JP5165605B2 - Latent heat recovery type water heater - Google Patents

Latent heat recovery type water heater Download PDF

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JP5165605B2
JP5165605B2 JP2009006442A JP2009006442A JP5165605B2 JP 5165605 B2 JP5165605 B2 JP 5165605B2 JP 2009006442 A JP2009006442 A JP 2009006442A JP 2009006442 A JP2009006442 A JP 2009006442A JP 5165605 B2 JP5165605 B2 JP 5165605B2
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combustion
drain
hot water
exhaust gas
heat exchanger
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JP2010164232A (en
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隆弘 布川
輝明 小島
竹年 田村
裕明 永井
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Corona Corp
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この発明は、強酸性のドレンを中和して排水するドレン中和槽を有した潜熱回収型給湯機に関するものである。   The present invention relates to a latent heat recovery type water heater having a drain neutralization tank that neutralizes and drains strongly acidic drain.

従来よりこの種のものでは、燃焼後の排ガスと潜熱熱交換器との熱交換により、露点以下に排ガスが温度低下することで発生するドレン水を、中和剤を充填したドレン中和槽内に流通させることで中和して排水するものであった。   Conventionally, in this type, drain water generated when the temperature of the exhaust gas drops below the dew point due to heat exchange between the exhaust gas after combustion and the latent heat exchanger is replaced by a neutralizer filled with a neutralizing agent. The product was neutralized and drained by circulating it.

特開2001−272110号公報JP 2001-272110 A

ところでこの従来のものでは、ドレン中和槽が流入口を介して排気経路と連通状態であるので、ドレンが溜まるまでは流入口からドレン中和槽に流入した排ガスが、そのまま排水管から抜け出て器具内や屋外に放出され、臭気の原因になると言う課題を有するものであった。   By the way, in this conventional one, the drain neutralization tank is in communication with the exhaust path via the inlet, so that the exhaust gas flowing into the drain neutralization tank from the inlet flows out of the drain pipe as it is until the drain accumulates. It has been a problem that it is released into the equipment and outdoors and causes odor.

この発明は上記課題を解決する為に、特にその構成を、給湯管に備えられたフローセンサが流水を検知することで、燃焼を開始する燃焼ハーナと、この燃焼バーナの燃焼と共に駆動して燃焼空気の給気及び排ガスの排気を行う燃焼ファンと、この排ガスと熱交換し潜熱回収を行う二次熱交換器と、この二次熱交換器の熱交換で発生するドレンを収集して中和後に排水するドレン中和槽とを備えたものに於いて、前記ドレン中和槽に接続した排水管には、この排水管を開閉する開閉手段が設けられ、該開閉手段はフローセンサによる流水検知で閉成されるようにしたものである。   In order to solve the above-mentioned problems, the present invention is particularly configured in such a manner that the flow sensor provided in the hot water supply pipe detects the flowing water, so that combustion is started along with combustion of this combustion burner and combustion of this combustion burner. A combustion fan that supplies air and exhausts exhaust gas, a secondary heat exchanger that exchanges heat with the exhaust gas and recovers latent heat, and collects and neutralizes the drain generated by the heat exchange of the secondary heat exchanger A drain pipe connected to the drain neutralization tank is provided with an open / close means for opening / closing the drain pipe, and the open / close means detects a flowing water by a flow sensor. It is intended to be closed by.

以上のようにこの発明によれば、燃焼バーナが燃焼していない時は排水管を開閉手段で開成して、中和したドレンを排出しておき、燃焼が開始されるフローセンサによる流水検知で、燃焼開始と同時に閉成されるので、排ガスの発生に遅れることなく開閉手段が閉成して、排ガスのドレン中和槽を介しての放出を確実に防止し、臭気の発生がおきないようにするものである。   As described above, according to the present invention, when the combustion burner is not combusting, the drain pipe is opened by the opening / closing means, the neutralized drain is discharged, and the flowing water is detected by the flow sensor that starts combustion. Since it is closed at the same time as the start of combustion, the opening and closing means are closed without delay to the generation of exhaust gas, and the release of exhaust gas through the drain neutralization tank is surely prevented, so that no odor is generated. It is to make.

この発明の一実施形態の概略構成図。The schematic block diagram of one Embodiment of this invention. 同排気経路の説明図。Explanatory drawing of the exhaust path. 同要部電気回路のブロック図。The block diagram of the principal part electric circuit. 同ドレン中和槽の説明図。Explanatory drawing of the drain neutralization tank.

次にこの発明の一実施形態を図面に基づいて説明する。
1は給湯機本体で、内方には上端にガンタイプ式の燃焼バーナ2と燃焼ファン3を下向きに取り付けた燃焼室4が備えられており、更にこの燃焼室4内には燃焼バーナ2の排ガスの顕熱回収用の一次熱交換器5が備えられている。
Next, an embodiment of the present invention will be described with reference to the drawings.
1 is a main body of a water heater, and a combustion chamber 4 having a gun-type combustion burner 2 and a combustion fan 3 mounted downward at the upper end is provided inside, and the combustion chamber 4 further includes a combustion chamber 4. A primary heat exchanger 5 for recovering sensible heat of exhaust gas is provided.

6は燃焼室4の底部を一端に連通する連絡路で、他端には上部に排気口7を有する排気経路8が連通し、燃焼室4からの排ガスを連絡路6でUターンさせて排気経路8を介して排気口7から燃焼ファン3の送風力で排出するものである。   6 is a communication path that communicates the bottom of the combustion chamber 4 with one end, and an exhaust path 8 that has an exhaust port 7 at the top communicates with the other end. The exhaust gas from the combustion chamber 4 is U-turned through the communication path 6 and exhausted. The air is discharged from the exhaust port 7 by the blowing force of the combustion fan 3 through the path 8.

前記排気経路8は、第1仕切板9によって下方の連絡路6から上方に向かう第1流路10と、第2仕切板11で仕切られ第1流路10とは上方のみで連通し、上方から下方への排ガスが流れる第2流路12と、該第2流路12とは下方のみで連通しており、下方から上方の排気口7に向かう排ガスが流れる第3流路13とで、厚さ方向に三層状の蛇行路を形成している。   The exhaust path 8 is partitioned by a first partition plate 9 upward from a lower communication path 6 and a second partition plate 11 and communicates only with the first flow path 10 above, The second flow path 12 through which the exhaust gas flows downward from the second flow path 12, and the second flow path 12 communicates only in the lower part, and the third flow path 13 through which the exhaust gas directed from the lower part toward the upper exhaust port 7 flows, A three-layered meandering path is formed in the thickness direction.

14は第2流路12内に備えられた排ガスの潜熱回収用の二次熱交換器で、一次熱交換器5及び入水管15と接続しており、給水が入水し熱交換して温度上昇された温水を一次熱交換器5に流し、更に昇温させて一次熱交換器5に連通した給湯管16から給湯として出湯するものである。   14 is a secondary heat exchanger for recovering the latent heat of the exhaust gas provided in the second flow path 12, and is connected to the primary heat exchanger 5 and the water intake pipe 15. The heated water is supplied to the primary heat exchanger 5, further heated, and discharged as hot water from a hot water supply pipe 16 communicating with the primary heat exchanger 5.

17はマイコンから構成された給湯制御回路で、台所等に備えられたリモコン18と接続され、このリモコン18により設定される給湯設定温度に給湯温度がなるように、給湯管16に備えた給湯サーミスタ19の検知温度に応じて燃焼バーナ2の燃焼量を制御するものであり、又給湯制御回路17は、給湯管16に同じく備えられたフローセンサ20が流水を検知することで、燃焼ファン3の駆動開始と共に燃焼バーナ2に燃焼を開始させるものである。   Reference numeral 17 denotes a hot water supply control circuit constituted by a microcomputer, which is connected to a remote controller 18 provided in the kitchen or the like, and a hot water supply thermistor provided in the hot water supply pipe 16 so that the hot water supply temperature becomes a hot water supply set temperature set by the remote controller 18. 19 is used to control the amount of combustion of the combustion burner 2 according to the detected temperature 19. The hot water supply control circuit 17 detects the flowing water by the flow sensor 20 that is also provided in the hot water supply pipe 16. The combustion burner 2 starts combustion with the start of driving.

21は排気経路8の下部に備えられたドレン中和槽で、二次熱交換器14による潜熱回収で発生する強酸性のドレン水を収集し、中和して排水管22から排水させるもので、排気経路8の底板23は傾斜しており、その最低部分にはドレン中和槽21と連通した捕集管24が取り付けられており、更に前記排水管22には電磁弁からなる開閉手段25が備えられ、この開閉手段25は前記フローセンサ20による流水検知で、給湯制御回路17を介して通電されて閉成し排水管22を閉じることで、燃焼バーナ2の燃焼で発生する排ガスが捕集管24、ドレン中和槽21、排水管22を介して放出されるのを防止するもので、フローセンサ20が流水を検知しなくなって給湯制御回路17により燃焼バーナ2の燃焼を停止する信号で、開閉手段25も通電停止して排水管22を開成し、燃焼中に溜まった中和したドレンを排水するものである。   21 is a drain neutralization tank provided in the lower part of the exhaust path 8, which collects strongly acidic drain water generated by latent heat recovery by the secondary heat exchanger 14, neutralizes it, and drains it from the drain pipe 22. The bottom plate 23 of the exhaust path 8 is inclined, a collecting pipe 24 communicating with the drain neutralizing tank 21 is attached to the lowest part thereof, and the drain pipe 22 is further provided with an opening / closing means 25 comprising an electromagnetic valve. The open / close means 25 detects the flowing water by the flow sensor 20, is energized and closed via the hot water supply control circuit 17, and closes the drain pipe 22, thereby capturing exhaust gas generated by combustion of the combustion burner 2. A signal that prevents the flow sensor 20 from detecting flowing water and stops the combustion of the combustion burner 2 by the hot water supply control circuit 17 in order to prevent discharge through the collecting pipe 24, the drain neutralization tank 21, and the drain pipe 22. Open and close hands 25 be stopped energized opens the drain pipe 22 is for discharging the neutralized drain accumulated during combustion.

又前記ドレン中和槽21は、予め酸化カルシウムから成る中和剤26が充填されており、一側壁上部には捕集管24と連通したドレン水の流入口27を備えると共に、他側壁下部で前記流入口27よりも低い位置にはドレン水の流出口28を備え、更にこの流入口27と流出口28との間のドレン中和槽21内には、端部の連通部29を交互にした仕切板30が上下方向に4枚備えられ、ドレンと中和剤26との接触時間を長くして、中和が良好に行われるようにしているものである。   The drain neutralization tank 21 is preliminarily filled with a neutralizing agent 26 made of calcium oxide. The drain neutralization tank 21 is provided with a drain water inlet 27 communicating with the collecting pipe 24 at one side wall upper portion and at the other side lower portion. A drain water outlet 28 is provided at a position lower than the inlet 27, and in the drain neutralization tank 21 between the inlet 27 and the outlet 28, the end communication portions 29 are alternately arranged. The four partition plates 30 are provided in the vertical direction, and the contact time between the drain and the neutralizing agent 26 is lengthened so that the neutralization is satisfactorily performed.

次にこの一実施形態の作動について説明する。
今適宜箇所の給湯栓(図示せず)が開栓されて給湯が開始されると、このお湯の流をフローセンサ20が検知し給湯制御回路17を介して燃焼ファン3が駆動し燃焼バーナ2が燃焼を開始し、この燃焼で発生した排ガスが燃焼室4から連絡路6でUターンして排気経路8に流入し、排気経路8の第2流路12で上方から下方に向かって流通することで、二次熱交換器14内に流入して来る給水と熱交換し排気口7から排気されるものである。
Next, the operation of this embodiment will be described.
When a hot water tap (not shown) at an appropriate location is opened and hot water supply is started, the flow sensor 20 detects the flow of the hot water and the combustion fan 3 is driven via the hot water control circuit 17 so that the combustion burner 2 Starts combustion, exhaust gas generated by this combustion makes a U-turn from the combustion chamber 4 through the communication path 6 and flows into the exhaust path 8, and flows through the second flow path 12 of the exhaust path 8 from above to below. Thus, heat is exchanged with the feed water flowing into the secondary heat exchanger 14 and exhausted from the exhaust port 7.

この二次熱交換器14で温度上昇した温水は、一次熱交換器5に流入しここで燃焼バーナ2の燃焼で発生した排ガスとの熱交換で更に加熱されて、給湯として給湯栓から出湯されるものであり、この時の燃焼バーナ2の燃焼量(火力)は、一次熱交換器5を出た給湯管16に備えられた給湯サーミスタ19で温水温度を検知し、この温度が使用者自身がリモコン18で設定する給湯設定温度になるように調節されるものである。   The hot water whose temperature has risen in the secondary heat exchanger 14 flows into the primary heat exchanger 5, where it is further heated by heat exchange with the exhaust gas generated by the combustion of the combustion burner 2, and discharged from the hot water tap as hot water. The combustion amount (thermal power) of the combustion burner 2 at this time is detected by the hot water thermistor 19 provided in the hot water supply pipe 16 exiting the primary heat exchanger 5, and this temperature is determined by the user himself / herself. Is adjusted to a hot water supply set temperature set by the remote controller 18.

次に排気経路8の第2流路12で、二次熱交換器14内を流通する給水と排ガスとの潜熱回収で発生するドレン水は、上方から下方への排ガスの流れによって、下方へ抑えられ飛散が防止されるものであり、そして傾斜した底板18に沿って流れて捕集管24からドレン中和槽21内に流入し、各仕切板3で仕切られた小室内に充填した中和剤26と時間を掛けて接触することで、良好に中和するものである。   Next, the drain water generated by the latent heat recovery of the feed water and exhaust gas flowing through the secondary heat exchanger 14 in the second flow path 12 of the exhaust path 8 is suppressed downward by the exhaust gas flow from above to below. The neutralization which flows along the inclined bottom plate 18 and flows into the drain neutralization tank 21 from the collection pipe 24 and fills the small chamber partitioned by each partition plate 3. The agent 26 is neutralized well by contacting with the agent 26 over time.

そしてこの時、ドレン中和槽21の流出口28に連通する排水管22に備えられた開閉手段25は、前記フローセンサ20による流水検知の信号が給湯制御回路17に入力することで、該給湯制御回路17からは燃焼バーナ2、燃焼ファン3に燃焼開始信号が出力されると同時に、通電開始の信号を受けて通電され排水管22を閉成するものであり、即ち、排ガスが発生する燃焼時には排水管22を閉成して、排ガスが捕集管24、ドレン中和槽21、排水管22を通り放出されるのを確実に防止して、排ガスの漏れによる臭気の発生を阻止するものであり、この間にドレン中和槽21内にはドレンが貯留されて行くものである。   At this time, the opening / closing means 25 provided in the drain pipe 22 communicating with the outlet 28 of the drain neutralization tank 21 inputs a signal of detection of flowing water by the flow sensor 20 to the hot water supply control circuit 17. A combustion start signal is output from the control circuit 17 to the combustion burner 2 and the combustion fan 3, and at the same time, the drain pipe 22 is closed by receiving an energization start signal, that is, combustion in which exhaust gas is generated. Sometimes the drain pipe 22 is closed to reliably prevent the exhaust gas from being discharged through the collection pipe 24, the drain neutralization tank 21, and the drain pipe 22, and to prevent the generation of odor due to the leak of the exhaust gas. During this time, the drain is stored in the drain neutralization tank 21.

更に開閉手段25は、フローセンサ20による流水不検知の信号が給湯制御回路17に入力することで、該給湯制御回路17からは燃焼停止信号と同時に、通電停止の信号を受けて排水管22を開成するものであり、これによってドレン中和槽21内に貯留した中和されたドレンを排水管22を介して排水路から一度に排水するものであり、これにより中和剤26の消耗が少なく、内部に黴や藻などの異物が堆積しにくい。又電気ヒータなどを使用せずに凍結防止が可能である。   Further, the opening / closing means 25 inputs a signal indicating that the flowing water is not detected by the flow sensor 20 to the hot water supply control circuit 17, so that the hot water supply control circuit 17 receives the energization stop signal simultaneously with the combustion stop signal and receives the drainage pipe 22. As a result, the neutralized drain stored in the drain neutralization tank 21 is drained from the drainage channel at once through the drainage pipe 22, thereby reducing the consumption of the neutralizing agent 26. , Foreign matter such as cocoons and algae are difficult to deposit inside. In addition, it is possible to prevent freezing without using an electric heater or the like.

2 燃焼バーナ
3 燃焼ファン
14 二次熱交換器
16 給湯管
17 給湯制御回路
20 フローセンサ
21 ドレン中和槽
22 排水管
25 開閉手段
2 Combustion burner 3 Combustion fan 14 Secondary heat exchanger 16 Hot water supply pipe 17 Hot water supply control circuit 20 Flow sensor 21 Drain neutralization tank 22 Drain pipe 25 Opening and closing means

Claims (1)

給湯管に備えられたフローセンサが流水を検知することで、燃焼を開始する燃焼ハーナと、この燃焼バーナの燃焼と共に駆動して燃焼空気の給気及び排ガスの排気を行う燃焼ファンと、この排ガスと熱交換し潜熱回収を行う二次熱交換器と、この二次熱交換器の熱交換で発生するドレンを収集して中和後に排水するドレン中和槽とを備えたものに於いて、前記ドレン中和槽に接続した排水管には、この排水管を開閉する開閉手段が設けられ、該開閉手段はフローセンサによる流水検知で閉成される事を特徴とする潜熱回収型給湯機。   A flow sensor provided in the hot water supply pipe detects flowing water, and thereby a combustion heater that starts combustion, a combustion fan that is driven along with combustion of the combustion burner to supply combustion air and exhaust gas, and the exhaust gas A secondary heat exchanger that performs heat exchange with the secondary heat exchanger, and a drain neutralization tank that collects drain generated by heat exchange of the secondary heat exchanger and drains it after neutralization. The drainage pipe connected to the drain neutralization tank is provided with opening and closing means for opening and closing the drainage pipe, and the opening and closing means is closed by detecting flowing water by a flow sensor.
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JP6029504B2 (en) * 2013-03-22 2016-11-24 株式会社ガスター Latent heat recovery type heat source machine
CN104266339A (en) * 2014-10-10 2015-01-07 中山市思源电器有限公司 Wall-mounted gas stove
CN106855259A (en) * 2017-02-24 2017-06-16 张宏岩 Fuel gas heating apparatus
CN109579273A (en) * 2018-09-26 2019-04-05 中山市恒乐电器有限公司 A kind of thermostatic control of mixed tensor heater

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JP2001272110A (en) * 2000-03-28 2001-10-05 Osaka Gas Co Ltd Drain water treatment apparatus in combustion apparatus
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