JP5260589B2 - Bread production method - Google Patents

Bread production method Download PDF

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JP5260589B2
JP5260589B2 JP2010070789A JP2010070789A JP5260589B2 JP 5260589 B2 JP5260589 B2 JP 5260589B2 JP 2010070789 A JP2010070789 A JP 2010070789A JP 2010070789 A JP2010070789 A JP 2010070789A JP 5260589 B2 JP5260589 B2 JP 5260589B2
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dough
bread
chip
pie dough
flour
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竜治 上村
託 田口
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Nisshin Seifun Group Inc
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本発明は、パン類の製造方法に関する。詳細には、旨味・風味を増加させるために従来よりも油脂をより多く添加させても、油っぽさを感じることが無く、しかも、ソフトな食感に優れるパン類の製造方法に関する。   The present invention relates to a method for producing bread. More specifically, the present invention relates to a method for producing breads that do not feel oily even when more fats and oils are added to increase the umami and flavor and are excellent in soft texture.

従来、食パン、菓子パン、バターロール、スイートロール等のパン類製造におけるバター、マーガリン等の油脂類は、小麦粉、イースト、水等からなるパン類生地の混捏工程の途中で添加され、生地中によく練り込まれる。これによって、パン類生地が緻密で滑らかなものとなり、これを焼成することにより、パン類自体に風味を与えることが知られている。食パン、菓子パン、バターロール、スイートロール等のパン類において、この風味を増強するために、より多くの油脂類を添加する試みがなされているが、油脂の添加量が増えるにつれて、ふんわりとしたソフトで、しかも弾力がある食感やパン類本来の風味が損なわれることが多かった。すなわち、油脂の添加量が増えるに従って、パン類製品としてはパサツキのある食感になり、いまだ十分に満足できるパン類製品が得られていない。   Conventionally, fats and oils such as butter and margarine in bread production such as bread, confectionery bread, butter roll and sweet roll are added during the kneading process of bread dough consisting of flour, yeast, water, etc. Kneaded. As a result, it is known that the bread dough becomes dense and smooth, and by baking it, the bread itself is flavored. In order to enhance this flavor in breads such as bread, confectionery bread, butter roll, sweet roll, etc., attempts have been made to add more fats and oils, but as the amount of fats and oils increases, soft and soft Moreover, the elastic texture and the original flavor of bread were often impaired. That is, as the added amount of fats and oils increases, the bread product has a crisp texture, and a satisfactory bread product has not yet been obtained.

特許文献1には、油脂が塊状に散在するパンを製造するために、マーガリンやバターなどの油脂層と小麦粉を主体としたドウ層が交互に積層された製パン用生地配合材が記載されており、該製パン用生地配合材として、一辺の長さが5〜30mmのサイコロ状にしたものをパン生地に配合することが提案されている。しかし、この方法では、その課題に記載のとおり、油脂が塊のまま残ってしてしまい、油脂を多く含む製パン用生地配合材と周りのパン生地の部分とで、食味・食感のムラか生じてしまうだけでなく、パンに内部に異物があるような外観・内相となってしまう。
また、この方法では、略円柱状またはサイコロ状の製パン用生地配合材をパン生地形成時に軽く混ぜ合わせるために、その後の工程で製パン用生地配合材の塊が原因となって、デバイダー、ラウンダー、モルダーの負荷となる等、製パンの工程の作業性が低下するという問題がある。
Patent Document 1 describes a bread dough compounding material in which fat and oil layers such as margarine and butter and dough layers mainly composed of flour are alternately laminated to produce bread in which fats and oils are scattered in a lump. In addition, as the bread dough blending material, it has been proposed to blend a bread dough with a dice having a side length of 5 to 30 mm. However, in this method, as described in the problem, the fats and oils remain in a lump, and the bread dough compounding material containing a large amount of fats and oils and the surrounding bread dough part have uneven taste and texture. Not only does this occur, but the external appearance / internal phase of the pan has foreign objects inside.
Also, in this method, the bread dough compounding material having a substantially columnar shape or dice is lightly mixed at the time of bread dough formation. There is a problem that the workability of the bread making process is lowered, such as a load on the molder.

一方、特許文献2には、パンの内相に模様をつけることを目的として、小麦粉、油脂及び水を必須成分とする積層生地からなるパン用生地配合材を薄片状(大きさが幅10〜60mm、長さ60〜100mm、厚さ2〜10mm)でパン生地に配合することが提案されている。しかし、この技術は、その実施例に記載されているように、前記薄片状のパン用生地配合材をパン生地に軽く混ぜ合わせて該配合材がパン生地に均一に混じらないようにしてパンの内相に模様をつけるようにするものであり、油脂を多く含むパン用生地配合材と周りのパン生地の部分とで、食味・食感のムラか生じてしまう。また、この文献には、積層生地に特定量のα化小麦粉を配合することについて全く記載されていない。このため、この文献で用いている積層生地(パイ生地)をそのまま本発明の方法に適用すると、混捏工程でパイ生地がパン生地中に均一に混じり合ってしまうため、本発明の効果は得られない。   On the other hand, in Patent Document 2, for the purpose of patterning the inner phase of bread, a bread dough compounding material made of a laminated dough comprising flour, fats and water as essential components is flaky (size is 10 to 10 in width). 60 mm, length 60 to 100 mm, thickness 2 to 10 mm) is proposed to be blended into bread dough. However, in this technique, as described in the examples, the flaky bread dough compounding material is lightly mixed with the bread dough so that the compounding material is not uniformly mixed with the bread dough. The bread dough compounding material containing a large amount of oil and fat and the surrounding bread dough will cause uneven taste and texture. Moreover, this document does not describe at all about blending a specific amount of pregelatinized flour into the laminated dough. For this reason, if the laminated dough (pie dough) used in this document is applied as it is to the method of the present invention, the pie dough is uniformly mixed in the bread dough in the kneading process, so the effect of the present invention cannot be obtained. .

特開平7−184530号公報JP-A-7-184530 特開平9−149755号公報JP-A-9-149755

前記したように、パン類の製造に際して、油脂由来の風味を増加させるために油脂をより多く添加させると、得られるパン類の内相は膜厚となってしまい、食感はパン類本来の適度な弾力感とソフトさが失われ、しかもパン類本来の風味も損なわれ、油っぽいものとなってしまう。このため、油脂由来の風味に富みながら、適度の弾力とソフトな食感を有し、しかも、通常のパン類と遜色ない良好な内相を有するパン類とその製造方法が求められていた。   As described above, in the production of breads, if more fats are added to increase the flavor derived from fats and oils, the inner phase of the resulting breads becomes a film thickness, and the texture is the original of breads The moderate elasticity and softness are lost, and the original flavor of bread is also lost, resulting in an oily one. For this reason, bread | pans which have moderate elasticity and soft food texture, and have the favorable internal phase which is not inferior to normal breads, and its manufacturing method were calculated | required, rich in the flavor derived from fats and oils.

そこで、本発明の課題は、油脂由来の旨味・風味を増加させるために油脂をより多く添加させても、油っぽさを感じることが無く、油脂由来の風味に富み、パン類本来の風味があり、かつパン類の内部で食感のムラが生じることなく、適度な弾力を保持しながら、ソフトな食感に優れ、しかも、通常のパン類と遜色ない良好な内相を有するパン類およびその製造方法を提供することである。   Therefore, the object of the present invention is to add oil and fat in order to increase the umami and flavor derived from fats and oils, without feeling oily, rich in fat and fat flavors, and the original flavor of breads Bread that has a good internal phase that is superior to soft bread and has a soft texture while maintaining moderate elasticity without causing unevenness of texture inside bread. And a method of manufacturing the same.

本発明者等は、鋭意検討を行った結果、α化小麦粉またはα化澱粉を特定量含有する穀粉原料と特定量の油脂を用いてパイ生地を形成し、該パイ生地を特定形状のチップ状パイ生地とし、これを用いてパン類生地を製造する際に、特定量添加して、かつ特定の混捏条件で混捏することにより、添加したチップ状パイ生地がパン類生地中でほぼ均一に分散し、かつ薄膜状で存在するようになる。すなわち、パイ生地中に含有させた形態で添加した油脂は、パン類生地内部においてもパイ生地中に保持され、しかも薄膜状でほぼ均一に分散した状態で存在し、その結果、得られるパン類は、風味が油っぽくなること無く、油脂由来の風味に富み、食感もムラはなく、適度な弾力を保持しながら、ソフトなものとなり、通常のパン類と遜色ない良好な内相を有するパン類製品が得られることを知見し、本発明を完成させた。   As a result of intensive studies, the inventors of the present invention formed pie dough using a flour raw material containing a specific amount of pregelatinized wheat flour or pregelatinized starch and a specific amount of oil and fat, and the pie dough was formed into a chip shape having a specific shape. When making a pie dough and using this to make bread dough, add the specified amount and knead under specific kneading conditions, the added chip-like puff pastry is almost uniformly dispersed in the bread dough However, it comes to exist in the form of a thin film. That is, the fats and oils added in the form contained in the pie dough are retained in the pie dough inside the bread dough, and are present in a state of being almost uniformly dispersed in a thin film form. As a result, the resulting breads Is rich in fat and oil-derived flavor without any oily taste, has a uniform texture, is soft while maintaining moderate elasticity, and has a good internal phase comparable to ordinary breads. The present invention has been completed by finding that a bread product having the same can be obtained.

すなわち、本発明は
(1)下記(a)〜(e)の工程からなるパン類の製造方法。
(a)小麦粉を主体とする穀粉原料中にα化小麦粉またはα化澱粉を0.5〜15質量%含有し、該穀粉原料100質量部に対し50〜200質量部の油脂を用いてパイ生地を製造する工程;
(b)前記パイ生地を厚さ1〜5mm、縦および横は共に10〜30mmの大きさのチップ状に成型してチップ状パイ生地とする工程;
(c)前記チップ状パイ生地を用いてパン類生地を製造する際に、小麦粉を主体とする穀粉原料100質量部に対して該チップ状パイ生地を10〜80質量部添加する工程;
(d)前記チップ状パイ生地を添加した後、パン類生地を形成するために混捏する際に、チップ状パイ生地がパン類生地中で均一に混じり合うまでに要する混捏時間を100%としたときに、20〜80%時間混捏を行う工程;
(e)次いで、常法に従って製パンする工程;
(2)チップ状パイ生地を冷蔵、半冷凍状態ないし冷凍状態で添加する、前記(1)記載の方法。
(3)パン類の製造方法が中種法であり、チップ状パイ生地を本捏生地形成の際に添加する、前記(1)または(2)記載の方法。
(4)前記(1)〜(3)のいずれかに記載の方法により得られるパン類。
に関する。
That is, the present invention is (1) a method for producing bread comprising the following steps (a) to (e).
(A) Pie dough using 0.5 to 15% by mass of pregelatinized wheat flour or pregelatinized starch in a flour raw material mainly composed of wheat flour, and using 50 to 200 parts by weight of fats and oils per 100 parts by weight of the flour raw material The process of producing
(B) A step of forming the pie dough into a chip-shaped pie dough by molding the pie dough into a chip shape having a thickness of 1 to 5 mm, both vertically and horizontally having a size of 10 to 30 mm;
(C) When producing bread dough using the chip-shaped pie dough, adding 10 to 80 parts by mass of the chip-shaped pie dough with respect to 100 parts by mass of the flour raw material mainly composed of flour;
(D) After adding the above-mentioned chip-like pie dough, when kneading to form bread dough, the kneading time required until the chip-like pie dough is uniformly mixed in the bread dough is 100%. Sometimes 20 to 80% mixing time;
(E) Next, a step of breadmaking according to a conventional method;
(2) The method according to (1), wherein the chip-shaped pie dough is added in a refrigerated, semi-frozen state or frozen state.
(3) The method according to (1) or (2) above, wherein the method for producing bread is a medium seed method, and the chip-shaped pie dough is added during the formation of the main cake dough.
(4) Bread obtained by the method according to any one of (1) to (3).
About.

本発明によれば、油脂由来の旨味・風味を増加させるために油脂をより多く添加させても、油っぽさを感じることが無く、パン類本来の風味があり、適度な弾力を保持しながら、しかもソフトな食感に優れ、通常のパン類と遜色ない良好な内相を有するパン類を容易に得ることができる。特に、油脂含量が3〜10質量%程度のパン類、例えば食パン、菓子パン、バターロール等では、本発明によるチップ状パイ生地を用いて該油脂含量をさらに約1〜15質量%程度増加させても、油っぽさを感じることが無く、しかも、ソフトな食感に優れるパン類製品が得られる。また、油脂含有量が10質量%を超えるようなパン類、例えばスイートロール等では、用いる油脂の一部または全部を本発明によるチップ状パイ生地の形態で用いることにより、よりソフトな食感となるだけでなく、パン類本来の風味があり、内相も良好なパン類製品を得ることができる。   According to the present invention, even if more fats and oils are added to increase the umami and flavor derived from fats and oils, there is no feeling of oiliness, there is an original flavor of breads, and moderate elasticity is maintained. On the other hand, it is possible to easily obtain breads having an excellent soft texture and an excellent internal phase comparable to that of ordinary breads. In particular, in breads having a fat content of about 3 to 10% by mass, such as bread, confectionery bread, butter roll, etc., the fat content is further increased by about 1 to 15% by mass using the chip-shaped pie dough according to the present invention. However, it is possible to obtain a bakery product that does not feel oily and has an excellent soft texture. Moreover, in breads, such as a sweet roll etc. whose fats and oils content exceeds 10 mass%, by using some or all of the fats and oils to be used with the form of the chip-shaped puff pastry by this invention, softer food texture and In addition, it is possible to obtain a bread product having an original flavor of bread and a good internal phase.

本発明の対象となるパン類としては、従来、バターやマーガリン等の油脂を配合使用しているパン類であり、パン類製品中の油脂含量が3〜17質量%程度のパン類である。具体的には、食パン、菓子パン、バターロール、スイートロール等であり、油脂を使用しないフランスパン等は含まれない。   The breads that are the subject of the present invention are breads that have conventionally been blended and used with fats and oils such as butter and margarine, and breads with a fat content of about 3 to 17% by weight in the bread products. Specifically, it is bread, confectionery, butter roll, sweet roll, etc., and does not include French bread that does not use fats and oils.

本発明において、パン類生地およびパイ生地の製造に用いる穀粉原料は、小麦粉を主体とし、通常パン類やパイ類の製造に用いるものであれば特に限定されないが、小麦粉としては強力粉、準強力粉、中力粉、薄力粉、デュラム小麦粉を挙げることができるが、中でも強力粉、準強力粉、デュラム小麦粉が好ましい。また、小麦粉として全粒粉やローストフラワーを一部用いることもできる。さらに小麦粉以外の穀粉としては、ライ麦粉、ライ小麦粉、コーンフラワー、米粉、各種澱粉類、それらの混合粉など目的とするパン類の種類などに応じて適宜選択して使用することができる。   In the present invention, the flour raw material used for the production of bread dough and pie dough is not particularly limited as long as it is mainly used for the production of breads and pies, but as flour, strong flour, semi-strong flour, Medium flour, thin flour and durum wheat can be mentioned, among which strong flour, semi-strong flour and durum flour are preferred. In addition, whole wheat flour or roasted flour can also be used as wheat flour. Further, as flours other than wheat flour, rye flour, rye flour, corn flour, rice flour, various starches, mixed flours thereof and the like can be appropriately selected and used.

さらに、本発明において、パン類生地およびパイ生地の製造に用いる副原料は、通常、パン類およびパイ類の製造に用いるものであれば特に限定されないが、例えば各種発酵種やイースト(生イースト、ドライイースト等);砂糖やその他の糖類;イーストフード;卵または卵粉;脱脂粉乳、全脂粉乳、生乳、チーズ、ホエーなどの乳製品;増粘剤;ショートニングやバター、マーガリンやその他の動植物油等の油脂類;乳化剤;食塩等の無機塩類;グルテンや乳蛋白等の蛋白質;食物繊維;コーヒーやココア等の風味付与材;果汁;甘味料;香料;色素等を適宜使用することができる。   Furthermore, in the present invention, the auxiliary material used for the production of bread dough and pie dough is not particularly limited as long as it is usually used for the production of bread and pie dough. For example, various fermented species and yeast (raw yeast, Dry yeast, etc.); sugar and other sugars; yeast food; egg or egg powder; skim milk powder, whole milk powder, raw milk, cheese, whey and other dairy products; thickeners; shortening, butter, margarine and other animal and vegetable oils Oils and fats such as; emulsifiers; inorganic salts such as salt; proteins such as gluten and milk protein; dietary fibers; flavoring materials such as coffee and cocoa; fruit juices; sweeteners; fragrances;

本発明は、下記(a)〜(e)の工程からなるパン類の製造方法である。
(a)小麦粉を主体とする穀粉原料中にα化小麦粉またはα化澱粉を0.5〜15質量%含有し、該穀粉原料100質量部に対し50〜200質量部の油脂を用いてパイ生地を製造する工程;
(b)前記パイ生地を厚さ1〜5mm、縦および横は共に10〜30mmの大きさのチップ状に成型してチップ状パイ生地とする工程;
(c)前記チップ状パイ生地を用いてパン類生地を製造する際に、小麦粉を主体とする穀粉原料100質量部に対して該チップ状パイ生地を10〜80質量部添加する工程;
(d)前記チップ状パイ生地を添加した後、パン類生地を形成するために混捏する際に、チップ状パイ生地がパン類生地中で均一に混じり合うまでに要する混捏時間を100%としたときに、20〜80%時間混捏を行う工程;
(e)次いで、常法に従って製パンする工程;
なお、本発明において、チップ状パイ生地がパン類生地中で均一に混じり合うという状態は、該パイ生地が周りのパン類生地部分と一体化して区別できない状態をいう。
以下、上記(a)〜(e)について、詳細に説明する。
The present invention is a method for producing breads comprising the following steps (a) to (e).
(A) Pie dough using 0.5 to 15% by mass of pregelatinized wheat flour or pregelatinized starch in a flour raw material mainly composed of wheat flour, and using 50 to 200 parts by weight of fats and oils per 100 parts by weight of the flour raw material The process of producing
(B) A step of forming the pie dough into a chip-shaped pie dough by molding the pie dough into a chip shape having a thickness of 1 to 5 mm, both vertically and horizontally having a size of 10 to 30 mm;
(C) When producing bread dough using the chip-shaped pie dough, adding 10 to 80 parts by mass of the chip-shaped pie dough with respect to 100 parts by mass of the flour raw material mainly composed of flour;
(D) After adding the above-mentioned chip-like pie dough, when kneading to form bread dough, the kneading time required until the chip-like pie dough is uniformly mixed in the bread dough is 100%. Sometimes 20 to 80% mixing time;
(E) Next, a step of breadmaking according to a conventional method;
In the present invention, the state in which the chip-like pie dough is uniformly mixed in the bread dough means a state in which the pie dough is integrated with the surrounding bread dough portion and cannot be distinguished.
Hereinafter, the above (a) to (e) will be described in detail.

(a)当該パイ生地を製造するために用いる穀粉原料に、α化小麦粉またはα化澱粉、好ましくはα化小麦粉を0.5〜15質量%、好ましくは1〜10質量%を含有させる。当該α化小麦粉またはα化澱粉としては、α化度が80%以上、好ましくは90%以上であるものであれば特に限定されない。当該α化小麦粉としては、小麦粉100質量部に加水して一軸または多軸エクストルーダーに供して加圧加熱してα化した後、ダイノズルから押し出して膨化させた後、乾燥して粉砕して得られるα化小麦粉が好ましい。また、α化澱粉としては、馬鈴薯澱粉、タピオカ澱粉、コーンスターチ、ワキシーコーンスターチ、小麦澱粉、甘藷澱粉にα化処理を施したものが挙げられる。なお、α化小麦粉やα化澱粉のα化度はジアスターゼ法により測定することができる。 (A) The flour raw material used for producing the pie dough contains 0.5 to 15% by mass, preferably 1 to 10% by mass of pregelatinized flour or pregelatinized starch, preferably pregelatinized flour. The pregelatinized wheat flour or pregelatinized starch is not particularly limited as long as the pregelatinization degree is 80% or more, preferably 90% or more. The pregelatinized flour is obtained by adding water to 100 parts by weight of wheat flour, subjecting it to a uniaxial or multiaxial extruder and pressurizing and heating to pregelatinize, extruding from a die nozzle and expanding, then drying and pulverizing. Preferred is pregelatinized flour. Examples of the pregelatinized starch include potato starch, tapioca starch, corn starch, waxy corn starch, wheat starch, and sweet potato starch that have been pregelatinized. In addition, the pregelatinization degree of pregelatinized wheat flour or pregelatinized starch can be measured by the diastase method.

パイ生地の穀粉原料にα化小麦粉またはα化澱粉を0.5〜15質量%含有させることにより、パイ生地の物性において粘りが強くなるように変化する。その結果、チップ状パイ生地を添加し、混捏してパン類生地を製造する際に、パイ生地がパン類生地中で均一に混じり合いにくくなる一方で、パイ生地がパン類生地中でほぼ均一に分散し、かつ薄膜状で存在するようになる。この際、α化小麦粉やα化澱粉の代わりに、アルギン酸等の増粘剤を用いても本発明のこの効果は得られない。   By adding 0.5 to 15% by mass of pregelatinized wheat flour or pregelatinized starch to the raw material for pie dough, the physical properties of the pie dough are changed so as to be more viscous. As a result, when making bread dough by adding chipped pie dough and kneading to make bread dough, pie dough becomes difficult to mix evenly in bread dough, while pie dough is almost uniform in bread dough In the form of a thin film. In this case, even if a thickener such as alginic acid is used instead of pregelatinized wheat flour or pregelatinized starch, this effect of the present invention cannot be obtained.

α化小麦粉またはα化澱粉の配合量が0.5質量%より少ないと、パイ生地がパン類生地中で均一に混じり合い易く、結果として、得られるパン類が油っぽい食感となり、15質量%を超えるとパイ生地の粘りが強くなりすぎて、添加したパイ生地がパン類生地中で混じりにくく、また、大きな塊りとして偏在し易くなり、得られるパン類の内相や食感にムラが生じ易くなるため、好ましくない。   When the blended amount of pregelatinized wheat flour or pregelatinized starch is less than 0.5% by mass, the pie dough is easily mixed uniformly in the bread dough, and as a result, the resulting bread has an oily texture, 15 When the mass% is exceeded, the pie dough becomes too sticky and the added pie dough is less likely to be mixed in the bread dough, and it tends to be unevenly distributed as a large lump. Unevenness is likely to occur, which is not preferable.

本発明において、パイ生地を製造するに際しては、α化小麦粉またはα化澱粉を0.5〜15質量%含有する小麦粉主体の穀粉原料に水を加えて混捏して得られる生地と、当該生地中の穀粉原料100質量部に対し50〜200質量部、好ましくは50〜180質量部の油脂を用いて常法により製造する。穀粉原料100質量部に対して用いる油脂の量が50質量部よりも少ないと、バター風味等の油脂由来の風味が十分とはいえなくなる。用いる油脂の量が200質量部を超えると、得られるパン類が油っぽいものとなり易いため好ましくない。パイ生地を製造する方法としては、当該生地と油脂を混捏してパイ生地を製造してもよいが、当該生地に油脂を積層した後に複数回折り込んで、生地と折込油脂が複数積層されたパイ生地とするのが好ましい。用いる油脂としては、通常、パイ生地製造に用いるものであれば特に限定されないが、バター、マーガリン、ショートニング等が挙げられる。また、パイ生地製造に通常用いられる副原料を適宜配合してもよい。   In the present invention, when producing pie dough, dough obtained by adding water to a flour-based flour raw material containing 0.5 to 15% by mass of pregelatinized wheat flour or pregelatinized starch and kneading the dough, It is produced by a conventional method using 50 to 200 parts by mass, preferably 50 to 180 parts by mass of fats and oils per 100 parts by mass of the raw material for flour. If the amount of fat used for 100 parts by weight of the flour raw material is less than 50 parts by weight, it cannot be said that the fat-derived flavor such as butter flavor is sufficient. When the amount of the fats and oils used exceeds 200 parts by mass, the resulting bread tends to be oily, which is not preferable. As a method for producing pie dough, pie dough may be manufactured by kneading the dough and fats and oils. A dough is preferred. The fats and oils to be used are not particularly limited as long as they are usually used for pie dough production, but include butter, margarine, shortening and the like. Moreover, you may mix | blend suitably the auxiliary material normally used for pie dough manufacture.

(b)上記のように得られたパイ生地は、好ましくは厚さを1〜5mm、より好ましくは1.5〜3mmに調整する。次に、当該パイ生地は、縦および横をそれぞれ好ましくは10〜30mmの範囲、より好ましくは10〜20mmの範囲の大きさに成型してチップ状パイ生地とする。チップ状パイ生地の厚さ、縦および横のサイズをこの範囲に調整することにより、チップ状パイ生地を添加してパン類生地を製造する際に、チップ状パイ生地がパン類生地中で均一に混じり合いにくくなる一方で、パン類生地中でチップ状パイ生地がほぼ均一に分散し、かつ薄膜状で存在するようになる。この場合、特許文献1のようにパイ生地がサイコロ状であったり、また、特許文献2のように縦または横のサイズが30mmを超えるようになると、パン類生地中でチップ状パイ生地が混じりにくく、大きな塊りとして偏在し易くなり、その結果、油脂を多く含むチップ状パイ生地の部分と周りのパン類生地の部分とが大きなムラとなり、得られるパン類の内相および食感のムラが生じ易くなる。 (B) The pie dough obtained as described above is preferably adjusted to a thickness of 1 to 5 mm, more preferably 1.5 to 3 mm. Next, the pie dough is formed into a chip-shaped pie dough by molding the length and width into a size of preferably 10 to 30 mm, more preferably 10 to 20 mm. By adjusting the thickness, vertical and horizontal size of the chip-shaped puff pastry to this range, the chip-shaped puff pastry is uniform in the bread dough when the chip-shaped puff pastry is added to produce the bread dough. However, the chip-like pie dough is almost uniformly dispersed in the bread dough and is present in a thin film form. In this case, if the pie dough is in a dice shape as in Patent Document 1, or if the vertical or horizontal size exceeds 30 mm as in Patent Document 2, the chip-shaped pie dough is mixed in the bread dough. It becomes difficult to be unevenly distributed as a large lump, and as a result, the portion of the chip-like pie dough that contains a lot of oil and fat and the portion of the surrounding bread dough become large unevenness, and the internal phase and texture unevenness of the resulting bread Is likely to occur.

(c)上記チップ状パイ生地を用いてパン類生地を製造する際に、小麦粉を主体とする穀粉原料100質量部に対して該チップ状パイ生地を10〜80質量部添加する。その際、パン類生地を製造するための穀粉原料と副原料、所定量の水を添加して混捏し、パン類生地形成の最終段階で該チップ状パイ生地を添加する。すなわち、チップ状パイ生地はパン類生地形成の初〜中期段階では添加しない。 (C) When manufacturing bread dough using the said chip-shaped pie dough, 10-80 mass parts of this chip-shaped pie dough is added with respect to 100 mass parts of flour raw materials mainly composed of flour. At that time, flour raw materials and auxiliary raw materials for producing bread dough, a predetermined amount of water are added and kneaded, and the chip-like pie dough is added at the final stage of bread dough formation. That is, the chip-like pie dough is not added in the first to middle stages of bread dough formation.

前記チップ状パイ生地の添加量が10質量部未満では、混捏工程でパン類生地中にすぐに均一に混じり合ってしまい、得られるパン類においても、油脂由来の風味、例えばバター風味が十分とはいえなくなる。一方、80質量部を超えると、得られるパン類の食感が劣ったものとなり、しかも風味も油っぽくなってしまう。また、チップ状パイ生地を冷蔵ないし冷凍状態で添加する場合には、添加量が所定量を超えると、パン類生地の温度が、所定の捏ね上げ温度よりもかなり低くなるため、好ましくない。   If the added amount of the chip-shaped pie dough is less than 10 parts by mass, it will be immediately and uniformly mixed in the bread dough in the kneading process, and the resulting bread will also have a fat-derived flavor, for example, butter flavor is sufficient. No more. On the other hand, when the amount exceeds 80 parts by mass, the texture of the resulting breads becomes inferior, and the flavor becomes oily. In addition, when adding the chip-shaped pie dough in a refrigerated or frozen state, if the addition amount exceeds a predetermined amount, the temperature of the bread dough becomes considerably lower than the predetermined kneading temperature, which is not preferable.

(d)次に、上記チップ状パイ生地を添加した後、軽く混捏を行う。その際の混捏条件としては、チップ状パイ生地がパン類生地中で均一に混じり合い、周りのパン類生地の部分と一体化するまでに要する混捏時間を100%としたとき(以下、「100%時間」という。)に、20〜80%に相当する相対的時間(すなわち、20〜80%時間)混捏行うが、好ましくは40〜70%に相当する相対的時間(すなわち、40〜70%時間)混捏を行う。この時間混捏を行うことで、添加したチップ状パイ生地がパン類生地中でほぼ均一に分散し、かつ薄膜状で存在するようになる。すなわち、チップ状パイ生地に含有する形態で添加した油脂は、パン類生地内部においてパイ生地中に保持され、しかも薄膜状でほぼ均一に分散した状態で存在するようになる。その結果、得られるパン類は、油っぽくならず、油脂由来の風味に優れ、食感もムラはなく、適度な弾力を保持しながら、ソフトなものとなり、通常のパン類と遜色ない良好な内相を有する優れたパン類製品となる。なお、通常、パン類生地の製造には製パン用ミキサーを用い、混捏条件として低速、中速、高速の3つの混捏速度を使い分けており、低速、中速、高速の混捏速度では、当該100%時間の長さはそれぞれ異なるが、本発明における20〜80%時間という相対的時間(%時間)は低速、中速、高速のいずれの混捏速度でも変わらない。 (D) Next, after adding the above-mentioned chip-shaped pie dough, lightly kneading is performed. The kneading conditions in this case are as follows: when the pie dough is mixed uniformly in the bread dough and the mixing time required for integration with the surrounding dough portion is 100% (hereinafter referred to as “100 % Relative to 20 to 80%) (that is, 20 to 80%), but preferably relative time corresponding to 40 to 70% (i.e., 40 to 70%). Time) Chaos. By performing this time kneading, the added chip-like pie dough is almost uniformly dispersed in the bread dough and is present in a thin film form. That is, the fats and oils added in the form contained in the chip-shaped pie dough are retained in the pie dough inside the bread dough, and are present in a thin film-like and almost uniformly dispersed state. As a result, the resulting breads do not become oily, have an excellent flavor derived from fats and oils, have a uniform texture, are soft while maintaining moderate elasticity, and are not inferior to ordinary breads. It is an excellent bread product with a strong internal phase. Normally, a bread-making mixer is used for the production of bread dough, and three types of kneading speeds of low speed, medium speed, and high speed are properly used as kneading conditions. Although the length of the% time is different, the relative time (% time) of 20 to 80% in the present invention does not change at any of the chaotic speeds of low speed, medium speed, and high speed.

(e)上記(d)のようにチップ状生地がほぼ均一に分散したパン類生地を形成した後は、常法に従って発酵、パンチ、分割・成型、最終発酵、焼成等により製パンすればよい。なお、本発明で適用可能な製パン方法としては、ストレート法、中種法、速成法等を挙げることができる。ただし、中種法の場合には、チップ状パイ生地は本捏生地形成時に添加し、上記(d)のように混捏を行う必要がある。
また、チップ状パイ生地は、当該チップ状パイ生地の取扱性がよくなることから、冷蔵、半冷凍ないし冷凍状態で添加するのが好ましい。
(E) After forming the bread dough in which the chip-like dough is almost uniformly dispersed as in (d) above, the bread may be baked by fermentation, punching, division / molding, final fermentation, baking, etc. according to a conventional method. . In addition, examples of the bread making method applicable in the present invention include a straight method, a medium seed method, and a rapid growing method. However, in the case of the middle seed method, it is necessary to add the chip-like pie dough at the time of forming the main dough and knead as described in (d) above.
In addition, the chip-shaped pie dough is preferably added in a refrigerated, semi-frozen or frozen state since the handling property of the chip-shaped pie dough is improved.

以下、実施例により本発明をより具体的に説明するが、本発明はこれらの例示に限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention more concretely, this invention is not limited to these illustrations.

<実施例1〜5および比較例1〜2>
パン類生地を製造する際に添加するチップ状パイ生地の大きさについて、下記のとおり検討を行った。
下記の配合および工程によりパイ生地を調製した。得られたパイ生地をロール圧延して厚さを調節すると共に、所定のサイズに成型してチップ状パイ生地(油脂含有量:37.4質量%)を得た。得られたチップ状パイ生地の厚さ、大きさ(縦、横のサイズ)を下記の表1に示す。
<Examples 1-5 and Comparative Examples 1-2>
The size of the chip-like pie dough added when producing bread dough was examined as follows.
Pie dough was prepared by the following formulation and process. The obtained pie dough was roll-rolled to adjust the thickness and molded into a predetermined size to obtain a chip-like pie dough (oil content: 37.4% by mass). Table 1 below shows the thickness and size (vertical and horizontal sizes) of the obtained chip-shaped pie dough.

〔チップ状パイ生地の配合および工程〕
<配合>
強力粉 50 (質量部)
薄力粉 45
α化小麦粉 5
食塩 2
マーガリン 5
全卵 10
水 50
折込油脂(バター) 100
<工程>
混捏 低速2分→中速5分→高速5分
捏ね上げ温度 22℃
冷却 2時間(5℃)
油脂折込 4つ折2回→3つ折2回
圧延 表1を参照
成型 〃
[Composition and process of chip-shaped pie dough]
<Combination>
Powerful powder 50 (parts by mass)
Light flour 45
Pre-gelatinized flour 5
Salt 2
Margarine 5
Whole egg 10
Water 50
Folding oil and fat (butter) 100
<Process>
Chaos Low speed 2 minutes → Medium speed 5 minutes → High speed 5 minutes Kneading temperature 22 ℃
Cooling 2 hours (5 ° C)
Oil folds 4 folds 2 times → 3 folds 2 times Rolling See Table 1 Molding 〃

次いで、得られたチップ状パイ生地を用いて、下記の配合および製パン工程(中種法)により、プルマン型食パンを製造した。
なお、予め、パン生地にチップ状パイ生地(サイズ;15mm×15mm×2mm)を添加したものを低速で混捏し、該チップ状パイ生地がパン生地中で均一に混じり合い、周りのパン生地の部分と一体化するまでに要する時間(100%時間)を確認したところ、約240秒であった。
得られたプルマン型食パンについて、内相、食感および風味を表2に示す評価基準に従い、10名のパネラーにより評価した。得られた結果の平均を表1に示す。
Subsequently, using the obtained chip-shaped pie dough, a pullman-type bread was produced by the following blending and bread making process (medium seed method).
A piece of bread dough added with chip-shaped puff pastry (size: 15 mm x 15 mm x 2 mm) is kneaded at a low speed, and the chip-shaped puff pastry is uniformly mixed in the bread dough and integrated with the surrounding bread dough portion. It was about 240 seconds when the time (100% time) required until it was converted was confirmed.
About the obtained Pullman type bread, the internal phase, texture and flavor were evaluated by 10 panelists according to the evaluation criteria shown in Table 2. Table 1 shows the average of the obtained results.

〔プルマン型食パンの配合および製パン工程〕
<配合>
中種 本捏
強力粉 70(質量部) 30(質量部)
生イースト 2 0.3
イーストフード 0.1 −
食塩 − 2
砂糖 − 8
脱脂粉乳 − 2
マーガリン − 2
水 40 28
チップ状パイ生地 − 40 (油脂含有量:37.4質量%)
<製パン工程>
〔中種〕
混捏 低速2分→中速4分
捏上温度 24℃
発酵時間 4時間(温度27℃/湿度75%)
〔本捏〕
混捏 低速3分→中速5分→マーガリン添加→中速3分→高速1分
→チップ状パイ生地添加→低速120秒*1)
*1) 混捏時間;50%時間]
捏上温度 24℃
発酵時間 20分(温度27℃/湿度75%)
分割重量 270g
ベンチタイム 20分
成形 モルダー使用、食パン型に詰める
ホイロ 65分(温度38℃/湿度85%)
焼成 35分(220℃)
[Pullman type bread combination and baking process]
<Combination>
Medium-sized honsen strong powder 70 (parts by mass) 30 (parts by mass)
Raw yeast 2 0.3
East food 0.1-
Salt-2
Sugar-8
Nonfat dry milk-2
Margarine-2
Water 40 28
Chip-shaped puff pastry-40 (oil content: 37.4% by mass)
<Bread making process>
[Medium species]
Chaos Low speed 2 minutes → Medium speed 4 minutes 捏 Up temperature 24 ℃
Fermentation time 4 hours (Temperature 27 ° C / Humidity 75%)
[Main article]
Chaos Low speed 3 minutes → Medium speed 5 minutes → Margarine addition → Medium speed 3 minutes → High speed 1 minute
→ Chip-shaped dough added → Low speed 120 seconds * 1)
[ * 1) Chaos time; 50% time]
Soaking temperature 24 ℃
Fermentation time 20 minutes (temperature 27 ° C / humidity 75%)
Split weight 270g
Bench time 20 minutes Molding Use molder, stuff into bread mold 65 minutes (temperature 38 ° C / humidity 85%)
Firing 35 minutes (220 ° C)

Figure 0005260589
Figure 0005260589

Figure 0005260589
Figure 0005260589

その結果、チップ状パイ生地の厚さを1〜5mmに調整した実施例1〜5では、食パンの内相は膜薄で均一であり、食感はムラがなくソフトで弾力があり、風味も良好であった。特にチップ状パイ生地の厚さが1.5〜3mmの実施例2〜4では、内相、食感および風味のいずれの点でも非常に良好であった。一方、チップ状パイ生地の厚さが7mmの比較例1では、内相は膜厚で不均一でやや劣り、食感はムラはないがソフトさにやや劣り、弾力にやや欠けており、風味もやや劣るものであった。また、特許文献1に記載されるように、チップ状パイ生地を1辺が10mmのサイコロ状とした比較例2では、内相は膜厚で不均一であり、食感もムラが有って部分的にごつごつした硬さがあって弾力がなく、風味も油っぽさが強く劣るものであった。   As a result, in Examples 1 to 5 in which the thickness of the chip-shaped pie dough was adjusted to 1 to 5 mm, the inner phase of the bread was thin and uniform, the texture was uniform and soft and elastic, and the flavor was also good It was good. Particularly in Examples 2 to 4 where the thickness of the chip-shaped pie dough was 1.5 to 3 mm, the inner phase, texture and flavor were all very good. On the other hand, in the comparative example 1 in which the thickness of the chip-shaped pie dough is 7 mm, the inner phase is uneven and slightly inferior in film thickness, the texture is not uneven, but is slightly inferior in softness, slightly lacking in elasticity, and has a flavor. It was somewhat inferior. Moreover, as described in Patent Document 1, in Comparative Example 2 in which the chip-shaped puff pastry was formed in a dice shape with a side of 10 mm, the inner phase was uneven in film thickness and the texture was uneven. It was partly stiff and not elastic, and the flavor was strongly inferior in oiliness.

<実施例6〜9および比較例3〜5>
チップ状パイ生地の大きさについて下記のとおり検討を行った。
下記の配合および工程によりパイ生地を調製した。得られたパイ生地をロール圧延して厚さ2mmに調節し、所定のサイズに切断してチップ状パイ生地を得た(油脂含有量:32.4質量%)。得られたチップ状パイ生地の大きさ(縦×横のサイズ)を下記の表3に示す。
<Examples 6-9 and Comparative Examples 3-5>
The size of the chip-shaped pie dough was examined as follows.
Pie dough was prepared by the following formulation and process. The obtained pie dough was rolled and adjusted to a thickness of 2 mm, and cut into a predetermined size to obtain a chip-like pie dough (oil content: 32.4% by mass). The size (length × width size) of the obtained chip-shaped pie dough is shown in Table 3 below.

〔チップ状パイ生地の配合および工程〕
<配合>
強力粉 50 (質量部)
薄力粉 45
α化小麦粉 5
食塩 2
マーガリン 5
全卵 10
水 50
折込油脂(バター) 80
<工程>
混捏 低速2分→中速5分→高速5分
捏ね上げ温度 22℃
冷却 2時間(5℃)
油脂折込 4つ折2回→3つ折2回
圧延 2mm
成型 表3を参照
[Composition and process of chip-shaped pie dough]
<Combination>
Powerful powder 50 (parts by mass)
Light flour 45
Pre-gelatinized flour 5
Salt 2
Margarine 5
Whole egg 10
Water 50
Folding oil (butter) 80
<Process>
Chaos Low speed 2 minutes → Medium speed 5 minutes → High speed 5 minutes Kneading temperature 22 ℃
Cooling 2 hours (5 ° C)
Oil / Fold Insert 4 Fold 2 times → 3 Fold 2 times Roll 2mm
See Table 3

次いで、得られたチップ状パイ生地を用いて、実施例1と同じ配合および製パン工程により、プルマン型食パンを製造し、内相、食感および風味を表2に示す評価基準に従い、10名のパネラーにより評価した。得られた結果の平均を表3に示す。   Next, using the obtained chip-shaped pie dough, a pullman-type bread was produced by the same formulation and bread-making process as in Example 1, and the internal phase, texture and flavor were evaluated according to the evaluation criteria shown in Table 2 for 10 persons. The panel was evaluated. Table 3 shows the average of the obtained results.

Figure 0005260589
Figure 0005260589

その結果、チップ状パイ生地の縦および横のサイズを10〜30mmの大きさに調整した実施例6〜9では、食パンの内相は膜薄で均一であり、食感はムラがなくソフトで弾力もあり、風味は良好であった。一方、チップ状パイ生地の縦および横のサイズがともに50mmの比較例3、特許文献2に記載されるように縦および横のサイズを20×70mmの帯状に成型した比較例4では、内相は膜厚で不均一でやや劣り、食感はムラはないがソフトさにやや劣って弾力にもやや欠けており、風味も好ましい油脂風味やパン本来の風味がややあるものの十分とはいえるものではなかった。チップ状パイ生地の縦および横のサイズが5mmの比較例5では、食感はややソフトで、かつやや弾力があるものの、内相はやや膜厚であった。   As a result, in Examples 6 to 9 in which the vertical and horizontal sizes of the chip-shaped pie dough were adjusted to a size of 10 to 30 mm, the inner phase of the bread was thin and uniform, and the texture was soft without unevenness. There was also elasticity and the flavor was good. On the other hand, in Comparative Example 3 in which the vertical and horizontal sizes of the chip-shaped puff pastry are both 50 mm and Comparative Example 4 in which the vertical and horizontal sizes are molded into a band of 20 × 70 mm as described in Patent Document 2, the inner phase The film thickness is uneven and slightly inferior, the texture is not uneven, but it is slightly inferior in softness and slightly lacking in elasticity, and it can be said that it is sufficient although the flavor is also preferable oily flavor and the original flavor of bread It wasn't. In Comparative Example 5 in which the vertical and horizontal sizes of the chip-shaped puff pastry were 5 mm, the texture was slightly soft and somewhat elastic, but the inner phase was slightly thick.

<実施例10〜14および比較例6〜8>
チップ状パイ生地中のα化小麦粉またはα化澱粉の配合量について下記のとおり検討を行った。
パイ生地用穀粉原料として、下記の表4に示す配合の原料を用いた以外は、実施例1と同様にしてパイ生地を調製した。次いで、得られた各パイ生地をロール圧延して厚さ2mmに調節し、縦×横のサイズを15×15mmの大きさに成型して、各チップ状パイ生地を得た(油脂含有量:37.4質量%)。
各チップ状パイ生地を用いて、下記の配合および製パン工程(ストレート法)により、山型食パンを製造した。
なお、予め、パン生地にチップ状パイ生地を添加したものを中速で混捏し、チップ状パイ生地がパン生地中で均一に混じり合い、周りのパン生地部分と一体化するまでに要する時間(100%時間)を確認したところ、約180秒であった。
得られた山型食パンについて、内相および食感を表2に示す評価基準に従い、10名のパネラーにより評価した。得られた結果の平均を表4に示す。
<Examples 10 to 14 and Comparative Examples 6 to 8>
The blended amount of pregelatinized wheat flour or pregelatinized starch in the chip-shaped pie dough was examined as follows.
A puff pastry was prepared in the same manner as in Example 1 except that the raw material having the composition shown in Table 4 below was used as the flour raw material for puff pastry. Next, each obtained pie dough was rolled and adjusted to a thickness of 2 mm, and the vertical x horizontal size was formed into a size of 15 x 15 mm to obtain each chip-like pie dough (oil content: 37.4% by mass).
Using each chip-shaped pie dough, a mountain-shaped bread was produced by the following formulation and bread making process (straight method).
In addition, the time required for the pastry dough added with chip-shaped puff pastry at medium speed to mix evenly in the dough and integrate with the surrounding dough portion (100% time) ), It was about 180 seconds.
About the obtained mountain type bread, the internal phase and the texture were evaluated by 10 panelists according to the evaluation criteria shown in Table 2. Table 4 shows the average of the obtained results.

〔山型食パンの配合および製パン工程〕
<配合>
強力粉 100 (質量部)
生イースト 2
イーストフード 0.1
食塩 2
砂糖 6
脱脂粉乳 2
マーガリン 2
水 72
チップ状パイ生地 40 (油脂含有量:37.4質量%)
<製パン工程>
混捏 低速4分→中速7分→マーガリン添加→低速2→中速4分→高速
1分→チップ状パイ生地添加→中速90秒*1)
*1) 混捏時間;50%時間]
捏ね上げ温度 24℃
発酵 90分 パンチ後さらに30分(温度27℃/湿度75%)
分割重量 270g
ベンチタイム 25分
成形 モルダー使用、食パン型に詰める
ホイロ 65分(温度38℃/湿度85%)
焼成 35分(220℃)
[Combination of mountain type bread and bread making process]
<Combination>
Powerful powder 100 (parts by mass)
Raw yeast 2
East Food 0.1
Salt 2
Sugar 6
Nonfat dry milk 2
Margarine 2
Water 72
Chip-shaped puff pastry 40 (oil content: 37.4% by mass)
<Bread making process>
Chaos Low speed 4 minutes → Medium speed 7 minutes → Margarine addition → Low speed 2 → Medium speed 4 minutes → High speed
1 minute → chip-like pie dough added → medium speed 90 seconds * 1)
[ * 1) Chaos time; 50% time]
Kneading temperature 24 ℃
Fermentation 90 minutes 30 minutes after punching (temperature 27 ℃ / humidity 75%)
Split weight 270g
Bench time 25 minutes Molding Use molder, stuff into bread molds 65 minutes (temperature 38 ° C / 85% humidity)
Firing 35 minutes (220 ° C)

Figure 0005260589
Figure 0005260589

その結果、チップ状パイ生地の穀粉原料に、α化小麦粉またはα化澱粉を1〜15質量%添加した実施例10〜14では、食パンの内相は膜薄で均一であり、食感はソフトで弾力もあり、風味も良好であった。特にα化小麦粉を1〜10質量%の範囲で添加した実施例10〜12では、内相、食感および風味のいずれの点でも非常に良好であった。一方、α化小麦粉の添加量が0.1質量%の比較例6では、内相は膜厚であり、食感もソフトさにやや劣り弾力にもやや欠けており、風味は油っぽさがやや強く、パン本来の風味にもやや劣っていた。α化小麦粉の添加量が20質量%の比較例7では、内相は膜厚で不均一で劣り、食感もムラがあってごつごつした硬い食感があり、ソフトさに劣り弾力にも欠けており、風味も劣っていた。また、α化小麦粉の代わりに増粘剤としてアルギン酸を添加した比較例8では、内相は膜厚であり、食感も部分的にやや硬く弾力に欠けており、風味は油っぽさがやや強く、パン本来の風味にもやや劣っていた。   As a result, in Examples 10 to 14 in which 1 to 15% by mass of pregelatinized wheat flour or pregelatinized starch was added to the flour material of the chip-shaped pie dough, the inner phase of the bread was thin and uniform, and the texture was soft It was also elastic and had a good flavor. Especially in Examples 10 to 12 in which pregelatinized flour was added in the range of 1 to 10% by mass, the internal phase, texture and flavor were all very good. On the other hand, in Comparative Example 6 in which the addition amount of pregelatinized wheat flour was 0.1% by mass, the inner phase was a film thickness, the texture was slightly inferior in softness and slightly lacking in elasticity, and the flavor was oily It was slightly strong and slightly inferior to the original flavor of bread. In Comparative Example 7 in which the amount of pre-gelatinized flour added is 20% by mass, the inner phase is uneven and inferior in film thickness, the texture is uneven, the texture is hard, the softness is inferior, and the elasticity is lacking The flavor was inferior. Moreover, in Comparative Example 8 in which alginic acid was added as a thickener instead of pregelatinized flour, the inner phase was a film thickness, the texture was slightly hard and lacked elasticity, and the flavor was oily Slightly strong and slightly inferior to the original flavor of bread.

<実施例15〜19および比較例9〜10>
パン生地を製造する際に添加するチップ状パイ生地の配合量について下記のとおり検討を行った。
実施例1と同様にして調製したパイ生地をロール圧延して厚さ2mmに調整し、縦×横のサイズを15×15mmの大きさに成型して、チップ状パイ生地を得た(油脂含有量:37.4質量%)。
次いで、得られたチップ状パイ生地を、パン生地中の原料穀粉100質量部に対して、下記の表5に示す配合量でパン生地に添加するとともに、下記の配合および製パン工程により、菓子パン(餡パン)を製造した。
なお、予め、パン生地にチップ状パイ生地(サイズ;15mm×15mm×2mm)を添加したものを低速で混捏し、該チップ状パイ生地がパン生地中で均一に混じり合い、周りのパン生地部分と一体化するまでに要する時間(100%時間)を確認したところ、約240秒であった。
得られた餡パンについて、内相、食感および風味を表2に示す評価基準に従い、10名のパネラーにより評価した。得られた結果の平均を表5に示す。
<Examples 15 to 19 and Comparative Examples 9 to 10>
The blending amount of the chip-shaped pie dough added when manufacturing the bread dough was examined as follows.
The pie dough prepared in the same manner as in Example 1 was rolled and adjusted to a thickness of 2 mm, and the length × width size was molded into a size of 15 × 15 mm to obtain a chip-like pie dough (containing fats and oils) (Amount: 37.4% by mass).
Next, the obtained chip-shaped pie dough was added to the bread dough with the blending amount shown in Table 5 below with respect to 100 parts by mass of the raw material flour in the bread dough. Bread).
In addition, the pastry dough added with chip-shaped puff pastry (size: 15 mm x 15 mm x 2 mm) is kneaded at a low speed, and the chip-shaped puff pastry is uniformly mixed in the bread dough and integrated with the surrounding bread dough portion. It was about 240 seconds when the time (100% time) required until it was confirmed was confirmed.
With respect to the obtained bread bread, the internal phase, texture and flavor were evaluated by 10 panelists according to the evaluation criteria shown in Table 2. The average of the obtained results is shown in Table 5.

〔菓子パンの配合および製パン工程〕
<配合>
強力粉 100 (質量部)
生イースト 3
イーストフード 0.2
食塩 1
砂糖 20
脱脂粉乳 3
マーガリン 7
全卵 10
水 54
チップ状パイ生地 40 (油脂含有量:37.4質量%)
<製パン工程>
混捏 低速4分→中速6分→マーガリン添加→低速2分→中速4分→高速
1分→チップ状パイ生地添加→低速120秒*1)
*1) 混捏時間;50%時間]
捏ね上げ温度 24℃
発酵 90分 パンチ後さらに30分(温度27℃/湿度75%)
分割重量 45g
ベンチタイム 15分
成形 包餡(餡45g)
ホイロ 65分(温度38℃/湿度85%)
焼成 12分(210℃)
[Combination of confectionery bread and bread making process]
<Combination>
Powerful powder 100 (parts by mass)
Raw yeast 3
East Food 0.2
Salt 1
Sugar 20
Nonfat dry milk 3
Margarine 7
Whole egg 10
Water 54
Chip-shaped puff pastry 40 (oil content: 37.4% by mass)
<Bread making process>
Chaos Low speed 4 minutes → Medium speed 6 minutes → Margarine addition → Low speed 2 minutes → Medium speed 4 minutes → High speed
1 minute → chip-like pie dough added → low speed 120 seconds * 1)
[ * 1) Chaos time; 50% time]
Kneading temperature 24 ℃
Fermentation 90 minutes 30 minutes after punching (temperature 27 ℃ / humidity 75%)
Divided weight 45g
Bench time 15 minutes Molding (45g)
Proofer 65 minutes (temperature 38 ° C / humidity 85%)
Firing 12 minutes (210 ° C)

Figure 0005260589
Figure 0005260589

その結果、チップ状パイ生地を、パン生地中の原料穀粉100質量部に対して、10〜80質量部の量で添加した実施例15〜19では、得られた餡パンの内相は膜薄であり、食感はソフトで弾力もあり、風味も好ましい油脂風味に富み、かつパン本来の風味があり、いずれの点でもやや良好ないし良好であった。特に、チップ状パイ生地の配合量が20〜60質量部の実施例16〜18では、内相、食感および風味のいずれの点でも非常に良好であった。一方、チップ状パイ生地の配合量が5質量部の比較例9では、食感はややソフトで、やや弾力があるものの、内相は膜厚であり、風味も好ましい油脂風味が弱く、パン本来の風味もわずかに劣っていた。また、チップ状パイ生地の配合量が100質量部の比較例10では、内相は膜厚で不均一でやや劣り、食感もソフトさにやや劣り、弾力にやや欠け、風味はパン本来の風味がややあるものの、やや油っぽく、しかも好ましい油脂風味も弱いものであった。   As a result, in Examples 15 to 19 in which the chip-like pie dough was added in an amount of 10 to 80 parts by mass with respect to 100 parts by mass of the raw flour in the dough, the inner phase of the obtained bread was thin. In addition, the texture was soft and elastic, and the flavor was rich in fat and oil flavor, and had the original flavor of bread, which was slightly good or good in any respect. In particular, in Examples 16 to 18 in which the amount of the chip-shaped pie dough was 20 to 60 parts by mass, the internal phase, texture and flavor were very good. On the other hand, in Comparative Example 9 in which the amount of the chip-shaped pie dough is 5 parts by mass, the texture is slightly soft and somewhat elastic, but the inner phase is a film thickness, and the flavor is also preferred. The flavor was slightly inferior. Further, in Comparative Example 10 in which the amount of chip-shaped pie dough is 100 parts by mass, the inner phase is uneven and somewhat inferior in film thickness, the texture is slightly inferior in softness, slightly lacking in elasticity, and the flavor is the original bread Although it has a slight flavor, it is slightly oily and has a weak preferred fat and oil flavor.

<実施例20〜23および比較例11〜12>
チップ状パイ生地を添加した後、パン生地を製造する際の混捏条件について、下記のとおり検討を行った。
下記の配合および工程によりパイ生地を調製した。得られたパイ生地をロール圧延して厚さ2mmに調整し、縦×横のサイズを15×15mmの大きさに成型して、チップ状パイ生地を得た(油脂含有量:47.3質量%)。
次いで、得られたチップ状パイ生地をパン生地に添加し、下記の表6に示す条件で混捏を行った以外は、下記の配合および製パン工程に従ってテーブルロールを製造した。なお、予め、パン生地にチップ状パイ生地を添加したものを低速で混捏し、該チップ状パイ生地がパン生地中で均一に混じり合い、周りのパン生地部分と一体化するまでに要する時間(100%時間)を確認したところ、約240秒であった。
得られたテーブルロールについて、内相、食感および風味を表2に示す評価基準に従い、10名のパネラーにより評価した。得られた結果の平均を表6に示す。
<Examples 20 to 23 and Comparative Examples 11 to 12>
After adding the chip-shaped pie dough, the following conditions were examined for the kneading conditions in producing bread dough.
Pie dough was prepared by the following formulation and process. The obtained pie dough was rolled and adjusted to a thickness of 2 mm, and the length × width size was molded to a size of 15 × 15 mm to obtain a chip-like pie dough (oil content: 47.3 mass) %).
Next, a table roll was produced according to the following formulation and bread making process except that the obtained chip-shaped pie dough was added to bread dough and kneaded under the conditions shown in Table 6 below. In addition, it is necessary to mix the pastry dough with chip-shaped pie dough at a low speed in advance, and the time required for the chip-shaped pie dough to mix uniformly in the bread dough and to be integrated with the surrounding bread dough portion (100% time) ), It was about 240 seconds.
About the obtained table roll, according to the evaluation criteria shown in Table 2, the internal phase, food texture, and flavor were evaluated by 10 panelists. Table 6 shows the average of the obtained results.

〔チップ状パイ生地の配合および工程〕
<配合>
強力粉 50 (質量部)
薄力粉 45
α化小麦粉 5
食塩 2
マーガリン 5
全卵 10
水 50
折込油脂(バター) 150
<工程>
混捏 低速2分→中速5分→高速5分
捏ね上げ温度 22℃
冷却 2時間(−20℃)
油脂折込 4つ折2回→3つ折2回
圧延 生地厚2mm
切断 1.5cm×1.5cm
[Composition and process of chip-shaped pie dough]
<Combination>
Powerful powder 50 (parts by mass)
Light flour 45
Pre-gelatinized flour 5
Salt 2
Margarine 5
Whole egg 10
Water 50
Folding oil (butter) 150
<Process>
Chaos Low speed 2 minutes → Medium speed 5 minutes → High speed 5 minutes Kneading temperature 22 ℃
Cooling 2 hours (-20 ° C)
Oil and fat folds 4 folds 2 times → 3 folds 2 times rolled Dough thickness 2 mm
Cutting 1.5cm × 1.5cm

〔テーブルロールの配合および製パン工程〕
<配合>
強力粉 100 (質量部)
生イースト 3
イーストフード 0.1
食塩 1
砂糖 12
脱脂粉乳 2
マーガリン 10
全卵 15
水 52
チップ状パイ生地 40 (油脂含有量:47.3質量%)
<製パン工程>
混捏 低速5分→中速7分→高速1分→マーガリン添加→低速2粉→中速
4分→高速1分→チップ状パイ生地添加→低速30〜240秒*1)
*1]混捏時間;12〜100%時間]
捏ね上げ温度 24℃
発酵 60分 パンチ後さらに30分(温度27℃/湿度75%)
分割重量 40g
ベンチタイム 20分
成形 ロール型に成型
ホイロ 55分(温度38℃/湿度85%)
焼成 9分(210℃)
[Table roll formulation and bread making process]
<Combination>
Powerful powder 100 (parts by mass)
Raw yeast 3
East Food 0.1
Salt 1
Sugar 12
Nonfat dry milk 2
Margarine 10
Whole egg 15
Water 52
Chip-shaped puff pastry 40 (oil content: 47.3 mass%)
<Bread making process>
Chaos Low speed 5 minutes → Medium speed 7 minutes → High speed 1 minute → Margarine addition → Low speed 2 powder → Medium speed
4 minutes → high speed 1 minute → chip-shaped puff pastry addition → low speed 30-240 seconds * 1)
[ * 1] Chaos time; 12-100% time]
Kneading temperature 24 ℃
Fermentation 60 minutes 30 minutes after punching (temperature 27 ° C / humidity 75%)
Divided weight 40g
Bench time 20 minutes Molding into roll molds Explosion 55 minutes (temperature 38 ° C / humidity 85%)
Firing 9 minutes (210 ° C)

Figure 0005260589
Figure 0005260589

その結果、チップ状パイ生地を添加後の混捏時間が20〜80%時間に該当する実施例20〜23では、食パンの内相は膜薄であり、食感はソフトで弾力もあり、風味もバター風味に富み、かつパン本来の風味があり、いずれの点でもやや良好ないし良好であった。特に、相対的混捏時間が40〜70%時間に該当する実施例21〜22では、内相、食感および風味のいずれの点でも非常に良好であった。一方、相対的混捏時間が20%時間未満の比較例11では、内相は膜厚で不均一でやや劣り、食感はムラが有り、部分的にやや硬く、弾力に欠け、風味も好ましい油脂風味に乏しく、パン本来の風味にも劣っていた。また、相対的混捏時間100%時間の比較例12では、内相は膜厚であり、食感はソフトさにやや劣り、弾力にやや欠けており、風味は油っぽさがやや強く、しかも好ましい油脂風味が弱く、パン本来の風味にもやや劣っていた。   As a result, in Examples 20 to 23 in which the kneading time after adding the chip-shaped pie dough corresponds to 20 to 80% time, the inner phase of the bread was thin, the texture was soft and elastic, and the flavor was also good It was rich in butter flavor and had the original flavor of bread, and was slightly good or good in any respect. In particular, in Examples 21 to 22 in which the relative chaos time corresponds to 40 to 70% time, the inner phase, the texture, and the flavor were very good. On the other hand, in Comparative Example 11 in which the relative kneading time is less than 20%, the inner phase is uneven and slightly inferior in film thickness, the texture is uneven, partially hard, lacking elasticity, and favorable flavor. It was poor in flavor and inferior to the original flavor of bread. Further, in Comparative Example 12 with a relative chaos time of 100%, the inner phase is the film thickness, the texture is slightly inferior in softness, slightly lacking in elasticity, and the flavor is slightly oily, The preferred oil and fat flavor was weak, and was slightly inferior to the original flavor of bread.

<実施例24>
油脂含有量が約16質量%を超えるスイートロールにおいて、用いる油脂の一部をチップ状パイ生地の形態で添加することにより、内相、食感および風味を改善できるかについて、下記のとおり検討を行った。
実施例1と同様にして調製したパイ生地を、ロール圧延して厚さ2mmに調整し、縦×横のサイズを15×15mmの大きさに成型して、チップ状パイ生地を得た(油脂含有量:37.4質量%)。
次いで、得られたチップ状パイ生地を用いて、下記の配合および製パン工程により、スイートロールを製造した。なお、チップ状パイ生地を添加せず、マーガリン30質量部を用いて製造した通常のスイートロールを対照例とした。
また、予め、パン生地にチップ状パイ生地を添加したものを低速で混捏し、チップ状パイ生地がパン生地中で均一に混じり合い、周りパン生地の部分と一体化するまでに要する時間(100%時間)を確認したところ、約240秒であった。
得られたスイートロールについて、内相、食感および風味を表2に示す評価基準に従い、10名のパネラーにより評価した。得られた結果の平均を表7に示す。
<Example 24>
In sweet rolls with a fat content of more than about 16% by mass, whether or not the internal phase, texture and flavor can be improved by adding a part of the fat used in the form of chip-shaped pie dough is examined as follows. went.
The pie dough prepared in the same manner as in Example 1 was rolled and adjusted to a thickness of 2 mm, and the length × width size was molded into a size of 15 × 15 mm to obtain a chip-like pie dough (oil and fat Content: 37.4% by mass).
Next, sweet rolls were produced by the following blending and bread making processes using the obtained chip-shaped pie dough. In addition, the normal sweet roll manufactured using 30 mass parts of margarines without adding chip-shaped puff pastry was used as a control example.
Also, mix the bread dough with chip-shaped pie dough at low speed in advance, the time required for the chip-shaped pie dough to mix uniformly in the bread dough and integrate with the surrounding bread dough part (100% time) As a result, it was about 240 seconds.
About the obtained sweet roll, the internal phase, food texture, and flavor were evaluated by 10 panelists according to the evaluation criteria shown in Table 2. Table 7 shows the average of the obtained results.

〔スイートロールの配合および製パン工程〕
<配合>
強力粉 100 (質量部)
生イースト 5
イーストフード 0.1
食塩 1.2
砂糖 20
脱脂粉乳 3
マーガリン 15
全卵 20
水 40
チップ状パイ生地 40(油脂含有量:37.4質量%)
<製パン工程>
混捏 低速3分→中速10分→チップ状パイ生地添加→低速120秒*1)
*1) 混捏時間;50%時間]
捏ね上げ温度 27℃
発酵 60分 (温度27℃/湿度75%)
分割重量 50g
ベンチタイム 20分
成形 ロール型に成型
ホイロ 60分(温度32℃/湿度80%)
焼成 12分(190℃)
[Combination of sweet roll and bread making process]
<Combination>
Powerful powder 100 (parts by mass)
Raw yeast 5
East Food 0.1
Salt 1.2
Sugar 20
Nonfat dry milk 3
Margarine 15
Whole egg 20
Water 40
Chip-shaped puff pastry 40 (oil content: 37.4% by mass)
<Bread making process>
Chaos Low speed 3 minutes → Medium speed 10 minutes → Chip pastry addition → Low speed 120 seconds * 1)
[ * 1) Chaos time; 50% time]
Kneading temperature 27 ℃
Fermentation 60 minutes (temperature 27 ° C / humidity 75%)
Split weight 50g
Bench time 20 minutes Molding into roll mold Proofer 60 minutes (temperature 32 ° C / humidity 80%)
Firing 12 minutes (190 ° C)

Figure 0005260589
Figure 0005260589

表7の結果から、スイートロールの製造時に用いる油脂の一部(半分量)をチップ状パイ生地の形態で添加した実施例24では、内相は膜薄で均一であり、食感はソフトで、かつ弾力があり、風味は、パン本来の風味があり、内相、食感および風味のいずれの点でも良好であった。特に、通常のスイートロールである対照例との対比から、油脂の一部をチップ状パイ生地の形態で添加することにより、内相、食感および風味が向上した、優れたスイートロールが得られることが確認された。   From the results of Table 7, in Example 24 in which a part (half amount) of fats and oils used in the production of sweet rolls was added in the form of chip-shaped pie dough, the inner phase was thin and uniform, and the texture was soft. And, it had elasticity, and the flavor had the original flavor of bread and was good in any of the internal phase, texture and flavor. In particular, by contrasting with a control example which is a normal sweet roll, an excellent sweet roll with improved internal phase, texture and flavor can be obtained by adding a part of fats and oils in the form of chip-shaped pie dough. It was confirmed.

Claims (4)

下記(a)〜(e)の工程からなるパン類の製造方法。
(a)小麦粉を主体とする穀粉原料中にα化小麦粉またはα化澱粉を0.5〜15質量%含有し、該穀粉原料100質量部に対し50〜200質量部の油脂を用いてパイ生地を製造する工程;
(b)前記パイ生地を厚さ1〜5mm、縦および横は共に10〜30mmの大きさのチップ状に成型してチップ状パイ生地とする工程;
(c)前記チップ状パイ生地を用いてパン類生地を製造する際に、小麦粉を主体とする穀粉原料100質量部に対して該チップ状パイ生地を10〜80質量部添加する工程;
(d)前記チップ状パイ生地を添加した後、パン類生地を形成するために混捏する際に、チップ状パイ生地がパン類生地中で均一に混じり合うまでに要する混捏時間を100%としたときに、20〜80%時間混捏を行う工程;
(e)次いで、常法に従って製パンする工程;
The manufacturing method of breads which consists of the process of following (a)-(e).
(A) Pie dough using 0.5 to 15% by mass of pregelatinized wheat flour or pregelatinized starch in a flour raw material mainly composed of wheat flour, and using 50 to 200 parts by weight of fats and oils per 100 parts by weight of the flour raw material The process of producing
(B) A step of forming the pie dough into a chip-shaped pie dough by molding the pie dough into a chip shape having a thickness of 1 to 5 mm, both vertically and horizontally having a size of 10 to 30 mm;
(C) When producing bread dough using the chip-shaped pie dough, adding 10 to 80 parts by mass of the chip-shaped pie dough with respect to 100 parts by mass of the flour raw material mainly composed of flour;
(D) After adding the above-mentioned chip-like pie dough, when kneading to form bread dough, the kneading time required until the chip-like pie dough is uniformly mixed in the bread dough is 100%. Sometimes 20 to 80% mixing time;
(E) Next, a step of breadmaking according to a conventional method;
チップ状パイ生地を冷蔵、半冷凍状態ないし冷凍状態で添加する、請求項1記載の方法。 The method according to claim 1, wherein the chip-shaped pie dough is added in a refrigerated, semi-frozen or frozen state. パン類の製造方法が中種法であり、チップ状パイ生地を本捏生地形成の際に添加する、請求項1または2記載の方法。 The method according to claim 1 or 2, wherein the method for producing breads is a medium seed method, and the chip-shaped pie dough is added during the formation of the main body dough. 請求項1〜3のいずれかに記載の方法により得られるパン類。 Bread obtained by the method according to any one of claims 1 to 3.
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