JP5103772B2 - Optical lens injection mold - Google Patents

Optical lens injection mold Download PDF

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JP5103772B2
JP5103772B2 JP2006090631A JP2006090631A JP5103772B2 JP 5103772 B2 JP5103772 B2 JP 5103772B2 JP 2006090631 A JP2006090631 A JP 2006090631A JP 2006090631 A JP2006090631 A JP 2006090631A JP 5103772 B2 JP5103772 B2 JP 5103772B2
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optical surface
optical
insert
molding
lens
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JP2007261142A (en
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勉 清水
一啓 和田
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Konica Minolta Advanced Layers Inc
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Description

本発明は、溶融材料が充填され光学レンズを成形する光学レンズ射出成形用金型に関するものである。   The present invention relates to an optical lens injection mold for molding an optical lens filled with a molten material.

近年、光学レンズとして軽量のプラスチックレンズが用いられており、プラスチックレンズを採用した光ピックアップ装置やカメラ等の光学機器が多く見受けられる。このプラスチックレンズの製造は主に金型を使用した射出成形により行われ、射出成形用金型として特許文献１に記載の技術がある。   In recent years, lightweight plastic lenses have been used as optical lenses, and many optical devices such as optical pickup devices and cameras that employ plastic lenses can be seen. The plastic lens is manufactured mainly by injection molding using a mold, and there is a technique described in Patent Document 1 as an injection mold.

図７をもとに従来の光学レンズ射出成形用金型１０００を説明する。図７に示す光学レンズ射出成形用金型１０００は溶融材料がキャビティ１００３に充填され、光学レンズの光学面１００１ａは入子（光学面成形入子）１００１により成形され、光学レンズの光学面以外の部分１００２ａは入子１００１の外周に位置する型板１００２により成形される構造になっている。光学レンズの光学面１００１ａは厳密に曲率や形状等が設定されているため、光学面１００１ａに対しては高精度且つ高転写性の成形処理が必要になってくる。そこで、キャビティ１００３内の光学面１００１ａにおける熱が入子１００１に吸収され、光学面１００１ａにおける転写性が低下することを防止するため、入子１００１を熱伝導率の低い、例えばセラミックスなどを使用し、入子１００１の外周に位置する型板１００２を入子１００１より熱伝導率が高い、例えば熱間ダイス鋼などを使用している。
特開平５−２００７８９号公報 A conventional optical lens injection mold 1000 will be described with reference to FIG. In the optical lens injection mold 1000 shown in FIG. 7, the cavity 1003 is filled with a molten material, and the optical surface 1001a of the optical lens is molded by an insert (optical surface molding insert) 1001, and other than the optical surface of the optical lens. The portion 1002a has a structure formed by a template 1002 positioned on the outer periphery of the insert 1001. Since the curvature and shape of the optical surface 1001a of the optical lens are strictly set, a molding process with high accuracy and high transferability is required for the optical surface 1001a. Therefore, in order to prevent the heat in the optical surface 1001a in the cavity 1003 from being absorbed by the insert 1001 and the transferability in the optical surface 1001a to be lowered, the insert 1001 is made of a material having a low thermal conductivity, such as ceramics. The template 1002 located on the outer periphery of the insert 1001 has a higher thermal conductivity than the insert 1001, for example, hot die steel.
Japanese Patent Laid-Open No. 5-200789

図７で示すように、型板１００２が光学面１００１ａの外周部Ａに対して近い位置に設置されていると、入子１００１を熱伝導率の低いものにしたとしても、型板１００２に光学面１００１ａの外周部Ａの熱が奪われてしまう。その結果、光学面１００１ａの外周部Ａにおける転写性が低下してしまう。   As shown in FIG. 7, when the template 1002 is installed at a position close to the outer peripheral portion A of the optical surface 1001a, even if the insert 1001 has a low thermal conductivity, the template 1002 is optically connected. The heat of the outer peripheral part A of the surface 1001a is lost. As a result, the transferability at the outer peripheral portion A of the optical surface 1001a is degraded.

従って、本発明の目的は、成形時における光学レンズの光学面の温度低下を抑え、良好な転写性を実現する光学レンズ射出成形用金型を提供することにある。   Accordingly, an object of the present invention is to provide an optical lens injection mold that suppresses the temperature drop of the optical surface of the optical lens during molding and realizes good transferability.

上記目的を達成すべく、本発明に係る光学レンズ射出成形用金型は、
溶融材料が充填され光学レンズを成形する光学レンズ射出成形用金型であって、
前記光学レンズの光学面のうち、凸形状であって、かつ、曲率が相対的に大きい側の光学面を成形する凹型の面を含む光学面成形入子を有し、以下の関係式を満たし、
１．７≦λ≦３．２
１．５≦Ｙ／Ｘ≦２．５
λ（Ｗ／ｍ・ｋ）：前記光学面成形入子の熱伝導率
Ｘ：曲率が相対的に大きい側の前記光学面の軸を含む断面の幅
Ｙ：前記光学面の幅の方向に平行な方向に関する前記光学面成形入子の外形の長さ
かつ、前記光学面成形入子は、前記長さＹの部分のうち、前記長さＸの部分を越えた範囲において前記光学面以外の部分を成形することを特徴とすることを特徴とするものである。 In order to achieve the above object, an optical lens injection mold according to the present invention comprises:
An optical lens injection mold for molding an optical lens filled with a molten material,
Among optical surfaces of the optical lens, a convex shape, and has an optical surface molding insert comprising a concave surface curvature for forming the optical surface of the relatively large side, satisfy the following relationship And
1.7 ≦ λ ≦ 3.2
1.5 ≦ Y / X ≦ 2.5
λ (W / m · k): thermal conductivity of the optical surface molding insert
X: Width of the cross section including the axis of the optical surface on the side having a relatively large curvature
Y: the length of the outer shape of the optical surface molding insert in a direction parallel to the width direction of the optical surface
Further, the optical surface molding insert is characterized in that a portion other than the optical surface is molded in a range exceeding the length X portion of the length Y portion. It is.

また、本発明の具体的な態様では、前記光学面成形入子の外周に位置し、かつ、前記光学面成形入子よりも高い熱伝導率を有する型板は、前記光学面成形入子によって成形される前記光学面以外の部分から外側に延在する部分を成形することを特徴とすることを特徴とするものである。  Further, in a specific aspect of the present invention, the mold plate located on the outer periphery of the optical surface molding insert and having a higher thermal conductivity than the optical surface molding insert is formed by the optical surface molding insert. A portion that extends outward from a portion other than the optical surface to be molded is molded.
また、本発明の具体的な別の態様では、前記光学面成形入子は、前記光学レンズとして成形される両凸の光学面を有するレンズのうち曲率が相対的に大きい側の面を成形することを特徴とするものである。  Moreover, in another specific aspect of the present invention, the optical surface molding insert molds a surface having a relatively large curvature among lenses having a biconvex optical surface molded as the optical lens. It is characterized by this.
また、本発明の具体的なさらに別の態様では、前記光学面成形入子は、前記光学面以外の部分を成形する面において、軸方向に対して垂直な平坦面を含むことを特徴とするものである。  According to still another specific aspect of the present invention, the optical surface molding insert includes a flat surface perpendicular to the axial direction in a surface for molding a portion other than the optical surface. Is.

本発明に係る光学レンズ射出成形用金型によれば、成形時における光学レンズの光学面の温度低下を抑え、良好な転写性を実現出来る。   According to the optical lens injection mold according to the present invention, it is possible to suppress the temperature drop of the optical surface of the optical lens at the time of molding and realize good transferability.

以下、光学レンズ射出成形用金型の実施の形態を図面に基づいて説明するが、この発明は、当該実施の形態に限定されるものではない。   Hereinafter, embodiments of an optical lens injection mold will be described with reference to the drawings. However, the present invention is not limited to the embodiments.

図１は金型（光学レンズ射出成形用金型）１の構成を示す図、図２は金型１の型開きを示す図、図３は可動入子１０によりプラスチックレンズ（光学レンズ）１００を突き出した状態を示す図である。   FIG. 1 is a diagram showing the configuration of a mold (optical lens injection molding mold) 1, FIG. 2 is a diagram showing the mold opening of the mold 1, and FIG. 3 shows a plastic lens (optical lens) 100 by a movable insert 10. It is a figure which shows the state which protruded.

図１に示す金型１はプラスチックレンズ１００を製造するものであり、図１は金型１のうち本発明に関係する部分を代表的に示している。光学面１０ａに対しては高精度且つ高転写性の成形処理が必要になるため、熱伝導率が低い可動入子（光学面成形入子）１０により成形され、光学面３０ａに対しては熱伝導率が低い固定入子３０により成形される。可動入子１０の外周面には可動型板２０が設置されており、光学面１０ａ以外のプラスチックレンズ部分２０ａは可動型板２０により成形される。固定入子３０も同様に外周面に固定型板４０が設置されている。金型１００が開く際は、固定入子３０及び固定金型４０に対して可動入子１０及び可動型板２０が移動する構造になっている。可動入子１０及び固定入子３０は、熱伝導率が低いセラミックスで形成し、熱が可動型板２０や固定型板４０に奪われることを抑制するため、熱伝導率は１．７〜３．２Ｗ／ｍ・ｋの範囲内にあることが好ましい。可動型板２０及び固定型板４０は、可動入子１０等より熱伝導率が高い熱間ダイス鋼で形成し、熱伝導率は例えば３０．０Ｗ／ｍ・ｋである。   A mold 1 shown in FIG. 1 is used to manufacture a plastic lens 100, and FIG. 1 representatively shows a part of the mold 1 related to the present invention. Since the optical surface 10a requires a highly accurate and highly transferable molding process, the optical surface 10a is molded by a movable insert (optical surface insert) 10 having a low thermal conductivity, and the optical surface 30a is heated. It is formed by a fixed insert 30 having a low conductivity. A movable mold plate 20 is installed on the outer peripheral surface of the movable insert 10, and the plastic lens portion 20 a other than the optical surface 10 a is molded by the movable mold plate 20. Similarly, the stationary insert 30 is provided with a stationary template 40 on the outer peripheral surface. When the mold 100 is opened, the movable insert 10 and the movable mold plate 20 are moved with respect to the fixed insert 30 and the fixed mold 40. The movable insert 10 and the fixed insert 30 are formed of ceramics having low thermal conductivity, and the heat conductivity is 1.7 to 3 in order to suppress heat from being taken away by the movable mold plate 20 and the fixed mold plate 40. It is preferably within the range of 2 W / m · k. The movable mold plate 20 and the fixed mold plate 40 are made of hot die steel having a higher thermal conductivity than the movable insert 10 or the like, and the thermal conductivity is, for example, 30.0 W / m · k.

次に金型１によりプラスチックレンズ１００を成形する動作を図１〜図３を用いて説明する。まず図１で示すように可動型板２０と固定型板４０が接触する位置で溶融材料がキャビティ５０に充填される。溶融材料の充填はランナー６０を経路として実行される。充填された溶融材料がある程度冷却されると、図２に示すように矢印方向に可動入子１０と可動型板２０が固定入子３及び固定金型４に対して移動し、金型１が開く。金型１が開いた状態ではプラスチックレンズ１００は可動入子１０と可動型板３０に着いている。その後、図３で示すように、可動型板２０に対して可動入子１０が矢印方向に移動し、プラスチックレンズ１００の成形品を突き出し離型させる。   Next, the operation | movement which shape | molds the plastic lens 100 with the metal mold | die 1 is demonstrated using FIGS. 1-3. First, as shown in FIG. 1, the molten material is filled into the cavity 50 at a position where the movable mold plate 20 and the fixed mold plate 40 are in contact with each other. The filling of the molten material is performed using the runner 60 as a route. When the filled molten material is cooled to some extent, the movable insert 10 and the movable mold plate 20 are moved relative to the fixed insert 3 and the fixed mold 4 in the direction of the arrow as shown in FIG. open. When the mold 1 is open, the plastic lens 100 is attached to the movable insert 10 and the movable mold plate 30. After that, as shown in FIG. 3, the movable insert 10 moves in the direction of the arrow with respect to the movable mold plate 20, and the molded product of the plastic lens 100 is ejected and released.

このような方法によりプラスチックレンズ１００の成形を行うわけであるが、可動入子１０の外周に位置する可動型板２０が光学面１０ａの外周部に対して近い位置に設置されていると、可動入子１０を熱伝導率の低いものにしたとしても、可動型板２０に光学面１０ａの外周部の熱が奪われてしまう。その結果、光学面１０ａの外周部における転写性が低下してしまう。そこで、プラスチックレンズ１００の光学面１０ａの長さと可動入子１０の外形の長さとの関係から、光学面１０ａの外周部と可動型板２０との距離を適正な値にすることが望ましい。この点に関して図４〜図６及び表１を用いて説明する。   Although the plastic lens 100 is molded by such a method, if the movable template 20 located on the outer periphery of the movable insert 10 is installed at a position close to the outer peripheral portion of the optical surface 10a, the plastic lens 100 is movable. Even if the insert 10 has a low thermal conductivity, the heat of the outer peripheral portion of the optical surface 10a is lost to the movable mold plate 20. As a result, the transferability at the outer periphery of the optical surface 10a is degraded. Therefore, it is desirable that the distance between the outer peripheral portion of the optical surface 10a and the movable mold plate 20 be an appropriate value from the relationship between the length of the optical surface 10a of the plastic lens 100 and the length of the outer shape of the movable insert 10. This point will be described with reference to FIGS. 4 to 6 and Table 1. FIG.

図４はプラスチックレンズ１００の光学面１０ａの長さＸと可動入子１０の外形の長さＹとの関係を示す図である。   FIG. 4 is a diagram showing the relationship between the length X of the optical surface 10 a of the plastic lens 100 and the length Y of the outer shape of the movable insert 10.

図４においてＸはプラスチックレンズ１００の光学面１０ａの長さを示し、Ｙは可動入子１０の外形の長さＹを示す。光学面１０ａの外周部の熱が可動型板２０に奪われることを抑制するため、光学面１０ａの外周部に対して可動型板２０を一定の距離離すことが好ましい。一方、光学面１０ａの外周部に対して可動型板２０を離すために可動入子１０の面積を大きくとってしまうと成形処理上、種種の問題が生じてしまう。そこで、プラスチックレンズ１００の光学面１０ａの長さＸと可動入子１０の外形の長さＹをどのような関係にすれば適正な成形処理ができるのか、ＸとＹの値を振って実験した。なお、Ｘ、Ｙについては図５及び図６を用いて補足する。図５及び図６は図４に示すα方向からみた可動入子１０等の断面図であり、図５はプラスチックレンズ１００が円形の場合、図６はプラスチックレンズ１００が四角形の場合を示す。図５及び図６で示すように、プラスチックレンズ１００が円形である場合は、光学面１０ａの長さＸと可動入子１０の外形の長さＹは各々の直径を意味し、プラスチックレンズ１００が四角形である場合は各々の縦、横の長さを意味する。可動入子１０の熱伝導率λは１．７Ｗ／ｍ・ｋから３．２Ｗ／ｍ・ｋの範囲内にあることが好ましいため、実験では２．４Ｗ／ｍ・ｋのものを使用した。その結果を表１に示す。   In FIG. 4, X indicates the length of the optical surface 10a of the plastic lens 100, and Y indicates the length Y of the outer shape of the movable nest 10. In order to suppress the heat of the outer peripheral portion of the optical surface 10a from being taken away by the movable mold plate 20, it is preferable that the movable mold plate 20 be separated from the outer peripheral portion of the optical surface 10a by a certain distance. On the other hand, if the area of the movable insert 10 is increased in order to separate the movable mold plate 20 from the outer peripheral portion of the optical surface 10a, various problems occur in the molding process. Therefore, an experiment was conducted by varying the values of X and Y to determine the relationship between the length X of the optical surface 10a of the plastic lens 100 and the length Y of the outer shape of the movable insert 10 to achieve an appropriate molding process. . X and Y will be supplemented with reference to FIGS. 5 and 6 are cross-sectional views of the movable insert 10 and the like seen from the α direction shown in FIG. 4. FIG. 5 shows a case where the plastic lens 100 is circular, and FIG. 6 shows a case where the plastic lens 100 is square. As shown in FIGS. 5 and 6, when the plastic lens 100 is circular, the length X of the optical surface 10a and the length Y of the outer shape of the movable nest 10 mean the respective diameters. When it is a rectangle, it means the length of each length and width. Since the thermal conductivity λ of the movable nest 10 is preferably in the range of 1.7 W / m · k to 3.2 W / m · k, a value of 2.4 W / m · k was used in the experiment. The results are shown in Table 1.

Figure 0005103772
Figure 0005103772

評価は金型１により成形したプラスチックレンズ１００の性能が良好か否かで判断した。表１における◎は性能が十分に良好であることを意味し、○は性能が良好であることを意味する。一方、△は性能がやや良好ではないことを意味し、×は性能が良好ではないことを意味する。表１に示す結果としてＹ／Ｘが１．５から２．５の間であればプラスチックレンズ１００の性能が良好であり、１．９から２．１の間であれば更に良い。   The evaluation was made based on whether or not the performance of the plastic lens 100 molded by the mold 1 was good. In Table 1, “◎” means that the performance is sufficiently good, and “◯” means that the performance is good. On the other hand, Δ means that the performance is not good, and x means that the performance is not good. As a result shown in Table 1, the performance of the plastic lens 100 is good when Y / X is between 1.5 and 2.5, and even better when it is between 1.9 and 2.1.

このように、可動入子１０の熱伝導率λを１．７Ｗ／ｍ・ｋから３．２Ｗ／ｍ・ｋの範囲内に設定し、Ｙ／Ｘを１．５から２．５の間に設定すれば、可動型板２０に光学面１０ａの外周部の熱が奪われることを抑制できる。その結果として、光学面１０ａの外周部においても良好な転写性が実現でき、適切な形状のプラスチックレンズ１００が形成できる。   Thus, the thermal conductivity λ of the movable nest 10 is set within the range of 1.7 W / m · k to 3.2 W / m · k, and Y / X is between 1.5 and 2.5. If it sets, it can suppress that the heat | fever of the outer peripheral part of the optical surface 10a is taken to the movable mold | type plate 20. FIG. As a result, good transferability can be realized even at the outer peripheral portion of the optical surface 10a, and the plastic lens 100 having an appropriate shape can be formed.

金型（光学レンズ射出成形用金型）１の構成を示す図である。1 is a diagram showing a configuration of a mold (optical lens injection mold) 1. 金型１の型開きを示す図である。It is a figure which shows the mold opening of the metal mold | die 1. 可動入子１０によりプラスチックレンズ（光学レンズ）１００を突き出した状態を示す図である。It is a figure which shows the state which protruded the plastic lens (optical lens) 100 with the movable nest | insert 10. FIG. プラスチックレンズ１００の光学面１０ａの長さＸと可動入子１０の外形の長さＹとの関係を示す図である。FIG. 3 is a diagram showing the relationship between the length X of the optical surface 10a of the plastic lens 100 and the length Y of the outer shape of the movable nest 10; プラスチックレンズ１００が円形の場合に光学面１０ａの長さＸと可動入子１０の外形の長さＹとの関係を示す図である。It is a figure which shows the relationship between the length X of the optical surface 10a and the length Y of the external shape of the movable nest | insert 10 when the plastic lens 100 is circular. プラスチックレンズ１００が四角形の場合に光学面１０ａの長さＸと可動入子１０の外形の長さＹとの関係を示す図である。It is a figure which shows the relationship between the length X of the optical surface 10a, and the length Y of the external shape of the movable nest | insert 10 when the plastic lens 100 is square. 従来の光学レンズ射出成形用金型に関する説明図である。It is explanatory drawing regarding the conventional optical lens injection mold.

符号の説明Explanation of symbols

１ 金型
１０ 可動入子
２０ 可動型板
３０ 固定入子
４０ 固定型板
５０ キャビティ
６０ ランナー 1 Mold 10 Movable insert 20 Movable mold plate 30 Fixed insert 40 Fixed mold plate 50 Cavity 60 Runner

Claims (4)

溶融材料が充填され光学レンズを成形する光学レンズ射出成形用金型であって、
前記光学レンズの光学面のうち、凸形状であって、かつ、曲率が相対的に大きい側の光学面を成形する凹型の面を含む光学面成形入子を有し、以下の関係式を満たし、
１．７≦λ≦３．２
１．５≦Ｙ／Ｘ≦２．５
λ（Ｗ／ｍ・ｋ）：前記光学面成形入子の熱伝導率
Ｘ：曲率が相対的に大きい側の前記光学面の軸を含む断面の幅
Ｙ：前記光学面の幅の方向に平行な方向に関する前記光学面成形入子の外形の長さ
かつ、前記光学面成形入子は、前記長さＹの部分のうち、前記長さＸの部分を越えた範囲において前記光学面以外の部分を成形することを特徴とする光学レンズ射出成形用金型。 An optical lens injection mold for molding an optical lens filled with a molten material,
Among optical surfaces of the optical lens, a convex shape, and has an optical surface molding insert comprising a concave surface curvature for forming the optical surface of the relatively large side, satisfy the following relationship And
1.7 ≦ λ ≦ 3.2
1.5 ≦ Y / X ≦ 2.5
λ (W / m · k): thermal conductivity of the optical surface forming insert X: width of the cross section including the axis of the optical surface on the side having a relatively large curvature Y: parallel to the direction of the width of the optical surface Length of the outer shape of the optical surface molding insert with respect to various directions
The optical surface molding insert molds a portion other than the optical surface in a range exceeding the length X portion of the length Y portion. Type. 前記光学面成形入子の外周に位置し、かつ、前記光学面成形入子よりも高い熱伝導率を有する型板は、前記光学面成形入子によって成形される前記光学面以外の部分から外側に延在する部分を成形することを特徴とする、請求項１に記載の光学レンズ射出成形用金型。  A template located on the outer periphery of the optical surface molding insert and having a higher thermal conductivity than the optical surface molding insert is located outside the portion other than the optical surface formed by the optical surface molding insert. 2. The mold for injection molding of an optical lens according to claim 1, wherein a portion extending to the lens is molded. 前記光学面成形入子は、前記光学レンズとして成形される両凸の光学面を有するレンズのうち曲率が相対的に大きい側の面を成形することを特徴とする、請求項１及び２のいずれか一項に記載の光学レンズ射出成形用金型。3. The optical surface molding insert for molding a surface having a relatively large curvature among lenses having a biconvex optical surface molded as the optical lens. An optical lens injection mold according to claim 1. 前記光学面成形入子は、前記光学面以外の部分を成形する面において、軸方向に対して垂直な平坦面を含むことを特徴とする、請求項１から３までのいずれか一項に記載の光学レンズ射出成形用金型。  The optical surface molding insert includes a flat surface perpendicular to the axial direction on a surface for molding a portion other than the optical surface, according to any one of claims 1 to 3. Mold for optical lens injection molding.
JP2006090631A 2006-03-27 2006-03-29 Optical lens injection mold Expired - Fee Related JP5103772B2 (en)

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CN2007100884233A CN101045329B (en) 2006-03-27 2007-03-22 Molular for optical lens injection moulding

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CN104647702A (en) * 2015-02-16 2015-05-27 杭州清渠科技有限公司 Surface shape regulated flow injection molding lens preparation device
JP6826002B2 (en) * 2017-06-16 2021-02-03 オリンパス株式会社 Molding mold
CN114918615A (en) * 2022-05-13 2022-08-19 浙江百康光学股份有限公司 Preparation method of optical insert

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JP3264704B2 (en) * 1992-10-06 2002-03-11 松下電器産業株式会社 Optical element molding die and method of manufacturing the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8586323B2 (en) 2003-04-25 2013-11-19 Sekisui Chemical Co., Ltd. Blood coagulation promoter and blood collection tube comprising a polyoxyalkylene glycerin derivative

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