannot be performed smoothly.

In contrast, according to the reclining seat of claim 1, wherein, the restriction shaft is fixed to the peripheral surface of the back frame, it does not swing with respect to the back frame, the swing regulation axis relative to the back frame This eliminates the need for a movable part. Therefore, the force required to swing the pillow frame forward can be reduced accordingly, so that the operation of raising the pillow frame can be performed smoothly.

Moreover, regulatory unit is composed of a hole which is bored in the first link, regulating shaft to the edge portion along the bore regulating shaft that is inserted into the hole is bored in the first link plate is brought Since the movement of the first link to the pillow frame side is restricted by the contact, there is an effect that the weight of the first link can be reduced.
That is, another member functioning as a restriction shaft is projected from the first link to the back frame side, and this separate member is brought into contact with the back frame, whereby the standing operation of the pillow frame can be restricted. However, in the case of this configuration, the weight of the first link is increased by the amount of the separate member, and thus a force is required for the operation of raising the pillow frame.

On the other hand, according to the present invention, since the restriction shaft is fixed to the back frame and the hole for contacting the restriction shaft is formed in the first link, a part of the first link is cut off. Since it is possible to obtain the effect of reducing the weight and the effect of reducing the weight by eliminating the need for a separate member, the force required to swing the pillow frame forward of the main body can be reduced. As a result, there is an effect that the operation of raising the pillow frame can be performed smoothly.

According to the reclining seat of the second aspect, in addition to the effect achieved by the reclining seat of the first aspect, the first link is separated from the main body by releasing the engagement between the engaging pin and the release arm. The movement restriction of the first link to the pillow frame side is released, and the first link can move to the pillow frame side with respect to the main body. The restriction shaft has a wide portion formed wider on the end portion side of the first link connected to the release arm than the end portion on the pillow frame side. The release arm can be downsized.

  According to the reclining seat of the third aspect, in addition to the effect achieved by the reclining seat of the first or second aspect, the first link is disposed outside the back frame, and the lock mechanism and the release mechanism are provided on the back frame. Since it is disposed outside, the lock mechanism and the release mechanism can be maintained without being obstructed by the back frame, and there is an effect that these maintainability can be improved.

  That is, when the reclining seat is covered with a base material such as urethane or leather, the back frame is provided with a cushioning material, etc., so that the lock mechanism and the unlock mechanism are provided inside the back frame. In order to perform maintenance, it is necessary to remove the cushioning material and the like.

  On the other hand, when the lock mechanism and the lock release mechanism are arranged outside the back frame, in the product state of the reclining seat covered with a base material such as urethane or leather, a part of the base material can be opened. The lock mechanism and the lock release mechanism can be exposed to the outside. Therefore, it is possible to save the trouble of removing the cushioning material and the like, and it is possible to improve the workability by omitting the trouble of repair or maintenance.

  Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. First, the configuration of the reclining seat will be described with reference to FIGS. 1, 2, and 3. 1 is a front view of a seat frame 100 according to an embodiment of the present invention, FIG. 2 is a side view of the seat frame 100, and FIG. 3 is a seat frame showing a side surface opposite to FIG. FIG. In FIG. 1, FIG. 2, and FIG. 3, the main body 1 is illustrated by a two-dot chain line for easy understanding.

  The reclining seat is a movable chair that is used by changing its shape in accordance with the user's seating posture in order to view the TV in a comfortable seating posture. It is constructed by covering the substrate.

  As shown in FIGS. 1, 2, and 3, the seat frame 100 includes a main body 1, a seat frame 2, a pillow frame 3, a back frame 4, and a seat frame guide mechanism 10 that guides the seat frame 2. The back frame control mechanism 20 that controls the inclination of the back frame 4 and the pillow frame control mechanism 30 that controls the inclination of the pillow frame 3 are provided.

  The seat frame guide mechanism 10, the back frame control mechanism 20, and the pillow frame control mechanism 30 will be described later with reference to FIGS.

  The main body 1 is a member that is placed on the floor and supports the seat frame 100. As shown in FIGS. 1, 2, and 3, the pedestal 5 that is placed on the floor and the pedestal 5 rotates. A turntable 6 that is supported in a possible manner, and a pair of side frames 7 that are erected from the turntable 6 and configured in a plate shape.

  As shown in FIG. 2, a seat frame guide mechanism 10 and a back frame control mechanism 20, which will be described later, are attached to one side frame 7 (the left side frame 7 in FIG. 1) of the pair of side frames 7. . Further, a seat frame guide mechanism 10 and a pillow frame control mechanism 30, which will be described later, are attached to the other side frame 7 (the side frame 7 on the right side of FIG. 1).

  Further, as shown in FIGS. 2 and 3, a maintenance hole 7 a is formed through the side frame 7, and by using the maintenance hole 7 a, the maintainability of a seat frame guide mechanism 10 described later is improved. I am trying. The maintainability of the seat frame guide mechanism 10 will be described later.

  The seat frame 2 is a member on which the user's hip is placed. As shown in FIGS. 1, 2 and 3, the seat frame 2 is viewed from the top of the hollow pipe (viewed in the vertical direction in FIG. 1, viewed in the vertical direction in FIG. 3 is a rectangular frame shape, and is swingably connected to the side frame 7 via a seat frame guide mechanism 10 described later.

  The pillow frame 3 is a member for supporting the user's head. As shown in FIG. 1, the pillow frame 3 is formed in a H shape when viewed from the front (viewed in the vertical direction in FIG. 1) and is described later. 30.

  Further, as shown in FIG. 1, the pillow frame 3 is composed of hollow pipes, and a plurality of (two in the present embodiment) vertical pipes 3 a disposed in parallel with each other, and the vertical pipes 3 a. Are provided with a connecting pipe 3b and a connecting shaft 3d that connect the plurality of (two in the present embodiment) vertical pipes 3a.

  A through hole is formed in the lower end (lower side in FIG. 1) of the vertical pipe 3a along the longitudinal direction (left and right direction in FIG. 1) of the connecting pipe 3b. The back frame 4 is pivotally supported by a pillow swinging shaft 3c protruding from a vertical pipe 4a. Further, as shown in FIG. 3, the connecting shaft 3d is disposed on the front side (right side of FIG. 3) of the seat frame 100 with respect to the pillow swinging shaft 3c and parallel to the pillow swinging shaft 3c. It is a shaft, and a headrest fixing bar 31 described later is pivotally supported.

  The back frame 4 is a member for supporting the user's back. As shown in FIG. 1, the back frame 4 is formed in a rectangular frame shape as viewed from the front (viewed in the vertical direction in FIG. 1) and swings between the pair of side frames 7. It is pivotally supported.

  The back frame 4 is composed of hollow pipes, and a plurality of (two in the present embodiment) vertical pipes 4a arranged in parallel to each other, and orthogonal to the vertical pipes 4a. A connecting pipe 4b that connects a plurality of (two in this embodiment) vertical pipes 4a, a fixed plate 4c that is welded to the vertical pipe 4a and configured in a plate shape, and protrudes from the fixed plate 4c and is also connected to the vertical pipe 4a, and an engagement shaft 4d that is welded to 4a and configured in a shaft shape. Since the engagement shaft 4d is welded to the fixed plate 4c and the vertical pipe 4a as shown in FIGS. 1 and 3, the attachment strength can be kept high.

  As shown in FIG. 1, pillow swinging shafts 3c each formed in an axial shape project from the upper end (upper side in FIG. 1) of a plurality of (two in the present embodiment) vertical pipes 4a. The protruding direction of the pillow swing shaft 3c is directed from the back frame control mechanism 20 described later to the pillow frame control mechanism 30 side (right side in FIG. 1).

  For example, when the projecting directions of the pillow swing shafts 3c are different, the pillow frame 3 is disassembled into a vertical pipe 3a and a connecting pipe 3b, and the vertical pipe 3a is connected to the pillow swing shaft 3c of the vertical pipe 4a. It is necessary to insert a through-hole, and in particular, when joining the vertical pipe 3a and the connecting pipe 3b by welding, the work of assembling the vertical pipe 3a to the vertical pipe 4a, and the vertical pipe 3a and the connecting pipe Since it is necessary to perform welding work with 3b in parallel, there exists a malfunction that work efficiency deteriorates.

  On the other hand, in the present embodiment, the protruding direction of the pillow swing shaft 3c of the vertical pipe 4a is directed from the back frame control mechanism 20 described later to the pillow frame control mechanism 30 side (right side in FIG. 1). Even when the frame 3 and the back frame 4 are integrated with each other, the pillow frame 3 can be moved vertically from the pillow frame control mechanism 30 side toward the back frame control mechanism 20 side to the through hole of the vertical pipe 3a. The pillow swing shaft 3c of the pipe 4a can be inserted.

  As a result, the vertical pipe 3a and the connecting pipe 3b are welded to assemble the pillow frame 3, and the vertical pipe 4a and the connecting pipe 4b are welded to assemble the back frame 4, and then the pillow frame 3 is assembled to the back frame 4. be able to. Therefore, work efficiency can be improved by making the welding operation and the assembly operation separate processes.

  Further, as shown in FIGS. 2 and 3, the back frame 4 is connected to a pair of plates 11 (described later) fixed to the side frame 7 by a swing shaft 11 d (described later) above the vertical pipe 4 a (FIGS. 2 and 3). The position between the upper (upper) end and the lower (lower side in FIGS. 2 and 3) is pivotally supported so that the lower end of the vertical pipe 4a swings on the seat frame 2 described above. It is pivotally supported.

  Therefore, the back frame 4 can be swung with respect to the side frame 7, and the seat frame 2 and the pillow frame 3 can be swung with respect to the back frame 4. As a result, the shape of the seat frame 100 can be changed according to the seating posture of the user.

  In addition, as described above, the seat frame guide mechanism 10 that guides the seat frame 2, the back frame control mechanism 20 that controls the inclination of the back frame 4, and the pillow frame control mechanism 30 that controls the inclination of the pillow frame 3; Therefore, the shape of the seat frame 100 can be controlled to an optimum shape according to the usage situation.

  Next, the configuration of the seat frame guide mechanism 10 and the back frame control mechanism 20 will be described with reference to FIG.

  FIG. 4A is a partially enlarged side view of a part of the seat frame guide mechanism 10 and the back frame control mechanism 20 in which the portion indicated by IVa in FIG. 2 is enlarged, and FIG. FIG. 4A is a partial side view showing a part of the seat frame guide mechanism 10 as viewed from an arrow IVb in FIG. 4A, and FIG. 4C is a front view of the second roller 14.

  The seat frame guide mechanism 10 is a mechanism for guiding the seat frame 2 as described above, and is disposed on both sides of the seat frame 2 as shown in FIGS. 4 (a) and 4 (b). A plate 11, a roller bracket 12, a first roller 13, and a second roller 14 are provided.

  The plate 11 is a base portion of the seat frame guide mechanism 10 and is configured in an L shape (see FIG. 1) in a front view (see FIG. 1 in the direction perpendicular to the paper surface) in which two flat plates are combined. ), A first opening 11a, a second opening 11b, a rail 11c, and a swing shaft 11d are provided.

  The first opening 11a is an opening that guides a roller bracket 12 described later, and is configured in an arc shape when viewed from the side (as viewed in the vertical direction in FIG. 4A) as shown in FIG. 4A. Further, as shown in FIG. 4B, the plate thickness T1, which is the thickness dimension value of the plate 11 (FIG. 4B, the horizontal dimension value), is determined from the width W2 of the groove 14b of the second roller 14 described later. The first opening 11a is configured to be engageable with a groove 14b of the second roller 14 described later.

  The dimension of the first opening 11a in the radial direction of the arc is a width W1, which is smaller than a diameter D1 (see FIG. 4C) of a groove 14b described later, and the second roller. 14 is larger than the diameter D2 (see FIG. 4C) (D2 <W1 <D1).

  Therefore, since the first opening 11a is fitted above and below the groove 14b of the second roller 14, the inclination of the second roller 14 can be prevented. As a result, it is possible to smoothly guide the seat frame 2 connected to the second roller 14 via the roller bracket 12 by smoothly rolling the second roller 14.

  Further, the arc-shaped end portion (the left end portion in FIG. 4A) of the first opening portion 11a is opened to a size that allows the second roller 14 to be inserted, and the second roller 14 is inserted into the first opening portion. When assembled to 11a, the second roller 14 is inserted through the opening.

  For example, when the arc-shaped end portion (left end portion in FIG. 4A) of the first opening portion 11a is not opened to a size that allows the second roller 14 to be inserted, a groove is formed in the first opening portion 11a. In order to fit 14b, it is necessary to make it the structure which divided | segmented the 2nd roller 14 in the part of the groove | channel 14b.

  In this case, since the number of parts constituting the second roller 14 increases, there is a problem that the manufacturing man-hours increase and the manufacturing cost increases. Further, since the groove 14b of the second roller 14 is formed from a plurality of parts, the rigidity of the groove 14b is reduced. As a result, there arises a problem that it is difficult for the second roller 14 to roll smoothly through the first opening 11a.

  On the other hand, in the present embodiment, the arc-shaped end portion (the left end portion in FIG. 4A) of the first opening portion 11a is opened to a size that allows the second roller 14 to be inserted. Even if the two rollers 14 are configured as an integral member, the groove 14b of the second roller 14 can be fitted into the first opening 11a. Therefore, by configuring the second roller 14 as an integral member, the process of assembling the second roller 14 can be omitted, and the manufacturing cost can be reduced. Moreover, since the 2nd roller 14 is comprised integrally, rigidity can be ensured easily. As a result, the second roller 14 can be smoothly rolled along the first opening 11a.

  The second opening 11b is an opening through which a second support shaft 12b, which will be described later, moves, and as shown in FIG. 4 (a), the second opening 11b is configured in an arc shape when viewed from the side (viewed in FIG. Has been.

  The rail 11c is a protrusion for rolling a first roller 13, which will be described later. As shown in FIG. 4A, the rail 11c is viewed from the side (viewed in the vertical direction in FIG. 4A) and vertically downward (shown in FIG. 4 (a) lower side) is formed in a convex arc shape, and the front side (FIG. 4 (a) right side) portion of the seat frame 100 is more than the rear side (FIG. 4 (a) left side) portion of the seat frame 100. It is located above the seat frame 100 (upper side in FIG. 4A). As a result, when the seat frame 100 is changed from the standing posture state to the sleeping posture state, an abrupt state change of the seat frame 100 can be prevented. Details thereof will be described later with reference to FIGS.

  Further, the upper surface (the upper surface in FIG. 4 (a)) at both ends of the rail 11c is the upper surface on the front side (the right side in FIG. 4 (a)) of the seat frame 100. The upper surface of the rear side of the seat frame 100 (left side in FIG. 4 (a)) has a curvature with a radius R1 when viewed from the side (FIG. 4 (a) perpendicular to the paper surface). In addition, the curvature of the part between the both ends of the rail 11c is set to the curvature larger than the radius R1 and the radius R2.

  In addition, the radius R1 and the radius R2 are set to values that are ½ the diameter D1 of the second roller 14 described later. Therefore, when the first roller 13 rolls on the upper surface of the rail 11c (the upper surface in FIG. 4A) and moves to the end of the rail 11c, the peripheral surface 13a that is the outer peripheral surface of the first roller 13 is The movement of the first roller 13 is restricted by being in surface contact with the upper surface of the rail 11c. As a result, the force acting on the peripheral surface 13a of the first roller 13 can be dispersed, so that the first roller 13 can be prevented from being damaged.

  The swing shaft 11d is a shaft-like body that pivotally supports the back frame 4 (see FIG. 4), and is fixed to the side frame 7 (see FIG. 3) via the plate 11 (see FIG. 3). Yes.

  As shown in FIG. 4 (b), the roller bracket 12 is configured in an L shape when viewed from the front (in FIG. 4 (b) as viewed in the direction perpendicular to the paper surface), and one of the two flat plates. The flat plate is disposed on the lower side of the seat frame 2 (the lower side in FIG. 4B). From the other flat plate, a first support shaft 12a configured in a columnar shape and parallel to the first support shaft 12a. In addition, a second support shaft 12b configured in a cylindrical shape is projected. As shown in FIG. 4B, the first support shaft 12a is disposed on the upper side in the vertical direction (upper side in FIG. 4B) with respect to the second support shaft 12b.

  The first support shaft 12a is inserted through the first opening 11a described above in a state where a second roller 14 described later is pivotally supported. The second support shaft 12b is attached to the first roller 13 from the side frame 7 side (outside of the seat frame 100, left side in FIG. 4B) in a state where the second support shaft 12b is inserted through the second opening 11b. Yes. That is, the first roller 13 is disposed between the side frame 7 and the plate 11.

  The first roller 13 is a member configured by fitting a ring made of reinforced plastic outside the outer ring of the ball bearing. As shown in FIGS. 4A and 4B, the inner ring of the ball bearing is a first member. 2 It is comprised as a rolling element fixed to the support shaft 12b. Therefore, the first roller 13 is immovable with respect to the axial center direction of the second support shaft 12b (the left-right direction in FIG. 4B).

  The first roller 13 rolls while contacting the upper surface of the rail 11c, thereby guiding the seat frame 2 in the front-rear direction (FIG. 4 (a) left-right direction) of the seat frame 100 (see FIG. 2). Therefore, for example, the seat frame 2 can be smoothly moved as compared with the case where the second support shaft 12b slides on the rail 11c.

  Similar to the first roller 13, the second roller 14 is a member configured by fitting a ring made of reinforced plastic on the outer side of the outer ring of the ball bearing. FIG. 4 (a), FIG. 4 (b) and FIG. As shown in c), the inner ring of the ball bearing is configured as a rolling element fixed to the first support shaft 12a. Therefore, the 2nd roller 14 is made immovable with respect to the axial center direction (FIG.4 (b) left-right direction) of the 1st support shaft 12a.

  The second roller 14 includes a peripheral surface 14a configured as an outer peripheral surface, and a groove 14b that is recessed in the peripheral surface 14a and extends continuously in the circumferential direction. As shown in FIGS. 4B and 4C, the groove 14b has a width W2 in the axial direction of the first support shaft 12a (the left-right direction in FIGS. 4B and 4C). Configured to dimension values. Here, as described above, the plate thickness T1 which is the thickness dimension value of the plate 11 (the dimension value in the left-right direction in FIG. 4B) is set to a value smaller than the width W2 of the groove 14b of the second roller 14 described later. The first opening 11a is configured to be engageable with a groove 14b of the second roller 14 described later.

  That is, when the groove 14b of the second roller 14 is engaged with the outer edge of the first opening 11a, the roller bracket 12 moves in the axial direction of the first support shaft 12a (the front-rear direction in FIG. 4). Can be regulated.

  In addition, a space is formed between the bottom surface of the groove 14b and the first opening 11a, and the portion where the second roller 14 and the first opening 11a are in contact is only the side surface of the groove 14b. . Therefore, the vertical load from the seat frame 2 does not act on the second roller 14. Therefore, the roller bracket 12 can be guided smoothly even when the weight of the user is loaded.

  On the other hand, since the 1st roller 13 is contact | abutted on the upper surface of the rail 11c, it receives the load by a user's weight. Therefore, when the rolling trajectory of the peripheral surface 13a bends, vibration is generated by the sliding of the upper surface of the rail 11c and the peripheral surface 13a of the first roller 13.

  In contrast, in the present embodiment, the second roller 14 restricts the movement of the roller bracket 12 in the axial direction of the first support shaft 12a (the front-rear direction in FIG. 4). Can be brought close to a straight line. Therefore, slippage between the upper surface of the rail 11c and the peripheral surface 13a of the first roller 13 can be reduced, and generation of vibration can be suppressed. As a result, the seat frame 2 can be moved smoothly.

  The diameter of the second roller 14 is a dimension value of the diameter D1, and the diameter of the bottom of the groove 14b is a dimension value of the diameter D2. Further, as described above, since the width W1 of the first opening 11a is configured to be smaller than the diameter D1 and larger than the diameter D2, the tilt of the second roller 14 can be prevented and the seat frame 2 can be smoothly guided. it can.

  For example, when the second roller 14 is omitted and only the first roller 13 is used, the roller bracket 12 tilts as the seat frame 2 bends due to the weight of the seat frame 2 and the weight of the user. And since the 2nd support shaft 12b protruded from the roller bracket 12 inclines with respect to the 1st roller 13, there exists a malfunction that the rotational resistance with respect to the 2nd support shaft 12b of the 1st roller 13 increases.

  In contrast, in the present embodiment, the first support shaft 12a protrudes from the roller bracket 12, and the second roller 14 fitted to the edge of the first opening 11a is pivotally supported by the first support shaft 12a. In addition, since the first support shaft 12a is disposed vertically above the second support shaft 12b (upper side in FIG. 4B), the roller bracket depends on the weight of the seat frame 2 and the weight of the user. It can reduce that 12 inclines.

  Therefore, the inclination with respect to the 1st roller 13 of the 2nd support shaft 12b can be reduced, and the rotation resistance with respect to the 2nd support shaft 12b of the 1st roller 13 can be reduced. As a result, the seat frame 2 can be moved smoothly.

  4A, the first roller 13 and the second roller 14 in the standing posture state of the seat frame 100 are the back frame 4 of the first opening 11a and the second opening 11b (see FIG. 2). ) Side (right side in FIG. 2), and overlaps with the maintenance hole 7 a (see FIG. 2) in the side view of the seat frame 100 (viewed in the vertical direction in FIG. 2).

  Therefore, when assembling and maintaining the seat frame 100, the operator can insert and remove the first roller 13 and the second roller 14 by inserting a hand from the maintenance hole 7a. That is, since the first roller 13 and the second roller 14 can be attached and detached without removing the plate 11 from the side frame 7 (see FIG. 2), the assemblability and maintainability can be improved.

  The back frame control mechanism 20 is a mechanism for controlling the inclination of the back frame 4, and includes a gas cylinder 21, a back frame movable lever 22, and a cylinder bracket 23 as shown in FIG. Yes.

  The gas cylinder 21 is a gas-filled damping device, and corresponds to a state in which the entire length can be expanded and contracted when the restriction of circulation in the gas cylinder is released (the “unlocked state” described in claim 1). When the circulation of the gas in the cylinder is restricted, the entire length is a fixed state (corresponding to the “locked state” according to claim 1). The gas cylinder 21 is always restricted in gas circulation. When the restriction release button 21a, which is a button for enabling gas circulation, is pressed, the gas can be circulated and the entire length can be expanded and contracted. It is said.

  The back frame movable lever 22 is pivotally supported on the cylinder bracket 23 by a lever shaft 22a, and can swing around the lever shaft 22a. The restriction release button 21a is pushed in at a portion between the lever shaft 22a and a portion gripped by the user.

  That is, since the lever principle is used, the user can swing the portion gripped by the user more than the stroke amount of the restriction release button 21a in order to push in the restriction release button 21a. Therefore, when the inclination of the back frame 4 is adjusted, the adjustment work can be performed with a large operation, so that the adjustment work can be facilitated.

  As shown in FIG. 4A, the cylinder bracket 23 is pivotally attached to the plate 11 by stopper bolts 23a. The stopper bolt 23a also has a function as a stopper when the back frame movable lever 22 is brought into contact therewith.

  On the other hand, one end side (left side in FIG. 2) of the gas cylinder 21 is pivotally supported by the vertical pipe 4a (see FIG. 2), and the other end side (right side in FIG. 2) is pivotable to the plate 11 via the cylinder bracket 23. It is supported. Further, the restriction release button 21a described above is attached to the end of the gas cylinder 21 on the cylinder bracket 23 side, that is, the side frame 7 side (right side in FIG. 2), and the back frame movable lever in a state where the user is seated. By swinging 22, the restriction release button 21 a is pushed in and the expansion and contraction of the gas cylinder 21 is adjusted.

  That is, the inclination of the back frame 4 is controlled by the back frame movable lever 22 attached to the side frame 7 via the plate 11 and the cylinder bracket 23.

  Further, the side frame 7 is a part that supports the user's arm seated on the reclining seat, and when the seat frame 100 changes its posture from the standing posture state to the sleeping posture state, the position of the user's arm is the side. The movement of the seat frame 2 and the back frame 4 is set so as not to change with respect to the frame 7.

  For example, when the inclination of the back frame 4 is controlled by attaching a mechanism that restricts the rolling of the first roller 13 and the second roller 14 to the first roller 13 or the second roller 14, When the seat frame 100 is swung to the rear side (left side in FIG. 2), the mechanism itself is moved to the front side (right side in FIG. 2) of the seat frame 100 (see FIG. 2).

  That is, since the mechanism itself is moved to the front side (right side in FIG. 2) with respect to the side frame 7, the mechanism itself moves away from the position of the user's arm seated on the reclining seat, and the operability deteriorates. is there.

  In contrast, in the present embodiment, the restriction release button 21a is attached to the end of the gas cylinder 21 on the cylinder bracket 23 side, and the back frame movable lever 22 attached to the plate 11 is swung. Therefore, since it is pushed in, even if the seat frame 2 moves to the front side (right side in FIG. 2) of the seat frame 100 (see FIG. 2), the position of the back frame movable lever 22 relative to the side frame 7 does not change.

  That is, when the posture of the seat frame 100 is changed from the standing posture state to the sleeping posture state, the position of the user's arm does not change with respect to the side frame 7, so that the operability of the back frame control mechanism 20 is improved. It does not depend on the state of the frame 100. Therefore, it is possible to prevent the operability of the back frame control mechanism 20 from being deteriorated due to a change in the state of the seat frame 100.

  Next, the configuration of the pillow frame control mechanism 30 will be described with reference to FIG. 5A is a partial enlarged side view of the pillow frame control mechanism 30 enlarged by omitting a part of the portion indicated by Va in FIG. 3, and FIG. It is the partial side view which showed the cross section of the pillow frame control mechanism 30 in the Vb-Vb line | wire.

  FIG. 5C is a side view showing a part of the headrest fixing bar 31, and the engagement shaft 4d is indicated by a two-dot chain line. FIG. 5D is a side view of the release arm 33. 5A indicates the swing direction of the pillow frame 3, and the arrow of FIG. 5B indicates the swing direction of the release arm 33. Further, in FIG. 5 (c), for easy understanding, the engagement shafts 4d in different states (the pillow frame 3 standing posture state and the pillow frame 3 sleeping posture state) are illustrated respectively for the engagement hole 31b. ing.

  The pillow frame control mechanism 30 is a mechanism for controlling the inclination of the pillow frame 3, and as shown in FIGS. 5 (a) and 5 (b), a headrest fixing bar 31, a connecting bar 32, a release arm 33, A release lever 34 and a tension spring 35 are provided.

  As shown in FIGS. 5A, 5B, and 5C, the headrest fixing bar 31 is configured from a flat plate to an elongated shape (see FIGS. 1 and 3) and the back frame 4 is also provided. It is provided along the vertical pipe 4a on the outer side (right side in FIG. 5B), and includes an engagement pin 31a and an engagement hole 31b.

  Further, the headrest fixing bar 31 is disposed outside the pair of vertical pipes 4a (see FIG. 1) disposed in parallel (right side in FIG. 1, right side in FIG. 5 (b)). For example, when the headrest fixing bar 31 is disposed inside the pair of vertical pipes 4a, the space between the pair of vertical pipes 4a is sufficiently filled with a cushioning material (such as a foamed resin material such as urethane). There is a problem that it can not be done.

  On the other hand, in the present embodiment, the headrest fixing bar 31 is disposed outside the pair of vertical pipes 4a (see FIG. 1) (the right side in FIG. 1 and the right side in FIG. 5B). A buffer material can be sufficiently disposed in the space between the vertical pipes 4a. As a result, the sitting comfort of the reclining seat constituted by the seat frame 100 can be kept good.

  The engagement pin 31a is a member that is engaged or disengaged with respect to a release arm 33, which will be described later, and is configured as a shaft-like body having a tip formed in a flange shape, as shown in FIG. Yes.

  Further, as shown in FIG. 5A, the engaging pin 31a has the headrest fixing bar 31 on the swing shaft 11d side (the lower end side in FIG. 5A and FIG. 5) when the headrest fixing bar 31 is assembled. (C) It protrudes in parallel with the swinging shaft 11d from the end of the lower end side, and is loosely fitted into a notch 33a of a release arm 33 described later.

  In other words, the release arm 33 described later is disposed between the headrest fixing bar 31 and the distal end portion formed in the flange shape of the engagement pin 31a in the state of being loosely fitted to the engagement pin 31a. Therefore, it is possible to prevent the release arm 33 from moving in the axial direction of the engagement pin 31a (the left-right direction in FIG. 5B).

  For example, when the engaging pin 31a is configured as a concave portion that is recessed in the peripheral surface of the shaft-shaped body, and the release arm 33 is configured as a cylindrical body that moves linearly with the axial center directed to the concave portion, When the concave portion is positioned on the extension of the axis of the cylindrical body due to the rotation of the body, the cylindrical body is inserted into the concave portion, so that the swinging of the back frame 4 with respect to the main body 1 is restricted. The operation of releasing the rocking restriction by removing is possible.

  However, when a large force is applied in a direction in which the back frame 4 is swung in a state where the columnar body is inserted into the recess, the columnar body may bend. In this case, since it is a columnar body, it may rotate around the axis, and the tip of the columnar body (the part inserted into the recess) may deviate from the movement trajectory of the recess. In this case, it becomes impossible to insert the cylindrical body into the recess, and there is a problem that the swinging of the back frame 4 cannot be restricted.

  In contrast, in the present embodiment, the release arm 33 is disposed between the headrest fixing bar 31 and the distal end portion formed in the flange shape of the engagement pin 31a in a state where the release arm 33 is loosely fitted to the engagement pin 31a. Therefore, even when a large force is applied in the direction in which the back frame 4 is swung, the release arm 33 moves in the axial direction of the engagement pin 31a (left and right direction in FIG. 5B). Thus, the fitting of the notch 33a of the release arm 33 to the engagement pin 31a can be maintained. As a result, the durability of the seat frame 100 can be improved.

  Further, since the engagement pin 31a is configured as a shaft-like body, when setting the length, the length in the axial direction is cut by cutting the shaft-shaped material into a desired length. Set. Therefore, it is easy to ensure the dimension in the length direction.

  Here, the distance between the surface of the headrest fixing bar 31 on which the engaging pin 31a protrudes and the surface of the engaging pin 31a on the headrest fixing bar 31 side of the front end portion formed in a flange shape (hereinafter referred to as “engagement”). The length of the mating pin 31 a is referred to as “fitting length”.) Is set to be not less than 2 times and less than 5 times the plate thickness of the release arm 33.

  Even if the engagement pin 31a or the notch 33a is repeatedly engaged or disengaged, the engagement pin 31a or the notch 33a is worn and wear debris is generated. Since the portion 33a has a cut-out shape, it is possible to prevent wear debris, dust, and the like from accumulating in the cut-out portion 33a and closing the cut-out portion 33a.

  Therefore, even when the pillow frame 3 is repeatedly swung to generate wear debris or dust, the engagement pin 31a can be easily inserted into the cutout portion 33a, so that the seat frame 100 (see FIG. 1) is long. Even if it is used for a period, the notch 33a and the engaging pin 31a can be reliably engaged. That is, the durability of the seat frame 100 (see FIG. 1) can be improved.

  As shown in FIGS. 5A to 5C, the engagement hole 31 b is a through hole formed in the headrest fixing bar 31 and having an oval opening, and the headrest fixing bar 31 is assembled. In the state, a portion (hereinafter referred to as “engagement hole forming portion”) on the vertical pipe 3a side (the upper side in FIG. 5A and the upper side in FIG. 5C) in the longitudinal direction of the headrest fixing bar 31 with respect to the engagement pin 31a. It is arranged in the Further, the major axis direction of the engagement hole 31b is separated from the engagement pin 31a toward the rear direction (right side in FIG. 5A) of the seat frame 100 (see FIG. 3) in the assembled state.

  That is, the engagement hole 31b is formed when the seat frame 100 (see FIG. 3) changes from the standing posture state (see FIGS. 5 and 6) to the sleeping posture state (see FIG. 7). Is substantially the same shape as the shape of the locus drawn on the plate 11. Therefore, the engagement hole 31b does not restrict the movement of the engagement shaft 4d in the process of changing the state from the standing posture state to the sleeping posture state.

  Since the engagement hole forming portion is formed with the engagement hole 31b, the width W2 of the engagement hole forming portion is larger than the width W3 of the portion opposite to the engagement hole forming portion at the portion of the headrest fixing bar 31. Is set to The width W2 and the width W3 are dimension values in a direction orthogonal to the longitudinal direction of the headrest fixing bar 31.

  Further, as shown in FIG. 5C, the engagement shaft 4d is loosely fitted in the engagement hole 31b, and the engagement shaft 4d is engaged with the engagement hole 31b as the pillow frame 3 swings. Move inside. Further, the width of the engagement hole 31b in the minor axis direction is configured to have a dimension value substantially equal to the diameter of the engagement shaft 4d (a dimension value having a gap that allows the engagement shaft 4d to move inside the engagement hole 31b). Has been. Therefore, the engagement shaft 4d can mainly move only in the major axis direction of the engagement shaft 4d.

  Further, in a state where the headrest fixing bar 31 is assembled, the engagement pin 31a is disposed between the engagement shaft 4d and the swing shaft 11d in the standing posture, and the seat frame 100 is in the state of being in the sleeping posture from the standing posture. When the transition is made, the engagement shaft 4d swings about the swing shaft 11d, and the headrest fixing bar 31 swings about the engagement pin 31a. That is, since the swing radius of the engagement shaft 4d is larger than the swing radius of the headrest fixing bar 31, when the vertical pipe 4a swings around the swing shaft 11d, the engagement shaft 4d is separated from the engagement pin 31a. Move in the direction. Details of the operation of the headrest fixing bar 31 will be described later with reference to FIGS. 6, 7, and 8.

  As shown in FIG. 5A, the connecting bar 32 is a member that connects a release arm 33 and a release lever 34, which will be described later, and is disposed outside the back frame 4 (on the right side in FIG. 5B). Yes.

  The release arm 33 is a member that is pivotally supported by the plate 11 and that engages or disengages from the engagement pin 31a to restrict or release the oscillation of the headrest fixing bar 31. As shown in FIG. 5 (d), it is configured in an arch shape that protrudes in a direction away from the swing shaft 11d in a side view (FIG. 5 (d)) and outside the back frame 4 (right side in FIG. 5 (b)). ).

  The release arm 33 includes a notch 33a, a guide surface 33b, and an arm connecting portion 33c. The notch 33a is a part to which the engagement pin 31a is engaged, and is configured by notching a part of the release arm 33. That is, it is configured in a shape that can be fitted even if the position of the engaging pin 31a is shifted in the axial direction.

  For example, when the release arm 33 is configured in a straight line, the longitudinal direction of the release arm 33 is arranged perpendicular to the connecting bar 32 from the viewpoint of the operation efficiency (force amplification factor) of the release arm 33. In this case, the distance from the center of swinging of the release arm 33 to the portion where the connection bar 32 is connected to the release arm 33 can be minimized.

  When a portion (arm connecting portion 33c) where the connecting bar 32 is connected to the release arm 33 from the center of swing of the release arm 33 to the swing shaft 11d is disposed close to the swing shaft 11d, a notch There is a problem in that the portion where 33a is formed is in a state of being separated from the swing shaft 11d, and a space is required for disposing the release arm 33.

  On the other hand, since the release arm 33 is oscillated, it is necessary to oscillate the release arm 33 even if the position of the notch 33a is changed if there is no change in the distance of the notch 33a to the oscillation axis. There is no change in force.

  Therefore, in the present embodiment, by configuring the release arm 33 in a bow shape, maintaining the distance to the swing shaft and bringing the notch 33a closer to the swing shaft 11d side, the operation efficiency of the release arm 33 ( The release arm 33 can be brought close to the swing shaft 11d while maintaining the force amplification factor. As a result, the arrangement area of the release arm 33 can be reduced, and the pillow frame control mechanism 30 can be downsized.

  Here, as described above, the engagement length of the engagement pin 31a is set to be not less than 2 times and less than 5 times the plate thickness of the release arm 33, so that the assembly position of the release arm 33 is the engagement pin 31a. Even when it is displaced in the axial direction (FIG. 5B, left-right direction), the notch 33a of the release arm 33 can be fitted to the engagement pin 31a. Therefore, since the mounting tolerance of the release arm 33 can be increased, the manufacturing cost of the seat frame 100 can be reduced.

  Further, even if the release arm 33 is bent in the axial direction of the engagement pin 31a (the left-right direction in FIG. 5B), the notch 33a of the release arm 33 is fitted to the engagement pin 31a for the same reason. be able to. Therefore, the seat frame 100 can be prevented from moving and the product life of the seat frame 100 can be set long.

  The guide surface 33b is a part connected to the notch 33a, and is configured as a flat surface including the swinging shaft of the release arm 33 on the extended surface. The arm connecting portion 33c is a portion where the connecting bar 32 described above and a tension spring 35 described later are connected. The notch 33a is urged toward the engagement pin 31a by an urging force of a tension spring 35 described later.

  The release lever 34 is a member for releasing the engagement between the engagement pin 31a and the notch 33a in order to make the pillow frame 3 swingable, and can swing to the side frame 7 through the plate 11. And a handle portion 34a that is a portion that is gripped by the user, and a lever coupling portion 34b that is a portion that is coupled to the coupling bar 32.

  The tension spring 35 is configured as a coil spring and biases the arm connecting portion 33c toward the release lever 34 (left side in FIG. 5A) and is disposed outside the back frame 4 (right side in FIG. 5B). It is installed.

  As described above, the release arm 33 is biased to the engagement pin 31a by the tension spring 35, and the notch 33a of the release arm 33 is engaged with the engagement pin 31a. Here, when the user operates the handle portion 34a of the release lever 34 in a direction opposite to the urging force of the tension spring 35, the engagement of the notch portion 33a with the engagement pin 31a is released, and the pillow frame 3 Is swingable with respect to the back frame 4.

  For example, when the headrest fixing bar 31, the connecting bar 32, the release arm 33, and the tension spring 35 are disposed on the inner side of the back frame 4 (left side in FIG. 5B), urethane, leather, etc. In the state where the base material is covered with the reclining seat, the cushioning material or the like is disposed inside the seat frame 100, so that it is necessary to remove the cushioning material or the like.

  On the other hand, in the present embodiment, the headrest fixing bar 31, the connecting bar 32, the release arm 33, and the tension spring 35 are disposed outside the back frame 4 (on the right side in FIG. 5B). In a state where the base material such as urethane or leather is covered with 100, a part of the base material is opened, and the headrest fixing bar 31, the connecting bar 32, the release arm 33, and the tension spring 35 can be directly contacted from the outside. it can. Therefore, since it is possible to save the trouble of removing the cushioning material and the like, it is possible to reduce the maintenance cost by eliminating the trouble of repair or maintenance.

  Next, a series of operations of the seat frame 100 will be described with reference to FIGS. 6, 7, and 8. 6, 7, and 8 are side views of the seat frame 100, and an enlarged view of a portion indicated by X surrounded by a broken line, Y surrounded by a broken line, and Z surrounded by a broken line. 6 shows the standing posture state of the seat frame 100, FIG. 7 shows the sleeping posture state of the seat frame 100, and FIG. 8 shows the sleeping posture state of the seat frame 100.

  With reference to FIGS. 6, 7 and 8, the operation of each component in the shape change of the seat frame 100 will be described. As described above, the reclining seat is a movable chair that changes its shape according to the user's sitting posture in order to view a television or the like in a comfortable sitting posture. Specifically, the reclining seat is shown in FIG. As shown in FIG. 7, the seat frame 100 is in a standing posture and the user is seated and watching the television, and then the user lays his body and watches the television. The seat frame 100 is set to the sleeping posture state.

  In this case, in order to continue watching TV, the pillow frame 3 is maintained in a standing state in the same manner as the standing posture state. As a result, the user can wake up and continue watching the television.

  Thereafter, when going to bed after stopping watching TV, the user can take a supine posture by setting the pillow frame 3 to the sleeping state. On the other hand, as shown in FIG. 6, it is possible to set the sitting posture again without taking the supine posture.

  Next, the movement of each component accompanying the change in the shape of the seat frame 100 will be described in detail. First, the standing posture state of the seat frame 100 will be described. As shown in FIG. 6, the seat frame 100 is in a standing posture state in which the first roller 13 is brought into contact with the end of the rail 11 c, and the seat frame 2 is located on the rearmost side (right side in FIG. 6) with respect to the side frame 7. Is located. The back frame 4 and the pillow frame 3 are arranged upright with respect to the seat frame 2 (the state where the seat frame 2 is raised).

  Then, the notch 33a (see FIG. 5D) of the release arm 33 is engaged with the engagement pin 31a, and the engagement is maintained by the urging force of the tension spring 35. The engagement shaft 4d is located in a region on the engagement pin 31a side in the region inside the engagement hole 31b. In the standing posture state, the posture state of the seat frame 100 is maintained by the back frame control mechanism 20.

  Next, an operation in which the seat frame 100 changes from the above-described standing posture state to the sleeping posture state illustrated in FIG. 7 will be described. First, the user releases the restriction release button 21a of the gas cylinder 21 (see FIG. 4) by swinging the back frame movable lever 22 (see FIG. 4) about the lever shaft 22a. When the restriction release button 21a is pressed, the gas cylinder 21 is brought into an extendable state, and as a result, the back frame 4 is brought into a swingable state (corresponding to the “lock release state” recited in claim 1). .

  Thereafter, as shown in FIG. 7, the back frame 4 is swung around the swinging shaft 11d (swinged vertically in the vertical direction in FIG. 7). The lower end of the back frame 4 is moved to the front side (left side in FIG. 7) of the seat frame 100. With this movement, the first roller 13 is rolled on the rail 11c, and the seat frame 2 is swung to the front side (left side in FIG. 7) of the seat frame 100.

  Further, since the damping force is generated in the expansion and contraction of the gas cylinder 21 (see FIG. 4), the swinging of the back frame 4 can be attenuated to prevent the back frame 4 from abruptly moving.

  In addition, as described above, the rail 11c is formed in a circular arc shape that is convex downward in the straight direction (downward in FIGS. 6 and 7) when viewed from the side (as viewed in the direction perpendicular to the paper surface of FIGS. 6 and 7). The portion on the right side of FIGS. 6 and 7 is located on the upper side of the seat frame 100 (the upper side of FIGS. 6 and 7) than the portion on the rear side of the seat frame 100 (the left side of FIGS. 6 and 7). As the tilt angle of the frame 4 (angle with respect to the vertical direction) increases, the seat frame 2 is moved upward in the vertical direction (upper side in FIGS. 6 and 7).

  That is, when the inclination angle of the back frame 4 is increased and the weight of the user is applied to the back frame 4, the amount of movement of the seat frame 2 to the upper side increases, so that the back frame 4 increases as the inclination angle of the back frame 4 increases. It is possible to increase the load for defeating the frame 4.

  For example, when the rail 11c is configured in a straight line shape, the load for moving the seat frame 2 is constant regardless of the inclination angle of the back frame 4, while the user puts weight on the back frame 4. As the inclination angle of the back frame 4 increases, the proportion of the user's weight on the back frame 4 increases. Therefore, there is a problem that the speed at which the back frame 4 falls is increased, and the user cannot use the seat frame 100 in a relaxed state.

  On the other hand, in the present embodiment, since the rail 11c is formed in an arc shape, it is possible to increase a load for tilting the back frame 4 as the inclination angle of the back frame 4 increases, and to incline the back frame 4 A change in load that causes the back frame 4 to be tilted due to a change in angle can be a change in a quadratic curve.

  Therefore, when the proportion of the user's weight on the back frame 4 is small, the change in the load can be reduced, and when the proportion of the user's weight on the back frame 4 is large, the change in the load can be increased. Therefore, the user can easily adjust the inclination angle of the back frame 4 by putting the weight on the back frame 4 by the user. As a result, the seat frame 100 can be adjusted while the user is relaxed. The gas cylinder 21 is a member for suppressing the degree of speed change, and the speed cannot be changed from acceleration to deceleration or from deceleration to acceleration.

  As described above, the second roller 14 is immovable in the axial direction of the first support shaft 12a (the direction perpendicular to the plane of FIG. 6 and FIG. 7) and is attached to the roller bracket 12 via the first support shaft 12a. Since the groove 14b of the second roller 14 is fitted to the outer edge of the first opening 11a, the movement of the roller bracket 12 in the lateral direction (left and right direction in FIG. 1) of the seat frame 100 is restricted. can do.

  Further, the first roller 13 is made immovable in the axial direction of the second support shaft 12b (the vertical direction in FIGS. 6 and 7), and is supported by the roller bracket 12 via the second support shaft 12b. Therefore, the movement of the first roller 13 in the lateral direction of the seat frame 100 is restricted.

  As a result, the first roller 13 can move along a plane including the outer edge of the first opening 11a. Therefore, since the locus of rolling of the first roller 13 can be made closer to a straight line, the sliding of the peripheral surface 13a of the first roller 13 and the upper surface of the rail 11c can be reduced, and the seat frame 2 can be moved smoothly. it can.

  Further, since the first roller 13 is moved along a plane including the outer edge of the first opening 11a, the first roller 13 is prevented from rolling on the rail 11c while meandering and being in contact with the plate 11. can do. Therefore, since the 1st roller 13 can be rolled smoothly, it can prevent that the rocking | fluctuation with respect to the main body 1 of the back frame 4 becomes heavy.

  Further, since the movement of the roller bracket 12 in the lateral direction (left and right direction in FIG. 1) of the seat frame 100 is restricted, the seat frame 2 attached to the roller bracket 12 extends in the lateral direction (left and right direction in FIG. 1). Movement is restricted. Therefore, rattling of the seat frame 2 in the lateral direction of the seat frame 100 can be prevented as the seat frame 2 moves. As a result, the seat frame 2 can be moved smoothly.

  As described above, since the first roller 13 and the second roller 14 are pivotally supported by the roller bracket 12 and the groove 14b of the second roller 14 is fitted in the first opening 11a, the roller bracket The inclination of 12 can be reduced.

  Therefore, the inclination of the 2nd support shaft 12b with respect to the 1st roller 13 can be reduced, and the rotational resistance between the 1st roller 13 and the 2nd support shaft 12b can be reduced. As a result, the seat frame 2 can be moved smoothly.

  Further, the amount of movement of the seat frame 2 is regulated by the first roller 13 coming into contact with the front end of the rail 11c. Further, it is not always necessary to move the seat frame 2 to the maximum extent, and the seat frame 2 may be stopped at any position without being moved to the end of the rail 11c.

  Then, after the seat frame 2 is stopped, the pressing of the restriction release button 21a of the gas cylinder 21 (see FIG. 4) is released, and the entire length of the gas cylinder 21 is fixed (“locked state according to claim 1”). ”). As a result, the movement of the back frame 4 is fixed, and the state of the seat frame 100 is fixed to the sleeping posture state.

  As shown in FIG. 7, the center of swing of the vertical pipe 4a is the swing shaft 11d, and the center of swing of the headrest fixing bar 31 is the engaging pin 31a. The headrest fixing bar 31 is pivotally supported by the connecting shaft 3d, and the vertical pipe 4a is pivotally supported by the pillow swinging shaft 3c.

  That is, the shape connecting the engaging pin 31a, the engaging shaft 4d, the connecting shaft 3d, and the pillow swinging shaft 3c is formed into a quadrangle, and the pillow frame 3 is formed by the pillow swinging shaft 3c and the connecting shaft 3d. It is pivotally supported.

  Therefore, when the back frame 4 is laid on the rear side (the right side in FIG. 7) of the seat frame 100, the above-described square is deformed. Therefore, in the sleeping posture state, the pillow frame 3 is in a state of being raised with respect to the back frame 4. In the sleeping posture state, the engagement shaft 4d is moved to the side away from the engagement pin 31a inside the engagement hole 31b.

  Next, an operation in which the seat frame 100 changes from the sleeping posture state described above to the sleeping posture state illustrated in FIG. 8 will be described. The sleeping posture state of the seat frame 100 is a state used when the user can lie down in a posture where his / her neck is laid on his / her back and stops watching TV and goes to sleep.

  First, the user swings the release arm 33 via the connecting bar 32 by swinging the lever connecting portion 34 b so that the pillow frame 3 is laid down. Then, the restriction of the swinging of the headrest fixing bar 31 by the release arm 33 is released by separating the notch 33a (see FIG. 5D) from the engagement pin 31a.

When the restriction on the swing of the headrest fixing bar 31 is released, the pillow frame 3 swings around the pillow swing shaft 3c (swing in the clockwise direction in FIG. 7). (This corresponds to “the back frame swings backward of the main body about the swing axis”). Therefore, the headrest fixing bar 31 is pulled backward (right side in FIG. 8) of the seat frame 100. Therefore, by engaging shaft 4d it is abutted against the outer edge of the moved engaging hole 31b to the side adjacent the inside of the engaging hole 31b to the engaging pin 31a, swinging of the pillow frame 3 is stopped.

  For example, in the case where the swinging of the headrest fixing bar 31 with respect to the vertical pipe 4a is restricted by bringing a protruding portion protruding from the headrest fixing bar 31 into contact with the engagement shaft 4d, the headrest fixing bar 31 has the protruding portion. Accordingly, there is a problem that the weight of the headrest fixing bar 31 is increased by that amount, the swinging of the headrest fixing bar 31 becomes heavy, and a large force is required to swing the headrest fixing bar 31.

  On the other hand, in the present embodiment, the swing of the headrest fixing bar 31 is restricted by bringing the engaging shaft 4d into contact with the outer edge of the engaging hole 31b which is a through hole formed in the headrest fixing bar 31. Since this is done, the headrest fixing bar 31 can be reduced in weight by the amount that the convex portion is omitted and the through hole is formed instead. As a result, the weight of the headrest fixing bar 31 can be reduced, and the headrest fixing bar 31 can be swung with a light force.

  For example, when the fall of the pillow frame 3 is regulated by swinging the engagement shaft 4d with respect to the back frame 4 as in the conventional product, the engagement shaft 4d and the pillow frame 3 are connected to the headrest fixing bar 31. When the pillow frame 3 is swung in front of the main body 1 to stand up, the pillow frame 3 swings with respect to the back frame 4 and the headrest fixing bar 31 is attached to the back frame 4. The engaging shaft 4d swings with respect to the back frame 4 and abuts against the back frame 4.

  Therefore, as a movable part in this case, a movable part for the pillow frame 3 to swing with respect to the back frame 4, a movable part for the headrest fixing bar 31 to move with respect to the back frame 4, and engagement Three portions of the movable part for pivoting the shaft 4d with respect to the back frame 4 are essential, and frictional resistance is generated in each of them.

  On the other hand, according to the reclining seat in the present embodiment, the engagement shaft 4d is fixed to the back frame 4 and does not swing with respect to the back frame 4. Two locations are necessary: a movable portion for swinging and a movable portion for moving the headrest fixing bar 31 relative to the back frame 4. That is, a movable part for swinging the engagement shaft 4d with respect to the back frame 4 can be eliminated. Therefore, the force required to swing the pillow frame 3 forward of the main body 1 can be reduced accordingly, so that the operation of raising the pillow frame 3 can be performed smoothly.

  Further, for example, in the case where the swinging of the headrest fixing bar 31 is regulated by bringing the protruding portion protruding from the headrest fixing bar 31 into contact with the vertical pipe 4a, the vertical pipe 4a is constituted by a hollow pipe. Therefore, in order to bring the side surface of the convex portion and the side surface of the vertical pipe 4a into contact with each other, it is necessary to make the protruding height of the convex portion longer than at least the radial dimension of the vertical pipe 4a.

  In this case, when the convex part is brought into contact with the vertical pipe 4a, the projecting part becomes farther away from the base of the convex part (the part on the headrest fixing bar 31 side) and the convex part where the vertical pipe 4a comes into contact. A large force acts on the root of the part. Therefore, there exists a malfunction that a convex part tends to break.

  On the other hand, in this embodiment, the engagement shaft 4d is welded to the vertical pipe 4a, and the weld overlay is extended in the circumferential direction of the vertical pipe 4a (the engagement shaft 4d and the vertical pipe 4a). ), The welded part between the engagement shaft 4d and the vertical pipe 4a can be brought closer to the headrest fixing bar 31 side.

  Therefore, the portion of the engagement shaft 4d that comes into contact with the engagement hole 31b can be brought closer to the portion of the engagement shaft 4d that is welded to the vertical pipe 4a. The force acting on the portion of the shaft 4d can be reduced.

  As a result, the joining strength and rigidity between the engagement shaft 4d and the vertical pipe 4a can be increased, so that the product life of the seat frame 100 can be extended and the swing of the pillow frame 3 is restricted. A moderation feeling can be improved.

  Further, the engagement pin 31a released from the engagement by the notch 33a (see FIG. 5D) is pressed by the guide surface 33b. Therefore, rattling of the headrest fixing bar 31 can be prevented.

  Further, since the guide surface 33b is coupled to the notch 33a (see FIG. 5D), the state changes from the sleeping posture state of the seat frame 100 shown in FIG. 8 to the standing posture state shown in FIG. In the case of changing, by engaging the back frame 4, the engaging pin 31a is guided to the guide surface 33b and is engaged again with the notch 33a. Therefore, whether the pillow frame 3 is in the sleeping state or in the rising state, the seat frame 100 can be in the standing posture state by raising the back frame 4 as shown in FIG.

  Further, as described above, since the guide surface 33b is coupled to the notch 33a (see FIG. 5D), the engagement pin 31a is formed in the notch 33a by raising only the pillow frame 3. Re-engaged. Therefore, the state of the seat frame 100 can be set to the sleeping posture state.

  Since the guide surface 33b is configured as a flat surface including the swing axis of the release arm 33 on the extended surface, the transfer from the guide surface 33b of the engagement pin 31a to the notch 33a can be made smooth.

  As described above, the present invention has been described based on the embodiments, but the present invention is not limited to the above embodiments, and various improvements and modifications can be made without departing from the spirit of the present invention. It can be easily guessed.

  For example, the numerical values (for example, the number, size, angle, etc. of each component) given in the above embodiments are merely examples, and other numerical values can naturally be adopted.

  In each of the above embodiments, the case where the engagement shaft 4d is welded to the fixed plate 4c and the vertical pipe 4a has been described. However, the present invention is not limited to this, and the engagement shaft 4d penetrates the vertical pipe 4a. May be welded.

  In this case, since the through hole is formed in the vertical pipe 4a, the engagement shaft 4d can be fixed at two locations on the peripheral wall of the vertical pipe 4a to secure the attachment strength, and the fixing plate 4c can be omitted. . As a result, it is possible to secure the attachment strength of the engagement shaft 4d and reduce the weight of the seat frame 100.

  In each of the above embodiments, the case where the radius R2 is configured to be equal to ½ of the diameter of the first roller 13 has been described. However, the present invention is not necessarily limited to this, and the radius R2 is set to the first roller 13. The curvature of the rail 11c may be set to be gradually larger from the front end portion toward the rear end portion.

  In this case, the load for restricting the movement of the first roller 13 can be gradually increased. Therefore, the seat frame 2 can be gently stopped.

  In each of the above-described embodiments, the case where the first support shaft 12a is disposed on the upper side in the vertical direction with respect to the second support shaft 12b has been described. The shaft 12a may be disposed vertically below the second support shaft 12b and vertically below the seat frame 2.

  In this case, since the 2nd roller 14 can be arrange | positioned under the seat frame 2, the space of the upper part part of the seat frame 2 where a user sits can be ensured. As a result, the seating space for the user can be expanded. Moreover, since the space of the upper part of the seat frame 2 where a user sits can be ensured, the comfort of the reclining seat can be improved by filling the space with a cushioning material.

  In each of the above embodiments, the case where the first roller 13 and the second roller 14 are configured by ball bearings has been described. However, the present invention is not limited to this, and a needle bearing or a taper bearing is used. It may be configured.

  In each of the above embodiments, the seat frame guide mechanism 10 is configured such that the first roller 13 rolls on the rail 11c and the groove 14b of the second roller 14 is fitted to the outer edge of the second opening 11b. However, the present invention is not necessarily limited to this. The rail 11c is configured as an electromagnet in which S poles and N poles appear alternately, and the first roller 13 is formed of S pole magnets or N pole magnets. By configuring and combining, the outer edge of the second opening 11b and the second roller 14 may be configured by magnets having different polarities.

  In this case, when the polarity of the electromagnet of the rail 11c is changed by changing the polarity of the rail 11c according to the inclination angle of the back frame 4, the first and second rails 11c and The seat frame 2 can be moved while maintaining a non-contact state with the roller 13.

  In addition, by configuring the outer edge of the second opening 11b and the second roller 14 with magnets having different polarities, a repulsive force is generated between the second opening 11b and the seat frame 2 in a non-contact state. The seat frame 2 can be moved along the second opening portion 11b.

It is a front view of the seat frame in one embodiment of the present invention. It is a side view of a seat frame. It is a side view of the seat frame which showed the side surface on the opposite side of FIG. 4A is a partially enlarged side view of a part of a seat frame guide mechanism and a back frame control mechanism in which a portion indicated by IVa in FIG. 2 is enlarged, and FIG. 4B is an arrow IVb in FIG. It is the partial side view which showed a part of seat frame guide mechanism seen from (c), and is a front view of a 2nd roller. (A) is the partial enlarged side view of the pillow frame control mechanism which abbreviate | omitted a part shown by Va of FIG. 3, and (b) is the Vb-Vb line | wire of FIG. 5 (a). It is the partial side view which showed the cross section of the pillow frame control mechanism in. It is a side view of a seat frame. It is a side view of a seat frame. It is a side view of a seat frame.

1 Body 5 Base (Part of body)
6 Turntable (part of main body)
7 Side frame (part of main body)
7a Maintenance hole (opening)
4 Back frame 4a Vertical pipe (part of back frame)
4b Connecting pipe (part of back frame)
4d engagement shaft (engagement shaft, restriction shaft)
2 Seat frame 3 Pillow frame 3a Vertical pipe (part of pillow frame)
3b Connecting pipe (part of pillow frame)
3c Pillow swing axis (part of pillow frame)
3d connecting shaft (part of pillow frame)
11 Plate 11a 1st opening part ( 2nd notch )
11b Second opening ( first notch )
11c Rail 11d Oscillating shaft 12 Roller bracket (connecting member)
12a First support shaft ( engagement shaft )
12b Second support shaft ( support shaft )
13 First roller (first bearing)
14 Second roller (second bearing)
14a Peripheral surface (outer peripheral surface)
14b Groove (engagement groove)
21 Gas cylinder (drive means)
21a Restriction release button (part of driving means)
22 Back frame movable lever (lever)
22a Lever shaft (part of lever)
30 Pillow frame control mechanism 31 Headrest fixing bar (first link)
31a Engagement pin (engagement pin, part of the lock mechanism)
31b engagement hole (long hole, restriction part)
32 Connecting bar (second link, release mechanism)
33 Release arm (release arm, part of lock mechanism)
33a Notch (concave groove)
33b Guide surface (contact part)
33c Arm connecting part (part of release arm)
34 Release lever (release lever, release mechanism)
34a Handle (part of the release lever)
34b Lever connecting part (part of release lever)

Claims (3)

A main body installed on the floor; a swing shaft supported by the main body; and a back frame configured to swing in the front-rear direction of the main body with respect to the main body about the swing shaft. The back frame is tilted backward with respect to the main body with respect to the swing shaft, and the back frame is collapsed, and the back frame with respect to the main body with respect to the swing shaft. Is a reclining seat in which the back frame stands by swinging forward of the main body,
A pillow frame configured to be swingable in the front-rear direction of the main body with respect to the back frame;
A first link connected to the pillow frame and extending along the back frame;
A lock mechanism that restricts movement of the first link relative to the main body toward the pillow frame when the back frame swings backward with respect to the main body;
A release mechanism that releases the movement restriction of the first link to the pillow frame side with respect to the main body and enables the first link to move to the pillow frame side with respect to the main body;
A hole drilled in the first link;
And a regulatory shaft connecting the first link and the back frame being welded to the peripheral surface of the back frame while being loosely fitted in the hole,
When the first link that is restricted from movement by the lock mechanism is movable by the release mechanism, the restriction shaft comes into contact with the edge along the hole of the first link , A reclining seat characterized in that swinging of the pillow frame is restricted. The locking mechanism has an engaging pin protruding from the first link and a concave groove for engaging the engaging pin, and is close to the first link about an axis different from the swinging shaft. A release arm supported by the main body so as to be swingable in a direction to move or a direction away from the first link,
The first link has a wide portion formed wider on the end side connected to the release arm than the end on the pillow frame side, and the wide portion includes the engagement hole and the engagement hole. reclining seat of claim 1, wherein Rukoto provided with the engaging pin to be disposed below the engagement hole The first link is disposed outside the back frame;
The lock mechanism and the release mechanism are disposed outside the back frame,
The other end of the restriction shaft is supported by the restriction portion of the first link outside the back frame,
The reclining seat according to claim 1 or 2, wherein one end of the restriction shaft is supported by a bracket disposed inside the back frame.

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