JP5298681B2 - Dry cleaning equipment - Google Patents

Dry cleaning equipment Download PDF

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JP5298681B2
JP5298681B2 JP2008190509A JP2008190509A JP5298681B2 JP 5298681 B2 JP5298681 B2 JP 5298681B2 JP 2008190509 A JP2008190509 A JP 2008190509A JP 2008190509 A JP2008190509 A JP 2008190509A JP 5298681 B2 JP5298681 B2 JP 5298681B2
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cleaning
cleaning medium
medium
cleaned
resin film
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JP2010022995A (en
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祐介 種子田
明弘 渕上
達哉 佐藤
洋一 岡本
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Ricoh Co Ltd
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Ricoh Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned

Abstract

<P>PROBLEM TO BE SOLVED: To provide a dry cleaning apparatus enhancing cleaning quality and cleaning efficiency by controlling a flying direction and a flying pose of cleaning media to increase a moving velocity and a cleanliness degree, and capable of cleaning even a component of a complicated form having small width grooves formed thereon without damaging or generating uncleaned portions. <P>SOLUTION: The dry cleaning apparatus 1 comprises a cleaning vessel 2 containing the flexible cleaning media, a cleaning media accelerating means 4 bombarding a cleaning object 9 with the flied flaky flexible cleaning media 8 by rapid air current to remove fouling such as dust and powder attached to the cleaning object, a cleaning media recovering means 5 removing the fouling attached to the cleaning media having collided onto the cleaning object by suction to recover the cleaning object, a circulating means 3 transferring the cleaning media contained in the cleaning vessel to the cleaning media accelerating means, and a cleaning media rectifying means 6 rectifying the cleaning media 8 transferred by the rapid air current from the cleaning media accelerating means 4 to prevent disturbances from other than the cleaning media accelerating means. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、例えば複写機やレーザプリンタ等の電子写真方式の画像形成装置で用いられるトナーが付着した比較的複雑な形状の部品等の各種洗浄対象物に付着した塵埃や粉体を、水や溶剤を使わずに固体洗浄媒体を用いて除去する乾式洗浄装置に関し、特に、被洗浄体を連続投入して処理して作業性の向上を図ることができる乾式洗浄装置に関するものである。また、本発明の乾式洗浄装置及び乾式洗浄方法は、塵埃の付着した電子基板等の乾式洗浄や、粉体プロセス装置等の洗浄にも利用することができる。 For example, the present invention can remove dust and powder adhering to various objects to be cleaned such as parts having a relatively complicated shape to which toner used in an electrophotographic image forming apparatus such as a copying machine and a laser printer is attached. related to dry cleaning equipment for removing by using a solid cleaning medium without using a solvent, in particular, those related to the dry cleaning equipment, which can improve the workability was treated successively introducing the cleaning object is there. Further, a method dry cleaning apparatus and dry cleaning of the present invention, or dry cleaning of electronic substrates such as adherent dust, Ru can also be used for cleaning the powder processing apparatus and the like.

複写機、ファクシミリ、プリンタ等の事務機器メーカでは、資源循環型社会実現のため、使用済みの製品ないしユニットをユーザから回収後に分解、清掃、再組立し、部品として再使用したり、樹脂材料として利用したりするリサイクル活動を積極的に行っている。これらの製品ないしユニットに使用されている部品を再利用するためには、それらユニットや部品に付着している微粒子粉体であるトナーを除去し清浄化する工程が必要であり、清浄化に必要なコストや環境負荷を減らすことが大きな課題となっている。   In office equipment manufacturers such as copiers, facsimiles, and printers, in order to realize a resource-recycling society, used products or units are collected from users, disassembled, cleaned, reassembled, reused as parts, or used as resin materials. We are actively engaged in recycling activities. In order to reuse the parts used in these products or units, it is necessary to remove and clean the toner that is fine particle powder adhering to these units and parts. Reducing cost and environmental burden is a big issue.

この部品やユニットに付着したトナー等の汚れを除去するために水や溶剤を使用した湿式の洗浄方法の場合、トナー等を含んだ廃液の処理及び洗浄後の乾燥処理のエネルギー消費や環境負荷が大きく高コストである点が問題となっている。
また、エアブローによる乾式洗浄方法の場合、付着力の強いトナーに対しては洗浄能力が十分ではなく、人手によるウェス拭きなどの後工程が必要なため、清浄化は製品リユース・リサイクルにおけるボトルネック工程の1つとなっている。さらに、ドライアイスを使ったブラスト洗浄では、ドライアイスを大量に消費するためランニングコストが高く環境負荷も大きいという問題がある。
In the case of a wet cleaning method using water or a solvent to remove dirt such as toner adhering to these parts and units, the energy consumption and environmental load of waste liquid processing including toner and drying processing after cleaning are reduced. The problem is that it is large and expensive.
Also, in the case of dry cleaning methods using air blow, cleaning capability is not sufficient for toner with strong adhesion, and post-processing such as wiping with a manual cloth is necessary, so cleaning is a bottleneck process in product reuse and recycling It is one of. Furthermore, the blast cleaning using dry ice has a problem that the running cost is high and the environmental load is large because dry ice is consumed in large quantities.

これらの問題を解決するため、特許文献1や特許文献2に開示された乾式洗浄装置は、帯電性の洗浄対象物を弾性変形可能な接触部材とともに回転円筒内で撹拌しながら除電して洗浄対象物に付着している塵埃の付着力を弱めて除去するようにしている。
また、特許文献3に開示されているように、スチールやアルミ、ステンレスの小球又は線材を細かく切断した小片を被処理物に対して噴射して洗浄対象物から付着物を分離したり、特許文献4に開示されているように、粒状固体を高速空気流に混入させて樹脂製容器の表面に衝突させて樹脂製容器の汚れを除去するようなショットブラスト法も使用されている。
In order to solve these problems, the dry cleaning apparatus disclosed in Patent Document 1 and Patent Document 2 removes charge while stirring in a rotating cylinder together with an elastically deformable contact member together with an elastically deformable contact member. We try to remove it by weakening the adhesion of dust attached to things.
In addition, as disclosed in Patent Document 3, steel, aluminum, stainless steel spheres or finely cut pieces of wire rods are sprayed onto the object to be processed to separate the deposits from the object to be cleaned. As disclosed in Document 4, a shot blasting method is also used in which a granular solid is mixed in a high-speed air stream and collides with the surface of the resin container to remove dirt from the resin container.

さらに、特許文献5に開示された乾式洗浄方法は、微粒子を吸着する粒子状洗浄媒体を被洗浄容器内に導入し、洗浄ノズルを被洗浄容器の開口部に差し込み、洗浄容器内に高速空気流を吹き込み洗浄ノズルから排気して洗浄容器内で洗浄媒体を吹き上げ、吹き上げた粒子状洗浄媒体で洗浄容器内面に付着している微粒子を除去し、洗浄ノズルの先端部のメッシュに洗浄媒体を衝突させて、洗浄媒体に吸着している微粒子を分離させて濾過することにより洗浄媒体を再生し、再生した洗浄媒体を空気流で再び吹き上げて繰り返し洗浄するようにしている。
また、特許文献6には、特許文献5に開示されている装置に加えて、洗浄媒体の飛翔と洗浄媒体の吸引による再生を同時に行う構成も提案されている。
また、特許文献5〜11には、洗浄対象物に傷を付けにくくする、あるいは洗浄対象物の洗浄による変形を防ぐために柔軟な洗浄媒体を使用するブラスト洗浄方法も提案されている。
さらに、特許文献12には、洗浄効率を向上させるために薄片状の洗浄媒体を使用する洗浄方法が提案されている。
Further, in the dry cleaning method disclosed in Patent Document 5, a particulate cleaning medium that adsorbs fine particles is introduced into a container to be cleaned, a cleaning nozzle is inserted into an opening of the container to be cleaned, and a high-speed air flow is introduced into the cleaning container. Blow out the cleaning nozzle, blow up the cleaning medium in the cleaning container, remove the fine particles adhering to the inner surface of the cleaning container with the blown particulate cleaning medium, and make the cleaning medium collide with the mesh at the tip of the cleaning nozzle Then, the fine particles adsorbed on the cleaning medium are separated and filtered to regenerate the cleaning medium, and the regenerated cleaning medium is blown again with an air flow and repeatedly cleaned.
Further, in Patent Document 6, in addition to the apparatus disclosed in Patent Document 5, a configuration is also proposed in which the regeneration of the cleaning medium is performed simultaneously with the flight of the cleaning medium and the suction of the cleaning medium.
Patent Documents 5 to 11 also propose a blast cleaning method that uses a flexible cleaning medium to make it difficult to damage the object to be cleaned or to prevent deformation of the object to be cleaned.
Further, Patent Document 12 proposes a cleaning method using a flaky cleaning medium in order to improve cleaning efficiency.

特許第3288462号公報Japanese Patent No. 3288462 特許第4014132号公報Japanese Patent No. 4014132 特開2005−193958号公報JP 2005-193958 A 特許2889547号公報Japanese Patent No. 2889547 特許3468995号公報Japanese Patent No. 3468995 特開2005−329292号公報JP 2005-329292 A 特開2004−106100号公報JP 2004-106100 A 特開昭60−188123号公報JP 60-188123 A 特開平04−059087号公報Japanese Patent Laid-Open No. 04-059087 実用新案登録第2515833号公報Utility Model Registration No. 2515833 特開平07−088446号公報Japanese Unexamined Patent Publication No. 07-088446 特開2007−29945号公報JP 2007-29945 A

前述の特許文献1や特許文献2に開示された乾式洗浄装置は、撹拌による接触部材と洗浄対象物の接触力は十分とはいえず、付着力の強い塵埃の除去は困難であるという問題がある。
特許文献3に開示された乾式洗浄装置においては、洗浄品質を高めるには洗浄媒体の清浄度を高める必要があるが、旋回気流による遠心分離作用(サイクロン方式)では、分離性能が不十分であった。また、洗浄品質をより高めるにはトナーを吸着した洗浄媒体を何度も入れ替える必要があり、洗浄効率が悪く大量の洗浄媒体が必要であるという問題があった。
The dry cleaning apparatus disclosed in Patent Document 1 and Patent Document 2 described above has a problem that the contact force between the contact member and the object to be cleaned by stirring is not sufficient, and it is difficult to remove dust with strong adhesion. is there.
In the dry cleaning apparatus disclosed in Patent Document 3, it is necessary to increase the cleanliness of the cleaning medium in order to improve the cleaning quality. However, the centrifugal separation action by the swirling airflow (cyclone method) has insufficient separation performance. It was. Further, in order to further improve the cleaning quality, it is necessary to replace the cleaning medium on which the toner is adsorbed many times, and there is a problem that the cleaning efficiency is poor and a large amount of cleaning medium is required.

特許文献4や特許文献5に開示された乾式洗浄装置は、洗浄媒体として金属の小球や線材を細かく切断した小片又は粒状固体を用いているため、洗浄対象物の汚れを除去するだけでなく、洗浄対象物の表面を削り取って梨地状に荒らしてしまい、洗浄による対象物への傷が許されない場合には適用できなかった。   The dry cleaning apparatus disclosed in Patent Document 4 and Patent Document 5 uses small pieces of metal spheres and finely cut wires or granular solids as a cleaning medium, and thus not only removes dirt on the object to be cleaned. It was not applicable when the surface of the object to be cleaned was scraped and roughened into a satin-like shape, and scratches on the object due to cleaning were not allowed.

特許文献6に開示された乾式洗浄装置は、洗浄媒体の飛翔と洗浄媒体の吸引による再生を同時に行っており、容器内の洗浄のような小規模の容積に対しては有効な手段であるが、洗浄媒体の飛翔のエネルギーが分散されるため、洗浄対象物を投入し移動させるような容積の大きな洗浄槽内においては、洗浄媒体が飛翔せず滞留してしまうよどみが発生して洗浄媒体の飛翔と再生が行われにくくなり洗浄能力が低下する可能性がある。
特許文献7〜11に開示された乾式洗浄装置は、洗浄に必要な時間が長く、また、付着力が強い付着粒子に対しては十分な洗浄ができないという問題があった。
The dry cleaning apparatus disclosed in Patent Document 6 performs regeneration by flying the cleaning medium and sucking the cleaning medium at the same time, and is an effective means for a small volume such as cleaning in a container. Because the energy of flying the cleaning medium is dispersed, the stagnation of the cleaning medium does not fly and stays in the cleaning tank with a large volume where the object to be cleaned is introduced and moved. It is difficult to fly and regenerate, and the cleaning ability may be reduced.
The dry cleaning apparatuses disclosed in Patent Documents 7 to 11 have a problem that the time required for cleaning is long and sufficient cleaning cannot be performed on the adhered particles having strong adhesion.

特許文献12に開示された乾式洗浄装置は、洗浄工程において洗浄媒体を開放空間へ飛翔させるため、図8に示すように、洗浄媒体は気流に乗って広がりながら飛翔することになり、洗浄媒体加速手段のノズルの中心位置から離れた洗浄媒体は減速し、結果的に洗浄に寄与する速度に達した洗浄媒体の量を減少させ洗浄効率を低下させるという問題があった。
また、図9(a)〜(c)に示すように、洗浄工程において洗浄媒体はエッジが衝突することによりエッジ部分に衝突エネルギーが集中するため優れた洗浄能力を発揮するのに対し、図10(a)〜(c)に示すように、エッジ以外の面での衝突では衝突エネルギーが分散するため洗浄能力が低下してしまう現象があり、特許文献12に示された方法では洗浄媒体が飛翔し衝突する向きは一定とはならず、付着力が強い汚れの洗浄対象に対しては洗浄時間と除去能力が不十分な場合があった。
さらに図11に示すように、幅の小さな溝がある洗浄対象物を洗浄する場合、洗浄媒体の進入角度が制限されるため、衝突する向きが一定ではない洗浄媒体では溝内に進入できず、洗浄時間と除去能力が不十分な場合があった。
Since the dry cleaning apparatus disclosed in Patent Document 12 causes the cleaning medium to fly into the open space in the cleaning process, as shown in FIG. 8, the cleaning medium flies while spreading on the air current, and the cleaning medium accelerates. The cleaning medium away from the center position of the nozzle of the means decelerates, resulting in a problem that the amount of the cleaning medium reaching the speed contributing to the cleaning is reduced and the cleaning efficiency is lowered.
Further, as shown in FIGS. 9A to 9C, the cleaning medium exhibits an excellent cleaning ability because the collision energy concentrates on the edge portion due to the collision of the edge in the cleaning process, whereas FIG. As shown in (a) to (c), there is a phenomenon that the collision energy is dispersed in the collision on the surface other than the edge, and thus the cleaning ability is reduced. In the method shown in Patent Document 12, the cleaning medium flies. The collision direction is not constant, and there are cases where the cleaning time and the removal ability are insufficient for the object to be cleaned with strong adhesion.
Further, as shown in FIG. 11, when cleaning an object to be cleaned having a narrow groove, since the approach angle of the cleaning medium is limited, the cleaning medium whose collision direction is not constant cannot enter the groove, In some cases, the cleaning time and removal capacity were insufficient.

本発明は上記事情に鑑みてなされたものであり、乾式洗浄媒体の飛翔方向と姿勢を制御することによって運動速度と清浄度とを高めることにより、洗浄品質と洗浄効率とを向上させるとともに、幅の小さな溝が形成された複雑な形状の部品であっても傷付けたり洗浄残しを発生したりすることなく乾式洗浄可能な洗浄媒体を用いた乾式洗浄装置を提供することを目的とするものである。 The present invention has been made in view of the above circumstances, and by improving the movement speed and cleanliness by controlling the flight direction and posture of the dry cleaning medium, the cleaning quality and cleaning efficiency are improved and the width is improved. in which an object to provide a dry cleaning equipment using dry cleanable cleaning medium without or generate leaving cleaning or damage even complex shaped parts small grooves are formed in the Oh Ru.

上記の目的を達成するため、本発明では以下のような解決手段を採っている。
請求項1に記載の発明は、樹脂フィルムを収容した洗浄槽と、前記洗浄槽内で飛翔した薄片状の樹脂フィルムを高速気流により洗浄対象物に衝突させて、該洗浄対象物に付着した塵や粉体の付着物を除去する洗浄媒体加速手段と、前記洗浄対象物に衝突した前記樹脂フィルムに付着した付着物を吸引して除去し、前記樹脂フィルムを再生する洗浄媒体再生手段と、前記洗浄槽に収容した前記樹脂フィルムを前記洗浄媒体加速手段まで搬送させる循環手段と、を備えた乾式洗浄装置であって、前記洗浄媒体加速手段からの高速気流により搬送された前記樹脂フィルムを整流し、前記洗浄媒体加速手段以外からの外乱を防ぐ洗浄媒体整流手段を備え、前記洗浄媒体整流手段は高速気流の流れ方向に沿った前記樹脂フィルムサイズ以下の凹凸形状の壁面を有し、前記洗浄媒体加速手段の高速気流は、前記洗浄媒体整流手段を通過した後、前記洗浄対象物に衝突させる際に、前記凹凸形状が、前記樹脂フィルムとの接触抵抗を低減させることを特徴とする。
In order to achieve the above object, the present invention employs the following solutions.
According to the first aspect of the present invention, a cleaning tank containing a resin film and a flaky resin film flying in the cleaning tank collide with the object to be cleaned by a high-speed air current, and dust adhered to the object to be cleaned. Cleaning medium accelerating means for removing deposits of powder and powder, cleaning medium regeneration means for regenerating the resin film by sucking and removing the deposits adhering to the resin film colliding with the object to be cleaned, And a circulation means for conveying the resin film accommodated in the washing tank to the cleaning medium acceleration means, and rectifies the resin film conveyed by the high-speed airflow from the cleaning medium acceleration means. And a cleaning medium rectifying means for preventing disturbance from other than the cleaning medium accelerating means, the cleaning medium rectifying means having an uneven shape less than or equal to the resin film size along the flow direction of the high-speed airflow. When the high-speed airflow of the cleaning medium accelerating means passes through the cleaning medium rectifying means and collides with the object to be cleaned, the uneven shape reduces the contact resistance with the resin film. It is characterized by that.

請求項2に記載の発明は、請求項1記載の乾式洗浄装置において、前記洗浄媒体整流手段を所定の範囲で可動させる可動手段を備えたことを特徴とする。 According to a second aspect of the present invention, in the dry cleaning apparatus according to the first aspect of the present invention, the cleaning medium rectifying unit is provided with a movable unit that moves within a predetermined range.

請求項1に記載の発明では、洗浄媒体加速手段からの高速気流により搬送された樹脂フィルムを整流し、洗浄媒体加速手段以外からの外乱を防ぐ洗浄媒体整流手段を備えることにより、洗浄媒体加速手段からの高速気流が外乱気流により弱められることがなく、また噴出範囲を限定させるため大量の洗浄媒体を集中的に洗浄対象物まで運搬することができる。これにより洗浄効率が増大し、結果的に洗浄工程における環境負荷を小さくできる。
また、洗浄媒体加速手段の高速気流を、洗浄媒体整流手段を通過した後に、洗浄対象物に衝突させることにより、ほぼ全ての洗浄媒体が洗浄媒体整流手段の壁面近くの限定された範囲に集中するため、非常に高い洗浄品質が得られる。また、洗浄媒体整流手段によって単一の洗浄媒体加速手段では洗浄媒体を衝突させることが難しい角度へ飛翔させることができるため、複雑な形状の洗浄対象物でも洗浄ムラをなくし高い洗浄品質が得られる。
そして、洗浄媒体整流手段は高速気流の流れ方向に沿った洗浄媒体サイズ以下の凹凸形状を有することにより、洗浄媒体整流手段の壁面と洗浄媒体の間に空間を形成して壁面と洗浄媒体との接触抵抗を低減させることができるとともに、溝内を気流が流れることにより洗浄媒体を効率よく運搬して大量の洗浄媒体を運搬することができる。また、複数の溝により気流の整流効果が加わり、乱流が発生しにくくなり気流の力が減衰しにくく効率的に洗浄媒体を運搬して飛翔させることができる。さらに、溝により壁面と洗浄媒体の接触面積が小さくなり、壁面に洗浄媒体が貼りつき難くなり、効率的に洗浄媒体を運搬して飛翔させることができる。
In the first aspect of the present invention, the cleaning medium accelerating unit includes the cleaning medium rectifying unit that rectifies the resin film conveyed by the high-speed airflow from the cleaning medium accelerating unit and prevents disturbance from other than the cleaning medium accelerating unit. The high-speed airflow from is not weakened by the disturbance airflow, and a large amount of the cleaning medium can be intensively transported to the object to be cleaned in order to limit the ejection range. As a result, the cleaning efficiency increases, and as a result, the environmental load in the cleaning process can be reduced.
Further, by causing the high-speed airflow of the cleaning medium accelerating means to pass through the cleaning medium rectifying means and collide with the object to be cleaned, almost all of the cleaning medium is concentrated in a limited range near the wall surface of the cleaning medium rectifying means. Therefore, very high cleaning quality can be obtained. In addition, since the cleaning medium rectifying unit can fly the cleaning medium at an angle where it is difficult for the single cleaning medium accelerating unit to collide with the cleaning medium rectifying unit, even a cleaning object having a complicated shape can eliminate cleaning unevenness and obtain high cleaning quality. .
The cleaning medium rectifying means has an irregular shape that is not larger than the size of the cleaning medium along the flow direction of the high-speed airflow, thereby forming a space between the wall surface of the cleaning medium rectifying means and the cleaning medium, and The contact resistance can be reduced, and the cleaning medium can be efficiently transported and a large amount of cleaning medium can be transported by the airflow flowing in the groove. In addition, the airflow rectification effect is added by the plurality of grooves, so that turbulence is less likely to occur and the force of the airflow is less likely to be attenuated, so that the cleaning medium can be efficiently transported and allowed to fly. Further, the contact area between the wall surface and the cleaning medium is reduced by the groove, and the cleaning medium is difficult to stick to the wall surface, and the cleaning medium can be efficiently transported and flying.

請求項2に記載の発明では、洗浄媒体整流手段を所定の範囲で可動させる可動手段を備えたことにより、洗浄範囲を増大させることができ、洗浄対象物の様々な箇所を大量の洗浄媒体を集中させて運搬することができる。 In the invention described in claim 2, by having a movable means for moving the washing medium rectifying means in a predetermined range, it is possible to increase the cleaning area, a large amount of cleaning medium with various parts of the object to be cleaned Ru can be transported to concentrate.

以下、本発明の構成、動作および作用効果を図面を参照して詳細に説明する。
図1は本発明の一実施形態を示す乾式洗浄装置の機構構成図であり、(a)は乾式洗浄装置の斜視図、(b)は側断面図である。
この乾式洗浄装置1は、洗浄対象物9に付着したトナー等の各種粉塵を高速気流により流動する洗浄媒体8により除去するものであり、洗浄槽2と循環手段3と洗浄媒体加速手段4と洗浄媒体再生手段5と洗浄媒体整流手段6及び集塵装置(集塵機)7を有する。
この乾式洗浄装置1に使用する洗浄媒体8は、金属やセラミクス、合成樹脂、スポンジ、布等の粒状、棒状、筒状、繊維状又は薄片状の固体から形成され、洗浄対象物9の形状や材質などの特性や洗浄対象物9に付着している塵埃の粒径や付着強度に応じて選択すれば良い。薄片状の洗浄媒体8としては面積が1mm〜1000mmで厚さが1μm〜500μm程度の物を使用すれば良い。例えば電子写真方式の画像形成装置に使用する平均粒径5μm〜10μmのトナー粉体が付着した合成樹脂や金属製の構成部品からトナー粉体を除去するには樹脂フィルム片や布片、紙片、金属薄片等の薄片状の洗浄媒体8を使用することが望ましい。
Hereinafter, the configuration, operation, and effects of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a diagram showing the mechanism of a dry cleaning apparatus according to an embodiment of the present invention. FIG. 1A is a perspective view of the dry cleaning apparatus, and FIG.
This dry cleaning apparatus 1 removes various dusts such as toner adhering to an object to be cleaned 9 by a cleaning medium 8 that flows by a high-speed air stream, and is cleaned by a cleaning tank 2, a circulation means 3, a cleaning medium acceleration means 4, and a cleaning medium. It has a medium regeneration means 5, a cleaning medium rectification means 6, and a dust collector (dust collector) 7.
The cleaning medium 8 used in the dry cleaning apparatus 1 is formed from a solid such as metal, ceramics, synthetic resin, sponge, cloth, or the like, solid, rod-shaped, cylindrical, fibrous, or flaky solid, What is necessary is just to select according to the characteristics, such as a material, and the particle size and adhesion strength of the dust adhering to the cleaning object 9. As the flaky cleaning medium 8, an object having an area of 1 mm 2 to 1000 mm 2 and a thickness of about 1 μm to 500 μm may be used. For example, a resin film piece, a cloth piece, a paper piece, or the like is used to remove toner powder from a synthetic resin or metal component having an average particle diameter of 5 μm to 10 μm used in an electrophotographic image forming apparatus. It is desirable to use a lamellar cleaning medium 8 such as a metal flake.

この洗浄媒体8として薄片状の洗浄媒体を使用した場合に、図9に示すように洗浄媒体の端部から洗浄対象物に衝突した場合には、接触力が洗浄媒体のエッジに集中するため、質量が小さいにもかかわらず粉塵の除去に必要な力が得られる。また、洗浄対象物に対する接触力が大きくなると撓んで力を逃がすため、一般的なブラストショット材やバレル加工用の研磨材等とは異なり、必要以上の力を洗浄対象物に加えることがなく、洗浄対象物を傷つけないですむ。さらに、薄片状の洗浄媒体が洗浄対象物に衝突したときに撓んで空気から受ける粘性抵抗が大きく作用して非弾性衝突となり、跳ね返りが起こりにくく、斜め衝突の場合は滑り接触して一度の衝突で洗浄対象物の広い面積に接触しながら移動し、この接触による掻き取り作用や摺擦作用により洗浄対象物に付着したトナー粒子等の粉塵に対して接触面に平行な力を作用させ、小さい力で粉塵を洗浄対象物から分離して洗浄効率を高めることができる。   When a flaky cleaning medium is used as the cleaning medium 8, the contact force concentrates on the edge of the cleaning medium when it collides with the object to be cleaned from the end of the cleaning medium as shown in FIG. Despite the small mass, the force required to remove dust can be obtained. Also, since the contact force against the object to be cleaned increases and the force is deflected, the force is not applied to the object to be cleaned, unlike a general blast shot material or an abrasive for barrel processing. The object to be cleaned is not damaged. In addition, when the flaky cleaning medium collides with the object to be cleaned, the viscous resistance received from the air acts greatly, resulting in inelastic collision, which is unlikely to bounce. It moves while contacting a large area of the object to be cleaned, and a force parallel to the contact surface is applied to the dust such as toner particles adhering to the object to be cleaned by scraping action or rubbing action due to this contact, and small The dust can be separated from the object to be cleaned by force to increase the cleaning efficiency.

以下、本発明の第1の実施例について説明する。   The first embodiment of the present invention will be described below.

[装置構成]
[洗浄槽]
図1(a),(b)において、洗浄槽2は、側面から見て筒形状の中空体で形成され、側面等に洗浄対象物9を投入する洗浄対象物投入口を有し、洗浄対象物投入口に開閉自在な蓋が設けられている。洗浄槽2の円周方向の内壁面の一部には開口が形成され、開口部に洗浄媒体再生手段5と洗浄媒体加速手段4と循環手段3とが設けられている。なお、洗浄槽2が図1(a),(b)に示すような理想的な円筒形の場合には、円周方向の内壁面で循環経路を形成しており、洗浄媒体加速手段4から洗浄媒体再生手段5への戻り気流が循環手段の役割も担うため循環手段を別途用意しなくとも良い。また、洗浄槽2の形状は、洗浄槽外への漏れを考えると筒形状のような密閉型が好ましいが、洗浄対象物9のサイズが圧倒的に大きく、洗浄対象物9の洗浄面が限られた範囲にあり、洗浄対象物9を利用して密閉できる場合には、半筒形状のような開放型でも良い。
[Device configuration]
[Washing tank]
1 (a) and 1 (b), the cleaning tank 2 is formed of a cylindrical hollow body when viewed from the side, has a cleaning object input port for supplying the cleaning object 9 on the side surface, and the like. An openable / closable lid is provided at the object insertion port. An opening is formed in a part of the inner wall surface in the circumferential direction of the cleaning tank 2, and the cleaning medium regeneration means 5, the cleaning medium acceleration means 4, and the circulation means 3 are provided in the opening. When the cleaning tank 2 has an ideal cylindrical shape as shown in FIGS. 1A and 1B, a circulation path is formed by the inner wall surface in the circumferential direction. Since the return airflow to the cleaning medium regeneration means 5 also serves as a circulation means, it is not necessary to prepare a circulation means separately. Further, the shape of the cleaning tank 2 is preferably a sealed type such as a cylindrical shape in consideration of leakage outside the cleaning tank, but the size of the cleaning object 9 is overwhelmingly large and the cleaning surface of the cleaning object 9 is limited. If it is within the specified range and can be sealed using the object 9 to be cleaned, an open type such as a semi-cylindrical shape may be used.

[循環手段]
循環手段3は、洗浄媒体8を洗浄媒体加速手段4へ搬送するためのエアブローノズルを有し、コンプレッサーややブロワー、圧力タンク等の圧縮空気源(図示せず)から供給される圧縮空気により洗浄媒体加速手段4へ向かって噴出させる。
[Circulation means]
The circulation means 3 has an air blow nozzle for conveying the cleaning medium 8 to the cleaning medium acceleration means 4, and the cleaning medium is supplied by compressed air supplied from a compressed air source (not shown) such as a compressor, a blower or a pressure tank. It ejects toward the acceleration means 4.

[洗浄媒体加速手段]
洗浄媒体加速手段4は、加速ノズルを有し、コンプレッサーやブロワー、圧力タンク等の圧縮空気源(図示せず)から供給される圧縮空気を加速ノズルから洗浄対象物9へ向かって噴出させて洗浄媒体8を洗浄対象物9に衝突させる。
[Cleaning medium acceleration means]
The cleaning medium accelerating means 4 has an accelerating nozzle, and performs cleaning by ejecting compressed air supplied from a compressed air source (not shown) such as a compressor, a blower, or a pressure tank from the accelerating nozzle toward the object 9 to be cleaned. The medium 8 is made to collide with the object 9 to be cleaned.

[洗浄媒体再生手段]
洗浄媒体再生手段5は、図1(a),(b)及び図2(a),(b)に示すように、洗浄槽2の円周方向の内壁面の一部に配置された分離部材とフードで閉空間を形成し、形成した閉空間がホース等の吸引管52により負圧発生源を有する集塵装置(集塵機)7に接続され、フードの内部を負圧にする。分離部材は気体や粉体を通過させるが洗浄媒体8が通り抜けられない小孔やスリットを多数有し、例えば金網、プラスチック網、メッシュ、パンチメタル板、スリット板等の多孔性部材51で形成され、洗浄対象物9から分離された粉塵と、洗浄対象物9に衝突し磨耗や欠けが生じた洗浄媒体8や長期使用により弾力性が劣化した洗浄媒体8を排出する。
[Cleaning medium regeneration means]
As shown in FIGS. 1 (a) and 1 (b) and FIGS. 2 (a) and 2 (b), the cleaning medium regeneration means 5 is a separation member disposed on a part of the circumferential inner wall surface of the cleaning tank 2. A closed space is formed by the hood, and the formed closed space is connected to a dust collector (dust collector) 7 having a negative pressure generation source by a suction pipe 52 such as a hose, and the inside of the hood is made negative pressure. The separation member has a large number of small holes and slits through which gas and powder can pass but the cleaning medium 8 cannot pass through. The separation member is formed of a porous member 51 such as a wire mesh, a plastic mesh, a mesh, a punch metal plate, and a slit plate. Then, the dust separated from the object 9 to be cleaned, the cleaning medium 8 that has collided with the object 9 to be worn and has been worn or chipped, and the cleaning medium 8 whose elasticity has deteriorated due to long-term use are discharged.

[洗浄媒体整流手段]
洗浄媒体整流手段6は、図1(a),(b)に示すように、洗浄媒体加速手段4によって加速された洗浄媒体8が洗浄対象物9に到達する経路上に洗浄槽2を介して設置され、加速された洗浄媒体8が洗浄対象物9の範囲外へ飛ばないように、洗浄媒体8の流れ方向を揃えるよう制御している。ただし洗浄媒体加速手段4と洗浄媒体整流手段6の間には、循環手段3より搬送されてきた洗浄媒体8が進入するのを阻害しない程度に隙間を設けている。この洗浄媒体整流手段6は、洗浄媒体加速手段4から洗浄対象物9までの経路を覆っているため、循環手段3や洗浄媒体再生手段5による外乱気流に阻害されない。また、洗浄対象物9を保持するワークホルダ等を用いる場合は、ワークホルダ等に洗浄媒体整流手段6を設置しても良い。なお、洗浄媒体整流手段6による洗浄媒体8の整流とは、洗浄媒体8の流れ方向を揃えることを意味している。
[Cleaning medium rectification means]
As shown in FIGS. 1A and 1B, the cleaning medium rectifying unit 6 is disposed on the path where the cleaning medium 8 accelerated by the cleaning medium accelerating unit 4 reaches the cleaning target 9 via the cleaning tank 2. Control is performed so that the flow direction of the cleaning medium 8 is aligned so that the installed and accelerated cleaning medium 8 does not fly out of the range of the object 9 to be cleaned. However, a gap is provided between the cleaning medium accelerating unit 4 and the cleaning medium rectifying unit 6 to such an extent that the cleaning medium 8 conveyed from the circulation unit 3 does not hinder the entry. Since the cleaning medium rectifying unit 6 covers the path from the cleaning medium accelerating unit 4 to the object 9 to be cleaned, the cleaning medium rectifying unit 6 is not obstructed by the turbulent airflow generated by the circulation unit 3 and the cleaning medium regenerating unit 5. Moreover, when using the workpiece holder etc. which hold | maintain the washing | cleaning target object 9, you may install the washing | cleaning medium rectification | straightening means 6 in a workpiece holder etc. Note that the rectification of the cleaning medium 8 by the cleaning medium rectifying means 6 means that the flow direction of the cleaning medium 8 is made uniform.

洗浄媒体整流手段6の構成としては、例えば図3に示すように、洗浄媒体整流手段6の壁面を流れ方向に沿った凹形状の湾曲面に形成しても良い。このように形成することにより洗浄媒体加速手段4からの高速気流が拡散することを防いで、洗浄媒体8が洗浄媒体整流手段6から外へ抜け出すことを防ぎ、大量の洗浄媒体8を効率よく運搬して洗浄効率を高めることができる。   As the configuration of the cleaning medium rectifying unit 6, for example, as shown in FIG. 3, the wall surface of the cleaning medium rectifying unit 6 may be formed in a concave curved surface along the flow direction. By forming in this way, the high-speed airflow from the cleaning medium accelerating means 4 is prevented from diffusing, the cleaning medium 8 is prevented from escaping from the cleaning medium rectifying means 6, and a large amount of the cleaning medium 8 is efficiently conveyed. Thus, the cleaning efficiency can be increased.

また、図4に示すように、洗浄媒体整流手段6の壁面を流れ方向に沿った複数の角状又は曲面で形成した溝を設けても良い。この溝の幅は洗浄媒体8の面サイズより小さくして、洗浄媒体8が溝内に落ち込まないようにしておく。このように溝を設けることにより、洗浄媒体整流手段6の壁面と洗浄媒体8の間に空間を形成して壁面と洗浄媒体8との接触抵抗を低減させることができるとともに、溝内を気流が流れることにより洗浄媒体8を効率よく運搬して大量の洗浄媒体8を運搬することができる。また、複数の溝により気流の整流効果が加わり、乱流が発生しにくくなり気流の力が減衰しにくく効率的に洗浄媒体8を運搬して飛翔させることができ、洗浄効率をより向上することができる。さらに、この溝により壁面と洗浄媒体8の接触面積が小さくなり、壁面に洗浄媒体8が貼りつき難くなり、効率的に洗浄媒体8を運搬して飛翔させることができ、洗浄効率をより向上することができる。この溝の高さは気流が通過できれば良く、例えば0.1mmから1mm程度にすると、容易に加工することができる。   Moreover, as shown in FIG. 4, you may provide the groove | channel formed in the wall surface of the washing | cleaning medium rectification | straightening means 6 by the some square shape or curved surface along the flow direction. The width of the groove is made smaller than the surface size of the cleaning medium 8 so that the cleaning medium 8 does not fall into the groove. By providing the groove in this way, a space can be formed between the wall surface of the cleaning medium rectifying means 6 and the cleaning medium 8 to reduce the contact resistance between the wall surface and the cleaning medium 8, and the airflow is generated in the groove. By flowing, the cleaning medium 8 can be efficiently conveyed and a large amount of the cleaning medium 8 can be conveyed. In addition, the air flow rectification effect is added by the plurality of grooves, the turbulent flow is less likely to occur, the force of the air flow is less likely to be attenuated, and the cleaning medium 8 can be efficiently transported and flying, thereby further improving the cleaning efficiency. Can do. Further, the contact area between the wall surface and the cleaning medium 8 is reduced by the groove, and the cleaning medium 8 is difficult to stick to the wall surface, and the cleaning medium 8 can be efficiently transported and flying, thereby further improving the cleaning efficiency. be able to. The height of the groove only needs to allow airflow to pass. For example, if the height is about 0.1 mm to 1 mm, the groove can be easily processed.

また、図5に示すように、洗浄媒体整流手段6に除電手段61を設けてもよい。除電手段61は、洗浄媒体8に帯電した電荷を取り除くためのものであり、放電針62によるコロナ放電を利用したイオナイザや、洗浄媒体整流手段6の壁面に除電ブラシを形成し自己放電や接地漏洩を利用する。このようにして洗浄媒体8を除電することにより、洗浄媒体整流手段6の壁面へ洗浄媒体8が静電吸着することを防ぎ、壁面に洗浄媒体8が貼りつき難くなり、効率的に洗浄媒体8を運搬して飛翔させることができ、洗浄効率をより向上することができる。   Further, as shown in FIG. 5, the cleaning medium rectifying means 6 may be provided with a static eliminating means 61. The neutralization means 61 is for removing the electric charge charged in the cleaning medium 8, and an ionizer using corona discharge by the discharge needle 62 and a neutralization brush on the wall surface of the cleaning medium rectification means 6 to form self-discharge and ground leakage. Is used. By neutralizing the cleaning medium 8 in this manner, the cleaning medium 8 is prevented from being electrostatically adsorbed to the wall surface of the cleaning medium rectifying means 6, and the cleaning medium 8 is difficult to stick to the wall surface. Can be transported and allowed to fly, and the cleaning efficiency can be further improved.

[装置動作]
次に上記の乾式洗浄装置による乾式洗浄動作を説明する。
(1).図1において、洗浄槽2に薄片状の洗浄媒体8を投入した状態で、ワーク保持手段に保持された洗浄対象物9を洗浄槽2の洗浄対象物投入口から投入して初期位置に位置決めし、洗浄対象物投入口を洗浄対象物投入蓋で閉じて洗浄槽2を密閉する。
(2).循環手段3を作動すると、初期状態で洗浄槽2に散らばっていた洗浄媒体8は、循環経路である洗浄槽壁面に沿って洗浄媒体加速手段4へ運ばれる。
(3).洗浄媒体加速手段4に圧縮空気を供給すると、洗浄媒体8は洗浄対象物方向へ加速されて高速で洗浄対象物9へ飛翔する。
(4).洗浄媒体8の飛翔時に加速された洗浄媒体8が洗浄対象物9の範囲外へ飛ばないように、洗浄媒体整流手段6によって洗浄媒体8の流れ方向が制御され、大量の洗浄媒体8が洗浄対象物9に衝突する。
(5) 洗浄媒体8が洗浄対象物9に高速で接触または衝突することにより、洗浄対象物9に付着している付着物は叩き落とされる。叩き落とされた粉塵と洗浄媒体8は、洗浄媒体加速手段4、循環手段3と洗浄媒体再生手段5から発生する戻り気流により再び洗浄槽壁面へ運ばれた後、洗浄媒体再生手段5へ運ばれる。
(6) 洗浄媒体再生手段5を通る粉塵と、粉塵等の付着物が付着した洗浄媒体8は、集塵装置(集塵機)7へ向かう気流の流れに乗って洗浄媒体再生手段5の多孔性部材51に吸い寄せられる(図2)。ここで粉塵は多孔性部材51を通過し洗浄槽2より排出され、また洗浄媒体8に付着している付着物もここで洗浄媒体8から分離されて洗浄槽2より排出される。
(7) 洗浄媒体再生手段5を通過した洗浄媒体8は、循環手段3により再び洗浄媒体加速手段4まで運ばれる。
[Device operation]
Next, the dry cleaning operation by the dry cleaning apparatus will be described.
(1). In FIG. 1, with the flaky cleaning medium 8 charged in the cleaning tank 2, the cleaning object 9 held by the work holding means is input from the cleaning object input port of the cleaning tank 2 and initially. The cleaning object charging port is closed with the cleaning object charging lid and the cleaning tank 2 is sealed.
(2) When the circulation means 3 is operated, the cleaning medium 8 scattered in the cleaning tank 2 in the initial state is carried to the cleaning medium acceleration means 4 along the cleaning tank wall surface as a circulation path.
(3) When the compressed air is supplied to the cleaning medium accelerating means 4, the cleaning medium 8 is accelerated toward the object to be cleaned and flies to the object 9 to be cleaned at a high speed.
(4) The flow direction of the cleaning medium 8 is controlled by the cleaning medium rectifying means 6 so that the cleaning medium 8 accelerated when the cleaning medium 8 flies does not fly out of the range of the object 9 to be cleaned. 8 collides with the object 9 to be cleaned.
(5) When the cleaning medium 8 contacts or collides with the cleaning object 9 at a high speed, the adhering material adhering to the cleaning object 9 is knocked down. The struck dust and the cleaning medium 8 are carried again to the cleaning tank wall surface by the return air flow generated from the cleaning medium acceleration means 4, the circulation means 3 and the cleaning medium regeneration means 5, and then to the cleaning medium regeneration means 5. .
(6) The cleaning medium 8 to which the dust passing through the cleaning medium regenerating means 5 and the adhering matter such as dust adheres is carried by the porous member of the cleaning medium regenerating means 5 on the flow of the air flow toward the dust collector (dust collector) 7. 51 is attracted (FIG. 2). Here, the dust passes through the porous member 51 and is discharged from the cleaning tank 2, and the deposits attached to the cleaning medium 8 are also separated from the cleaning medium 8 and discharged from the cleaning tank 2.
(7) The cleaning medium 8 that has passed through the cleaning medium regeneration means 5 is conveyed again to the cleaning medium acceleration means 4 by the circulation means 3.

上記の(1)〜(7)の動作の繰り返しにより、洗浄媒体8を洗浄槽内で循環させながら洗浄対象物9から付着物を効果的に除去することができる。また、この構成によれば、比較的付着力が強く、エアブローのみでは除去しにくい粉塵であっても、高速で飛翔する洗浄媒体8が接触・衝突することによって洗浄対象物9から分離することができる。特に、薄片状の洗浄媒体8を用いた場合、より高い洗浄品質と洗浄効率が得られ、洗浄対象物9を傷つけることもないという優れた効果を発揮する。さらに、洗浄媒体8に付着している粉塵は洗浄媒体再生手段5で効果的に除去され、洗浄媒体8の清浄度が常に保たれるため、洗浄媒体8に付着している粉塵が洗浄対象物9に再付着することがなく、高い洗浄品質が得られる。
また、図示しないワーク保持手段に複数の移動軸を備えた姿勢移動機能を持たせることにより、洗浄対象物9の姿勢を変えながら上記の(1)〜(7)の動作を繰り返し行うことで、洗浄ムラをなくし高い洗浄品質が得られる。
By repeating the operations (1) to (7), the deposits can be effectively removed from the object 9 to be cleaned while circulating the cleaning medium 8 in the cleaning tank. Further, according to this configuration, even if the dust is relatively strong and difficult to remove by air blow alone, the cleaning medium 8 flying at high speed can be separated from the object to be cleaned 9 by contact and collision. it can. In particular, when the lamellar cleaning medium 8 is used, a higher cleaning quality and cleaning efficiency can be obtained, and an excellent effect of not damaging the cleaning target 9 is exhibited. Further, the dust adhering to the cleaning medium 8 is effectively removed by the cleaning medium regenerating means 5, and the cleanliness of the cleaning medium 8 is always maintained. High cleaning quality is obtained without re-adhering to 9.
Further, by giving the workpiece holding means (not shown) a posture movement function having a plurality of movement axes, by repeatedly performing the operations (1) to (7) while changing the posture of the object 9 to be cleaned, High cleaning quality can be obtained without uneven cleaning.

次に本発明の第2の実施例について説明する。   Next, a second embodiment of the present invention will be described.

[洗浄媒体加速手段]
本発明の第2の実施例では、洗浄媒体8を必ず洗浄媒体整流手段6を介して洗浄対象物9へ衝突させるようにするため、図6に示すように、洗浄媒体加速手段4の圧縮空気を加速ノズルから洗浄媒体整流手段6に沿わせて噴出させる。
[Cleaning medium acceleration means]
In the second embodiment of the present invention, in order to make the cleaning medium 8 always collide with the object 9 to be cleaned through the cleaning medium rectifying means 6, as shown in FIG. 6, the compressed air of the cleaning medium accelerating means 4 is used. Are ejected from the acceleration nozzle along the cleaning medium rectifying means 6.

[洗浄媒体整流手段]
洗浄媒体整流手段6は、洗浄媒体加速手段4によって加速された全ての洗浄媒体8が洗浄媒体整流手段6の壁面に衝突した後、洗浄媒体8を減速させずに洗浄対象物9へ衝突させるよう誘導している。この構成の場合、ほぼ全ての洗浄媒体8が洗浄媒体整流手段6の壁面近くの限定された範囲に集中するため、洗浄対象物9の洗浄面もこの範囲に限定されるが、非常に高い洗浄品質が得られる。
そのため図6に示すように、洗浄媒体整流手段6の壁面の向きを変更できる幾つかの移動軸を備えた可動手段10を有すると良い。このようにすることで洗浄ムラをなくし高い洗浄品質が得られる。
また、洗浄媒体整流手段6によって単一の洗浄媒体加速手段4では洗浄媒体8を衝突させることが難しい角度へも飛翔させることができるため、複雑な形状の洗浄対象物9でも洗浄ムラをなくし高い洗浄品質が得られる。
なお、その他の装置構成と動作は実施例1と同様である。
[Cleaning medium rectification means]
The cleaning medium rectifying unit 6 causes the cleaning medium 8 to collide with the object to be cleaned 9 without decelerating after all the cleaning media 8 accelerated by the cleaning medium accelerating unit 4 collide with the wall surface of the cleaning medium rectifying unit 6. Guided. In this configuration, since almost all of the cleaning medium 8 is concentrated in a limited range near the wall surface of the cleaning medium rectifying means 6, the cleaning surface of the cleaning object 9 is also limited to this range, but the cleaning is very high. Quality is obtained.
Therefore, as shown in FIG. 6, it is preferable to have a movable means 10 having several moving shafts that can change the orientation of the wall surface of the cleaning medium rectifying means 6. By doing so, cleaning unevenness is eliminated and high cleaning quality is obtained.
Further, since the cleaning medium rectifying means 6 can fly the cleaning medium 8 at an angle where it is difficult for the single cleaning medium accelerating means 4 to collide with the cleaning medium rectifying means 4, the cleaning target 9 having a complicated shape is free from uneven cleaning. Cleaning quality is obtained.
Other apparatus configurations and operations are the same as those in the first embodiment.

次に本発明の第3の実施例について説明する。   Next, a third embodiment of the present invention will be described.

[洗浄媒体整流手段]
本発明の第3の実施例では、洗浄媒体8が洗浄媒体整流手段6を通過する際、洗浄媒体8の姿勢を補正する洗浄媒体姿勢制御手段を有する構成とした。一例としては、図1または図6に示す構成の乾式洗浄装置1において、図7(a),(b)に示すように、洗浄媒体姿勢制御手段11は、洗浄媒体整流手段6の壁面近くに設置させたワイヤ状やテーパ状(楔形状)の障害物からなり、このワイヤ状やテーパ状(楔形状)の洗浄媒体整流手段6により、平面で飛翔してきた洗浄媒体8に強制的に回転運動を与え姿勢を変更させるものである。
これにより洗浄媒体8の洗浄対象物9に衝突する姿勢が、洗浄媒体8の平面でなく、エッジで衝突できるようになる。そのため、全ての洗浄媒体8の衝突エネルギーをエッジに集中させることができ、除去能力を向上させ高い洗浄品質が得られる。また、洗浄対象物9に存在する洗浄媒体サイズ以下の小さな溝であっても、洗浄媒体8のエッジを溝に向けて揃えることができるため、溝への侵入が容易になり、溝に付着した付着物を除去することができる。
なお、その他の装置構成と動作は実施例1または実施例2と同様である。
[Cleaning medium rectification means]
In the third embodiment of the present invention, the cleaning medium attitude control means for correcting the attitude of the cleaning medium 8 when the cleaning medium 8 passes through the cleaning medium rectifying means 6 is adopted. As an example, in the dry cleaning apparatus 1 having the configuration shown in FIG. 1 or FIG. 6, the cleaning medium posture control means 11 is located near the wall surface of the cleaning medium rectifying means 6 as shown in FIGS. It consists of an obstacle in the form of a wire or taper (wedge shape) that is installed, and this wire-like or taper (wedge shape) cleaning medium rectifier 6 forcibly rotates the cleaning medium 8 flying in a plane. To change the posture.
As a result, the posture of the cleaning medium 8 that collides with the object 9 to be cleaned can collide with the edge instead of the plane of the cleaning medium 8. Therefore, the collision energy of all the cleaning media 8 can be concentrated on the edge, and the removal capability is improved and high cleaning quality is obtained. Further, even if the groove is smaller than the cleaning medium size existing in the cleaning object 9, the edge of the cleaning medium 8 can be aligned toward the groove, so that the groove can be easily penetrated and attached to the groove. Deposits can be removed.
Other apparatus configurations and operations are the same as those in the first or second embodiment.

複写機、ファクシミリ、プリンタ等の事務機器では、使用済みの製品ないしユニット(プロセスカートリッジ、現像ユニット、クリーニングユニット、その他の各種ユニット等)をユーザから回収後に分解、清掃、再組立し、部品として再使用したり、樹脂材料として利用したりするが、これらの製品ないしユニットに使用されている部品を再利用するためには、それらユニットや部品に付着している微粒子粉体(トナー、紙粉、塵、埃等)を除去し清浄化する工程が必要である。   In office equipment such as copiers, facsimiles, and printers, used products or units (process cartridges, development units, cleaning units, various other units, etc.) are collected from the user, disassembled, cleaned, reassembled, and reassembled as parts. It can be used or used as a resin material, but in order to reuse the parts used in these products or units, the fine particles (toner, paper powder, A process for removing and cleaning dust, dust, etc. is necessary.

そこで本発明は、上記のユニットや部品等の洗浄物に付着している微粒子粉体(トナー、紙粉、塵、埃等)を除去し清浄化するために、実施例1〜3に示した乾式洗浄装置1を用いた洗浄方法により洗浄する。これにより、上記のユニットや部品等の洗浄物は確実に洗浄され、安定して再利用することができる。   Therefore, the present invention is shown in Examples 1 to 3 in order to remove and clean the fine particle powder (toner, paper powder, dust, dust, etc.) adhering to the cleaning object such as the above-mentioned units and parts. Cleaning is performed by a cleaning method using the dry cleaning apparatus 1. As a result, the washed items such as the above-described units and parts can be reliably washed and reused stably.

また、本発明の再生装置の製造方法では、使用済みで回収して分解した装置(分解した製品ないしユニット)の部品を、実施例1〜3に示した乾式洗浄装置1を用いた洗浄方法により洗浄し、洗浄した部品を再度組み立てて装置を復元することにより、安定した再生装置(製品ないしユニット)を得ることができる。   Moreover, in the manufacturing method of the reproducing | regenerating apparatus of this invention, it is the cleaning method using the dry-type washing | cleaning apparatus 1 shown in Examples 1-3 in the parts (decomposed product thru | or unit) which were used and collect | recovered and disassembled. A stable reproduction apparatus (product or unit) can be obtained by cleaning and reassembling the cleaned parts to restore the apparatus.

本発明の一実施形態を示す乾式洗浄装置の機構構成図であり、(a)は乾式洗浄装置の斜視図、(b)は側断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a mechanism block diagram of the dry cleaning apparatus which shows one Embodiment of this invention, (a) is a perspective view of a dry cleaning apparatus, (b) is a sectional side view. 図1の乾式洗浄装置の洗浄媒体再生手段の構成説明図であり、(a)は洗浄媒体再生手段の斜視図、(b)は要部断面図である。2A and 2B are configuration explanatory views of a cleaning medium regeneration unit of the dry cleaning apparatus of FIG. 1, in which FIG. 1A is a perspective view of the cleaning medium regeneration unit, and FIG. 洗浄媒体整流手段の構成例を示す図である。It is a figure which shows the structural example of a washing | cleaning medium rectification | straightening means. 洗浄媒体整流手段の別の構成例を示す図である。It is a figure which shows another structural example of a washing | cleaning medium rectification | straightening means. 洗浄媒体整流手段に設けられる除電手段の例を示す図である。It is a figure which shows the example of the static elimination means provided in a washing | cleaning medium rectification | straightening means. 本発明の別の実施形態を示す乾式洗浄装置の機構構成図である。It is a mechanism block diagram of the dry-type washing | cleaning apparatus which shows another embodiment of this invention. 洗浄媒体姿勢制御手段の例を示す図である。It is a figure which shows the example of a washing | cleaning medium attitude | position control means. 従来の乾式洗浄装置による洗浄方法の一例を示す図である。It is a figure which shows an example of the washing | cleaning method by the conventional dry-type washing | cleaning apparatus. 従来の乾式洗浄装置による洗浄工程の説明図であり、正常に洗浄が行われているときの様子を示す図である。It is explanatory drawing of the washing | cleaning process by the conventional dry-type washing | cleaning apparatus, and is a figure which shows a mode when the washing | cleaning is performed normally. 従来の乾式洗浄装置による洗浄工程の説明図であり、洗浄不良が生じたときの様子を示す図である。It is explanatory drawing of the washing | cleaning process by the conventional dry-type washing | cleaning apparatus, and is a figure which shows a mode when a cleaning defect arises. 幅の小さな溝がある洗浄対象物を洗浄する場合の問題点の説明図である。It is explanatory drawing of the problem in the case of wash | cleaning the washing | cleaning target object with a groove | channel with a small width | variety.

符号の説明Explanation of symbols

1:乾式洗浄装置
2:洗浄槽
3:循環手段
4:洗浄媒体加速手段
5:洗浄媒体再生手段
6:洗浄媒体整流手段
7:集塵装置(集塵機)
8:洗浄媒体
9:洗浄対象物
10:可動手段
11:洗浄媒体姿勢制御手段
51:多孔性部材
52:吸引管
61:除電手段
62:放電針
1: Dry cleaning device 2: Cleaning tank 3: Circulating means 4: Cleaning medium acceleration means 5: Cleaning medium regeneration means 6: Cleaning medium rectifying means 7: Dust collector (dust collector)
8: Cleaning medium 9: Object to be cleaned 10: Moving means 11: Cleaning medium posture control means 51: Porous member 52: Suction tube 61: Static elimination means 62: Discharge needle

Claims (2)

樹脂フィルムを収容した洗浄槽と、
前記洗浄槽内で飛翔した薄片状の樹脂フィルムを高速気流により洗浄対象物に衝突させて、該洗浄対象物に付着した塵や粉体の付着物を除去する洗浄媒体加速手段と、
前記洗浄対象物に衝突した前記樹脂フィルムに付着した付着物を吸引して除去し、前記樹脂フィルムを再生する洗浄媒体再生手段と、
前記洗浄槽に収容した前記樹脂フィルムを前記洗浄媒体加速手段まで搬送させる循環手段と、
を備えた乾式洗浄装置であって、
前記洗浄媒体加速手段からの高速気流により搬送された前記樹脂フィルムを整流し、前記洗浄媒体加速手段以外からの外乱を防ぐ洗浄媒体整流手段を備え、
前記洗浄媒体整流手段は高速気流の流れ方向に沿った前記樹脂フィルムサイズ以下の凹凸形状の壁面を有し、
前記洗浄媒体加速手段の高速気流は、前記洗浄媒体整流手段を通過した後、前記洗浄対象物に衝突させる際に、前記凹凸形状が、前記樹脂フィルムとの接触抵抗を低減させることを特徴とする乾式洗浄装置。
A cleaning tank containing a resin film;
A cleaning medium accelerating means for colliding the flaky resin film flying in the cleaning tank with an object to be cleaned by a high-speed air stream, and removing dust and powder adhered to the object to be cleaned;
A cleaning medium regenerating means for regenerating the resin film by sucking and removing the adhering matter adhering to the resin film colliding with the object to be cleaned;
A circulating means for transporting the resin film accommodated in the cleaning tank to the cleaning medium acceleration means;
A dry cleaning apparatus comprising:
Rectifying the resin film conveyed by the high-speed airflow from the cleaning medium acceleration means, comprising a cleaning medium rectification means for preventing disturbance from other than the cleaning medium acceleration means,
The cleaning medium rectifying means has an uneven wall surface having a size equal to or less than the resin film size along the flow direction of high-speed airflow
When the high-speed airflow of the cleaning medium accelerating means passes through the cleaning medium rectifying means and then collides with the object to be cleaned, the uneven shape reduces the contact resistance with the resin film. Dry cleaning equipment.
請求項1記載の乾式洗浄装置において、
前記洗浄媒体整流手段を所定の範囲で可動させる可動手段を備えたことを特徴とする乾式洗浄装置。
The dry cleaning apparatus according to claim 1,
A dry cleaning apparatus comprising a moving means for moving the cleaning medium rectifying means within a predetermined range.
JP2008190509A 2008-07-24 2008-07-24 Dry cleaning equipment Expired - Fee Related JP5298681B2 (en)

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