JP5091427B2 - Battery holder and battery pack - Google Patents

Battery holder and battery pack Download PDF

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JP5091427B2
JP5091427B2 JP2006156942A JP2006156942A JP5091427B2 JP 5091427 B2 JP5091427 B2 JP 5091427B2 JP 2006156942 A JP2006156942 A JP 2006156942A JP 2006156942 A JP2006156942 A JP 2006156942A JP 5091427 B2 JP5091427 B2 JP 5091427B2
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battery
holder
parallel
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face
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JP2007328927A (en
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俊介 安井
忠雄 木村
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Panasonic Corp
Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

本発明は、複数の円筒形の電池を並列配置した状態でその両端部を保持する電池ホルダー及びそれを用いた電池パックに関するものである。   The present invention relates to a battery holder that holds both ends of a plurality of cylindrical batteries arranged in parallel, and a battery pack using the battery holder.

近年、自動車などにおいて、二次電池を用いたハイブリッドシステムの採用によって省エネルギー化が進んでおり、その進展に伴って二次電池を用いた電池パックの性能が飛躍的に進歩している。その結果、エレベータや農機具、非常用電源装置等において、そのバックアップ電源やハイブリッドシステムなどに、所要数の二次電池を用いた電池パックを採用したものが増えてきており、さらに広く各種機器や装置に採用することが模索されている。   In recent years, in automobiles and the like, energy saving has been advanced by adopting a hybrid system using a secondary battery, and the performance of a battery pack using the secondary battery has been dramatically improved along with the progress. As a result, in elevators, farm equipment, emergency power supplies, etc., an increasing number of battery packs using the required number of secondary batteries are used for backup power supplies, hybrid systems, etc. It is being sought to adopt it.

例えば、エレベータのバックアップ電源として、図7に示すように、通気開口(図示せず)を設けた支持板52の両側部に側枠53を立設して薄い直方体状のケース体51を構成し、このケース体51をエレベータ昇降路内のフレーム(図示せず)に垂直に取付けるとともに、内部に6セルを直列接続した16本の電池54を互いに所要の隙間をあけて格子状(8列・2段)に垂直姿勢で配列して収容し、これらの電池54の上端と下端を上部と下部の保持プレート55、56にて保持するとともに、接続部材57にて順次電気的に接続し、さらに下部の保持プレート56の下部に、万一電解液が漏出した場合に受ける受け皿58を配設し、この受け皿58を強度のある部材で構成してケース体51に取り付け、96セル分の電池の重量(約17kg)を下部の保持プレート56と受け台(図示せず)を介して受け皿58にて支持するようにし、ケース体51の支持板52と対向する開口を排気ファンを取付けたカバー(図示せず)で覆ったものが知られている。   For example, as a backup power source for an elevator, as shown in FIG. 7, a thin rectangular parallelepiped case body 51 is formed by standing side frames 53 on both sides of a support plate 52 provided with ventilation openings (not shown). The case body 51 is vertically attached to a frame (not shown) in the elevator hoistway, and 16 batteries 54 in which 6 cells are connected in series are arranged in a lattice shape (8 rows, The upper and lower ends of the batteries 54 are held by the upper and lower holding plates 55 and 56, and are sequentially electrically connected by the connecting members 57. A receiving tray 58 that is to be received in the event that the electrolyte solution leaks is disposed below the lower holding plate 56. The receiving tray 58 is formed of a strong member and is attached to the case body 51. Weight (about 7 kg) is supported by a receiving tray 58 via a lower holding plate 56 and a cradle (not shown), and an opening facing the support plate 52 of the case body 51 is attached to a cover (not shown). ) Is known.

また、略方形の上下一対の厚板状の支持板から成り、両支持板に電池の端部が嵌入する所定深さの電池保持穴が形成された電池ホルダーにて、格子状に配列した複数の電池の両端部を保持するようにし、かつ各支持板に配列された電池保持穴の間の適所に通気穴を設けたものが知られている(例えば、特許文献1参照)。   In addition, a plurality of cells arranged in a lattice form in a battery holder comprising a pair of thick square support plates having a substantially square shape, and battery support holes having a predetermined depth into which the end portions of the batteries are fitted are formed on both support plates. A battery is known in which both ends of the battery are held and vent holes are provided at appropriate positions between the battery holding holes arranged in each support plate (see, for example, Patent Document 1).

また、複数の電池を適当な隙間をあけて並列配置した状態で両端を挟持板で挟むとともに、電池間に配置した支持柱にて電池の外周の一部を支持するようにし、この支持柱の両端部に通気孔を設けるとともに中間部に遮蔽部を設けて通気孔を通る冷却風が電池間の間隙に拡散して流通するようにした組電池が知られている(例えば、特許文献2参照)。   In addition, a plurality of batteries are arranged in parallel with a suitable gap, and both ends are sandwiched between sandwiching plates, and a part of the outer periphery of the battery is supported by support pillars arranged between the batteries. There is known an assembled battery in which ventilation holes are provided at both ends and a shielding part is provided in an intermediate part so that cooling air passing through the ventilation holes is diffused and distributed in the gap between the batteries (for example, see Patent Document 2). ).

また、ケースを構成する上蓋と中枠と下蓋に複数の抱持リブを設けて複数の電池を適当な隙間をあけて並列配置した状態で支持するとともに、上蓋と下蓋に形成した通風孔を通して冷却空気を流通させることで電池を冷却するようにした電池モジュールが知られている(例えば、特許文献3参照)。
特開平9−7564号公報 特開2001−291533号公報 特開2001−325996号公報
In addition, a plurality of holding ribs are provided on the upper lid, the middle frame, and the lower lid constituting the case to support a plurality of batteries in a state of being arranged in parallel with an appropriate gap, and a ventilation hole formed in the upper lid and the lower lid There is known a battery module that cools a battery by circulating cooling air through the battery (for example, see Patent Document 3).
Japanese Patent Laid-Open No. 9-7564 JP 2001-291533 A JP 2001-325996 A

ところが、上記エレベータのバックアップ電源などのように、受注数量が少ないために、量産できずに少量生産となるものにおいては、図7に示したような上部と下部の保持プレート55、56を、成形品で作製しようとすると、成形型が極めて高いために極端にコスト高になり、そのため絶縁性を有する樹脂プレートを切削加工して作製しているが、1品づつ切削加工して作製するため、やはりコスト高になるという問題がある。また、搭載する電池54の数量が変わる場合に、電池数ごとにそれぞれ異なる保持プレート55、56を作製する必要があるため、その点でもコストが高くなるという問題がある。また、電池54の支持構造も、強度の必要な受け皿58や受け台(図示せず)を用いた複雑な構成であるのでコスト高になるという問題がある。さらに、ケース体51をフレーム(図示せず)に取付ける際に、その取付板の配置位置の制約により支持板52に設けられている通気開口が取付板で塞がれてしまう場合があると、取付板に対向した部分の電池54の冷却が不十分になってしまう恐れがあるという問題もあった。   However, in the case where the order quantity is small, such as the above-described elevator backup power source, and the mass production is not possible, the upper and lower holding plates 55 and 56 as shown in FIG. If you try to make it with a product, it is extremely expensive because the molding die is extremely high, and therefore it is made by cutting a resin plate with insulation, but because it is made by cutting one product at a time, There is still a problem of high costs. In addition, when the number of the batteries 54 to be mounted changes, it is necessary to produce different holding plates 55 and 56 for each number of batteries, which also raises a problem that the cost increases. In addition, the support structure of the battery 54 has a complicated configuration using a tray 58 and a cradle (not shown) that require strength, and thus there is a problem that the cost is increased. Furthermore, when the case body 51 is attached to a frame (not shown), the ventilation opening provided in the support plate 52 may be blocked by the attachment plate due to restrictions on the position of the attachment plate. There is also a problem that the battery 54 at the portion facing the mounting plate may be insufficiently cooled.

また、特許文献1に記載の電池ホルダは、格子状に配列された複数の電池の両端部を厚板状の支持体で保持しているだけであり、電池ホルダを複数組み合わせる場合にはこれらを収容して固定支持する複雑な構成のケース体が必要となるためコスト高になるという問題があり、また電池を格子状に配列しているので、電池間に形成される空間を冷却用通気通路として利用しているとは言え、その空間が無駄に大きく、空間効率が悪く体積当たりの出力効率が悪いという問題がある。   In addition, the battery holder described in Patent Document 1 merely holds both end portions of a plurality of batteries arranged in a lattice shape with a thick plate-like support, and when combining a plurality of battery holders, There is a problem that the case body having a complicated structure for housing and fixing and supporting is required, and there is a problem that the cost is high, and since the batteries are arranged in a lattice shape, the space formed between the batteries is provided with a cooling ventilation passage However, there is a problem that the space is uselessly large, the space efficiency is poor, and the output efficiency per volume is poor.

また、特許文献2に記載の組電池も、図7のような用途の電池パックに適用すると、電池の両端部を保持する挟持板が1枚板であるため、量産でない場合1品毎に切削加工する必要があってコスト高になるという問題がある。   In addition, when the assembled battery described in Patent Document 2 is applied to a battery pack for use as shown in FIG. 7, the sandwiching plate that holds both ends of the battery is a single plate. There is a problem that it is necessary to process and the cost is high.

また、特許文献3に記載の電池モジュールも、図7のような用途の電池パックに適用すると、量産でない場合ケースを構成する上蓋と中枠と下蓋を1品毎に作製する必要があってコスト高になるという問題がある。   In addition, when the battery module described in Patent Document 3 is applied to a battery pack for use as shown in FIG. 7, it is necessary to produce an upper lid, a middle frame, and a lower lid constituting the case for each product when not in mass production. There is a problem of high costs.

本発明は、上記従来の問題点に鑑み、個々には少量生産の機器や装置にも同一規格で対応できる汎用性を有することで、量産成形品としてコスト低下を図ることができるとともに、電池の数の変化に容易に対応することができ、また電池を簡単な構造で強固に支持することができ、また電池パックの体積当たりの出力効率を向上できるとともに、電池の冷却性能を常に高く保持することができる電池ホルダー及びそれを用いた電池パックを提供することを目的とする。   In view of the above-described conventional problems, the present invention has versatility that can be individually applied to low-volume production devices and apparatuses with the same standard, thereby reducing costs as a mass-produced molded product and It can easily cope with changes in the number, can support the battery firmly with a simple structure, can improve the output efficiency per volume of the battery pack, and always keeps the cooling performance of the battery high. An object of the present invention is to provide a battery holder and a battery pack using the same.

本発明の電池ホルダーは、互いに対向して配置されるとともに各々に円筒形の電池の端部を嵌め込んで保持する保持部を設けられた一対のホルダー部材から成り、各ホルダー部材は正面形状が略平行四辺形でかつホルダー部材の平行四辺形における少なくとも何れか一方の平行な一対の辺に平行に複数の保持部が配列され、前記一方の平行な一対の辺を形成する端面を、ホルダー部材を並列配置する際に接合する接合端面とし、平行四辺形における他方の平行な一対の辺を形成する端面を、ホルダー部材を並列配置した状態で連結する連結部材の固定手段を設けた連結端面とし、連結端面に、電池に装着したセンサからのリード線を外部に引き出す導出溝を設けたものである。 The battery holder of the present invention is composed of a pair of holder members that are arranged to face each other and are provided with holding portions that fit and hold end portions of cylindrical batteries, and each holder member has a front shape. A plurality of holding portions are arranged in parallel to at least one of the parallel sides of the parallelogram of the holder member, and the end surfaces forming the one pair of parallel sides are arranged on the holder member. The end surfaces forming the other pair of parallel sides in the parallelogram are connection end surfaces provided with fixing means for connecting members to be connected in a state where the holder members are arranged in parallel. The connecting end face is provided with a lead-out groove for leading the lead wire from the sensor attached to the battery to the outside .

この構成によると、一対のホルダー部材から成る電池ホルダーにて電池の両端部が保持されるので、必要に応じて所要数の電池ホルダーを並列配置してそのホルダー部材を連結部材に固定することで任意数の電池を簡単な構造で強固に支持することができ、かつ各種機器や装置において必要な電池の数が異なる場合にも、同一規格のホルダー部材を用いてその使用数を変えるだけで対応することができるため、適用する各種機器や装置が個々には少量生産であっても、ホルダー部材は汎用性があるため絶縁性合成樹脂の射出成形品にて構成して量産することでコスト低下を図ることができる。また、ホルダー部材にて電池を保持した状態で円筒形の電池が斜格子状に並列配置されるため、電池間に無駄な空間が形成されず、体積当たりの出力効率を向上できるとともに、各電池に均等に冷却風が当たるので電池の冷却性能を常に高く保持することができる。さらに、連結端面に、電池に装着したセンサからのリード線を外部に引き出す導出溝を設けると、リード線を、ホルダー部材の連結端面に沿って容易に、かつその連結端面と連結端面に接合される連結部材との間に噛み込む恐れなく引き出すことができ、リード線を損傷する恐れなくかつ作業性良く配線することができる。 According to this configuration, since both ends of the battery are held by the battery holder composed of a pair of holder members, the required number of battery holders can be arranged in parallel and fixed to the connecting member as necessary. Arbitrary number of batteries can be firmly supported with a simple structure, and even if the number of batteries required for various devices and devices is different, it can be handled by simply changing the number of batteries used using the same standard holder member Therefore, even if the various equipment and devices to be applied are individually produced in small quantities, the holder member is versatile, so it is possible to reduce the cost by configuring it with an injection molded product of insulating synthetic resin. Can be achieved. In addition, since the cylindrical batteries are arranged in parallel in a slanted lattice shape with the battery held by the holder member, no useless space is formed between the batteries, and the output efficiency per volume can be improved. Therefore, the cooling performance of the battery can always be kept high. Furthermore, if a lead-out groove for leading the lead wire from the sensor attached to the battery to the outside is provided on the connection end surface, the lead wire can be easily joined along the connection end surface of the holder member to the connection end surface and the connection end surface. The lead wire can be pulled out without being caught between the connecting members, and the lead wire can be wired with good workability without being damaged.

また、接合端面に、ホルダー部材を並列配置した状態で接合端面間に通気路を形成する凹部を設けると、電池の両端を保持している両側のホルダー配置面からも冷却風を導入することができ、ホルダー間の開口が閉鎖されるような配置構造となった場合にも、電池に冷却風を供給して電池を確実に冷却することができる。   In addition, if the joint end face is provided with a recess for forming a ventilation path between the joint end faces in a state where the holder members are arranged in parallel, cooling air can be introduced also from the holder placement faces on both sides holding both ends of the battery. Even when the arrangement structure is such that the opening between the holders is closed, the battery can be reliably cooled by supplying cooling air to the battery.

また、一対のホルダー部材の保持部は電池の端面が当接する受面を有し、この受面に電池の両端に突出された端子が嵌合する嵌合穴を貫通形成すると、嵌合穴を貫通した端子同士を接続部材で接続して電池間を接続するので、万一電池から電解液が漏液しても電池一端部の漏液部から接続部材による通電経路に至るまでの沿面距離が大きいため、漏液による短絡の発生を抑制することができる。   In addition, the holding portion of the pair of holder members has a receiving surface with which the end face of the battery abuts, and when a fitting hole into which the terminal protruding at both ends of the battery is fitted is formed through this receiving face, the fitting hole is formed. Since the penetrating terminals are connected by a connecting member to connect the batteries, even if the electrolyte leaks from the battery, the creepage distance from the leaked part at one end of the battery to the current-carrying path by the connecting member Since it is large, it is possible to suppress the occurrence of a short circuit due to leakage.

また、電池両端に突出された端子は極性に応じて形状が異なり、ホルダー部材の嵌合穴は嵌合させる端子と同形状でかつ互いに接続すべき形状の異なる端子の嵌合穴が同一方向に隣り合うように配設すると、電池の端子同士を接続する際に同極同士を接続する恐れが無くなり、接続作業時の不注意によって短絡させる恐れがなく、作業性良く安全性を確保することができる。   The terminals protruding from both ends of the battery have different shapes depending on the polarity, and the fitting holes of the holder member have the same shape as the terminals to be fitted, and the fitting holes of the terminals having different shapes to be connected to each other are in the same direction. When arranged adjacent to each other, there is no risk of connecting the same polarity when connecting battery terminals, there is no risk of short circuiting due to carelessness during connection work, ensuring good workability and safety. it can.

また、接合端面の両端部を連結端面に対して垂直な対向面にて構成し、この対向面に、ホルダー部材を並列配置するときにホルダー部材の配置姿勢が正規の姿勢となっているときにのみ互いに嵌入係合する凹凸部を設けると、ホルダー部材を並列配置する際に凹凸部が互いに嵌入係合するように並列配置することでホルダー部材は正規の姿勢で並列配置された状態となるため、電池の端子同士をホルダー部材間で接続する際にも同極同士を接続する恐れが全く無くなり、接続作業時の不注意によって短絡させる恐れがなく、作業性良く安全性を確保することができる。   Further, when both end portions of the joining end surface are configured as opposed surfaces perpendicular to the connecting end surface, and the holder member is disposed in a normal posture when the holder members are arranged in parallel on the opposed surface. If the concave and convex portions that are only fitted and engaged with each other are provided, the holder members are arranged in parallel in a normal posture by arranging the concave and convex portions in parallel so that the concave and convex portions are fitted and engaged with each other. When connecting battery terminals between holder members, there is no risk of connecting the same poles, and there is no risk of short-circuiting due to carelessness during connection work, ensuring good workability and safety. .

また、ホルダー部材の各保持部の連結端面に隣接する部分に、ホルダー部材を並列配置した時にその並列方向に波形状に連続する円弧鍔が突設されていると、上記のように万一電解液が漏液した場合にも、その電解液を波形状にほぼ連続する円弧鍔による案内通路に沿って円滑に流動させ、適宜に配置された液受け容器に収容させるようにすることができ、電解液が通電経路に向けて流動したり、外部に流出したりするのを容易にかつ確実に防止することが可能となる。 Further, the portion adjacent to the connecting end face of each holding portion of the holder member, the arc brim to continuous waveform shape in the parallel direction when arranged in parallel holder member is protruded, event as described above Even when the electrolyte leaks, the electrolyte can be smoothly flowed along a guide path formed by a circular arc ridge that is substantially continuous in a wave shape, and can be accommodated in an appropriately arranged liquid receiving container. It is possible to easily and reliably prevent the electrolytic solution from flowing toward the energization path or flowing out.

また、本発明の電池パックは、電池ホルダーとこの電池ホルダーにて両端部が保持された複数の電池とからなる複数の単位電池ブロックを備えた電池パックであって、電池ホルダーは、互いに対向して配置されるとともに各々に円筒形の電池の端部を嵌め込んで保持する保持部を設けられた一対のホルダー部材から成り、各ホルダー部材は正面形状が略平行四辺形でかつホルダー部材の平行四辺形における少なくとも何れか一方の平行な一対の辺に平行に複数の保持部が配列され、一方の平行な一対の辺を形成する端面を、ホルダー部材を並列配置する際に接合する接合端面とし、平行四辺形における他方の平行な一対の辺を形成する端面を、ホルダー部材を並列配置した状態で連結する連結部材の固定手段を設けた連結端面とし、各ホルダー部材の一方の連結端面を固定する第1の連結レール部を有するとともに電池に対向する領域に通気開口を有する支持板上に並列配置して固定し、各ホルダー部材の他方の連結端面を固定する第2の連結レール部を有する連結部材に一体に設けられ、若しくは別部材として取付けられて電池を覆うカバー部に排気ファンを配設したものである。 The battery pack of the present invention, there is provided a battery pack having a plurality of unit battery blocks composed of the batteries holder with a plurality of batteries having both ends are held by the battery holder, a battery holder, facing each other And a pair of holder members each provided with a holding portion for fitting and holding an end portion of a cylindrical battery, and each holder member has a substantially parallelogram shape and a front portion of the holder member. A joining end face for joining a plurality of holding portions in parallel to at least one of the parallel pair of parallelograms and joining the end faces forming the one pair of parallel sides when the holder members are arranged in parallel. and then, the end face forming the other pair of parallel sides of the parallelogram, the connecting end face provided with fixing means of the connecting member for connecting while juxtaposed holder members, each of the holders The first connecting rail portion for fixing one connecting end surface of the member is fixed in parallel on a support plate having a ventilation opening in a region facing the battery, and the other connecting end surface of each holder member is fixed. The exhaust fan is disposed on a cover portion that is provided integrally with the connecting member having the second connecting rail portion or is attached as a separate member and covers the battery.

この構成によると、支持板上に所要数の単位電池ブロックを並列配置し、その上に連結部材を配置し、支持板と連結部材における第1と第2の連結レール部にそれぞれホルダー部材の両連結端面を固定することで、複数のホルダー部材と支持板と連結部材から成る簡単な構成と組み付け作業によって各電池を確実に保持した電池パックを構成することができ、かつ並列配置する単位電池ブロックの数を任意に変更するだけで所望の出力電圧の電池パックを構成することができるので、各種出力電圧仕様の電池パックを低コストにて提供することができる。また、連結部材側のカバー部に配設された排気ファンを作動させると、支持板の通気開口から冷却風が吸入され、斜格子状に配列された各電池間の隙間を通り、カバー部内を経て外部に排出されることで、冷却風が各電池に均等に接触して流通するため各電池を効果的に冷却することができる。また、ホルダー部材の接合端面間の通気路が設けられていると、電池パックの配設状態が、支持板の通気開口の一部を閉鎖するような状態となった場合にも、ホルダー部材間の通気路を通して冷却風が導入されることで、通気開口の閉鎖部位に対向する電池に対しても冷却風を供給して電池を確実に冷却することができる。   According to this configuration, the required number of unit battery blocks are arranged in parallel on the support plate, the connecting member is arranged thereon, and the first and second connecting rail portions of the support plate and the connecting member are respectively connected to the holder members. By fixing the connection end face, a simple battery pack structure including a plurality of holder members, a support plate, and a connection member, and a battery pack that securely holds each battery can be configured by assembling work, and unit battery blocks arranged in parallel Since the battery pack having a desired output voltage can be configured only by arbitrarily changing the number of the battery packs, battery packs having various output voltage specifications can be provided at low cost. In addition, when the exhaust fan arranged in the cover part on the connecting member side is operated, cooling air is sucked from the ventilation openings of the support plate, passes through the gaps between the cells arranged in a diagonal grid, and passes through the inside of the cover part. Then, since the cooling air is distributed in contact with each battery evenly by being discharged to the outside, each battery can be effectively cooled. In addition, when an air passage is provided between the joining end faces of the holder member, the battery pack can be placed between the holder members even when the battery pack is placed in a state where a part of the vent opening of the support plate is closed. By introducing the cooling air through the ventilation path, the cooling air can be supplied to the battery facing the closed portion of the ventilation opening to reliably cool the battery.

また、連結部材が、全ての単位電池ブロックの各ホルダー部材の外面を覆って支持板に固定されるとともにホルダー部材間に開口を有する連結枠から成り、連結枠の開口上に排気ファンを配設したカバー部材を着脱可能に取付けると、ホルダー部材の外面で電池の端子間を接続部材で接続して構成されている通電経路が連結枠にて覆われるので、メンテナンス作業を行う時などに、カバー部材を取り外して作業することで作業者が通電経路に接触して感電する恐れがなく、安全に作業することができる。   The connecting member covers the outer surface of each holder member of all the unit battery blocks and is fixed to the support plate, and includes a connecting frame having an opening between the holder members, and an exhaust fan is disposed on the opening of the connecting frame. When the cover member is detachably attached, the connection path between the battery terminals on the outer surface of the holder member is covered with the connecting frame, so the cover is covered when performing maintenance work. By removing the member and working, there is no fear that the worker will come into contact with the energization path and get an electric shock, and the work can be performed safely.

本発明の電池ホルダー及び電池パックによれば、電池の両端部を保持するホルダー部材を所要数並列配置してそのホルダー部材を連結部材に固定することで任意数の電池を簡単な構造で強固に支持することができ、かつ同一規格のホルダー部材の使用数を変えるだけで必要な電池の数が異なる各種機器や装置に対応でき、ホルダー部材が汎用性を有するので絶縁性合成樹脂の射出成形品にて構成して量産することでコスト低下を図ることができ、またホルダー部材にて電池を保持した状態で円筒形の電池が斜格子状に並列配置されるため、電池間に無駄な空間が形成されず、体積当たりの出力効率を向上できるとともに、各電池に均等に冷却風が当たるので電池の冷却性能を常に高く保持することができ、さらに、連結端面に、電池に装着したセンサからのリード線を外部に引き出す導出溝を設けることで、リード線を、ホルダー部材の連結端面に沿って容易に、かつその連結端面と連結端面に接合される連結部材との間に噛み込む恐れなく引き出すことができ、リード線を損傷する恐れなくかつ作業性良く配線することができる等の効果が発揮される。 According to the battery holder and the battery pack of the present invention, a desired number of batteries can be firmly fixed with a simple structure by arranging a required number of holder members for holding both ends of the battery in parallel and fixing the holder members to the connecting member. Insulating synthetic resin injection-molded products that can be supported and compatible with various devices and devices that require a different number of batteries by changing the number of holder members of the same standard. It is possible to reduce the cost by mass-producing and configuring the battery, and since the cylindrical batteries are arranged in parallel in a slanted lattice with the battery held by the holder member, there is wasted space between the batteries. not formed, it is possible to improve the output efficiency per volume, so uniformly cooling air impinges on the battery can always maintain a high cooling performance of the battery, further, the connecting end face, attached to the battery By providing a lead-out groove for leading the lead wire from the sensor to the outside, the lead wire can be easily bitten along the connecting end surface of the holder member and between the connecting end surface and the connecting member joined to the connecting end surface. It can be pulled out without fear, and the effect of being able to wire with good workability without damaging the lead wire is exhibited.

以下、本発明の電池ホルダーとそれを用いた電池パックの一実施形態について、図1〜図6を参照して説明する。   Hereinafter, an embodiment of a battery holder of the present invention and a battery pack using the same will be described with reference to FIGS.

図1において、1は複数個(図示例では4個)の円筒形の単電池を直列接続してモジュール化した細長い円筒形の電池で、その両端面には正極と負極の端子2、3が突設されている。これら両端子2、3の形状は互いに異なっている。図示例では、一方の極の端子2は六角形、他方の極の端子3は角部をカットした四角形に形成されている。また、両端子2、3の端面の中心に端子2、3間を電気的に接続する接続部材5をボルト6にて締結固定するねじ穴4が設けられている。   In FIG. 1, reference numeral 1 denotes an elongated cylindrical battery in which a plurality (four in the illustrated example) of cylindrical cells are connected in series to form a module. Positive and negative terminals 2 and 3 are provided at both end faces. Projected. These terminals 2 and 3 have different shapes. In the illustrated example, the terminal 2 on one pole is formed in a hexagonal shape, and the terminal 3 on the other pole is formed in a quadrangle with corners cut. A screw hole 4 is provided in the center of the end face of both terminals 2 and 3 for fastening and fixing the connection member 5 for electrically connecting the terminals 2 and 3 with bolts 6.

7、8は、互いに対向して配置されて、電池1の両端部を保持する一対のホルダー部材であり、これらホルダー部材7、8にて電池ホルダー9が構成されている。図1(b)に示すように、この電池ホルダー9にて複数の電池1を保持することで、単位電池ブロック10が構成されている。そして、図4、図5に示す電池パック11においては、図1(c)に示すように、複数の単位電池ブロック10を並列配置した状態で、多数の電池1が内部に収容配置されている。   Reference numerals 7 and 8 denote a pair of holder members that are arranged to face each other and hold both ends of the battery 1, and the holder members 7 and 8 constitute a battery holder 9. As shown in FIG. 1B, the unit battery block 10 is configured by holding a plurality of batteries 1 in the battery holder 9. In the battery pack 11 shown in FIGS. 4 and 5, as shown in FIG. 1 (c), a large number of batteries 1 are housed and arranged in a state where a plurality of unit battery blocks 10 are arranged in parallel. .

両ホルダー部材7、8の形状は、図2(a)、図3(a)に示すように、正面形状が仮想線で示す平行四辺形を基本形とする略平行四辺形で、その左右の傾斜平行辺を形成する端面が、ホルダー部材7、8を並列配置する際に接合する接合端面12を構成し、上下の水平平行辺を形成する端面が、ホルダー部材7、8を並列配置した状態で連結する連結端面13を構成している。各連結端面13の両端部には、並列配置したホルダー部材7、8を相互に連結する後述の連結部材の固定手段であるナット14が埋め込み配置されている。   As shown in FIGS. 2 (a) and 3 (a), the shape of both holder members 7 and 8 is a substantially parallelogram whose frontal shape is a parallelogram indicated by phantom lines, and its left and right inclinations. The end face forming the parallel side constitutes the joining end face 12 to be joined when the holder members 7 and 8 are arranged in parallel, and the end face forming the upper and lower horizontal parallel sides is in a state where the holder members 7 and 8 are arranged in parallel. A connecting end face 13 to be connected is configured. At both ends of each connecting end face 13, nuts 14, which are fixing means for connecting members (described later) for connecting the holder members 7 and 8 arranged in parallel to each other, are embedded.

両ホルダー部材7、8の接合端面12の上下端部は、連結端面13に対して垂直な対向面15にて構成されており、この対向面15に、ホルダー部材7、8を並列配置するときにホルダー部材7、8の配置姿勢が正規の姿勢となっているときにのみ互いに嵌入係合する係合凹部16と係合凸部17が設けられている。すなわち、一側の接合端面12の上下端に一対の係合凹部16が、他側の接合端面12の上下端に一対の係合凸部17が設けられている。また、この接合端面12の上下の対向面15の間に、ホルダー部材7、8を並列配置した状態で接合端面12、12間に通気路19を形成する凹部18が設けられている。   The upper and lower end portions of the joining end surfaces 12 of the holder members 7 and 8 are constituted by a facing surface 15 perpendicular to the connecting end surface 13, and when the holder members 7 and 8 are arranged in parallel on the facing surface 15. In addition, an engagement recess 16 and an engagement projection 17 are provided to be fitted and engaged with each other only when the holder members 7 and 8 are arranged in a regular posture. That is, a pair of engaging recesses 16 are provided at the upper and lower ends of the joining end surface 12 on one side, and a pair of engaging projections 17 are provided at the upper and lower ends of the joining end surface 12 on the other side. Further, a concave portion 18 is provided between the joint end surfaces 12 and 12 with the holder members 7 and 8 arranged in parallel between the upper and lower opposing surfaces 15 of the joint end surface 12.

両ホルダー部材7、8の厚さ方向内側面(図2(c)、図3(c)参照)には、接合端面12及び連結端面13に平行に、それぞれ複数(図示例ではそれぞれ2つずつ、合計4つ)の保持部20が適当間隔あけて斜格子状に配列して設けられ、各保持部20にて電池1の端部を保持するように構成されている。各保持部20は、電池1の端面が当接する受面21を有するとともに、この受面21に電池1の両端に突出された端子2、3が嵌合する嵌合穴22、23が貫通形成されている。また、各保持部20の連結端面13に隣接する部分には、ホルダー部材7、8を並列配置した時にその並列方向に波形状にほぼ連続する円弧鍔24が突設されている。   A plurality (two in the illustrated example, two each) of the holder members 7 and 8 are provided in parallel with the joining end surface 12 and the connecting end surface 13 on the inner surfaces in the thickness direction (see FIGS. 2C and 3C). , A total of four) holding portions 20 are arranged in an oblique grid at appropriate intervals, and each holding portion 20 is configured to hold the end portion of the battery 1. Each holding portion 20 has a receiving surface 21 with which the end surface of the battery 1 abuts, and fitting holes 22 and 23 through which the terminals 2 and 3 protruding at both ends of the battery 1 are fitted are formed through the receiving surface 21. Has been. In addition, an arc rod 24 that is substantially continuous in a wave shape in the parallel direction when the holder members 7 and 8 are arranged in parallel is projected from a portion adjacent to the connecting end face 13 of each holding portion 20.

両ホルダー部材7、8において、上下方向には互いに異なる嵌合穴22と23が隣り合い、左右方向には互いに同じ嵌合穴22と22、又は23と23が隣り合い、かつ一方のホルダー部材7(図2参照)では嵌合穴22、22が下部に、嵌合穴23、23が上部に、他方のホルダー部材8(図3参照)では嵌合穴22、22が上部に、嵌合穴23、23が下部に位置するように配設されている。   In both holder members 7 and 8, different fitting holes 22 and 23 are adjacent to each other in the vertical direction, and the same fitting holes 22 and 22, or 23 and 23 are adjacent to each other in the left and right direction, and one holder member 7 (see FIG. 2), the fitting holes 22, 22 are in the lower part, the fitting holes 23, 23 are in the upper part, and in the other holder member 8 (see FIG. 3), the fitting holes 22, 22 are in the upper part. The holes 23, 23 are arranged so as to be located at the lower part.

両ホルダー部材7、8の厚さ方向外側面(図2(b)、図3(b)参照)には、嵌合穴22と23の間にわたって接続部材5を係合配置する浅溝25が形成されている。また、浅溝25の周囲を所要の間隙を開けて取り囲むように囲み壁26が高く突出形成され、接続部材5及びそれを締結固定するボルト6の頭部がその内部に納まり、接続作業時等に工具等が接触して不測に感電したり、短絡したりするのを防止している。浅溝25及び囲み壁26は、電池1が接続部材5で順次直列に接続されるように、ホルダー部材7とホルダー部材8とで互いに逆方向に傾斜させて形成されている。   Shallow grooves 25 for engaging the connecting members 5 between the fitting holes 22 and 23 are formed on the outer side surfaces in the thickness direction of both the holder members 7 and 8 (see FIGS. 2B and 3B). Is formed. Further, a surrounding wall 26 is formed so as to protrude so as to surround the shallow groove 25 with a necessary gap, and the connection member 5 and the head of the bolt 6 that fastens and fixes the connection member 5 are accommodated in the interior, so that the connection work can be performed. This prevents a tool or the like from coming into contact with an electric shock or short circuit. The shallow groove 25 and the surrounding wall 26 are formed so as to be inclined in opposite directions by the holder member 7 and the holder member 8 so that the batteries 1 are sequentially connected in series by the connection member 5.

両ホルダー部材7、8の連結端面13には、電池1に装着されるサーミスタやサーマルプロテクタなどの感温素子からのリード線を外部に引き出すための導出溝27が形成されている。また、両ホルダー部材7、8は、絶縁性合成樹脂の射出成形品にて構成されている。絶縁性合成樹脂としては、難燃性と耐アルカリ性と成形性に優れかつ強度を確保できる材質、例えばポリフェニレンエーテルやABS樹脂などが好適である。   On the connecting end face 13 of both the holder members 7 and 8, a lead-out groove 27 is formed for drawing a lead wire from a temperature sensitive element such as a thermistor or a thermal protector attached to the battery 1 to the outside. Moreover, both the holder members 7 and 8 are comprised by the injection molded product of the insulating synthetic resin. As the insulating synthetic resin, materials that are excellent in flame retardancy, alkali resistance, moldability and can ensure strength, such as polyphenylene ether and ABS resin, are suitable.

次に、以上の単位電池ブロック10を複数収容配置して構成した電池パック11について、図4〜図6を参照して説明する。   Next, a battery pack 11 configured by accommodating and arranging a plurality of the unit battery blocks 10 will be described with reference to FIGS.

電池パック11は、複数の単位電池ブロック10を支持板31上に並列配置するとともに、全ての単位電池ブロック10の両側の各ホルダー部材7、8の外面を含めてその周囲を覆う連結枠32を支持板31に固定し、連結枠32の上面をカバー部材33で覆って構成されている。   The battery pack 11 includes a plurality of unit battery blocks 10 arranged in parallel on the support plate 31 and a connecting frame 32 that covers the periphery of the unit battery blocks 10 including the outer surfaces of the holder members 7 and 8 on both sides. It is fixed to the support plate 31 and the upper surface of the connecting frame 32 is covered with a cover member 33.

支持板31は、各単位電池ブロック10の両側のホルダー部材7、8の下方の連結端面13をボルト34にて締結固定する第1の連結レール部35を有するとともに、それらの間の電池1の配置領域に対向する範囲に通気開口36を有し、この通気開口36にパンチングメタルなどの通気板37が取付けられている。   The support plate 31 includes a first connection rail portion 35 that fastens and fixes the connection end surfaces 13 below the holder members 7 and 8 on both sides of each unit battery block 10 with bolts 34, and the battery 1 between them. A ventilation opening 36 is provided in a range facing the arrangement region, and a ventilation plate 37 such as a punching metal is attached to the ventilation opening 36.

連結枠32は、ホルダー部材7、8の上方の連結端面13をボルト34にて締結固定する第2の連結レール部38を両側に有する断面倒立L字状の方形枠体から成り、その両側に支持板31に固定するための取付フランジ39が設けられ、支持板31に植立された固定ボルト40とナット41にて支持板31に締結固定されている。連結枠32は、単位電池ブロック10の両側のホルダー部材7、8の外側に適当な空間42を形成するように構成され、この空間42が電力線やセンサ等からのリードの配線空間を構成している。また、支持板31の通気開口36が遮蔽される場合には、その遮蔽領域に対応して連結枠32の両側面に適宜開口(図示せず)を形成することで、空間42が冷却風導入空間としても機能するように構成されている。   The connection frame 32 is composed of an inverted L-shaped rectangular frame body having second connection rail portions 38 for fastening and fixing the connection end surfaces 13 above the holder members 7 and 8 with bolts 34 on both sides thereof. An attachment flange 39 for fixing to the support plate 31 is provided, and is fastened and fixed to the support plate 31 with fixing bolts 40 and nuts 41 planted on the support plate 31. The connecting frame 32 is configured to form an appropriate space 42 outside the holder members 7 and 8 on both sides of the unit battery block 10, and this space 42 constitutes a wiring space for leads from power lines, sensors, and the like. Yes. When the ventilation opening 36 of the support plate 31 is shielded, openings (not shown) are appropriately formed on both side surfaces of the connecting frame 32 corresponding to the shielding region, so that the space 42 introduces cooling air. It is configured to function as a space.

カバー部材33は、電池1の配置領域に対応して適当間隔おきに所要数(図示例では4つ)の排気ファン43が配設されている。カバー部材33は両側に設けられた取付フランジ44を取付ねじ45にて連結枠32の上面に締結固定することで着脱可能に装着されている。なお、カバー部材33は連結枠32に一体的に設けてもよいが、着脱可能に装着することで、メンテナンス時などにカバー部材33だけで取り外して作業することで、作業者が電力の通電経路に触れる恐れがなく、安全に作業することができる。   The cover member 33 is provided with a required number (four in the illustrated example) of exhaust fans 43 at appropriate intervals corresponding to the arrangement area of the battery 1. The cover member 33 is detachably mounted by fastening mounting flanges 44 provided on both sides to the upper surface of the connection frame 32 with mounting screws 45. The cover member 33 may be provided integrally with the connection frame 32. However, when the cover member 33 is detachably mounted, the operator can remove the cover member 33 alone during maintenance or the like, so that the operator can connect the power supply path. You can work safely without fear of touching.

本実施形態の電池パック11においては、支持板31及び連結枠32が、図5に示すように、複数の単位電池ブロック10の配置領域からその一端側に長く延設されて内部に制御用空間46が形成されている。制御用空間46には取付基板47が支持板31に固定されて配設され、この取付基板47に所要の制御機器48が取付けられている。   In the battery pack 11 of the present embodiment, as shown in FIG. 5, the support plate 31 and the connection frame 32 are extended from the arrangement region of the plurality of unit battery blocks 10 to one end side thereof, and are inside a control space. 46 is formed. A mounting board 47 is fixed to the support plate 31 in the control space 46, and a required control device 48 is attached to the mounting board 47.

以上の構成によれば、一対のホルダー部材7、8から成る電池ホルダー9にて電池1の両端部を保持した単位電池ブロック10を構成しているので、必要に応じた所要数の単位電池ブロック10を並列配置し、そのホルダー部材7、8の上下の連結端面13を連結部材としての支持板31と連結枠32にて固定することで任意数の電池1を簡単な構造で強固に支持することができる。また、その結果各種機器や装置において必要な電池1の数が異なる場合にも、同一規格のホルダー部材7、8を用いてその使用数を変えるだけで対応することができ、従って適用する各種機器や装置が個々には少量生産であっても、ホルダー部材7、8は汎用性があるため絶縁性合成樹脂の射出成形品にて構成して量産することでコスト低下を図ることができる。   According to the above configuration, since the unit battery block 10 that holds both ends of the battery 1 is configured by the battery holder 9 including the pair of holder members 7 and 8, a required number of unit battery blocks according to need. 10 are arranged in parallel, and the upper and lower connecting end faces 13 of the holder members 7 and 8 are fixed by a supporting plate 31 and a connecting frame 32 as connecting members, thereby firmly supporting an arbitrary number of batteries 1 with a simple structure. be able to. As a result, even when the number of batteries 1 required in various devices and apparatuses is different, it is possible to cope with this by simply changing the number of use using the holder members 7 and 8 of the same standard. Even if the devices are individually produced in small quantities, the holder members 7 and 8 are versatile, so that the cost can be reduced by configuring them with an injection-molded product of insulating synthetic resin.

また、任意数の単位電池ブロック10を並列配置した状態で円筒形の電池1が斜格子状に並列配置されているため、電池1、1間に無駄な空間が形成されず、体積当たりの出力効率を向上できるとともに、各電池1に均等に冷却風が当たるので電池1の冷却性能を常に高く保持することができる。また、ホルダー部材7、8の接合端面12に凹部18を設けて、ホルダー部材7、8を並列配置した状態で接合端面12、12間に通気路19が形成されるようにしているので、電池1の両端を保持している両側からも冷却風を導入することができる。   Further, since the cylindrical batteries 1 are arranged in parallel in a slanted lattice shape with an arbitrary number of unit battery blocks 10 arranged in parallel, a useless space is not formed between the batteries 1 and 1, and output per volume The efficiency can be improved and the cooling performance of the battery 1 can be kept high at all times because the cooling air is uniformly applied to each battery 1. In addition, a recess 18 is provided in the joint end surface 12 of the holder members 7 and 8 so that the air passage 19 is formed between the joint end surfaces 12 and 12 in a state where the holder members 7 and 8 are arranged in parallel. Cooling air can also be introduced from both sides holding the both ends of 1.

また、一対のホルダー部材7、8の保持部20には、電池1の端面が当接する受面21が設けられ、この受面21に電池1の両端に突出された端子2、3が嵌合する嵌合穴22、23を貫通形成し、嵌合穴22、23を貫通した端子2、3を接続部材5で接続して電池1、1間を接続するようにしているので、万一電池1から電解液が漏液しても電池1の一端部の漏液部から接続部材5による通電経路に至るまでの沿面距離が大きいため、漏液による短絡の発生を抑制することができる。   Further, the holding portion 20 of the pair of holder members 7 and 8 is provided with a receiving surface 21 with which the end surface of the battery 1 abuts, and the terminals 2 and 3 protruding from both ends of the battery 1 are fitted to the receiving surface 21. Since the fitting holes 22 and 23 to be formed are formed so that the terminals 2 and 3 penetrating the fitting holes 22 and 23 are connected by the connecting member 5 so as to connect the batteries 1 and 1. Even if the electrolyte solution leaks from 1, the creepage distance from the leaked portion at one end of the battery 1 to the energization path by the connecting member 5 is large, so that the occurrence of a short circuit due to the leaked solution can be suppressed.

また、電池1の両端に極性に応じて形状が異なる端子2、3が突出され、ホルダー部材7、8の嵌合穴22、23が対応する形状に形成されているので、誤って電池1の正負の向きを逆にして配置して同極の端子同士を接続する恐れが全く無く、接続作業時の不注意によって短絡させる恐れがなく、作業性良く安全性を確保することができる。また、端子2、3と嵌合穴22、23が軸芯周りの回転方向に係合しているので、接続部材5をボルト6にて締結する際に、その締め付けトルクはホルダー部材7、8にて受けられ、電池1のケースに大きな回転モーメントが加わってダメージを受ける恐れもない。   Further, the terminals 2 and 3 having different shapes depending on the polarity are protruded at both ends of the battery 1 and the fitting holes 22 and 23 of the holder members 7 and 8 are formed in the corresponding shapes. There is no possibility of connecting the terminals of the same polarity by inverting the positive and negative directions, and there is no possibility of short-circuiting due to carelessness during connection work, thus ensuring good workability and safety. Further, since the terminals 2 and 3 and the fitting holes 22 and 23 are engaged with each other in the rotational direction around the shaft center, when the connecting member 5 is fastened with the bolt 6, the tightening torque thereof is the holder members 7 and 8. There is no risk that the battery 1 will be damaged by a large rotational moment applied to the case of the battery 1.

また、ホルダー部材7、8の接合端面12の両端部に、連結端面13に対して垂直な対向面15を形成し、この対向面15に、ホルダー部材7、8を並列配置するときにホルダー部材7、8の配置姿勢が正規の姿勢となっているときにのみ互いに嵌入係合する係合凹部16と係合凸部17を設けているので、ホルダー部材7、8を並列配置する際に係合凹部16と係合凸部17が互いに嵌入係合するように並列配置することでホルダー部材7、8が正規の姿勢で並列配置された状態となるため、電池1の端子2、3同士をホルダー部材7、7間、及び8、8間で接続する際にも同極の端子2、2同士、3、3同士を接続する恐れが全く無くなり、接続作業時の不注意によって短絡させる恐れがなく、作業性良く安全性を確保することができる。   In addition, opposing surfaces 15 perpendicular to the connecting end surface 13 are formed at both ends of the joining end surfaces 12 of the holder members 7 and 8, and the holder members 7 and 8 are arranged in parallel on the opposing surfaces 15. Since the engagement recesses 16 and the engagement projections 17 that are fitted and engaged with each other only when the arrangement postures 7 and 8 are in the normal posture are provided, the holder members 7 and 8 are arranged in parallel. Since the holder members 7 and 8 are arranged in parallel in a normal posture by arranging the joint recess 16 and the engagement projection 17 so as to be fitted and engaged with each other, the terminals 2 and 3 of the battery 1 are connected to each other. When connecting between the holder members 7, 7, and 8, 8, there is no risk of connecting the terminals 2, 2, 3, 3 of the same polarity, and there is a risk of short circuit due to carelessness during connection work. Can ensure safety with good workability

また、連結端面13に、電池1に装着したセンサなどからのリード線を外部に引き出す導出溝27を設けているので、リード線を、ホルダー部材7、8の連結端面13に沿って容易に、かつその連結端面13と支持板31や連結枠32との間に噛み込む恐れなく引き出すことができ、リード線を損傷する恐れなくかつ作業性良く配線することができる。   Further, since the connecting end face 13 is provided with a lead-out groove 27 for leading a lead wire from a sensor or the like attached to the battery 1 to the outside, the lead wire can be easily moved along the connecting end face 13 of the holder members 7 and 8. And it can be pulled out without fear of being bitten between the connection end face 13 and the support plate 31 or the connection frame 32, and the lead wire can be wired with good workability without fear of being damaged.

また、ホルダー部材7、8の各保持部20の連結端面13に隣接する部分に、ホルダー部材7、8を並列配置した時にその並列方向に波形状にほぼ連続する円弧鍔24を突設しているので、万一電解液が漏液した場合にも、その電解液を波形状にほぼ連続する円弧鍔24による案内通路に沿って円滑に流動させ、適宜に配置された液受け容器(図示せず)に収容させるようにすることができ、電解液が通電経路に向けて流動したり、外部に流出したりするのを容易にかつ確実に防止することが可能となる。   In addition, when the holder members 7 and 8 are arranged in parallel at the portion adjacent to the connecting end surface 13 of each holding portion 20 of the holder members 7 and 8, an arc trough 24 that protrudes substantially in a wave shape in the parallel direction is projected. Therefore, even if the electrolyte leaks, the electrolyte smoothly flows along the guide path formed by the circular arc cage 24 that is substantially continuous in a wave shape, and a liquid receiving container (not shown) is disposed appropriately. It is possible to easily and reliably prevent the electrolyte from flowing toward the energizing path or flowing out to the outside.

また、本実施形態の電池パック11では、支持板31上に所要数の単位電池ブロック10を並列配置し、その上に連結枠32を配置し、支持板31と連結枠32における第1と第2の連結レール部35、38にそれぞれホルダー部材7、8の両連結端面13、13を固定しているので、複数のホルダー部材7、8と支持板31と連結枠32から成る簡単な構成と組み付け作業によって各電池1を確実に保持した電池パック11を構成することができ、かつ並列配置する単位電池ブロック10の数を任意に変更するだけで所望の出力電圧の電池パック11を構成することができるので、各種出力電圧仕様の電池パック11を低コストにて提供することができる。   Further, in the battery pack 11 of the present embodiment, the required number of unit battery blocks 10 are arranged in parallel on the support plate 31, the connection frame 32 is arranged thereon, and the first and the first in the support plate 31 and the connection frame 32. Since the connecting end surfaces 13 and 13 of the holder members 7 and 8 are fixed to the two connecting rail portions 35 and 38, respectively, a simple configuration comprising a plurality of holder members 7 and 8, a support plate 31, and a connecting frame 32 is possible. A battery pack 11 that reliably holds each battery 1 can be configured by assembling work, and a battery pack 11 having a desired output voltage can be configured simply by arbitrarily changing the number of unit battery blocks 10 arranged in parallel. Therefore, the battery pack 11 having various output voltage specifications can be provided at a low cost.

また、連結枠32に取付けたカバー部材33に配設された排気ファン43を作動させると、支持板31の通気開口36から冷却風が吸入され、斜格子状に配列された各電池1、1間の隙間を通り、カバー部材33内を経て外部に排出されることで、冷却風が各電池1に均等に接触して流通するため各電池1を効果的に冷却することができる。また、ホルダー部材7、8の接合端面12、12間に上記のように通気路19が形成されているので、図5に示すように、例えばエレベータのフレーム(図示せず)に電池パック11を取付ける際に、その支持板31をフレーム(図示せず)に取付けるための取付板49が、支持板31に形成されている通気開口36の一部を閉鎖させてしまうような配置構造となってしまう場合にも、上記のように連結枠32の側面に開口を形成しておくことで、連結枠32の両側の空間42を介して通気路19を通して電池1に冷却風を供給して電池を確実に冷却することができる。   Further, when the exhaust fan 43 disposed on the cover member 33 attached to the connection frame 32 is operated, cooling air is sucked from the ventilation openings 36 of the support plate 31, and each of the batteries 1, 1 arranged in an oblique lattice shape. By passing through the gap between them and being discharged to the outside through the inside of the cover member 33, the cooling air flows evenly in contact with each battery 1, so that each battery 1 can be effectively cooled. Further, since the air passage 19 is formed between the joining end faces 12 and 12 of the holder members 7 and 8 as described above, for example, the battery pack 11 is attached to an elevator frame (not shown) as shown in FIG. When mounting, the mounting plate 49 for mounting the support plate 31 to a frame (not shown) has an arrangement structure that closes a part of the ventilation opening 36 formed in the support plate 31. Even in such a case, by forming the opening on the side surface of the connecting frame 32 as described above, the cooling air is supplied to the battery 1 through the air passage 19 through the spaces 42 on both sides of the connecting frame 32 and the battery is installed. Cooling can be ensured.

また、全ての単位電池ブロック10の周囲を覆うとともにホルダー部材7、8間に開口を有する連結枠32を支持板31に固定し、この連結枠32の開口上に排気ファン43を配設したカバー部材33を着脱可能に取付けて電池パック11を構成しているので、ホルダー部材7、8外面で電池1の端子2、3間を接続部材5で接続して構成されている通電経路が連結枠32にて覆われており、メンテナンス作業を行う時などに、カバー部材33を取り外して作業することで作業者が通電経路に接触して感電する恐れがなく、安全に作業することができる。   Further, a cover that covers the periphery of all the unit battery blocks 10 and has an opening between the holder members 7 and 8 is fixed to the support plate 31, and an exhaust fan 43 is disposed on the opening of the connection frame 32. Since the battery pack 11 is configured by detachably attaching the member 33, the energization path formed by connecting the terminals 2 and 3 of the battery 1 with the connecting member 5 on the outer surfaces of the holder members 7 and 8 is a connecting frame. When the maintenance work is performed, the cover member 33 is removed, and the worker can work safely without touching the energization path to get an electric shock.

上記実施形態では、電池ホルダー9を構成する一対のホルダー部材7、8として、電池1を上下2段、左右2列に斜格子状に配置した状態で保持するようにした例のみを示したが、上下2段、左右1列のものや、上下2段、左右3列以上のものを適宜に作製しておき、電池パック11における電池1の使用数に応じてそれらを適宜に組み合わせて用いるようにしても良い。また、上下にも3段以上に配列することもできる。   In the above embodiment, as the pair of holder members 7 and 8 constituting the battery holder 9, only the example in which the battery 1 is held in a diagonal grid pattern in two upper and lower rows and two left and right rows is shown. The upper and lower rows, the left and right rows, and the upper and lower rows, and the right and left rows of 3 rows or more are prepared as appropriate, and they are used in appropriate combinations according to the number of batteries 1 used in the battery pack 11. Anyway. It can also be arranged in three or more stages on the top and bottom.

また、上記実施形態では、電池パック11を複数の単位電池ブロック10と、支持板31と連結枠32とカバー部材33にて構成した例を示したが、連結枠32のような枠構成のものを必ず用いる必要があるわけではなく、例えば支持板31と第2の連結レール部38のみから成る連結部材にて構成し、別途に設けられた設備側のカバーで覆った構成とすることもできる。   Moreover, in the said embodiment, although the battery pack 11 was shown with the some unit battery block 10, the support plate 31, the connection frame 32, and the cover member 33, the thing of frame structure like the connection frame 32 was shown. Is not necessarily used, and for example, it may be configured by a connecting member composed only of the support plate 31 and the second connecting rail portion 38 and covered with a separately provided equipment-side cover. .

本発明の電池ホルダー及び電池パックは、電池の両端部を保持するホルダー部材を所要数並列配置してそのホルダー部材を連結部材で固定するので、任意数の電池を簡単な構造で強固に支持することができ、かつ同一規格のホルダー部材の使用数を変えるだけで必要な電池の数が異なる各種機器や装置に対応できるためホルダー部材を量産することでコスト低下を図ることができ、またホルダー部材にて円筒形の電池を斜格子状に並列配置して保持するため、電池間に無駄な空間が形成されず、体積当たりの出力効率を向上できるとともに、各電池に均等に冷却風が当たって効果的に冷却できる等の効果が発揮されるので、各種の電池パックに有用である。   In the battery holder and the battery pack of the present invention, the required number of holder members for holding both ends of the battery are arranged in parallel and the holder members are fixed by the connecting members, so that any number of batteries are firmly supported with a simple structure. It is possible to reduce the cost by mass-producing holder members because it can be used for various devices and devices that require different number of batteries just by changing the number of holder members of the same standard. Since the cylindrical batteries are held in parallel in a slanted grid, wasteful space is not formed between the batteries, the output efficiency per volume can be improved, and the cooling air is applied evenly to each battery. Since the effect of being able to cool effectively is exhibited, it is useful for various battery packs.

本発明の一実施形態の電池ホルダーの組み付け工程を示し、(a)は一方のホルダー部材に電池を保持させた状態の斜視図、(b)は一対のホルダー部材から成る電池ホルダーにて電池を保持して単位電池ブロックを形成した状態の斜視図、(c)は複数の単位電池ブロックを並列配置した状態の斜視図。1 shows a process for assembling a battery holder according to an embodiment of the present invention, in which (a) is a perspective view of a state in which a battery is held by one holder member, and (b) is a battery holder made up of a pair of holder members. The perspective view of the state which hold | maintained and formed the unit battery block, (c) is a perspective view of the state which arranged the several unit battery block in parallel. 同実施形態の電池ホルダーの一方のホルダー部材を示し、(a)は外側から見た正面図、(b)は同斜視図、(c)は内側から見た斜視図。The holder member of one side of the embodiment is shown, (a) is the front view seen from the outside, (b) is the perspective view, (c) is the perspective view seen from the inside. 同実施形態の電池ホルダーの他方のホルダー部材を示し、(a)は外側から見た正面図、(b)は同斜視図、(c)は内側から見た斜視図。The other holder member of the battery holder of the embodiment is shown, (a) is a front view seen from the outside, (b) is the perspective view, (c) is a perspective view seen from the inside. 同実施形態の電池パックを電池長手方向に断面した縦断面図。The longitudinal cross-sectional view which cut the battery pack of the same embodiment in the battery longitudinal direction. 同実施形態の電池パックを電池配列方向に断面した縦断面図。The longitudinal cross-sectional view which cut the battery pack of the same embodiment in the battery arrangement direction. 同実施形態の電池パックの支持板と連結枠とカバーの分解斜視図。The disassembled perspective view of the support plate of the battery pack of the same embodiment, a connection frame, and a cover. 従来例の電池パックの斜視図。The perspective view of the battery pack of a prior art example.

符号の説明Explanation of symbols

1 電池
2、3 端子
7、8 ホルダー部材
9 電池ホルダー
10 単位電池ブロック
12 接合端面
13 連結端面
14 ナット(固定手段)
15 対向面
16 係合凹部
17 係合凸部
18 凹部
19 通気路
20 保持部
21 受面
22、23 嵌合穴
24 円弧鍔
27 導出溝
31 支持板
32 連結枠
33 カバー部材
35 第1の連結レール部
36 通気開口
38 第2の連結レール部
43 排気ファン
DESCRIPTION OF SYMBOLS 1 Battery 2, 3 Terminal 7, 8 Holder member 9 Battery holder 10 Unit battery block 12 Joint end surface 13 Connection end surface 14 Nut (fixing means)
DESCRIPTION OF SYMBOLS 15 Opposite surface 16 Engagement recessed part 17 Engagement convex part 18 Recessed part 19 Air flow path 20 Holding part 21 Receiving surface 22, 23 Fitting hole 24 Arc hook 27 Leading groove 31 Support plate 32 Connection frame 33 Cover member 35 1st connection rail Part 36 Ventilation opening 38 Second connecting rail part 43 Exhaust fan

Claims (8)

互いに対向して配置されるとともに各々に円筒形の電池の端部を嵌め込んで保持する保持部を設けられた一対のホルダー部材から成り、各ホルダー部材は正面形状が略平行四辺形でかつホルダー部材の平行四辺形における少なくとも何れか一方の平行な一対の辺に平行に複数の保持部が配列され、前記一方の平行な一対の辺を形成する端面を、ホルダー部材を並列配置する際に接合する接合端面とし、平行四辺形における他方の平行な一対の辺を形成する端面を、ホルダー部材を並列配置した状態で連結する連結部材の固定手段を設けた連結端面とし、
前記連結端面に、電池に装着したセンサからのリード線を外部に引き出す導出溝を設けたことを特徴とする電池ホルダー。
Each holder member is formed of a pair of holder members that are arranged to face each other and are provided with holding portions for fitting and holding the end portions of cylindrical batteries, and each holder member has a substantially parallelogram shape and a holder. A plurality of holding portions are arranged in parallel with at least one pair of parallel sides of the parallelogram of the members, and end faces forming the one pair of parallel sides are joined when the holder members are arranged in parallel. And a connecting end surface provided with fixing means for connecting the connecting members in a state where the holder members are arranged in parallel, the end surfaces forming the other pair of parallel sides in the parallelogram .
A battery holder, wherein a lead-out groove for leading a lead wire from a sensor attached to the battery to the outside is provided on the connection end face .
接合端面に、ホルダー部材を並列配置した状態で接合端面間に通気路を形成する凹部を設けたことを特徴とする請求項1記載の電池ホルダー。   2. The battery holder according to claim 1, wherein a concave portion for forming a ventilation path between the joint end faces in a state where the holder members are arranged in parallel is provided on the joint end faces. 一対のホルダー部材の保持部は電池の端面が当接する受面を有し、この受面に電池の両端に突出された端子が嵌合する嵌合穴を貫通形成したことを特徴とする請求項1記載の電池ホルダー。   The holding portion of the pair of holder members has a receiving surface with which an end face of the battery abuts, and a fitting hole into which a terminal protruding at both ends of the battery is fitted is formed through the receiving face. The battery holder according to 1. 電池両端に突出された端子は極性に応じて形状が異なり、ホルダー部材の嵌合穴は嵌合させる端子と同形状でかつ互いに接続すべき形状の異なる端子の嵌合穴が同一方向に隣り合うように配設したことを特徴とする請求項3記載の電池ホルダー。   The terminals protruding at both ends of the battery have different shapes depending on the polarity, and the fitting holes of the holder member have the same shape as the terminals to be fitted, and the fitting holes of terminals having different shapes to be connected to each other are adjacent in the same direction. The battery holder according to claim 3, wherein the battery holder is arranged as described above. 接合端面の両端部を連結端面に対して垂直な対向面にて構成し、この対向面に、ホルダー部材を並列配置するときにホルダー部材の配置姿勢が正規の姿勢となっているときにのみ互いに嵌入係合する凹凸部を設けたことを特徴とする請求項記載の電池ホルダー。 Both end portions of the joining end surface are configured as opposing surfaces perpendicular to the connecting end surface, and only when the holder member is placed in a regular posture when the holder members are arranged in parallel on the opposing surface, battery holder of claim 1, wherein in that a concave-convex portion to fit engagement. ホルダー部材の各保持部の連結端面に隣接する部分に、ホルダー部材を並列配置した時にその並列方向に波形状に連続する円弧鍔が突設されていることを特徴とする請求項1記載の電池ホルダー。 The portion adjacent the connecting end surface of the holding portion of the holder member, according to claim 1, wherein the arc brim that continuous to the waveform shape in the parallel direction when arranged in parallel holder member is characterized in that it is projected Battery holder. 池ホルダーとこの電池ホルダーにて両端部が保持された複数の電池とからなる複数の単位電池ブロックを備えた電池パックであって、
前記電池ホルダーは、互いに対向して配置されるとともに各々に円筒形の電池の端部を嵌め込んで保持する保持部を設けられた一対のホルダー部材から成り、各ホルダー部材は正面形状が略平行四辺形でかつホルダー部材の平行四辺形における少なくとも何れか一方の平行な一対の辺に平行に複数の保持部が配列され、前記一方の平行な一対の辺を形成する端面を、ホルダー部材を並列配置する際に接合する接合端面とし、平行四辺形における他方の平行な一対の辺を形成する端面を、ホルダー部材を並列配置した状態で連結する連結部材の固定手段を設けた連結端面とし、
各ホルダー部材の一方の連結端面を固定する第1の連結レール部を有するとともに電池に対向する領域に通気開口を有する支持板上に並列配置して固定し、各ホルダー部材の他方の連結端面を固定する第2の連結レール部を有する連結部材に一体に設けられ、若しくは別部材として取付けられて電池を覆うカバー部に排気ファンを配設したことを特徴とする電池パック。
A battery pack having a plurality of unit battery blocks composed of the batteries holder with a plurality of batteries having both ends are held by the battery holder,
The battery holder is composed of a pair of holder members that are arranged to face each other and are each provided with a holding portion that holds and holds the end of a cylindrical battery, and each holder member has a substantially parallel front shape. A plurality of holding portions are arranged in parallel to at least one of the parallel sides of the quadrilateral and the parallelogram of the holder member, and the end surfaces forming the one pair of parallel sides are arranged in parallel with the holder member. A joining end face to be joined at the time of placement, and an end face forming the other pair of parallel sides in the parallelogram, as a connecting end face provided with a fixing means for connecting members in a state where the holder members are arranged in parallel,
A first connecting rail portion for fixing one connecting end surface of each holder member is fixed in parallel on a support plate having a ventilation opening in a region facing the battery, and the other connecting end surface of each holder member is fixed. A battery pack, characterized in that an exhaust fan is disposed in a cover portion that is provided integrally with a connecting member having a second connecting rail portion to be fixed or attached as a separate member and covers the battery.
連結部材が、全ての単位電池ブロックの各ホルダー部材の外面を覆って支持板に固定されるとともにホルダー部材間に開口を有する連結枠から成り、連結枠の開口上に排気ファンを配設したカバー部材を着脱可能に取付けたことを特徴とする請求項記載の電池パック。 A cover comprising a connecting frame that covers the outer surface of each holder member of all the unit battery blocks and is fixed to the support plate and has an opening between the holder members, and an exhaust fan is disposed on the opening of the connecting frame The battery pack according to claim 7, wherein the member is detachably attached.
JP2006156942A 2006-06-06 2006-06-06 Battery holder and battery pack Expired - Fee Related JP5091427B2 (en)

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