JP4623685B2 - Manufacturing method of display device - Google Patents

Manufacturing method of display device Download PDF

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Publication number
JP4623685B2
JP4623685B2 JP2009077242A JP2009077242A JP4623685B2 JP 4623685 B2 JP4623685 B2 JP 4623685B2 JP 2009077242 A JP2009077242 A JP 2009077242A JP 2009077242 A JP2009077242 A JP 2009077242A JP 4623685 B2 JP4623685 B2 JP 4623685B2
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Prior art keywords
sealing material
display device
manufacturing
substrate
substrates
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JP2010230901A (en
JP2010230901A5 (en
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敏正 江口
丞治 河村
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TECNOLOGY RESEACH ASSOCIATION FOR ADVANCED DISPLAY MATERIALS
DIC Corp
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TECNOLOGY RESEACH ASSOCIATION FOR ADVANCED DISPLAY MATERIALS
DIC Corp
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Priority to JP2009077242A priority Critical patent/JP4623685B2/en
Priority to KR1020117022255A priority patent/KR20110120344A/en
Priority to PCT/JP2009/057275 priority patent/WO2010109682A1/en
Priority to CN200980158330.0A priority patent/CN102369563B/en
Publication of JP2010230901A publication Critical patent/JP2010230901A/en
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133351Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/0102Constructional details, not otherwise provided for in this subclass
    • G02F1/0107Gaskets, spacers or sealing of cells; Filling and closing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133305Flexible substrates, e.g. plastics, organic film
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • H10K59/871Self-supporting sealing arrangements
    • H10K59/8722Peripheral sealing arrangements, e.g. adhesives, sealants
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2102/00Constructional details relating to the organic devices covered by this subclass
    • H10K2102/301Details of OLEDs
    • H10K2102/311Flexible OLED
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/851Division of substrate

Description

この発明は、例えば可撓性基板を用いた液晶表示パネル、有機EL表示パネルなどの製造に好適な表示装置の製造方法に関する。   The present invention relates to a method for manufacturing a display device suitable for manufacturing, for example, a liquid crystal display panel using a flexible substrate, an organic EL display panel, and the like.

例えば、液晶表示パネルなどの液晶表示装置は、薄型軽量、低消費電力といった特徴を持ち、広く普及しており、この液晶表示装置では、液晶を2枚1組の基板間に封入するためにシール材と呼ばれる接着剤を用いている。   For example, a liquid crystal display device such as a liquid crystal display panel has features such as thin and light weight and low power consumption, and is widely used. In this liquid crystal display device, a seal is used to enclose liquid crystal between a pair of substrates. An adhesive called a material is used.

液晶表示パネルや有機EL表示パネルの基板には、一般的にはガラスが用いられるが、曲面表示を可能にしたり、更なる薄型軽量の表示パネルを製造するために、基板にプラスチックフィルムを用いたものも提案されている(特許文献1参照)。しかし、例えばプラスチックフィルム基板を用いた液晶表示パネルを製造する際には、基板が柔軟であるために、四隅からめくられるような力が加わるとシール材に局所的な応力が加わり基板が剥離しやすく、搬送工程中などに基板が剥離しやすいという問題がある。   Glass is generally used for substrates of liquid crystal display panels and organic EL display panels, but plastic films are used for the substrates in order to enable curved surface display and to produce further thin and light display panels. The thing is also proposed (refer patent document 1). However, for example, when manufacturing a liquid crystal display panel using a plastic film substrate, since the substrate is flexible, if a force that can be turned from four corners is applied, local stress is applied to the sealing material and the substrate peels off. There is a problem that the substrate is easily peeled off during the transfer process.

特開2004−272224号公報JP 2004-272224 A

この発明が解決しようとする課題は、例えば基板が大きいサイズで複数個の表示装置を製造する場合に、搬送中にたわむなどにより引き剥がされる力がかかり、周囲(特に四隅)から剥離しやすくなることを防止し、製造工程中などに、基板が剥離しにくい表示装置の製造方法を提供することである。   The problem to be solved by the present invention is that, for example, when a plurality of display devices are manufactured with a large substrate size, a force to be peeled off due to bending during transportation is applied, and it is easy to peel off from the surroundings (especially at the four corners). This is to provide a method for manufacturing a display device in which the substrate is difficult to peel off during the manufacturing process.

前記課題を解決し、かつ目的を達成するために、この発明は、以下のように構成した。   In order to solve the above-described problems and achieve the object, the present invention is configured as follows.

請求項1に記載の発明は、2枚1組で用いる基板のうち少なくとも1枚が可撓性の基板であり、
前記1組の基板の間に電気により作動する部位を有し、この電気により作動する部位を第1のシール材で囲んだ表示装置の製造方法であり、
複数個の前記表示装置を、それらの外部を第2のシール材で囲んで接着した前記1組の基板中で作製する作製工程と、
前記作製した後に前記複数個の前記表示装置を個別に切断して製造する切断工程と、
を含み、
前記第2のシール材は、前記第1のシール材で囲んだ表示装置の複数個全部の全周を囲み、かつ前記1組の基板間を前記第2のシール材と前記第1のシール材とにより密封し、
前記第1のシール材は、温度20℃から30℃の範囲における弾性率が1×10 Pa以上であり、
前記第2のシール材は、温度20℃から30℃の範囲における弾性率が1×10 Pa以下であることを特徴とする表示装置の製造方法である。
In the invention according to claim 1, at least one of the substrates used in a set of two is a flexible substrate,
A method of manufacturing a display device having a portion that is operated by electricity between the set of substrates, wherein the portion that is operated by electricity is surrounded by a first sealant;
A manufacturing process for manufacturing a plurality of the display devices in the set of substrates in which the outside is surrounded by a second sealing material and bonded,
A cutting step of individually cutting the plurality of the display devices after the production,
Only including,
The second sealing material surrounds the entire circumference of a plurality of display devices surrounded by the first sealing material, and the second sealing material and the first sealing material are provided between the pair of substrates. And sealed with
The first sealing material has an elastic modulus of 1 × 10 8 Pa or more in a temperature range of 20 ° C. to 30 ° C.
The second sealing material is a method for manufacturing a display device, wherein an elastic modulus in a temperature range of 20 ° C. to 30 ° C. is 1 × 10 7 Pa or less .

請求項に記載の発明は、前記表示装置が液晶表示装置である請求項1に記載の表示装置の製造方法である。 The invention according to claim 2 is the method for manufacturing a display device according to claim 1, wherein the display device is a liquid crystal display device.

請求項に記載の発明は、前記表示装置が有機EL表示装置である請求項1に記載の表示装置の製造方法である。 The invention according to claim 3 is the method for manufacturing a display device according to claim 1, wherein the display device is an organic EL display device.

請求項に記載の発明は、前記表示装置が電気泳動式表示装置である請求項1に記載の表示装置の製造方法である。 The invention according to claim 4 is the method for manufacturing a display device according to claim 1, wherein the display device is an electrophoretic display device.

請求項に記載の発明は、1枚の前記基板上に前記第1のシール材を付与し、
他方の前記基板上に前記第2のシール材を付与した後に、
2枚の前記基板を貼り合わせる工程を、
含むことを特徴とする請求項1乃至請求項の何れか1項に記載の表示装置の製造方法である。
The invention according to claim 5 provides the first sealing material on one substrate.
After providing the second sealing material on the other substrate,
Bonding the two substrates together,
The display device manufacturing method according to any one of claims 1 to 4 , further comprising:

請求項に記載の発明は、1枚の同一の前記基板上に前記第1のシール材と前記第2のシール材を付与した後に、2枚の前記基板を貼り合わせる工程を、
含むことを特徴とする請求項1乃至請求項の何れか1項に記載の表示装置の製造方法である。
The invention according to claim 6 includes the step of bonding the two substrates after applying the first sealing material and the second sealing material on the same substrate.
The display device manufacturing method according to any one of claims 1 to 4 , further comprising:

請求項に記載の発明は、前記第1のシール材を付与する際、
シリンジに入れた液状の第1のシール材を押し出しながら塗布するディスペンサーを用いて行う工程を、
含むことを特徴とする請求項または請求項に記載の表示装置の製造方法である。
When the invention according to claim 7 provides the first sealing material,
A step of performing using a dispenser that is applied while extruding the liquid first sealing material placed in the syringe,
It is a manufacturing method of the display apparatus of Claim 5 or Claim 6 characterized by the above-mentioned.

請求項に記載の発明は、前記第2のシール材を付与する際、
シリンジに入れた液状の前記第2のシール材を押し出しながら塗布するディスペンサーを用いて行う工程を含むことを特徴とする請求項または請求項に記載の表示装置の製造方法である。
In the invention according to claim 8 , when applying the second sealing material,
A method of manufacturing a display device according to claim 5 or claim 6, characterized in that it comprises a step carried out using a dispenser is applied while extruding the second sealant liquid was placed in a syringe.

前記構成により、この発明は、以下のような効果を有する。   With the above configuration, the present invention has the following effects.

請求項1に記載の発明では、複数個の表示装置を、それらの外部を第2のシール材で囲んで接着した1組の基板中で作製し、作製した後に複数個の表示装置を個別に切断して製造することで、製造工程中に、可撓性の基板に四隅からめくられるような力が加わっても第2のシール材によって基板が剥離しにくい。 また、第2のシール材は、第1のシール材で囲んだ表示装置の複数個全部の全周を囲み、かつ1組の基板間を第2のシール材と第1のシール材とにより密封し、第1のシール材が温度20℃から30℃の範囲における弾性率が1×10 Pa以上であり、装置の使用中に第1のシール材を通して内部への不純物の溶出やガスの透過などが起こりにくく、製造される表示装置の電気特性が低下することを抑えることができる。
また、第2のシール材は、第1のシール材で囲んだ表示装置の複数個全部の全周を囲み、かつ1組の基板間を第2のシール材と第1のシール材とにより密封し、第1のシール材は、温度20℃から30℃の範囲における弾性率が1×10 Pa以上であり、第2のシール材は、温度20℃から30℃の範囲における弾性率が1×10 Pa以下であることで、特に基板が大きいサイズでは、搬送中にたわむなどにより引き剥がされる力がかかりやすく、周囲(特に四隅)から剥離しやすくなるが、第2のシール材によって剥離を防ぐことができる。
In the invention described in claim 1, a plurality of display devices, their external produced in the second sealant by enclosing in a pair of substrate adhered, a plurality of display device after forming separately By manufacturing by cutting, the substrate is not easily peeled off by the second sealing material even if force is applied to the flexible substrate from four corners during the manufacturing process. The second sealing material surrounds the entire circumference of the plurality of display devices surrounded by the first sealing material, and a pair of substrates is sealed with the second sealing material and the first sealing material. The first sealing material has an elastic modulus of 1 × 10 8 Pa or more in the temperature range of 20 ° C. to 30 ° C. , and elution of impurities and gas permeation through the first sealing material during use of the apparatus. It is hard to occur, and it can suppress that the electrical property of the display apparatus manufactured falls.
The second sealing material surrounds the entire circumference of the plurality of display devices surrounded by the first sealing material, and a pair of substrates is sealed with the second sealing material and the first sealing material. The first sealing material has an elastic modulus of 1 × 10 8 Pa or more in the temperature range of 20 ° C. to 30 ° C., and the second sealing material has an elastic modulus of 1 in the temperature range of 20 ° C. to 30 ° C. By being 10 7 Pa or less, particularly when the substrate is large in size, a force to be peeled off due to bending during transportation is easily applied, and it is easy to peel off from the surroundings (especially at the four corners), but it is peeled off by the second sealing material. Can be prevented.

請求項に記載の発明では、表示装置が液晶表示装置であり、液晶表示装置を搬送工程中などに基板が剥離しにくく、また製造される表示装置の電気特性が低下することを抑えることができる。 In the invention of claim 2 , the display device is a liquid crystal display device, and it is difficult to exfoliate the substrate during the process of transporting the liquid crystal display device, and to suppress the deterioration of the electrical characteristics of the manufactured display device. it can.

請求項に記載の発明では、表示装置が有機EL表示装置であり、有機EL表示装置を搬送工程中などに基板が剥離しにくく、また製造される表示装置の電気特性が低下することを抑えることができる。 In the invention according to claim 3 , the display device is an organic EL display device, and the substrate is hardly peeled off during a process of transporting the organic EL display device, and the electrical characteristics of the manufactured display device are prevented from deteriorating. be able to.

請求項に記載の発明では、表示装置が電気泳動式表示装置であり、電気泳動式表示装置を搬送工程中などに基板が剥離しにくく、また製造される表示装置の電気特性が低下することを抑えることができる。 In the invention according to claim 4 , the display device is an electrophoretic display device, the substrate is difficult to peel off during the process of transporting the electrophoretic display device, and the electrical characteristics of the manufactured display device are deteriorated. Can be suppressed.

請求項に記載の発明では、1枚の基板上に第1のシール材を付与し、他方の基板上に第2のシール材を付与することで、それぞれ別々の部品として品質管理ができ、かつ迅速な製造が可能である。 In the invention according to claim 5 , by providing the first sealing material on one substrate and applying the second sealing material on the other substrate, quality control can be performed as separate parts, In addition, rapid production is possible.

請求項に記載の発明では、1枚の同一の基板上に第1のシール材と第2のシール材を付与することで、1部品として品質管理ができ、かつ迅速な製造が可能である。 In the invention described in claim 6 , by providing the first sealing material and the second sealing material on the same single substrate, quality control can be performed as one component and rapid production is possible. .

請求項に記載の発明では、第1のシール材を付与する際、シリンジに入れた液状の接着剤を押し出しながら塗布するディスペンサーを用いて行うことで、第1のシール材を簡単かつ確実に付与することができる。 In the invention according to claim 7 , when the first sealing material is applied, the first sealing material can be simply and reliably obtained by using a dispenser that applies while extruding the liquid adhesive contained in the syringe. Can be granted.

請求項に記載の発明では、第2のシール材を付与する際、シリンジに入れた液状のシール材を押し出しながら塗布するディスペンサーを用いて行うことで、シール材を簡単かつ確実に付与することができる。 In the invention according to claim 8 , when the second sealing material is applied, the sealing material can be applied easily and surely by using a dispenser that applies while extruding the liquid sealing material contained in the syringe. Can do.

表示装置の製造の工程を示す図である。It is a figure which shows the process of manufacture of a display apparatus. 作製工程を示す図である。It is a figure which shows a preparation process. 他の作製工程を示す図である。It is a figure which shows another preparation process. 実施例の作製工程を示す図である。It is a figure which shows the preparation process of an Example. 実施例の作製工程を示す図である。It is a figure which shows the preparation process of an Example. 電極の形状を示すものである。It shows the shape of the electrode. 基板上の電極の配置を示すものである。It shows the arrangement of the electrodes on the substrate. 基板上の電極と第1のシール材の配置を示すものである。The arrangement of the electrode on the substrate and the first sealing material is shown. 第1のシール材と第2のシール材の配置を示すものである。The arrangement of the first sealing material and the second sealing material is shown. 実施例の切断工程を示す図である。It is a figure which shows the cutting process of an Example.

以下、この発明の表示装置の製造方法の実施の形態について説明する。この発明の実施の形態は、発明の最も好ましい形態を示すものであり、この発明はこれに限定されない。   Embodiments of a method for manufacturing a display device according to the present invention will be described below. The embodiment of the present invention shows the most preferable mode of the present invention, and the present invention is not limited to this.

図1に示すように、この表示装置1の製造方法は、2枚1組で用いる基板2,3のうち少なくとも1枚が可撓性の基板であり、1組の基板2,3の間に電気により作動する部位4を有する表示装置1の製造方法である。   As shown in FIG. 1, in the manufacturing method of the display device 1, at least one of the substrates 2 and 3 used in one set is a flexible substrate, It is a manufacturing method of the display apparatus 1 which has the site | part 4 act | operated by electricity.

この表示装置1の製造方法は、複数個の表示装置1を、電気により作動する部位4の外部を第1のシール材5aで囲むように接着し、それら複数個の表示装置1の外部を第2のシール材5bで接着した1組の基板2,3中で作製する作製工程(図1(a))と、作製した後に複数個の表示装置1を個別に切断して製造する切断工程(図1(b))と、を含む。   In the manufacturing method of the display device 1, a plurality of display devices 1 are bonded so that the outside of the part 4 that is actuated by electricity is surrounded by a first sealing material 5a. A manufacturing process (FIG. 1A) that is manufactured in a set of substrates 2 and 3 bonded with two sealing materials 5b, and a cutting process in which a plurality of display devices 1 are individually cut after manufacturing (FIG. 1A). 1 (b)).

第1のシール材5aは、室温での弾性率が低いものでも、高いものでもよいが、室温での弾性率が高いものは、水蒸気や酸素などのガスを透過しにくく、装置の信頼性が向上し、温度20℃から30℃の範囲における弾性率が1×10Pa以上であり、弾性率が高いことが好ましい。 The first sealing material 5a may have a low or high elastic modulus at room temperature, but a high elastic modulus at room temperature is difficult to transmit gas such as water vapor and oxygen, and the reliability of the apparatus is high. It is preferable that the elastic modulus is 1 × 10 8 Pa or higher and the elastic modulus is high in the temperature range of 20 ° C. to 30 ° C.

第2のシール材5bは、温度20℃から30℃の範囲における弾性率が1×10Pa以下であり、室温での弾性率が低いものを用いることで、特に基板が大きいサイズでは、搬送中にたわむなどにより引き剥がされる力がかかりやすく、周囲(特に四隅)から剥離しやすくなるが、第2のシール材5bによって剥離を防ぐことができる。 The second sealing material 5b has a modulus of elasticity of 1 × 10 7 Pa or less in a temperature range of 20 ° C. to 30 ° C., and has a low modulus of elasticity at room temperature. A force to be peeled off by bending inside is likely to be applied, and it is easy to peel off from the surroundings (especially at the four corners), but peeling can be prevented by the second sealing material 5b.

作製工程(図1(a))では、図2に示すように、1枚の基板2上に個別の表示装置1の電気により作動する部位4を付与し、この電気により作動する部位4の外部を囲むように第1のシール材5aを付与する(図2(a))。   In the manufacturing process (FIG. 1A), as shown in FIG. 2, a portion 4 that is actuated by electricity of an individual display device 1 is provided on one substrate 2, and the outside of the portion 4 that is actuated by this electricity. The first sealing material 5a is applied so as to surround (FIG. 2 (a)).

他方の基板3上に基板2の複数の表示装置1の電気により作動する部位4の全体の外部を囲むように第2のシール材5bを付与し(図2(b))、この第2のシール材5bを付与した後に、2枚の基板2,3を貼り合わせる工程(図2(c))を有する。この実施の形態では、1枚の基板2上に第1のシール材5aを付与し、他方の基板3上に第2のシール材5bを付与することで、それぞれ別々の部品として品質管理ができ、かつ迅速な製造が可能である。   A second sealing material 5b is applied on the other substrate 3 so as to surround the entire outside of the portion 4 of the substrate 2 that is operated by electricity of the plurality of display devices 1 (FIG. 2B). After the sealing material 5b is applied, a step of bonding the two substrates 2 and 3 (FIG. 2C) is included. In this embodiment, by providing the first sealing material 5a on one substrate 2 and applying the second sealing material 5b on the other substrate 3, quality control can be performed as separate components. And rapid production is possible.

また、他の実施の形態として、図3に示すように、1枚の同一の基板2上に個別の表示装置1の電気により作動する部位4を付与し、この電気により作動する部位4の外部を囲むように第1のシール材5aを付与する(図3(a))。このように、1枚の同一の基板2上に第1のシール材5bを付与し、さらに第2のシール材5aを付与した後に、2枚の基板2、3を貼り合わせる工程(図3(b))を有する。   As another embodiment, as shown in FIG. 3, a portion 4 that is operated by electricity of an individual display device 1 is provided on one identical substrate 2, and the outside of the portion 4 that is operated by this electricity. A first sealing material 5a is applied so as to surround (FIG. 3A). In this way, after applying the first sealing material 5b on the same substrate 2 and further applying the second sealing material 5a, the step of bonding the two substrates 2 and 3 together (FIG. 3 ( b)).

この実施の形態では、1枚の同一の基板2上に電気により作動する部位4、第1のシール材5a、第2のシール材5bを付与することで、1部品として品質管理ができ、かつ迅速な製造が可能である。   In this embodiment, by providing the part 4 that operates by electricity, the first seal material 5a, and the second seal material 5b on one sheet of the same substrate 2, quality control can be performed as one component, and Rapid production is possible.

この実施の形態では、ディスペンサーを用いて、シリンジに入れた液状の第1のシール材5a、第2のシール材5bを、ディスペンサーの開口部からを吐出させて塗布する。このディスペンサーは、開口部列の幅方向、各位置の開口部の吐出量のバラツキが小さいものを用い、シリンジに入れた液状の第1のシール材5a、第2のシール材5bを押し出しながら塗布することで、第1のシール材5a、第2のシール材5bを簡単かつ確実に付与することができる。   In this embodiment, using a dispenser, the liquid first sealing material 5a and the second sealing material 5b in a syringe are applied by discharging from the opening of the dispenser. This dispenser is a dispenser having a small variation in the discharge amount of the opening at each position in the width direction of the opening row, and is applied while pushing out the liquid first sealing material 5a and the second sealing material 5b contained in the syringe. By doing, the 1st sealing material 5a and the 2nd sealing material 5b can be provided easily and reliably.

切断工程(図1(b))では、切断装置(ダイシングソー)を用いて、第1のシール材5aの周辺を切断し、複数個の表示装置1を個別に製造する。   In the cutting step (FIG. 1B), the periphery of the first sealing material 5a is cut using a cutting device (dicing saw), and a plurality of display devices 1 are individually manufactured.

このように、複数個の表示装置1を、それらの外部を温度20℃から30℃の範囲における弾性率が1×10Pa以下である第2のシール材5bで接着した1組の基板2,3中で作製し、作製した後に第1のシール材5aの周辺を切断し、複数個の表示装置1を製造することで、製造工程中に、可撓性の基板に四隅からめくられるような力が加わっても、弾性率の低い第2のシール材5bによって基板が剥離しにくい。 In this way, a set of substrates 2 in which a plurality of display devices 1 are bonded to each other by the second sealing material 5b having an elastic modulus of 1 × 10 7 Pa or less in a temperature range of 20 ° C. to 30 ° C. , 3, and after manufacturing, a plurality of display devices 1 are manufactured by cutting the periphery of the first sealing material 5 a so that the flexible substrate can be turned from four corners during the manufacturing process. Even if a strong force is applied, the substrate is difficult to peel off by the second sealing material 5b having a low elastic modulus.

しかも、温度20℃から30℃の範囲における弾性率が1×10Pa以上であり、弾性率の高い第1のシール材5aを用いて電気により作動する部位4を囲むことで、装置の使用中に第1のシール材5aを通して内部への不純物の溶出や水蒸気や酸素などのガスを透過しにくく、表示装置1の信頼性が向上する。 In addition, the use of the device is achieved by surrounding the portion 4 that is electrically operated using the first sealant 5a having a high elastic modulus and an elastic modulus in the temperature range of 20 ° C. to 30 ° C. of 1 × 10 8 Pa or higher The elution of impurities into the inside through the first sealing material 5a and the permeation of gases such as water vapor and oxygen are difficult to improve, and the reliability of the display device 1 is improved.

この表示装置1は、液晶表示装置、有機EL表示装置、電気泳動式表示装置などであり、電気により作動する部位4を有する。液晶表示装置は、その省電力、軽量、薄型等といった特徴を有し、一般的な液晶表示装置としては、入射側の偏光板と出射側の偏光板の基板と、電気により作動する部位の液晶とを有するものが代表的である。有機EL表示装置は、液晶表示装置と比べ、高速応答速度、広視野角、自発光素子特有の視認性の良さ、また駆動可能な温度範囲が広いなどのディスプレイとして有利な特性を数多く有する。この有機EL表示装置は、基板上に形成された各画素内に、基板側から下部電極、電気により作動する部位の有機EL層、および上部電極が積層された構成を備え、有機EL層に電流を流すことによって発光する有機ELからの光を、少なくとも電極のうち一方の電極(透光性の導電膜)を通して認識するようになっている。電気泳動式表示装置は、電気泳動現象を利用した表示装置の一つとして、マイクロカプセル型電気泳動方式が実用化されている。この方式の表示装置は、透明溶媒が満たされた電気により作動する部位のマイクロカプセル中に正、負に帯電した白い粒子と黒い粒子を入れ、外部電圧の印加によってそれぞれの粒子を表示面に引き上げて画像を形成するものである。   The display device 1 is a liquid crystal display device, an organic EL display device, an electrophoretic display device, or the like, and has a portion 4 that is operated by electricity. The liquid crystal display device has features such as power saving, light weight, thinness, and the like. As a general liquid crystal display device, an incident side polarizing plate, an output side polarizing plate substrate, and a liquid crystal in a portion that is operated by electricity Those having the following are typical. Compared with a liquid crystal display device, an organic EL display device has many advantageous characteristics as a display such as a high response speed, a wide viewing angle, good visibility unique to a self-luminous element, and a wide temperature range that can be driven. This organic EL display device has a configuration in which a lower electrode, an organic EL layer of a portion that is operated by electricity, and an upper electrode are laminated from the substrate side in each pixel formed on the substrate, and a current is supplied to the organic EL layer. The light from the organic EL, which emits light by flowing, is recognized through at least one of the electrodes (translucent conductive film). As an electrophoretic display device, a microcapsule electrophoretic method has been put to practical use as one of display devices utilizing an electrophoretic phenomenon. In this type of display device, positively and negatively charged white particles and black particles are placed in a microcapsule that is electrically operated and filled with a transparent solvent, and each particle is pulled up to the display surface by applying an external voltage. To form an image.

2枚1組の基板2,3は、表示装置1が液晶表示装置、有機EL表示装置、電気泳動式表示装置などに応じたものであり、少なくとも1枚が可撓性の基板である。この可撓性の基板としては、例えばプラスチックフィルム基板などがあり、他の基板としては、例えばガラス基板などを用いることができる。   The pair of substrates 2 and 3 is one in which the display device 1 corresponds to a liquid crystal display device, an organic EL display device, an electrophoretic display device, or the like, and at least one substrate is a flexible substrate. As this flexible substrate, for example, there is a plastic film substrate, and as the other substrate, for example, a glass substrate can be used.

第1のシール材5aは複数個の表示装置1の電気により作動する部位4をそれぞれその外部全体を囲むように付与し、第2のシール材5bは複数個の表示装置1の電気により作動する部位4の外部全体を囲むように付与している。
The first sealing material 5 a is provided so as to enclose the entire exterior 4 of the plurality of display devices 1 that are operated by electricity, and the second sealing material 5 b is operated by the electricity of the plurality of display devices 1. We are given so as to surround the whole outside of the site 4.

第1のシール材5aは、例えば厚さ2μm〜10μmの熱硬化樹脂、光硬化性樹脂などにより構成される。基板に幅約1mmに塗布され、基板ギャップおよび基板面内のずれを防止するとともに、液晶の漏洩を防止する。第1のシール材5aの一部に液晶を充填するための液晶注入口(図示せず)が設けられる。第1のシール材5aとしては、特に限定されないが、例えば、アクリル系ポリマー、シリコーン系ポリマー、ポリエステルやポリウレタン、ポリアミド、ポリエーテル、フッ素系、ゴム系等、適宜なポリマーをベースポリマーとしたものを用いることができる。特に、アクリル系粘着剤の如く、透明性、濡れ性、凝集性、耐熱性、耐湿性等に優れるものが好ましい。   The first sealing material 5a is made of, for example, a thermosetting resin or a photocurable resin having a thickness of 2 μm to 10 μm. It is applied to the substrate to a width of about 1 mm to prevent the substrate gap and the displacement in the substrate surface, and also prevent the liquid crystal from leaking. A liquid crystal injection port (not shown) for filling a liquid crystal in a part of the first sealing material 5a is provided. Although it does not specifically limit as the 1st sealing material 5a, For example, what used the base polymer for suitable polymers, such as an acryl-type polymer, a silicone type polymer, polyester, polyurethane, polyamide, polyether, fluorine type, rubber type, etc. Can be used. In particular, a material excellent in transparency, wettability, cohesiveness, heat resistance, moisture resistance and the like, such as an acrylic pressure-sensitive adhesive, is preferable.

第2のシール材5bは、例えば特開平10−265547号公報に記載のシール材組成物が用いられる。このシール材組成物は、シール材が主剤、硬化剤に分かれる二液タイプの構成の場合、主剤にエポキシ樹脂と共に(a)分子内に脂肪族エステル結合を含む脂肪族環状エポキシ樹脂を配合し、硬化剤側にはエポキシ樹脂硬化剤と共に(b)3官能チオール化合物を配合する。この結果、シール材組成物は、架橋密度を下げることが可能となり、柔軟性、可とう性を付与することが可能となり、可撓性の基板の持つフレキシビリティに追随可能な硬化物を与えることが可能となった。   As the second sealing material 5b, for example, a sealing material composition described in JP-A-10-265547 is used. In the case of a two-pack type composition in which the sealing material is divided into a main agent and a curing agent, this sealing material composition is blended with (a) an aliphatic cyclic epoxy resin containing an aliphatic ester bond in the molecule together with the epoxy resin in the main agent, On the curing agent side, (b) a trifunctional thiol compound is blended together with the epoxy resin curing agent. As a result, the sealing material composition can lower the crosslink density, can give flexibility and flexibility, and provides a cured product that can follow the flexibility of the flexible substrate. Became possible.

次に、実施例を、図4乃至図9に基づき説明する。
(実施例1)
厚さ0.2mm、大きさ300mm×300mmのポリエーテルスルホン製プラスチックフィルム(以下PESフィルムと略す)を基板として用意した。このPESフィルムは良好な可撓性を示した。このPESフィルム上に、スパッタリング法により厚さ100nmの二酸化珪素薄膜を成膜した(図4(a))。
次に、このPESフィルムの二酸化珪素薄膜面上に、厚さ150nmの酸化インジウム錫(以下、ITOと略す)を、メタルマスクを用いたスパッタリング法により、図6に示す10mm×10mmの作動エリアと端子エリアを有する電極パターンを、図4(b)及び図7に示す配置のように成膜した。
Next, an embodiment will be described with reference to FIGS.
Example 1
A polyethersulfone plastic film (hereinafter abbreviated as PES film) having a thickness of 0.2 mm and a size of 300 mm × 300 mm was prepared as a substrate. This PES film showed good flexibility. On this PES film, a silicon dioxide thin film having a thickness of 100 nm was formed by sputtering (FIG. 4A).
Next, on the silicon dioxide thin film surface of the PES film, indium tin oxide (hereinafter abbreviated as ITO) having a thickness of 150 nm is formed by a sputtering method using a metal mask with a 10 mm × 10 mm working area shown in FIG. An electrode pattern having a terminal area was formed as shown in FIGS. 4B and 7.

このITO付きPESフィルムを純水中で超音波洗浄し、エアナイフで純水を除去した後、液晶配向剤を、フレキソ印刷装置を用いて前記電極パターン上の10mm×10mmの作動エリアを中心とした30mm×30mmの範囲に印刷して焼成し、厚さ50nmの配向膜を成膜した(図4(c)及び図7)。配向膜をラビングにより配向処理した後、純水中で超音波洗浄し、エアナイフで純水を除去した。   This PES film with ITO was ultrasonically cleaned in pure water, and after removing pure water with an air knife, a liquid crystal aligning agent was centered on a 10 mm × 10 mm working area on the electrode pattern using a flexographic printing apparatus. Printing was performed in a range of 30 mm × 30 mm and baked to form an alignment film having a thickness of 50 nm (FIGS. 4C and 7). The alignment film was subjected to alignment treatment by rubbing, then ultrasonically washed in pure water, and the pure water was removed with an air knife.

同様にして配向処理した配向膜を有する基板をもう1枚作製し(図5)、2枚1組の基板とした。   Similarly, another substrate having an alignment film subjected to the alignment treatment was produced (FIG. 5) to form a set of two substrates.

このうちの1枚の基板上に、例えば図4に示す基板上に、第1のシール材として積水化学株式会社製液晶シール材「フォトレックS−WB」を、ディスペンサーを用いて、図8及び図4(d)に示すようなパターンで描画した。この基板に、第2のシール材として特開平10−265547号公報に記載されるシール材を、ディスペンサーを用いて、図9及び図4(e)に示すパターンで描画した。   On one of these substrates, for example, on the substrate shown in FIG. 4, a liquid crystal sealing material “PHOTOREC S-WB” manufactured by Sekisui Chemical Co., Ltd. is used as a first sealing material, using a dispenser, as shown in FIG. Drawing was performed with a pattern as shown in FIG. On this substrate, a sealing material described in JP-A-10-265547 was drawn as a second sealing material with a pattern shown in FIGS. 9 and 4E using a dispenser.

シール材をディスペンスしていない基板には、固着性を有する直径5μmのスペーサービーズを散布して加熱し、固着処理を行った(図5(d))。これらの1組の基板を、ラビング方向が直交し、10mm×10mmの駆動エリアが重なるように位置合わせを行い、液晶滴下方式により液晶の滴下から貼り合せまでを行った(図10(a))。続いて120℃に加熱して液晶のアニール処理およびシール材のポストベークを行った。   The substrate on which the sealing material was not dispensed was sprayed with spacer beads having a diameter of 5 μm and heated to perform a fixing process (FIG. 5D). These one set of substrates were aligned so that the rubbing directions were orthogonal and the 10 mm × 10 mm driving areas were overlapped, and liquid crystal dropping to bonding was performed by the liquid crystal dropping method (FIG. 10A). . Then, it heated at 120 degreeC and the annealing process of the liquid crystal and the post-baking of the sealing material were performed.

次に、切断装置(ダイシングソー)を用いて、図10(b)の第1のシール材の周辺を切断し、液晶セルを個片に切断した。この工程中での基板の剥離はなかった。更に液晶セルの両面に偏光板をその光吸収軸が直交する配置で貼り合わせ、評価用の液晶表示装置を得た。   Next, using a cutting device (dicing saw), the periphery of the first sealing material in FIG. 10B was cut to cut the liquid crystal cell into individual pieces. There was no peeling of the substrate during this process. Further, polarizing plates were bonded to both surfaces of the liquid crystal cell in such a manner that their light absorption axes were orthogonal to each other to obtain a liquid crystal display device for evaluation.

液晶表示装置の電気特性である電圧保持率を、株式会社東陽テクニカ製6254型液晶物性評価装置を用いて測定したところ、99.5%であった。その後、この液晶表示装置を60℃90%RHに制御した恒温恒湿槽に入れて480時間処理した後に再度電圧保持率の測定を行ったところ、98.7%であった。特開平10−265547号公報に記載される第2のシール材をフィルム状にして120℃に加熱し硬化した試料の30℃の範囲における弾性率をTMAにより測定したところ、1×10Paであった。
(実施例2)
第1のシール材として積水化学株式会社製液晶シール材「フォトレックS−WB」を用いず、特開平10−265547号公報に記載の材料を用いた以外は実施例1と同様にして、評価用の液晶表示装置を得た。工程中での基板の剥離はなかった。実施例1と同様にして電圧保持率を測定したところ、89.5%であった。その後、この液晶表示装置を60℃90%RHに制御した恒温恒湿槽に入れて480時間処理した後に再度電圧保持率の測定を行ったところ、電圧保持率は35%と低かった。
(比較例1)
第2のシール材を描画しない以外は実施例と同様にして、液晶のアニール処理およびシール材のポストベークまでを行った。次に切断を行ったところ、切断前の搬送工程において基板が剥離してしまう不良が発生した。
The voltage holding ratio, which is an electrical property of the liquid crystal display device, was measured using a 6254 type liquid crystal physical property evaluation device manufactured by Toyo Corporation, and it was 99.5%. Then, when this liquid crystal display device was put into a constant temperature and humidity chamber controlled at 60 ° C. and 90% RH and treated for 480 hours, the voltage holding ratio was measured again, and it was 98.7%. When the elastic modulus in the range of 30 ° C. of a sample obtained by forming the second sealing material described in JP-A-10-265547 into a film and heating and curing at 120 ° C. was measured by TMA, it was 1 × 10 5 Pa. there were.
(Example 2)
Evaluation was carried out in the same manner as in Example 1 except that the liquid crystal seal material “PHOTOREC S-WB” manufactured by Sekisui Chemical Co., Ltd. was not used as the first seal material, and the material described in JP-A-10-265547 was used. A liquid crystal display device was obtained. There was no peeling of the substrate during the process. When the voltage holding ratio was measured in the same manner as in Example 1, it was 89.5%. Then, when this liquid crystal display device was put into a constant temperature and humidity chamber controlled at 60 ° C. and 90% RH and treated for 480 hours, the voltage holding rate was measured again. As a result, the voltage holding rate was as low as 35%.
(Comparative Example 1)
A liquid crystal annealing process and post-baking of the sealing material were performed in the same manner as in the example except that the second sealing material was not drawn. Next, when cutting was performed, a defect occurred in which the substrate peeled off in the transport process before cutting.

この発明は、例えば可撓性基板を用いた液晶表示パネル、有機EL表示パネルなどの製造に好適な表示装置の製造方法に適用可能であり、製造工程中などに、四隅からめくられるような力が加わって基盤が剥離しにくい。   The present invention can be applied to a manufacturing method of a display device suitable for manufacturing a liquid crystal display panel, an organic EL display panel and the like using a flexible substrate, for example, and can be turned from four corners during the manufacturing process. Is added and the substrate is difficult to peel off.

1 表示装置
2,3 基板
4 電気により作動する部位
5a 第1のシール材
5b 第2のシール材
10 接着剤
DESCRIPTION OF SYMBOLS 1 Display apparatus 2, 3 Board | substrate 4 The part 5a which act | operates by electricity 5a 1st sealing material 5b 2nd sealing material 10 Adhesive

Claims (8)

2枚1組で用いる基板のうち少なくとも1枚が可撓性の基板であり、
前記1組の基板の間に電気により作動する部位を有し、この電気により作動する部位を第1のシール材で囲んだ表示装置の製造方法であり、
複数個の前記表示装置を、それらの外部を第2のシール材で囲んで接着した前記1組の基板中で作製する作製工程と、
前記作製した後に前記複数個の前記表示装置を個別に切断して製造する切断工程と、
を含み、
前記第2のシール材は、前記第1のシール材で囲んだ表示装置の複数個全部の全周を囲み、かつ前記1組の基板間を前記第2のシール材と前記第1のシール材とにより密封し、
前記第1のシール材は、温度20℃から30℃の範囲における弾性率が1×10 Pa以上であり、
前記第2のシール材は、温度20℃から30℃の範囲における弾性率が1×10 Pa以下であることを特徴とする表示装置の製造方法。
At least one of the substrates used in a set of two is a flexible substrate,
A method of manufacturing a display device having a portion that is operated by electricity between the set of substrates, wherein the portion that is operated by electricity is surrounded by a first sealant;
A manufacturing process for manufacturing a plurality of the display devices in the set of substrates in which the outside is surrounded by a second sealing material and bonded,
A cutting step of individually cutting the plurality of the display devices after the production,
Only including,
The second sealing material surrounds the entire circumference of a plurality of display devices surrounded by the first sealing material, and the second sealing material and the first sealing material are provided between the pair of substrates. And sealed with
The first sealing material has an elastic modulus of 1 × 10 8 Pa or more in a temperature range of 20 ° C. to 30 ° C.
The method for manufacturing a display device, wherein the second sealing material has an elastic modulus of 1 × 10 7 Pa or less in a temperature range of 20 ° C. to 30 ° C.
前記表示装置が液晶表示装置である請求項1に記載の表示装置の製造方法。 The method for manufacturing a display device according to claim 1, wherein the display device is a liquid crystal display device. 前記表示装置が有機EL表示装置である請求項1に記載の表示装置の製造方法。 The method for manufacturing a display device according to claim 1, wherein the display device is an organic EL display device. 前記表示装置が電気泳動式表示装置である請求項1に記載の表示装置の製造方法。 The method for manufacturing a display device according to claim 1, wherein the display device is an electrophoretic display device. 1枚の前記基板上に前記第1のシール材を付与し、
他方の前記基板上に前記第2のシール材を付与した後に、
2枚の前記基板を貼り合わせる工程を、
含むことを特徴とする請求項1乃至請求項の何れか1項に記載の表示装置の製造方法。
Applying the first sealing material on one substrate;
After providing the second sealing material on the other substrate,
Bonding the two substrates together,
Method of manufacturing a display device according to any one of claims 1 to 4, characterized in that it comprises.
1枚の同一の前記基板上に前記第1のシール材と前記第2のシール材を付与した後に、2枚の前記基板を貼り合わせる工程を、
含むことを特徴とする請求項1乃至請求項の何れか1項に記載の表示装置の製造方法。
After applying the first sealing material and the second sealing material on the same single substrate, bonding the two substrates together,
Method of manufacturing a display device according to any one of claims 1 to 4, characterized in that it comprises.
前記第1のシール材を付与する際、
シリンジに入れた液状の第1のシール材を押し出しながら塗布するディスペンサーを用いて行う工程を、
含むことを特徴とする請求項または請求項に記載の表示装置の製造方法。
When applying the first sealing material,
A step of performing using a dispenser that is applied while extruding the liquid first sealing material placed in the syringe,
Method of manufacturing a display device according to claim 5 or claim 6, characterized in that it comprises.
前記第2のシール材を付与する際、
シリンジに入れた液状の前記第2のシール材を押し出しながら塗布するディスペンサーを用いて行う工程を、
含むことを特徴とする請求項または請求項に記載の表示装置の製造方法。
When applying the second sealing material,
Performing a process using a dispenser that is applied while extruding the liquid second sealing material placed in a syringe,
Method of manufacturing a display device according to claim 5 or claim 6, characterized in that it comprises.
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