JP4749843B2 - Tooth surface measurement method for toothed belt - Google Patents

Tooth surface measurement method for toothed belt Download PDF

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JP4749843B2
JP4749843B2 JP2005332419A JP2005332419A JP4749843B2 JP 4749843 B2 JP4749843 B2 JP 4749843B2 JP 2005332419 A JP2005332419 A JP 2005332419A JP 2005332419 A JP2005332419 A JP 2005332419A JP 4749843 B2 JP4749843 B2 JP 4749843B2
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tooth
belt
toothed belt
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urethane
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智昭 赤代
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Mitsuboshi Belting Ltd
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本発明は、歯付ベルト歯面の表面状態を正確に測定することで、歯付ベルト歯面の摩擦係数をコントロールしてプーリとのかみ合い干渉を低減させる方法に関し、又、特に事務機器等で使用するウレタン製歯付ベルト歯面の摩擦係数をコントロールし、発音の低下や、プーリとのかみ合いを改善し、プリンターでの印字ムラを減少させる方法に関する。   The present invention relates to a method for controlling the friction coefficient of a toothed belt tooth surface by accurately measuring the surface state of the toothed belt tooth surface, and reducing the meshing interference with the pulley, and particularly in office equipment and the like. The present invention relates to a method for controlling the friction coefficient of the toothed surface of a urethane toothed belt to be used, reducing the sound generation and improving the meshing with the pulley, and reducing the printing unevenness in the printer.

歯付ベルトにおいてはベルトを歯付プーリに懸架して回転走行させるが、ベルトとプーリの嵌合における干渉が原因でベルトが発音する現象が一般的に知られている。この発音現象に関する詳細な検討については諸説があるが、その一つとしてベルト歯面とプーリ間の摩擦力が大きい場合に発音がより顕著になる。 In a toothed belt, the belt is rotated around a toothed pulley, and a phenomenon in which the belt generates a sound due to interference between the belt and the pulley is generally known. There are various theories about the detailed examination of this sound generation phenomenon, and as one of them, the sound becomes more pronounced when the frictional force between the belt tooth surface and the pulley is large.

そこで、ベルト歯面の摩擦係数を制御する為にも定量的にベルト歯面の摩擦係数を把握する必要があった。その為、ベルト歯が当接するプーリの材質となる四フッ化ポリエチレン等の樹脂や鉄やアルミニウム等の金属を相手材として、それらの材料でできた板の上に該板に歯付ベルトの歯面が当接するように歯付ベルトを設置し、歯付ベルトの背面に所定荷重の錘を載せ、所定の速度で歯付ベルトを引っ張り、歯付ベルト引張力と荷重との関係からベルト歯面の摩擦係数を算出していた。 Therefore, in order to control the friction coefficient of the belt tooth surface, it is necessary to quantitatively grasp the friction coefficient of the belt tooth surface. Therefore, the tooth of the toothed belt is placed on a plate made of such a material, such as a resin such as tetrafluoropolyethylene, or a metal such as iron or aluminum, as the material of the pulley with which the belt teeth come into contact. A toothed belt is installed so that the surface abuts, a weight of a predetermined load is placed on the back of the toothed belt, the toothed belt is pulled at a predetermined speed, and the tooth surface of the belt is determined from the relationship between the toothed belt tension and the load. The coefficient of friction was calculated.

しかしこの方法では、相手材がベルトの摩擦力を大きくし易い材質の場合には、歯付ベルトを引っ張ったときにスティックスリップが発生しやすく、ベルトの引張り力が一定値を示さなく、測定誤差が大きくなっていた。一方、相手材がベルトの摩擦力を小さくし易い材料の場合には、ベルトの摩擦係数が極端に小さくなり、どの材質のベルトであっても低摩擦係数で差が特定しにくく、材料の選定が非常に困難であった。 However, with this method, if the mating material is a material that tends to increase the frictional force of the belt, stick slip is likely to occur when the toothed belt is pulled, and the belt pulling force does not show a constant value, resulting in a measurement error. Was getting bigger. On the other hand, if the mating material is a material that tends to reduce the frictional force of the belt, the friction coefficient of the belt becomes extremely small, and it is difficult to specify the difference with a low friction coefficient regardless of the material of the belt. It was very difficult.

又、従来、表面のみ摩擦係数を低下させたポリウレタンエラストマー成形物の製造方法については、特許第2998106号に記載されているように、遠心成形によってポリウレタンエラストマー成形物を作成し、成形材料を回転している成形ドラム内に注入した後、成形材料の硬化の初期段階に成形材料の表面に末端水酸基を有するシリコーンオイルを加え、ポリウレタンエラストマーの表面にシロキサン結合を有するポリウレタンエラストマーの薄層を生成させ、ポリウレタンエラストマーが本来有する特性を保持しつつ、その摩擦係数を低減することができた。(例えば、特許文献1)。 Conventionally, as to the method for producing a polyurethane elastomer molded product having a reduced friction coefficient only on the surface, as described in Japanese Patent No. 2998106, a polyurethane elastomer molded product is prepared by centrifugal molding, and the molding material is rotated. After being injected into the molding drum, a silicone oil having a terminal hydroxyl group is added to the surface of the molding material in the initial stage of curing of the molding material, and a thin layer of polyurethane elastomer having a siloxane bond is formed on the surface of the polyurethane elastomer, While maintaining the inherent properties of polyurethane elastomers, the coefficient of friction could be reduced. (For example, patent document 1).

特許02998106号Patent No. 0998106

特許文献1に記載のポリウレタン成形物は、ポリウレタン成形物を金型から離型する為に、最初に金型に離型剤を塗布する必要があり、さらに成形材料及びシリコーンオイルを別々に投入する必要があり、手間が掛かっていた。さらに特許文献1に記載の方法では、遠心成形を採らざるを得ず、遠心成形するための大型モータ等の設備が必要となっていた。又、金型を高回転にして成形する為に金型が遠心成形機から外れた場合、危険となり、安全性に問題があった。さらに、任意の一面若しくは両面の摩擦係数を低下させることには困難が生じていた。   In the polyurethane molded product described in Patent Document 1, in order to release the polyurethane molded product from the mold, it is necessary to first apply a release agent to the mold, and the molding material and the silicone oil are added separately. It was necessary and time-consuming. Furthermore, in the method described in Patent Document 1, centrifugal molding has to be adopted, and equipment such as a large motor for centrifugal molding has been required. Further, when the mold is detached from the centrifugal molding machine for molding at a high rotation speed, it becomes dangerous and there is a problem in safety. Furthermore, it has been difficult to reduce the coefficient of friction on any one or both sides.

又、ポリウレタン成形物の配合中に前もって摩擦係数低下剤を添加した場合、ポリウレタン配合全体に分散し、硬度や物性の低下をきたしていた。   Further, when a friction coefficient reducing agent is added in advance during the blending of the polyurethane molded product, it is dispersed throughout the polyurethane blend, resulting in a decrease in hardness and physical properties.

そこで、金型を回転する必要が無く静止状態で成形でき、かつベルトの一方の表面摩擦係数を低下できるポリウレタンベルト及びその製造方法を提供することができた。(例えば、特許文献2)。   Therefore, it was possible to provide a polyurethane belt that can be molded in a stationary state without the need to rotate a mold and that can reduce the surface friction coefficient of one of the belts, and a method for manufacturing the same. (For example, patent document 2).

特願2003−406922号Japanese Patent Application No. 2003-406922

しかし、ベルト歯面の摩擦係数を低下できるポリウレタンベルト及びその製造方法を提供することができたが、その歯面の表面状態を信頼性のある方法で測定することはできていなかった。 However, although a polyurethane belt capable of reducing the friction coefficient of the belt tooth surface and a manufacturing method thereof could be provided, the surface condition of the tooth surface could not be measured by a reliable method.

従来の測定方法としては、ベルト歯が当接するプーリの材質となる四フッ化ポリエチレン等の樹脂や鉄やアルミニウム等の金属を相手材として、それらの材料でできた板の上に該板に歯付ベルトの歯面が当接するように歯付ベルトを設置し、歯付ベルトの背面に所定荷重の錘を載せ、所定の速度で歯付ベルトを引っ張り、歯付ベルト引張力と荷重との関係からベルト歯面の摩擦係数を算出していた。 As a conventional measurement method, a resin such as tetrafluoropolyethylene or a metal such as iron or aluminum, which is a material of the pulley with which the belt teeth come into contact, is used as a counterpart material. Install the toothed belt so that the toothed surface of the toothed belt comes into contact, place the weight of the specified load on the back of the toothed belt, pull the toothed belt at the specified speed, and the relationship between the toothed belt tension and load From the above, the friction coefficient of the belt tooth surface was calculated.

しかしこの方法では、相手材がベルトの摩擦力を大きくし易い材質の場合には、歯付ベルトを引っ張ったときにスティックスリップが発生しやすく、ベルトの引張り力が一定値を示さなく、測定誤差が大きくなっていた。一方、相手材がベルトの摩擦力を小さくし易い材料の場合には、ベルトの摩擦係数が極端に小さくなり、どの材質のベルトであっても低摩擦係数で差が発生せず、材料の選定ができなかった。 However, with this method, if the mating material is a material that tends to increase the frictional force of the belt, stick slip is likely to occur when the toothed belt is pulled, and the belt pulling force does not show a constant value, resulting in a measurement error. Was getting bigger. On the other hand, when the mating material is a material that can easily reduce the frictional force of the belt, the friction coefficient of the belt becomes extremely small, and any belt of any material does not cause a difference with a low friction coefficient, so the material can be selected. I could not.

本発明はこのような問題点を改善するものであり、摩擦係数測定値に誤差が少なく、摩擦係数が一定となり、さらに歯付ベルト歯面の材質や表面状態によって有意差が検出できる歯付ベルト歯面の表面状態測定方法を提供することを目的とする。   The present invention ameliorates such problems, and there is little error in the measured coefficient of friction, the coefficient of friction is constant, and a toothed belt that can detect a significant difference depending on the material and surface condition of the toothed belt tooth surface. An object of the present invention is to provide a method for measuring the surface condition of a tooth surface.

本発明は、長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルト歯面の表面状態を測定する方法であって、同一ベルトのベルト歯を互いに対向させ該歯部を対向した歯溝に嵌合させることによって、重ね合わせた状態でベルト歯面の摩擦係数を測定する歯付ベルト歯面の表面状態測定方法にある。   The present invention has a plurality of tooth portions arranged along the length direction and a back portion in which a core wire is embedded, and teeth having tooth portions and tooth grooves alternately arranged at equal pitches in the belt length direction. A method for measuring the surface state of a belt tooth surface with a belt, wherein the belt teeth of the same belt face each other and the tooth portions are fitted into the tooth grooves facing each other, so that the friction coefficient of the belt tooth surface in an overlapped state. In the method for measuring the surface state of the toothed belt tooth surface.

請求項2に記載の発明は、長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルト歯面の表面状態を測定する方法であって、歯付ベルト歯面の表面状態を測定する相手材として、板状物にベルト歯と略同一形状の歯溝を刻設し、該ベルト歯を前記板状物の歯溝に嵌合し、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、ベルト歯面の摩擦力から摩擦係数を算出する歯付ベルト歯面の表面状態測定方法にある。   The invention according to claim 2 has a plurality of tooth portions arranged along the length direction and a back portion in which the core wire is embedded, and the tooth portions and the tooth grooves are alternately arranged at equal pitches in the belt length direction. This is a method for measuring the surface condition of the toothed belt tooth surfaces provided side by side, and as a counterpart material for measuring the surface condition of the toothed belt tooth surfaces, a tooth groove having substantially the same shape as the belt teeth is engraved on the plate. The belt teeth are fitted into the tooth gaps of the plate-like object, the tooth portions are moved along the tooth gaps, and the tensile force in the moving direction is measured, whereby the friction from the frictional force of the belt tooth surfaces is measured. It is in the surface state measuring method of the toothed belt tooth surface for calculating the coefficient.

請求項3に記載の発明は、前記摩擦力が歯付ベルトの歯幅方向に延在する歯圧力面同士の摩擦力である請求項1又は2に記載の歯付ベルト歯面の表面状態測定方法である。   The invention according to claim 3 is the surface condition measurement of the tooth belt surface of the toothed belt according to claim 1 or 2, wherein the friction force is a friction force between tooth pressure surfaces extending in the tooth width direction of the toothed belt. Is the method.

請求項4に記載の発明は、前記歯付ベルトがベルト歯の延びる方向がベルト幅方向に対して所定角度をなすように形成されたハス歯歯付ベルトである請求項1から3のいずれかに記載の歯付ベルト歯面の表面状態測定方法である。   According to a fourth aspect of the present invention, the toothed belt is a helical toothed belt formed such that a direction in which the belt teeth extend forms a predetermined angle with respect to the belt width direction. It is the surface state measuring method of a toothed belt tooth surface as described in above.

請求項5に記載の発明は、前記歯付ベルトの材質がポリウレタンエラストマーである請求項1から4のいずれかに記載の歯付ベルト歯面の表面状態測定方法である。   The invention according to claim 5 is the method for measuring the surface condition of a toothed belt tooth surface according to any one of claims 1 to 4, wherein the material of the toothed belt is polyurethane elastomer.

請求項6に記載の発明は、前記板状物が歯付ベルトを構成するエラストマーと同一組成物からなる請求項2から5に記載の歯付ベルト歯面の表面状態測定方法である。   The invention according to claim 6 is the method for measuring the surface condition of a toothed belt tooth surface according to claims 2 to 5, wherein the plate-like material is made of the same composition as the elastomer constituting the toothed belt.

請求項7に記載の発明は、長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルトであって、ポリウレタンエラストマーを基材とし、ウレタン弾性体中に抗張体を埋設したウレタンベルトにおいて、ウレタンベルトの歯面にシロキサン結合を含むポリウレタン層を形成したウレタンベルトの表面状態測定方法であって、同一ベルトのベルト歯を互いに対向させ該歯部を対向した歯溝に嵌合させ、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、重ね合わせた状態でベルト歯面の摩擦力から摩擦係数を算出するウレタン製歯付ベルト歯面の表面状態測定方法である。   The invention according to claim 7 has a plurality of tooth portions arranged along the length direction and a back portion in which the core wire is embedded, and the tooth portions and the tooth grooves are alternately arranged at equal pitches in the belt length direction. A toothed belt provided side by side, in which a polyurethane layer having a siloxane bond is formed on a tooth surface of a urethane belt using a polyurethane elastomer as a base material and a urethane elastic body embedded with a tensile body Surface condition measuring method, wherein the tooth teeth of the same belt are opposed to each other, the tooth portions are fitted in the opposed tooth grooves, the tooth portions are moved along the tooth grooves, and the tensile force in the moving direction is measured. This is a method for measuring the surface condition of a toothed belt tooth surface made of urethane, in which the coefficient of friction is calculated from the friction force of the belt tooth surface in a superposed state.

請求項8に記載の発明は、長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルトであって、ポリウレタンエラストマーを基材とし、ウレタン弾性体中に抗張体を埋設したウレタンベルトにおいて、ウレタンベルトの歯面にシロキサン結合を含むポリウレタン層を形成したウレタンベルトの表面状態測定方法であって、歯付ベルト歯面の表面状態を測定する相手材として、板状体にベルト歯と略同一形状の歯溝を刻設し、該ベルト歯を前記板状体の歯溝に嵌合し、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、ベルト歯面の摩擦力から摩擦係数を算出するウレタン製歯付ベルト歯面の表面状態測定方法である。   The invention according to claim 8 has a plurality of tooth portions arranged along the length direction and a back portion in which a core wire is embedded, and the tooth portions and the tooth grooves are alternately arranged at equal pitches in the belt length direction. A toothed belt provided side by side, in which a polyurethane layer having a siloxane bond is formed on a tooth surface of a urethane belt using a polyurethane elastomer as a base material and a urethane elastic body embedded with a tensile body As a counterpart material for measuring the surface state of a toothed belt tooth surface, a tooth-like groove having substantially the same shape as a belt tooth is formed in a plate-like body, and the belt tooth is formed on the plate-like body. A toothed belt tooth surface made of urethane that calculates the coefficient of friction from the friction force of the belt tooth surface by measuring the tensile force in the moving direction by moving the tooth portion along the tooth groove and This is a surface state measurement method.

請求項9に記載の発明は、前記摩擦力が歯付ベルトの歯幅方向に延在する歯圧力面同士の摩擦力である請求項1又は2に記載のウレタン製歯付ベルト歯面の表面状態測定方法である。   The invention according to claim 9 is the surface of the tooth surface of the toothed belt made of urethane according to claim 1 or 2, wherein the friction force is a friction force between tooth pressure surfaces extending in the tooth width direction of the toothed belt. It is a state measurement method.

請求項10に記載の発明は、前記歯付ベルトがベルト歯の延びる方向がベルト幅方向に対して所定角度をなすように形成されたハス歯歯付ベルトである請求項1から3のいずれかに記載の歯付ベルト歯面の表面状態測定方法である。   The invention according to claim 10 is the helical toothed belt, wherein the toothed belt is formed such that a direction in which the belt teeth extend forms a predetermined angle with respect to the belt width direction. It is the surface state measuring method of a toothed belt tooth surface as described in above.

請求項11に記載の発明は、前記板状物が歯付ベルトを構成するポリウレタンエラストマーと同一組成物からなる請求項2から4に記載の歯付ベルト歯面の表面状態測定方法である。   The invention according to claim 11 is the method for measuring the surface condition of a toothed belt tooth surface according to claims 2 to 4, wherein the plate-like material is made of the same composition as the polyurethane elastomer constituting the toothed belt.

本発明によると、長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルト歯面の表面状態を測定する方法であって、同一ベルトのベルト歯を互いに対向させ該歯部を対向した歯溝に嵌合させ、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、重ね合わせた状態でベルト歯面の摩擦力から摩擦係数を算出する歯付ベルト歯面の表面状態測定方法であることから、ベルト歯先の変形が少なくなり、摩擦力測定時にスティックスリップが発生しにくくなり、測定誤差も無く信頼性のある摩擦係数データを得ることができる効果がある。   According to the present invention, it has a plurality of tooth portions arranged along the length direction and a back portion in which a core wire is embedded, and the tooth portions and the tooth grooves are alternately arranged at equal pitches in the belt length direction. It is a method for measuring the surface state of a toothed belt tooth surface, the belt teeth of the same belt are opposed to each other, the tooth portions are fitted into the opposed tooth grooves, and the tooth portions are moved along the tooth grooves, This is a method for measuring the surface state of a toothed belt tooth surface by calculating the friction coefficient from the friction force of the belt tooth surface in a superposed state by measuring the tensile force in the moving direction, so that there is less deformation of the belt tooth tip. As a result, stick slip is less likely to occur during the measurement of the friction force, and there is an effect that reliable friction coefficient data can be obtained without any measurement error.

請求項2に記載の発明によると、長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルト歯面の表面状態を測定する方法であって、歯付ベルト歯面の表面状態を測定する相手材として、板状物にベルト歯と略同一形状の歯溝を刻設し、該ベルト歯を前記板状物の歯溝に嵌合し、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、ベルト歯面の摩擦力から摩擦係数を算出する歯付ベルト歯面の表面状態測定方法であることから、ベルト歯先の変形が少なくなり、摩擦力測定時にスティックスリップが発生しにくくなり、測定誤差も無く信頼性のある摩擦係数データを得ることができるとともに、相手材が常に同じものとなり、ベルト歯の表面状態が相対的に評価できる。   According to invention of Claim 2, it has a several tooth part arrange | positioned along a length direction, and the back part which embed | buried the core wire, and a tooth part and a tooth space are alternated at equal pitches in a belt length direction. The tooth surface of the toothed belt tooth surface provided side by side is a method for measuring the surface state of the toothed belt tooth surface, as a counterpart material for measuring the surface state of the toothed belt tooth surface, a tooth groove having substantially the same shape as the belt teeth. By engraving, fitting the belt teeth into the tooth gap of the plate-like object, moving the tooth portion along the tooth gap, and measuring the tensile force in the moving direction, from the frictional force of the belt tooth surface Since this is a method for measuring the surface condition of a toothed belt tooth surface that calculates the friction coefficient, deformation of the belt tooth tip is reduced, stick slip is less likely to occur during friction force measurement, and there is no measurement error and reliable friction. Coefficient data can be obtained and the counterpart material is always the same. Ri, the surface state of the belt teeth may be relatively evaluated.

請求項3に記載の発明によると、前記摩擦力が歯付ベルトの歯幅方向に延在する歯圧力面同士の摩擦力である請求項1に記載の歯付ベルト歯面の表面状態測定方法であることから、歯先面に圧力が掛からないことより、歯先の変形が起こらずスティックスリップが発生せず、より信頼性のある摩擦係数データを得ることができる効果がある。   According to a third aspect of the invention, the frictional force is a frictional force between tooth pressure surfaces extending in the tooth width direction of the toothed belt. Therefore, since no pressure is applied to the tooth tip surface, there is an effect that the tooth tip is not deformed and stick slip does not occur and more reliable friction coefficient data can be obtained.

請求項4に記載の発明によると、前記歯付ベルトがベルト歯の延びる方向がベルト幅方向に対して所定角度をなすように形成されたハス歯歯付ベルトである請求項1に記載の歯付ベルト歯面の表面状態測定方法であることから、特にプーリフランジと干渉し易いハス歯歯付ベルトに有効である。   According to the invention described in claim 4, the tooth according to claim 1, wherein the toothed belt is a helical toothed belt formed such that the extending direction of the belt teeth forms a predetermined angle with respect to the belt width direction. Since this is a method for measuring the surface state of a toothed belt tooth surface, it is particularly effective for a helical toothed belt that easily interferes with a pulley flange.

請求項5に記載の発明によると、前記歯付ベルトの材質がポリウレタンエラストマーである請求項1から3のいずれかに記載の歯付ベルト歯面の表面状態測定方法であることから、特にポリウレタンエラストマーは摩擦係数が高く、フランジとの干渉で発音し易いことから本発明のベルト歯面の表面状態測定方法が有効となる。   According to invention of Claim 5, since the material of the said toothed belt is a polyurethane elastomer, since it is the surface state measuring method of the toothed belt tooth surface in any one of Claim 1 to 3, it is especially polyurethane elastomer. Since the friction coefficient is high and the sound is easily generated by interference with the flange, the method for measuring the surface condition of the belt tooth surface of the present invention is effective.

請求項6に記載の発明によると、前記板状物が歯付ベルトを構成するエラストマーと同一組成物からなる請求項2から5に記載の歯付ベルト歯面の表面状態測定方法であることから、歯付ベルトと板状物の摩擦係数がほぼ同じであり、スティックスリップが発生しないとともに、歯付ベルトが板状物上で滑りすぎ、ベルト歯面の摩擦係数測定値が極端に小さくなることはない。   According to the invention described in claim 6, since the plate-like material is made of the same composition as the elastomer constituting the toothed belt, it is the method for measuring the surface condition of the toothed belt tooth surface according to claims 2 to 5. The friction coefficient of the toothed belt and the plate-like object is almost the same, stick slip does not occur, the toothed belt slips too much on the plate-like object, and the measured value of the friction coefficient of the belt tooth surface becomes extremely small There is no.

請求項7に記載の発明によると、長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルトであって、ポリウレタンエラストマーを基材とし、ウレタン弾性体中に抗張体を埋設したウレタンベルトにおいて、ウレタンベルトの歯面にシロキサン結合を含むポリウレタン層を形成したウレタンベルトの表面状態測定方法であって、同一ベルトのベルト歯を互いに対向させ該歯部を対向した歯溝に嵌合させ、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、重ね合わせた状態でベルト歯面の摩擦力から摩擦係数を算出するウレタン製歯付ベルト歯面の表面状態測定方法であることから、ベルト歯先の変形が少なくなり、摩擦力測定時にスティックスリップが発生しにくくなり、測定誤差も無く信頼性のある摩擦係数データを得ることができる効果がある。   According to invention of Claim 7, it has several tooth parts arrange | positioned along a length direction, and the back part which embed | buried the core wire, and a tooth part and a tooth space are alternated at equal pitches in the belt length direction. A toothed belt arranged side by side with a polyurethane elastomer as a base material and a urethane belt in which a tensile body is embedded in a urethane elastic body, and a polyurethane layer including a siloxane bond formed on the tooth surface of the urethane belt A method for measuring the surface condition of a belt, wherein the belt teeth of the same belt are opposed to each other, the tooth portions are fitted into the opposed tooth grooves, the tooth portions are moved along the tooth grooves, and the tensile force in the moving direction is increased. Since this is a method for measuring the surface condition of a toothed belt tooth surface made of urethane that calculates the coefficient of friction from the frictional force of the belt tooth surface in a superposed state, the deformation of the belt tooth tip is reduced and the friction is reduced. Stick-slip is hardly generated during the force measurement, the measurement error is also an effect that can be obtained without a reliable friction coefficient data.

請求項8に記載の発明によると、長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルトであって、ポリウレタンエラストマーを基材とし、ウレタン弾性体中に抗張体を埋設したウレタンベルトにおいて、ウレタンベルトの歯面にシロキサン結合を含むポリウレタン層を形成したウレタンベルトの表面状態測定方法であって、歯付ベルト歯面の表面状態を測定する相手材として、板状体にベルト歯と略同一形状の歯溝を刻設し、該ベルト歯を前記板状体の歯溝に嵌合し、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、ベルト歯面の摩擦力から摩擦係数を算出するウレタン製歯付ベルト歯面の表面状態測定方法であることから、ベルト歯先の変形が少なくなり、摩擦力測定時にスティックスリップが発生しにくくなり、測定誤差も無く信頼性のある摩擦係数データを得ることができるとともに、相手材が常に同じものとなり、ベルト歯の表面状態が相対的に評価できる。   According to invention of Claim 8, it has a several tooth part arrange | positioned along a length direction, and the back part which embed | buried the core wire, and a tooth part and a tooth space are alternated at equal pitches in a belt length direction. A toothed belt arranged side by side with a polyurethane elastomer as a base material and a urethane belt in which a tensile body is embedded in a urethane elastic body, and a polyurethane layer including a siloxane bond formed on the tooth surface of the urethane belt A method for measuring the surface state of a belt, wherein as a counterpart material for measuring the surface state of a toothed belt tooth surface, a tooth groove having substantially the same shape as a belt tooth is formed in a plate-like body, and the belt tooth is formed into the plate shape. A toothed belt tooth made of urethane that fits the tooth gap of the body, calculates the friction coefficient from the friction force of the belt tooth surface by moving the tooth portion along the tooth gap and measuring the tensile force in the moving direction Surface state measurement method Therefore, deformation of the belt tooth tip is reduced, stick slip is less likely to occur at the time of friction force measurement, and reliable friction coefficient data can be obtained without measurement error, and the counterpart material is always the same, The surface condition of the belt teeth can be relatively evaluated.

請求項9に記載の発明によると、前記摩擦力が歯付ベルトの歯幅方向に延在する歯圧力面同士の摩擦力である請求項7に記載の歯付ベルト歯面の表面状態測定方法であることから、歯先面に圧力が掛からないことより、歯先の変形が起こらずスティックスリップが発生せず、より信頼性のある摩擦係数データを得ることができる効果がある。   According to the invention described in claim 9, the surface condition measuring method for the tooth belt surface of the toothed belt according to claim 7, wherein the friction force is a friction force between tooth pressure surfaces extending in a tooth width direction of the toothed belt. Therefore, since no pressure is applied to the tooth tip surface, there is an effect that the tooth tip is not deformed and stick slip does not occur and more reliable friction coefficient data can be obtained.

請求項10に記載の発明によると、前記歯付ベルトがベルト歯の延びる方向がベルト幅方向に対して所定角度をなすように形成されたハス歯歯付ベルトである請求項7に記載の歯付ベルト歯面の表面状態測定方法であることから、特にプーリフランジと干渉し易いハス歯歯付ベルトに有効である。   According to the invention described in claim 10, the tooth according to claim 7, wherein the toothed belt is a helical toothed belt formed such that the extending direction of the belt teeth forms a predetermined angle with respect to the belt width direction. Since this is a method for measuring the surface state of a toothed belt tooth surface, it is particularly effective for a helical toothed belt that easily interferes with a pulley flange.

請求項11に記載の発明によると、前記板状体が歯付ベルトを構成するポリウレタンエラストマーと同一組成物からなる請求項8から10のいずれかに記載の歯付ベルト歯面の表面状態測定方法であることから、歯付ベルトと板状体の摩擦係数がほぼ同じであり、スティックスリップが発生しないとともに、歯付ベルトが板状体上で滑りすぎ、ベルト歯面の摩擦係数測定値が極端に小さくなることはない。   According to the invention described in claim 11, the surface state measuring method of the tooth surface of the toothed belt according to any one of claims 8 to 10, wherein the plate-like body is made of the same composition as the polyurethane elastomer constituting the toothed belt. Therefore, the friction coefficient of the toothed belt and the plate-like body is almost the same, stick slip does not occur, the toothed belt slips too much on the plate-like body, and the measured value of the friction coefficient of the belt tooth surface is extremely It never gets smaller.

以下、本発明を実施する為の最良の形態を説明する。
図1は、本発明形態に係る歯付ベルトの全体斜視概略図である。図1は歯付ベルト1であって、ベルト長さ方向に所定ピッチPでベルトの歯部10が設けられている。ここで、ベルト本体は、主にポリウレタンエラストマーが用いられる。又、ベルトの歯部10とベルトの背部12とにより挟まれるようにして抗張体としての心線13が、略ベルト長さ方向に延びかつベルト幅方向にピッチを形成して螺旋状に設けられており、心線13としてはレゾルシン・ホルマリン・ラテックス溶液等による接着処理が施されたガラス繊維、アラミド繊維、ポリエステル繊維、スチール素線の撚り糸等が用いられる。
Hereinafter, the best mode for carrying out the present invention will be described.
FIG. 1 is an overall perspective schematic view of a toothed belt according to an embodiment of the present invention. Figure 1 is a toothed belt 1, the belt tooth portion 10 at a predetermined pitch P 1 is provided in the belt length direction. Here, a polyurethane elastomer is mainly used for the belt body. Further, a core wire 13 as a tensile body is provided between the belt tooth portion 10 and the belt back portion 12 so as to extend substantially in the belt length direction and form a pitch in the belt width direction. As the core wire 13, glass fiber, aramid fiber, polyester fiber, steel strand twisted yarn, etc., which has been subjected to adhesion treatment with resorcin / formalin / latex solution or the like is used.

図2は、本発明形態に係る他の歯付ベルトの全体斜視概略図である。図2はハス歯歯付ベルト2であって、ベルト長さ方向に所定ピッチPでベルトの歯部10が設けられており、ベルトの歯部10の延びる方向はベルト幅方向に対して所定の角度αをなしている。ここで、ベルト本体は、主にポリウレタンエラストマーが用いられる。又、ベルトの歯部10とベルトの背部12とにより挟まれるようにして抗張体としての心線13が、略ベルト長さ方向に延びかつベルト幅方向にピッチを形成して螺旋状に設けられており、心線13としてはレゾルシン・ホルマリン・ラテックス溶液等による接着処理が施されたガラス繊維、アラミド繊維、ポリエステル繊維、スチール素線の撚り糸等が用いられる。 FIG. 2 is an overall perspective schematic view of another toothed belt according to the embodiment of the present invention. Figure 2 is a helical toothed belt 2, and the belt tooth portion 10 at a predetermined pitch P 1 is provided in the belt length direction, the direction of extension of the teeth 10 of the belt prescribed to the belt width direction The angle α is formed. Here, a polyurethane elastomer is mainly used for the belt body. Further, a core wire 13 as a tensile body is provided between the belt tooth portion 10 and the belt back portion 12 so as to extend substantially in the belt length direction and form a pitch in the belt width direction. As the core wire 13, glass fiber, aramid fiber, polyester fiber, steel strand twisted yarn, etc., which has been subjected to adhesion treatment with resorcin / formalin / latex solution or the like is used.

ポリウレタンベルトを形成するポリウレタン硬化物は液状のポリウレタン樹脂組成物を注型して加熱・硬化させることによって得られるが、一般に成形法としては、ポリオール触媒、鎖延長剤、顔料等を混合したプレミックス液と、イソシアネート成分を含有する溶液とを混合し、これを注型して硬化反応させるワンショット法と、予めイソシアネートとポリオールを反応させ、イソシアネートの一部をポリオールで変性したプレポリマーを用い、これに触媒を加えて注型し、硬化反応させるプレポリマー法とがある。本発明ではプレポリマー法を好ましく採用する。 The polyurethane cured product forming the polyurethane belt is obtained by casting and heating and curing a liquid polyurethane resin composition. Generally, as a molding method, a premix in which a polyol catalyst, a chain extender, a pigment and the like are mixed is used. A one-shot method in which a liquid and a solution containing an isocyanate component are mixed and cast and cured, and a prepolymer in which isocyanate and polyol are reacted in advance and a part of the isocyanate is modified with polyol, There is a prepolymer method in which a catalyst is added to this and cast, followed by a curing reaction. In the present invention, the prepolymer method is preferably employed.

イソシアネートとしては限定されるものではないが、芳香族ポリイソシアネート、脂肪族ポリイソシアネート、脂環式ポリイソシアネート、またそれらの変性体が使用可能である。具体的には、トルエンジイソシアネート(TDI)、メチレンジイソシアネート(MDI)、キシリレンジイソシアネート(XDI)、ナフタレンジイソシアネート(NDI)、ヘキサメチレンジイソシアネート(HDI)そしてイソホロンジイソシアネート(IPDI)などが例示できるが、中でもTDI及びMDIが好ましく用いられる。 Although it does not limit as isocyanate, Aromatic polyisocyanate, aliphatic polyisocyanate, alicyclic polyisocyanate, and those modified substances can be used. Specific examples include toluene diisocyanate (TDI), methylene diisocyanate (MDI), xylylene diisocyanate (XDI), naphthalene diisocyanate (NDI), hexamethylene diisocyanate (HDI), and isophorone diisocyanate (IPDI). And MDI are preferably used.

ポリオールとしては、エステル系ポリオール、エーテル系ポリオール、アクリルポリオール、ポリブタジエンポリオール、及びこれらの混合ポリオール等が挙げられる。エーテル系ポリオールとしては、ポリエチレンエーテルグリコール(PPG)、ポリテトラメチレンエーテルグリコール(PTMG)などが有り、またエステル系ポリオールとしては、ポリエチレンアジペート(PEA)、ポリブチレンアジペート(PBA)、ポリヘキサメチレンアジペート(PHA)、ポリ−ε−カプロラクトン(PCL)などが例示できる。なかでも、耐湿性や耐水性に優れると共に強靭な物性とヒステリシスロスの小さい特性を有する成形品が得られるポリテトラメチレンエーテルグリコール(PTMG)が好適に用いられる。   Examples of the polyol include ester polyols, ether polyols, acrylic polyols, polybutadiene polyols, and mixed polyols thereof. Examples of ether polyols include polyethylene ether glycol (PPG) and polytetramethylene ether glycol (PTMG). Examples of ester polyols include polyethylene adipate (PEA), polybutylene adipate (PBA), and polyhexamethylene adipate ( PHA), poly-ε-caprolactone (PCL) and the like. Among them, polytetramethylene ether glycol (PTMG) is preferably used because it is excellent in moisture resistance and water resistance and can give a molded product having tough physical properties and small hysteresis loss.

また本発明においてアミン系硬化剤としては、特に限定されるものではないが、1,4−フェニレンジアミン、2,6−ジアミノトルエン、1,5−ナフタレンジアミン、4,4´−ジアミノジフェニルメタン、3,3´−ジクロロ−4,4´−ジアミノジフェニルメタン(MOCA)、3,3´−ジメチル−4,4´−ジアミノジフェニルメタン、1−メチル−3,5−ビス(メチルチオ)−2,6−ジアミノベンゼン、1−メチル−3,5´−ジエチル−2,6−ジアミノベンゼン、4,4´−メチレン−ビス−(3−クロロ−2,6−ジエチルアニリン)、4,4´−メチレン−ビス−(3−クロロ−2,6−ジエチルアニリン)、4,4´−メチレン−ビス−(オルト−クロロアニリン)、4,4´−メチレン−ビス−(2,3−ジクロロアニリン)、トリメチレングリコール−ジ―パラ−アミノベンゾエート、4,4´−メチレン−ビス−(2,6−ジエチルアニリン)、4,4´−メチレン−ビス−(2,6−ジイソプロピルアニリン)、4,4´−ジアミノジフェニルスルホンなど、1級アミン、2級アミン、3級アミンのアミン化合物を例示することができる。アミン系硬化剤の配合量は、アミン系硬化剤中のNHのモル数とイソシアネート中のNCOのモル数の比であるα値(NH/NCO)が1付近になるように、好ましくは0.90〜1.10の範囲になるように設定するのがよい。一般にα値は0.95付近が硬化物の物性が最も良好であり、α値が上記の範囲から外れると、硬化物の物性が低下する傾向が見られる。 In the present invention, the amine-based curing agent is not particularly limited, but 1,4-phenylenediamine, 2,6-diaminotoluene, 1,5-naphthalenediamine, 4,4′-diaminodiphenylmethane, 3 , 3'-dichloro-4,4'-diaminodiphenylmethane (MOCA), 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 1-methyl-3,5-bis (methylthio) -2,6-diamino Benzene, 1-methyl-3,5'-diethyl-2,6-diaminobenzene, 4,4'-methylene-bis- (3-chloro-2,6-diethylaniline), 4,4'-methylene-bis -(3-chloro-2,6-diethylaniline), 4,4'-methylene-bis- (ortho-chloroaniline), 4,4'-methylene-bis- (2,3-dichloro) Nilin), trimethylene glycol-di-para-aminobenzoate, 4,4'-methylene-bis- (2,6-diethylaniline), 4,4'-methylene-bis- (2,6-diisopropylaniline), Examples include primary amine, secondary amine, tertiary amine amine compounds such as 4,4'-diaminodiphenylsulfone. The compounding amount of the amine curing agent is preferably such that the α value (NH 2 / NCO), which is the ratio of the number of moles of NH 2 in the amine curing agent to the number of moles of NCO in the isocyanate, is about 1. It is good to set it in the range of 0.90 to 1.10. Generally, the physical property of the cured product is the best when the α value is around 0.95, and when the α value is out of the above range, the physical property of the cured product tends to decrease.

本発明は、使用金型表面に均一に末端に活性水素を有するシリコーンオイル、例えば構造式1で示されるようなシリコーンオイルを使用できる。   In the present invention, a silicone oil having an active hydrogen uniformly at the terminal end, for example, a silicone oil represented by the structural formula 1 can be used on the surface of the mold used.

Figure 0004749843
Figure 0004749843

このようなシリコーンオイルはシリコーンジオールとも呼ばれており、水酸基価20〜120、平均分子量1000〜6000程度のものを市販品(例えば、信越化学工業(株)製KF−6003)として入手することができる。   Such silicone oils are also called silicone diols, and those having a hydroxyl value of 20 to 120 and an average molecular weight of about 1000 to 6000 can be obtained as commercial products (for example, KF-6003 manufactured by Shin-Etsu Chemical Co., Ltd.). it can.

以下に、本発明のウレタンベルトの製造方法の一例を示す。
先ず、外型と内型を用意し、外型はフラットなもの等が例示される。又、内型としては、歯付ベルトであれば、金型長手方向にベルトの歯部を形成する溝が刻設されており、さらにはノーズと呼ばれる突出部も長手方向に有している。
Below, an example of the manufacturing method of the urethane belt of this invention is shown.
First, an outer mold and an inner mold are prepared, and the outer mold is exemplified by a flat one. Further, if the inner mold is a toothed belt, a groove for forming a tooth portion of the belt is formed in the longitudinal direction of the mold, and a protrusion called a nose is also provided in the longitudinal direction.

図3は本発明のウレタンベルトの製造方法に使用する金型の断面図の一例である。これによると、金型51は、外型54と、この外型54に嵌挿する内型55からなり、外型54と内型55の間には注型エラストマーを充填させる空間部56を有している。
尚、この内型55は平坦な外周面を有しているが、軸方向に延びる溝を設けた歯付ベルト用の型であってもよい。
そして、上記で用意した金型51に使用中に継続して摩擦係数を低下させる必要がある面を形成する金型に上記末端に活性水素を有するシリコーンオイルを含んだ離型剤を塗布する。さらに、外型54の上方に設置されたスピニング装置(図示せず)に内型55をネジ等の止め部材によって機械的に固定し、内型55を回転させながら外周面に心線13をスパイラルに巻き付ける。このスピニング時には、内型55はスピニング装置に吊り下げられた状態で、外型54の真上に位置している。
使用する心線13としては、パラ系アラミド繊維(商品名:トワロン、ケブラー、テクノーラ)或いはガラス繊維(Eガラス、高強度ガラス)、或いはポリエステル繊維のいずれでも良く、その構成、太さ、撚り数等には左右されない。
FIG. 3 is an example of a sectional view of a mold used in the method for producing a urethane belt of the present invention. According to this, the mold 51 includes an outer mold 54 and an inner mold 55 that is inserted into the outer mold 54, and the space portion 56 that fills the casting elastomer is provided between the outer mold 54 and the inner mold 55. is doing.
Although the inner die 55 has a flat outer peripheral surface, it may be a die for a toothed belt provided with a groove extending in the axial direction.
And the mold release agent containing the silicone oil which has an active hydrogen at the said terminal is apply | coated to the metal mold | die which forms the surface which needs to reduce a friction coefficient continuously in use to the metal mold | die 51 prepared above. Further, the inner die 55 is mechanically fixed to a spinning device (not shown) installed above the outer die 54 by a fixing member such as a screw, and the core wire 13 is spiraled on the outer peripheral surface while the inner die 55 is rotated. Wrap around. At the time of spinning, the inner die 55 is positioned directly above the outer die 54 while being suspended from the spinning device.
As the core wire 13 to be used, any of para-type aramid fiber (trade name: Twaron, Kevlar, Technora), glass fiber (E glass, high-strength glass), or polyester fiber may be used. Its configuration, thickness, number of twists It is not influenced by etc.

移動可能な台65上に設置した外型54内に予め所定量の液状エラストマーを注入した後、台65を真上に移動させて外型54を内型55に嵌挿して、内型55を外型54内に安置し、内型55をスピニング装置のネジ等の止め部材から分離する。その後、上蓋66を閉じて型内を密閉して減圧し、液状エラストマー内の気泡を除去した後、液状エラストマーを上方へ流動させる。
尚、外型54の移動方向が設定されているとともに内型55が位置固定されている為、外型54と内型55の中心位置のずれは少なく、ベルト成形体58の厚みは均一になる。
また、液状エラストマーを予め外型54に注型しておく必要は無く、内型55を外型54に設置した後、外型54と内型55の間の空間部56に液状エラストマーを注型してもよい。
A predetermined amount of liquid elastomer is injected into the outer mold 54 installed on the movable table 65 in advance, and then the table 65 is moved directly above to insert the outer mold 54 into the inner mold 55. The inner die 55 is placed in the outer die 54, and the inner die 55 is separated from a fixing member such as a screw of the spinning device. Thereafter, the upper lid 66 is closed and the inside of the mold is sealed and decompressed to remove bubbles in the liquid elastomer, and then the liquid elastomer is allowed to flow upward.
In addition, since the moving direction of the outer mold 54 is set and the inner mold 55 is fixed in position, the deviation of the center position between the outer mold 54 and the inner mold 55 is small, and the thickness of the belt molded body 58 is uniform. .
Further, it is not necessary to cast the liquid elastomer into the outer mold 54 in advance, and after the inner mold 55 is installed on the outer mold 54, the liquid elastomer is cast into the space 56 between the outer mold 54 and the inner mold 55. May be.

液状エラストマーが上昇し終わると、上蓋66を取って型内へ空気を入れて加圧し、所定温度で液状エラストマーを硬化させる。このときの金型温度は80〜150°Cに調節されている。金型温度は外型54内に蒸気、オイル等の熱媒体を通すか、熱媒体を通すジャケットを外型54の外側に配置することにより調節することができる。   When the liquid elastomer finishes rising, the upper lid 66 is removed, air is introduced into the mold and pressurized, and the liquid elastomer is cured at a predetermined temperature. The mold temperature at this time is adjusted to 80 to 150 ° C. The mold temperature can be adjusted by passing a heat medium such as steam or oil through the outer mold 54 or by arranging a jacket through which the heat medium passes outside the outer mold 54.

硬化後、図4に示すように外型54を真下へ移動させてベルト成形体58を装着した外型54を内型55から抜き取り、これが完了した後にベルト成形体58を外型54から取り出す。   After the curing, as shown in FIG. 4, the outer mold 54 is moved right below to remove the outer mold 54 fitted with the belt molded body 58 from the inner mold 55, and after this is completed, the belt molded body 58 is removed from the outer mold 54.

無端のベルト成形体は所定幅にカットされ、ウレタンベルトとなる。本発明では、図1の歯付ベルトの歯面の表面状態測定方法に関する。   The endless belt molded body is cut to a predetermined width to form a urethane belt. The present invention relates to a method for measuring the surface condition of the tooth surface of the toothed belt of FIG.

ハス歯歯付ベルトにかみ合う歯付プーリ3は図5に示すように、上記ハス歯歯付ベルトのベルトの歯部10がかみ合うプーリ溝21が周縁に所定ピッチPで設けられており、そのプーリ溝21の延びる方向はプーリ幅方向に対して所定の角度βをなし、これはベルトの歯部10の延びる方向がベルト幅方向に対してなす角度と同じとされている。そして、駆動プーリ2の外径は、ベルトの歯部10のピッチとプーリ溝21のピッチとが同一となる場合の外径よりも大きく設定されており、その為、ベルトの歯部10のピッチPよりも駆動プーリ2のプーリ溝21のピッチPの方が若干大きくなっている。 As shown in FIG. 5, the toothed pulley 3 that meshes with the helical toothed belt is provided with pulley grooves 21 that mesh with the toothed portion 10 of the helical toothed belt at a predetermined pitch P < b > 2. The extending direction of the pulley groove 21 forms a predetermined angle β with respect to the pulley width direction, which is the same as the angle formed by the extending direction of the belt tooth portion 10 with respect to the belt width direction. The outer diameter of the drive pulley 2 is set to be larger than the outer diameter when the pitch of the tooth portion 10 of the belt and the pitch of the pulley groove 21 are the same. Therefore, the pitch of the tooth portion 10 of the belt is set. towards the pitch P 2 of the pulley groove 21 of the drive pulley 2 is slightly larger than P 1.

本発明の歯付ベルト歯歯面の測定方法は、図6及び図7に示すように、1本のベルト内で歯面同士を重ね合わせて、測定を行うものである。つまり、同一ベルトのベルト歯を互いに対向させ該歯部10を対向した歯溝11に嵌合させ、前記歯部10を歯溝11に沿って移動させ、移動方向の引張力を測定することによって、重ね合わせた状態でベルト歯面の摩擦力から摩擦係数を算出する歯付ベルト歯面の表面状態測定方法である。具体的には、歯面同士をかみ合わせたベルトの背面に荷重WNの錘を載せ、一方のベルトをベルト幅方向に一定の速度で引っ張る。このときの引張力FNを求め、F/Wによってベルト歯面の摩擦係数を算出するものである。 As shown in FIGS. 6 and 7, the toothed belt tooth surface measurement method of the present invention performs measurement by overlapping the tooth surfaces within one belt. That is, by causing the belt teeth of the same belt to face each other and fitting the tooth portion 10 to the facing tooth groove 11, moving the tooth portion 10 along the tooth groove 11, and measuring the tensile force in the moving direction. This is a method for measuring the surface state of a toothed belt tooth surface, in which the friction coefficient is calculated from the friction force of the belt tooth surface in a superposed state. Specifically, a weight having a load WN is placed on the back surface of the belt meshing the tooth surfaces, and one belt is pulled at a constant speed in the belt width direction. The tensile force FN at this time is obtained, and the friction coefficient of the belt tooth surface is calculated by F / W.

他の本発明の実施形態は、図8に示すような板状体41に歯溝43を刻設したものを相手材として用い、図9に示すように歯付ベルト1の歯部10を該板状体41の歯溝43に嵌合させて、前記歯部10を歯溝43に沿って移動させ、移動方向の引張力を測定することによって、ベルト歯面の摩擦力から摩擦係数を算出する歯付ベルト歯面の表面状態測定方法である。 In another embodiment of the present invention, a plate-like body 41 as shown in FIG. 8 having a tooth groove 43 engraved thereon is used as a counterpart material, and the tooth portion 10 of the toothed belt 1 is attached to the toothed belt 1 as shown in FIG. The friction coefficient is calculated from the frictional force of the belt tooth surface by fitting the toothed portion 43 of the plate-like body 41, moving the tooth portion 10 along the toothed portion 43, and measuring the tensile force in the moving direction. This is a method for measuring the surface condition of a toothed belt tooth surface.

前記板状体の材質は、前記歯付ベルトの歯面の材質と同じものが好ましく、例えば、前記板状体の材質が歯付ベルトを構成するエラストマーと同一組成物からなること等である。具体的には、例えば歯付ベルトのポリウレタンエラストマーと同じ配合で前記板状体を成形して、歯付ベルトの歯部と略同じ形状の歯溝を板状体に刻設する等である。 The material of the plate-like body is preferably the same as the material of the tooth surface of the toothed belt. For example, the material of the plate-like body is made of the same composition as the elastomer constituting the toothed belt. Specifically, for example, the plate-like body is formed with the same composition as the polyurethane elastomer of the toothed belt, and tooth grooves having substantially the same shape as the tooth portions of the toothed belt are engraved on the plate-like body.

実施例1として、歯付ベルト成形用金型として、外周面にベルト歯形成用の溝を金型の長手方向に刻設した内型と、内周面が通常の円周面となっている外型を用い、外型と内型とで形成されるキャビティに液状ポリウレタンを注型することでベルトスリーブを得る、注型法を用いた。
そして、前もって内型に離型剤として成分が、末端に活性水素を有する粘度が90cpである低粘度であるシリコーンオイルDと粘度が1×103cpのシリコーンオイルBからなるシリコーンオイルと、フッ素化合物とワックスを含む水系離型剤(FRX‐M52)を使用した。このとき、シリコーンオイルBはシリコーンオイルDよりも少なく配合した。そして前記離型剤を内型に均一に塗布した。次いで、所定のテンションでアラミド繊維から成る心線を内型に螺旋状にスピニングした後、予め所定量の液状ポリウレタン原料(プレポリマー100質量部、3,3´‐ジシクロ4,4´アミノジフェニルメタンである硬化剤を12質量部、触媒0.2質量部)を注型した外型を移動させて上記内型へ挿入した。空間部内を上蓋で密閉して減圧して脱泡し、液状ポリウレタンを上昇させた後、110°Cで20分間で液状ポリウレタンを硬化させた。その後ウレタンシートを外型から脱型し、雰囲気温度60°Cにて熟成を行ってベルトスリーブを得た。そして、前記ベルトスリーブを5mm幅でカットしてウレタン製歯付ベルトを作製した。ベルトサイズは、700ST1.0であった。そして、ベルトの歯面同士をかみ合わせて東洋精機製作所製摩擦測定機TR型のスライドテーブルに載置し、下側に位置するベルトを、ベルト幅方向がテーブル移動方向と一致するようにベルト背面に荷重として200gfの錘を載せ、テーブルに固定した。そして、上側のベルトに荷重測定機と連結したワイヤーをフックで固定し、テーブルを24mm/minの速度で移動させた。そして、図6及び図7に示すような方法で、このときのテーブル移動開始時から40秒間の摩擦力を測定した。また、図10に示すような動摩擦係数も算出した。
As Example 1, as a toothed belt molding die, an inner die in which grooves for forming belt teeth are formed on the outer circumferential surface in the longitudinal direction of the die, and the inner circumferential surface is a normal circumferential surface. A casting method was used in which a belt sleeve was obtained by casting liquid polyurethane into a cavity formed by an outer mold and an inner mold.
A silicone oil composed of a low-viscosity silicone oil D having a viscosity of 90 cp and a silicone oil B having a viscosity of 1 × 10 3 cp, a component as a release agent in the inner mold, and a terminal having active hydrogen at the terminal, fluorine An aqueous release agent (FRX-M52) containing a compound and a wax was used. At this time, silicone oil B was blended less than silicone oil D. The release agent was uniformly applied to the inner mold. Next, a core wire made of aramid fibers is spirally spun into the inner mold with a predetermined tension, and then a predetermined amount of liquid polyurethane raw material (100 parts by mass of prepolymer, 3,3′-dicyclo-4,4′aminodiphenylmethane The outer mold in which 12 parts by mass of a certain curing agent and 0.2 parts by mass of the catalyst were cast was moved and inserted into the inner mold. The space was sealed with an upper lid, depressurized and defoamed to raise the liquid polyurethane, and then the liquid polyurethane was cured at 110 ° C. for 20 minutes. Thereafter, the urethane sheet was removed from the outer mold and aged at an atmospheric temperature of 60 ° C. to obtain a belt sleeve. The belt sleeve was cut to a width of 5 mm to produce a urethane toothed belt. The belt size was 700ST1.0. Then, the tooth surfaces of the belt are engaged with each other and placed on a friction measuring machine TR type slide table manufactured by Toyo Seiki Seisakusho, and the lower belt is placed on the back of the belt so that the belt width direction matches the table moving direction. A 200 gf weight was placed as a load and fixed to the table. And the wire connected with the load measuring machine was fixed to the upper belt with a hook, and the table was moved at a speed of 24 mm / min. And the frictional force for 40 seconds was measured from the time of the table movement start by the method as shown in FIG.6 and FIG.7 at this time. Also, a dynamic friction coefficient as shown in FIG. 10 was calculated.

次に実施例2として、末端に活性水素を有さないシリコーン化合物と、フッ素化合物、ワックス、乳化剤、水からなる水系離型剤を用い、前記離型剤を実施例1と同じ内型に均一に塗布した。そして、実施例1と同様の方法で歯付ベルトを作製し、実施例1と同様の条件で摩擦係数を算出した。又、図10に示すような動摩擦係数も算出した。 Next, as Example 2, a silicone compound having no active hydrogen at the terminal and an aqueous release agent comprising a fluorine compound, a wax, an emulsifier, and water were used, and the release agent was uniformly formed in the same inner shape as in Example 1. It was applied to. Then, a toothed belt was produced by the same method as in Example 1, and the friction coefficient was calculated under the same conditions as in Example 1. Also, a dynamic friction coefficient as shown in FIG. 10 was calculated.

次に、従来例1として、図12に示すような方法で、実施例と同じ摩擦係数測定機のテーブルに4フッ化ポリエチレン板を固定し、実施例1のベルトをベルト歯面側を該板に当接し、かつベルト幅方向がテーブル移動方向と一致するように該板上に長さが50mmのベルトを載置し、ベルトに荷重変換機と連結したワイヤーをフックにて繋いだ。そして、ベルト背面には錘として180gの錘を載せ、テーブルに固定した。そして、テーブルを100mm/minの速度で移動させた。このときのテーブル移動開始時から30秒間の摩擦力を測定した。又、図11に示すような動摩擦係数も算出した。 Next, as a conventional example 1, a tetrafluoropolyethylene plate is fixed to the table of the same friction coefficient measuring machine as in the example by the method shown in FIG. A belt having a length of 50 mm was placed on the plate so that the belt width direction coincided with the table moving direction, and a wire connected to the load converter was connected to the belt with a hook. A 180 g weight was placed on the back of the belt and fixed to the table. Then, the table was moved at a speed of 100 mm / min. The frictional force for 30 seconds was measured from the start of table movement at this time. Also, a dynamic friction coefficient as shown in FIG. 11 was calculated.

次に、従来例2として、実施例と同じ摩擦係数測定機のテーブルに4フッ化ポリエチレン板を固定し、実施例2のベルトを従来例1と同様の条件で摩擦係数を測定した。又、図11に示すような動摩擦係数も算出した。   Next, as Conventional Example 2, a tetrafluoropolyethylene plate was fixed to the table of the same friction coefficient measuring machine as in the Example, and the friction coefficient of the belt of Example 2 was measured under the same conditions as in Conventional Example 1. Also, a dynamic friction coefficient as shown in FIG. 11 was calculated.

図10及び図11から実施例1及び2の動摩擦係数には、明らかな違いが発生しているが、従来例1及び従来例2の摩擦係数には動摩擦係数の差が顕著には見られず、実施例1及び2は、ベルトの表面状態を改良した場合の効果が明らかに確認できる。 From FIGS. 10 and 11, there is a clear difference between the dynamic friction coefficients of Examples 1 and 2, but there is no significant difference in the dynamic coefficient of friction between the conventional examples 1 and 2. In Examples 1 and 2, the effect of improving the surface condition of the belt can be clearly confirmed.

本発明の測定方法が有効に使用できる歯付ベルトの全体斜視概略図である。It is the whole perspective schematic diagram of a toothed belt which can use the measuring method of the present invention effectively. 本発明の測定方法が有効に使用できるハス歯歯付ベルトの全体斜視概略図である。1 is an overall perspective schematic view of a helical toothed belt in which the measuring method of the present invention can be used effectively. 本発明に係るウレタンベルトの製造方法に使用する金型の断面図の一例である。It is an example of sectional drawing of the metal mold | die used for the manufacturing method of the urethane belt which concerns on this invention. 本発明に係るウレタンベルトの製造方法において内型と外型とを離型している状態を示す断面図である。It is sectional drawing which shows the state which has released the inner type | mold and the outer type | mold in the manufacturing method of the urethane belt which concerns on this invention. 本発明の測定方法が有効に使用できるハス歯歯付ベルトとかみ合うプーリを示した部分概略図である。It is the partial schematic diagram which showed the pulley which meshes with the helical toothed belt which can use the measuring method of this invention effectively. 本発明の歯付ベルト歯面の表面状態測定方法を示した概略図である。It is the schematic which showed the surface state measuring method of the toothed belt tooth surface of this invention. 本発明の歯付ベルト歯面の表面状態測定方法を示した概略図である。It is the schematic which showed the surface state measuring method of the toothed belt tooth surface of this invention. 本発明の他の実施形態で使用する相手材を示した概略図である。It is the schematic which showed the other party material used in other embodiment of this invention. 本発明の他の歯付ベルト歯面の表面状態測定方法を示した概略図である。It is the schematic which showed the surface state measuring method of the other toothed belt tooth surface of this invention. 本発明の測定方法でベルト歯面の動摩擦係数を測定したグラフである。It is the graph which measured the dynamic friction coefficient of the belt tooth surface by the measuring method of the present invention. 従来の測定方法でベルト歯面の動摩擦係数を測定したグラフである。It is the graph which measured the dynamic friction coefficient of the belt tooth surface by the conventional measuring method. 従来の歯付ベルト歯面の表面状態測定方法を示した概略図である。It is the schematic which showed the surface state measuring method of the conventional toothed belt tooth surface.

符号の説明Explanation of symbols

1 歯付ベルト
2 ハス歯歯付ベルト
3 歯付プーリ
10歯部
11歯溝
12 背部
13 心線
21 プーリ溝
31 相手材
33 錘
41 板状体
43 歯溝
F 引張力
ベルト歯ピッチ
プーリのプーリ溝ピッチ
α ベルト歯の延びる方向がベルト長さ方向となす角度
β プーリのプーリ溝の延びる方向がプーリ軸方向となす角度
DESCRIPTION OF SYMBOLS 1 Toothed belt 2 Lotus toothed belt 3 Toothed pulley 10 Tooth part 11 Tooth groove 12 Back part 13 Core wire 21 Pulley groove 31 Opposite material 33 Weight 41 Plate body 43 Tooth groove F Pulling force P 1 Belt tooth pitch P 2 Pulley groove pitch of pulley α Angle formed by the belt teeth extending direction with belt length β Angle formed by pulley pulley groove extending direction with pulley shaft direction

Claims (11)

長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルト歯面の表面状態を測定する方法であって、同一ベルトのベルト歯を互いに対向させ該歯部を対向した歯溝に嵌合させ、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、重ね合わせた状態でベルト歯面の摩擦力から摩擦係数を算出することを特徴とする歯付ベルト歯面の表面状態測定方法。   A toothed belt tooth surface having a plurality of tooth portions arranged along the length direction and a back portion in which a core wire is embedded and having tooth portions and tooth grooves alternately arranged at equal pitches in the belt length direction. In this method, the belt teeth of the same belt are opposed to each other, the tooth portions are fitted into the opposed tooth grooves, the tooth portions are moved along the tooth grooves, and the tensile force in the moving direction is measured. A method for measuring the surface condition of a toothed belt tooth surface, wherein the coefficient of friction is calculated from the friction force of the belt tooth surface in a superposed state by measuring. 長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルト歯面の表面状態を測定する方法であって、歯付ベルト歯面の表面状態を測定する相手材として、板状体にベルト歯と略同一形状の歯溝を刻設し、該ベルト歯を前記板状体の歯溝に嵌合し、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、ベルト歯面の摩擦力から摩擦係数を算出することを特徴とする歯付ベルト歯面の表面状態測定方法。   A toothed belt tooth surface having a plurality of tooth portions arranged along the length direction and a back portion in which a core wire is embedded and having tooth portions and tooth grooves alternately arranged at equal pitches in the belt length direction. As a counterpart material for measuring the surface state of the toothed belt tooth surface, a tooth-like groove having substantially the same shape as the belt teeth is formed on the plate-like body, and the belt teeth are formed on the plate. The friction coefficient is calculated from the frictional force of the belt tooth surface by fitting in the tooth gap of the body, moving the tooth portion along the tooth gap, and measuring the tensile force in the moving direction. A method for measuring the surface condition of a toothed belt tooth surface. 前記摩擦力が歯付ベルトの歯幅方向に延在する歯圧力面同士の摩擦力である請求項1又は2に記載の歯付ベルト歯面の表面状態測定方法。   The method for measuring the surface condition of a toothed belt tooth surface according to claim 1 or 2, wherein the frictional force is a frictional force between tooth pressure surfaces extending in a tooth width direction of the toothed belt. 前記歯付ベルトがベルト歯の延びる方向がベルト幅方向に対して所定角度をなすように形成されたハス歯歯付ベルトである請求項1から3のいずれかに記載の歯付ベルト歯面の表面状態測定方法。   The toothed belt tooth surface according to any one of claims 1 to 3, wherein the toothed belt is a helical toothed belt formed such that a direction in which the belt teeth extend forms a predetermined angle with respect to the belt width direction. Surface state measurement method. 前記歯付ベルトの材質がポリウレタンエラストマーである請求項1から4のいずれかに記載の歯付ベルト歯面の表面状態測定方法。   The method for measuring the surface condition of a toothed belt tooth surface according to any one of claims 1 to 4, wherein a material of the toothed belt is polyurethane elastomer. 前記板状物が歯付ベルトを構成するエラストマーと同一組成物からなる請求項2から5に記載の歯付ベルト歯面の表面状態測定方法。   The method for measuring the surface condition of a toothed belt tooth surface according to claim 2, wherein the plate-like material is made of the same composition as the elastomer constituting the toothed belt. 長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルトであって、ポリウレタンエラストマーを基材とし、ウレタン弾性体中に抗張体を埋設したウレタンベルトにおいて、ウレタンベルトの歯面にシロキサン結合を含むポリウレタン層を形成したウレタンベルトの表面状態測定方法であって、同一ベルトのベルト歯を互いに対向させ該歯部を対向した歯溝に嵌合させ、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、重ね合わせた状態でベルト歯面の摩擦力から摩擦係数を算出することを特徴とするウレタン製歯付ベルト歯面の表面状態測定方法。   A toothed belt having a plurality of tooth portions arranged along the length direction and a back portion in which a core wire is embedded, and having tooth portions and tooth grooves alternately arranged at equal pitches in the belt length direction. In a urethane belt having a polyurethane elastomer as a base material and a tensile body embedded in a urethane elastic body, a urethane belt surface state measuring method in which a polyurethane layer containing a siloxane bond is formed on the tooth surface of the urethane belt, In a superposed state, the belt teeth of the same belt face each other, the tooth portions are fitted into the facing tooth spaces, the tooth portions are moved along the tooth spaces, and the tensile force in the moving direction is measured. A method for measuring the surface condition of a toothed belt surface of a urethane tooth, wherein a friction coefficient is calculated from a frictional force of the belt tooth surface. 長さ方向に沿って配置した複数の歯部と、心線を埋設した背部とを有し、ベルト長さ方向に等ピッチで歯部と歯溝が交互に並べて設けられた歯付ベルトであって、ポリウレタンエラストマーを基材とし、ウレタン弾性体中に抗張体を埋設したウレタンベルトにおいて、ウレタンベルトの歯面にシロキサン結合を含むポリウレタン層を形成したウレタンベルトの表面状態測定方法であって、歯付ベルト歯面の表面状態を測定する相手材として、板状体にベルト歯と略同一形状の歯溝を刻設し、該ベルト歯を前記板状体の歯溝に嵌合し、前記歯部を歯溝に沿って移動させ、移動方向の引張力を測定することによって、ベルト歯面の摩擦力から摩擦係数を算出することを特徴とするウレタン製歯付ベルト歯面の表面状態測定方法。   A toothed belt having a plurality of tooth portions arranged along the length direction and a back portion in which a core wire is embedded, and having tooth portions and tooth grooves alternately arranged at equal pitches in the belt length direction. In a urethane belt having a polyurethane elastomer as a base material and a tensile body embedded in a urethane elastic body, a urethane belt surface state measuring method in which a polyurethane layer containing a siloxane bond is formed on the tooth surface of the urethane belt, As a counterpart material for measuring the surface state of the toothed belt tooth surface, a tooth-like groove having substantially the same shape as the belt tooth is engraved on the plate-like body, the belt tooth is fitted into the tooth groove of the plate-like body, Measuring the surface condition of a toothed belt with a urethane tooth by moving the teeth along the tooth gap and calculating the friction coefficient from the friction force of the belt tooth surface by measuring the tensile force in the moving direction. Method. 前記摩擦力が歯付ベルトの歯幅方向に延在する歯圧力面同士の摩擦力である請求項7又は8に記載のウレタン製歯付ベルト歯面の表面状態測定方法。   The method for measuring the surface condition of a toothed belt surface of urethane according to claim 7 or 8, wherein the frictional force is a frictional force between tooth pressure surfaces extending in a tooth width direction of the toothed belt. 前記歯付ベルトがベルト歯の延びる方向がベルト幅方向に対して所定角度をなすように形成されたハス歯歯付ベルトである請求項7から9のいずれかに記載のウレタン製歯付ベルト歯面の表面状態測定方法。   The urethane toothed belt tooth according to any one of claims 7 to 9, wherein the toothed belt is a helical toothed belt formed such that a direction in which the belt teeth extend forms a predetermined angle with respect to the belt width direction. Surface state measurement method. 前記板状物が歯付ベルトを構成するポリウレタンエラストマーと同一組成物からなる請求項8から10のいずれかに記載のウレタン製歯付ベルト歯面の表面状態測定方法。
The method for measuring the surface condition of a tooth surface of a urethane toothed belt according to any one of claims 8 to 10, wherein the plate-like material is made of the same composition as the polyurethane elastomer constituting the toothed belt.
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