JP4824707B2 - Brake device and motor with reduction mechanism - Google Patents

Brake device and motor with reduction mechanism Download PDF

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JP4824707B2
JP4824707B2 JP2008015609A JP2008015609A JP4824707B2 JP 4824707 B2 JP4824707 B2 JP 4824707B2 JP 2008015609 A JP2008015609 A JP 2008015609A JP 2008015609 A JP2008015609 A JP 2008015609A JP 4824707 B2 JP4824707 B2 JP 4824707B2
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driven
brake
rotation
rotating body
shaft
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JP2009174665A (en
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博昭 山本
秀典 石原
友騎 山下
中庸 白井
克己 遠藤
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Asmo Co Ltd
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Asmo Co Ltd
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Priority to JP2008015609A priority Critical patent/JP4824707B2/en
Priority to US12/332,053 priority patent/US8127898B2/en
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本発明は、例えば自動車のウインドガラスを開閉するパワーウインド用の減速機構付モータに用いられるブレーキ装置及びその減速機構付モータに関するものである。   The present invention relates to a brake device used in a motor with a reduction mechanism for a power window that opens and closes a window glass of an automobile, for example, and a motor with the reduction mechanism.

従来、この種のブレーキ装置は、例えば特許文献1に示すように、駆動軸に一体回転可能に連結される駆動側回転体と、駆動軸と同軸配置された従動軸に一体回転可能に連結される従動側回転体とを備え、該駆動側回転体と従動側回転体との間には、固定摩擦部と当接して回転方向に係合する係合位置、及びその固定摩擦部から離間して回転方向に非係合となる非係合位置の2位置間で移動可能なブレーキ部材が従動側回転体と一体回転可能に設けられている。また、ブレーキ部材と従動側回転体との間にはブレーキ部材を固定摩擦部側に付勢する付勢部材が介装されている。このようなブレーキ装置では、駆動軸側から回転入力されると、駆動側回転体の回転力によってブレーキ部材が付勢部材の付勢力に抗して非係合位置に退避し、駆動軸の回転が従動軸に伝達されるようになっている。一方、従動軸側からの回転入力時には、ブレーキ部材を付勢部材の付勢力により係合位置に維持して従動軸の回転を規制するようになっている。
特開2002−130336号公報
Conventionally, this type of brake device is connected to a drive-side rotating body connected to a drive shaft so as to be integrally rotatable with a drive shaft, and to a driven shaft coaxially arranged with the drive shaft, for example, as shown in Patent Document 1. A driven-side rotator, an engagement position between the drive-side rotator and the driven-side rotator that contacts the fixed friction portion and engages in the rotational direction, and is separated from the fixed friction portion. A brake member that can move between two non-engaged positions that are non-engaged in the rotational direction is provided so as to rotate integrally with the driven-side rotator. An urging member for urging the brake member toward the fixed friction portion is interposed between the brake member and the driven side rotating body. In such a brake device, when rotation is input from the drive shaft side, the brake member is retracted to the non-engagement position against the biasing force of the biasing member by the rotational force of the drive-side rotating body, and the drive shaft rotates. Is transmitted to the driven shaft. On the other hand, at the time of rotation input from the driven shaft side, the brake member is maintained at the engaged position by the urging force of the urging member to restrict the rotation of the driven shaft.
JP 2002-130336 A

しかしながら、上記のようなブレーキ装置では、例えば減速機構付モータに組み付ける際に、駆動側回転体、従動側回転体、ブレーキ部材及び付勢部材等の各構成部品を1つ1つ順に積層して組み付けられるようになっているため、その組み付けが困難なものとなっていた。   However, in the brake device as described above, for example, when assembled to a motor with a speed reduction mechanism, each component such as a driving side rotating body, a driven side rotating body, a brake member, and an urging member is stacked one by one in order. Since it can be assembled, the assembly has been difficult.

本発明は、上記課題を解決するためになされたものであって、その目的は、組み付けを容易にできるブレーキ装置及び減速機構付モータを提供することにある。   The present invention has been made to solve the above problems, and an object of the present invention is to provide a brake device and a motor with a speed reduction mechanism that can be easily assembled.

上記課題を解決するために、請求項1に記載の発明は、駆動軸に一体回転可能に連結される駆動側回転体と、前記駆動軸と同軸配置された従動軸に一体回転可能に連結される従動側回転体と、前記駆動側回転体と前記従動側回転体との間において該従動側回転体に一体回転可能に設けられるブレーキ部材を、固定摩擦部に対し付勢部材の付勢力を受けて当接させて回転方向に係合する係合位置、及びその固定摩擦部に対し前記付勢部材の付勢力に抗して離間させて回転方向に非係合となる非係合位置の2位置間で移動可能に設けてなるブレーキ機構とを備え、前記駆動軸側からの回転入力時には前記駆動側回転体からの回転力により前記ブレーキ部材を前記非係合位置に切り替えて前記駆動軸の回転を前記従動軸に伝達可能とし、前記従動軸側からの回転入力時には、前記ブレーキ部材を前記係合位置に維持して前記従動軸の回転を規制するブレーキ装置であって、前記ブレーキ部材に対し前記駆動側回転体及び前記従動側回転体をそれぞれ離脱不能に係止可能とすべく、前記駆動側回転体と前記ブレーキ部材との間に第1係止手段を、前記従動側回転体と前記ブレーキ部材との間に第2係止手段を備えたことをその要旨とする。   In order to solve the above-mentioned problem, the invention according to claim 1 is connected to a drive side rotating body connected to a drive shaft so as to be integrally rotatable, and to a driven shaft coaxially arranged with the drive shaft so as to be integrally rotatable. And a brake member provided so as to be able to rotate integrally with the driven-side rotating body between the driven-side rotating body and the driven-side rotating body. An engagement position for receiving and abutting and engaging in the rotational direction, and a non-engagement position for disengaging the fixed friction portion against the urging force of the urging member and disengaging in the rotational direction. A brake mechanism movably provided between two positions, and when the rotation is input from the drive shaft side, the brake member is switched to the non-engagement position by the rotational force from the drive side rotating body, and the drive shaft The rotation of the driven shaft can be transmitted to the driven shaft. A brake device that restricts the rotation of the driven shaft by maintaining the brake member in the engaged position at the time of rotation input from the driving member, wherein the driving side rotating body and the driven side rotating body are respectively connected to the brake member. First locking means is provided between the drive-side rotator and the brake member, and second locking means is provided between the driven-side rotator and the brake member so as to be able to be locked without being disengaged. This is the gist.

この発明では、ブレーキ部材に対し駆動側回転体及び従動側回転体をそれぞれ離脱不能に係止可能とすべく、駆動側回転体とブレーキ部材との間に第1係止手段を、従動側回転体とブレーキ部材との間に第2係止手段を備える。これにより、ブレーキ装置を駆動軸及び従動軸への組み付けから独立して組み付けてユニット化(一体化)することが可能となるため、駆動軸及び従動軸への組み付けを容易にすることができる。また、ブレーキ装置を一括で生産可能となるため、生産効率の向上に寄与できる。   In the present invention, the first locking means is provided between the driving side rotating body and the brake member so that the driving side rotating body and the driven side rotating body can be locked with respect to the brake member. A second locking means is provided between the body and the brake member. As a result, the brake device can be assembled as a unit (integrated) independently from the assembly to the drive shaft and the driven shaft, so that the assembly to the drive shaft and the driven shaft can be facilitated. Further, since the brake device can be produced in a lump, it can contribute to the improvement of production efficiency.

請求項2に記載の発明は、請求項1に記載のブレーキ装置において、前記第2係止手段は、前記従動側回転体から軸方向駆動軸側に延出形成された従動側係止部と、前記ブレーキ部材から軸方向従動軸側に延出形成されたブレーキ側係止部とからなり、前記従動側係止部と前記ブレーキ側係止部とが軸方向に係止されることをその要旨とする。   According to a second aspect of the present invention, in the brake device according to the first aspect, the second locking means includes a driven side locking portion formed to extend from the driven side rotating body toward the axial drive shaft side. A brake side locking portion that extends from the brake member toward the axial driven shaft side, and the driven side locking portion and the brake side locking portion are locked in the axial direction. The gist.

この発明では、第2係止手段は従動側回転体から軸方向駆動軸側に延出形成された従動側係止部と、ブレーキ部材から軸方向従動軸側に延出形成されたブレーキ側係止部とからなり、従動側係止部とブレーキ側係止部とが軸方向に係止されるため、従動側回転体とブレーキ部材とが離脱不能に係止可能となる。   In the present invention, the second locking means includes a driven side locking portion extending from the driven side rotating body to the axial drive shaft side, and a brake side engagement extending from the brake member to the axial driven shaft side. Since the driven side locking portion and the brake side locking portion are locked in the axial direction, the driven side rotating body and the brake member can be locked so as not to be detached.

請求項3に記載の発明は、請求項1又は2に記載のブレーキ装置において、前記駆動側回転体には、該駆動側回転体の回転を前記従動側回転体に伝達するための回転伝達部が設けられ、前記従動側回転体には、前記回転伝達部と前記回転方向に係合可能な回転係合部が設けられ、前記回転方向における前記回転伝達部と前記回転係合部との間には、緩衝部材が設けられたことをその要旨とする。   According to a third aspect of the present invention, in the brake device according to the first or second aspect, the rotation transmitting unit for transmitting the rotation of the driving side rotating body to the driven side rotating body is provided to the driving side rotating body. The driven rotor is provided with a rotation engagement portion that can be engaged with the rotation transmission portion in the rotation direction, and between the rotation transmission portion and the rotation engagement portion in the rotation direction. The gist is that a buffer member is provided.

この発明では、回転方向における回転伝達部と回転係合部との間に緩衝部材が設けられるため、回転伝達部と回転係合部との間において例えば回転力が伝達される際に生じる衝撃を抑えることができる。   In the present invention, since the buffer member is provided between the rotation transmission portion and the rotation engagement portion in the rotation direction, for example, an impact generated when a rotational force is transmitted between the rotation transmission portion and the rotation engagement portion. Can be suppressed.

請求項4に記載の発明は、請求項3に記載のブレーキ装置において、前記緩衝部材は、前記回転伝達部及び前記回転係合部の少なくとも一方に一体成形されることをその要旨とする。   The gist of the invention according to claim 4 is the brake device according to claim 3, wherein the buffer member is integrally formed with at least one of the rotation transmitting portion and the rotation engaging portion.

この発明では、緩衝部材は回転伝達部及び回転係合部の少なくとも一方に一体成形されるため、緩衝部材を別体で設ける場合に比べて部品点数を抑えることができ、ブレーキ装置の組み付けが容易となる。   In this invention, since the buffer member is integrally formed with at least one of the rotation transmission portion and the rotation engagement portion, the number of parts can be reduced compared to the case where the buffer member is provided separately, and the brake device can be easily assembled. It becomes.

請求項5に記載の発明は、回転軸を回転駆動するモータ本体と、前記回転軸と同軸上に配置されるウォーム軸を有する減速部とを一体に組み付けてなる減速機構付モータであって、前記回転軸と前記ウォーム軸との間に請求項1〜4のいずれか1項に記載のブレーキ装置を組み付けてなることをその要旨とする。   The invention according to claim 5 is a motor with a speed reduction mechanism in which a motor main body that rotationally drives a rotating shaft and a speed reducing portion having a worm shaft that is arranged coaxially with the rotating shaft are assembled together. The gist is that the brake device according to any one of claims 1 to 4 is assembled between the rotating shaft and the worm shaft.

この発明では、ユニット化可能なブレーキ装置を組み付けて構成されるため、減速機構付モータの組み付け性を向上させることができる。   In this invention, since the brake device which can be unitized is assembled | attached, it can improve the assembly property of the motor with a reduction mechanism.

従って、上記記載の発明によれば、ブレーキ装置の組み付けを容易にすることができる。   Therefore, according to the above-described invention, the assembly of the brake device can be facilitated.

以下、本発明を具体化した一実施形態を図面に従って説明する。
図1は、本実施形態のモータ1を示す。本実施形態のモータ1は、自動車のウインドガラスを開閉するパワーウインド用のモータであり、モータ本体2と減速部3とからなる減速機付きモータにて構成されている。
DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, an embodiment of the invention will be described with reference to the drawings.
FIG. 1 shows a motor 1 of the present embodiment. The motor 1 of this embodiment is a motor for a power window that opens and closes a window glass of an automobile, and is configured by a motor with a speed reducer that includes a motor body 2 and a speed reduction unit 3.

モータ本体2は、ヨークハウジング4、一対のマグネット5、電機子6、ブラシホルダ7及び一対のブラシ8を備えている。ヨークハウジング4は略有底扁平円筒状に形成され、その内側面にマグネット5が固着されている。ヨークハウジング4の底部中央には軸受9が設けられ、該軸受9は電機子6の回転軸(駆動軸)10の基端を回転可能に支持する。   The motor body 2 includes a yoke housing 4, a pair of magnets 5, an armature 6, a brush holder 7, and a pair of brushes 8. The yoke housing 4 is formed in a substantially bottomed flat cylindrical shape, and a magnet 5 is fixed to the inner surface thereof. A bearing 9 is provided at the center of the bottom of the yoke housing 4, and the bearing 9 rotatably supports the base end of the rotary shaft (drive shaft) 10 of the armature 6.

ヨークハウジング4の開口部4aはフランジ状に形成され、後述するギヤハウジング21の開口部21aにネジ11にて固定される。尚、この固定の際に、ヨークハウジング4の開口部4aとギヤハウジング21の開口部21aとでブラシホルダ7が挟持されて固定される。   The opening 4a of the yoke housing 4 is formed in a flange shape, and is fixed to the opening 21a of the gear housing 21 described later with screws 11. In this fixing, the brush holder 7 is sandwiched and fixed by the opening 4 a of the yoke housing 4 and the opening 21 a of the gear housing 21.

ブラシホルダ7は、ヨークハウジング4内において、電機子6の回転軸10の先端を回転可能に支持する軸受12及び回転軸10に固着された整流子13に摺接するブラシ8を保持している。また、ブラシホルダ7の両ハウジング4,21から突出する部分は車体側から延びる車体側コネクタ(図示略)と連結するためコネクタ部7aであって、該コネクタ部7aの凹部7b内には複数本のターミナル14が露出している。これらターミナル14はブラシホルダ7にインサートされており、前記ブラシ8、及びモータ1内に備えられる回転センサ15a等と電気的に接続されている。そして、コネクタ部7aが車体側コネクタと連結されることで、モータ1と車体側に備えられるウインドECU20とが電気的に接続され、電源供給やセンサ信号等の出力が行われる。   The brush holder 7 holds, in the yoke housing 4, a brush 12 that is in sliding contact with a commutator 13 that is fixed to the bearing 12 and the rotating shaft 10 that rotatably supports the tip of the rotating shaft 10 of the armature 6. Further, the portion of the brush holder 7 that protrudes from both housings 4 and 21 is a connector portion 7a for connecting to a vehicle body side connector (not shown) extending from the vehicle body side, and a plurality of portions are provided in the recess 7b of the connector portion 7a. The terminal 14 is exposed. These terminals 14 are inserted into the brush holder 7 and are electrically connected to the brush 8, the rotation sensor 15 a provided in the motor 1, and the like. And by connecting the connector part 7a with the vehicle body side connector, the motor 1 and window ECU20 with which the vehicle body side is equipped are electrically connected, and power supply, a sensor signal, etc. are output.

このようなモータ本体2に対し、減速部3は、ギヤハウジング21、ウォーム軸22、ウォームホイール23、出力軸24及びブレーキ装置30を備えている。
ギヤハウジング21は樹脂製であって、該ギヤハウジング21の内部には、ウォーム軸22、ウォームホイール23及びブレーキ装置30が収容されている。ギヤハウジング21は、前記ヨークハウジング4の開口部4aと対向する開口部21aを備え、両開口部4a,21a間に前記ブラシホルダ7が介装される。
For such a motor body 2, the speed reduction unit 3 includes a gear housing 21, a worm shaft 22, a worm wheel 23, an output shaft 24, and a brake device 30.
The gear housing 21 is made of resin, and a worm shaft 22, a worm wheel 23, and a brake device 30 are accommodated in the gear housing 21. The gear housing 21 includes an opening 21a that faces the opening 4a of the yoke housing 4, and the brush holder 7 is interposed between the openings 4a and 21a.

ギヤハウジング21は、ウォーム軸22を収容するために開口部21aから軸方向に延びる略円筒状の軸収容筒部21bと、該軸収容筒部21bと連通しウォームホイール23を収容するためのホイール収容凹部21cと、軸収容筒部21bの基端(モータ本体2側)に設けられブレーキ装置30を収容するためのブレーキ収容凹部21dとを備えている。   The gear housing 21 is a substantially cylindrical shaft housing cylinder portion 21b extending in the axial direction from the opening 21a for housing the worm shaft 22, and a wheel for housing the worm wheel 23 in communication with the shaft housing cylinder portion 21b. A housing recess 21c and a brake housing recess 21d for housing the brake device 30 provided at the base end (motor body 2 side) of the shaft housing cylinder portion 21b are provided.

軸収容筒部21bには、所定間隔を有する一対の軸受25a,25bにてウォーム軸22が前記回転軸10と同軸上に回転可能に支持されて収容されている。ウォーム軸22の軸受25a,25bにて支持される部位間には、ウォームホイール23と噛合するためのウォーム22aが形成されている。ウォーム22aは、軸方向両端部より軸方向中央部が小径とされウォームホイール23の歯部23aを有する外周部に倣った鼓型ウォームにて構成されている。つまり、ウォーム22aとウォームホイール23との噛合範囲が大きくされており、この噛合部分の強度向上が図られている。また、ウォーム軸22の先端には、該ウォーム軸22のスラスト荷重を受けるためのスラスト受けボール26a及びスラスト受けプレート26bが備えられている。   A worm shaft 22 is rotatably supported coaxially with the rotary shaft 10 by a pair of bearings 25a and 25b having a predetermined interval and accommodated in the shaft accommodating cylinder portion 21b. A worm 22a for meshing with the worm wheel 23 is formed between portions of the worm shaft 22 supported by the bearings 25a and 25b. The worm 22a is constituted by a drum-type worm that has a smaller diameter at the central portion in the axial direction than both ends in the axial direction and has an outer peripheral portion having the teeth 23a of the worm wheel 23. That is, the meshing range between the worm 22a and the worm wheel 23 is increased, and the strength of this meshing portion is improved. A thrust receiving ball 26 a and a thrust receiving plate 26 b for receiving a thrust load of the worm shaft 22 are provided at the tip of the worm shaft 22.

ホイール収容凹部21cには、前記ウォーム軸22のウォーム22aと噛合されるウォームホイール23が回転可能に収容支持されている。ウォームホイール23は、金属製の補強プレート23xの外周部に樹脂製のギヤ部23yが一体に成形されて構成されている。この樹脂製のギヤ部23yの外周部には、ウォーム軸22のウォーム22aと噛合する歯先が平坦状の歯部23aを有している。このようなウォームホイール23を支持するホイール収容凹部21cは、開口部がカバー部材28にて閉塞され、該カバー部材28の一部にて出力軸24の基端端面も支持されている。また、出力軸24にはウインドガラスを開閉するウインドレギュレータ(図示略)が駆動連結されている。   A worm wheel 23 engaged with the worm 22a of the worm shaft 22 is rotatably accommodated and supported in the wheel accommodating recess 21c. The worm wheel 23 is configured by integrally molding a resin gear 23y on the outer periphery of a metal reinforcing plate 23x. On the outer periphery of the resin gear portion 23y, a tooth portion 23a having a flat tooth tip meshing with the worm 22a of the worm shaft 22 is provided. The wheel receiving recess 21 c that supports the worm wheel 23 is closed at the opening by the cover member 28, and the base end face of the output shaft 24 is also supported by a part of the cover member 28. In addition, a window regulator (not shown) for opening and closing the window glass is drivingly connected to the output shaft 24.

[ブレーキ装置の構成]
ブレーキ収容凹部21dには、ウォーム軸22と前記回転軸10との間に介装されたブレーキ装置30が収容されている。図2(a)(b)に示すように、ブレーキ装置30は、回転軸10に連結され該回転軸10と一体回転する駆動側回転体31と、ウォーム軸22に連結され該ウォーム軸22と一体回転する従動側回転体32とを備えている。また、駆動側回転体31と従動側回転体32との間において該従動側回転体32に一体回転可能に設けられるブレーキ部材33と、従動側回転体32とブレーキ部材33との間に介装される付勢部材としてのコイルスプリング34とを備えている。
[Configuration of brake device]
A brake device 30 interposed between the worm shaft 22 and the rotary shaft 10 is housed in the brake housing recess 21d. As shown in FIGS. 2A and 2B, the brake device 30 is connected to the rotary shaft 10 and is rotated integrally with the rotary shaft 10. The brake device 30 is connected to the worm shaft 22 and the worm shaft 22. And a driven side rotating body 32 that rotates integrally. Further, a brake member 33 provided between the driving side rotating body 31 and the driven side rotating body 32 so as to be integrally rotatable with the driven side rotating body 32, and interposed between the driven side rotating body 32 and the brake member 33. And a coil spring 34 as a biasing member.

図3(a)(b)(c)に駆動側回転体31を示す。尚、図3(a)においてハッチングされた部分(点々で示す部分)は平面視におけるエラストマ部分を示している。駆動側回転体31は平面視で円形状をなし、その中央部に形成された円筒部31aには回転軸10の先端部が挿入固定される固定孔31bが貫通形成されている。また、円筒部31aの内部には周方向等間隔に複数の突起35aを有する金属製のプレート35がインサート成形されており、該プレート35にも回転軸10の先端部が挿通固定されている。尚、固定孔31b及び回転軸10の先端部は扁平状に形成されている。   3 (a), 3 (b), and 3 (c) show the drive side rotator 31. FIG. In FIG. 3A, hatched portions (portions indicated by dots) indicate elastomer portions in plan view. The drive-side rotator 31 has a circular shape in plan view, and a cylindrical portion 31a formed at the center thereof is formed with a fixing hole 31b through which the tip of the rotating shaft 10 is inserted and fixed. Further, a metal plate 35 having a plurality of protrusions 35a at equal intervals in the circumferential direction is insert-molded inside the cylindrical portion 31a, and the distal end portion of the rotary shaft 10 is also inserted into and fixed to the plate 35. In addition, the fixed hole 31b and the front-end | tip part of the rotating shaft 10 are formed in flat shape.

駆動側回転体31の従動側回転体32側には、円筒部31aから外側に向かって延びる回転伝達部31cが周方向等間隔に3つ形成されている。各回転伝達部31cは軸方向に突出形成され、その突出部分における内周側端部は緩衝部材としてのエラストマ36aにて覆われている。この回転伝達部31cの内周側端部は、エラストマ36aにて膨らんだ形状をなすとともに、その周方向幅が回転伝達部31cにおけるエラストマ36aに覆われていない部分の周方向幅よりも大きくなっている。尚、エラストマ36aは二色成形により駆動側回転体31に設けられる。また、円筒部31aの先端面(従動側回転体32側の端面)、及び固定孔31bの内周面の一部にもエラストマが二色成形され、該エラストマは回転伝達部31cのエラストマ36aと連続的に形成されている。   On the driven-side rotator 32 side of the drive-side rotator 31, three rotation transmitting portions 31c extending outward from the cylindrical portion 31a are formed at equal intervals in the circumferential direction. Each rotation transmitting portion 31c is formed so as to protrude in the axial direction, and an inner peripheral side end portion of the protruding portion is covered with an elastomer 36a as a buffer member. The end portion on the inner peripheral side of the rotation transmitting portion 31c has a shape swelled by the elastomer 36a, and the circumferential width thereof is larger than the circumferential width of the portion not covered by the elastomer 36a in the rotation transmitting portion 31c. ing. The elastomer 36a is provided on the drive side rotating body 31 by two-color molding. Also, elastomer is formed in two colors on the tip surface of the cylindrical portion 31a (the end surface on the driven side rotating body 32 side) and a part of the inner peripheral surface of the fixed hole 31b. The elastomer is formed with the elastomer 36a of the rotation transmitting portion 31c. It is formed continuously.

駆動側回転体31におけるモータ本体2側の端部には、円筒部31aから鍔状に延びるフランジ部31dが形成されている。フランジ部31dには円筒部31aと接する環状のエラストマ36bが、回転伝達部31cのエラストマ36aと連続的に形成されている。このフランジ部31dのエラストマ36bは、該フランジ部31dに軸方向に沿って貫通形成された複数の貫通孔31e内にも形成されている。尚、貫通孔31eがプレート35の突起35aと重なる部分においては突起35aよりも従動側回転体32側のみにエラストマ36bが形成されるようになっている(図3(b)参照)。   A flange portion 31d extending in a bowl shape from the cylindrical portion 31a is formed at the end of the driving side rotating body 31 on the motor body 2 side. An annular elastomer 36b in contact with the cylindrical portion 31a is continuously formed on the flange portion 31d with the elastomer 36a of the rotation transmitting portion 31c. The elastomer 36b of the flange portion 31d is also formed in a plurality of through holes 31e that are formed through the flange portion 31d in the axial direction. In the portion where the through hole 31e overlaps the protrusion 35a of the plate 35, the elastomer 36b is formed only on the driven side rotating body 32 side than the protrusion 35a (see FIG. 3B).

フランジ部31dにおいて、回転伝達部31cの径方向外側の位置にはブレーキ部材33と対向するカム溝31fが周方向等間隔に3つ形成されている。各カム溝31fは周方向に延びる形状をなすとともに、周方向端部に向かうほど径方向幅が小さく形成されている。また、各カム溝31fはその周方向中央が最も深く、周方向端部に向かうほど徐々に浅くなるようにその底面が湾曲している(図3(c)参照)。   In the flange portion 31d, three cam grooves 31f facing the brake member 33 are formed at equal intervals in the circumferential direction at a position radially outside the rotation transmitting portion 31c. Each cam groove 31f has a shape extending in the circumferential direction, and has a radial width that decreases toward the circumferential end. Each cam groove 31f has the deepest center in the circumferential direction, and its bottom surface is curved so that it gradually becomes shallower toward the circumferential end (see FIG. 3C).

図2及び図4(a)(b)(c)に示すように、従動側回転体32はその中央部に円筒部32aを有し、その円筒部32aにはウォーム軸22が挿入固定される固定孔32bが形成されている。円筒部32aの先端部(モータ本体2側端部)には中心部から放射状に延びる延出部32cが周方向等間隔に3つ形成されるとともに、その各延出部32cには軸方向に突出する回転係合部32dが形成されている。各回転係合部32dはその内周側端部における周方向両側面に当接凹部32eがそれぞれ形成されており、該各回転係合部32dは径方向内側が周方向に若干細くなる形状をなしている。この回転係合部32dの内周側には前記駆動側回転体31の円筒部31aが挿入され、その駆動側回転体31の各回転伝達部31cは従動側回転体32の各回転係合部32d間に配置される(図2参照)。即ち、駆動側回転体31の各回転伝達部31cと、従動側回転体32の各回転係合部32dとは周方向に交互に配置される。   As shown in FIGS. 2 and 4A, 4B, and 4C, the driven-side rotating body 32 has a cylindrical portion 32a at the center thereof, and the worm shaft 22 is inserted and fixed in the cylindrical portion 32a. A fixing hole 32b is formed. Three extending portions 32c extending radially from the central portion are formed at the distal end portion (end portion on the motor body 2 side) of the cylindrical portion 32a at equal intervals in the circumferential direction, and each extending portion 32c has an axial direction. A protruding rotation engagement portion 32d is formed. Each rotational engagement portion 32d is formed with contact recesses 32e on both sides in the circumferential direction at the inner circumferential end, and each rotational engagement portion 32d has a shape in which the radially inner side is slightly narrowed in the circumferential direction. There is no. A cylindrical portion 31a of the drive side rotator 31 is inserted on the inner peripheral side of the rotation engagement portion 32d, and each rotation transmission portion 31c of the drive side rotator 31 corresponds to each rotation engagement portion of the driven side rotator 32. 32d (see FIG. 2). That is, each rotation transmission part 31c of the driving side rotating body 31 and each rotation engaging part 32d of the driven side rotating body 32 are alternately arranged in the circumferential direction.

また、従動側回転体32において、円筒部32aの外周部には駆動側回転体31側に開口する円形カップ状をなすスプリング支持部32fが形成されている。スプリング支持部32fは、軸直交方向に延びる底部32gと、該底部32gの外周縁から軸方向(回転軸10側)に延びる一対の側壁32hとからなる。この一対の側壁32hは従動側回転体32の中心に対し互いに点対称をなしており、その周方向における一方の端部は外周側に突出する突出端部32iとなっている。尚、スプリング支持部32fのウォーム軸22側には、周方向に多極着磁されたリング状のセンサマグネット15bが固定されており(図1及び図2参照)、該センサマグネット15bと径方向に対向する前記回転センサ15aにて従動側回転体32の回転方向や回転数等の回転情報が検出される。   In the driven-side rotator 32, a spring support portion 32f having a circular cup shape opening toward the drive-side rotator 31 is formed on the outer peripheral portion of the cylindrical portion 32a. The spring support portion 32f includes a bottom portion 32g extending in the direction perpendicular to the axis, and a pair of side walls 32h extending in the axial direction (on the rotating shaft 10 side) from the outer peripheral edge of the bottom portion 32g. The pair of side walls 32h are point-symmetric with respect to the center of the driven side rotating body 32, and one end portion in the circumferential direction is a protruding end portion 32i protruding to the outer peripheral side. A ring-shaped sensor magnet 15b magnetized in the circumferential direction is fixed to the worm shaft 22 side of the spring support portion 32f (see FIGS. 1 and 2). Rotation information such as the rotation direction and the number of rotations of the driven-side rotator 32 is detected by the rotation sensor 15a facing the rotation sensor 15a.

各側壁32hの端部間にはそれぞれ、底部32gの外周縁から該側壁32hと同方向に延出する従動側係止部32jが形成されている。各係止部32jは、その先端に従動側回転体32の周方向(突出端部32i側)に突出する係合突起32kを有している。各係止部32jは、従動側回転体32の中心に対し互いに点対称をなしている。また、各係止部32jはスプリング支持部32fの外周側に突出しており、その突出量は側壁32hの突出端部32iのものと同等である。   A driven side locking portion 32j extending from the outer peripheral edge of the bottom portion 32g in the same direction as the side wall 32h is formed between the end portions of each side wall 32h. Each locking portion 32j has an engaging protrusion 32k that protrudes in the circumferential direction (the protruding end portion 32i side) of the driven-side rotator 32 at the tip thereof. The respective locking portions 32j are point-symmetric with respect to the center of the driven side rotating body 32. Each locking portion 32j protrudes to the outer peripheral side of the spring support portion 32f, and the protruding amount is equivalent to that of the protruding end portion 32i of the side wall 32h.

図2及び図5(a)(b)(c)に示すように、ブレーキ部材33は略円筒状をなし、その円筒部33aの内周面には軸方向に沿って延びる係合溝33bが周方向等間隔に3つ形成されている。各係合溝33bには従動側回転体32の各回転係合部32dが挿入され、各係合溝33bは各回転係合部32dと周方向に係合するようになっている。即ち、ブレーキ部材33は従動側回転体32と一体回転可能、且つ軸方向に移動可能となるように取り付けられる。   As shown in FIGS. 2 and 5A, 5B, and 5C, the brake member 33 has a substantially cylindrical shape, and an engagement groove 33b extending along the axial direction is formed on the inner peripheral surface of the cylindrical portion 33a. Three are formed at equal intervals in the circumferential direction. Each engagement groove 33b is inserted into each rotation engagement portion 32d of the driven-side rotator 32, and each engagement groove 33b is engaged with each rotation engagement portion 32d in the circumferential direction. That is, the brake member 33 is attached so as to be able to rotate integrally with the driven-side rotator 32 and to move in the axial direction.

ブレーキ部材33において、円筒部33aの先端部(モータ本体2側端部)には従動側回転体32側に開口する円形カップ状をなすスプリング支持部33cが形成されている。スプリング支持部33cは、円筒部33aの外周面から外側に延びる底部33dと、該底部33dの外周縁から軸方向(ウォーム軸22側)に延びる一対の側壁33eとからなる。尚、このブレーキ部材33のスプリング支持部33cの径は、従動側回転体32のスプリング支持部32fの径よりも若干大きく形成され、ブレーキ部材33のスプリング支持部33cは従動側回転体32のスプリング支持部32fの外周側に位置している。各側壁33eの端部間にはそれぞれ、底部33dの外周縁から該側壁33eと同方向に延出するブレーキ側係止部33fが形成されている。各係止部33fはその先端にブレーキ部材33の周方向に突出する係合突起33gを有している(図6参照)。各係止部33fはブレーキ部材33の中心に対し互いに点対称をなし、その係合突起33gは前記従動側回転体32の係合突起32kと軸方向に係止可能となっている。本実施形態のブレーキ装置30では、従動側回転体32の従動側係止部32j、及びブレーキ部材33のブレーキ側係止部33fが第2係止手段を構成している。   In the brake member 33, a spring support portion 33c having a circular cup shape opened to the driven side rotating body 32 side is formed at the tip end portion (end portion on the motor body 2 side) of the cylindrical portion 33a. The spring support portion 33c includes a bottom portion 33d extending outward from the outer peripheral surface of the cylindrical portion 33a, and a pair of side walls 33e extending in the axial direction (worm shaft 22 side) from the outer peripheral edge of the bottom portion 33d. The diameter of the spring support 33c of the brake member 33 is slightly larger than the diameter of the spring support 32f of the driven-side rotator 32. The spring support 33c of the brake member 33 is a spring of the driven-side rotator 32. It is located on the outer peripheral side of the support portion 32f. Between the end portions of each side wall 33e, a brake side locking portion 33f extending from the outer peripheral edge of the bottom portion 33d in the same direction as the side wall 33e is formed. Each locking portion 33f has an engaging projection 33g protruding in the circumferential direction of the brake member 33 at its tip (see FIG. 6). The engaging portions 33f are point-symmetric with respect to the center of the brake member 33, and the engaging protrusions 33g can be engaged with the engaging protrusions 32k of the driven-side rotating body 32 in the axial direction. In the brake device 30 of the present embodiment, the driven side locking portion 32j of the driven side rotating body 32 and the brake side locking portion 33f of the brake member 33 constitute a second locking means.

上記したような従動側回転体32及びブレーキ部材33の各スプリング支持部32f,33c間には、図2に示すように、付勢部材としてのコイルスプリング34が圧縮状態で介装される。コイルスプリング34はその両端が各スプリング支持部32f,33cの底部32g,33dと当接しており、ブレーキ部材33を軸方向(モータ本体2側)に付勢するようになっている。   As shown in FIG. 2, a coil spring 34 as an urging member is interposed between the driven rotor 32 and the spring support portions 32f and 33c of the brake member 33 as described above. Both ends of the coil spring 34 are in contact with the bottom portions 32g and 33d of the spring support portions 32f and 33c, and the brake member 33 is urged in the axial direction (motor body 2 side).

図2及び図5に示すように、ブレーキ部材33においてスプリング支持部33cのモータ本体2側端面には環状のブレーキ面33hが形成されている。ブレーキ面33hはスプリング支持部33cの側壁33eと連続するように該スプリング支持部33cの底部33dの外周縁に形成されている。また、ブレーキ面33hはモータ本体2側に向かうにつれて縮径する傾斜面となっており、その傾斜角度は軸線に対して45°となるように形成されている。   As shown in FIGS. 2 and 5, in the brake member 33, an annular brake surface 33 h is formed on the end surface of the spring support portion 33 c on the motor body 2 side. The brake surface 33h is formed on the outer peripheral edge of the bottom 33d of the spring support 33c so as to be continuous with the side wall 33e of the spring support 33c. The brake surface 33h is an inclined surface that decreases in diameter toward the motor main body 2 side, and the inclined angle is formed to be 45 ° with respect to the axis.

このブレーキ面33hは、図2(a)(b)に示すように、ギヤハウジング21のブレーキ収容凹部21d内に固定された円環状の固定摩擦部材(固定摩擦部)40と当接可能となっている。固定摩擦部材40は金属材料からなり、テーパ形状をなしている。固定摩擦部材40には周方向等間隔に4つの固定片40aが形成され、この固定片40aにて固定摩擦部材40はブレーキ収容凹部21dに固定されている。また、ブレーキ部材33と当接する摩擦面40bはブレーキ面33hと同様に軸線に対して45°の傾斜を有し、これにより、ブレーキ面33hとの間に大きな摩擦力を発生させることができる。また、この摩擦面40bはショットピーニングによりザラザラした面に形成され、ブレーキ面33hとの摩擦力が発生し易いようになっている。本実施形態では、ブレーキ部材33、固定摩擦部材40及びコイルスプリング34がブレーキ機構を構成している。   As shown in FIGS. 2A and 2B, the brake surface 33 h can come into contact with an annular fixed friction member (fixed friction portion) 40 fixed in the brake housing recess 21 d of the gear housing 21. ing. The fixed friction member 40 is made of a metal material and has a tapered shape. Four fixed pieces 40a are formed in the fixed friction member 40 at equal intervals in the circumferential direction, and the fixed friction member 40 is fixed to the brake accommodating recess 21d by the fixed pieces 40a. In addition, the friction surface 40b that contacts the brake member 33 has an inclination of 45 ° with respect to the axis similarly to the brake surface 33h, so that a large frictional force can be generated between the friction surface 40b and the brake surface 33h. Further, the friction surface 40b is formed on a rough surface by shot peening so that a frictional force with the brake surface 33h is easily generated. In the present embodiment, the brake member 33, the fixed friction member 40, and the coil spring 34 constitute a brake mechanism.

図2及び図5に示すように、ブレーキ部材33のモータ本体2側端部には、ブレーキ面33hの内周縁から軸方向(モータ本体2側)に延出する第1係止手段としての環状係止部33iが連続的な環状に形成されており、環状係止部33iの延出先端には内周側に突出する係止突起33jが形成されている。環状係止部33iの内周側には、前記駆動側回転体31のフランジ部31dが収容配置されており、環状係止部33iの係止突起33jがフランジ部31dの周縁部に軸方向に係止可能となっている(図2参照)。   As shown in FIGS. 2 and 5, the end of the brake member 33 on the motor main body 2 side has an annular shape as first locking means extending in the axial direction (motor main body 2 side) from the inner periphery of the brake surface 33 h. The locking portion 33i is formed in a continuous annular shape, and a locking projection 33j that protrudes toward the inner peripheral side is formed at the extended tip of the annular locking portion 33i. The flange portion 31d of the drive side rotating body 31 is accommodated and disposed on the inner peripheral side of the annular locking portion 33i, and the locking protrusion 33j of the annular locking portion 33i is axially provided on the peripheral edge portion of the flange portion 31d. It can be locked (see FIG. 2).

また、環状係止部33iの内周側においてブレーキ部材33の円筒部33a先端面(モータ本体2側端面)には、前記駆動側回転体31のカム溝31fと同形状のカム溝33kが周方向等間隔に3つ形成されている。ブレーキ部材33の円筒部33a先端面は駆動側回転体31のフランジ部31dと軸方向に対向配置され、ブレーキ部材33の各カム溝33kと駆動側回転体31の各カム溝31fとは軸方向に対向し、それらのカム溝31f,33k間には球体37がそれぞれ介装されている(図2(a)参照)。   Further, a cam groove 33k having the same shape as the cam groove 31f of the drive side rotating body 31 is provided on the tip end surface (end surface on the motor body 2 side) of the cylindrical portion 33a of the brake member 33 on the inner peripheral side of the annular locking portion 33i. Three are formed at equal intervals in the direction. The front end surface of the cylindrical portion 33a of the brake member 33 is disposed to face the flange portion 31d of the driving side rotating body 31 in the axial direction, and each cam groove 33k of the brake member 33 and each cam groove 31f of the driving side rotating body 31 are in the axial direction. And spherical bodies 37 are interposed between the cam grooves 31f and 33k (see FIG. 2A).

各カム溝31f,33kは、その周方向中央において球体37の略半分を収容可能となっているとともに、各カム溝31f,33kの径方向幅は周方向中央以外の箇所では球体37の直径よりも狭くなっている。そのため、駆動側回転体31の回転により球体37が各カム溝31f,33kの周方向端部に相対的に移動したとき、その球体37が駆動側回転体31の各カム溝31fから軸方向に突出するようになっている。一方、カム溝31f,33kの周方向中央の位置が略一致しているときには、球体37は各カム溝31f,33k内に収容されるようになっている。尚、各カム溝31f,33kには球体37の一部が常に収容されるようになっているため、球体37の脱落が防止されている。   Each cam groove 31f, 33k can accommodate substantially half of the sphere 37 at the center in the circumferential direction, and the radial width of each cam groove 31f, 33k is greater than the diameter of the sphere 37 at locations other than the center in the circumferential direction. Is also narrower. Therefore, when the sphere 37 moves relative to the circumferential ends of the cam grooves 31f and 33k due to the rotation of the drive side rotator 31, the sphere 37 moves from the cam grooves 31f of the drive side rotator 31 in the axial direction. It is designed to protrude. On the other hand, when the positions of the center in the circumferential direction of the cam grooves 31f and 33k substantially coincide with each other, the spherical body 37 is accommodated in each of the cam grooves 31f and 33k. In addition, since each cam groove 31f and 33k always accommodates a part of the sphere 37, the sphere 37 is prevented from falling off.

[ブレーキ装置の動作]
上記のようなブレーキ装置30において、モータ本体2の非駆動時、即ち、駆動側回転体31に回転力が入力されてないときには、駆動側回転体31のカム溝31fとブレーキ部材33のカム溝33kとは、周方向において同位置にあり、その各カム溝31f,33k間における周方向中央に球体37は位置している。また、ブレーキ部材33はコイルスプリング34からの付勢力を受けて固定摩擦部材40の摩擦面40bに圧接され、該固定摩擦部材40に対し回転方向に係合する係合位置に位置している。この状態では、ブレーキ部材33のブレーキ面33hと固定摩擦部材40の摩擦面40bとの間に生じる摩擦力によりブレーキ部材33及び従動側回転体32の回転が規制されるようになっている。これにより、ウォーム軸22、ウォームホイール23及び出力軸24の回転が規制されるため、ウインドガラスの落下や悪意のある者のウインドガラスの開作動が防止されて車両の盗難防止が図られる。
[Brake operation]
In the brake device 30 as described above, when the motor main body 2 is not driven, that is, when no rotational force is input to the driving side rotating body 31, the cam groove 31 f of the driving side rotating body 31 and the cam groove of the brake member 33. 33k is located at the same position in the circumferential direction, and the sphere 37 is located at the center in the circumferential direction between the cam grooves 31f and 33k. Further, the brake member 33 receives an urging force from the coil spring 34 and is brought into pressure contact with the friction surface 40b of the fixed friction member 40, and is positioned at an engagement position where the brake member 33 is engaged with the fixed friction member 40 in the rotation direction. In this state, the rotation of the brake member 33 and the driven rotary body 32 is restricted by the frictional force generated between the brake surface 33h of the brake member 33 and the friction surface 40b of the fixed friction member 40. As a result, the rotation of the worm shaft 22, the worm wheel 23, and the output shaft 24 is restricted, so that the fall of the wind glass and the opening operation of the malicious person's wind glass are prevented, thereby preventing the vehicle from being stolen.

一方、モータ本体2が駆動されて駆動側回転体31が回転すると、駆動側回転体31のカム溝31fがブレーキ部材33のカム溝33kに対して回転方向にずれる。このとき、球体37は転がりながら各カム溝31f,33kの周方向端部に相対的に移動しつつ駆動側回転体31のカム溝31fから軸方向に突出し、ブレーキ部材33をコイルスプリング34の付勢力に抗して押圧する。これにより、ブレーキ部材33は固定摩擦部材40の摩擦面40bから離間し、固定摩擦部材40に対して回転方向に非係合となる非係合位置に移動する。そして、このブレーキ部材33の非係合状態において、回転伝達部31c(駆動側回転体31)のエラストマ36aが回転係合部32d(従動側回転体32)の当接凹部32eと回転方向に当接する。これにより、駆動側回転体31の回転力が従動側回転体32に伝達可能となり、駆動側回転体31と従動側回転体32とが一体回転するようになっている。尚、回転伝達部31cはエラストマ36aを介して従動側回転体32の当接凹部32eと当接するため、その当接する瞬間の衝撃や、回転伝達部31cが当接凹部32eから離間する際の衝撃を抑制することができる。   On the other hand, when the motor main body 2 is driven and the drive-side rotator 31 rotates, the cam groove 31 f of the drive-side rotator 31 is shifted in the rotation direction with respect to the cam groove 33 k of the brake member 33. At this time, the sphere 37 protrudes in the axial direction from the cam groove 31f of the drive side rotating body 31 while moving relative to the circumferential end of each cam groove 31f, 33k while rolling, and the brake member 33 is attached to the coil spring 34. Press against the forces. As a result, the brake member 33 moves away from the friction surface 40b of the fixed friction member 40 and moves to a non-engagement position where the brake member 33 becomes non-engaged with the fixed friction member 40 in the rotational direction. When the brake member 33 is in the disengaged state, the elastomer 36a of the rotation transmitting portion 31c (driving side rotating body 31) contacts the contact recess 32e of the rotating engaging portion 32d (driven side rotating body 32) in the rotation direction. Touch. Thereby, the rotational force of the driving side rotating body 31 can be transmitted to the driven side rotating body 32, and the driving side rotating body 31 and the driven side rotating body 32 rotate integrally. In addition, since the rotation transmission part 31c contacts with the contact recessed part 32e of the driven side rotary body 32 via the elastomer 36a, the impact at the moment of the contact, or the impact when the rotation transmission part 31c separates from the contact recessed part 32e. Can be suppressed.

[ブレーキ装置の組み付け]
ブレーキ装置30をモータ1に組み付ける際には、まず、ブレーキ装置30を組み付けてユニット化した後、そのユニット化したブレーキ装置30をモータ1に組み付ける。ブレーキ装置30をユニット化すべく組み付ける際には、コイルスプリング34を従動側回転体32の円筒部32aに挿入し、該従動側回転体32のスプリング支持部32fに載置する。その後、従動側回転体32の円筒部32aをブレーキ部材33の円筒部33a内に挿入し、該従動側回転体32及びブレーキ部材33の各係合突起32k,33g同士を軸方向に係止させる(図6参照)。これにより、ブレーキ部材33が従動側回転体32から離脱不能となる。尚、コイルスプリング34が従動側回転体32及びブレーキ部材33に対してそれらを離間する方向に付勢しているため、係合突起32k,33gの係止状態は維持される。
[Brake device assembly]
When the brake device 30 is assembled to the motor 1, first, the brake device 30 is assembled and unitized, and then the unitized brake device 30 is assembled to the motor 1. When the brake device 30 is assembled to form a unit, the coil spring 34 is inserted into the cylindrical portion 32 a of the driven side rotating body 32 and placed on the spring support portion 32 f of the driven side rotating body 32. Thereafter, the cylindrical portion 32a of the driven-side rotator 32 is inserted into the cylindrical portion 33a of the brake member 33, and the engaging protrusions 32k and 33g of the driven-side rotator 32 and the brake member 33 are locked in the axial direction. (See FIG. 6). As a result, the brake member 33 cannot be detached from the driven side rotating body 32. Since the coil spring 34 urges the driven-side rotator 32 and the brake member 33 in a direction to separate them, the engagement state of the engagement protrusions 32k and 33g is maintained.

一方、駆動側回転体31は、カム溝33kに球体37が載置されたブレーキ部材33の環状係止部33iに挿入され、その各回転伝達部31cは従動側回転体32の各回転係合部32d間に配置される。駆動側回転体31の挿入の際、環状係止部33iは駆動側回転体31のフランジ部31dにより外周側に一旦湾曲し、該フランジ部31dが通過すると弾性復帰する。尚、環状係止部33iの係止突起33jは、駆動側回転体31の挿入側が傾斜面を有しており、該傾斜面により駆動側回転体31が挿入し易くなっている。環状係止部33iの弾性復帰後には、係止突起33jがフランジ部31dの上側(反従動側回転体32側)に位置し、駆動側回転体31がブレーキ部材33から離脱不能となる。以上のように、ブレーキ部材33に駆動側回転体31及び従動側回転体32を離脱不能に組み付けることでブレーキ装置30はユニット化される。   On the other hand, the drive-side rotator 31 is inserted into the annular locking portion 33i of the brake member 33 in which the sphere 37 is placed in the cam groove 33k, and each rotation transmission portion 31c is connected to each rotation engagement of the driven-side rotator 32. Arranged between the portions 32d. When the drive-side rotator 31 is inserted, the annular locking portion 33i is once bent to the outer peripheral side by the flange portion 31d of the drive-side rotator 31, and returns elastically when the flange portion 31d passes through. Note that the locking protrusion 33j of the annular locking portion 33i has an inclined surface on the insertion side of the driving side rotating body 31, and the driving side rotating body 31 is easily inserted by the inclined surface. After the elastic return of the annular locking portion 33i, the locking protrusion 33j is positioned on the upper side of the flange portion 31d (on the counter driven side rotating body 32 side), and the driving side rotating body 31 cannot be detached from the brake member 33. As described above, the brake device 30 is unitized by assembling the driving side rotating body 31 and the driven side rotating body 32 to the brake member 33 so as not to be detached.

ユニット化されたブレーキ装置30をモータ1に組み付ける際には、ブレーキ装置30をギヤハウジング21のブレーキ収容凹部21dに収容し、従動側回転体32にウォーム軸22を固定する。その後、固定摩擦部材40をブレーキ部材33のブレーキ面33hに載置するとともに、該固定摩擦部材40にてブレーキ部材33をコイルスプリング34の付勢力に抗して従動側回転体32側に押し込んで移動させ、固定摩擦部材40をブレーキ収容凹部21dに固定する。これにより、ブレーキ部材33が係合位置に配置されるとともに、従動側回転体32及びブレーキ部材33の各係合突起32k,33g間にはブレーキ部材33の軸方向の移動を許容する隙間が形成される。   When the unitized brake device 30 is assembled to the motor 1, the brake device 30 is housed in the brake housing recess 21 d of the gear housing 21, and the worm shaft 22 is fixed to the driven side rotating body 32. Thereafter, the fixed friction member 40 is placed on the brake surface 33 h of the brake member 33, and the brake member 33 is pushed against the urging force of the coil spring 34 by the fixed friction member 40 toward the driven side rotating body 32. The fixed friction member 40 is fixed to the brake accommodating recess 21d. As a result, the brake member 33 is disposed at the engagement position, and a gap that allows the brake member 33 to move in the axial direction is formed between the engagement protrusions 32k and 33g of the driven-side rotator 32 and the brake member 33. Is done.

その後、駆動側回転体31にモータ本体2の回転軸10が固定され、駆動側回転体31のフランジ部31dとブレーキ部材33の係止突起33jとの間にもブレーキ部材33の軸方向の移動を許容する隙間が形成される。これにより、ブレーキ部材33は係合位置と非係合位置の2位置間の移動が可能となる。以上のように、ブレーキ装置30がモータ本体2及び減速部3に組み付けられ、モータ1が完成する。   Thereafter, the rotating shaft 10 of the motor main body 2 is fixed to the driving side rotating body 31, and the axial movement of the brake member 33 is also performed between the flange portion 31d of the driving side rotating body 31 and the locking projection 33j of the brake member 33. A gap that allows the As a result, the brake member 33 can move between two positions, an engaged position and a non-engaged position. As described above, the brake device 30 is assembled to the motor body 2 and the speed reduction unit 3 to complete the motor 1.

次に、本実施形態の特徴的な作用効果を記載する。
(1)本実施形態では、ブレーキ部材33に対し駆動側回転体31及び従動側回転体32をそれぞれ離脱不能に係止可能とすべく、駆動側回転体31とブレーキ部材33との間に第1係止手段としての環状係止部33iを、従動側回転体32とブレーキ部材33との間に第2係止手段としての従動側係止部32j及びブレーキ側係止部33fを備える。これにより、ブレーキ装置30をモータ1への組み付けから独立して組み付けてユニット化(一体化)することが可能となるため、モータ1への組み付けを容易にすることができる。また、ブレーキ装置30を一括で生産可能となるため、生産効率の向上に寄与できる。
Next, characteristic effects of the present embodiment will be described.
(1) In the present embodiment, the drive-side rotator 31 and the driven-side rotator 32 are locked between the drive-side rotator 31 and the brake member 33 so as to be separably engageable with the brake member 33. An annular locking portion 33i as one locking means is provided between the driven side rotating body 32 and the brake member 33, with a driven side locking portion 32j and a brake side locking portion 33f as second locking means. As a result, the brake device 30 can be assembled as a unit (integrated) independently from the assembly to the motor 1, so that the assembly to the motor 1 can be facilitated. Further, since the brake device 30 can be produced in a lump, it can contribute to an improvement in production efficiency.

(2)本実施形態では、第2係止手段は従動側回転体32から軸方向(回転軸10側)に延出形成された従動側係止部32jと、ブレーキ部材33から軸方向(ウォーム軸22側)に延出形成されたブレーキ側係止部33fとからなり、該従動側係止部32jとブレーキ側係止部33fとが軸方向に係止されるため、従動側回転体32とブレーキ部材33とが離脱不能に係止可能となる。   (2) In the present embodiment, the second locking means includes a driven side locking portion 32j extending in the axial direction (rotating shaft 10 side) from the driven side rotating body 32 and an axial direction (warm) from the brake member 33. And the driven side locking portion 32j and the brake side locking portion 33f are locked in the axial direction, so that the driven side rotating body 32 is provided. The brake member 33 can be locked so as not to be detached.

(3)本実施形態では、回転方向における回転伝達部31cと回転係合部32dとの間に緩衝部材としてのエラストマ36aが設けられるため、回転伝達部31cと回転係合部32dとの間において例えば回転力が伝達される際に生じる衝撃を抑えることができる。また、緩衝部材としてのエラストマ36aがブレーキ装置30に設けられるため、減速部3による減速前の部分に設けることができる。その結果、緩衝部材を減速後の部分に設け減速後の大きな回転力を受けるように構成した場合に比べて、緩衝部材を小型に構成でき、モータ1の小型化に寄与できる。   (3) In the present embodiment, an elastomer 36a as a buffer member is provided between the rotation transmission portion 31c and the rotation engagement portion 32d in the rotation direction, and therefore, between the rotation transmission portion 31c and the rotation engagement portion 32d. For example, it is possible to suppress an impact that occurs when a rotational force is transmitted. Moreover, since the elastomer 36a as a buffer member is provided in the brake device 30, it can be provided in a portion before the deceleration by the deceleration unit 3. As a result, the buffer member can be configured to be smaller than the case where the buffer member is provided in the portion after deceleration and configured to receive a large rotational force after deceleration, which can contribute to the miniaturization of the motor 1.

(4)本実施形態では、エラストマ36aは回転伝達部31cに一体成形されるため、緩衝部材を別体で設ける場合に比べて部品点数を抑えることができ、ブレーキ装置30の組み付けが容易となる。   (4) In this embodiment, since the elastomer 36a is integrally formed with the rotation transmitting portion 31c, the number of parts can be reduced compared to the case where the buffer member is provided separately, and the assembly of the brake device 30 is facilitated. .

尚、本発明の実施形態は、以下のように変更してもよい。
・上記実施形態では、第1係止手段として環状係止部33iが設けられたが、特にこれに限定されるものではなく、例えば図7に示すように、ブレーキ部材33の円筒部32aの内周面に形成された係止溝50と、駆動側回転体31の各回転伝達部31cの外周側端面に形成された係止突起51とから構成してもよい。係止溝50は周方向に連続的に形成され、係止突起51は径方向外側に突出するように形成されており、係止突起51は係止溝50内に位置している。係止溝50と係止突起51とは軸方向に係止可能であり、該係止溝50と係止突起51により駆動側回転体31がブレーキ部材33から離脱不能となっている。尚、ブレーキ装置30の組み付け状態において、係止溝50と係止突起51との間にはブレーキ部材33の軸方向の移動を許容する隙間が形成される。このような構成によれば、ブレーキ装置30が軸方向に大型化するのを防ぎつつ第1係止手段を構成できる。また、第1係止手段として別体からなる係止部材を設けてもよい。
In addition, you may change embodiment of this invention as follows.
In the above embodiment, the annular locking portion 33i is provided as the first locking means. However, the present invention is not particularly limited to this. For example, as shown in FIG. 7, the inside of the cylindrical portion 32a of the brake member 33 You may comprise from the latching groove | channel 50 formed in the surrounding surface, and the latching protrusion 51 formed in the outer peripheral side end surface of each rotation transmission part 31c of the drive side rotary body 31. FIG. The locking groove 50 is continuously formed in the circumferential direction, the locking protrusion 51 is formed so as to protrude outward in the radial direction, and the locking protrusion 51 is located in the locking groove 50. The locking groove 50 and the locking protrusion 51 can be locked in the axial direction, and the driving-side rotating body 31 cannot be detached from the brake member 33 by the locking groove 50 and the locking protrusion 51. In the assembled state of the brake device 30, a gap that allows the brake member 33 to move in the axial direction is formed between the locking groove 50 and the locking projection 51. According to such a configuration, the first locking means can be configured while preventing the brake device 30 from being enlarged in the axial direction. Further, a separate locking member may be provided as the first locking means.

・上記実施形態では、環状係止部33iは周方向沿って連続的に形成されたが、分割して1つ又は複数の係止突起として設けてもよい。
・上記実施形態では、従動側係止部32j及びブレーキ側係止部33fは、それぞれ2つ設けられたが、特にこれに限定されるものではなく、それぞれ1つ、又は3つ以上設けてもよい。
-In above-mentioned embodiment, although the cyclic | annular latching | locking part 33i was formed continuously along the circumferential direction, you may divide | segment and provide as one or some latching protrusion.
In the above-described embodiment, two driven side locking portions 32j and two brake side locking portions 33f are provided. However, the present invention is not particularly limited to this, and one or three or more may be provided. Good.

・上記実施形態では、従動側回転体32及びブレーキ部材33の各係合突起32k,33gは周方向に突出しているが、径方向に突出させてもよい。
・上記実施形態では、第2係止手段は従動側回転体32及びブレーキ部材33の各スプリング支持部32f,33cに形成された従動側係止部32j及びブレーキ側係止部33fにて構成されたが、これ以外に例えば、従動側回転体32及びブレーキ部材33の各円筒部32a,33aに形成してもよく、また、第2係止手段として別体からなる係止部材を設けてもよい。
In the above embodiment, the engagement protrusions 32k and 33g of the driven side rotating body 32 and the brake member 33 protrude in the circumferential direction, but may be protruded in the radial direction.
In the above embodiment, the second locking means is constituted by the driven side locking portion 32j and the brake side locking portion 33f formed in the spring support portions 32f and 33c of the driven side rotating body 32 and the brake member 33. However, other than this, for example, it may be formed in each of the cylindrical portions 32a and 33a of the driven side rotating body 32 and the brake member 33, or a separate locking member may be provided as the second locking means. Good.

・上記実施形態では、緩衝部材としてのエラストマ36aは駆動側回転体31の回転伝達部31cに一体形成されたが、従動側回転体32の回転係合部32dに一体形成してもよく、また、回転伝達部31c及び回転係合部32dの両方に一体成形してもよい。また、別体として回転伝達部31cと回転係合部32dとの間に介装してもよい。この他にも、駆動側回転体31の円筒部31aと回転伝達部31cの側面全体、及び従動側回転体32の回転係合部32dの側面全体の少なくとも一方にエラストマをアウトサート成形してもよい。   In the above embodiment, the elastomer 36a as the buffer member is integrally formed with the rotation transmitting portion 31c of the driving side rotating body 31, but may be integrally formed with the rotation engaging portion 32d of the driven side rotating body 32. Alternatively, both the rotation transmitting portion 31c and the rotation engaging portion 32d may be integrally formed. Moreover, you may interpose between the rotation transmission part 31c and the rotation engaging part 32d as a different body. In addition, the elastomer may be outsert-molded on at least one of the entire side surface of the cylindrical portion 31a and the rotation transmitting portion 31c of the driving side rotating body 31 and the entire side surface of the rotation engaging portion 32d of the driven side rotating body 32. Good.

・上記実施形態では、緩衝部材としてエラストマ36aが用いられたが、特にこれに限定されるものではない。
・上記実施形態では、固定摩擦部材40はギヤハウジング21のブレーキ収容凹部21dに対し別部材としても設けられたが、ブレーキ収容凹部21dの内面に固定摩擦部を形成してもよい。
In the above embodiment, the elastomer 36a is used as the buffer member, but is not particularly limited thereto.
In the above embodiment, the fixed friction member 40 is provided as a separate member with respect to the brake housing recess 21d of the gear housing 21, but a fixed friction portion may be formed on the inner surface of the brake housing recess 21d.

・上記実施形態では、ブレーキ部材33を付勢する付勢手段としてコイルスプリング34が用いられたが、特にこれに限定されるものではなく、例えば板ばね等を用いてもよい。   In the above embodiment, the coil spring 34 is used as the urging means for urging the brake member 33. However, the present invention is not particularly limited to this, and for example, a leaf spring or the like may be used.

・上記実施形態では、従動軸として減速機構を構成するウォーム軸22が用いられたが、特にこれに限定されるものではなく、例えば平ギヤを有する従動軸を用いてもよい。
・上記実施形態では、本発明を自動車のウインドガラスを開閉するパワーウインド用のモータに具体化したが、特にこれに限定されるものではなく、パワーウインド用以外のモータに具体化してもよい。
In the above embodiment, the worm shaft 22 constituting the speed reduction mechanism is used as the driven shaft. However, the present invention is not particularly limited thereto, and for example, a driven shaft having a flat gear may be used.
In the above embodiment, the present invention is embodied in a motor for a power window that opens and closes the window glass of an automobile.

本実施形態におけるモータの側断面図。The sectional side view of the motor in this embodiment. (a)ブレーキ装置を示す側断面図、(b)ブレーキ装置を示す平断面図。(A) Side sectional view which shows a brake device, (b) Flat sectional view which shows a brake device. (a)駆動側回転体をウォーム軸側から見た平面図、(b)駆動側回転体のA−A断面図、(c)駆動側回転体のB−B断面図。(A) The top view which looked at the drive side rotary body from the worm shaft side, (b) AA sectional drawing of a drive side rotary body, (c) BB sectional drawing of a drive side rotary body. (a)従動側回転体をウォーム軸側から見た平面図、(b)従動側回転体のC−C断面図、(c)従動側回転体を回転軸側から見た平面図。(A) The top view which looked at the driven side rotary body from the worm shaft side, (b) CC sectional drawing of the driven side rotary body, (c) The top view which looked at the driven side rotary body from the rotating shaft side. (a)ブレーキ部材をウォーム軸側から見た平面図、(b)ブレーキ部材を回転軸側から見た平面図、(c)ブレーキ部材の部分断面図。(A) The top view which looked at the brake member from the worm shaft side, (b) The top view which looked at the brake member from the rotating shaft side, (c) The fragmentary sectional view of a brake member. ブレーキ装置の一部を示す側面図。The side view which shows a part of brake device. 別例のブレーキ装置を示す側断面図。The sectional side view which shows the brake device of another example.

符号の説明Explanation of symbols

1…モータ、2…モータ本体、3…減速部、10…駆動軸としての回転軸、22…従動軸としてのウォーム軸、30…ブレーキ装置、31…駆動側回転体、31c…回転伝達部、32…従動側回転体、32d…回転係合部、32j…第2係止手段を構成する従動側係止部、33…ブレーキ部材、33f…第2係止手段を構成するブレーキ側係止部、33i…第1係止手段としての環状係止部、34…付勢部材としてのコイルスプリング、36a…緩衝部材としてのエラストマ、40…固定摩擦部材(固定摩擦部)。   DESCRIPTION OF SYMBOLS 1 ... Motor, 2 ... Motor main body, 3 ... Deceleration part, 10 ... Rotating shaft as a drive shaft, 22 ... Worm shaft as a driven shaft, 30 ... Brake apparatus, 31 ... Drive side rotary body, 31c ... Rotation transmission part, 32 ... driven-side rotating body, 32d ... rotation engaging portion, 32j ... driven-side locking portion constituting second locking means, 33 ... brake member, 33f ... brake-side locking portion constituting second locking means. 33i, an annular locking portion as a first locking means, 34, a coil spring as a biasing member, 36a, an elastomer as a buffer member, 40, a fixed friction member (fixed friction portion).

Claims (5)

駆動軸に一体回転可能に連結される駆動側回転体と、
前記駆動軸と同軸配置された従動軸に一体回転可能に連結される従動側回転体と、
前記駆動側回転体と前記従動側回転体との間において該従動側回転体に一体回転可能に設けられるブレーキ部材を、固定摩擦部に対し付勢部材の付勢力を受けて当接させて回転方向に係合する係合位置、及びその固定摩擦部に対し前記付勢部材の付勢力に抗して離間させて回転方向に非係合となる非係合位置の2位置間で移動可能に設けてなるブレーキ機構と
を備え、前記駆動軸側からの回転入力時には前記駆動側回転体からの回転力により前記ブレーキ部材を前記非係合位置に切り替えて前記駆動軸の回転を前記従動軸に伝達可能とし、前記従動軸側からの回転入力時には、前記ブレーキ部材を前記係合位置に維持して前記従動軸の回転を規制するブレーキ装置であって、
前記ブレーキ部材に対し前記駆動側回転体及び前記従動側回転体をそれぞれ離脱不能に係止可能とすべく、前記駆動側回転体と前記ブレーキ部材との間に第1係止手段を、前記従動側回転体と前記ブレーキ部材との間に第2係止手段を備えたことを特徴とするブレーキ装置。
A driving side rotating body coupled to the driving shaft so as to be integrally rotatable;
A driven side rotating body coupled to a driven shaft coaxially arranged with the drive shaft so as to be integrally rotatable;
A brake member, which is provided so as to rotate integrally with the driven-side rotator between the drive-side rotator and the driven-side rotator, receives a biasing force of the biasing member against the fixed friction portion and rotates. An engagement position that engages in a direction, and a fixed friction portion that is separated from the urging force of the urging member so as to move between two positions of a non-engagement position that is disengaged in the rotation direction. A brake mechanism provided, and at the time of rotation input from the drive shaft side, the brake member is switched to the non-engagement position by the rotational force from the drive side rotating body to rotate the drive shaft to the driven shaft. A brake device that allows transmission and maintains rotation of the driven shaft by maintaining the brake member at the engagement position at the time of rotation input from the driven shaft side;
A first locking means is provided between the driving side rotating body and the brake member so that the driving side rotating body and the driven side rotating body can be locked in a non-detachable manner with respect to the brake member. A brake device comprising a second locking means between a side rotating body and the brake member.
請求項1に記載のブレーキ装置において、
前記第2係止手段は、前記従動側回転体から軸方向駆動軸側に延出形成された従動側係止部と、前記ブレーキ部材から軸方向従動軸側に延出形成されたブレーキ側係止部とからなり、前記従動側係止部と前記ブレーキ側係止部とが軸方向に係止されることを特徴とするブレーキ装置。
The brake device according to claim 1, wherein
The second locking means includes a driven side locking portion extending from the driven side rotating body to the axial direction drive shaft side, and a brake side relationship extending from the brake member to the axial direction driven shaft side. A brake device comprising: a stop portion, wherein the driven side locking portion and the brake side locking portion are locked in the axial direction.
請求項1又は2に記載のブレーキ装置において、
前記駆動側回転体には、該駆動側回転体の回転を前記従動側回転体に伝達するための回転伝達部が設けられ、
前記従動側回転体には、前記回転伝達部と前記回転方向に係合可能な回転係合部が設けられ、
前記回転方向における前記回転伝達部と前記回転係合部との間には、緩衝部材が設けられたことを特徴とするブレーキ装置。
The brake device according to claim 1 or 2,
The drive-side rotator is provided with a rotation transmission unit for transmitting the rotation of the drive-side rotator to the driven-side rotator.
The driven rotating body is provided with a rotation engaging portion that can engage with the rotation transmitting portion in the rotation direction,
A brake device, wherein a buffer member is provided between the rotation transmitting portion and the rotation engaging portion in the rotation direction.
請求項3に記載のブレーキ装置において、
前記緩衝部材は、前記回転伝達部及び前記回転係合部の少なくとも一方に一体成形されることを特徴とするブレーキ装置。
The brake device according to claim 3,
The brake device, wherein the buffer member is integrally formed with at least one of the rotation transmitting portion and the rotation engaging portion.
回転軸を回転駆動するモータ本体と、前記回転軸と同軸上に配置されるウォーム軸を有する減速部とを一体に組み付けてなる減速機構付モータであって、
前記回転軸と前記ウォーム軸との間に請求項1〜4のいずれか1項に記載のブレーキ装置を組み付けてなることを特徴とする減速機構付モータ。
A motor with a speed reduction mechanism in which a motor main body that rotationally drives a rotation shaft and a speed reduction portion having a worm shaft that is arranged coaxially with the rotation shaft,
A motor with a speed reduction mechanism, wherein the brake device according to any one of claims 1 to 4 is assembled between the rotating shaft and the worm shaft.
JP2008015609A 2007-12-13 2008-01-25 Brake device and motor with reduction mechanism Active JP4824707B2 (en)

Priority Applications (3)

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JP2008015609A JP4824707B2 (en) 2008-01-25 2008-01-25 Brake device and motor with reduction mechanism
US12/332,053 US8127898B2 (en) 2007-12-13 2008-12-10 Brake device and motor with speed reducing mechanism
DE102008061606.0A DE102008061606B4 (en) 2007-12-13 2008-12-11 Brake device and engine with speed reduction mechanism

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