JP4596808B2 - Laser joining method and apparatus for optical component unit - Google Patents
Laser joining method and apparatus for optical component unit Download PDFInfo
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- JP4596808B2 JP4596808B2 JP2004112613A JP2004112613A JP4596808B2 JP 4596808 B2 JP4596808 B2 JP 4596808B2 JP 2004112613 A JP2004112613 A JP 2004112613A JP 2004112613 A JP2004112613 A JP 2004112613A JP 4596808 B2 JP4596808 B2 JP 4596808B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1632—Laser beams characterised by the way of heating the interface direct heating the surfaces to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1654—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1664—Laser beams characterised by the way of heating the interface making use of several radiators
- B29C65/1667—Laser beams characterised by the way of heating the interface making use of several radiators at the same time, i.e. simultaneous laser welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1696—Laser beams making use of masks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/001—Joining in special atmospheres
- B29C66/0012—Joining in special atmospheres characterised by the type of environment
- B29C66/0014—Gaseous environments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/001—Joining in special atmospheres
- B29C66/0012—Joining in special atmospheres characterised by the type of environment
- B29C66/0014—Gaseous environments
- B29C66/00141—Protective gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1224—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1226—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least one bevelled joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/65—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/65—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
- B29C66/652—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool moving the welding tool around the fixed article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
- B29C65/1612—Infrared [IR] radiation, e.g. by infrared lasers
- B29C65/1616—Near infrared radiation [NIR], e.g. by YAG lasers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
- B29C66/7465—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
- B29L2011/0016—Lenses
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- Engineering & Computer Science (AREA)
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
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- Optics & Photonics (AREA)
- Electromagnetism (AREA)
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Description
本発明は、樹脂によって形成された収容部品の内壁に沿って収容する光学部品を内壁に固定するための光学部品ユニットのレーザ接合方法および装置に関する。 The present invention relates to a laser joining method and apparatus for an optical component unit for fixing an optical component accommodated along an inner wall of an accommodating component formed of resin to the inner wall.
熱可塑性樹脂製の収容部品に光学部品を固定する従来の方法としては、収容部品の光学部品を収める機構に絞めしろを設け、この収容部品を受け治具に固定し、アンビルと呼ばれるもので加える熱と圧力で絞めしろを変形させることで、光学部品を収容部品に固定する熱絞めを用いた固定方法がある。あるいは、紫外線硬化性の接着剤を用いて収容部品に光学部品を接着する固定方法が知られている。 As a conventional method for fixing an optical component to a thermoplastic resin housing component, a mechanism for housing the optical component of the housing component is provided with a tightening margin, this housing component is fixed to a jig, and an anvil is added. There is a fixing method using a thermal constriction in which an optical component is fixed to a housing component by deforming the constriction margin with heat and pressure. Or the fixing method which adhere | attaches an optical component to an accommodation component using an ultraviolet curable adhesive agent is known.
一般的に、精度があまり必要でない場合には熱絞めを用いた固定方法を採用し、精度が必要な場合には紫外線硬化性の接着剤を用いる固定方法を採用する場合が多い。
ところで、従来ではレーザ溶接の方法によるガラスと樹脂との接合は非常に難しいものと考えられてきた。しかし、例えば、特許文献1に記載するように、最近になってレーザを用いてガラスと樹脂との接合が可能となってきた。この方法はレーザによって樹脂を局部的に熱溶融させて粘性流動状態となし、光学部品と樹脂製収容部品との間に樹脂が押し込められるようにするものである。
By the way, conventionally, it has been considered that joining of glass and resin by a laser welding method is very difficult. However, for example, as described in Patent Document 1, it has recently become possible to bond glass and resin using a laser. In this method, the resin is locally melted by a laser to form a viscous flow state, and the resin is pushed between the optical component and the resin housing component.
前述した熱絞めを用いた固定方法では、光学部品および収容部品に対して各機種毎に専用のアンビルおよび受け治具が必要であり、機種の変更に伴ってアンビルおよび受け治具の作り直し、および位置調整が必要となる。 In the fixing method using the thermal constriction described above, a dedicated anvil and receiving jig are required for each model for the optical component and the housing component, and the anvil and the receiving jig are remade according to the model change, and Position adjustment is required.
このため、従来の技術では製造する機種を切り替えて立ち上げるまでの時間が長くかかるので、光学部品と収容部品との固定にミクロンオーダーの精度が必要で、且つ光学部品と収容部品に多機種が存在し、製造工程で機種の切り替えサイクルが短い場合には生産性が低下するという問題が生じる。 For this reason, since it takes a long time to start up by switching the model to be manufactured in the conventional technology, accuracy of micron order is required for fixing the optical component and the housing component, and there are many types of optical components and the housing component. When the model switching cycle is short in the manufacturing process, there is a problem that productivity is lowered.
一方、前述した紫外線硬化性の接着剤を用いる固定方法では、接着剤に紫外線を弱く照射した状態で光学部品の位置を調整し、その後接着剤が硬化するまで紫外線を照射するが、接着剤の硬化まで早くても10秒程度の時間がかかるためにタクトが低下し、生産開始初期時から大量生産する場合には、生産性が低下する原因となる問題があった。 On the other hand, in the fixing method using the ultraviolet curable adhesive described above, the position of the optical component is adjusted in a state where the adhesive is weakly irradiated with ultraviolet rays, and then the ultraviolet rays are irradiated until the adhesive is cured. Since it takes about 10 seconds at the earliest to cure, the tact is reduced, and in the case of mass production from the beginning of production, there is a problem that causes the productivity to be lowered.
また、例えばカメラのレンズのように複数のレンズを一体の収納部品に固定する場合に、光軸方向におけるレンズと受け面との間に接着剤が入り込むことで、レンズの光軸方向の位置ずれによってレンズ間距離が変化して不良を作る原因となることもある。 In addition, for example, when a plurality of lenses are fixed to an integrated storage component such as a camera lens, an adhesive enters between the lens and the receiving surface in the optical axis direction, so that the lens is displaced in the optical axis direction. Depending on the distance, the distance between the lenses may change and cause a defect.
さらに、光学部品の耐抜け強度がある程度に必要な光学部品ユニットの場合に、光学部品の側面にしか接着剤を塗布できないと、十分な耐抜け強度が得られないという問題もある。 Furthermore, in the case of an optical component unit that requires a certain degree of resistance to the optical component, there is a problem that sufficient resistance to disconnection cannot be obtained if an adhesive can be applied only to the side surface of the optical component.
従来のレーザ溶接の方法において、ガラスと樹脂との接合は非常に難しいものと考えられてきた理由は以下のものである。レーザ溶接は原子間の結合および化学的な結合が可能であるということが大きな前提であり、金属同士を接合する場合には原子間の結合が接合強度を左右し、樹脂同士を接合する場合には化学的な結合が接合強度を左右することが多い。 In the conventional laser welding method, the reason why it has been considered that the bonding of glass and resin is very difficult is as follows. In laser welding, it is a major premise that bonding between atoms and chemical bonding is possible. When bonding metals, bonding between atoms affects bonding strength, and when bonding resins. In many cases, chemical bonding affects the bonding strength.
しかし、ガラスと樹脂とを接合する場合には、アンカー効果のような物理的な結合によってしか接合することができないので、原子間の結合および化学的な結合と比較すると、接合強度が2桁程度小さくなる。そのため、ガラスと樹脂とを接合する場合には、接合面積を広くする必要がある。接合面積を広くするためには、樹脂とガラスとの接合部となり得るところに樹脂を可能な限り充填しなければならない。しかし、粘性流動状態にある樹脂は、毛細管現象によって移動する等の性質に乏しいため、樹脂とガラスとの接合部となり得るところに十分に樹脂を充填することができない。 However, when glass and resin are joined, they can be joined only by physical bonds such as the anchor effect, so the bond strength is about two orders of magnitude compared to bonds between atoms and chemical bonds. Get smaller. Therefore, when joining glass and resin, it is necessary to enlarge a joining area. In order to increase the bonding area, it is necessary to fill the resin as much as possible where it can be a bonding portion between the resin and the glass. However, since the resin in a viscous flow state is poor in properties such as moving by capillary action, the resin cannot be sufficiently filled in a place where the resin and glass can be joined.
このため、従来のレーザを用いて光学部品を樹脂製の収容部品に固定する方法では、内壁を構成する樹脂を局部的に熱溶融させて粘性流動性状態となし、熱溶融した樹脂に対する重力の作用によって光学部品と内壁の間の隙間に樹脂を押し込んでいる。 For this reason, in the conventional method of fixing an optical component to a resin housing component using a laser, the resin constituting the inner wall is locally melted into a viscous fluid state, and the gravity of the heat-melted resin is reduced. The resin is pushed into the gap between the optical component and the inner wall by the action.
この方法は図5に示すものである。光学部品固定装置100において、収容部品5を保持部材9に固定し、凸レンズ8を収容部品5の内壁6に嵌め込む。次に、レーザ光源3からレーザ11を出射する。レーザ光源3から出射されたレーザ11は、集光光学系駆動装置10によって駆動する集光光学系2を透過して収容部品5の内壁6に照射される。
This method is shown in FIG. In the optical
図6に示すように、レーザ11が照射された収容部品5の内壁6は、照射されたレーザ11によって加熱される。次に、加熱された内壁6は軟化・溶解して局所的に分解を始める。この分解時に発生する反力12によって、収容部品5の内壁6において粘性流動状態にある樹脂に、重力の作用方向に向かう力が加わる。このため、内壁6において粘性流動状態にある樹脂16が、凸レンズ8と収容部品5の内壁6との間の隙間に押し込められる。その結果、収容部品5に凸レンズ8が固定される。
As shown in FIG. 6, the inner wall 6 of the
この操作において、ノズルユニット13から噴出する窒素ガス18を凸レンズ8の中央部の上方位置から鉛直下方へ向けて流すことにより、凸レンズ8の周辺部に樹脂が流れ込むのを防ぐと同時に、凸レンズ8の表面に樹脂の分解により生じたガスやゴミが付着するのを防ぎながら固定を行う。
In this operation, the
照射位置移動装置4によってレーザ照射装置1が回転することにより、凸レンズ8の周縁全体に渡って、数秒で固定が行われる。収容部品5の内壁6には、内壁6へ照射されたレーザ11のレーザ照射痕が形成される。
When the laser irradiation device 1 is rotated by the irradiation
しかし、図6に示すように、光学部品である凸レンズ8の中央部上面に窒素ガス18を吹き付けると、光学部品表面の中央部から全周の端に向かって窒素ガス17が流れ、その後内壁6に沿って窒素ガス17は上昇気流となる。そのため、内壁6の上部の溶融した樹脂を持ち上げて、上面盛り上がりの原因となり、外観上好ましくない上他の部品と干渉してしまう。
However, as shown in FIG. 6, when
また、照射部分の樹脂の流れ込みを防ぐ窒素ガス流量を確保するためには、全体として非常に多くの窒素流量が必要となりコストが高くなる上、窒素流量が安定するまでの時間が長く必要で、生産性が低下する。 In addition, in order to secure a nitrogen gas flow rate that prevents the flow of resin in the irradiated part, a very large amount of nitrogen flow rate is required as a whole, which increases the cost and requires a long time until the nitrogen flow rate is stabilized, Productivity decreases.
さらに、光学部品である凸レンズ8の中央部から端までの距離が機種により違うため、レーザ照射部での窒素ガス流量を一定にするためには全体の流量を機種に応じて最適化する必要があるため、機種切り替え時の立ち上げ時間が長くなるために、生産性が低下するという問題を生じる。 Furthermore, since the distance from the center to the end of the convex lens 8 that is an optical component differs depending on the model, it is necessary to optimize the entire flow rate according to the model in order to make the nitrogen gas flow rate constant in the laser irradiation unit. For this reason, a problem arises in that productivity is reduced because the startup time at the time of model switching becomes longer.
本発明の目的は、内壁の盛り上がりが無く、生産コストが低く、機種切り替え時の立ち上げ時間を短縮することができる光学部品ユニットのレーザ接合方法および装置を提供することにある。 An object of the present invention is to provide a laser joining method and apparatus for an optical component unit that does not swell an inner wall, has a low production cost, and can shorten the start-up time when switching models.
本発明に係る光学部品ユニットのレーザ接合方法は、光軸を有する光学部品を樹脂製収容部品の内壁に固定するレーザ接合方法であって、前記内壁にレーザを照射してレーザ照射部の内壁を粘性流動状態となすレーザ照射工程と、前記光学部品の光軸上に配置されたガス噴射手段から前記レーザ照射部に対し放射状にガスを噴射するガス噴射工程と、前記内壁に前記光学部品を固定する固定工程とを包含することを特徴とする。 A laser joining method for an optical component unit according to the present invention is a laser joining method for fixing an optical component having an optical axis to an inner wall of a resin housing component, and irradiating the inner wall with a laser so as to attach an inner wall of a laser irradiation unit. A laser irradiation step for achieving a viscous flow state, a gas injection step for injecting gas radially from the gas injection means disposed on the optical axis of the optical component to the laser irradiation portion, and fixing the optical component to the inner wall And a fixing step.
本発明に係る光学部品ユニットのレーザ接合装置は、光軸を有する光学部品を樹脂製収容部品の内壁に固定するレーザ接合装置であって、前記収容部品を保持する保持部材と、前記内壁のレーザ照射部にレーザを照射するレーザ照射手段と、前記光学部品の光軸上に配置され、かつレーザ照射部と対向する斜め方向のガス噴射口を有するガス噴射手段とを具備することを特徴とする。 A laser joining device for an optical component unit according to the present invention is a laser joining device for fixing an optical component having an optical axis to an inner wall of a resin housing component, a holding member for holding the housing component, and a laser for the inner wall. It comprises: laser irradiation means for irradiating a laser to the irradiation section; and gas injection means that is disposed on the optical axis of the optical component and has an oblique gas injection port facing the laser irradiation section. .
以上のように本発明によれば、レーザ照射部に対して直接に吹き付けるガスが内壁の上部より下部へ向けて流れるために、粘性流動状態に溶融した樹脂の上方への流動を抑制し、溶融した樹脂が内壁上部へ持ち上がることが無くなり、他の部品と干渉してしまう不良の原因となる上面盛り上がりが無く、コストが低く生産性が向上する。 As described above, according to the present invention, since the gas blown directly to the laser irradiation part flows from the upper part of the inner wall toward the lower part, the upward flow of the resin melted in the viscous flow state is suppressed, The resin does not lift up to the upper part of the inner wall, and there is no rise of the upper surface that causes a defect that interferes with other parts, resulting in low cost and improved productivity.
また、ガスは光学部品の表面に流れ込む樹脂を内壁の方向へ押し込み、分解した樹脂やゴミ等が表面に付着することを防ぎ、不良が減少しコストが低く生産性が向上する。
また、光学部品の中央部から端までの距離が機種により異なる場合には、内壁からノズルユニットの噴射口までの距離が同じになるように複数種のノズルユニットを用意するだけで、機種切り替えの立ち上げ時間を短くして生産性を向上させることができる。
In addition, the gas pushes the resin flowing into the surface of the optical component toward the inner wall to prevent the decomposed resin, dust, and the like from adhering to the surface, reducing defects, reducing costs, and improving productivity.
In addition, when the distance from the center to the end of the optical component varies depending on the model, it is possible to change the model only by preparing multiple types of nozzle units so that the distance from the inner wall to the nozzle unit injection port is the same. Productivity can be improved by shortening the startup time.
本実施の形態に係る光学部品ユニットのレーザ接合方法は、樹脂によって形成された収容部品の内壁に沿って収容する光学部品を前記内壁に固定する光学部品ユニットのレーザ接合方法であって、レーザ照射手段により前記内壁にレーザを照射してレーザ照射部の樹脂を局部的な熱溶融によって粘性流動状態となし、この粘性流動状態の樹脂を前記光学部品と前記内壁との間に押し込めるレーザ照射工程と、ガス噴射手段により前記光学部品の中央部に対応する上側位置から斜め下方向へ放射状に噴射するガスを前記レーザ照射部に対して直接に吹き付ける。 A laser joining method for an optical component unit according to the present embodiment is a laser joining method for an optical component unit in which an optical component to be accommodated along an inner wall of an accommodation component formed of resin is fixed to the inner wall. A laser irradiation step of irradiating the inner wall with a laser by means to make the resin of the laser irradiation portion into a viscous flow state by local thermal melting, and forcing the resin in the viscous flow state between the optical component and the inner wall; Then, the gas jetting means directly blows a gas which is jetted radially from the upper position corresponding to the central portion of the optical component to the laser irradiation section.
この構成によれば、レーザ照射部に対して直接に吹き付けるガスが内壁の上部より下部へ向けて流れるために、粘性流動状態に溶融した樹脂の上方への流動を抑制し、溶融した樹脂が内壁上部へ持ち上がることが無くなり、他の部品と干渉してしまう不良の原因となる上面盛り上がりが無く、外観上好ましい。 According to this configuration, since the gas blown directly to the laser irradiation part flows from the upper part of the inner wall toward the lower part, the upward flow of the molten resin in the viscous flow state is suppressed, and the molten resin is The upper surface is not lifted to the upper side, and there is no upper surface rise that causes a defect that interferes with other components, which is preferable in appearance.
また、レーザ照射部へ必要量のみのガスを吹き付けるため、低コストでの光学部品の固定が可能となる上、ガス流量が安定するまでの時間が短くて済み、生産性が向上する。
さらに、光学部品の中央部から端までの距離が機種により異なる場合にあっても、内壁から噴射口までの距離が同じになるガス噴射手段を用意するだけで、機種切り替え時の立ち上げ時間が短く、生産性が向上する。
In addition, since only a necessary amount of gas is blown to the laser irradiation unit, it is possible to fix the optical component at a low cost, and it is possible to shorten the time until the gas flow rate is stabilized, thereby improving productivity.
In addition, even when the distance from the center to the end of the optical component varies depending on the model, it is only necessary to prepare gas injection means with the same distance from the inner wall to the injection port. Shorter and more productive.
前記ガス噴射手段により噴射するガスは、レーザ照射時に高温の樹脂と空気中の酸素が反応することを防ぐために、不活性ガスであることが好ましい。
前記ガス噴射手段により噴射するガスは、コストの面より、空気であることが好ましい。
The gas injected by the gas injection means is preferably an inert gas in order to prevent a high-temperature resin and oxygen in the air from reacting during laser irradiation.
The gas injected by the gas injection means is preferably air from the viewpoint of cost.
前記光学部品は、ガラスからなるレンズであることが好ましい。
前記レンズは、凸レンズであることが好ましい。
前記収容部品は、円筒形状あるいは円筒形状の一部分を省いた形状であることが好ましい。
The optical component is preferably a lens made of glass.
The lens is preferably a convex lens.
It is preferable that the housing component has a cylindrical shape or a shape that omits a part of the cylindrical shape.
本実施の形態に係る光学部品のレーザ接合装置は、樹脂によって形成された収容部品の内壁に沿って収容する光学部品を前記内壁に固定する光学部品のレーザ接合装置であって、前記光学部品を収容した収容部品を保持する保持部材と、前記内壁にレーザを照射してレーザ照射部の樹脂を局部的な熱溶融によって粘性流動状態となし、この粘性流動状態の樹脂を前記光学部品と前記内壁との間に押し込めるレーザ照射手段と、前記光学部品の中央部に対応する上側位置に配置したノズルユニットから斜め下方向へ放射状に噴射するガスを前記レーザ照射部に対して直接に吹き付けるガス噴射手段とを具備する。 An optical component laser bonding apparatus according to the present embodiment is an optical component laser bonding apparatus that fixes an optical component to be accommodated along an inner wall of an accommodation component formed of resin to the inner wall. A holding member that holds the housed housing component, and a laser beam is irradiated on the inner wall to make the resin in the laser irradiation section into a viscous flow state by local thermal melting, and the resin in the viscous flow state is made into the optical component and the inner wall. And a gas injection means for directly blowing a gas radially ejected obliquely downward from a nozzle unit disposed at an upper position corresponding to the central portion of the optical component. It comprises.
この構成によれば、内壁の上部よりガスが流れてくる機構のため、内壁上部の溶融した樹脂を持ち上げることが無いので上面盛り上がりが無くなり、他の部品と干渉してしまう不良の原因となる上面盛り上がりが無く、外観上好ましい。 According to this configuration, since the gas flows from the upper part of the inner wall, the molten resin on the upper part of the inner wall is not lifted, so that the upper surface is not raised and the upper surface causes a defect that interferes with other parts. There is no excitement, which is preferable in appearance.
また、レーザ照射部へ必要量のみのガスを吹き付けるため、低コストでの光学部品の固定が可能となる上、ガス流量が安定するまでの時間が短くて済み、生産性が向上する。
さらに、光学部品の中央部から端までの距離が機種により異なる場合にあっても、内壁から噴射口までの距離が同じになるガス噴射手段を用意するだけで、機種切り替え時の立ち上げ時間が短く、生産性が向上する。
In addition, since only a necessary amount of gas is blown to the laser irradiation unit, it is possible to fix the optical component at a low cost, and it is possible to shorten the time until the gas flow rate is stabilized, thereby improving productivity.
In addition, even when the distance from the center to the end of the optical component varies depending on the model, it is only necessary to prepare gas injection means with the same distance from the inner wall to the injection port. Shorter and more productive.
前記レーザ照射手段は、レーザを出射するために設けられたレーザ光源と、前記レーザ光源から出射した前記レーザを収容部品の内壁へ集光する集光光学系とを有することが好ましい。 The laser irradiation means preferably includes a laser light source provided for emitting a laser and a condensing optical system for condensing the laser emitted from the laser light source onto an inner wall of a housing component.
前記集光光学系は、非球面レンズあることが好ましい。
前記集光光学系は、マスクと対面する2個の凸レンズを具備することが好ましい。
また、光学部品のレーザ接合装置は、レーザを照射する内壁の位置を変更するためにレーザ照射手段を移動させる照射位置移動装置を具備することが好ましい。
The condensing optical system is preferably an aspheric lens.
The condensing optical system preferably includes two convex lenses facing the mask.
Moreover, it is preferable that the laser bonding apparatus for optical components includes an irradiation position moving apparatus that moves the laser irradiation means in order to change the position of the inner wall to be irradiated with the laser.
前記照射位置移動装置は、レーザ照射手段を収容部品の内壁の周方向に沿って回転移動させることが好ましい。
前記レーザ照射手段は、少なくとも2個以上具備することが好ましい。
The irradiation position moving device preferably rotates and moves the laser irradiation means along the circumferential direction of the inner wall of the housing component.
It is preferable that at least two laser irradiation means are provided.
前記ガス噴射手段は、ノズルユニットにレーザ照射部へ向けたリング状の噴射口を有することことが好ましい。
前記ガス噴射手段は、ノズルユニットにレーザ照射部へ向けたガス噴射口をレーザ照射手段と同じ数だけ有するとともに、ノズルユニットが前記レーザ照射手段と同時に回転する機構をなすことが好ましい。
The gas injection means preferably has a ring-shaped injection port directed to the laser irradiation unit in the nozzle unit.
It is preferable that the gas injection unit has a mechanism in which the nozzle unit has the same number of gas injection ports directed to the laser irradiation unit as the laser irradiation unit and the nozzle unit rotates simultaneously with the laser irradiation unit.
本実施の形態に係る光学部品ユニットにおいては、樹脂によって形成された収容部品と、前記収容部品の内壁に沿って収容された光学部品とを具備する光学部品ユニットであって、前記光学部品から前記内壁の頂端まで高さが1mm以下で、前記収容部品の内壁にレーザ照射痕を有し、前記レーザ照射痕は内壁を局部的に熱溶融させて粘性流動状態とした樹脂が前記光学部品と前記内壁との間に押し込められてなり、かつ前記内壁からの盛り上がりが0.1mm以下である。 The optical component unit according to the present embodiment is an optical component unit including a housing component formed of resin and an optical component housed along an inner wall of the housing component, and the optical component unit The height up to the top end of the inner wall is 1 mm or less, and the inner wall of the housing component has a laser irradiation mark, and the laser irradiation mark is a resin in which the inner wall is locally melted and made into a viscous flow state. It is pressed between the inner wall and the bulge from the inner wall is 0.1 mm or less.
この構成により、光学部品表面の周辺部における熱溶融した樹脂の流れ込みが小さく、固定精度が必要な光学部品の固定において高い抜け強度を有している。また、内壁上部の溶融した樹脂の持ち上がりによる上面盛り上がりがないので、他の部品と干渉する不良となる原因がない。 With this configuration, the flow of the heat-melted resin in the peripheral portion of the optical component surface is small, and it has a high pulling strength in fixing an optical component that requires fixing accuracy. Further, since there is no upper surface rise due to the rise of the molten resin at the upper part of the inner wall, there is no cause of a defect that interferes with other parts.
以下、図面を参照して本発明の実施の形態を説明する。
(実施の形態1)
図1は、実施の形態1に係る光学部品ユニットのレーザ接合装置をなす光学部品固定装置100の構成を示す模式図である。光学部品固定装置100は、凸レンズ8が収容された収容部品5を保持する保持部材9を備えている。収容部品5は、内壁6が形成された円筒形状をしており、ポリカーボネイトにカーボンブラックを混入させた材料によって構成されている。凸レンズ8は収容部品5に形成された内壁6に沿って保持されている。
Embodiments of the present invention will be described below with reference to the drawings.
(Embodiment 1)
FIG. 1 is a schematic diagram showing a configuration of an optical
光学部品固定装置100にはレーザ照射装置1が設けられており、レーザ照射装置1はレーザ光源3を有している。レーザ光源3は、収容部品5に形成された内壁6を構成する樹脂を粘性流動状態となり、かつ局所的に分解が起こる状態にすることができる波長810mmのレーザ11を照射する。
The optical
レーザ照射装置1には集光光学系2が設けられている。集光光学系2は、レーザ光源3から出射したレーザ11を収容部品5の内壁6へビーム幅50μmのレーザラインビームにするものであり、1個の非球面レンズであることが小型、軽量なため好ましい。集光光学系2はビーム幅300μm以下に集光が可能であれば、複数の凸レンズや凹レンズあるいは非球面レンズの組み合わせでも問題はない。
The laser irradiation apparatus 1 is provided with a condensing
光学部品固定装置100は集光光学系駆動装置10を備えており、集光光学系駆動装置10は、集光光学系2をxyz方向と角度をあおることによって、集光光学系2の位置および傾きを調整するものである。
The optical
光学部品固定装置100には照射位置移動装置4が設けられており、照射位置移動装置4は、レーザ照射光源3から照射するレーザ11が凸レンズ8の周囲全体に対して照射されるようにレーザの当たる内壁の位置を変更するもので、レーザ照射装置1を収容部品の内壁の周方向に沿って凸レンズ8の光軸周りに回転移動させる。
The optical
光学部品固定装置100はガス噴射手段(図示省略)を備えており、ガス噴射手段の一部をなすノズルユニット50を有している。ガス噴射手段はノズルユニット50にガスを供給する機構を有するものであれば如何なるものでも適用可能であり、詳細な説明を省略する。
The optical
ノズルユニット50は凸レンズ8の中心線上のレーザ11に干渉しない上側位置に配置しており、内壁6のレーザ照射部へ向けたリング状の噴射口51を有し、噴射口51から斜め下方向へ放射状に窒素ガスを総流量50(l/分)で噴射し、レーザが照射される内壁5に窒素ガスを直接に吹き付ける機能を果たすものである。
The
以下に上記した構成の光学部品固定装置100の動作を説明する。図2は、実施の形態1に係る光学部品固定装置100によって、凸レンズ8を収容部品5の内壁6に固定する方法を説明するための断面図である。
The operation of the optical
まず、収容部品5を保持部材9に固定する。そして、凸レンズ8を収容部品5の内壁6に嵌め込む。次に、レーザ照射装置1によりレーザ光源3からレーザ11を出射し、集光光学系2を透過したレーザ11を収容部品5の内壁6に照射する。ノズルユニット50は、レーザ11が照射される内壁5に窒素ガスを総流量50(1/分)で直接吹き付ける。
First, the
図2に示すように、収容部品5の内壁6は照射されたレーザ11によってレーザ照射部が加熱され、軟化・溶解する。このとき、熱伝導によりレーザ11が照射される幅より広い部分で軟化・溶解が起こる。
As shown in FIG. 2, the laser irradiation portion of the inner wall 6 of the
そして、軟化・溶解した内壁6は局所的に分解を始める。この分解時に発生する反力12によって、収容部品5の内壁6において粘性流動状態にある樹脂に、重力の作用方向に向かう力が加わる。このため、内壁6において粘性流動状態にある樹脂は、凸レンズ8と収容部品5の内壁6との間の数十マイクロメータ(μm)の隙間に押し込められる。その結果、収容部品5に凸レンズ8が固定される。
Then, the softened / dissolved inner wall 6 starts to be locally decomposed. Due to the
このとき、ノズルユニット50から噴出する窒素ガス17をレーザ照射部に対して直接に吹き付け、窒素ガス17を内壁6の上部より下部へ向けて流し、粘性流動状態にある樹脂が内壁6の上方へ流動することを抑制することで、凸レンズ8と収容部品5の内壁6との間の隙間へ樹脂が効率良く押し込まれる。このため、溶融した樹脂が内壁6の上部へ持ち上がることが無くなり、他の部品と干渉してしまう不良の原因となる上面盛り上がりが無く、コストが低く生産性が向上する。
At this time, the
凸レンズ8の表面には、凸レンズ8と収容部品5の内壁6との間の隙間に押し込められずに、凸レンズ8の表面の周辺部に流れ込んでくる樹脂16が僅かに存在する。この粘性流動状態にある樹脂が凸レンズ8の有効径内まで流れ込むと不良となる。
On the surface of the convex lens 8, there is a slight amount of
しかし、この凸レンズ8の表面に流れ込んでくる樹脂16も、ノズルユニット50から吹き付ける窒素ガス17が内壁6の方向へ押し込み、凸レンズ8の有効径内まで到達することを防ぐ。また、窒素ガス17は分解した樹脂やゴミ等が凸レンズ8表面に付着することを防ぐ。よって、不良が減少しコストが低く生産性が向上する。
However, the
照射位置移動装置4がレーザ照射装置1を回転移動させることで、レーザ11の当たる内壁6の位置が移動し、レーザ照射光源3から照射するレーザ11が凸レンズ8の周囲全体に対して照射され、凸レンズ8の周縁全体に渡って数秒で固定が行われる。この結果、収容部品5の内壁6にはレーザ11によるレーザ照射痕が形成される。
When the irradiation
光学部品である凸レンズ8の中央部から端までの距離が機種により異なる場合には、内壁6から噴射口51までの距離が同じになるように複数種のノズルユニット50を用意するだけで、機種切り替えの立ち上げ時間を短くして生産性を向上させることができる。
If the distance from the central part to the end of the convex lens 8 that is an optical component varies depending on the model, it is only necessary to prepare a plurality of types of
なお、本実施の形態では不活性ガスとして窒素ガスを用いたが、アルゴンガス等の他の不活性ガスを用いても同様の効果が得られる。
(実施の形態2)
この実施の形態では、ノズルユニット51から噴射するガスが空気である以外は、実施の形態1と同様である。この場合には、空気中に存在する酸素と軟化・溶解した樹脂が反応する可能性があるが、樹脂が分解するまで温度が上昇しないか、もしくは分解温度を超えても吹き付けるガスによって直ちに冷却されるため、樹脂が酸素と殆ど反応しない。
In this embodiment, nitrogen gas is used as the inert gas, but the same effect can be obtained by using other inert gas such as argon gas.
(Embodiment 2)
This embodiment is the same as the first embodiment except that the gas injected from the
窒素ガスと比較すると空気は材料コストが不要であり、ガスボンベの交換等の作業が不必要なため生産性が向上する。
(実施の形態3)
図3は、本発明の他の実施の形態に係る光学部品固定装置100の構成を示す模式図である。図1において説明した光学部品固定装置100の構成要素と同一の構成要素には同一の参照符号を付して、これらの構成要素の詳細な説明を省略する。
Compared with nitrogen gas, air does not require material costs, and work such as replacement of gas cylinders is unnecessary, so productivity is improved.
(Embodiment 3)
FIG. 3 is a schematic diagram showing a configuration of an optical
図3において、収容部品5は内壁6を形成する円筒形状の一部分が無い形状をしており、例えば上から見て凸レンズ8の周囲に3等配分して内壁6を形成し、3等配分した内壁6と内壁6の間に間隙を形成する。
In FIG. 3, the
光学部品固定装置100はチャック機構(図示省略)を備えており、チャック機構は収容部品5の3等配分した内壁6と内壁6の間の間隙において作動する爪等の把持手段を有し、凸レンズ8を把持して収容部品5に対する凸レンズ8の位置を数μmオーダー以下の精度によって調整する構成をなす。チャック機構は凸レンズ8を把持する機構を有するものであれば如何なるものでも適用可能であり、詳細を説明を省略する。
The optical
それぞれにレーザ光源3を備えた3つのレーザ照射装置1を120°等配分で配置しており、照射位置移動装置4は各レーザ照射装置1から照射するレーザ11が凸レンズ8の周囲の2/3、つまり3等配分した内壁6にのみに照射されるように各レーザ照射装置1を同時に回転移動させる。
Three laser irradiation apparatuses 1 each having a
ノズルユニット50はレーザ照射部へ向けたガス噴射口52をレーザ照射装置1と同じ数だけ有しており、レーザ照射装置1と同時に回転しながらレーザ11が照射される内壁6に空気18を総流量40(1/分)で直接吹き付ける。ノズルユニット50が回転する機構は、レーザ照射装置1とノズルユニット50を機械的に接続することで実現しても良く、モータ等を使用して電気的な同期手段によって実現しても良く、詳細な説明を省略する。
The
このように構成された光学部品固定装置100の動作を説明する。まず、収容部品5を保持部材9に固定する。そして、凸レンズ8を収容部品5の内壁6に嵌め込む。次に、各レーザ照射装置1の各レーザ光源3から出射されて集光光学系2を透過したレーザ11を収容部品5の内壁6に照射しながら、照射位置移動装置4によって各レーザ照射装置1を120°回転させることにより、3等配分した内壁6に対して凸レンズ8の周囲の2/3を数秒で固定する。
The operation of the optical
この間、ノズルユニット50がレーザ照射装置1と同時に回転しながらレーザ照射部へ向けたガス噴射口52から空気18を総流量40(1/分)で直接吹き付けることで、先の実施の形態と同様に、粘性流動状態にある樹脂が内壁6の上方へ流動することを抑制すし、溶融した樹脂が内壁6の上部へ持ち上がることを無くし、他の部品と干渉してしまう不良の原因となる上面盛り上がりを無くし、生産性を向上させることができる。また、この凸レンズ8の表面に流れ込んでくる樹脂16も、ノズルユニット50から吹き付ける空気18で内壁6の方向へ押し込んで凸レンズ8の有効径内まで到達することを防ぎ、分解した樹脂やゴミ等が凸レンズ8表面に付着することを防ぐ。
During this time, the
この実施の形態においても、凸レンズ8の中央部から端までの距離が機種により異なる場合には、内壁6から噴射口52までの距離が同じになる各種のノズルユニット50を用意するだけで、機種切り替えの立ち上げ時間を短くして生産性の向上を図れる。
Also in this embodiment, when the distance from the center portion to the end of the convex lens 8 differs depending on the model, the model can be obtained only by preparing
なお、本実施例では吹き付けるガスとして空気を用いたが、窒素あるいはアルゴンガス等の他の不活性ガスを用いても同様の効果が得られる。
(実施の形態4)
図4に示すように、レーザ光源3から照射されたレーザ11を2組の凸レンズからなる集光光学系2により集光し、ビーム幅300μmの集光されたレーザ11を収容部品5の内壁6に照射することも可能である。この場合に他の構成は実施の形態3と同様である。
In the present embodiment, air is used as the gas to be blown, but the same effect can be obtained by using other inert gas such as nitrogen or argon gas.
(Embodiment 4)
As shown in FIG. 4, the
また、ビーム幅をより小さくする場合には、集光光学系2の後ろにマスク14を設置しても良い。
In order to make the beam width smaller, a
以上のように本発明は、溶融した樹脂が有効径内までくることがないために不良が減少しコストが低く生産性が向上し、内壁上部の溶融した樹脂が持ち上がることが無いために上面盛り上がりが無く、他の部品と干渉してしまう不良が生じないためコストが低く生産性が向上し、機種切り替え時の立ち上げ時間が短くて生産性が向上するので、光学部品ユニットのレーザ接合方法、光学部品ユニットのレーザ接合装置および光学部品ユニットに利用できる。 As described above, according to the present invention, since the molten resin does not reach the effective diameter, defects are reduced, the cost is low, the productivity is improved, and the molten resin at the upper part of the inner wall is not lifted, so that the upper surface is raised. Since there is no failure that interferes with other parts, the cost is low and the productivity is improved, and the startup time when switching models is shortened and the productivity is improved. It can be used for a laser bonding apparatus and an optical component unit of an optical component unit.
1 レーザ照射装置
2 集光光学系
3 レーザ光源
4 照射位置移動装置
5 収容部品
6 内壁
7 樹脂
8 凸レンズ
9 保持部材
10 集光光学系駆動装置
11 レーザ
12 反力
14 マスク
16 流れ込んでくる樹脂
17 窒素ガス
18 空気
50 ノズルユニット
51、52 噴射口
100 光学部品固定装置
DESCRIPTION OF SYMBOLS 1
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JP2004112613A JP4596808B2 (en) | 2004-04-07 | 2004-04-07 | Laser joining method and apparatus for optical component unit |
US11/098,435 US7411748B2 (en) | 2004-04-07 | 2005-04-05 | Optical component unit, laser joining method and apparatus for joining optical component |
CNB200510063894XA CN100354114C (en) | 2004-04-07 | 2005-04-07 | Optical component unit, laser welding method and apparatus for optical elements |
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JP5149496B2 (en) * | 2006-08-25 | 2013-02-20 | リコー光学株式会社 | Lens welding method |
KR20080032759A (en) * | 2006-10-10 | 2008-04-16 | 삼성전기주식회사 | A lens barrel of camera module and laser apparatus for assembling the same |
DE102006050653A1 (en) | 2006-10-24 | 2008-04-30 | Carl Zeiss Smt Ag | Method for connecting an optical element with a fitting on at least one connecting site used in semiconductor lithography comprises indirectly or directly positioning the element and the fitting during connection using a support element |
KR101180916B1 (en) | 2007-11-20 | 2012-09-07 | 삼성테크윈 주식회사 | Apparatus for bonding camera module, equipment for assembling camera module having the same and method for assembling camera module using the same |
JP2010204569A (en) * | 2009-03-05 | 2010-09-16 | Olympus Corp | Lens unit and manufacturing method thereof |
JP2014175605A (en) * | 2013-03-12 | 2014-09-22 | Seiko Instruments Inc | Light receiving sensor and manufacturing method of the same |
US9787345B2 (en) * | 2014-03-31 | 2017-10-10 | Apple Inc. | Laser welding of transparent and opaque materials |
US10200516B2 (en) | 2014-08-28 | 2019-02-05 | Apple Inc. | Interlocking ceramic and optical members |
CN108637473B (en) * | 2018-06-05 | 2023-12-08 | 昆山宝锦激光拼焊有限公司 | One-time positioning welding forming device for skylight plate |
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JP2004333946A (en) * | 2003-05-08 | 2004-11-25 | Matsushita Electric Ind Co Ltd | Method for manufacturing optical component unit, optical component fixing device, and optical component unit |
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JP2004333946A (en) * | 2003-05-08 | 2004-11-25 | Matsushita Electric Ind Co Ltd | Method for manufacturing optical component unit, optical component fixing device, and optical component unit |
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