JP4837885B2 - Ink jet recording apparatus and ink jet recording method - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an ink jet recording apparatus and an ink jet recording method, and in particular, an ink jet recording apparatus that performs borderless printing on a recording medium by moving a recording head along a guide shaft and discharging a pigment ink from the recording head, and The present invention relates to an ink jet recording method.
[0002]
[Prior art]
Inkjet recording apparatuses that can print with zero margins at the front, rear, left, and right edges of a recording medium are disclosed (for example, Patent Document 1 and Patent Document 2). According to the recording apparatus disclosed in this publication, the scanning operation of the recording head mounted on the carriage is set to move to a position outside the left and right edges of the recording medium so as to execute the printing operation. It is configured.
[0003]
When printing with this ink jet recording apparatus, as shown in FIG. 5A, the recording paper 100 as a recording medium is conveyed in the sub-scanning direction of the arrow A, and the leading edge 100A of the recording paper 100 is recorded. When reaching below the head 101, the carriage reciprocates along the main scanning direction indicated by the arrow B, and ink 102 is ejected from the recording head 101 to start printing on the recording paper 100.
[0004]
At this time, in order to perform printing with the margin of the leading edge 100 </ b> A on the recording paper 100 being zero, the ink 102 protrudes outward from the leading edge 100 </ b> A of the recording paper 100.
[0005]
In this state, when the recording paper 100 is conveyed in the sub-scanning direction of the arrow A, when the state shown in FIG. 5B is reached, in order to perform printing with the margin of the side edge 100B on the recording paper 100 being zero, By appropriately adjusting the reciprocating distance of the carriage along the B main scanning direction, the ink 102 protrudes from the side edge 100B of the recording paper 100 to the outside.
[0006]
Further, when the recording paper 100 is transported in the sub-scanning direction indicated by the arrow A from this state, when the state shown in FIG. 5C is reached, printing is performed with the margin of the trailing edge 100C on the recording paper 100 set to zero. Then, the ink 102 protrudes outward from the trailing edge 100C of the recording paper 100.
[0007]
[Patent Document 1]
Japanese Patent Laid-Open No. 7-9712 [Patent Document 2]
JP-A-8-169155
[Problems to be solved by the invention]
Here, the ink 102 that protrudes outward from the front edge 100A, the side edge 100B, and the rear edge 100C of the recording paper 100 is soaked into the platen 104 shown in FIG. For example, Patent Document 1 discloses that a porous ceramic or the like is used for the platen 104 as an ink absorber. Conventionally, when pigmented ink is used for borderless printing with this configuration, moisture in the pigmented ink 102 discharged onto the platen 104 evaporates remarkably, especially in a usage environment where the room temperature has increased, such as in summer. As a result, a pigment component was precipitated.
[0009]
Therefore, as shown in FIG. 7, the pigment ink 102 may not be sufficiently soaked into the platen 104, and the ink (pigment) 102 is deposited on the surface of the platen 104 as shown in FIG. ”105”).
[0010]
As described above, when the pile 105 is generated on the surface of the platen 104, when printing on the next recording sheet 100, the end face of the recording sheet 100 comes into contact with the pile 105 and the end face of the recording sheet 100 becomes dirty. It is possible.
[0011]
The present invention has been made in view of the above-described problems, and an object of the present invention is to perform ink jet recording using a pigment ink that can sufficiently infiltrate the platen with ink that protrudes outward from the edge of the recording medium. An apparatus and an ink jet recording method are provided.
[0012]
[Means for Solving the Problems]
In order to achieve the above-described object, the ink jet recording apparatus or the ink jet recording method of the present invention uses an ink using a pigment as a colorant as described in claim 1 or claim 6, and uses a recording head. An ink jet recording apparatus or ink jet that soaks the pigment ink that protrudes outside the recording medium into the platen when performing borderless printing on the recording medium by moving along the guide axis and discharging the pigment ink from the recording head. In the formula recording method, the platen is impregnated with at least a humectant and a base.
[0013]
Use of the moisturizing agents listed here is effective in preventing ink drying, and suppresses solidification of the ink due to an increase in the concentration of solid components even when moisture evaporates from the pigment ink discharged onto the platen. And the ink can be quickly infiltrated into the platen. Further, the base acts on a dispersing group in which the pigment is dispersed in the ink, and suppresses the aggregation of the pigment when the pigment dispersion is destabilized by water evaporation.
[0014]
In particular, in recent printers, ink droplets ejected from an inkjet head have been reduced to a few picoliters in order to improve image quality. In such a case, the ink droplets ejected on the platen are very easy to dry, and solidify on the platen before being soaked into the platen, resulting in deposition. Therefore, by pre-impregnating the platen with a moisturizing agent and a base that suppresses solidification and agglomeration due to such drying, the accumulation of pigment ink on the platen is prevented even in printers in which ink droplets have been miniaturized in recent years. can do.
[0015]
Moreover, as a preferable embodiment of such a humectant, a polyol having a vapor pressure at 20 ° C. of 0.01 mmHg or less as described in claim 2 or claim 7 is preferable. Polyols with a vapor pressure of 0.01 mmHg or less at 20 ° C. are very difficult to evaporate. For example, even when the room temperature rises in summer, the pigment ink on the platen does not solidify into the platen. Can do.
[0016]
Moreover, as a preferable aspect of the base as described above, an alkanolamine or an inorganic base as described in claim 3, 4, 8, or 9 is preferable.
[0017]
Furthermore, as a preferable aspect of the ink jet recording apparatus or ink jet recording method of the present invention, as described in claim 5 or claim 10, the platen is impregnated with at least a moisturizing component, a basic component, and an antiseptic component. It is preferable.
[0018]
For example, when a saccharide is used as the humectant, molds and fungi may be generated in the platen using the saccharide as a nutrient. Therefore, in order to prevent the occurrence of such molds and fungi, it is more preferable to add a preservative in addition to the humectant and the base in the platen.
[0019]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments according to the present invention will be described in detail with reference to the drawings. In each embodiment described below, members and the like already described in FIGS. 5, 7 and 8 are denoted by the same or corresponding reference numerals in the drawings, and the description will be simplified or omitted.
[0020]
As shown in FIG. 1 and FIG. 2, the ink jet recording apparatus 10 using the pigment ink according to the present invention moves the recording head 11 along the guide shaft 12 in the main scanning direction of the arrow B, and the recording head 11. When performing borderless printing on the recording paper (recording medium) 13 by ejecting ink from the ink, the ink 14 that protrudes outside the recording paper 13 is soaked into the platen 15.
[0021]
The recording head 11 is provided with a carriage 16, and the carriage 16 is movably supported on the guide shaft 12. Accordingly, the recording head 11 can be scanned along the guide shaft 12 in the main scanning direction indicated by the arrow B.
As the ink, an ink using a pigment as a colorant is used.
A black ink cartridge 17 and a color ink cartridge 18 are detachably loaded on the carriage 16. The front end of the black ink cartridge 17 communicates with the nozzle 11 </ b> A of the recording head 11.
[0022]
The color ink cartridge 18 includes a cyan cartridge 18A, a magenta cartridge 18B, and a yellow cartridge 18C. The tips of the cartridges 18A, 18B, and 18C communicate with the nozzles 11B, 11C, and 11D of the recording head 11, respectively. Has been.
[0023]
A platen 15 is disposed below the guide shaft 12 in parallel to the guide shaft 12. The platen 15 corresponds to foamable resin as an example, but cloth, cotton, sponge, urethane foam, or other materials can also be used.
[0024]
The platen 15 is impregnated with a moisturizing agent, base, preservative, or the like over the entire region from one end 15A to the other end 15B.
[0025]
A preferable embodiment of the moisturizing agent is preferably one having high moisturizing property and hygroscopicity and hardly evaporating. As a particularly preferred humectant, a polyol having a vapor pressure at 20 ° C. of 0.01 mmHg or less can be mentioned.
[0026]
Specifically, glycerin, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,5-pentanediol, 1,6-hexanediol, 1,2,6-hexanetriol, propylene glycol, dipropylene glycol, tripropylene glycol Polysaccharides such as polyethylene glycol, and sugars such as glucose, mannose, fructose, ribose, xylose, arabinose, lactose, galactose, maltose, cellobiose, sucrose, trehalose, maltotriose and maltitol are preferred.
[0027]
Preferred examples of the base include alkanolamines, inorganic bases, imidazoles and the like.
[0028]
Specific examples of the alkanolamines include monoethanolamine, diethanolamine, triethanolamine, monopropanolamine, dipropanolamine, tripropanolamine and the like. For example, since triethanolamine has a vapor pressure at 20 ° C. of 0.01 mmHg, it has both the properties of a humectant and a base according to the present invention.
[0029]
Specific examples of the inorganic base include lithium hydroxide, sodium hydroxide, potassium hydroxide and the like.
[0030]
Specific examples of imidazoles include imidazole, N-methylimidazole, 2-methylimidazole, 2-hydroxyimidazole, 4-hydroxyimidazole, 5-hydroxyimidazole and the like.
[0031]
Specific examples of the preservative include dichlorophen, hexachlorophene, 1,2-benzothiazoline-3-one, 3,4-isothiazoline-3-one, or 4,4-dimethyloxazolidine, alkylisothiazolone, chloroalkylisothiazolone, Benzisothiazolone, bromonitroalcohol, chloroxylenol and the like can be mentioned.
[0032]
The use forms of the humectant, base and preservative described above may be used alone or in a mixed solution state. The mixing ratio may be appropriately determined according to the impregnation workability of the platen 15 and the type of pigment ink used, and is not particularly limited as long as the desired effect can be ensured. For example, the addition amount of the base needs to be added so that at least the pH of the whole mixed solution is 7 or more, but other than that, it is appropriately determined according to the kind of pigment ink to be used. There is no problem with the addition amount of the preservative as long as the antiseptic effect is sufficiently obtained.
[0033]
According to the ink jet recording apparatus 10 using this pigment ink, the recording head 11 is scanned along the guide shaft 12 by moving the carriage 16 along the guide shaft 12 in the main scanning direction indicated by the arrow B. When the recording paper 13 is fed in the sub-scanning direction (arrow A) orthogonal to the scanning direction of the recording head 11, ink is ejected from the cartridges 17 and 18A to 18C through the nozzles 11A to 11D. Thus, printing can be performed on the recording paper 13.
[0034]
Next, an ink jet recording method of the ink jet recording apparatus 10 using pigment ink will be described with reference to FIGS.
When printing is performed by the ink jet recording apparatus 10 using pigment ink, as shown in FIG. 2A, the leading end 13A of the recording paper 13 is conveyed below the recording head 11 by being conveyed in the sub-scanning direction indicated by the arrow A. , The carriage reciprocates along the main scanning direction indicated by the arrow B, and the pigment ink 14 is ejected from the recording head 11 to start printing on the recording paper 13. At this time, in order to perform printing with the margin of the front edge 13 </ b> A on the recording paper 13 being zero, the pigment ink 14 is protruded outward from the front edge 13 </ b> A of the recording paper 13.
In this state, when the recording paper 13 is conveyed in the sub-scanning direction indicated by the arrow A, when the state shown in FIG. 2B is reached, the margin of the side edge 13B of the recording paper 13 is set to zero to perform printing. By appropriately adjusting the reciprocating distance of the carriage along the B main scanning direction, the pigment ink protrudes from the side edge 13 </ b> B of the recording paper 13 to the outer side 14.
[0035]
Further, when the recording paper 13 is transported in the sub-scanning direction indicated by the arrow A from this state, when the state shown in FIG. 2C is reached, printing is performed with the margin of the trailing edge 13C on the recording paper 13 set to zero. Then, the pigment ink 14 protrudes from the rear edge 13C of the recording paper 13 (see FIG. 3).
[0036]
Here, the pigment ink 14 that protrudes outward from the front edge 13A, the side edge 13B, and the rear edge 13C of the recording paper 13 is soaked into the platen 15 shown in FIG. In addition to the moisturizer and the base and / or the preservative described above, the platen 15 has an osmotic component such as ethers, acetates, over the entire region from one end 15A to the other end 15B. It is also possible to impregnate at least one selected from the group consisting of cellosolves, carbitols, acetylene glycols, and acetylene alcohols.
[0037]
For this reason, as shown in FIG. 4, the pigment ink 14 that protrudes outward from the front edge 13 </ b> A, the side edge 13 </ b> B, and the rear edge 13 </ b> C of the recording paper 13 can be efficiently infiltrated into the platen 15. Therefore, even if the use environment of the ink jet recording apparatus 10 using pigment ink rises in room temperature especially in summer, etc., even if moisture evaporates from the pigment ink discharged on the platen, the pigment concentration increases. The pigment ink 14 can be sufficiently infiltrated into the platen 15 by suppressing the precipitation of the pigment component.
[0038]
Therefore, it is possible to prevent the ink (pigment) from being piled up on the surface of the platen 15 as in the prior art. Thereby, when printing on the next recording paper 13, it can prevent that the end surface of the recording paper 13 contacts a pile and the end surface of the recording paper 13 gets dirty.
[0039]
Further, the platen 15 is impregnated with a permeable component over the entire region from one end 15A to the other end 15B. For this reason, the ink that has soaked into the platen 15 from the front edge 13A, the side edge 13B, and the rear edge 13C of the recording paper 13 can be soaked into the entire region from the one end 15A of the platen 15 to the other end 15B. Accordingly, since a large amount of pigment ink can be infiltrated into the platen 15, the cycle for replacing the platen 15 can be extended.
[0040]
In the above embodiment, the recording paper 13 is described as an example of the recording medium. However, the present invention is not limited to this, and the present invention can be applied to other recording media.
Furthermore, the present invention is not limited to the above-described embodiments, and appropriate modifications, improvements, and the like are possible. The materials, shapes, dimensions, etc., of the recording head, guide shaft, and platen exemplified in the above-described embodiments. As long as the present invention can be achieved, the form, number, location, thickness, etc. are arbitrary and are not limited.
[0041]
【Example】
Next, Examples 1-8 and Comparative Examples 1-2 will be described.
[0042]
Urethane foam was used as the platen 15 of Examples 1-8 and Comparative Examples 1-2.
[0043]
In addition, as the pigment inks of Examples 1 to 8 and Comparative Examples 1 and 2, the black ink cartridge 17 has a black pigment ink, the cyan cartridge 18A has a cyan pigment ink, the magenta cartridge 18B has a magenta pigment ink, and the yellow cartridge 18C has a yellow ink. Each was filled with a yellow pigment ink.
[0044]
Black pigment ink is 6% by weight of carbon black, 15% by weight of glycerin, 5% by weight of triethylene glycol monobutyl ether, Olfine E1010 (trade name, acetylene glycol surfactant, manufactured by Nissin Chemical Industry Co., Ltd.) 1% by weight, 1% by weight of triethanolamine, and 100% by weight of the remaining pure water were used.
[0045]
The magenta pigment ink is C.I. I. 5% by weight of Pigment Red 122, 15% by weight of glycerin, 5% by weight of triethylene glycol monobutyl ether, 1% by weight of Olfine E1010 (trade name, acetylene glycol surfactant, manufactured by Nissin Chemical Industry Co., Ltd.) Triethanolamine was used in an amount of 1% by weight, and the remaining 100% by weight with pure water.
[0046]
Further, the cyan pigment ink is C.I. I. 5% by weight of Pigment Blue 15: 3, 15% by weight of glycerin, 5% by weight of triethylene glycol monobutyl ether, 1% by weight of Olphine E1010 (trade name, acetylene glycol surfactant, manufactured by Nissin Chemical Industry Co., Ltd.) %, 1% by weight of triethanolamine, and 100% by weight of the remaining pure water.
[0047]
The yellow pigment ink is C.I. I. 5% by weight of Pigment Yellow 74, 15% by weight of glycerin, 5% by weight of triethylene glycol monobutyl ether, 1% by weight of Olfine E1010 (trade name, acetylene glycol surfactant, manufactured by Nissin Chemical Industry Co., Ltd.) Triethanolamine was used in an amount of 1% by weight, and the remaining 100% by weight with pure water.
[0048]
On the other hand, the platen 15 impregnated with the components of the present invention shown below is used in Examples 1 to 8, the platen 15 not impregnated with the permeable component is used in Comparative Example 1, and the pure water is impregnated in Comparative Example 2. The platen 15 was used.
[0049]
Example 1
A mixed solution containing 99% triethylene glycol as a humectant and 1% diethanolamine as a base was used by impregnating the platen.
[0050]
(Example 2)
A platen was used by impregnating a mixed solution containing 79.9% tetraethylene glycol as a humectant, 0.1% sodium hydroxide as a base, and 20% water.
[0051]
(Example 3)
A moisturizing agent and triethanolamine as a base were used by impregnating the platen.
[0052]
Example 4
The platen was impregnated with 99% 1,2,6-hexanetriol as a humectant and 1% N-methylimidazole as a base.
[0053]
(Example 5)
Denitite BIT (trade name: Nagase) containing 49.8% Mavit containing maltitol as a moisturizer (trade name: Hayashibara Shoji Co., Ltd.), 0.1% lithium hydroxide as a base, and benzisothiazolone as a preservative The platen was used by impregnating a mixed solution containing 0.1% of Chemtex Co., Ltd. and 50% of water.
[0054]
(Example 6)
Proxel XL2 (product name: manufactured by Avicia) containing 98.7% glycerin as a moisturizer, 1% triethanolamine as a base, and 1,2-benzothiazolin-3-one as a preservative is 0.3% The mixed solution was impregnated into a platen and used.
[0055]
(Example 7)
Proxel GXL containing 79.4% polyethylene glycol # 400 as a humectant, 0.5% tripropanolamine as a base, and 1,2-benzothiazolin-3-one as a preservative (product name: manufactured by Avicia) Was used by impregnating the platen with a mixed solution containing 0.1% of water and 20% of water.
[0056]
(Example 8)
Denicide CSA (product name: manufactured by Nagase ChemteX Corp.) containing 79.8% polyethylene glycol # 200 as a humectant, 0.1% sodium hydroxide as a base, and 4,4-dimethyloxazolidine as a preservative. A mixed liquid containing 1% and 20% water was used by impregnating the platen.
[0057]
Using the platen 15 described above, the platen 15 was uniformly applied at a coating amount of 200 g / m2. As an ink jet recording apparatus, instead of a metal platen of EM-930C (trade name, manufactured by Seiko Epson Corporation), the above-mentioned impregnated urethane foam is attached at a position with a gap of 2 mm from the paper, and an A4 size (210 mm Image data of 230 mm × 297 mm was sent to a recording medium of × 297 mm), and printing without a 1 million pass border was performed in a 40 ° C./20% RH environment. As a result, in Examples 1 to 8, there was no accumulation of ink (pigment), and it was possible to prevent the printed matter from being soiled. On the other hand, in Comparative Examples 1 and 2, a pile of ink (pigment) occurred, and the printed matter was soiled.
[0058]
From this, it was found that it is effective to impregnate the platen 15 with a permeable component as mentioned in the present invention in order to eliminate the accumulation of ink (pigment).
[0059]
Further, in Examples 6 to 8, even when the number of passes was extended to 1.5 million passes and printing was performed without borders, there was no occurrence of ink (pigment) accumulation, and it was possible to prevent the printed matter from being soiled. There was a special effect.
[0060]
Therefore, as mentioned in the present invention, when the platen 15 is impregnated with a polyol having a vapor pressure of 0.01 mmHg or less at 20 ° C. which is a humectant, a base alkanolamine or inorganic base, and a preservative. Further, it has been found that there is an effect for eliminating the occurrence of a pile of ink (pigment).
[0061]
【The invention's effect】
As described above, according to the present invention, since the platen is impregnated with the permeable component, it is possible to convert the platen into a property that allows the pigment ink to more easily permeate. Therefore, especially when the room temperature rises in summer, etc., even if moisture evaporates from the pigment ink ejected onto the platen and the pigment concentration in the ink increases, the precipitation of the pigment is suppressed and the platen is sufficiently efficient. Can be soaked well.
[0062]
Therefore, it is possible to prevent the ink (pigment) from being piled up on the surface of the platen as in the prior art. Thereby, when printing on the next recording medium, it can prevent that the end surface of a recording medium contacts in piles and the end surface of a recording medium gets dirty.
[0063]
[Brief description of the drawings]
FIG. 1 is a schematic view showing an ink jet recording apparatus according to the present invention.
FIG. 2 is an explanatory diagram showing an ink jet recording method according to the present invention.
FIG. 3 is an explanatory diagram showing an ink jet recording method according to the present invention.
FIG. 4 is an explanatory diagram showing an ink jet recording method according to the present invention.
FIG. 5 is an explanatory diagram showing a conventional ink jet recording method.
FIG. 6 is an explanatory diagram showing a conventional ink jet recording method.
FIG. 7 is an explanatory diagram showing a conventional ink jet recording method.
FIG. 8 is an explanatory diagram showing a conventional ink jet recording method.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Inkjet recording apparatus 11 Recording head 12 Guide shaft 13 Recording paper (recording medium)
14 Ink 15 Platen

Claims (12)

When ink with pigment is used as a colorant and the recording head is moved along the guide axis and the pigment ink is ejected from the recording head to perform borderless printing on the recording medium, it protrudes outside the recording medium. Inkjet recording device that soaks the pigmented ink into the platen,
An ink jet recording apparatus, wherein the platen is impregnated with at least a humectant and a base in advance .   2. The ink jet recording apparatus according to claim 1, wherein the humectant is a polyol having a vapor pressure at 20 ° C. of 0.01 mmHg or less.   2. The ink jet recording apparatus according to claim 1, wherein the base is an alkanolamine.   The ink jet recording apparatus according to claim 1, wherein the base is an inorganic base.   2. The ink jet recording apparatus according to claim 1, wherein the platen is impregnated with at least a humectant, a base, and a preservative.   The ink jet recording apparatus according to any one of claims 1 to 5, wherein the humectant is a polyhydric alcohol or saccharide having a vapor pressure of 0.01 mmHg or less at 20 ° C. When ink with pigment is used as a colorant and the recording head is moved along the guide axis and the pigment ink is ejected from the recording head to perform borderless printing on the recording medium, it protrudes outside the recording medium. Inkjet recording method in which the pigmented ink is soaked into the platen,
An ink jet recording method, wherein the platen is impregnated with at least a humectant and a base in advance .   8. The ink jet recording method according to claim 7, wherein the humectant is a polyol having a vapor pressure at 20 ° C. of 0.01 mmHg or less.   The ink jet recording method according to claim 7, wherein the base is an alkanolamine.   The ink jet recording method according to claim 7, wherein the base is an inorganic base.   8. The ink jet recording method according to claim 7, wherein the platen is impregnated with at least a humectant, a base, and a preservative.   The inkjet recording method according to any one of claims 7 to 11, wherein the humectant is a polyhydric alcohol or a saccharide having a vapor pressure of 0.01 mmHg or less at 20 ° C.

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