JP5067702B1 - Solar panel installation structure - Google Patents

Solar panel installation structure Download PDF

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JP5067702B1
JP5067702B1 JP2011122727A JP2011122727A JP5067702B1 JP 5067702 B1 JP5067702 B1 JP 5067702B1 JP 2011122727 A JP2011122727 A JP 2011122727A JP 2011122727 A JP2011122727 A JP 2011122727A JP 5067702 B1 JP5067702 B1 JP 5067702B1
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hammer
installation
installation rail
necessary
solar cell
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JP2012244139A (en
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誠 藤野
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小真株式会社
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

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Abstract

【課題】特許文献１に示されるような従来の架台の構造では，仰角を設定する為には数種類の鋼材及びアングルを新たに設計，製作する必要がある。又ビルの屋上に設置する場合，梁の位置，耐荷重及び風圧等に対しても考慮する必要がある。この事は鋼材及びアングルの標準化が難しくその都度，架台を設計，製作する事が必要となる。本発明は上記課題に対し，汎用性のある架台を提供する事にある。
【解決手段】設置用レールに設けられた空間を摺動し，且つ回転可能なハンマー形支柱６によって架台を構成するので部品の標準化が可能であり又作業効率も向上する。
【選択図】図１In the conventional structure of a pedestal as disclosed in Patent Document 1, it is necessary to newly design and manufacture several kinds of steel materials and angles in order to set an elevation angle. When installing on the roof of a building, it is necessary to consider the position of the beam, load resistance and wind pressure. This makes it difficult to standardize steel materials and angles, and it is necessary to design and manufacture the frame each time. The present invention is to provide a versatile stand for the above-mentioned problems.
Since the gantry is constructed by a hammer-shaped support column 6 that slides and rotates in a space provided in an installation rail, parts can be standardized and work efficiency can be improved.
[Selection] Figure 1

Description

本発明は設置が容易な太陽電池パネルの架台に関するものである。The present invention relates to a solar cell panel mount that is easy to install.

ビルの屋上或いは広い土地に太陽電池パネルを設置する場合，発電効率を確保する為にその太陽電池パネルは仰角及び方位角が適正になるよう設置する必要がある。加えて太陽電池パネルの自重そして台風等の風圧に耐える構造が必要なことから，強度を確保する為に架台用の鋼材が重くなる。When installing a solar panel on the roof of a building or on a large land, it is necessary to install the solar panel so that the elevation angle and azimuth are appropriate in order to ensure power generation efficiency. In addition, a structure that can withstand the weight of the solar cell panel and wind pressure such as typhoon is required, so the steel material for the gantry becomes heavy in order to secure the strength.

特にビルの屋上に設置する場合には，架台を載せる台座を耐荷重が確保できる梁など構造物上に設ける事が必要となる。構造物が為す方位角は必ずしも太陽電池パネルの設置に適しておらず，仰角，荷重及び風圧を併せ考えると都度新規に設計，製作しなければならず，設置費用を抑える事が難しい状況にある。In particular, when installing on the roof of a building, it is necessary to provide a pedestal on which a pedestal is placed on a structure such as a beam that can secure a load resistance. The azimuth angle formed by the structure is not necessarily suitable for the installation of solar panels, and when considering the elevation angle, load and wind pressure, it must be newly designed and manufactured each time, and it is difficult to reduce the installation cost. .

特開２００４−１４０２５６号広報Japanese Unexamined Patent Publication No. 2004-140256

特許文献１に示されるような従来の架台の構造では，仰角を設定する為には数種類の鋼材及びアングルが必要となる。又ビルの屋上に設置する場合，梁の位置，耐荷重及び風圧等に対しても考慮する必要がある。この事は鋼材及びアングルの標準化が難しく新規に架台を設計，製作する事が必要となる事を意味する。In the conventional gantry structure as shown in Patent Document 1, several kinds of steel materials and angles are required to set the elevation angle. When installing on the roof of a building, it is necessary to consider the position of the beam, load resistance and wind pressure. This means that it is difficult to standardize steel materials and angles, and it is necessary to design and manufacture a new frame.

本発明は上記課題に対し，汎用性のある架台を提供する事にある。The present invention is to provide a versatile stand for the above-mentioned problems.

上記課題の１である仰角を任意に設定する方法は請求項１に記載の方法により解決する事が出来る。即ち太陽電池パネル基台１の両端に図１，図３に示すように回転可能な円柱部が摺動可能な空間が確保されている設置用レールＬ４及び設置用レールＨ５を夫々複数のナット９及び基台固定用ビス１０を用いて固定する。The method for arbitrarily setting the elevation angle, which is one of the above problems, can be solved by the method according to claim 1. That is, as shown in FIGS. 1 and 3, the installation rail L4 and the installation rail H5 each having a space in which a rotatable cylindrical portion is slidable are secured at both ends of the solar cell panel base 1 with a plurality of nuts 9 respectively. And fixing using the base fixing screws 10.

又円柱部は支柱と一体化され，図２に示すようなハンマー形支柱６が形成されている。即ち太陽電池セル基板及び充填剤３，表面保護板２，太陽電池パネル基台１，設置用レールＬ４及び設置用レールＨ５の組品は複数本のハンマー形支柱６によって支えられる。Further, the cylindrical portion is integrated with the support column to form a hammer-type support column 6 as shown in FIG. That is, the assembly of the solar cell substrate and the filler 3, the surface protection plate 2, the solar cell panel base 1, the installation rail L4, and the installation rail H5 is supported by a plurality of hammer-shaped columns 6.

この時，設置用レールＬ４及び設置用レールＨ５はハンマー形支柱６が回転し，太陽電池パネルに仰角を得る為に開口部の一部が切り欠かれている。尚 図１及び図３の開口部の切り欠き部１２は片方であるが図４に示すように両方を切り欠く事により同一の部材とする事も可能である。At this time, in the installation rail L4 and the installation rail H5, the hammer-shaped support 6 rotates, and a part of the opening is cut away to obtain an elevation angle in the solar cell panel. 1 and FIG. 3, the notch 12 of the opening is one side, but it is also possible to make the same member by notching both as shown in FIG.

太陽電池パネルの設置に際しては太陽電池パネル基台１に設置用レールＬ４及び設置用レールＨ５を取り付けた状態の太陽電池パネルユニット，ハンマー形支柱６及び台座８を現場において組み立てれば良い事になる。即ち所定の仰角が得られるように支柱の長さを切りそろえるだけの簡単な作業になるので作業時間の短縮を図る事ができる。When installing the solar cell panel, the solar cell panel unit with the installation rail L4 and the installation rail H5 attached to the solar cell panel base 1, the hammer column 6 and the pedestal 8 may be assembled on site. That is, the work time can be shortened because it is a simple work of trimming the length of the column so that a predetermined elevation angle can be obtained.

この方法によれば設置に関わる設計は仰角をθとすれば，支柱の足の長さ，台座８の間隔を割り出すだけで良い事になる。即ち太陽電池パネル基台の端からハンマー形支柱の回転軸までの長さをＸとすると，ハンマー形支柱６の長さの差は（太陽電池基台の長さ−２＊Ｘ）＊Ｓｉｎθ，又支柱の間隔は（太陽電池基台の長さ−２＊Ｘ）＊Ｃｏｓθで計算できる。According to this method, if the elevation angle is θ, the design related to the installation only needs to determine the length of the legs of the support and the interval between the bases 8. That is, when the length from the end of the solar cell panel base to the rotation axis of the hammer-type support is X, the difference in the length of the hammer-type support 6 is (the length of the solar cell base−2 * X) * Sinθ, The interval between the columns can be calculated by (the length of the solar cell base−2 * X) * Cos θ.

以上，台座８を水平な場所に設置する事を前提に計算したが，設置する場所に凹凸或いは傾斜がある場合には其の調整をハンマー形支柱６の足の長さで調節する事が可能である為設置作業は容易である。又，部材の標準化が可能となる事は明白である。The above calculation was made on the assumption that the pedestal 8 is installed in a horizontal place. However, if there is unevenness or inclination in the installation place, it is possible to adjust the adjustment with the length of the leg of the hammer-shaped support 6 Therefore, the installation work is easy. It is clear that standardization of members is possible.

台座，ハンマー形支柱，設置用レールＬ及び太陽電池セル基板及び充填剤のＡ−Ａ断面図である。  It is AA sectional drawing of a pedestal, a hammer-shaped support | pillar, the installation rail L, a photovoltaic cell board | substrate, and a filler. 台座，ハンマー形支柱，設置用レールＬ及び太陽電池セル基板及び充填剤のＢ−Ｂ断面図である。  It is BB sectional drawing of a base, a hammer-shaped support | pillar, the installation rail L, a photovoltaic cell board | substrate, and a filler. 図１に対応する支柱がより長い側の断面図である。  It is sectional drawing of the side where the support | pillar corresponding to FIG. 1 is longer. Ａ−Ａ断面図であって設置用レールＬ及び設置用レールＨに利用できる設置用レールを示す。  It is AA sectional drawing and shows the rail for installation which can be utilized for the rail for installation L and the rail for installation H.

上に示したように所望の仰角が決定されれば計算により台座８の位置が決定できるので其の計算結果に基づき台座８を固定すべく施工すれば良い。そしてハンマー形支柱６の長さも決定できるので夫々切り揃え且つ固定用ピン穴７を開ければ良い。As shown above, if the desired elevation angle is determined, the position of the pedestal 8 can be determined by calculation. Therefore, the pedestal 8 may be fixed based on the calculation result. And since the length of the hammer-shaped support | pillar 6 can also be determined, it suffices to cut and align the holes and to open the fixing pin holes 7 respectively.

以下に組み立てについて概要を説明する。ハンマー形支柱６を設置用レールＬ４及び設置用レールＨ５に摺動させながら嵌め込み且つ台座８に挿入する。The outline of assembly will be described below. The hammer-shaped column 6 is fitted into the installation rail L4 and the installation rail H5 while being slid and inserted into the base 8.

この時，設置用レールＬ４及び設置用レールＨ５は切り欠かれており，ハンマー形支柱６は設置用レールＬ４及び設置用レールＨ５の空間内で回転するので無理なく挿入できる事になる。At this time, the installation rail L4 and the installation rail H5 are notched, and the hammer-type support 6 rotates in the space between the installation rail L4 and the installation rail H5, so that it can be inserted without difficulty.

そしてハンマー形支柱６が台座８から抜けないように固定用ピン穴７に割りピンを挿入する。Then, a split pin is inserted into the fixing pin hole 7 so that the hammer-shaped column 6 does not come off from the base 8.

さてこの状態ではハンマー部と設置用レールＬ４及び設置用レールＨ５の空間内にガタがあるのでこれを無くすと同時に太陽電池基台が摺動しないように支柱固定用ビス１１を上記空間とハンマー部との間にねじ込む。In this state, since there is a backlash in the space between the hammer portion and the installation rail L4 and the installation rail H5, the column fixing screw 11 is removed from the space and the hammer portion so that the solar cell base does not slide at the same time. Screw between.

尚部品の寸法バラツキ等により各部品が風等の外力によって僅かに動く事が懸念される場合はエポキシ系接着剤を隙間に注入する事によりガタつきを無くす事も好適である。If there is a concern that each part may move slightly due to an external force such as wind due to dimensional variation of the parts, it is also preferable to eliminate rattling by injecting an epoxy adhesive into the gap.

上記説明では図１及び図３に示す設置用レールＬ４及び設置用レールＨ５を用いて説明したが，両方に切り欠き部１２を設けた図４に示すような設置用レールでも可能である。又ハンマー部に求められる機能は設置用レールの空間を摺動し，上下に抜けない事及び回転する事を満たしていればよく，ハンマー部断面が必ずしも円形である必要は無い。In the above description, the installation rail L4 and the installation rail H5 shown in FIGS. 1 and 3 have been described. However, an installation rail as shown in FIG. Further, the function required for the hammer part is sufficient if it slides in the space of the installation rail and does not come out vertically and rotates, and the hammer section does not necessarily have a circular shape.

１ 太陽電池パネル基台
２ 表面保護板
３ 太陽電池セル基板及び充填剤
４ 設置用レールＬ
５ 設置用レールＨ
６ ハンマー形支柱
７ 固定用ピン穴
８ 台座
９ ナット
１０ 基台固定用ビス
１１ 支柱固定用ビス
１２ 切り欠き部DESCRIPTION OF SYMBOLS 1 Solar cell panel base 2 Surface protection board 3 Solar cell substrate and filler 4 Installation rail L
5 Installation rail H
6 Hammer-shaped column 7 Pin hole for fixing 8 Base 9 Nut 10 Screw for fixing base 11 Screw 12 for fixing column Notch

Claims (1)

太陽電池パネルユニットを構成する設置用レールに設けられた空間内を摺動かつ回転可能なハンマー形支柱を用いる事により、該ハンマー形支柱の長さを変える事によって所望する仰角が得られる太陽電池パネル設置構造A solar cell capable of obtaining a desired elevation angle by changing the length of the hammer-shaped column by using a hammer-shaped column that can slide and rotate in a space provided in an installation rail constituting the solar cell panel unit Panel installation structure
JP2011122727A 2011-05-13 2011-05-13 Solar panel installation structure Expired - Fee Related JP5067702B1 (en)

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JP5067702B1 true JP5067702B1 (en) 2012-11-07
JP2012244139A JP2012244139A (en) 2012-12-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105743422A (en) * 2016-02-22 2016-07-06 合肥泊吾光能科技有限公司 Rapid installation system for photovoltaic power station on color steel tile roof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6121184B2 (en) * 2013-02-12 2017-04-26 元旦ビューティ工業株式会社 Inclined mounting structure for solar panel

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0878715A (en) * 1994-09-07 1996-03-22 Showa Shell Sekiyu Kk Solar battery unit
JP3370580B2 (en) * 1997-11-19 2003-01-27 ワイケイケイエーピー株式会社 Movable eaves
JP3906191B2 (en) * 2003-07-18 2007-04-18 信一郎 柏崎 Solar tracking device for solar power generation equipment
JP5809401B2 (en) * 2010-09-01 2015-11-10 株式会社Ｌｉｘｉｌ Solar cell panel mount and solar cell device
JP5784887B2 (en) * 2010-09-01 2015-09-24 株式会社Ｎｔｔファシリティーズ Solar cell panel mount and solar cell device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105743422A (en) * 2016-02-22 2016-07-06 合肥泊吾光能科技有限公司 Rapid installation system for photovoltaic power station on color steel tile roof

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