JP4415885B2 - Programmable controller system - Google Patents

Description

  In the present invention, the deterioration diagnosis result of the external device performed on the remote input / output device side is notified to the programmable controller device side via communication so that the deterioration diagnosis result can be directly referred to in the ladder diagram. Relates to a programmable controller system.

  The applicant of the present invention has previously made it possible to refer to the deterioration diagnosis result by notifying the deterioration diagnosis result of the external device performed on the remote input / output device side to the programmable controller device side via communication. A controller system (hereinafter referred to as a PLC system) has been proposed (see, for example, Patent Document 1).

  According to such a PLC system, it is no longer necessary to incorporate a message communication process for fetching data related to deterioration diagnosis on the remote input / output device side into the user program on the PLC side as before. Various effects have been obtained, such as reducing the delay of the cycle time by reducing the delay and executing the maintenance user program at the same time as the original user program for control.

  By the way, this type of external device degradation diagnosis is performed by using one or more input / output terminal pairs (for example, OUT1 and IN1, IN1 and IN2,...) Of a remote input / output device. A time difference between a predetermined signal edge (rising edge or falling edge) and a predetermined signal edge (rising edge or falling edge) of the other terminal is obtained, and the deterioration feature amount is based on one or more time difference data thus obtained. (In the case where there is one terminal pair, etc., the time difference itself may be used as the deterioration feature amount), and the deterioration feature amount is compared with a predetermined deterioration determination threshold value (TH), so that those terminals are It diagnoses or predicts the deterioration of external equipment related to the pair. The threshold (TH) can also be configured with an upper threshold (TH · H) and a lower threshold (TH · L).

If such a degradation diagnosis function is provided in the slave of the PLC system, for example, the external device is activated so that the external device is activated at OUT1 and the sensor input from the operation completion position of the external device is captured at IN1. Thus, the operation time of the external device can be acquired by comparing the operation time with a predetermined deterioration diagnosis threshold value. It is possible to diagnose deterioration over time of a series of operation mechanisms including an actuator.
JP 2003-295914 A

  In order to introduce such a deterioration diagnosis function of an external device into a PLC system, it is necessary to appropriately set a deterioration determination threshold value (TH, or TH · H, TH · L). For this purpose, while actually operating the PLC device and the remote input / output device, a process (so-called so-called remote input / output device itself) that accumulates measured values of time difference data for each of the corresponding terminal pairs (so-called remote input / output device itself). Logging process). This logging process may need to be continued for one to two months depending on the controlled device or system.

  Conventionally, in this logging process, a logging-dedicated program for transferring and storing the time difference data generated in the remote input / output device to the PLC device side is incorporated in the user program itself of the PLC device constituting the PLC system. Has been done.

  A ladder diagram showing an example of such a user program dedicated to logging is shown in FIG. This program calculates a time difference (T1) between predetermined signal edges of the first terminal pair (OUT1 and IN1) and a time difference (T2) between predetermined signal edges of the second terminal pair (IN1 and IN2) as predetermined terminals. It is acquired in response to a predetermined signal edge (rising edge) of (IN2) and accumulated in an input / output memory in the PLC device.

  In the figure, the operation codes MOV, SEND, and INC are well known to those skilled in the art, and explanations of their meanings are omitted. In addition, a large number of instruction word strings for realizing the necessary functions are actually described in the rectangular blocks surrounding these opcodes.

  Therefore, if there are a plurality of remote input / output devices and a plurality of deterioration diagnosis targets, the program shown in FIG. 10 must be described in the user program for each deterioration diagnosis target. It takes effort.

  In addition, the addition of a program for such logging processing increases the volume of the entire user program, and the cycle time on the PLC device side is slightly different from that during system operation. The reliability of the acquired time difference data is not necessarily guaranteed.

  In addition, the conventional threshold value determination process is to determine the determination threshold value on the condition that the acquired data does not exceed the maximum value after actually confirming all the acquired data. In order to ensure the reliability, it is necessary to collect as much data as possible through a long-term logging process, which inevitably has a disadvantage that the time required to determine the threshold value is lengthened.

  The present invention is made by paying attention to the above-mentioned problems, and the object of the present invention is to reduce the effort for determining the threshold value when, for example, introducing a PLC system having this type of external device deterioration diagnosis function. It is intended to collect highly reliable data by reducing the time required for determining the threshold and reducing the time required for the threshold determination and assuring the same operation during system introduction and system operation.

  Other objects and operational effects of the present invention will be easily understood by those skilled in the art by referring to the following description of the specification.

  The programmable controller system of the present invention is a system in which a programmable controller device and a remote input / output device are connected via a fieldbus by adding a threshold setting support device having the following functions. is there.

  That is, the threshold setting support device includes data collection means for collecting data corresponding to a time difference or deterioration feature amount generated in the remote input / output device without incorporating a data collection function into the user program of the programmable controller device. A threshold value determining means for determining a threshold value for deterioration diagnosis using a statistical method based on data corresponding to a time difference or deterioration feature amount collected by the data collecting means, and a deterioration diagnosis value determined by the threshold value determining means. Threshold setting means for setting the threshold in the remote input / output device.

  The programmable controller device constituting the system includes at least an input unit, an output unit, an input / output memory, a program memory, an input / output update unit, a deterioration diagnosis flag control unit, and a program execution unit. It has been.

  The input unit is for capturing a signal from an external device, and the output unit is for transmitting a signal to the external device.

  The input / output memory stores an input area for storing input data corresponding to a signal fetched from the input unit of the programmable controller device, and output data corresponding to a signal to be sent from the output unit of the programmable controller device. A remote input area for storing input data corresponding to a signal fetched from the remote input / output device, a remote output area for storing remote output data corresponding to a signal to be transmitted from the remote input / output device, And at least a deterioration diagnosis flag that can be referred to by a user command. Here, “at least” means that other data areas, parameter areas, and the like normally exist. The input / output memory stores a user program in which desired control specifications are described using user instructions.

  The input / output update means includes an input / output update process for exchanging data between the input / output unit of the programmable controller device and the input / output area of the input / output memory via the internal bus, and the remote input / output device and the input / output memory. Remote input / output update processing for exchanging data with the remote input / output area via the fieldbus.

  The deterioration diagnosis flag control means performs on / off control of the deterioration diagnosis flag based on the deterioration diagnosis result notified from the remote input / output device via the field bus.

  The program execution means executes the user program stored in the program memory while referring to the contents of the input / output memory, and rewrites the contents of the output area of the input / output memory and the remote output area according to the execution result. is there.

  By the function of these input / output update means and program execution means, the operation specified by the user program is guaranteed in the PLC device and the remote input / output device, and further, the deterioration diagnosis flag control means functions, so that the user program It is possible to create a desired deterioration diagnosis program with reference to the deterioration diagnosis flag.

  On the other hand, the remote input / output device includes an input unit, an output unit, an input / output update unit, a time difference measurement unit, a time difference register, a deterioration diagnosis unit, and a diagnosis result notification unit.

  The input unit is for capturing a signal from an external device, and the output unit is for transmitting a signal to the external device.

  The input / output update means transmits the input data corresponding to the signal fetched from the input unit to the programmable controller device via the field bus, and also outputs the output data received from the programmable controller device via the field bus. A corresponding signal is sent out from the output unit. When this input / output update means functions, the external device can be controlled by exchanging input / output signals with the external device via the input unit and the output unit.

  The time difference measuring means measures a time difference between a predetermined signal edge of one terminal and a predetermined signal edge of the other terminal in each of a predetermined pair or two or more terminal pairs constituting the input unit or the output unit. One or two or more time difference registers primarily store the time difference for each terminal pair obtained by the time difference measuring means. The deterioration diagnosing means diagnoses deterioration of external devices related to the terminal pairs by comparing deterioration feature amounts generated based on one or more time differences stored in the time difference registers with a predetermined threshold value. . By functioning these time difference measurement means and deterioration diagnosis means, a deterioration diagnosis result relating to the external device is generated on the remote input / output device side.

  The diagnosis result notifying means notifies the deterioration diagnosis result by the deterioration diagnosis means to the programmable controller device via the field bus. As a result, the deterioration diagnosis result generated on the remote input / output device side is automatically notified to the programmable controller device side without being involved in the user program.

  According to such a configuration, the threshold setting support device receives data corresponding to the time difference or deterioration feature amount generated in the remote input / output device without incorporating the data collection function into the user program of the programmable controller device. A data collection unit that collects, a threshold determination unit that determines a threshold value for deterioration diagnosis using a statistical method based on data corresponding to a time difference or a deterioration feature amount collected by the data collection unit, and a threshold determination unit And a threshold value setting means for setting the determined threshold value for deterioration diagnosis in the remote input / output device. Therefore, when the PLC system having this type of external device deterioration diagnosis function is introduced, for example, when the threshold value is determined. Threshold can be determined without waiting for accumulation of a large amount of data by logging processing as before. Can save the time required to reach the threshold decision, moreover by ensuring the same operation at the time of system introduction time and system operation, it is possible to collect reliable data.

  In the present invention, the threshold value determining means includes a first computing means for obtaining an average value of a series of data sampled by the data collecting means, an average value of the series of data obtained by the first computing means, and each sampling. A second computing means for obtaining a standard deviation of a series of sampling data based on each data, an average value obtained by the first computing means, a standard deviation obtained by the second computing means, and a predetermined value And a third calculation means for obtaining a threshold value for deterioration diagnosis based on the variation coefficient.

  According to such a configuration, the threshold value is determined in consideration of the standard deviation and the variation coefficient. Therefore, the determined threshold value can clearly distinguish between the deteriorated state and the non-degraded state. Reliability can be improved.

  In a preferred embodiment of the present invention, the threshold setting support device is on a communication data path connecting the programmable controller device and the remote input / output device, and is a device capable of passively monitoring the communication data. .

  In addition, the data collecting means passively monitors communication data flowing between the programmable controller device and the remote input / output device, thereby monitoring the signal state of a predetermined terminal of the input unit or output unit of the remote input / output device. In response to detection of a predetermined direction edge of the signal state, a transmission request command for requesting the remote input / output device to transmit a time difference or a degradation feature amount is transmitted by message communication supported by the fieldbus. A transmission request command issuing means for issuing, and a data storage means for receiving data corresponding to a time difference or a deterioration feature amount returned as a response from the remote input / output device to the transmission request command, and storing and storing the data in a predetermined memory It may be a thing.

  Further, the threshold setting means has a setting request command issuing means for issuing a setting request command for requesting the remote input / output device to set the deterioration diagnosis threshold determined by the threshold determining means in the remote input / output device. It may be included.

  Further, in response to the arrival of a predetermined transmission request command by message communication, the remote input / output device responds with a time difference stored in the time difference register or a deterioration feature generated based on the time difference as a command issuer. In response to the arrival of a predetermined setting request command by message communication, based on the threshold value data for deterioration diagnosis attached to the command. Including a setting request command processing means for performing the setting process.

  In a preferred embodiment, a device that is on a communication path between a programmable controller device and a remote input / output device and can passively monitor communication data flowing between them is a programmable controller device and a remote device. A monitor device provided separately from the input / output device and capable of monitoring communication data may be used.

  In a preferred embodiment, a device that is on a communication path between a programmable controller device and a remote input / output device and that can passively monitor communication data flowing between them is included in the programmable controller device. A communication device that performs communication with the remote input / output device via the field bus may be used.

  In another preferred embodiment of the present invention, the threshold setting support device may be incorporated in the remote input / output device itself connected to the programmable controller device via the field bus.

  In this embodiment, the data collection means further monitors the signal state of a predetermined terminal of the input unit or output unit of the remote input / output device, and each time a predetermined direction edge of the signal state is detected, the remote input / output unit Data corresponding to a time difference or a deterioration feature amount generated in the apparatus may be sampled.

  In addition, the threshold value determining means repeats the operation of integrating the series of data sampled by the data collecting means at the time of sampling for a predetermined number of times of sampling, and then the obtained integrated value is divided by the number of times of sampling. Thus, the first calculating means for obtaining the average value of the series of sampling data, and the operation of integrating the square of the difference between the average value obtained by the first calculating means and the data for each sampling at the time of sampling. Is repeated for a predetermined number of times of sampling, and then the obtained integrated value is divided by the number of times of sampling and the square root is calculated to obtain a second arithmetic means for obtaining a standard deviation of a series of sampling data; The average value obtained by the computing means, the standard deviation obtained by the second computing means, and a predetermined variation coefficient And Zui, and a third arithmetic means for obtaining the degradation diagnostic threshold may be one.

  In the present invention having the above various embodiments, the following embodiments may be further adopted. That is, the time difference measuring means included in the remote input / output device inputs the time difference (T1) between the predetermined signal edge of the first terminal included in the output unit and the predetermined signal edge of the first terminal included in the input unit, Measuring a time difference (T2) between a predetermined signal edge of the first terminal included in the unit and a predetermined signal edge of the second terminal included in the input unit, and two or more included in the remote input / output device The time difference register includes a time difference register that primarily stores the time difference (T1) and a time difference register that primarily stores the time difference (T2), and the deterioration diagnosis unit included in the remote input / output device includes the time difference register. By comparing the deterioration feature (T1 × T2) generated based on the stored time difference (T1) and time difference (T2) with a predetermined threshold (TH), the terminal pairs It is intended to diagnose the deterioration of Waru external device.

  Similarly, in the present invention having various embodiments, the remote input / output device further includes a timing start condition and a timing end condition necessary for obtaining one or more time differences with respect to one external device deterioration diagnosis. A rewritable tag that stipulates is set for each time difference, and by referring to the contents of this tag, the time difference measuring means measures each time difference required for 1 external device deterioration diagnosis. It may be.

  Similarly, in the present invention having various embodiments, it is further possible to passively monitor communication data that is on a communication path between the programmable controller device and the remote input / output device and flows between them. In connection with one external device deterioration diagnosis, a rewritable tag for specifying a condition for issuing a transmission request command is set for each deterioration diagnosis. Refer to this tag. Thus, the command issuing means may issue a transmission request command necessary for one external device deterioration diagnosis.

  According to the present invention, for example, a PLC system having an external device deterioration diagnosis function of this type can reduce labor for determining a threshold at the time of introduction, for example, reduce time required to determine the threshold, and at the time of introducing the system. By assuring the same operation at the time of operation, highly reliable data can be collected.

  In the following, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings. A block diagram of a PLC system according to the present invention is shown in FIG.

  As shown in the figure, this PLC system connects a PLC device 1 and a plurality of slaves (remote input / output devices) 2 via a field bus 3 and communicates between the PLC device 1 and the slave 2. On the communication path connecting the two, a passive monitor 4 which is a device capable of passively monitoring communication data flowing between them is provided.

  In this example, the PLC device 1 includes a PLC 10 and a master unit 11. As shown in FIG. 2, the PLC device 10 functions as a CPU unit 101 that performs overall control of the entire PLC, an input unit for capturing a signal from an external device, and an output unit for transmitting a signal to the external device. And a plurality of I / O units 102, 102.

  As shown in FIG. 2, the CPU unit 101 includes a CPU 101a that controls the overall operation of the CPU unit, and a program memory 101b for storing a user program in which desired control specifications are described using user instructions. A parameter memory 101c for storing various parameters necessary for calculation, an input area for storing input data corresponding to a signal fetched from the input unit of the programmable controller device, and an output unit of the programmable controller device An output area for storing output data corresponding to a signal to be transmitted, a remote input area for storing input data corresponding to a signal fetched from a remote input / output device, and a signal to be transmitted from a remote input / output device Remote output area for storing corresponding remote output data An I / O memory 101d having at least a deterioration diagnosis flag (F) that can be referred to by a user command, and a system program memory 101e in which a system program corresponding to an input / output update process and a command execution process, which will be described later, is stored And a work memory 101f used as a work area for various calculations.

  In the figure, reference numeral 101 g denotes an I / O interface unit that connects the system bus 101 and the CPU unit 101.

  The CPU 101a executes various system programs stored in the system program memory 101 so as to realize at least a function as an input / output update unit, a function as a program execution unit, and a function as a deterioration diagnosis flag control unit. It is configured.

  As is well known to those skilled in the art, this type of PLC cyclically executes input / output update processing, program execution processing, and system service processing. Furthermore, in this example, a deterioration diagnosis flag control process is also executed separately from these processes.

  Here, the input / output update processing is data exchange between the I / O unit 102 constituting the input / output unit of the PLC device 1 and the input / output area of the memory 101d of the I / O via the system bus 100. The main body side input / output update processing is performed, and the remote input / output update processing for exchanging data via the field bus 3 between the slave 2 and the remote input / output area of the I / O memory 101d.

  The program execution process is to execute a user program stored in the user program memory 101b while referring to the contents of the I / O memory 101d, and according to the execution result, an output area of the I / O memory 101d and a remote This is a process of rewriting the contents of the output area.

  Further, the deterioration diagnosis flag control process performs on / off control of the deterioration diagnosis flag (F) in the I / O memory 101d based on the deterioration diagnosis result notified from the remote input / output device via the field bus. As described above, the deterioration diagnosis flag (F) can be referred to by a user command. By constructing an appropriate ladder diagram using the deterioration diagnosis flag (F) as a starting condition, the user can Alarm processing at the time of deterioration of the external device, interlock processing for maintenance, etc. can be realized arbitrarily.

  Although the internal details are not shown, the master unit 11 performs input / output update processing with the slave 2 by performing asynchronous communication with the slave 2 while performing input / output update in synchronization with the CPU unit 101. In order to realize such processing, it has its own microprocessor. Therefore, if this microprocessor is caused to execute appropriate firmware, it is possible to realize unique processing in addition to communication processing. That is, as a unique process, the same function as that of the passive monitor 4 can be realized by taking in the data designated in the transmission / reception data.

  Next, a block diagram showing the internal configuration of the slave 2 is shown in FIG. That is, the slave 2 is connected to the field bus 3 and connected to the transmission / reception circuit 21 for transmitting / receiving data, the MPU 22 connected to the transmission / reception circuit 21, the output circuit 25 connected to the output device, and the input device. Input circuit 24. Further, an external nonvolatile memory 23, a timer (internal clock) 26, and the like are provided.

  Then, the transmission / reception circuit 21 receives the frame transmitted from the master unit 11 and flowing on the field bus 3, analyzes the header part to determine whether the frame is addressed to itself, and finally determines only the frame addressed to itself. And a function of outputting a transmission frame (for example, a frame for transmitting IN data directed to the master unit 11) given from the MPU 22 onto the field bus 3. .

  The MPU 22 executes a predetermined process according to information stored in the data portion of the received frame given from the transmission / reception circuit 21, and has a basic function as to the output circuit 25 according to the OUT data in the data portion. A control signal for turning on / off a predetermined OUT terminal is issued. Further, it has a function of acquiring the ON / OFF state of the input terminal via the input circuit 24, generating a frame for transmitting the acquired information as IN data to the master unit 11, and passing it to the transmission / reception circuit 21.

  Incidentally, as is well known, the external device connected to the slave 2 is driven as follows. That is, when the user program installed in the CPU unit 101 of the PLC 10 is cyclically executed and the predetermined condition is met, a notification is sent to the master unit 11 to turn on the OUT terminal of the slave 2. The master unit 11 transmits a predetermined frame (OUT data) toward the corresponding slave 2 according to the communication cycle. The slave 2 turns ON the OUT terminal connected to the external device according to the received frame (OUT data). Thereby, an output device (for example, a relay, a solenoid valve, a drive cylinder, a solenoid plunger, etc.) constituting the external device is driven.

  In addition, as is well known, signal acquisition from an external device connected to the slave 2 is performed as follows. That is, when an input device (for example, a limit switch, a photoelectric switch, a proximity switch, etc.) constituting an external device is turned on, the fact that the corresponding IN terminal is turned on can be acquired by the MPU 22 via the input circuit 24. When the transmission timing of its own frame comes, it is transmitted to the master unit 11 as IN data. Then, the master unit 11 passes the acquired IN data during the refresh process in the PLC unit 10.

  As described above, the slave 2 includes an input circuit (input unit) 24 for capturing a signal from an external device, an output circuit (output unit) 25 for sending a signal to the external device, and the input circuit 24. Input data corresponding to the captured signal is transmitted to the PLC device 1 via the field bus 3, and a signal corresponding to the output data received from the PLC device 1 via the field bus 3 is transmitted from the output circuit 25. And input / output update means.

  Next, the deterioration diagnosis function of the external device provided in the slave 2 will be described. This deterioration diagnosis is basically the same as that disclosed in Japanese Patent Application Laid-Open No. 2003-295914 by the present applicant.

  That is, in summary, the slave 2 includes a predetermined signal edge of one terminal and a predetermined signal of the other terminal in each of a predetermined pair or two or more terminal pairs constituting the input circuit 24 or the output circuit 25. A time difference measuring means for measuring a time difference from the edge, one or more time difference registers (R1, R2) for primarily storing the time difference for each terminal pair obtained by the time difference measuring means, and the time difference registers (R1) , R2) deterioration diagnosis means for diagnosing deterioration of external devices related to these terminal pairs by comparing deterioration feature amounts generated based on one or more time differences stored in R2) with a predetermined threshold (TH) And at least diagnostic result notification means for notifying the programmable controller device of the degradation diagnosis result by the degradation diagnostic means via the fieldbus. It is Bei.

  An explanatory diagram of a specific example of external device deterioration diagnosis is shown in FIG. As shown in the figure, it is assumed that the first terminal pair of the output unit in the slave 2 and the first terminal (IN1) of the input unit are the same in the same way. It is assumed that the second terminal pair is configured by the first terminal (IN1) and the second terminal (IN2) of the input unit.

  At this time, as shown in FIG. 4, an electromagnetic valve 6 for opening and closing pressurized air reaching the drive cylinder 7 is connected to one terminal (OUT1) constituting the first terminal pair, and the other terminal (IN1). ) Is connected to the sensor 8 immediately after the operation of the drive cylinder 7 is started. A sensor immediately after the start of operation of the drive cylinder 7 is connected to one terminal (IN1) constituting the second terminal pair, and an operation completion sensor 9 of the drive cylinder 7 is connected to the other terminal (IN2). Yes.

  On the other hand, in the slave 2, as shown in FIG. 5, a rewritable time tag having a predetermined setting content is set. This time tag can be set for each slave 2 unit. 2, no. The time tag for Unit 3 is shown.

  Assuming that the slave 2 shown in FIG. 4 is the second machine, the time tag is set to start timing at the on-edge of the terminal (OUT1) and end timing at the off-edge of the terminal (IN1). It is specified to acquire the time difference (T1), and it is specified to start time measurement at the off edge of the terminal (IN1) and to acquire time difference (T2) by ending time measurement at the on edge of the terminal (IN2). .

  In the slave 2, according to the setting contents of the time tag, measurement of the corresponding time difference (T 1, T 2) and primary storage in the time difference register (R 1, R 2) are performed by the action of the “time difference measuring means” described above. Further, by the action of the “deterioration diagnosis means”, reading from the time difference registers (R1, R2), generation of the deterioration feature amount (T1 × T2), and comparison of the size between the deterioration feature amount (T1 × T2) and a predetermined threshold (TH) Accordingly, the deterioration diagnosis of the external device related to the terminals (OUT1, IN1, IN2) is performed.

  In particular, as in this example, it is specified that the time difference (T1) is acquired by starting the time measurement at the on-edge of the terminal (OUT1) and ending the time-measurement at the off-edge of the terminal (IN1), and the terminal (IN1) If the time tag is set so that the time difference (T1) is acquired by starting the time measurement at the off edge and ending the time measurement at the on edge of the terminal (IN2), the time difference (T1) While symbolizing the degree of degradation, the time difference (T2) symbolizes the degree of degradation of the device to be controlled and the system itself. Therefore, the value of the degradation feature amount (T1 × T2) obtained as the product of them is the actuator. The degree of deterioration of the entire external device from the control target device to the controlled device is reflected with high sensitivity. , It can be diagnosed deterioration of the external device with high accuracy.

  The deterioration diagnosis result thus obtained is sent to the PLC device 1 side via the master unit 11 by the action of the above-described “diagnosis result notifying means”, and then the “deterioration diagnosis” on the PLC device 1 side described above. By the action of the “flag control means”, it is appropriately reflected in the state of the deterioration diagnosis flag (F) in the I / O memory 101d.

  Next, some ideas relating to the determination of the threshold value for deterioration diagnosis, which is the main part of the present invention, will be described in detail. In order to introduce such a deterioration diagnosis function of an external device into the PLC system, it is necessary to appropriately set a deterioration determination threshold value (TH, or TH · H, TH · L).

  For this purpose, while actually operating the PLC device and the remote input / output device, a process (so-called so-called remote input / output device itself) that accumulates measured values of time difference data for each of the corresponding terminal pairs (so-called remote input / output device itself). Logging process). This logging process may need to be continued for one to two months depending on the controlled device or system.

  Conventionally, in this logging process, a logging-dedicated program for transferring and storing the time difference data generated in the remote input / output device to the PLC device side is incorporated in the user program itself of the PLC device constituting the PLC system. If there are a plurality of remote input / output devices and a plurality of deterioration diagnosis targets, the program shown in FIG. 10 must be described in the user program for each deterioration diagnosis target. Therefore, a great deal of labor is required.

  In addition, the addition of a program for such logging processing increases the volume of the entire user program, and the cycle time on the PLC device side is slightly different from that during system operation. The reliability of the acquired time difference data is not necessarily guaranteed.

  In addition, the conventional threshold value determination process is to determine the determination threshold value on the condition that the maximum value of those data is not substantially exceeded after actually confirming all the acquired data. In order to ensure the reliability of the threshold value, it is necessary to collect as much data as possible through a long-term logging process, which inevitably has a disadvantage that the time required to determine the threshold value becomes long.

  Therefore, in this embodiment, firstly, a solution to the problem (first problem) caused by causing the user program to bear the function for logging processing is proposed, and secondly, Is a solution to the problem (second problem) caused by actually checking all the acquired data and determining the threshold value for determination on the condition that the maximum value of those data does not exceed suggest.

[Solution to the first problem]
As devices capable of passively monitoring communication data flowing between the PLC device 1 and the slave 2, there are a passive monitor device 4 and a master unit 11 as shown in FIG. Therefore, in this example, these devices 4 and 11 are provided with “transmission request command issuing means”, “data storage means”, and “stored data output means”, which will be described later, while being slaves. 2 is provided with "transmission request command processing means" to be described later.

  That is, the “transmission request command issuing means” monitors the signal state of the predetermined terminal of the input unit or output unit of the slave 2 by passively monitoring the communication data flowing between the PLC device 1 and the slave 2. In response to detection of a predetermined direction edge of this signal state, a time difference (T1, T2) or a deterioration feature amount (T1 × T2) with respect to the slave 2 by message communication supported by the fieldbus 3 A function of issuing a transmission request command for requesting transmission;

  The “data storage unit” has a function of receiving a time difference (T1, T2) or a deterioration feature amount (T1 × T2) returned as a response from the slave 2 to the transmission request command, and storing and storing it in a predetermined memory.

  The “accumulated data output means” has a function of outputting a series of data accumulated and stored in a predetermined memory by the data storage means to the outside in response to a predetermined read operation.

  On the other hand, the “transmission request command processing means” is based on the time difference (T1, T2) or time difference temporarily stored in the time difference registers (R1, R2) in response to the arrival of a predetermined transmission request command by message communication. The degradation feature amount (T1 × T2) generated in this way is returned as a response to the command issuing devices 4 and 10.

  Each means (“transmission request command issuing means”, “data storage means”, “stored data output means”) having these functions can be incorporated in the passive monitor 4 or in the master unit 11 as firmware.

  The passive monitor 4 is basically constructed by incorporating predetermined tool software into a personal computer, and its contents are described in detail in Japanese Patent Laid-Open No. 2000-216798 proposed by the present applicant.

  That is, the passive monitor 4 can passively receive a frame transmitted in the PLC system via the field bus 3, and when received, based on the frame information, Detailed information in the header and data fields can be decoded. If the frame is necessary for monitoring or logging as a result of decoding the content of the frame based on the frame information, this frame is acquired.

  FIG. 6 shows the logging setting contents (first embodiment) to the passive monitor 4 for causing the passive monitor to perform operations necessary. FIG. 4A shows the setting of the capture timing, and FIG. 4B shows the setting of the calculation tag. In this example, only the time difference data (T1, T2) is acquired from the slave 2, and the calculation of the deterioration feature amount (T1 × T2) is performed on the passive monitor 4 side.

  As shown in FIG. 7, the slave 2 refers to the setting contents shown in FIG. 5 earlier, so that the time difference (T1) between the on-edge of the terminal (OUT1) and the off-edge of the terminal (IN1), the terminal (IN1 ) And the time difference (T2) between the off edge of the terminal (IN2) and the on edge of the terminal (IN2) are measured and stored in the time difference registers (R1, R2).

  The passive monitor 4 monitors the signal state of the terminal (IN2) by referring to the setting contents shown in FIG. 6, and each time the on-edge is detected, the passive monitor 4 is connected to the slave 2 of the corresponding machine number (node). The data transmission request command corresponding to the time difference (T1) or the time difference (T2) is issued.

  When the transmission request command issued from the passive monitor 4 is received by the slave 2 of the corresponding machine number, the slave 2 reads the corresponding time difference data (T1 or T2) from the internal time difference register (R1, R2), After attaching a time stamp to this, it is transmitted to the passive monitor 4 as a response to the transmission request command.

  When the response transmitted from the slave 2 is received by the passive monitor 4, the passive monitor 4 acquires the time difference data (T1 or T2) attached to the response and accumulates and stores it in a predetermined nonvolatile memory. . Further, the passive monitor 4 refers to the setting contents of the calculation tag shown in FIG. 6B, and performs calculation processing according to a predetermined calculation formula each time a pair of time difference data (T1, T2) is acquired. Is performed to calculate the deterioration feature amount (T1 × T2 = Y1), and this is associated with the time difference data (T1, T2) and stored in a predetermined nonvolatile memory.

  By repeating the above operation, the time difference data (T1, T2) and the deterioration feature amount (T1 × T2 = Y1) at each time point are paired in a nonvolatile memory such as a hard disk of a personal computer functioning as the passive monitor 4. Is stored and stored (data logging).

  After that, when an appropriate data logging period has elapsed and a predetermined read operation is performed using a keyboard or mouse of a personal computer, a series of data stored in a non-volatile memory such as a hard disk of the personal computer is stored. Displayed on the display or printed through a printer. A threshold value for deterioration diagnosis can be determined based on the data string displayed or printed out on this screen.

  The setting contents (second embodiment) for the slave 2 for causing the slave 2 to perform the necessary operation are shown in FIG. 8 and the logging setting contents for the passive monitor 4 for causing the passive monitor 4 to perform the necessary operation (second embodiment) A second embodiment) is shown in FIG. In these examples, not only the measurement / acquisition of the time difference data (T1, T2) but also the calculation of the degradation feature value (T1 × T2) based on them is executed on the slave 2 side. Yes.

  The slave 2 refers to the setting contents (time tag) shown in FIG. 8 to determine the time difference (T1) between the ON edge of the terminal (OUT1) and the OFF edge of the terminal (IN1), the OFF edge of the terminal (IN1), and the terminal ( The process of measuring the time difference (T2) from the ON edge of IN2) and storing it in the time difference registers (R1, R2) is repeated.

  In addition, each time the time difference (T1, T2) is acquired, the slave 2 calculates the deterioration feature amount (T1 × T2) based on the setting content (calculation tag) shown in FIG. The calculation tag (X1) is added to the calculation result, and the result is stored in a predetermined nonvolatile memory (register R3).

  The passive monitor 4 monitors the signal state of the terminal (IN2) by referring to the setting contents shown in FIG. 9, and each time the on-edge is detected, the passive monitor 4 is connected to the slave 2 of the corresponding machine number (node). Then, a data transmission request command corresponding to the deterioration feature amount (T1 × T2 = X1) is issued.

  When the transmission request command issued from the passive monitor 4 is received by the slave 2 of the corresponding machine number, the slave 2 reads the corresponding deterioration feature quantity (T1 × T2 = X1) from the internal time difference register (R3). After adding a time stamp to this, it is transmitted to the passive monitor 4 as a response to the transmission request command.

  When the response transmitted from the slave 2 is received by the passive monitor 4, the passive monitor 4 obtains the feature amount (T1 × T2 = X1) attached to the response, and adds a predetermined tag (Y1) to this. In addition, it is stored in a predetermined non-emergence memory.

  By repeating the above operation, the deterioration feature quantity (T1 × T2 = Y1) at each time point is accumulated and stored (data logging) in a nonvolatile memory such as a hard disk of a personal computer functioning as the passive monitor 4.

  After that, when an appropriate data logging period has elapsed and a predetermined read operation is performed using a keyboard or mouse of a personal computer, a series of data stored in a non-volatile memory such as a hard disk of the personal computer is stored. Displayed on the display or printed through a printer. A threshold value for deterioration diagnosis can be determined based on the data string displayed or printed out on this screen.

[Solution to the second problem]
As devices capable of passively monitoring communication data flowing between the PLC device 1 and the slave 2, there are a passive monitor device 4 and a master unit 11 as shown in FIG. Therefore, in this example, these devices 4 and 11 are also functioned as threshold setting support devices. The threshold setting support apparatus is provided with “data collection means”, “threshold determination means”, and “threshold setting means” which will be described later. A processing means "is provided.

  That is, the “data collecting unit” has a function of collecting data corresponding to a time difference or a deterioration feature amount generated in the remote input / output device without incorporating a data collecting function into the user program of the programmable controller device.

  The “threshold value determination unit” has a function of determining a threshold value for deterioration diagnosis using a statistical technique based on data corresponding to the time difference or the deterioration feature amount collected by the data collection unit.

  The “threshold setting means” has a function of setting the deterioration diagnosis threshold value determined by the threshold value determining means in the remote input / output device.

  Each means having these functions ("data collecting means", "threshold determining means", "threshold setting means") is incorporated as firmware in the passive monitor 4, in the master unit 11, or in the slave 2. Can do.

  FIG. 11 shows a histogram for explaining a delay in operation time due to deterioration due to the lifetime. As shown in the figure, when the aging of the external device due to the lifetime occurs, the time difference between the signal edges between terminals corresponding to the operation time increases. However, at this time, it is recognized that the distribution of variations in operating time hardly changes. By utilizing this, even if the threshold value for deterioration diagnosis is determined using a statistical method, an appropriate determination threshold value can be obtained, and the determination threshold value can be determined with a relatively small number of logging data. Therefore, the time required to determine the threshold value can be greatly shortened. More specifically, a threshold value for detecting aging deterioration due to a lifetime can be automatically obtained using a statistically measured average value and standard deviation.

  An embodiment based on the above idea will be described. In the slave 2, as shown in FIG. 13, the time difference (T1) between the off-edge of the terminal (OUT1) and the on-edge of the terminal (IN1) is measured as the operation time, and this is stored in the internal time difference register (R1). The process is repeatedly executed.

  FIG. 12 is an explanatory diagram showing the setting contents for the passive monitor 4. As shown in the figure, calculation data and data log timing are defined for this tag (Y1). The calculation data includes a machine number (slave number), a time tag, a variation coefficient (A), a type that defines the number of times / time, a value of the number of times / time, and the number of times of sampling.

  The passive monitor 4 refers to the calculation data and data log timing shown in FIG. 12, so that the terminal (IN 1) of the terminal (IN 1) sent from the slave 2 of the corresponding machine to the PLC device 1 during the input / output update process In addition to monitoring the arrival, if an on-edge arrives, a transmission request command is issued to the slave 2 of the relevant unit.

  The slave 2 that has received this transmission request command reads out the time difference data (T1) stored in the internal time difference register (R1), adds a time stamp, and uses this as a response to the transmission request command as a passive monitor 4. Send to.

  The passive monitor 4 receives the response from the slave 2, acquires the time difference data (T1) attached thereto, and stores it in a nonvolatile memory such as a hard disk.

  By repeating the above operations (transmission request command issuance and response reception) for the set number of times of sampling or sampling time, a predetermined number of time difference data (T1) is accumulated and stored in the memory of the passive monitor 4.

After that, the passive monitor 4 determines a threshold value (T) for deterioration diagnosis by performing statistical calculation according to Equation 1, Equation 2, and Equation 3.

  Next, the passive monitor 4 issues a setting request command with the obtained threshold value (T) to the slave 2 of the corresponding unit. An example of the frame content of the setting request command issued from the passive monitor 4 is shown in a table in FIG.

  On the slave 2 side that has received the setting request command, a threshold (T) attached to the setting request command is set in the slave 2. Thereafter, in the slave 2, the deterioration diagnosis process for the corresponding external device is executed based on the set threshold value (T). In this example, since the time difference (T1) is used as the deterioration feature amount as it is, the deterioration diagnosis process is performed by comparing the time difference (T1) with the threshold value (T).

  In the above description, when the threshold (T) is determined on the passive monitor 4 side, the setting request command with the determined threshold (T) is immediately transmitted unconditionally to the corresponding slave 2. did. However, if it is necessary to reset the setting in the slave prior to setting the threshold value (T), there is a risk of some adverse effects on the control on the slave side. In such a case, as shown in FIG. 15, by placing a “Send” button and a “Cancel” button on the screen of the personal computer constituting the passive monitor 4, before setting the slave 2. Further, it is preferable to give the operator an opportunity for confirmation.

  Examples in which a threshold value determining function is added to the slave itself are shown in FIGS. In this example, as shown in FIGS. 16A and 16B, start and stop conditions and calculation parameters are set for the slave 2.

  Here, for the time tag (T1), the timing operation is started after the on-edge of the terminal (OUT1) is detected, and the timing operation is started after the off-edge of the terminal (IN1) is detected. Is set to stop. The value of the variation count A is “4” and the number of samplings is “100”.

  17 and 18 are flowcharts showing the threshold calculation procedure. The threshold calculation procedure is characterized in that the memory capacity can be reduced as much as possible when it is executed by a computer so that it can be realized by the slave 2 having no large-capacity memory.

  In the figure, when the processing is started, the slave 2 waits for an operation start command to be received from the outside (step 1701). In this state, when a calculation start command issued from any one of the nodes (for example, the passive monitor 4, the PLC device 1, etc.) arrives, the slave 2 determines whether to receive the calculation start command (YES in step 1701). Immediately after that, initialization processing is executed (step 1702).

  In the initialization process (step 1702), the integrated value register (X) is reset to zero and the sample number pointer (N) is reset to zero. At the same time, the blinking process of the LEDs constituting the display lamp of the slave 2 is performed. Executed.

  Thereafter, every time an off-edge of the terminal (IN1) is detected (YES in step 1703), the inter-terminal edge time difference (T1) corresponding to the operation time is read (Xi = T1), and the integrated value (X) is updated ( X = X + Xi) is executed (step 1704), and at the same time, the increment processing (N = N + 1) of the sample number counter (N) is executed.

  The above processing (step 1704) is repeated until the value of the sampling number counter (N) reaches the specified number (NO in step 1705). In the meantime, when the value of the sampling number counter (N) reaches the specified number (step 1705 YES), the integrated value (X) is divided by the number of samplings (N) to obtain a time difference (T1) corresponding to the operation time. Is obtained (step 1706).

  Moving to FIG. 18, processing for calculating the standard deviation (σ) and the threshold value (T) is started. That is, first, initialization processing (step 1801) is executed, and zero resetting of the integrated value (X) of the square of the deviation between the average value and each measurement value and zero resetting of the sampling number counter (N) are performed. Done.

  Thereafter, every time an off-edge of the terminal (IN1) is detected (YES in Step 1703), the inter-terminal edge time difference (T1) corresponding to the operation time is read (Xi = T1), and the average value obtained in the previous step and each time The update process (step 1803) of the squared integrated value (X) of the deviation from the measured value is repeated until the value of the sampling number counter (N) reaches the specified number (NO in step 1804).

  In the meantime, when the value of the sampling number counter (N) reaches the prescribed number (step 1804 YES), the standard deviation (N) is obtained by taking the square root of the integrated value (X) divided by the number of samplings (N−1). σ) is obtained, and at the same time, the threshold (T) is obtained by adding the product of the standard deviation (σ) and the variation coefficient (A) to the average value of the time difference (T1) (step 1806). . The threshold value (T) obtained in this way is set in the slave 2 and used for the deterioration diagnosis process of the external device.

  Since the above processing is configured with the integration processing (steps 1704 and 1804) as the center, the threshold (T) can be reliably calculated even in the slave 2, which is a computer with a small memory capacity.

  An explanatory diagram showing another example of the standard deviation calculation procedure is shown in FIG. In this example, the memory capacity required for the calculation is reduced by using the standard deviation variation formula shown in FIG.

  In FIG. 19B, when the process is started, an initialization process (step 1901) is first executed, and the integrated value (X) of the sample values every time, the integrated value (Y) of the squares of the sample values, The sampling number counter (N) is reset to zero.

Thereafter, every time an off-edge of the terminal (IN1) is detected (YES in step 1902), the inter-terminal edge time difference (T1) corresponding to the operation time is read (Xi = T1), its integration (X = X + Xi), and The square sum (Y = Y + Xi ² ) is obtained (step 1903).

  The above processing (step 1903) is repeated until the value of the sampling number counter (N) reaches the specified number (NO in step 1904). In the meantime, when the value of the sampling number counter (N) reaches the specified number of times (step 1904 YES), the time difference (T1) corresponding to the operation time is obtained by dividing the integrated value (X) by the number of samplings (N). Is obtained (step 1706). At the same time, by taking the square root of the difference between the value obtained by dividing the squared integrated value (Y) by the number of samplings (N-1) and the value obtained by dividing the squared integrated value (X) by N (N-1). The standard deviation (σ) is obtained.

  Thus, based on the obtained average value of X, standard deviation (σ), and variation coefficient (A), a threshold value (T) for deterioration diagnosis is obtained in the same manner as before, and is set for the slave 2. Is done.

  As described above, according to the above-described examples, since the threshold value (T) for deterioration diagnosis is obtained based on the standard deviation (σ) and the variation coefficient (A), a relatively small number of samplings are performed. Even if it is based on data, a highly reliable threshold for determination can be acquired, and the time required to acquire the threshold can be shortened.

  According to the present invention, for example, a PLC system having an external device deterioration diagnosis function of this type can reduce labor for determining a threshold at the time of introduction, for example, reduce time required to determine the threshold, and at the time of introducing the system. By assuring the same operation at the time of operation, highly reliable data can be collected.

It is a block diagram of the PLC system which concerns on this invention. It is a block diagram which shows the structure of a PLC system with the detail of a CPU unit. It is a block diagram which shows the internal structure of a slave. It is explanatory drawing of the deterioration example of an external apparatus. It is explanatory drawing of the time tag setting content (1st Embodiment) of a slave. It is explanatory drawing of the logging setting content (1st Embodiment) to a passive monitor. It is explanatory drawing of the example of a time difference measurement of the signal change between the terminals which make a pair. It is explanatory drawing of the setting content (2nd Embodiment) to a slave. It is explanatory drawing of the logging setting content (2nd Embodiment) to a passive monitor. It is a ladder figure showing an example of a user program for reading time difference data (T1, T2). It is a histogram explaining the delay of the operation time accompanying lifetime deterioration. It is explanatory drawing which shows the setting content to a passive monitor. It is a wave form diagram which shows the relationship between a contact pair, a predetermined edge, and T1 taking-in timing. It is explanatory drawing which shows the content of a setting frame. It is explanatory drawing which shows the screen image of a message. It is explanatory drawing which shows the setting content to a slave. It is a flowchart (the 1) which shows a threshold value calculation procedure. It is a flowchart (the 2) which shows a threshold value calculation procedure. It is explanatory drawing which shows another example of the calculation procedure of a standard deviation.

Explanation of symbols

1 Programmable controller device 2 Slave (remote input / output device)
3 Fieldbus 4 Passive monitor 5 Sensor 6 Solenoid valve 7 Drive cylinder 8 Immediate start of operation sensor 9 Operation complete sensor 10 PLC (programmable controller)
11 Master unit 21 Transceiver circuit 22 MPU
22a processing unit 22b internal volatile memory 23 external non-volatile memory 24 input circuit 25 output circuit 26 timer 101 CPU unit 101a CPU
101b User program memory 101c Parameter memory 101d I / O memory 101e System program memory 101f Work memory 102 I / O unit

Claims (9)

The programmable controller device and the remote input / output device are connected via communication via the fieldbus.
Programmable controller devices include
An input unit for capturing signals from external devices;
An output unit for sending a signal to an external device;
An input area for storing input data corresponding to a signal fetched from the input section of the programmable controller device, an output area for storing output data corresponding to a signal to be sent from the output section of the programmable controller device, and a remote Remote input area for storing input data corresponding to signals fetched from the input / output device, remote output area for storing remote output data corresponding to signals to be sent from the remote input / output device, and reference by user command An input / output memory having at least a possible deterioration diagnosis flag;
A program memory for storing a user program in which desired control specifications are described using user instructions;
I / O update processing for exchanging data via the internal bus between the I / O unit of the programmable controller device and the I / O area of the I / O memory, and the remote I / O area of the remote I / O device and the I / O memory I / O update means for executing remote I / O update processing for exchanging data via the fieldbus between
A deterioration diagnosis flag control means for on / off controlling a deterioration diagnosis flag based on a deterioration diagnosis result notified from a remote input / output device via a field bus;
A program execution means for executing the user program stored in the program memory while referring to the contents of the input / output memory, and rewriting the contents of the output area of the input / output memory and the remote output area according to the execution result; Provided,
Remote input / output devices include
An input unit having a first input terminal for taking in an operation start signal from the external device, and a second input terminal for taking in operation completion signal from said external device,
An output unit having a first output terminal for delivering an operation command signal to the external device,
The input data corresponding to the signal fetched from the input unit is transmitted to the programmable controller device via the field bus, and the signal corresponding to the output data received from the programmable controller device via the field bus is output to the output unit. I / O update means to send from,
A time difference measuring means for measuring a time difference between a predetermined signal edge of one terminal and a predetermined signal edge of the other terminal in each of a predetermined pair or two or more terminal pairs constituting the input unit or the output unit;
One or more time difference registers for primarily storing the time difference for each terminal pair obtained by the time difference measuring means;
Degradation for diagnosing degradation of external devices related to these terminal pairs by comparing degradation feature values generated based on one or more time differences stored in those time difference registers with a predetermined degradation diagnosis threshold Diagnostic means;
A diagnostic controller notifying means for notifying a deterioration diagnosis result by the deterioration diagnosis means to the programmable controller device via the fieldbus, at least a programmable controller system,
The programmable controller system includes:
Data collecting means for collecting data corresponding to a time difference or deterioration feature amount generated in the remote input / output device without incorporating a data collecting function into the user program of the programmable controller device;
Threshold determination means for determining a threshold value for deterioration diagnosis using a statistical method based on data corresponding to a time difference or deterioration feature amount collected by the data collection means;
A threshold setting support device having threshold setting means for setting the deterioration diagnosis threshold value determined by the threshold value determination means in the remote input / output device, is added ,
The time difference measuring means included in the remote input / output device has a time difference (T1) between a predetermined signal edge of the first output terminal and a predetermined signal edge of the first input terminal, and a predetermined value of the first input terminal. Measuring a time difference (T2) between a signal edge and a predetermined signal edge of the second input terminal;
The two or more time difference registers included in the remote input / output device include a time difference register that primarily stores the time difference (T1) and a time difference register that primarily stores the time difference (T2).
The deterioration diagnosis means included in the remote input / output device uses a predetermined threshold (TH The programmable controller system is characterized by diagnosing the deterioration of external equipment related to the terminal pair . The threshold value determining means is
First computing means for obtaining an average value of a series of data sampled by the data collecting means;
Second computing means for obtaining a standard deviation of a series of sampling data based on an average value of the series of data obtained by the first computing means and data for each sampling;
And a third computing means for obtaining a deterioration diagnosis threshold based on the average value obtained by the first computing means, the standard deviation obtained by the second computing means, and a predetermined variation coefficient. The programmable controller system according to claim 1, wherein: The threshold setting support device is on a communication data path connecting the programmable controller device and the remote input / output device, and is a device capable of passively monitoring the communication data.
By passively monitoring communication data flowing between the programmable controller device and the remote input / output device, the signal state of a predetermined terminal of the input unit or output unit of the remote input / output device is monitored, and the predetermined signal state is determined. In response to detection of a direction edge, a transmission request command issuing means for issuing a transmission request command for requesting a remote input / output device to transmit a time difference or a deteriorated feature amount by message communication supported by the fieldbus When,
Data accumulation means for receiving data corresponding to a time difference or deterioration feature amount returned as a response from the remote input / output device to the transmission request command, and accumulating and storing the data in a predetermined memory;
The threshold setting means includes a setting request command issuing means for issuing a setting request command for requesting the remote input / output device to set the deterioration diagnosis threshold determined by the threshold determining means in the remote input / output device;
Remote I / O device
In response to arrival of a predetermined transmission request command by message communication, a time difference temporarily stored in the time difference register or a deterioration feature generated based on the time difference is returned as a response to the command issuing device. Request command processing means;
In response to arrival of a predetermined setting request command by message communication, setting request command processing means for performing setting processing of a deterioration diagnosis threshold based on deterioration diagnosis threshold data attached to the command,
The programmable controller system according to claim 1 or 2, wherein   A device that is on the communication path between the programmable controller device and the remote input / output device and can passively monitor the communication data flowing between them is provided separately from the programmable controller device and the remote input / output device. The programmable controller system according to claim 3, wherein the programmable controller system is capable of monitoring communication data.   A device that is on a communication path between a programmable controller device and a remote input / output device and that can passively monitor communication data flowing between them is provided in the programmable controller device. 4. The programmable controller system according to claim 3, wherein the communication controller executes communication via a field bus with the communication controller.   3. The programmable controller system according to claim 1, wherein the threshold setting support device is incorporated in a remote input / output device itself connected to the programmable controller device via a field bus. Data collection means
The signal state of a predetermined terminal of the input / output unit of the remote input / output device is monitored, and each time a predetermined direction edge of the signal state is detected, it corresponds to a time difference or a deterioration feature amount generated in the remote input / output device. Data sampling,
The threshold value determining means is
After repeating the operation of integrating the series of data sampled by the data collection means at the time of sampling by a predetermined number of times of sampling, the obtained integrated value is divided by the number of times of sampling to obtain a series of sampling data. A first computing means for obtaining an average value;
After repeating the operation of integrating the square of the difference between the average value obtained by the first computing means and the data for each sampling at the time of sampling by a predetermined number of times of sampling, the obtained integrated value is used as the number of times of sampling. And calculating a square root of the second calculation means for obtaining a standard deviation of a series of sampling data,
A third computing means for obtaining a deterioration diagnosis threshold based on the average value obtained by the first computing means, the standard deviation obtained by the second computing means, and a predetermined variation coefficient; The programmable controller system according to claim 6. The remote input / output device has a rewritable tag that defines the time start condition and time end condition necessary for obtaining one or more time differences for each external device deterioration diagnosis. The time difference measuring means measures each time difference required for one external device deterioration diagnosis by referring to the contents of the tag, and the programmable according to any one of claims 1 to 7 , -Controller system.   For devices that are on the communication path between the programmable controller device and the remote input / output device and that can passively monitor the communication data flowing between them, send in connection with one external device deterioration diagnosis A rewritable tag for defining a condition for issuing a request command is set for each deterioration diagnosis. By referring to this tag, the command issuing means transmits one necessary for the external device deterioration diagnosis. 6. The programmable controller system according to claim 3, wherein a request command is issued.

Images