JP4936768B2 - Plate-shaped reinforced concrete member and manufacturing method thereof - Google Patents
Plate-shaped reinforced concrete member and manufacturing method thereof Download PDFInfo
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- JP4936768B2 JP4936768B2 JP2006097502A JP2006097502A JP4936768B2 JP 4936768 B2 JP4936768 B2 JP 4936768B2 JP 2006097502 A JP2006097502 A JP 2006097502A JP 2006097502 A JP2006097502 A JP 2006097502A JP 4936768 B2 JP4936768 B2 JP 4936768B2
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- 239000011150 reinforced concrete Substances 0.000 title claims description 72
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 46
- 239000010959 steel Substances 0.000 claims description 46
- 239000000463 material Substances 0.000 claims description 17
- 239000004567 concrete Substances 0.000 claims description 15
- 230000003014 reinforcing effect Effects 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 230000000903 blocking effect Effects 0.000 claims 1
- 230000002787 reinforcement Effects 0.000 claims 1
- 238000009413 insulation Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 4
- 238000013459 approach Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
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- Building Environments (AREA)
- Panels For Use In Building Construction (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Description
本発明は、断熱性や遮音性に優れる板状の鉄筋コンクリート部材とその製造方法に関する。 The present invention relates to a plate-shaped reinforced concrete member excellent in heat insulation and sound insulation and a method for producing the same.
壁部に断熱性能が要求される倉庫や、壁部に遮音性能が求められる住宅などでは、断熱性や遮音性に優れる鉄筋コンクリート壁部材が用いられている。
例えば、遮音性能を高めるため、厚さを大きく取った鉄筋コンクリート壁部材が用いられている。
また、断熱性能を高めるため、内部に断熱材を挟み込んだコンクリート版が用いられている(特許文献1)。
For example, in order to improve sound insulation performance, a reinforced concrete wall member having a large thickness is used.
Moreover, in order to improve heat insulation performance, the concrete plate which pinched | interposed the heat insulating material inside is used (patent document 1).
しかしながら、それらの方法では、遮音性能、断熱性能に限界があり、何らかの改善が望まれていた。
本発明は前記事情に鑑み案出されたものであって、本発明の目的は、遮音性能、断熱性能に優れ、コストダウンを図る上で有利な板状の鉄筋コンクリート部材とその製造方法を提供することにある。
However, these methods have limitations in sound insulation performance and heat insulation performance, and some improvement has been desired.
The present invention has been devised in view of the above circumstances, and an object of the present invention is to provide a plate-shaped reinforced concrete member that is excellent in sound insulation performance and heat insulation performance and is advantageous for cost reduction, and a method for manufacturing the same. There is.
前記目的を達成するため本発明は、密閉空間形成用板材と、前記密閉空間形成用板材が埋設された鉄筋コンクリート製板材とを有する板状の鉄筋コンクリート部材であって、前記密閉空間形成用板材は、互いに対向して平行に配置された2枚の鋼板と、前記2枚の鋼板の外周間を閉塞しそれら2枚の鋼板の間に密閉され前記鉄筋コンクリート部材の面方向に沿ってその全域に広がる単一の密閉空間を形成する外周閉塞部と、前記2枚の鋼板が向かい合う面と反対の面から突設された多数のアンカ部材とで構成され、前記鉄筋コンクリート製板材は、前記2枚の鋼板が向かい合う面と反対の面に臨む箇所に配筋された鉄筋と、前記2枚の鋼板の面を前記鉄筋コンクリート製板材の面に平行させて前記鉄筋および前記密閉空間形成用板材を埋設するコンクリートとで構成され、前記鉄筋コンクリート製板材中に埋設された多数のアンカ部材が、前記2枚の鋼板が互いに近づく方向への動きを阻止しており、前記密閉空間は真空状態とされていることを特徴とする。
また、本発明は、密閉空間形成用板材と、前記密閉空間形成用板材が埋設された鉄筋コンクリート製板材とを有する板状の鉄筋コンクリート部材の製造方法であって、厚さ方向の一方の面に多数のアンカ部材が突設された鋼板を2枚用意し、前記2枚の鋼板の厚さ方向の他方の面を向かい合わせ、前記2枚の鋼板の向かい合う面の外周間を閉塞しそれら2枚の鋼板の間に密閉され前記鉄筋コンクリート部材の面方向に沿ってその全域に広がる単一の密閉空間が形成された前記密閉空間形成用板材を設け、前記多数のアンカ部材が突設された前記2枚の鋼板の面にそれぞれ鉄筋を配筋し、前記2枚の鋼板の面を前記鉄筋コンクリート製板材の面に平行させて前記密閉空間形成用板材および前記配筋した鉄筋を埋設するようにコンクリートを打設して前記鉄筋コンクリート製板材を設け、前記コンクリートの硬化後、前記密閉空間を真空状態とすることを特徴とする。
This onset bright order to achieve the object, the enclosed space forming plate, a plate-like reinforced concrete member in which the enclosed space for forming the plate member is closed and a buried reinforced concrete plate, for the sealed space formed The plate material is composed of two steel plates arranged opposite to each other in parallel and the outer periphery of the two steel plates and sealed between the two steel plates, and the entire area along the surface direction of the reinforced concrete member. And a plurality of anchor members protruding from the surface opposite to the surface where the two steel plates face each other, and the reinforced concrete plate material includes the two sheets Reinforcing the reinforcing bars in a location facing the opposite surface of the steel plate, and embedding the reinforcing bars and the sealed space forming plate material with the surfaces of the two steel plates parallel to the surface of the reinforced concrete plate material A large number of anchor members composed of concrete and embedded in the reinforced concrete plate material prevent movement of the two steel plates toward each other, and the sealed space is in a vacuum state It is characterized by.
The present onset Ming, a closed space forming plate, a method for producing a plate-like reinforced concrete member having a reinforced concrete plate of said enclosed space forming plate is embedded, on one surface in the thickness direction Prepare two steel plates with a large number of anchor members projecting, face the other surface in the thickness direction of the two steel plates, close the outer periphery of the opposing surfaces of the two steel plates, of the steel sheet is sealed between said enclosed space forming plate in which a single closed space is formed extending the entire provided along the surface direction of the reinforced concrete member, wherein the plurality of anchor members projecting 2 Reinforcing the reinforcing bars on the surface of each of the steel plates, and placing the concrete so as to embed the sealed space forming plate material and the reinforcing bars with the surfaces of the two steel plates parallel to the surface of the reinforced concrete plate material. Casting It said reinforced concrete plate provided Te, after hardening of the concrete, characterized in that said enclosed space in a vacuum state.
本発明の鉄筋コンクリート部材によれば、真空状態となった密閉空間が、鉄筋コンクリート部材の内部で鉄筋コンクリート部材の面方向に沿ってそのほぼ全域に広がっている。
したがって、従来に比べ断熱性および遮音性をより一層向上させることが可能となる。
また、鉄筋コンクリート部材が壁部材である場合には、厚さを大きく取った従来の鉄筋コンクリート壁部材に比べ、必要コンクリート量を削減できるので、鉄筋コンクリート壁部材のコストを削減し、建物のコストダウンを図る上で有利となる。
また、本発明の鉄筋コンクリート部材の製造方法によれば、前記の鉄筋コンクリート部材を簡単にかつ確実の製造することが可能となる。
According to the reinforced concrete member of the present invention, the sealed space that is in a vacuum state is spread almost all over the surface direction of the reinforced concrete member inside the reinforced concrete member.
Therefore, it is possible to further improve the heat insulating property and the sound insulating property as compared with the conventional case.
In addition, when the reinforced concrete member is a wall member, the required amount of concrete can be reduced compared to a conventional reinforced concrete wall member having a large thickness, thereby reducing the cost of the reinforced concrete wall member and reducing the cost of the building. This is advantageous.
Moreover, according to the manufacturing method of the reinforced concrete member of this invention, it becomes possible to manufacture the said reinforced concrete member simply and reliably.
以下、本発明の実施の形態を図面にしたがって説明する。
図1(A)は鉄筋コンクリート壁部材の斜視図、(B)は鉄筋コンクリート製板材の一部を取り除いた密閉空間形成用板材の斜視図、図2はバルブ部分の鉄筋コンクリート壁部材の断面図である。
本発明は、壁や床、天井に用いられる鉄筋コンクリート壁部材、鉄筋コンクリート床部材などの平板状の鉄筋コンクリート部材の全てに適用されるが、実施の形態では、平板状の鉄筋コンクリート部材が鉄筋コンクリート壁部材である場合を例にとって説明する。
実施の形態にかかる鉄筋コンクリート壁部材10は矩形板状を呈し、密閉空間形成用板材12と、この密閉空間形成用部材12が埋設された鉄筋コンクリート製板材16とで構成されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1A is a perspective view of a reinforced concrete wall member, FIG. 1B is a perspective view of a sealed space forming plate member from which a part of a reinforced concrete plate member is removed, and FIG. 2 is a sectional view of a reinforced concrete wall member of a valve portion.
The present invention is applied to all flat plate reinforced concrete members such as reinforced concrete wall members and reinforced concrete floor members used for walls, floors, and ceilings. In the embodiment, the flat reinforced concrete members are reinforced concrete wall members. A case will be described as an example.
The reinforced
密閉空間形成用板材12は、互いに対向して平行に配置された2枚の鋼板14と、2枚の鋼板14の外周間を閉塞しそれら2枚の鋼板14の間に密閉された密閉空間20を形成する外周閉塞部22と、2枚の鋼板14が向かい合う面と反対の面から突設された多数のアンカ部材18とで構成されている。
本実施の形態では、鋼板14は矩形で、2枚の鋼板14の4辺間は溶接により気密に接合され、外周閉塞部22が溶接接合部により構成され、密閉空間20は真空状態とされている。
The sealed
In the present embodiment, the
鉄筋コンクリート製板材16は、2枚の鋼板14が向かい合う面と反対の面に臨む箇所に配筋された鉄筋(図面では省略)と、2枚の鋼板14の面を鉄筋コンクリート製板材16の面に平行させて前記鉄筋および密閉空間形成用板材12を埋設するコンクリートCとで構成されている。
そして、密閉空間形成用板材12が鉄筋コンクリート製板材16に埋設されることで、多数のアンカ部材18により鋼板14の互いに近づく方向への動きが阻止されている。
なお、アンカ部材18としてスタッドボルトなどを使用できることは無論のこと、図3に示すように、軸部1802の先端に鉄筋挿通用の孔1804を有するリング部1806を有するものを用いると、鉄筋を配筋する際にリング部1806を利用することでアンカ部材18をスペーサ代わりにすることができ、鉄筋の配筋を効率よく行なう上で有利となる。
The reinforced
And since the board |
Needless to say, a stud bolt or the like can be used as the
また、密閉空間20と外気とを連通遮断するバルブ24が設けられ、バルブ24は、鉄筋コンクリート製板材16の2つの面のうちの一方の面に設けられた凹部26に収容され、鉄筋コンクリート壁部材10の輪郭内に収まるように配設されている。
In addition, a
本実施の形態の鉄筋コンクリート壁部材10では、真空状態となった密閉空間20が、鉄筋コンクリート壁部材10の内部で鉄筋コンクリート壁部材10の面方向に沿ってそのほぼ全域に広がっている。
したがって、本実施の形態の鉄筋コンクリート壁部材10によれば、従来に比べ断熱性および遮音性をより一層向上させることが可能となる。
また、厚さを大きく取った従来の鉄筋コンクリート壁部材に比べ、必要コンクリート量を削減でき、したがって、鉄筋コンクリート壁部材10のコストを削減し、建物のコストダウンを図る上で有利となる。
In the reinforced
Therefore, according to the reinforced
Moreover, compared with the conventional reinforced concrete wall member which took large thickness, a required amount of concrete can be reduced, Therefore It becomes advantageous when reducing the cost of the reinforced
次に、鉄筋コンクリート壁部材10の製造方法について説明する。
まず、厚さ方向の一方の面に多数のアンカ部材18が突設された矩形の鋼板14を2枚用意する。
そして、2枚の鋼板14の厚さ方向の他方の面を向かい合わせ、2枚の鋼板14の向かい合う面の4辺間を溶接により閉塞し、それら2枚の鋼板14の間に密閉された密閉空間20が形成された密閉空間形成用板材12を設ける。
この場合に、密閉空間20と外気とを連通遮断するバルブ24を設けておく。
Next, the manufacturing method of the reinforced
First, two
Then, the other surfaces in the thickness direction of the two
In this case, a
次に、密閉空間形成用板材12をコンクリート型枠内にセットし、多数のアンカ部材18が突設された2枚の鋼板14の面にそれぞれ鉄筋を配筋し、密閉空間形成用板材12および前記配筋した鉄筋を埋設するようにコンクリートCを打設して鉄筋コンクリート製板材16を設ける。
この場合に、2枚の鋼板14に平行する鉄筋コンクリート製板材16の面に凹部26を設け、バルブ24をこの凹部26に収容して、バルブ24を鉄筋コンクリート壁部材10の輪郭内に収まるようにする。
なお、コンクリートCの打設時に、密閉空間20に圧縮空気あるいは圧力水を充填して密閉空間20の圧力を高めておくと、コンクリートCの打設時に2枚の鋼板14が近づく方向に変形することを防止する上で有利となる。
そして、コンクリートCが硬化したならば、バルブ24を介し真空ポンプなどを用いて密閉空間20を真空状態とする。
Next, the sealed
In this case, a
When the concrete C is placed, if the sealed
And if the concrete C hardens | cures, the sealed
したがって、本実施の形態の製造方法によれば、鉄筋コンクリート壁部材10を簡単にかつ確実に製造することが可能となる。
Therefore, according to the manufacturing method of the present embodiment, the reinforced
なお、2枚の鋼板14が向かい合う面を、それぞれ鏡面にしておくと、放射による熱伝達エネルギを阻止でき、断熱性能を高める上で有利となる。
したがって、2枚の鋼板14が向かい合う面をそれぞれ鏡面にした本発明の鉄筋コンクリート部材は、例えば、蓄熱層の上部床に使用されて好適となる。
この場合の鏡面は、アルミ蒸着などにより金属の薄膜を形成したり、あるいは、鏡面研削加工をほどこすなど、従来公知の様々な技術により設けることができる。
In addition, if the surfaces where the two
Therefore, the reinforced concrete member of the present invention in which the surfaces of the two
The mirror surface in this case can be provided by various conventionally known techniques such as forming a metal thin film by aluminum vapor deposition or performing a mirror surface grinding process.
10……鉄筋コンクリート壁部材、12……密閉空間形成用板材、14……鋼板、16……鉄筋コンクリート製板材、18……アンカ部材、20……密閉空間、22……外周閉塞部、24……バルブ。
DESCRIPTION OF
Claims (5)
前記密閉空間形成用板材は、互いに対向して平行に配置された2枚の鋼板と、前記2枚の鋼板の外周間を閉塞しそれら2枚の鋼板の間に密閉され前記鉄筋コンクリート部材の面方向に沿ってその全域に広がる単一の密閉空間を形成する外周閉塞部と、前記2枚の鋼板が向かい合う面と反対の面から突設された多数のアンカ部材とで構成され、
前記鉄筋コンクリート製板材は、前記2枚の鋼板が向かい合う面と反対の面に臨む箇所に配筋された鉄筋と、前記2枚の鋼板の面を前記鉄筋コンクリート製板材の面に平行させて前記鉄筋および前記密閉空間形成用板材を埋設するコンクリートとで構成され、
前記鉄筋コンクリート製板材中に埋設された多数のアンカ部材が、前記2枚の鋼板が互いに近づく方向への動きを阻止しており、
前記密閉空間は真空状態とされている、
ことを特徴とする板状の鉄筋コンクリート部材。 A closed space forming plate, a plate-like reinforced concrete members which have a and reinforced concrete plate, wherein the enclosed space for forming the plate member is embedded,
The sealed space forming plate material is composed of two steel plates arranged opposite to each other in parallel and the outer periphery of the two steel plates and sealed between the two steel plates so as to face the reinforced concrete member. The outer peripheral blocking portion that forms a single sealed space that extends across the entire area along the two, and a number of anchor members protruding from the surface opposite to the surface facing the two steel plates,
The reinforced concrete plate material is a reinforcing bar arranged at a location facing the surface opposite to the surface where the two steel plates face each other, and the surface of the two steel plates is parallel to the surface of the reinforced concrete plate material, It is composed of concrete that embeds the sealed space forming plate material,
A number of anchor members embedded in the reinforced concrete plate material prevent movement of the two steel plates in a direction approaching each other,
The sealed space is in a vacuum state,
A plate-shaped reinforced concrete member characterized by that.
厚さ方向の一方の面に多数のアンカ部材が突設された鋼板を2枚用意し、
前記2枚の鋼板の厚さ方向の他方の面を向かい合わせ、
前記2枚の鋼板の向かい合う面の外周間を閉塞しそれら2枚の鋼板の間に密閉され前記鉄筋コンクリート部材の面方向に沿ってその全域に広がる単一の密閉空間が形成された前記密閉空間形成用板材を設け、
前記多数のアンカ部材が突設された前記2枚の鋼板の面にそれぞれ鉄筋を配筋し、
前記2枚の鋼板の面を前記鉄筋コンクリート製板材の面に平行させて前記密閉空間形成用板材および前記配筋した鉄筋を埋設するようにコンクリートを打設して前記鉄筋コンクリート製板材を設け、
前記コンクリートの硬化後、前記密閉空間を真空状態とする、
ことを特徴とする板状の鉄筋コンクリート部材の製造方法。 A method for producing a plate-shaped reinforced concrete member having a sealed space forming plate and a reinforced concrete plate embedded with the sealed space forming plate,
Prepare two steel plates with a number of anchor members protruding on one side in the thickness direction,
The other surface in the thickness direction of the two steel plates face each other,
The sealed space forming a single closed space extending the entire area formed by being sealed along the surface direction of the reinforced concrete member between closed and their two steel plates between the outer periphery of the facing surfaces of the two steel plates For the plate,
Reinforcing bars are respectively arranged on the surfaces of the two steel plates on which the multiple anchor members are projected,
And Da設concrete to embed the reinforcing bars and the closed space forming plate and the reinforcement by parallel surfaces of the two steel plates to a surface of the reinforced concrete plate provided with the reinforced concrete plate,
After the concrete is hardened, the sealed space is in a vacuum state,
The manufacturing method of the plate-shaped reinforced concrete member characterized by the above-mentioned.
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JP2006097502A JP4936768B2 (en) | 2006-03-31 | 2006-03-31 | Plate-shaped reinforced concrete member and manufacturing method thereof |
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JP2006097502A JP4936768B2 (en) | 2006-03-31 | 2006-03-31 | Plate-shaped reinforced concrete member and manufacturing method thereof |
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CN111648488A (en) * | 2020-04-26 | 2020-09-11 | 台州市金天地建设工程有限公司 | Building wallboard and construction process thereof |
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JPH066599B2 (en) * | 1985-11-01 | 1994-01-26 | 石原産業株式会社 | Organic phosphorus compounds and pest control agents containing them |
JPS63129014A (en) * | 1986-09-04 | 1988-06-01 | ユニオン・オイル・コンパニー・オブ・カリフォルニア | Crystalline galliosilicate molecular sieve having offretite structure and manufacture thereof |
JPH02149008A (en) * | 1988-11-30 | 1990-06-07 | Kinseki Ltd | Manufacture of piezoelectric vibrator |
JPH07127156A (en) * | 1993-11-05 | 1995-05-16 | Suchiraito Kogyo Kk | Structure for sound insulation and heat insulation of building |
JP2000045443A (en) * | 1998-07-31 | 2000-02-15 | Fujita Corp | Manufacture of void slab |
JP2004176309A (en) * | 2002-11-25 | 2004-06-24 | Momvoid Kk | Void unit and hollow concrete slab making use thereof |
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CN104153515A (en) * | 2014-08-18 | 2014-11-19 | 陕西昊兴房屋工程有限公司 | Novel tongue-and-groove type lightweight wallboard |
CN111648488A (en) * | 2020-04-26 | 2020-09-11 | 台州市金天地建设工程有限公司 | Building wallboard and construction process thereof |
CN111648488B (en) * | 2020-04-26 | 2022-03-25 | 浙江晶天建设有限公司 | Building wallboard and construction process thereof |
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