JP4361402B2 - Unit cover / joint assembly and drive wheel bearing assembly comprising the same - Google Patents

Unit cover / joint assembly and drive wheel bearing assembly comprising the same Download PDF

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JP4361402B2
JP4361402B2 JP2004068551A JP2004068551A JP4361402B2 JP 4361402 B2 JP4361402 B2 JP 4361402B2 JP 2004068551 A JP2004068551 A JP 2004068551A JP 2004068551 A JP2004068551 A JP 2004068551A JP 4361402 B2 JP4361402 B2 JP 4361402B2
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joint
unit cover
assembly
constant velocity
diameter
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JP2005256938A (en
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晃 鳥居
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NTN Corp
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本発明は、ユニットカバーが装着された等速自在継手と、この等速自在継手に連結されたドライブシャフトからなるユニットカバー・継手アッセンブリーおよびこれを備えた駆動車輪用軸受装置総アッセンブリーに関する。   The present invention relates to a constant velocity universal joint equipped with a unit cover, a unit cover / joint assembly including a drive shaft connected to the constant velocity universal joint, and a drive wheel bearing device total assembly including the unit cover / fitting assembly.

自動車等の車両のエンジン動力を車輪に伝達する動力伝達装置は、エンジンから車輪へ動力を伝達すると共に、悪路走行時における車両のバウンドや車両の旋回時に生じる車輪からの径方向や軸方向変位、およびモーメント変位を許容する必要があるため、例えば、図7に示すように、エンジン側と駆動車輪側との間に介装されるドライブシャフト100の一端を、摺動型等速自在継手101を介してディファレンシャル102に連結し、他端を、固定型等速自在継手103を含む駆動車輪用軸受装置104を介して車輪105に連結している。   A power transmission device that transmits engine power of a vehicle such as an automobile to a wheel transmits power from the engine to the wheel, and also causes radial or axial displacement from the wheel that occurs when the vehicle bounces or turns when traveling on a rough road. For example, as shown in FIG. 7, one end of the drive shaft 100 interposed between the engine side and the drive wheel side is connected to a sliding type constant velocity universal joint 101. The other end is connected to a wheel 105 via a drive wheel bearing device 104 including a fixed type constant velocity universal joint 103.

このような駆動車輪用軸受装置104は、第3世代と呼称される車輪用軸受106と、この車輪用軸受106に着脱自在に連結された固定型等速自在継手103とからなる。近年、この駆動車輪用軸受装置104は、さらに軽量・コンパクト化を狙って、車輪用軸受106と固定型等速自在継手103とをユニット化する、所謂第4世代の構造に移行する傾向にある。   Such a drive wheel bearing device 104 includes a wheel bearing 106 referred to as a third generation, and a fixed type constant velocity universal joint 103 detachably connected to the wheel bearing 106. In recent years, the drive wheel bearing device 104 tends to shift to a so-called fourth generation structure in which the wheel bearing 106 and the fixed type constant velocity universal joint 103 are unitized for further light weight and compactness. .

このような駆動車輪用軸受装置の代表的な一例を、本発明の第1の実施形態を示す図2によって説明する。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウトボード側(図面左側)、中央寄り側をインボード側(図面右側)という。   A typical example of such a drive wheel bearing device will be described with reference to FIG. 2 showing a first embodiment of the present invention. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outboard side (left side in the drawing), and the side closer to the center is referred to as the inboard side (right side in the drawing).

この駆動車輪用軸受装置は、ハブ輪1と複列の転がり軸受2と等速自在継手3とをユニット化して構成している。ハブ輪1は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼で形成され、アウトボード側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ4を一体に有し、その円周等配位置にハブボルト6が植設されている。ハブ輪1の内周面には凹凸部5が形成され、熱処理によって表面硬さを54〜64HRCの範囲に硬化層が形成されている。熱処理としては、局部加熱ができ、硬化層深さの設定が比較的容易にできる高周波誘導加熱による焼入れが好適である。   This drive wheel bearing device is configured by unitizing a hub wheel 1, a double row rolling bearing 2, and a constant velocity universal joint 3. The hub wheel 1 is made of medium carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and a wheel mounting flange 4 for mounting a wheel (not shown) to the end on the outboard side is integrated. And hub bolts 6 are implanted at equal circumferential positions. Concave and convex portions 5 are formed on the inner peripheral surface of the hub wheel 1, and a hardened layer is formed with a surface hardness in the range of 54 to 64 HRC by heat treatment. As the heat treatment, local heating is preferable, and quenching by high-frequency induction heating that can set the hardened layer depth relatively easily is preferable.

なお、凹凸部5はアヤメローレット状に形成され、旋削等により独立して形成された複数の環状溝と、ブローチ加工等により形成された複数の軸方向溝とを略直交させて構成した交叉溝、あるいは、互いに傾斜した螺旋溝で構成した交叉溝からなる。また、凹凸部5の凸部は良好な食い込み性を確保するために、その先端部が三角形状等の尖塔形状に形成されている。   In addition, the uneven part 5 is formed in the shape of an iris knurl, and a cross groove formed by a plurality of annular grooves formed independently by turning or the like and a plurality of axial grooves formed by broaching or the like substantially orthogonal to each other. Alternatively, it consists of a cross groove composed of spiral grooves inclined with respect to each other. Further, in order to ensure good biting property, the tip of the concavo-convex portion 5 is formed in a spire shape such as a triangular shape.

複列の転がり軸受2は、外方部材7と内方部材8と複列の転動体(ボール)9、9とを備えている。外方部材7は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼で形成され、外周に懸架装置を構成するナックルNに取り付けるための車体取付フランジ7bを一体に有し、内周には複列の外側転走面7a、7aが形成されている。一方、内方部材8は、ハブ輪1と、このハブ輪1のインロウ部13に突合せ状態に内嵌された後述する外側継手部材14とを指し、外方部材7の外側転走面7a、7aに対向するアウトボード側の内側転走面1aがハブ輪1の外周に、またインボード側の内側転走面14aが外側継手部材14の外周にそれぞれ形成されている。複列の転動体9、9がこれら転走面7a、1aと7a、14a間にそれぞれ収容され、保持器10、10で転動自在に保持されている。複列の転がり軸受2の端部にはシール11、12が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部からの雨水やダスト等が軸受内部に侵入するのを防止している。   The double-row rolling bearing 2 includes an outer member 7, an inner member 8, and double-row rolling elements (balls) 9 and 9. The outer member 7 is formed of a medium carbon steel containing carbon 0.40 to 0.80 wt% such as S53C, and integrally includes a vehicle body mounting flange 7b for mounting on a knuckle N constituting a suspension device on the outer periphery. Double rows of outer rolling surfaces 7a, 7a are formed on the inner periphery. On the other hand, the inner member 8 refers to the hub wheel 1 and an outer joint member 14 (described later) that is fitted into the in-row portion 13 of the hub wheel 1 in abutting state, and the outer rolling surface 7a of the outer member 7; An inner rolling surface 1 a on the outboard side facing 7 a is formed on the outer periphery of the hub wheel 1, and an inner rolling surface 14 a on the inboard side is formed on the outer periphery of the outer joint member 14. Double-row rolling elements 9 and 9 are accommodated between the rolling surfaces 7a and 1a and 7a and 14a, respectively, and are held by the cages 10 and 10 so as to be freely rollable. Seals 11 and 12 are attached to the ends of the double row rolling bearing 2 to prevent leakage of lubricating grease sealed inside the bearing and intrusion of rainwater and dust from the outside into the bearing. .

等速自在継手3は、外側継手部材14と継手内輪15とケージ16およびトルク伝達ボール17とを備えている。そして、外側継手部材14は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼で形成され、カップ状のマウス部18と、このマウス部18の底部をなす肩部19と、この肩部19から軸方向に延びる中空の軸部20を有している。この軸部20の外周には、前記インロウ部13に内嵌される小径段部20aと、この小径段部20aから軸方向に延びる嵌合部20bが形成されている。   The constant velocity universal joint 3 includes an outer joint member 14, a joint inner ring 15, a cage 16 and a torque transmission ball 17. The outer joint member 14 is formed of medium carbon steel containing carbon 0.40 to 0.80 wt% such as S53C, and has a cup-shaped mouth portion 18 and a shoulder portion 19 that forms the bottom of the mouth portion 18. A hollow shaft portion 20 extending in the axial direction from the shoulder portion 19 is provided. On the outer periphery of the shaft portion 20, there are formed a small diameter step portion 20a fitted in the inrow portion 13 and a fitting portion 20b extending in the axial direction from the small diameter step portion 20a.

また、マウス部18の内周には軸方向に延びる曲線状の8本のトラック溝18aが形成されると共に、このトラック溝18aに対向する8本のトラック溝15aが継手内輪15の外周に形成されている。そして、これら両トラック溝18a、15a間にトルク伝達ボール17が収容されている。外側継手部材14において、トラック溝18aと、肩部19および軸部20の表面に高周波焼入れ等によって所定の硬化層が形成されている。   In addition, eight curved track grooves 18 a extending in the axial direction are formed on the inner periphery of the mouse portion 18, and eight track grooves 15 a facing the track grooves 18 a are formed on the outer periphery of the joint inner ring 15. Has been. A torque transmission ball 17 is accommodated between the track grooves 18a and 15a. In the outer joint member 14, a predetermined hardened layer is formed on the surfaces of the track groove 18a, the shoulder portion 19 and the shaft portion 20 by induction hardening or the like.

そして、外側継手部材14の軸部20をハブ輪1に内嵌すると共に、軸部20にマンドレル等の拡径治具を押し込んで嵌合部20bを拡径し、嵌合部20bをハブ輪1の凹凸部5に食い込ませて加締め、ハブ輪1と外側継手部材14とが一体に塑性結合される。これにより、従来のようにナット等で強固に緊締して予圧量を管理する必要がないため、軽量・コンパクト化を図ることができると共に、ハブ輪1の強度・耐久性を向上させ、かつ長期間その予圧量を維持することができる。さらに、車両への組込性を簡便にすることができるという特徴を有している。   Then, the shaft portion 20 of the outer joint member 14 is fitted into the hub wheel 1, a diameter expanding jig such as a mandrel is pushed into the shaft portion 20 to expand the fitting portion 20 b, and the fitting portion 20 b is connected to the hub wheel. 1, the hub wheel 1 and the outer joint member 14 are integrally plastically joined. As a result, it is not necessary to control the preload by tightening firmly with a nut or the like as in the prior art, so that the weight and size can be reduced and the strength and durability of the hub wheel 1 can be improved and long. The amount of preload can be maintained for a period. Furthermore, it has the feature that it can be easily incorporated into a vehicle.

ハブ輪1の外周において、アウトボード側のシール11のシールリップが摺接するシールランド部、内側転走面1a、およびインロウ部13の表面には高周波焼入れによって硬化層が形成されている。また、拡径される嵌合部20bは、鍛造後の素材表面硬さ24HRC以下の未焼入れ部とし、前記したハブ輪1の凹凸部5の表面硬さ54〜64HRCとの硬度差を30HRC以上に設定するのが好ましい。これにより、嵌合部20bが凹凸部5に容易に、かつ深く食い込み、凹凸部5の先端が潰れることなく強固に両者を塑性結合することができる。   On the outer periphery of the hub wheel 1, a hardened layer is formed by induction hardening on the surfaces of the seal land portion, the inner rolling surface 1a, and the in-row portion 13 with which the seal lip of the seal 11 on the outboard side slides. Further, the fitting portion 20b to be expanded is an unquenched portion with a material surface hardness of 24 HRC or less after forging, and the hardness difference between the surface hardness 54 to 64 HRC of the uneven portion 5 of the hub wheel 1 is 30 HRC or more. It is preferable to set to. Thereby, the fitting part 20b can bite into the uneven | corrugated | grooved part 5 easily and deeply, and both can be firmly plastic-bonded without the front-end | tip of the uneven | corrugated | grooved part 5 being crushed.

ここで、ナックルNの内径に嵌合される外方部材7の嵌合面7cの外径をDaとし、等速自在継手3の最大外径、ここでは、マウス部18の外周に装着されたブーツ21の外径をDbとしたとき、Da≧Dbに設定されている。これにより、複列の転がり軸受2と等速自在継手3とを予め組み立ててからナックルNに組み付けることが可能となり、車両への組立の作業性が一段と改善され、また、点検・補修等の作業性も向上する。
特開2001−171308号公報
Here, the outer diameter of the fitting surface 7c of the outer member 7 fitted to the inner diameter of the knuckle N is Da, and the maximum outer diameter of the constant velocity universal joint 3, here, the outer periphery of the mouse portion 18 is mounted. When the outer diameter of the boot 21 is Db, Da ≧ Db is set. As a result, the double row rolling bearing 2 and the constant velocity universal joint 3 can be assembled in advance and then assembled to the knuckle N, further improving the workability of the assembly to the vehicle, and work such as inspection and repair. Also improves.
JP 2001-171308 A

しかしながら、こうした従来の駆動車輪用軸受装置において、外方部材7の嵌合面7cの外径Daを等速自在継手3の最大外径Dbよりも大きくすることによって、複列の転がり軸受2と等速自在継手3とが一体となった駆動車輪用軸受装置がナックルN内を通過することができるものの、その作業性を向上させるために、外方部材7の嵌合面7cの外径Daと等速自在継手3の最大外径Dbとの間隙を大きくした場合、外方部材7だけでなくナックルNの重量増加を招き、軽量・コンパクト化された装置としての効果を半減させることになり好ましくない。一方、その間隙が小さいと外側継手部材14あるいはブーツ21に傷が付く恐れがあり、品質面から慎重な組立作業が余儀なくされる。これでは、組立作業に熟練を要するだけでなく組立作業に時間がかかりコスト高騰を招くことになってしまう。   However, in such a conventional drive wheel bearing device, the outer diameter Da of the fitting surface 7c of the outer member 7 is made larger than the maximum outer diameter Db of the constant velocity universal joint 3, whereby the double row rolling bearing 2 and Although the drive wheel bearing device integrated with the constant velocity universal joint 3 can pass through the knuckle N, in order to improve the workability, the outer diameter Da of the fitting surface 7c of the outer member 7 is improved. And the maximum outer diameter Db of the constant velocity universal joint 3 increase the weight of the knuckle N as well as the outer member 7 and halve the effect as a lightweight and compact device. It is not preferable. On the other hand, if the gap is small, the outer joint member 14 or the boot 21 may be damaged, and a careful assembling work is forced from the viewpoint of quality. As a result, not only skill is required for the assembling work but also the assembling work takes time and the cost increases.

本発明は、このような事情に鑑みてなされたもので、車両への組立作業性を向上させると共に、品質を安定させたユニットカバー・継手アッセンブリーおよびこれを備えた駆動車輪用軸受装置総アッセンブリーを提供することを目的としている。   The present invention has been made in view of such circumstances, and has improved a unit cover / joint assembly that improves the assembly workability to a vehicle and stabilizes the quality, and a drive wheel bearing device total assembly including the unit cover / joint assembly. It is intended to provide.

係る目的を達成すべく、本発明のうち請求項1記載の発明は、内周に曲線部を有する複数の軸方向に延びるトラック溝が形成された外側継手部材と、外周に前記トラック溝に対向するトラック溝が形成された継手内輪と、前記両トラック溝によって形成されるボールトラックにそれぞれ収容されたトルク伝達ボールと、このトルク伝達ボールを転動自在に保持するケージと、前記継手内輪に一端が連結されたドライブシャフトと、このドライブシャフトと前記外側継手部材の開口側外周部に装着されたブーツとで構成された固定型の等速自在継手、および、前記ドライブシャフトと外側継手部材の開口側外周部に装着されたブーツとで構成された摺動型の等速自在継手とを備えた継手アッセンブリー、およびこの継手アッセンブリーの外周部を覆うように円筒状に形成され、両端部に縮径部を有するエラストマー製のユニットカバーが前記継手アッセンブリーに弾性的に装着され、前記縮径部のうち少なくともインボード側の縮径部がテーパ状に形成されると共に、アウトボード側の縮径部に周方向に複数のスリットが形成された構成を採用した。
In order to achieve the object, the invention according to claim 1 of the present invention is such that an outer joint member having a plurality of axially extending track grooves having curved portions on the inner periphery and an outer periphery facing the track grooves are provided. A joint inner ring formed with a track groove, a torque transmission ball respectively accommodated in a ball track formed by the both track grooves, a cage for rotatably holding the torque transmission ball, and one end of the joint inner ring , A fixed type constant velocity universal joint composed of the drive shaft and a boot attached to the outer peripheral portion of the outer joint member on the opening side, and the opening of the drive shaft and the outer joint member Fitting assembly comprising a sliding type constant velocity universal joint composed of a boot attached to the side outer peripheral portion, and the outer peripheral portion of the joint assembly Is formed in a cylindrical shape so as to cover, elastomeric unit cover having a reduced diameter portion is resiliently mounted to the joint assembly at both ends, the reduced diameter portion of the at least inboard side of the reduced diameter portion is tapered In addition, a configuration was adopted in which a plurality of slits were formed in the circumferential direction in the reduced diameter portion on the outboard side .

このように、継手アッセンブリーの外周部をユニットカバーで覆うことにより、一対の等速自在継手の一方が屈曲して垂れ下がるのを防止することができ、継手アッセンブリーを保護すると共に、運搬等の取扱いが一段と楽になる。また、ユニットカバーの端部に縮径部が形成され、縮径部のうち少なくともインボード側の縮径部がテーパ状に形成されると共に、アウトボード側の縮径部に周方向に複数のスリットが形成されているので、等速自在継手の外側継手部材にワンタッチで弾性的に装着することができ、ユニットカバーの脱落を防止することができる。したがって、車両への組立作業性を向上させると共に、装置の品質を安定させるユニットカバー・継手アッセンブリーを提供することができる。
In this way, by covering the outer periphery of the joint assembly with the unit cover, it is possible to prevent one of the pair of constant velocity universal joints from bending and sagging, protecting the joint assembly and handling such as transportation. It becomes easier. Further, a reduced diameter portion is formed at the end of the unit cover, and at least the reduced diameter portion on the inboard side of the reduced diameter portion is formed in a tapered shape, and a plurality of reduced diameter portions on the outboard side are circumferentially arranged. Since the slit is formed, it can be elastically attached to the outer joint member of the constant velocity universal joint with one touch, and the unit cover can be prevented from falling off. Therefore, it is possible to provide a unit cover / joint assembly that improves the assembly workability to the vehicle and stabilizes the quality of the apparatus.

また、請求項に記載の発明のように、前記ユニットカバーが円筒形状に一体成形されていても良いし、請求項に記載の発明のように、前記ユニットカバーが湾曲して成形された一枚のシート状の合成樹脂からなり、その長手方向に沿った端部を重合させて円筒状に形成されていても良い。
Further, the unit cover may be integrally formed in a cylindrical shape as in the invention described in claim 2 , or the unit cover is formed in a curved shape as in the invention described in claim 3 . It may be made of a single sheet-like synthetic resin and may be formed into a cylindrical shape by polymerizing the end portions along the longitudinal direction.

また、本発明のうち請求項に記載の発明は、外周に車体取付フランジと懸架装置を構成するナックルの嵌合面とが一体に形成され、内周に複列の外側転走面が形成された外方部材と、この外方部材に複数の転動体を介して回転自在に支承され、外周に車輪取付フランジと前記複列の外側転走面に対向する複列の内側転走面とが形成された内方部材とで構成され、前記複列の内側転走面の一方の内側転走面が前記ハブ輪の外周に、他方の内側転走面が前記等速自在継手を構成する外側継手部材の外周にそれぞれ形成され、前記ハブ輪に前記外側継手部材に形成された中空状の軸部を内嵌すると共に、前記ハブ輪の内径に硬化した凹凸部が形成され、前記軸部に形成された嵌合部を拡径させて前記凹凸部に食い込ませることにより、前記ハブ輪と外側継手部材とが一体に塑性結合されている駆動車輪用軸受、およびこの駆動車輪用軸受に連結された前記請求項1乃至3いずれかに記載の継手アッセンブリーとを備え、前記外方部材の嵌合面の外径が前記継手アッセンブリーの最大外径よりも大径に形成されている構成を採用した。
In the invention according to claim 4 of the present invention, the body mounting flange and the fitting surface of the knuckle constituting the suspension device are integrally formed on the outer periphery, and the double row outer rolling surface is formed on the inner periphery. An outer member that is rotatably supported by the outer member via a plurality of rolling elements, a wheel mounting flange on the outer periphery, and a double-row inner rolling surface facing the double-row outer rolling surface, The inner rolling surface of the double row forms one inner rolling surface on the outer periphery of the hub wheel, and the other inner rolling surface forms the constant velocity universal joint. Each of the outer joint members is formed on the outer periphery, and a hollow shaft portion formed in the outer joint member is fitted into the hub wheel, and an uneven portion cured on the inner diameter of the hub wheel is formed. The hub ring is formed by expanding the diameter of the fitting portion formed on the concave and convex portions into the uneven portion. And the outer joint member and a joint assembly according to any one of claims 1 to 3 connected the bearing drive wheel that is plastically bonded together, and the driving wheel bearing, fitting of the outer member A configuration was adopted in which the outer diameter of the mating surface was larger than the maximum outer diameter of the joint assembly.

このように、駆動車輪用軸受と、この駆動車輪用軸受に連結された継手アッセンブリーとを備え、外方部材の嵌合面の外径が継手アッセンブリーの最大外径よりも大径に形成され、継手アッセンブリーの外周部を覆うように円筒状に形成され、両端部に縮径部を有するエラストマー製のユニットカバーが装着されているので、継手アッセンブリーに傷を付けることなく容易にナックルを外挿することができ、簡便に継手アッセンブリーをナックルに組み立てることができる。また、駆動車輪用軸受装置総アッセンブリーのコンタミ付着や傷付きを防止することができると共に、そのまま足回りのコーナーモジュールや車両組立まで装着しておくこともでき、運搬等の取扱いだけでなく組立作業性を一層向上させることができる。   In this way, the drive wheel bearing and the joint assembly connected to the drive wheel bearing are provided, and the outer diameter of the fitting surface of the outer member is formed larger than the maximum outer diameter of the joint assembly, Elastomer unit covers that are formed in a cylindrical shape to cover the outer periphery of the joint assembly and have reduced diameter portions at both ends are attached, so the knuckle can be easily extrapolated without damaging the joint assembly. The joint assembly can be easily assembled into a knuckle. In addition, it is possible to prevent contamination and damage to the drive wheel bearing assembly as a whole, and it is possible to install the corner module and vehicle assembly of the suspension as it is, not only handling such as transportation but also assembly work Property can be further improved.

本発明に係るユニットカバー・継手アッセンブリーは、内周に曲線部を有する複数の軸方向に延びるトラック溝が形成された外側継手部材と、外周に前記トラック溝に対向するトラック溝が形成された継手内輪と、前記両トラック溝によって形成されるボールトラックにそれぞれ収容されたトルク伝達ボールと、このトルク伝達ボールを転動自在に保持するケージと、前記継手内輪に一端が連結されたドライブシャフトと、このドライブシャフトと前記外側継手部材の開口側外周部に装着されたブーツとで構成された固定型の等速自在継手、および、前記ドライブシャフトと外側継手部材の開口側外周部に装着されたブーツとで構成された摺動型の等速自在継手とを備えた継手アッセンブリー、およびこの継手アッセンブリーの外周部を覆うように円筒状に形成され、両端部に縮径部を有するエラストマー製のユニットカバーが前記継手アッセンブリーに弾性的に装着されているので、一対の等速自在継手の一方が屈曲して垂れ下がるのを防止することができ、継手アッセンブリーを保護すると共に、運搬等の取扱いが一段と楽になる。また、ユニットカバーの端部に縮径部が形成され、これら縮径部のうち少なくともインボード側の縮径部がテーパ状に形成されると共に、アウトボード側の縮径部に周方向に複数のスリットが形成されているので、等速自在継手の外側継手部材にワンタッチで弾性的に装着することができ、ユニットカバーの脱落を防止することができる。したがって、車両への組立作業性を向上させると共に、装置の品質を安定させるユニットカバー・継手アッセンブリーを提供することができる。
A unit cover / joint assembly according to the present invention includes an outer joint member having a plurality of axially extending track grooves having a curved portion on the inner periphery, and a joint having a track groove facing the track grooves on the outer periphery. An inner ring, a torque transmission ball accommodated in each of the ball tracks formed by the both track grooves, a cage for holding the torque transmission ball in a rollable manner, a drive shaft having one end connected to the joint inner ring, A fixed type constant velocity universal joint composed of the drive shaft and a boot mounted on the opening side outer peripheral portion of the outer joint member, and a boot mounted on the opening side outer peripheral portion of the drive shaft and the outer joint member And a joint assembly including a sliding type constant velocity universal joint configured by the above and an outer peripheral portion of the joint assembly. An elastomer unit cover that is formed in a cylindrical shape and has reduced diameter portions at both ends is elastically attached to the joint assembly, preventing one of the pair of constant velocity universal joints from bending and sagging. In addition to protecting the joint assembly, handling such as transportation is further facilitated. Further, a reduced diameter portion is formed at the end of the unit cover, and at least the reduced diameter portion on the inboard side is formed in a tapered shape among the reduced diameter portions, and a plurality of reduced diameter portions on the outboard side are provided in the circumferential direction. Since the slit is formed , the outer joint member of the constant velocity universal joint can be elastically attached with one touch, and the unit cover can be prevented from falling off. Therefore, it is possible to provide a unit cover / joint assembly that improves the assembly workability to the vehicle and stabilizes the quality of the apparatus.

また、本発明に係るユニットカバーが装着された駆動車輪用軸受装置総アッセンブリーは、外周に車体取付フランジと懸架装置を構成するナックルの嵌合面とが一体に形成され、内周に複列の外側転走面が形成された外方部材と、この外方部材に複数の転動体を介して回転自在に支承され、外周に車輪取付フランジと前記複列の外側転走面に対向する複列の内側転走面とが形成された内方部材とで構成され、前記複列の内側転走面の一方の内側転走面が前記ハブ輪の外周に、他方の内側転走面が前記等速自在継手を構成する外側継手部材の外周にそれぞれ形成され、前記ハブ輪に前記外側継手部材に形成された中空状の軸部を内嵌すると共に、前記ハブ輪の内径に硬化した凹凸部が形成され、前記軸部に形成された嵌合部を拡径させて前記凹凸部に食い込ませることにより、前記ハブ輪と外側継手部材とが一体に塑性結合されている駆動車輪用軸受、およびこの駆動車輪用軸受に連結された前記請求項1乃至3いずれかに記載の前記継手アッセンブリーとを備え、前記外方部材の嵌合面の外径が前記継手アッセンブリーの最大外径よりも大径に形成されているので、継手アッセンブリーに傷を付けることなく容易にナックルを外挿することができ、簡便に継手アッセンブリーをナックルに組み立てることができる。また、駆動車輪用軸受装置総アッセンブリーのコンタミ付着や傷付きを防止することができると共に、そのまま足回りのコーナーモジュールや車両組立まで装着しておくこともでき、運搬等の取扱いだけでなく組立作業性を一層向上させることができる。
Further, the drive wheel bearing device total assembly equipped with the unit cover according to the present invention is formed integrally with the body mounting flange on the outer periphery and the fitting surface of the knuckle constituting the suspension device, and has a double row on the inner periphery. An outer member on which an outer rolling surface is formed, and a double row that is rotatably supported by the outer member via a plurality of rolling elements, and that is opposed to a wheel mounting flange and the outer rolling surface of the double row on the outer periphery. And an inner member formed with one inner rolling surface of the double row inner rolling surface on the outer periphery of the hub wheel, and the other inner rolling surface with the inner rolling surface. A concave and convex portion formed on the outer periphery of the outer joint member constituting the speed universal joint, fitted into the hub ring with a hollow shaft portion formed on the outer joint member, and hardened to the inner diameter of the hub ring. Formed and the fitting portion formed on the shaft portion is expanded in diameter to form the concave portion. By cutting into parts, the according to the hub wheel and the outer joint member and has one claims 1 to 3 connected the bearing drive wheel that is plastically bonded together, and the driving wheel bearing Since the outer diameter of the fitting surface of the outer member is larger than the maximum outer diameter of the joint assembly, the knuckle can be easily extrapolated without damaging the joint assembly. The joint assembly can be easily assembled into a knuckle. In addition, it is possible to prevent contamination and damage to the drive wheel bearing assembly as a whole, and it is possible to install the corner module and vehicle assembly of the suspension as it is, not only handling such as transportation but also assembly work Property can be further improved.

外周に車体取付フランジと懸架装置を構成するナックルの嵌合面とが一体に形成され、内周に複列の外側転走面が形成された外方部材と、この外方部材に複数の転動体を介して回転自在に支承され、外周に車輪取付フランジと前記複列の外側転走面に対向する内側転走面とが形成された内方部材とで構成され、前記複列の内側転走面の一方の内側転走面が前記ハブ輪の外周に、他方の内側転走面が前記等速自在継手を構成する外側継手部材の外周にそれぞれ形成され、前記ハブ輪に前記外側継手部材に形成された中空状の軸部を内嵌すると共に、前記ハブ輪の内径に硬化した凹凸部が形成され、前記軸部に形成された嵌合部を拡径させて前記凹凸部に食い込ませることにより、前記ハブ輪と外側継手部材とが一体に塑性結合されている駆動車輪用軸受、およびこの駆動車輪用軸受に連結された継手アッセンブリーとを備え、前記外方部材の嵌合面の外径が前記継手アッセンブリーの最大外径よりも大径に形成されると共に、前記継手アッセンブリーの外周部を覆うように円筒状に形成され、両端部に縮径部を有するエラストマー製のユニットカバーが前記継手アッセンブリーに弾性的に装着され、前記縮径部のうち少なくともインボード側の縮径部がテーパ状に形成されると共に、アウトボード側の縮径部に周方向に複数のスリットが形成された駆動車輪用軸受装置総アッセンブリー。 An outer member having a body mounting flange on the outer periphery and a fitting surface of a knuckle that constitutes a suspension device are formed integrally, and an outer member having a double row outer rolling surface formed on the inner periphery, and a plurality of rolling members on the outer member. is rotatably supported by a moving object, the inner raceway surface opposite to the wheel mounting flange outer rolling surface of the double row is constituted by an inner member formed on the outer periphery, an inner rolling of the double row One inner rolling surface of the running surface is formed on the outer periphery of the hub wheel, and the other inner rolling surface is formed on the outer periphery of the outer joint member constituting the constant velocity universal joint, and the outer joint member is formed on the hub wheel. The hollow shaft portion formed on the inner ring is internally fitted, and a hardened uneven portion is formed on the inner diameter of the hub wheel, and the fitting portion formed on the shaft portion is expanded in diameter so that the uneven portion is bitten. by, drive vehicle the hub wheel and the outer joint member is plastically bonded together And a joint assembly coupled to the drive wheel bearing, the outer surface of the fitting surface of the outer member being formed with a larger outer diameter than the maximum outer diameter of the joint assembly, and the joint An elastomer unit cover, which is formed in a cylindrical shape so as to cover the outer periphery of the assembly and has reduced diameter portions at both ends, is elastically attached to the joint assembly, and at least the inboard side of the reduced diameter portion is reduced. A drive wheel bearing assembly total assembly in which a diameter portion is formed in a tapered shape and a plurality of slits are formed in a circumferential direction in a reduced diameter portion on the outboard side .

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係るユニットカバーが装着された駆動車輪用軸受装置総アッセンブリーの第1の実施形態を示す縦断面図、図2は、図1の要部拡大図である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing a first embodiment of a drive wheel bearing device total assembly equipped with a unit cover according to the present invention, and FIG. 2 is an enlarged view of a main part of FIG.

この駆動車輪用軸受装置は、エンジンから車輪へ動力を伝達すると共に、自動車の車輪を懸架装置に対して回転自在に支承するものである。なお、この駆動車輪用軸受装置の基本構成は、前述の従来の駆動車輪用軸受装置の1例としてこの図2を用いて説明したので、詳細な説明を省略し、本発明の特徴部分を主体に説明する。この駆動車輪用軸受装置は、ハブ輪1と複列の転がり軸受2と等速自在継手3をユニット化した、所謂第4世代と呼称される構成を備えている。   This drive wheel bearing device transmits power from the engine to the wheels, and rotatably supports the wheels of the automobile with respect to the suspension device. The basic configuration of the drive wheel bearing device has been described with reference to FIG. 2 as an example of the above-described conventional drive wheel bearing device. Therefore, the detailed description is omitted, and the characteristic portion of the present invention is mainly used. Explained. This drive wheel bearing device has a so-called fourth generation configuration in which the hub wheel 1, the double row rolling bearing 2 and the constant velocity universal joint 3 are unitized.

固定型となるアウトボード側の等速自在継手3の外側継手部材14は、カップ状のマウス部18と、このマウス部18の底部をなす肩部19と、この肩部19から軸方向に延びる中空の軸部20を有している。マウス部18の内周には軸方向に延びる曲線状の8本のトラック溝18aが形成されると共に、このトラック溝18aに対向する8本のトラック溝15aが継手内輪15の外周に形成されている。そして、これら両トラック溝18a、15a間にトルク伝達ボール17が収容されている。マウス部18の開口側の外周には樹脂製のブーツ21が装着され、マウス部18内に封入されたグリースの漏洩と、外部から雨水やダスト等が継手内に侵入するのを防止している。   The outer joint member 14 of the constant velocity universal joint 3 on the outboard side that is a fixed type includes a cup-shaped mouth portion 18, a shoulder portion 19 that forms the bottom of the mouth portion 18, and an axial direction extending from the shoulder portion 19. It has a hollow shaft portion 20. Eight track grooves 18 a extending in the axial direction are formed on the inner periphery of the mouse portion 18, and eight track grooves 15 a facing the track grooves 18 a are formed on the outer periphery of the joint inner ring 15. Yes. A torque transmission ball 17 is accommodated between the track grooves 18a and 15a. A resin boot 21 is mounted on the outer periphery of the mouth portion 18 on the opening side to prevent leakage of grease sealed in the mouse portion 18 and intrusion of rainwater or dust from the outside into the joint. .

なお、ここでは、8個ボールを有するコンパクトタイプの等速自在継手3を例示したが、これに限らず、等速自在継手3の最大外径、本実施形態ではブーツ21の外径Dbが、外方部材7の嵌合面7cの外径Da以下に設定されていれば良く、一般的な6個ボールからなる等速自在継手であっても良い。さらに、等速自在継手は固定型であれば良く、トラック溝が曲線状のものに限らず、直線部を有するトラック溝、所謂アンダーカットフリータイプのような等速自在継手であっても良い。   Here, the compact type constant velocity universal joint 3 having eight balls is illustrated, but not limited to this, the maximum outer diameter of the constant velocity universal joint 3, that is, the outer diameter Db of the boot 21 in the present embodiment is As long as it is set to be equal to or smaller than the outer diameter Da of the fitting surface 7c of the side member 7, a constant velocity universal joint composed of six general balls may be used. Furthermore, the constant velocity universal joint may be a fixed type, and the track groove is not limited to a curved shape, and may be a constant velocity universal joint such as a track groove having a straight portion, a so-called undercut free type.

図1に示すように、ドライブシャフト100の一端は、この等速自在継手3の内輪15にセレーション15bを介して内嵌され、他端はディファレンシャル(図示せず)に連結された後述する摺動型となる等速自在継手22のトリポード部材24にセレーション24bを介して内嵌されている。   As shown in FIG. 1, one end of the drive shaft 100 is fitted into the inner ring 15 of the constant velocity universal joint 3 via a serration 15b, and the other end is connected to a differential (not shown), which will be described later. A constant velocity universal joint 22 serving as a mold is fitted into a tripod member 24 via a serration 24b.

この摺動型となるインボード側の等速自在継手22は、外側継手部材23と、外周部に3本の脚軸24aが等配に突設されたトリポード部材24と、これらの脚軸24aに針状ころ軸受25を介して回転自在に外挿されたローラ26とを備えている。外側継手部材23は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼で形成され、外周が花形に形成された円筒状の外筒部27と、この外筒部27の底部から軸方向に延びる軸部28を有している。この軸部28の端部には、ディファレンシャルに内嵌されるセレーション28aが形成されている。   This inboard side constant velocity universal joint 22 which is a sliding type includes an outer joint member 23, a tripod member 24 having three leg shafts 24a projecting from the outer periphery at equal intervals, and these leg shafts 24a. And a roller 26 that is rotatably inserted through a needle roller bearing 25. The outer joint member 23 is formed of a medium carbon steel containing carbon of 0.40 to 0.80 wt% such as S53C, and a cylindrical outer tube portion 27 having an outer periphery formed in a flower shape, and a bottom portion of the outer tube portion 27 And a shaft portion 28 extending in the axial direction. A serration 28a is formed at the end of the shaft portion 28 so as to be fitted into the differential.

また、外筒部27の内周には軸方向に延びる直線状の3本のトラック溝27aが形成され、このトラック溝27a上を前記ローラ26が転動する。外側継手部材23において、トラック溝27aと軸部28の表面に高周波焼入れ等によって所定の硬化層が形成されている。外筒部27の開口側の外周には合成ゴム等からなるブーツ29が装着され、外筒部27内に封入されたグリースの漏洩と、外部から雨水やダスト等が継手内に侵入するのを防止している。   Further, three linear track grooves 27a extending in the axial direction are formed on the inner periphery of the outer cylindrical portion 27, and the roller 26 rolls on the track grooves 27a. In the outer joint member 23, a predetermined hardened layer is formed on the surfaces of the track groove 27a and the shaft portion 28 by induction hardening or the like. A boot 29 made of synthetic rubber or the like is attached to the outer periphery on the opening side of the outer cylinder portion 27 to prevent leakage of grease sealed in the outer cylinder portion 27 and rainwater or dust from entering the joint from the outside. It is preventing.

等速自在継手3、22のそれぞれの外側継手部材14、23には、等速自在継手3、22およびドライブシャフト100(以下、継手アッセンブリーJAと呼ぶ)の外周部を覆う円筒状のユニットカバー30が装着されている。このユニットカバー30は、PA66等のエラストマーを射出成形して形成され、両端部に外側継手部材14およびブーツ29にそれぞれ弾性的に嵌合する縮径部30a、30bを有している。また、縮径部30aには弾性変形が容易なようにスリット(図示せず)が形成されている。縮径部30bは、外側継手部材23全体を覆うようになだらかなテーパ状に形成されている。なお、ユニットカバー30は合成樹脂製に限らず、装着性の面から弾性変形する材料であれば良く、所定の剛性を有する合成ゴム等の弾性部材で形成されていれば良い。   The outer joint members 14 and 23 of the constant velocity universal joints 3 and 22 include cylindrical unit covers 30 that cover the outer peripheral portions of the constant velocity universal joints 3 and 22 and the drive shaft 100 (hereinafter referred to as a joint assembly JA). Is installed. The unit cover 30 is formed by injection molding an elastomer such as PA66, and has reduced diameter portions 30a and 30b that are elastically fitted to the outer joint member 14 and the boot 29 at both ends. Further, a slit (not shown) is formed in the reduced diameter portion 30a so that elastic deformation is easy. The reduced diameter portion 30b is formed in a gently tapered shape so as to cover the entire outer joint member 23. The unit cover 30 is not limited to being made of synthetic resin, but may be any material that is elastically deformed from the viewpoint of wearability, and may be formed of an elastic member such as synthetic rubber having a predetermined rigidity.

このユニットカバー30は、継手アッセンブリーJAへの取り付けが容易なように、また、取扱い時に破損しないように所定の厚さに形成されている。本実施形態では、運搬時の耐久性あるいは再使用をも考慮して0.5〜3.0mmの範囲に設定されている。なお、本実施形態では、インボード側の等速自在継手22にトリポード型を例示したが、これに限らず、摺動型の等速自在継手なら良く、他の構造のトリポード型をはじめ、例えば、ボールを使用したダブルオフセット型の等速自在継手(DOJ)であっても良い。   The unit cover 30 is formed to have a predetermined thickness so that the unit cover 30 can be easily attached to the joint assembly JA and is not damaged during handling. In the present embodiment, it is set in the range of 0.5 to 3.0 mm in consideration of durability during transportation or reuse. In the present embodiment, the tripod type is exemplified for the constant velocity universal joint 22 on the inboard side. However, the present invention is not limited to this, and a sliding type constant velocity universal joint may be used. A double offset type constant velocity universal joint (DOJ) using a ball may be used.

次に、継手アッセンブリーJAを含む駆動車輪用軸受装置(以下、駆動車輪用軸受装置総アッセンブリーと呼ぶ)を車両の懸架装置を構成するナックルNに組み立てる手順について説明する。
1.ユニットカバー30の縮径部30aを弾性変形させてインボード側の等速自在継手22のブーツ29を通過させ、継手アッセンブリーJAの外周部を覆った状態でアウトボード側の等速自在継手3の外側継手部材14に装着させる。
2.このユニットカバー30が継手アッセンブリーJAの外周部に覆われた状態で、ユニットカバー30の縮径部30b側から順次ユニットカバー30の外周面に沿ってナックルNが外方部材7の車体取付フランジ7bに当接するまで外挿される。
3.その後、図示しないナックルボルトで外方部材7とナックルNとが締結される。
Next, a procedure for assembling the drive wheel bearing device including the joint assembly JA (hereinafter referred to as drive wheel bearing device total assembly) into the knuckle N constituting the suspension device of the vehicle will be described.
1. The reduced diameter portion 30a of the unit cover 30 is elastically deformed to pass through the boot 29 of the constant velocity universal joint 22 on the inboard side, and the outer peripheral portion of the joint assembly JA is covered, and the constant velocity universal joint 3 on the outboard side is covered. The outer joint member 14 is attached.
2. In a state where the unit cover 30 is covered by the outer peripheral portion of the joint assembly JA, the knuckle N is sequentially provided from the reduced diameter portion 30b side of the unit cover 30 along the outer peripheral surface of the unit cover 30 to the vehicle body mounting flange 7b of the outer member 7. It is extrapolated until it contacts.
3. Thereafter, the outer member 7 and the knuckle N are fastened with a knuckle bolt (not shown).

本実施形態では、継手アッセンブリーJAの外周部をユニットカバー30で覆い、少なくともインボード側の縮径部30bがテーパ状に形成されていることにより、一対の等速自在継手3、22の一方が屈曲して垂れ下がるのを防止することができ、継手アッセンブリーJAを保護すると共に、運搬等の取扱いが一段と楽になる。また、ユニットカバー30に縮径部30aが形成されているので、外側継手部材14にワンタッチで弾性的に装着することができ、またユニットカバー30の脱落を防止することができる。   In the present embodiment, the outer periphery of the joint assembly JA is covered with the unit cover 30, and at least the reduced diameter portion 30b on the inboard side is formed in a tapered shape, so that one of the pair of constant velocity universal joints 3 and 22 is It can be prevented from bending and sagging, and the joint assembly JA is protected and handling such as transportation is further facilitated. Further, since the reduced diameter portion 30a is formed in the unit cover 30, it can be elastically attached to the outer joint member 14 with one touch, and the unit cover 30 can be prevented from falling off.

また、外方部材7の嵌合面7cの外径Daが等速自在継手3の最大外径Dbよりも大径に形成され、かつ、ユニットカバー30の縮径部30bがなだらかなテーパ状に形成されているので、継手アッセンブリーJAに傷を付けることなく容易にナックルNを外挿することができ、簡便に駆動車輪用軸受装置総アッセンブリーをナックルNに組み立てることができる。したがって、駆動車輪用軸受装置総アッセンブリーのコンタミ付着や傷付きを防止することができると共に、そのまま足回りのコーナーモジュールや車両組立まで装着しておくこともでき、運搬等の取扱いだけでなく組立作業性を一層向上させることができる。   Further, the outer diameter Da of the fitting surface 7c of the outer member 7 is formed larger than the maximum outer diameter Db of the constant velocity universal joint 3, and the reduced diameter portion 30b of the unit cover 30 has a gentle taper shape. Thus, the knuckle N can be easily extrapolated without damaging the joint assembly JA, and the drive wheel bearing assembly total assembly can be easily assembled to the knuckle N. Therefore, it is possible to prevent contamination and damage to the drive wheel bearing assembly as a whole, and it is possible to install the corner module and vehicle assembly of the suspension as it is, not only handling such as transportation but also assembly work Property can be further improved.

本実施形態では、駆動車輪用軸受装置が、ハブ輪1と複列の転がり軸受2と等速自在継手3をユニット化して構成した第4世代構造を例示したが、本発明に係るユニットカバー30は、継手アッセンブリーJAの保護と、取扱い性を向上させるものであるから、駆動車輪用軸受が、例えば、等速自在継手がセレーション等を介して着脱可能に連結されるような第3世代構造の駆動車輪用軸受であっても良い。   In the present embodiment, the drive wheel bearing device is exemplified by a fourth generation structure in which the hub wheel 1, the double row rolling bearing 2 and the constant velocity universal joint 3 are unitized. However, the unit cover 30 according to the present invention is illustrated. Is to improve the protection and handling of the joint assembly JA, so that the bearing for the drive wheel has, for example, a third generation structure in which a constant velocity universal joint is detachably connected via a serration or the like. It may be a drive wheel bearing.

図3は本発明に係るユニットカバーが装着された駆動車輪用軸受装置総アッセンブリーの第2の実施形態を示す縦断面図、図4は、図3のIV−IV線に沿った要部の横断面図、図5は、図3のV−V線に沿った要部矢視図である。なお、前述した実施形態と同一部位、同一部品、あるいは同一の機能を有する部位には同じ符号を付けてその詳細な説明を省略する。   FIG. 3 is a longitudinal sectional view showing a second embodiment of a drive wheel bearing assembly total assembly to which a unit cover according to the present invention is mounted, and FIG. 4 is a cross-sectional view of the main part along line IV-IV in FIG. FIG. 5 is a sectional view taken along the line V-V in FIG. 3. In addition, the same code | symbol is attached | subjected to the site | part, the same components, or site | part which has the same function as embodiment mentioned above, and the detailed description is abbreviate | omitted.

この駆動車輪用軸受装置総アッセンブリーは、ハブ輪1と複列の転がり軸受2と等速自在継手3とをユニット化した構成を備えている。一方、継手アッセンブリーJAは、固定型となるアウトボード側の等速自在継手3と、ディファレンシャルに内嵌される摺動型となるインボード側の等速自在継手22と、これら一対の等速自在継手3、22に連結されたドライブシャフト100とを備えている。   This drive wheel bearing device total assembly includes a hub wheel 1, a double row rolling bearing 2, and a constant velocity universal joint 3 as a unit. On the other hand, the joint assembly JA is a fixed type outboard side constant velocity universal joint 3, a sliding type inboard side constant velocity universal joint 22 fitted in a differential, and a pair of constant velocity universal joints. And a drive shaft 100 connected to the joints 3 and 22.

本実施形態に係るユニットカバー31は、湾曲して成形された一枚のシート状の合成樹脂からなり、図4に示すように、その長手方向に沿った端部32を重合させて円筒状に形成されている。このユニットカバー31の両端部には、前述した実施形態と同様、外側継手部材14およびブーツ29にそれぞれ弾性的に嵌合する縮径部31a、31bを有している。そして、インボード側の縮径部31bは、外側継手部材23全体を覆うようになだらかなテーパ状に形成されている。   The unit cover 31 according to the present embodiment is made of a single sheet-like synthetic resin that is bent and molded, and as shown in FIG. 4, the end portions 32 along the longitudinal direction are polymerized to form a cylindrical shape. Is formed. Both end portions of the unit cover 31 have reduced diameter portions 31a and 31b that are elastically fitted to the outer joint member 14 and the boot 29, respectively, as in the above-described embodiment. The reduced diameter portion 31b on the inboard side is formed in a gentle taper shape so as to cover the entire outer joint member 23.

一方、アウトボード側の縮径部31aは、図5に示すように、内径側に略直角に折曲され、その端面には周方向に複数のスリット33が形成されている。シート状のカバー構造により拡径・縮径が容易となるだけでなく、この縮径部31aによりユニットカバー31の剛性を高め、拡径・縮径時に、この縮径部31aに生じる圧縮・引張応力を緩和させて縮径部31aの耐久性の向上を図ることができる。   On the other hand, the reduced diameter portion 31a on the outboard side is bent at a substantially right angle on the inner diameter side, as shown in FIG. 5, and a plurality of slits 33 are formed in the circumferential direction on the end face. Not only does the sheet-shaped cover structure facilitate diameter expansion / reduction, but the rigidity of the unit cover 31 is increased by the diameter-reduced portion 31a, and compression / tensile generated in the diameter-reduced portion 31a during diameter expansion / reduction. It is possible to reduce the stress and improve the durability of the reduced diameter portion 31a.

なお、図示はしないが、一枚のシートを継手アッセンブリーJAの外周部を包むように巻き付けてユニットカバーとしても良い。この場合、ユニットカバーが脱落しないように弾性リングを外周に装着するか、あるいは、シートの端部を何らかの手段で接合する必要がある。   Although not shown in the drawing, a single sheet may be wound around the outer periphery of the joint assembly JA to form a unit cover. In this case, it is necessary to attach an elastic ring to the outer periphery so that the unit cover does not fall off, or to join the end portions of the sheet by some means.

図6は本発明に係るユニットカバーが装着された駆動車輪用軸受装置総アッセンブリーの第3の実施形態を示す縦断面図である。なお、前述した実施形態と同一部位、同一部品、あるいは同一の機能を有する部位には同じ符号を付けてその詳細な説明を省略する。   FIG. 6 is a longitudinal sectional view showing a third embodiment of a drive wheel bearing assembly total assembly to which a unit cover according to the present invention is attached. In addition, the same code | symbol is attached | subjected to the site | part, the same components, or site | part which has the same function as embodiment mentioned above, and the detailed description is abbreviate | omitted.

本実施形態に係るユニットカバーは、アウトボード側の等速自在継手3の外周部を覆う第1のユニットカバー34と、インボード側の等速自在継手22の外周部を覆う第2のユニットカバー35からなり、PA66等の合成樹脂を射出成形してそれぞれ円筒状に形成されている。   The unit cover according to the present embodiment includes a first unit cover 34 that covers the outer peripheral portion of the constant velocity universal joint 3 on the outboard side, and a second unit cover that covers the outer peripheral portion of the constant velocity universal joint 22 on the inboard side. 35, each of which is formed into a cylindrical shape by injection molding a synthetic resin such as PA66.

第1のユニットカバー34は、両端部に外側継手部材14に弾性的に嵌合する縮径部34aおよびブーツ21に沿ってテーパ状に形成された縮径部34bを有している。一方、第2のユニットカバー35は、両端部にブーツ29および外側継手部材23に沿ってテーパ状に形成された縮径部35a、35bを有している。   The first unit cover 34 has a reduced diameter portion 34 a that is elastically fitted to the outer joint member 14 at both ends and a reduced diameter portion 34 b that is tapered along the boot 21. On the other hand, the second unit cover 35 has reduced diameter portions 35 a and 35 b formed in a tapered shape along the boot 29 and the outer joint member 23 at both ends.

これら一対のユニットカバー34、35によって、前述した実施形態と同様、継手アッセンブリーJAを保護すると共に、運搬等の取扱いが一段と楽になる。また、第2のユニットカバー35の縮径部35bがなだらかなテーパ状に形成されているので、外側継手部材23の垂れ下がりを防止すると共に、継手アッセンブリーJAに傷を付けることなく容易にナックルNを外挿することができ、簡便に駆動車輪用軸受装置総アッセンブリーをナックルNに組み立てることができる。   The pair of unit covers 34 and 35 protect the joint assembly JA as in the above-described embodiment, and further facilitate handling such as transportation. Further, since the reduced diameter portion 35b of the second unit cover 35 is formed in a gentle taper shape, the outer joint member 23 is prevented from sagging and the knuckle N can be easily attached without damaging the joint assembly JA. The drive wheel bearing device total assembly can be easily assembled to the knuckle N.

また、ユニットカバーがそれぞれの等速自在継手3、22に装着される別体に形成されているので、装着性が向上すると共に、取扱いが容易となって作業性が向上する。さらに、等速自在継手の仕様に応じて標準化ができ、ドライブシャフト100が長尺なものであっても対応することができユニットカバーのコスト低減ができる。   In addition, since the unit cover is formed as a separate body attached to each of the constant velocity universal joints 3 and 22, the attachment is improved and the handling is facilitated and the workability is improved. Furthermore, standardization can be performed according to the specifications of the constant velocity universal joint, and even if the drive shaft 100 is long, it can be handled and the cost of the unit cover can be reduced.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係るユニットカバーは、自動車等の動力伝達装置を構成するドライブシャフト、およびこれに連結された等速自在継手に装着され、等速自在継手の保護と取扱い性を向上させるものであって、等速自在継手およびこの等速自在継手に連結される駆動車輪用軸受の構造・仕様に係らず、あらゆる動力伝達装置のユニットに適用することができる。   A unit cover according to the present invention is mounted on a drive shaft constituting a power transmission device of an automobile or the like and a constant velocity universal joint connected thereto, and improves protection and handling of the constant velocity universal joint. Regardless of the structure and specifications of the constant velocity universal joint and the drive wheel bearing connected to the constant velocity universal joint, the present invention can be applied to any power transmission device unit.

本発明に係るユニットカバーが装着された駆動車輪用軸受装置総アッセンブリーの第1の実施形態を示す縦断面図である。1 is a longitudinal sectional view showing a first embodiment of a drive wheel bearing assembly total assembly to which a unit cover according to the present invention is mounted. FIG. 図1の要部拡大図である。It is a principal part enlarged view of FIG. 本発明に係るユニットカバーが装着された駆動車輪用軸受装置総アッセンブリーの第2の実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows 2nd Embodiment of the bearing apparatus total assembly for drive wheels with which the unit cover which concerns on this invention was mounted | worn. 図3のIV−IV線に沿った要部の横断面図である。FIG. 4 is a cross-sectional view of a main part taken along line IV-IV in FIG. 3. 図3のV−V線に沿った要部矢視図である。It is a principal part arrow line view along the VV line of FIG. 本発明に係るユニットカバーが装着された駆動車輪用軸受装置総アッセンブリーの第3の実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows 3rd Embodiment of the bearing apparatus total assembly for drive wheels with which the unit cover which concerns on this invention was mounted | worn. 駆動車輪用軸受装置を組込んだ動力伝達装置の一例を示す縦断面図である。It is a longitudinal cross-sectional view which shows an example of the power transmission device incorporating the bearing apparatus for drive wheels.

符号の説明Explanation of symbols

1・・・・・・・・・・・・・・・・ハブ輪
1a、16・・・・・・・・・・・・内側転走面
2・・・・・・・・・・・・・・・・複列の転がり軸受
3、22・・・・・・・・・・・・・等速自在継手
4・・・・・・・・・・・・・・・・車輪取付フランジ
5・・・・・・・・・・・・・・・・凹凸部
6・・・・・・・・・・・・・・・・ハブボルト
7・・・・・・・・・・・・・・・・外方部材
7a・・・・・・・・・・・・・・・外側転走面
7b・・・・・・・・・・・・・・・車体取付フランジ
7c・・・・・・・・・・・・・・・嵌合面
8・・・・・・・・・・・・・・・・内方部材
9・・・・・・・・・・・・・・・・転動体
10・・・・・・・・・・・・・・・保持器
11、12・・・・・・・・・・・・シール
13・・・・・・・・・・・・・・・インロウ部
14、23・・・・・・・・・・・・外側継手部材
15・・・・・・・・・・・・・・・継手内輪
15a、18a・・・・・・・・・・トラック溝
15b、24b、28a・・・・・・セレーション
16・・・・・・・・・・・・・・・ケージ
17・・・・・・・・・・・・・・・トルク伝達ボール
18・・・・・・・・・・・・・・・マウス部
19・・・・・・・・・・・・・・・肩部
20、28・・・・・・・・・・・・軸部
20a・・・・・・・・・・・・・・小径段部
20b・・・・・・・・・・・・・・嵌合部
21、29・・・・・・・・・・・・ブーツ
24・・・・・・・・・・・・・・・トリポード部材
24a・・・・・・・・・・・・・・脚軸
25・・・・・・・・・・・・・・・針状ころ軸受
26・・・・・・・・・・・・・・・ローラ
27・・・・・・・・・・・・・・・外筒部
30、31・・・・・・・・・・・・ユニットカバー
30a、30b、31a、31b・・縮径部
32・・・・・・・・・・・・・・・端部
33・・・・・・・・・・・・・・・スリット
34・・・・・・・・・・・・・・・第1のユニットカバー
34a、34b・・・・・・・・・・縮径部
35・・・・・・・・・・・・・・・第2のユニットカバー
35a、35b・・・・・・・・・・縮径部
100・・・・・・・・・・・・・・ドライブシャフト
101・・・・・・・・・・・・・・摺動型等速自在継手
102・・・・・・・・・・・・・・ディファレンシャル
103・・・・・・・・・・・・・・固定型等速自在継手
104・・・・・・・・・・・・・・駆動車輪用軸受装置
105・・・・・・・・・・・・・・車輪
106・・・・・・・・・・・・・・車輪用軸受
Da・・・・・・・・・・・・・・・外方部材の嵌合面の外径
Db・・・・・・・・・・・・・・・等速自在継手の最大外径
JA・・・・・・・・・・・・・・・継手アッセンブリー
1 ·················· Hub wheel 1a, 16 ······························ Inner rolling surface 2 ... Double-row rolling bearings 3, 22 ... Constant velocity universal joints4 ... Wheel mounting flanges 5 ... Unevenness 6 ... Hub bolt 7 ... .... Outer member 7a ... Outer rolling surface 7b ... Car body mounting flange 7c ...・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Fitting surface 8 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner member 9 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・..Rolling element 10 ... Cage 11, 12, ... Seal 13 ... ·············································································· Outer joint member 15 ·············· Joint inner ring 15a, 18a Track grooves 15b, 24b, 28a ... Serration 16 ... Cage 17 ...・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Torque transmission ball 18 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Mouse part 19 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Shoulder parts 20, 28 ・・ ・ ・ ・ ・ ・ ・ ・ ・ Shaft 20a ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Small diameter step 20b ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Fitting part 21 , 29 ... Boot 24 ... Tripod member 24a ... Leg shaft 25 ... Needle roller Receptacle 26 ... Roller 27 ... Outer cylinder part 30, 31 ... .... Unit covers 30a, 30b, 31a, 31b .... Reduced diameter part 32 ... End part 33 ... Slit 34... First unit cover 34a, 34b... Reduced diameter portion 35. .... Second unit cover 35a, 35b ... Reduced diameter part 100 ... Drive shaft 101 ... ·································································································································· Joint 104 ... ················ Bearing device 105 for driving wheel ·················································・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer diameter Db of fitting surface of outer member ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Maximum outer diameter JA of constant velocity universal joint ・ ・ ・.... Fitting assembly

Claims (4)

内周に曲線部を有する複数の軸方向に延びる曲線状のトラック溝が形成された外側継手部材と、外周に前記トラック溝に対向するトラック溝が形成された継手内輪と、前記両トラック溝によって形成されるボールトラックにそれぞれ収容されたトルク伝達ボールと、このトルク伝達ボールを転動自在に保持するケージと、前記継手内輪に一端が連結されたドライブシャフトと、このドライブシャフトと前記外側継手部材の開口側外周部に装着されたブーツとで構成された固定型の等速自在継手、
および、前記ドライブシャフトと外側継手部材の開口側外周部に装着されたブーツとで構成された摺動型の等速自在継手とを備えた継手アッセンブリー、
およびこの継手アッセンブリーの外周部を覆うように円筒状に形成され、両端部に縮径部を有するエラストマー製のユニットカバーが前記継手アッセンブリーに弾性的に装着され、前記縮径部のうち少なくともインボード側の縮径部がテーパ状に形成されると共に、アウトボード側の縮径部に周方向に複数のスリットが形成されていることを特徴とするユニットカバー・継手アッセンブリー。
An outer joint member having a plurality of curved track grooves extending in the axial direction and having a curved portion on the inner periphery, a joint inner ring having a track groove opposed to the track groove on the outer periphery, and both the track grooves A torque transmission ball housed in each formed ball track; a cage for rotatably holding the torque transmission ball; a drive shaft having one end connected to the joint inner ring; the drive shaft and the outer joint member; A fixed type constant velocity universal joint composed of a boot mounted on the outer periphery of the opening side of
And a joint assembly comprising a sliding type constant velocity universal joint composed of the drive shaft and a boot attached to the outer peripheral portion of the outer joint member on the opening side,
And an elastomer unit cover which is formed in a cylindrical shape so as to cover the outer peripheral portion of the joint assembly and which has a reduced diameter portion at both ends, is elastically attached to the joint assembly, and at least the inboard of the reduced diameter portion The unit cover / joint assembly is characterized in that the diameter-reduced portion on the side is tapered and a plurality of slits are formed in the circumferential direction on the diameter-reduced portion on the outboard side .
前記ユニットカバーが円筒形状に一体成形されている請求項1に記載のユニットカバー・継手アッセンブリー。 The unit cover / joint assembly according to claim 1 , wherein the unit cover is integrally formed in a cylindrical shape . 前記ユニットカバーが湾曲して成形された一枚のシート状の合成樹脂からなり、その長手方向に沿った端部を重合させて円筒状に形成されている請求項1に記載のユニットカバー・継手アッセンブリー。 The unit cover / joint according to claim 1 , wherein the unit cover is made of a single sheet-like synthetic resin formed in a curved shape and is formed in a cylindrical shape by polymerizing ends along the longitudinal direction. Assembly. 外周に車体取付フランジと懸架装置を構成するナックルの嵌合面とが一体に形成され、内周に複列の外側転走面が形成された外方部材と、この外方部材に複数の転動体を介して回転自在に支承され、外周に車輪取付フランジと前記複列の外側転走面に対向する複列の内側転走面とが形成された内方部材とで構成され、前記複列の内側転走面の一方の内側転走面が前記ハブ輪の外周に、他方の内側転走面が前記等速自在継手を構成する外側継手部材の外周にそれぞれ形成され、前記ハブ輪に前記外側継手部材に形成された中空状の軸部を内嵌すると共に、前記ハブ輪の内径に硬化した凹凸部が形成され、前記軸部に形成された嵌合部を拡径させて前記凹凸部に食い込ませることにより、前記ハブ輪と外側継手部材とが一体に塑性結合されている駆動車輪用軸受、An outer member having a body mounting flange on the outer periphery and a fitting surface of a knuckle that constitutes a suspension device are formed integrally, and an outer member having a double row outer rolling surface formed on the inner periphery, and a plurality of rolling members on the outer member. An inner member which is rotatably supported via a moving body and has a wheel mounting flange and a double row inner rolling surface facing the outer rolling surface of the double row formed on an outer periphery; One inner rolling surface of the inner rolling surface is formed on the outer periphery of the hub wheel, and the other inner rolling surface is formed on the outer periphery of the outer joint member constituting the constant velocity universal joint. A hollow shaft portion formed in the outer joint member is fitted inside, and a concave and convex portion hardened on the inner diameter of the hub wheel is formed, and the fitting portion formed in the shaft portion is expanded in diameter to form the concave and convex portion. The hub wheel and the outer joint member are integrally plastically joined by biting into Dynamic wheel bearing,
およびこの駆動車輪用軸受に連結された前記請求項1乃至3いずれかに記載の継手アッセンブリーとを備え、前記外方部材の嵌合面の外径が前記継手アッセンブリーの最大外径よりも大径に形成されていることを特徴とする駆動車輪用軸受装置総アッセンブリー。And the joint assembly according to any one of claims 1 to 3 connected to the drive wheel bearing, wherein an outer diameter of a fitting surface of the outer member is larger than a maximum outer diameter of the joint assembly. A drive wheel bearing assembly as a whole.
JP2004068551A 2004-03-11 2004-03-11 Unit cover / joint assembly and drive wheel bearing assembly comprising the same Expired - Fee Related JP4361402B2 (en)

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JP2007162835A (en) * 2005-12-14 2007-06-28 Ntn Corp Bearing system for wheel, and axle module provided therewith
EP1970586B1 (en) 2005-12-22 2011-11-30 NTN Corporation Joint assembly and vehicle-use bearing unit, and axle module provided with them
JP4799169B2 (en) * 2005-12-22 2011-10-26 Ntn株式会社 Fitting assembly and axle module with the same
JP4849523B2 (en) * 2006-03-22 2012-01-11 Ntn株式会社 Fitting assembly and axle module with the same
JP2007255487A (en) * 2006-03-22 2007-10-04 Ntn Corp Joint assembly and axle module provided with the same
JP4762790B2 (en) * 2006-05-30 2011-08-31 Ntn株式会社 Fitting assembly body
US8480306B2 (en) 2006-06-14 2013-07-09 Ntn Corporation Bearing unit for driving wheels
JP5079270B2 (en) 2006-06-28 2012-11-21 Ntn株式会社 Wheel bearing unit
JP4656431B2 (en) * 2006-07-07 2011-03-23 Ntn株式会社 Fitting assembly and axle module with the same
JP2008018767A (en) * 2006-07-11 2008-01-31 Ntn Corp Drive shaft assembly
US8083598B2 (en) 2006-07-11 2011-12-27 Ntn Corporation Bearing device for wheel
JP5153128B2 (en) * 2006-12-05 2013-02-27 Ntn株式会社 Fitting assembly
JP2008254598A (en) * 2007-04-05 2008-10-23 Jtekt Corp Wheel supporting device
KR20120069802A (en) * 2010-12-21 2012-06-29 현대위아 주식회사 Tripod type constant velocity joint
US9096259B2 (en) * 2012-07-30 2015-08-04 Arvinmeritor Technology, Llc Steering knuckle assembly with snap ring spindle retention and a method of manufacture

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